WO2019061725A1 - 一种手机辅料自动贴合机及其运行方法 - Google Patents
一种手机辅料自动贴合机及其运行方法 Download PDFInfo
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- WO2019061725A1 WO2019061725A1 PCT/CN2017/111026 CN2017111026W WO2019061725A1 WO 2019061725 A1 WO2019061725 A1 WO 2019061725A1 CN 2017111026 W CN2017111026 W CN 2017111026W WO 2019061725 A1 WO2019061725 A1 WO 2019061725A1
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- auxiliary material
- suction
- product
- platform
- mobile phone
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- 238000011017 operating method Methods 0.000 title abstract 2
- 230000007246 mechanism Effects 0.000 claims abstract description 102
- 239000000463 material Substances 0.000 claims description 99
- 239000000546 pharmaceutical excipient Substances 0.000 claims description 18
- 230000007723 transport mechanism Effects 0.000 claims description 18
- 238000010030 laminating Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 4
- 230000008602 contraction Effects 0.000 claims description 3
- 238000012937 correction Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 238000003475 lamination Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000004026 adhesive bonding Methods 0.000 claims description 2
- 239000000969 carrier Substances 0.000 claims description 2
- 230000003993 interaction Effects 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims 1
- 239000000047 product Substances 0.000 description 32
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004299 exfoliation Methods 0.000 description 2
- 238000010285 flame spraying Methods 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011257 shell material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
Definitions
- the invention relates to the field of automatic equipment, in particular to a mobile phone accessory automatic laminating machine and a running method thereof.
- Attachment of artificial accessories manually take a mobile phone shell material from the conveyor belt, then remove a piece of auxiliary material from the auxiliary material belt, manually align it on the mobile phone shell material, put it back on the conveyor belt, and complete the bonding of one piece of accessories, artificially Continue to repeat the action of the attachment of the excipients.
- This type of processing not only has low production efficiency, but also requires a lot of manpower.
- ring automatic labeling line the product is manually placed on the automatic line fixture, and then the product flows around the line body to each post to work, the final product rotates around the line body for one week, back to the origin to remove, complete one Product work.
- This line body is a waste of space, and the flatness is required to be high, and the debugging flatness of a large area is difficult, and the excellent rate is poor.
- the technical problem to be solved by the present invention is to provide a mobile phone accessory automatic laminating machine and a running method thereof, which can realize automatic binding of mobile phone accessories, save manpower, fit accurately, and have high degree of automation, and can improve production efficiency and production quality.
- the overall occupied space is small and the use safety is high.
- a technical solution adopted by the present invention is to provide an automatic attaching and auxiliary device for a mobile phone, comprising: a rack, a loading and unloading mechanism, an auxiliary material peeling mechanism, and an auxiliary material bonding mechanism;
- the accessory bonding mechanism is fixedly mounted in a middle portion of the surface of the frame for performing an accessory bonding process on the product, and the accessory bonding mechanism includes an interaction mechanism, a suction mechanism, and a positioning mechanism;
- the auxiliary material peeling mechanism is fixedly mounted behind the surface of the frame for stripping from the auxiliary material on the auxiliary material strip, so that the suction mechanism absorbs the exfoliated auxiliary material;
- the loading and unloading mechanism is installed in front of the surface of the frame for transporting the product with the attached material to the execution station of the actuator, and transporting the product with the auxiliary material to the outside of the rack ;
- the auxiliary material bonding mechanism, the auxiliary material peeling mechanism and the loading and unloading mechanism are all controlled by the controller to control the automatic bonding of the mobile phone accessories.
- the loading and unloading mechanism comprises: a transport mechanism, a loading platform, a loading platform, the transport mechanism is fixedly mounted on a surface of the rack, and the loading platform is installed at the On the left side of the transport mechanism, the unloading platform is installed on the right side of the transport mechanism, and the transport mechanism is an upper and lower layer circulating transport line, which can realize the recycling of the product carrier.
- the excipient peeling mechanism includes: a discharge roll, a first receiving roll, a second receiving roll, a driving stepping motor, a control box, and a peeling platform, and the discharging roll
- An auxiliary tape is connected to the input port of the peeling platform, an upper output port of the peeling platform is connected to the first receiving roll, and a lower output port of the peeling platform is connected to the second receiving roll, and
- the discharge roll, the first receiving roll and the second receiving roll are all driven by the driving stepping motor, and the driving stepping motor is controlled by the control box; adopting a double receiving roll structure design, It can realize the exfoliation of the auxiliary material of the three-layer auxiliary material belt, and the peeling efficiency is higher.
- the peeling platform adopts flame spraying to exfoliate the excipient, which can make the peeling effect more stable and stable.
- the suction mechanism is detachably mounted on the left side of the frame, and the suction mechanism comprises: a mounting shaft and a plurality of suction frames, each of the suction frames being uniformly fixed at The outer surface of the mounting shaft, and the suction frame comprises a cylinder, a quick unloading handle and a suction cup, the suction cup being connected at an output end of the cylinder for pressing the sucked auxiliary material to the product fitting,
- the quick unloading handle is connected with the suction cup for unloading the auxiliary material on the suction cup, and can absorb a plurality of auxiliary materials through a plurality of suction frames, thereby completing the fitting of a plurality of auxiliary materials at one time, and simultaneously pushing the suction cup by using the cylinder, so that the auxiliary material can be sucked. Synchronized with the accessories, the production efficiency is greatly improved.
- the positioning mechanism is connected to the actuator, and the positioning mechanism comprises: a camera and a lens, the camera is connected to the lens, and the camera pair is realized by the lens Image collection of the auxiliary material suction position and the accessory material bonding position, and the top of the lens is a given place
- the camera and the lens are photographed to provide a light source, which can take pictures without providing additional light, improve the quality of image acquisition, and help the accurate positioning of the actuator.
- the invention also provides a method for operating a mobile phone accessory automatic laminating machine, which comprises the following steps:
- Feeding start the transport mechanism, and put the products into the carriers of the loading platform one by one, so that the vehicles with the products are gradually transported in the direction of the platform;
- Excipient stripping an auxiliary strip is placed in the discharge roll, and a driving program for driving the stepping motor 35 is set in the control box, and then driven by the stepping motor, the first receiving roll and the second receiving quantity are driven.
- the roll starts to operate, and the auxiliary material strip is gradually separated from the discharge roll, so that the peeling platform conveys the upper auxiliary material, the lower auxiliary material and the left middle auxiliary material which are stripped off to the auxiliary material bonding mechanism respectively;
- Excipient suction control the cylinder expansion and contraction in the suction mechanism according to the above-mentioned suction positioning signal controller, and suck the auxiliary materials one by one through the suction cup;
- Adhesive bonding When the actuator is calibrated to the required fitting position of the product, the controller controls the cylinder to press down, and gradually absorbs the auxiliary materials to the surface of the product. After the fitting is completed, the handle is loosened by the quick release. Opening accessories
- Unloading The product after lamination is further transported to the unloading platform, and the operator removes the product with the auxiliary material to complete the fitting of a product.
- the positioning mechanism constitutes an auxiliary material bonding mechanism, which can complete the processing of the auxiliary material suction and the auxiliary material bonding in the case of accurate positioning, thereby effectively improving the precision of the accessory material fitting;
- the method of loading, auxiliary material stripping, suction positioning, auxiliary material suction, fitting positioning, auxiliary material fitting and cutting is fully performed in series, compared with the traditional artificial post accessories and ring automatic
- the assembly line not only improves production efficiency and production quality, but also has a small overall footprint and high safety.
- Figure 1 is a front elevational view of a preferred embodiment of the present invention
- Figure 2 is a plan view of the present invention in a preferred embodiment
- Figure 3 is a schematic structural view of the excipient peeling mechanism shown in Figure 1;
- Figure 4 is a schematic structural view of the suction mechanism shown in Figure 1;
- Figure 5 is a schematic structural view of the positioning mechanism shown in Figure 1;
- an embodiment of the present invention includes:
- the utility model relates to a mobile phone accessory automatic laminating machine, comprising: a rack 1, an loading and unloading mechanism 2, an auxiliary material peeling mechanism 3 and an auxiliary material bonding mechanism 4;
- the accessory bonding mechanism 4 is fixedly mounted in the middle of the surface of the frame 1 for performing an accessory bonding process on the product, and the accessory bonding mechanism 4 includes an interacting mechanism 41, a suction mechanism 42 and positioning Agency 43;
- the auxiliary material peeling mechanism 3 is fixedly mounted at the rear of the surface of the frame 1 for stripping from the auxiliary material on the auxiliary material belt, so that the suction mechanism 42 absorbs the excipients obtained by peeling off;
- the loading and unloading mechanism 2 is installed in front of the surface of the frame 1 for attaching an auxiliary material
- the product is transported to the execution station of the actuator 41, and the product with the accessory is transported to the outside of the rack 1;
- the auxiliary material bonding mechanism 4, the auxiliary material peeling mechanism 3, and the loading and unloading mechanism 2 are all controlled by the controller to control the automatic bonding of the mobile phone accessories.
- the loading and unloading mechanism 2 includes: a transport mechanism 22, a loading platform 21, a loading platform 23, the transport mechanism 22 is fixedly mounted on a surface of the rack 1, and the loading platform 21 is mounted on the On the left side of the transport mechanism 22, the unloading platform 23 is mounted on the right side of the transport mechanism 22, and the product carrier can be recycled; the actuator is intelligently controlled by the robot arm.
- the excipient peeling mechanism 3 includes: a discharge roll 31, a first receiving roll 32, a second receiving roll 33, a driving stepping motor 35, and control. a box 36 and a peeling platform 34, the auxiliary tape of the discharge roll 31 is connected to the input port of the peeling platform 33, and the upper output port of the peeling platform 33 is connected to the first receiving roll 32, the peeling The lower output port of the platform 33 is connected to the second receiving roll 33, and the discharge roll 31, the first receiving roll 32 and the second receiving roll 33 are all driven by the driving stepping motor 35.
- the driving stepping motor 35 is controlled by the control box 36; the structure design of the double receiving coil can realize the peeling of the auxiliary material of the three-layer auxiliary material strip, and the stripping efficiency is higher.
- the peeling platform 33 performs exfoliation of the excipient by flame spraying, which can make the peeling effect more stable and stable.
- FIG. 4 is a schematic structural view of a suction mechanism according to the present invention
- the suction mechanism 42 is detachably Mounted on the left side of the frame 1 to facilitate different suction mechanisms for different kinds of accessories
- the suction mechanism 42 includes: a mounting shaft 421 and a plurality of suction frames, each of which is uniformly fixed in the same
- the outer surface of the mounting shaft 421, and the suction frame includes a cylinder 422, a quick unloading handle 424, and a suction cup 423.
- the suction cup 423 is connected to the output end of the cylinder 422 for pressing the sucked auxiliary material to the product sticker.
- the quick unloading handle 424 is connected to the suction cup 423 for unloading the auxiliary material on the suction cup, and can absorb a plurality of auxiliary materials through a plurality of suction frames, thereby completing the fitting of the plurality of auxiliary materials at one time, and adopting the cylinder at the same time.
- the 422 pushes the suction cup 423, which enables the auxiliary material suction and the auxiliary material to be matched in synchronization, and the production efficiency is greatly improved.
- FIG. 5 is a schematic structural view of a positioning mechanism in the present invention, the positioning mechanism 43 is connected to the actuator 41, and the positioning mechanism 43 includes a camera 431 and a lens 432, and the camera 431 and the lens 432 is connected, and the camera 431 captures an image of the auxiliary material picking position and the auxiliary material bonding position through the lens 432, and the lens 432 is a light source for providing light to the camera 431 and the lens 432. Take pictures without the need for extra light, improving the quality of image acquisition and helping the actuator to be accurately positioned.
- the present invention discloses a method for operating a mobile phone accessory automatic laminating machine, and the specific steps are as follows:
- an auxiliary tape is placed in the discharge roll 31, and a driving step is set in the control box 36. After the driving of the motor 35, and then driven by the driving stepper motor 35, the first receiving roll 32 and the second receiving roll 33 start to operate, and the auxiliary tape is gradually withdrawn from the discharge roll 31, thereby peeling off the platform. 34, the upper layer auxiliary material on the auxiliary material belt, the lower layer auxiliary material and the middle layer auxiliary material stripped off are respectively conveyed to the auxiliary material bonding mechanism 4;
- Excipient suction controlling the expansion and contraction of the cylinder 422 in the suction mechanism 42 according to the above-mentioned suction positioning signal controller, and sucking the auxiliary materials one by one through the suction cup 423;
- Excipient bonding After the actuator 41 is calibrated to the desired bonding position of the product, the controller controls the cylinder 422 to be pressed down, and the sucking auxiliary materials are gradually attached to the surface of the product, and after the fitting is completed, the handle 424 is quickly unloaded. Loosen the excipients;
- Unloading The product after lamination is further transported to the unloading platform 23, and the operator removes the product with the auxiliary material to complete the fitting of a product.
- the mobile phone accessory automatic laminating machine of the present invention can realize the pair on the same platform by integrating the loading and unloading mechanism, the auxiliary material peeling mechanism and the auxiliary material bonding mechanism on one frame.
- the automatic fitting of the mobile phone accessories; and the combination of the actuator, the suction mechanism and the positioning mechanism constitutes the accessory bonding mechanism, which can complete the processing of the auxiliary material suction and the auxiliary material bonding under the condition of accurate positioning, thereby effectively improving the fitting of the auxiliary materials. Precision.
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
一种手机辅料自动贴合机及其运行方法，包括机架（1）、上下料机构（2）、辅料剥离机构（3）及辅料贴合机构（4）；辅料贴合机构（4）用于对产品进行辅料贴合；辅料剥离机构（3）用于从辅料带上剥离辅料；上下料机构（2）用于将待贴辅料的产品运输至执行工位处，并将贴好辅料的产品运输至机架（1）外；各机构均通过控制器编程控制处理，实现手机辅料自动、精准贴合。
Description
本发明涉及一种自动化设备领域，特别涉及一种手机辅料自动贴合机及其运行方法。
在手机组装的工序中辅料的贴合无法避免，但目前市场上辅料的贴合多采用人工取料然后手工粘贴或使用环形自动贴标线，均需要使用多数人工和空间支持作业。
1、人工辅料贴合：人工从传送带取来一个手机壳料，然后从辅料带中取下一片辅料，在手机壳料上手工对位粘贴，再放回传送带，一片辅料贴合完成，人工再继续重复辅料贴合的动作,此种加工方式不仅生产效率低,而且需要消耗大量人力。
2、环形自动贴标线：产品有人工放置在自动线治具上，然后产品围绕线体流动至每个岗位进行作业，最终产品以平面围绕线体旋转作业一周,回至原点取下，完成一个产品的作业。此线体比较浪费空间,且对平面度要求较高,大面积的调试平面度比较困难，优良率较差。
发明内容
本发明主要解决的技术问题是提供一种手机辅料自动贴合机及其运行方法，能够实现手机自动贴辅料，节省人力，贴合精准，并且自动化程度高，能够提高生产效率以及生产质量，此外，整体占用空间小，使用安全性高。
为解决上述技术问题，本发明采用的一个技术方案是：提供一种手机用自动贴辅料装置，包括：机架、上下料机构、辅料剥离机构以及辅料贴合机构；
所述辅料贴合机构固定安装在所述机架表面的中部，用于对产品进行辅料贴合处理，且所述辅料贴合机构包括相互配合的执行机构、吸取机构以及定位机构；
所述辅料剥离机构固定安装在所述机架表面的后方，用于从辅料带上的辅料进行剥离，以供所述吸取机构吸取剥离所得的辅料；
所述上下料机构贯穿安装在所述机架表面的前方，用于将带贴辅料的产品运输至所述执行机构的执行工位处，并将贴好辅料的产品运输至所述机架外；
所述辅料贴合机构、辅料剥离机构以及所述上下料机构均通过控制器编程控制处理，实现手机辅料的自动贴合。
在本发明一个较佳实施例中，所述上下料机构包括：运输机构、上料平台、下料平台，所述运输机构固定安装在所述机架的表面，所述上料平台安装在所述运输机构的左侧，所述下料平台安装在所述运输机构的右侧，所述运输机构为上下层循环输送线，可以实现产品载具的循环使用。
在本发明一个较佳实施例中，所述辅料剥离机构包括：放料卷、第一收料卷、第二收料卷、驱动步进电机、控制箱以及剥离平台，所述放料卷的辅料带与所述剥离平台的输入口相连，所述剥离平台的上输出口与所述第一收料卷相连，所述剥离平台的下输出口与所述第二收料卷相连，且所述放料卷、第一收料卷以及第二收料卷均通过所述驱动步进电机进行驱动，所述驱动步进电机由所述控制箱进行控制；采用双收料卷的结构设计，可以实现对三层辅料带的辅料剥离，剥离效率更高。
在本发明一个较佳实施例中，所述剥离平台采用火焰喷涂的方式进行辅料剥离，能够使得剥离效果更佳稳定。
在本发明一个较佳实施例中，所述吸取机构可拆卸地安装在所述机架的左侧，且所述吸取机构包括：安装轴以及若干吸取架，各所述吸取架均匀地固定在所述安装轴的外表面，且所述吸取架包括气缸、快速卸载手柄以及吸盘，所述吸盘连接在所述气缸的输出端，用于将吸取的辅料下压至产品贴合处，所述快速卸载手柄与所述吸盘相连，用于卸载吸盘上的辅料，能够通过多个吸取架对多种辅料进行吸取，从而一次完成多种辅料的贴合，同时采用气缸推动吸盘，能够使得辅料吸取与辅料贴合同步完成，生产效率大幅提高。
在本发明一个较佳实施例中，所述定位机构与所述执行机构相连，且所述定位机构包括：相机以及镜头，所述相机与所述镜头相连，通过所述镜头实现所述相机对辅料吸取位置及辅料贴合位置的图像采集，且所述镜头上方为给所
述相机和所述镜头拍照提供光线的光源，能够无需提供额外光线即可进行拍照，提高了图像采集的质量，有助于执行机构的准确定位。
本发明还提供了一种手机辅料自动贴合机的运行方法，具体包括如下步骤：
1)上料：启动运输机构，并将产品逐个放入上料平台的载具内，使得装有产品的载具逐步向下料平台方向运输；
2)辅料剥离：在放料卷内放置辅料带，并在控制箱内设置好驱动步进电机35的驱动程序，随后在驱动步进电机的驱动下，第一收料卷和第二收料卷开始运作，将辅料带从放料卷内逐步抽离，从而剥离平台将辅料带上的上层辅料、下层辅料以及被剥离剩下的中层辅料分别输送至辅料贴合机构中；
3)吸取定位：当上述剥离的辅料运输至贴合工位时，定位机构中的相机对辅料所在位置进行吸取定位；
4)辅料吸取：根据上述吸取定位信号控制器控制吸取机构中的气缸伸缩，并通过吸盘将辅料逐个吸取；
5)贴合定位：当装有产品的载具运输至贴合工位时，定位机构中的相机对产品要贴合的位置进行贴合定位，并根据该贴合定位信号对执行机构所在位置进行校正；
6)辅料贴合：当执行机构校正至产品所需贴合位置后，控制器控制气缸下压，将吸取的各辅料逐步贴合至产品表面，贴合完成后，通过快速卸载手柄松
开辅料；
7)下料：将贴合后的产品继续运输至下料平台处，操作人员取下贴合有辅料的产品，即可完成一个产品的辅料贴合。
本发明的有益效果有：
1)在结构上，通过在一个机架上集成上下料机构、辅料剥离机构、辅料贴合机构，能够在同一平台上即可实现对手机辅料的自动贴合；并且采用执行机构、吸取机构以及定位机构组合构成辅料贴合机构，能够在定位精准的情况下，完成辅料吸取、辅料贴合的处理，有效地提高了辅料贴合的精准性；
2)在运行方法上，依次通过全自动执行的上料、辅料剥离、吸取定位、辅料吸取、贴合定位、辅料贴合及下料的方法流程，相比于传统的人工帖辅料以及环形自动流水线，不仅能够提高生产效率以及生产质量，而且整体占用空间小，使用安全性高。
图1是本发明在一较佳实施例中的正视图；
图2时本发明在一较佳实施例中的俯视图；
图3是图1所示的辅料剥离机构的结构示意图；
图4是图1所示的吸取机构的结构示意图；
图5是图1所示的定位机构的结构示意图；
附图中各部件的标记如下：1、机架，2、上下料机构，3、辅料剥离机构，4、辅料贴合机构，21、上料平台，22、运输机构，23、下料平台，31、放料卷，32、第一收料卷，33、第二收料卷，34、剥离平台，35、驱动步进电机，36、控制箱，41、执行机构，42、吸取机构，43、定位机构，421、安装轴，422、气缸，423、吸盘，424、快速卸载手柄，431、相机，432、镜头，433、光源。
下面结合附图对本发明的较佳实施例进行详细阐述，以使本发明的优点和特征能更易于被本领域技术人员理解，从而对本发明的保护范围做出更为清楚明确的界定。
请参阅图1-图2，本发明实施例包括：
一种手机辅料自动贴合机，包括：机架1、上下料机构2、辅料剥离机构3以及辅料贴合机构4；
所述辅料贴合机构4固定安装在所述机架1表面的中部，用于对产品进行辅料贴合处理，且所述辅料贴合机构4包括相互配合的执行机构41、吸取机构42以及定位机构43；
所述辅料剥离机构3固定安装在所述机架1表面的后方，用于从辅料带上的辅料进行剥离，以供所述吸取机构42吸取剥离所得的辅料；
所述上下料机构2贯穿安装在所述机架1表面的前方，用于将带贴辅料的
产品运输至所述执行机构41的执行工位处，并将贴好辅料的产品运输至所述机架1外；
所述辅料贴合机构4、辅料剥离机构3以及所述上下料机构2均通过控制器编程控制处理，实现手机辅料的自动贴合。
其中，所述上下料机构2包括：运输机构22、上料平台21、下料平台23，所述运输机构22固定安装在所述机架1的表面，所述上料平台21安装在所述运输机构22的左侧，所述下料平台23安装在所述运输机构22的右侧，可以实现产品载具的循环使用；所述执行机构通过机械臂进行智能化控制操作。
参考图3，为本发明中的辅料剥离机构的结构示意图，所述辅料剥离机构3包括：放料卷31、第一收料卷32、第二收料卷33、驱动步进电机35、控制箱36以及剥离平台34，所述放料卷31的辅料带与所述剥离平台33的输入口相连，所述剥离平台33的上输出口与所述第一收料卷32相连，所述剥离平台33的下输出口与所述第二收料卷33相连，且所述放料卷31、第一收料卷32以及第二收料卷33均通过所述驱动步进电机35进行驱动，所述驱动步进电机35由所述控制箱36进行控制；采用双收料卷的结构设计，可以实现对三层辅料带的辅料剥离，剥离效率更高。
其中，所述剥离平台33采用火焰喷涂的方式进行辅料剥离，能够使得剥离效果更佳稳定。
参考图4，为本发明中吸取机构的结构示意图，所述吸取机构42可拆卸地
安装在所述机架1的左侧，便于针对不同种辅料来跟换不同的吸取机构，且所述吸取机构42包括：安装轴421以及若干吸取架，各所述吸取架均匀地固定在所述安装轴421的外表面，且所述吸取架包括气缸422、快速卸载手柄424以及吸盘423，所述吸盘423连接在所述气缸422的输出端，用于将吸取的辅料下压至产品贴合处，所述快速卸载手柄424与所述吸盘423相连，用于卸载吸盘上的辅料，能够通过多个吸取架对多种辅料进行吸取，从而一次完成多种辅料的贴合，同时采用气缸422推动吸盘423，能够使得辅料吸取与辅料贴合同步完成，生产效率大幅提高。
参考图5，为本发明中的定位机构的结构示意图，所述定位机构43与所述执行机构41相连，且所述定位机构43包括：相机431以及镜头432，所述相机431与所述镜头432相连，通过所述镜头432实现所述相机431对辅料吸取位置及辅料贴合位置的图像采集，且所述镜头432上方为给所述相机431和所述镜头432拍照提供光线的光源，能够无需提供额外光线即可进行拍照，提高了图像采集的质量，有助于执行机构的准确定位。
在另一实施例中，本发明揭示了一种手机辅料自动贴合机的运行方法，具体步骤如下：
1)上料：启动运输机构22，并将产品逐个放入上料平台21的载具内，使得装有产品的载具逐步向下料平台23方向运输；
2)辅料剥离：在放料卷31内放置辅料带，并在控制箱36内设置好驱动步
进电机35的驱动程序，随后在驱动步进电机35的驱动下，第一收料卷32和第二收料卷33开始运作，将辅料带从放料卷31内逐步抽离，从而剥离平台34将辅料带上的上层辅料、下层辅料以及被剥离剩下的中层辅料分别输送至辅料贴合机构4中；
3)吸取定位：当上述剥离的辅料运输至贴合工位时，定位机构43中的相机431对辅料所在位置进行吸取定位；
4)辅料吸取：根据上述吸取定位信号控制器控制吸取机构42中的气缸422伸缩，并通过吸盘423将辅料逐个吸取；
5)贴合定位：当装有产品的载具运输至贴合工位时，定位机构43中的相机431对产品要贴合的位置进行贴合定位，并根据该贴合定位信号对执行机构41所在位置进行校正；
6)辅料贴合：当执行机构41校正至产品所需贴合位置后，控制器控制气缸422下压，将吸取的各辅料逐步贴合至产品表面，贴合完成后，通过快速卸载手柄424松开辅料；
7)下料：将贴合后的产品继续运输至下料平台23处，操作人员取下贴合有辅料的产品，即可完成一个产品的辅料贴合。
区别与现有技术，本发明一种手机辅料自动贴合机，通过在一个机架上集成上下料机构、辅料剥离机构、辅料贴合机构，能够在同一平台上即可实现对
手机辅料的自动贴合；并且采用执行机构、吸取机构以及定位机构组合构成辅料贴合机构，能够在定位精准的情况下，完成辅料吸取、辅料贴合的处理，有效地提高了辅料贴合的精准性。
在本发明的描述中，需要说明的是，术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，或者是该发明产品使用时惯常摆放的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。
Claims (8)
- 一种手机辅料自动贴合机，其特征在于，包括：机架、上下料机构、辅料剥离机构以及辅料贴合机构；所述辅料贴合机构固定安装在所述机架表面的中部，用于对产品进行辅料贴合处理，且所述辅料贴合机构包括相互配合的执行机构、吸取机构以及定位机构；所述辅料剥离机构固定安装在所述机架表面的后方，用于从辅料带上的辅料进行剥离，以供所述吸取机构吸取剥离所得的辅料；所述上下料机构贯穿安装在所述机架表面的前方，用于将带贴辅料的产品运输至所述执行机构的执行工位处，并将贴好辅料的产品运输至所述机架外；所述辅料贴合机构、辅料剥离机构以及所述上下料机构均通过控制器编程控制处理，实现手机辅料的自动贴合。
- 根据权利要求1所述的手机辅料自动贴合机，其特征在于，所述上下料机构包括：运输机构、上料平台、下料平台，所述运输机构固定安装在所述机架的表面，所述上料平台安装在所述运输机构的左侧，所述下料平台安装在所述运输机构的右侧。
- 根据权利要求2所述的手机辅料自动贴合机，其特征在于，所述运输机构为上下层循环输送线。
- 根据权利要求1所述的手机辅料自动贴合机，其特征在于，所述辅料剥 离机构包括：放料卷、第一收料卷、第二收料卷、驱动步进电机、控制箱以及剥离平台，所述放料卷的辅料带与所述剥离平台的输入口相连，所述剥离平台的上输出口与所述第一收料卷相连，所述剥离平台的下输出口与所述第二收料卷相连，且所述放料卷、第一收料卷以及第二收料卷均通过所述驱动步进电机进行驱动，所述驱动步进电机由所述控制箱进行控制。
- 根据权利要求4所述的手机辅料自动贴合机，其特征在于，所述剥离平台采用火焰喷涂的方式进行辅料剥离。
- 根据权利要求1所述的手机辅料自动贴合机，其特征在于，所述吸取机构可拆卸地安装在所述机架的左侧，且所述吸取机构包括：安装轴以及若干吸取架，各所述吸取架均匀地固定在所述安装轴的外表面，且所述吸取架包括气缸、快速卸载手柄以及吸盘，所述吸盘连接在所述气缸的输出端，用于将吸取的辅料下压至产品贴合处，所述快速卸载手柄与所述吸盘相连，用于卸载吸盘上的辅料。
- 根据权利要求1所述的手机辅料自动贴合机，其特征在于，所述定位机构与所述执行机构相连，且所述定位机构包括：相机以及镜头，所述相机与所述镜头相连，通过所述镜头实现所述相机对辅料吸取位置及辅料贴合位置的图像采集，且所述镜头上方为给所述相机和所述镜头拍照提供光线的光源。
- 一种手机辅料自动贴合机的运行方法，其特征在于，具体包括如下步骤：1)上料：启动运输机构，并将产品逐个放入上料平台的载具内，使得装有 产品的载具逐步向下料平台方向运输；2)辅料剥离：在放料卷内放置辅料带，并在控制箱内设置好驱动步进电机35的驱动程序，随后在驱动步进电机的驱动下，第一收料卷和第二收料卷开始运作，将辅料带从放料卷内逐步抽离，从而剥离平台将辅料带上的上层辅料、下层辅料以及被剥离剩下的中层辅料分别输送至辅料贴合机构中；3)吸取定位：当上述剥离的辅料运输至贴合工位时，定位机构中的相机对辅料所在位置进行吸取定位；4)辅料吸取：根据上述吸取定位信号控制器控制吸取机构中的气缸伸缩，并通过吸盘将辅料逐个吸取；5)贴合定位：当装有产品的载具运输至贴合工位时，定位机构中的相机对产品要贴合的位置进行贴合定位，并根据该贴合定位信号对执行机构所在位置进行校正；6)辅料贴合：当执行机构校正至产品所需贴合位置后，控制器控制气缸下压，将吸取的各辅料逐步贴合至产品表面，贴合完成后，通过快速卸载手柄松开辅料；7)下料：将贴合后的产品继续运输至下料平台处，操作人员取下贴合有辅料的产品，即可完成一个产品的辅料贴合。
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