WO2019052089A1 - 一种多色珠子及珠管绣装置 - Google Patents
一种多色珠子及珠管绣装置 Download PDFInfo
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- WO2019052089A1 WO2019052089A1 PCT/CN2017/119695 CN2017119695W WO2019052089A1 WO 2019052089 A1 WO2019052089 A1 WO 2019052089A1 CN 2017119695 W CN2017119695 W CN 2017119695W WO 2019052089 A1 WO2019052089 A1 WO 2019052089A1
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- WIPO (PCT)
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- bead
- color
- driving
- clamping
- positioning
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C7/00—Special-purpose or automatic embroidering machines
- D05C7/08—Special-purpose or automatic embroidering machines for attaching cords, tapes, bands, or the like
Definitions
- the invention relates to the technical field of embroidery machines, in particular to a multi-color bead and bead pipe embroidering device.
- the beads are embroidered on the fabric to achieve a better three-dimensional decorative effect. Most of the higher-grade glass beads are hand-embroidered on the fabric.
- Embroidery machine embroidered beads have always been a problem in the embroidery machine industry. Usually only one type of color beads can be loaded at a time, that is, only one type of color beads can be embroidered on the fabric at a time, when it is necessary to embroider beads of other specifications. At the same time, it is necessary to stop the beads before taking out, and then put the beads of the required specification color and push the beads one by one. This bead structure and method seriously affect the working efficiency of the whole embroidery machine and increase the labor intensity. It is very inconvenient to operate and cannot meet the production requirements.
- the object of the present invention is to overcome the deficiencies of the prior art and to provide a multi-color bead and bead embroidering device.
- the multi-color bead and bead embroidering apparatus comprises: at least one set of multi-color beaded beaded catheter device, comprising: a frame, bead mounted on the upper end of the frame a mechanism, a buffering bead mechanism mounted in the rack and mounted in cooperation with the beading mechanism, and a duct assembly mounted at a lower end of the rack and adapted to the beading mechanism, the beading mechanism including a drive shaft disposed in the frame, a beaded tray mounted on the upper end of the frame and threaded with the drive shaft, and a storage tray mounted above the beaded tray and with the upper end of the drive shaft, and a metal bead line and a motor assembly for driving the rotation of the drive shaft, the metal bead
- the wire end is bent into the beaded tray, the lower end of the metal bead wire passes through the buffering bead mechanism and is docked with the conduit assembly, and the storage tray
- the buffering under-bead mechanism includes first and second shaft bodies that are disposed in the frame, and a plurality of springs respectively disposed on the first shaft body and can be opposite to the first shaft body a rotating first clamping block, a plurality of second clamping blocks disposed on the second shaft body and rotatable relative to the second shaft body and rotatable or clampable relative to the first clamping block, and a plurality of sleeves disposed on the driving shaft And a toggle cam for moving the second clamping block relative to the first clamping block, the first clamping block is clamped with the second clamping block under the force of the spring, and the end of the first clamping block is formed The second clamping portion formed by the first clamping portion and the end of the second clamping block is wrapped around the periphery of the metal bead wire.
- the mounting angles of all the first clamping blocks are in the same vertical direction; the mounting angles of all the second clamping blocks are in the same vertical direction; the mounting angles of all the sliding cams are in the same vertical direction,
- the beading mechanism is at least two groups; the buffering bead mechanism is at least two groups, and the buffering bead mechanism has a one-to-one correspondence with the beading mechanism.
- a first tooth portion is formed on the outer periphery of the first clamping block; a second tooth portion is formed on the outer side of the second clamping block, and the first tooth portion is engaged with the second tooth portion to enable The first and second clamps are interlocked; the second clamp end is provided with a bearing, and the bearing forms a rolling contact with the toggle cam.
- the duct assembly includes a duct mounting plate installed at a lower end of the rack, and a plurality of bead tubes disposed at the end of the duct mounting board and mounted at a lower end of the duct mounting board and connected to the bead tube a hose and a thin iron wire disposed in the hose, the lower end of the metal bead wire is placed at the upper end of the bead tube, and the lower end of the thin iron wire is connected with the lower end of the metal bead line, and the hose is replaced with the lower part of the color changing bead
- the bead channel is docked.
- the positioning mechanism includes a pressing arm that is mounted on the base and rotatable, and a torsion spring that is mounted between the pressing arm and the base, and the positioning tooth holder is provided with a plurality of positioning slots. The end of the pressing arm is pressed against the positioning groove of the positioning tooth holder for positioning.
- the end of the pressing arm is provided with a first roller or a first bearing, and the first roller or the first bearing is pressed into the positioning groove of the positioning tooth holder.
- the color change lower bead is disposed at a port on the lower bead channel with a bucket-shaped conduit that is in abutment with a hose in the duct assembly; the first driving mechanism The first driving block mounted on the base, the first driving block mounted on the rotating shaft of the first motor, and the first linking block pivotally connected to the first driving block, the first linking block end and the replacing The color bead seat is pivoted.
- the clamping and pushing mechanism comprises a sliding rail seat mounted on the base and located under the color changing lower bead seat, and left and right clips symmetrically pivoted in the sliding rail seat and a driving mechanism mounted on the rail seat for driving the left and right clips relative to the clamping or opening and a second driving mechanism mounted on the base for driving the driving seat to move on the rail seat;
- the left a clamping space adapted to the lower bead channel is formed between the front ends of the right clips;
- the first and second guiding wheels are respectively formed at the rear ends of the left and right clips;
- the first and second driving grooves are disposed in the "eight" shape, and the first and second guiding wheels are respectively disposed in the first and second driving grooves.
- the second driving mechanism includes a second motor mounted on the base mounted on the base, a second driving block mounted on the rotating shaft of the second motor, and being mounted on the first driving block. a second bearing at the end, the second bearing being placed in a third drive slot provided on the drive block.
- the present invention has the following beneficial effects compared with the prior art:
- the drive shaft in the beading mechanism drives the storage tray to rotate at a high speed, so that the beads placed in the storage tray are transferred to the beaded tray, while the beaded tray is rotated, a large number of The beads will roll with each other, so that the beads will be sleeved on the metal bead line extending into the beaded tray to achieve fast and stable beading, and the working efficiency is extremely high; the beads fall along the metal bead line
- the buffering bead mechanism can realize the function of buffering the bead, so as to transfer one bead to the catheter assembly to ensure the working efficiency of the multi-color beaded bead catheter device.
- the thin iron wire in the catheter assembly can make the beads slide smoothly in the hose, further improve the smoothness of the beads falling in the hose, further ensure the working efficiency of the embroidery machine, and the invention has high market competitiveness.
- the first driving mechanism in the multi-color beading color changing device drives the color changing bead seat to move back and forth on the support, so that the one of the lower bead channels of the color changing bead seat is aligned and aligned and pushed.
- the clamping space of the mechanism and the beading are carried out to achieve the purpose of selective beading without replacing the beads of different colors or specifications, thereby greatly improving the working efficiency of the embroidery machine and reducing the labor intensity to a certain extent.
- Figure 1 is a perspective view of the present invention
- Figure 2 is a perspective view of the multicolor beading color changing device of the present invention.
- Figure 3 is a partial enlarged view of a portion A of Figure 2;
- Figure 4 is a perspective view of the beading mechanism of the present invention.
- Figure 5 is a perspective view of the multicolor beaded beaded catheter device of the present invention.
- Figure 6 is a perspective view showing another perspective of the multicolor beaded beaded catheter device of the present invention.
- Figure 7 is a schematic view showing the internal structure of the multicolor beaded beaded catheter device of the present invention.
- Figure 8 is a perspective view of the color changing lower bead seat of the present invention.
- Figure 9 is a partial perspective view of the clamp pushing mechanism of the present invention.
- Figure 10 is an exploded view of Figure 9.
- FIG. 1-10 it is a multi-color bead and bead embroidering device, at least one set of multi-color beaded beaded catheter device 400 and multi-color beads corresponding to the multi-color beaded beaded catheter device 400.
- the color changing device 100 is embroidered.
- the multi-color beaded beaded catheter device 400 includes a frame 4, a beading mechanism 5 mounted on the upper end of the frame 4, and a buffer mounted in the frame 4 and fitted with the beading mechanism 5. a lower bead mechanism 6 and a catheter assembly 7 mounted at the lower end of the frame 4 and adapted to the beading mechanism 5, the catheter assembly 7 is mated with the multi-color beading color changing device 100, and the beads are conveyed for the multi-color beading color changing device 100. .
- the beading mechanism 5 includes a drive shaft 51 that is disposed in the frame 4, a beaded tray 52 that is mounted on the upper end of the frame 4 and is disposed with the drive shaft 51, and is mounted above the beaded tray 52 and with the drive shaft 51.
- the bead mechanism 6 is butted against the conduit assembly 7, which is provided with a blanking hole 531 penetrating the lower end surface thereof, the blanking hole 531 being located above the beading tray 52.
- the drive shaft 53 is driven by the drive shaft 51 to rotate at a high speed, so that the beads placed in the stocker 53 are conveyed to the beading tray 52, and when the beaded tray 52 is rotated, a large number of beads will follow
- the rolling is such that the holes of the beads are placed over the metal bead wires 54 that extend into the beading tray 52 for fast, stable beading.
- the beading mechanism 5 adopts the beading tray 52 and the storage tray 53 to match the bead, which can accommodate more beads, and can feed the storage tray 53 at any time, which is more convenient to use and has higher work efficiency.
- the buffering bead mechanism 6 includes first and second shaft bodies 61, 62 that are disposed in the frame 4, and a plurality of springs 63 are respectively sleeved on the first shaft body 61 and rotatable relative to the first shaft body 61. a first clamping block 64, a plurality of second clamping blocks 65 sleeved on the second shaft body 62 and rotatable relative to the second shaft body 62 and rotatable or clamped relative to the first clamping block 64, and a plurality of sleeves
- the driving shaft 51 is used for plucking the toggle cam 66 of the second clamping block 35 relative to the first clamping block 64.
- the first clamping block 64 is clamped with the second clamping block 65 under the force of the spring 63.
- the first clamping portion 641 formed at the end of the first clamping block 64 and the second clamping portion 651 formed at the end of the second clamping block 65 are wrapped around the periphery of the metal bead wire 54.
- the mounting angles of all the first clamping blocks 64 are in the same vertical direction; the mounting angles of all the second clamping blocks 65 are in the same vertical direction; the mounting angles of all the sliding cams 66 are in the same vertical direction, which are staggered.
- the different toggle cams 66 are driven to drive the different second clamping blocks 65 apart from the first clamping block 64, that is, to achieve multiple buffering purposes, specifically, the force of the first set of first clamping blocks 64 at the spring 63.
- the first set of first clamps 64 and the first set of second clamps 65 cooperate to block the beads strung by the metal bead lines 54 as the drive shaft rotates.
- the first set of toggle cams 66 drives the first set of second clamps 65 to open relative to the first set of first clamps 64 to allow the beads strung by the metal beaded wires 54 to fall freely, while the second set of first clamps
- the block 64 is also clamped with the second set of second clamps 65 under the force of the spring 63, that is, the second set of the first clamp block 64 and the second set of the second clamp block 65 cooperate to block the metal bead line.
- 54 string of falling beads repeat the above actions, you can achieve the effect of buffering the beads, ensuring multicolor Beaded embroidery work efficiency of the catheter device 400.
- a first tooth portion 642 is formed on the outer side of the first clamping block 64; a second tooth portion 652 is formed on the outer side of the second clamping block 65, and the first tooth portion 642 is engaged with the second tooth portion 652 to make the first
- the second clamping blocks 64, 65 are interlocked, thereby effectively ensuring the synchronization of the first and second clamping blocks 64, 65.
- the first clamping block 64 is clamped with the second clamping block 65 under the force of the spring 63. .
- the end of the second clamping block 35 is provided with a bearing 653, and the bearing 653 forms a rolling contact with the toggle cam 36, thereby effectively preventing the occurrence of wear and ensuring the service life.
- the beading mechanism 5 is at least two groups; the buffering bead mechanism 6 is at least two groups, and the buffering bead mechanism 6 is in one-to-one correspondence with the beading mechanism 5, that is, the multi-color beaded beaded catheter
- the device 400 can achieve the purpose of multi-color bead beading.
- the duct assembly 7 includes a duct mounting plate 71 mounted at a lower end of the frame 4, and a plurality of bead tubes 72 disposed at an upper end of the duct mounting plate 71 and a soft portion mounted to the lower end of the duct mounting plate 71 and connected to the bead tube 72. a tube 73 and a thin iron wire disposed in the hose 73.
- the lower end of the metal bead wire 54 is placed at the upper end of the bead tube 72.
- the end of the thin iron wire is connected to the lower end of the metal bead wire 54.
- the fine iron wire can make the bead
- the hose 73 slides more smoothly and works more efficiently.
- the hose 73 is docked with the multi-color beading color changing device 100.
- the upper end of the bead tube 72 is arranged in a flared shape so that the beads dropped by the metal bead line 54 can quickly enter the bead tube 72, thereby improving work efficiency.
- the bottom of the inner cavity of the beading tray 52 is arranged in a bucket shape, which facilitates the processing of the beads when the beading tray 52 rotates.
- the drive shaft 51 in the bead mechanism 5 drives the stock tray 53 to rotate at a high speed, so that the beads placed in the stocker 53 are transferred to the beaded tray 52, and the beaded tray 52 is When rotating, a large number of beads will roll with each other, so that the holes of the beads will be sleeved on the metal bead wire 54 extending into the beading tray 52, so as to achieve the purpose of fast and stable beading, and the working efficiency is extremely high;
- the beads fall along the metal bead line 54 into the buffering bead mechanism 6, and the buffering lower bead mechanism 6 can achieve the function of buffering the bead to transfer one bead to the catheter assembly 7 to ensure multi-color beading.
- the working efficiency of the beaded catheter device 400 The thin iron wire in the catheter assembly 7 allows the beads to slide smoothly over the hose 73, further improving the smoothness of the beads falling in the hose, further ensuring the working efficiency of the embroidery machine, and the invention has extremely high market competitiveness.
- the multi-color beading color changing device 100 includes a base 1, a clamping and pushing mechanism 2 mounted on the base 1, and a top of the clamping and pushing mechanism 2 for pushing the clamping.
- the mechanism 2 transmits the color changing mechanism 3 of the beads.
- the color change mechanism 3 includes a support 31 that is mounted above the clamp push mechanism 2, and a color change lower bead 32 that is slidably mounted on the support 31 and a drive for the color change lower bead 32.
- the bead channel 321 is formed with a positioning tooth holder 322 adapted to the positioning mechanism 34, and the positioning mechanism 34 is pressed against the positioning tooth holder 322.
- the number of the lower bead passages 321 is four.
- the first driving mechanism 33 drives the color changing lower bead 32 to reciprocate on the support 31, so that a certain lower bead channel 321 of the color changing lower bead 32 is aligned with the clamping and pushing mechanism 2
- the color changing lower bead 32 stops moving, and is pressed and positioned by the positioning mechanism 34 and the positioning tooth holder 322 on the color changing lower bead seat 32, thereby ensuring that the color changing lower bead seat 32 is stably positioned in the clip. Hold the space above to facilitate the lower beads and ensure the quality of the beads.
- the first driving mechanism 33 drives the color change lower bead 32 to reciprocate on the support 31 so as to selectively align the one of the color changing lower bead 32 to the clamping space of the clamping and pushing mechanism 2 And carry out the lower bead to achieve the purpose of selective lower bead without replacing the beads of different colors or specifications, which can greatly improve the working efficiency of the embroidery machine, reduce the labor intensity to a certain extent, and operate very well. Convenient and able to meet different production requirements, the invention has extremely high market competitiveness.
- the positioning mechanism 34 includes a pressing arm 341 that is rotatably mounted on the base 1 and a torsion spring 342 that is disposed between the pressing arm 341 and the base 1 .
- the positioning bracket 322 is provided with a plurality of positioning slots 323 .
- the end of the pressing arm 341 is pressed against the positioning groove 323 of the positioning tooth holder 322 for positioning.
- the end of the pressing arm 341 is provided with a first roller or a first bearing 343, and the first roller or the first roller A bearing 343 is pressed into the positioning groove 323 of the positioning adapter 322.
- the purpose of positioning is ensured, and when the first driving mechanism 33 drives the color change lower bead seat 32 to move again when the holder 31 moves, the first roller or the first bearing 343 can quickly leave the positioning groove 323 to make color change.
- the lower bead 32 moves again at the holder 31 and is extremely stable.
- the color change lower bead 32 is provided with a bucket conduit 324 at the upper port of the lower bead passage 321 , and the bucket conduit 324 is butted with the hose 73 in the duct assembly 7 .
- the first driving mechanism 33 includes a first motor 331 mounted on the base 1 , a first driving block 332 mounted on the rotating shaft of the first motor 331 , and a first linking block 333 pivotally connected to the first driving block 332 .
- the end of the first linking block 333 is pivotally connected to the color changing lower bead 32.
- the clamping and pushing mechanism 2 includes a rail seat 21 mounted on the base 1 and located below the color change lower bead 32, and left and right clips 22, 23 and activities symmetrically pivoted in the rail seat 21.
- a drive base 24 mounted on the slide rail seat 21 for driving the left and right clips 22, 23 to be relatively clamped or opened, and mounted on the base 1 for driving the drive base 24 to move on the slide rail seat 21
- a second driving mechanism 25; a clamping space adapted to the lower bead channel 321 is formed between the front ends of the left and right clips 22, 23.
- the second driving mechanism 25 includes a second motor 251 mounted on the base 1 and a second driving block 252 mounted on the rotating shaft of the second motor 251 and mounted on the end of the first driving block 332.
- the second bearing 253 is disposed in the third driving groove 243 provided on the driving base 24.
- the first and second guiding wheels 221 and 231 are respectively formed on the rear ends of the left and right clamping pieces 22 and 23; the driving seat 24 is provided with first and second driving grooves 241 distributed in an “eight” shape. 242, the first and second guiding wheels 221, 231 are respectively disposed in the first and second driving grooves 241, 242, and the first and second driving grooves on the driving base 24 when the driving base 24 is moving 241, 242 can force the first and second guiding wheels 221, 231 to move according to the restrictions of the first and second driving grooves 241, 242, so as to stably drive the left and right clips 22, 23 to be relatively clamped or relatively loose. open.
- the first driving mechanism 33 drives the color changing bead holder 32 to reciprocate on the support 31, so that the color changing lower bead 32 has a lower bead channel 321 aligned with the clip.
- the color changing lower bead seat 32 stops moving, and is pressed and positioned by the positioning mechanism 34 and the positioning tooth holder 322 on the color changing lower bead seat 32 to ensure the color changing lower bead seat 32. Stable positioning above the clamping space to facilitate the lower beads and ensure the quality of the lower beads.
- the first driving mechanism 33 drives the color change lower bead 32 to reciprocate on the support 31 so as to selectively align the one of the color changing lower bead 32 to the clamping space of the clamping and pushing mechanism 2 And carry out the lower bead to achieve the purpose of selective lower bead without replacing the beads of different colors or specifications, which can greatly improve the working efficiency of the embroidery machine, reduce the labor intensity to a certain extent, and operate very well. Convenient and able to meet different production requirements, the invention has extremely high market competitiveness.
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Abstract
一种多色珠子及珠管绣装置,其包括:至少一组多色珠绣串珠导管装置(400),其包括:机架(4)、安装于机架(4)上端的串珠机构(5)、缓冲下珠机构(6)和导管组件(7),串珠机构(5)包括穿设于机架(4)中的驱动轴(51)、串珠料盘(52)和储料盘(53)以及电机组件(55),金属串珠线(54)上端弯曲伸入串珠料盘(52)中,金属串珠线(54)下端穿过缓冲下珠机构(6)并与导管组件(7)对接;多色珠绣换色装置(100),其安装于多色珠绣串珠导管装置(400)下方,其包括:底座(1)、安装于底座(1)上的夹持推送机构(2)及换色机构(3),换色机构(3)包括架设于夹持推送机构(2)上方的支座(31)、换色下珠座(32)及第一驱动机构(33)和定位机构(34),换色下珠座(32)具有若干下珠通道(321),换色下珠座(32)上成型有与定位机构(34)适配的定位齿座(322),定位机构(34)与定位齿座(322)抵压定位;导管组件(7)与换色下珠座(32)对接。
Description
本发明涉及刺绣机技术领域,特指一种多色珠子及珠管绣装置。
将珠子绣在织物上,能达到较好的立体装饰效果,较为高档的玻璃珠子大多数都是通过手工绣在织物上。
而刺绣机绣珠子历来是刺绣机行业的难题,通常每次只可以装一种规格颜色的珠子,即每次只能在织物上绣一种规格颜色的珠子,当需要绣其它规格颜色的珠子时,必须停机取出之前的珠子,然后再将要求的规格颜色的珠子放入,再一一推送该珠子,这种送珠结构及方式严重影响整个刺绣机的工作效率,且增加了劳动强度,操作起来十分不方便,以致不能满足生产要求。
另外,刺绣机工作时,珠子从下珠管下落的时候,由于珠子会与下珠管内壁摩擦干涉,极易出现珠子下落不顺畅,甚至出现卡珠的现象,严重影响刺绣机的工作效率,对生产者造成极大的困扰。还有就是,珠子从下珠管下落的朝向没有统一朝向,使珠子下落后的工序受到影响,影响送珠效率及珠子刺绣质量。
有鉴于此,本发明人提出以下技术方案。
发明内容
本发明的目的在于克服现有技术的不足,提供一种多色珠子及珠管绣装置。
为了解决上述技术问题,本发明采用了下述技术方案:该多色珠子及珠管绣装置包括:至少一组多色珠绣串珠导管装置,其包括:机架、安装于机架上端的串珠机构、安装于机架中并与串珠机构配合安装的缓冲下珠机构和安装于机架下端并与串珠机构适配的导管组件,所述串珠机构包括有穿设于机架中的驱动轴、安装于机架上端并与驱动轴穿设的串珠料盘和安装于串珠料盘上方并与驱动轴上端的储料盘以及金属串珠线和用于驱动该驱动轴旋转的电机组件,该金属串珠线上端弯曲伸入串珠料盘中,该金属串珠线下端穿过缓冲下珠机构并与导管组件对接,该储料盘设置有贯穿其下端面的下料孔,该下料孔位于串珠料盘上方;多色珠绣换色装置,其安装于多色珠绣串珠导管装置下方,其包括:底座、安装于底座上的夹持推送机构以及安装于夹持推送机构上方并用于对该夹持推送机构传送珠子的换色机构,所述换色机构包括有架设于夹持推送机构上方的支座以及以可滑动方式安装于支座上的换色下珠座以及用于驱动该换色下珠座在支座上往返移动的第一驱动机构和用于对停止移动的换 色下珠座进行定位的定位机构,该换色下珠座具有若干与夹持推送机构对应的下珠通道,且该换色下珠座上成型有与定位机构适配的定位齿座,该定位机构与该定位齿座抵压定位;所述导管组件与换色下珠座对接。
进一步而言,上述技术方案中,所述缓冲下珠机构包括穿设于机架中的第一、第二轴体以及若干分别通过弹簧套设于第一轴体上并可相对第一轴体转动的第一夹块、若干套设于第二轴体上并可相对第二轴体转动且可相对第一夹块张开或夹紧的第二夹块、若干套设于所述驱动轴上并用于拨动第二夹块相对第一夹块张开的拨动凸轮,该第一夹块在弹簧的作用力下与第二夹块夹紧,且该第一夹块端部成型的第一夹持部与第二夹块端部成型的第二夹持部包夹于金属串珠线外围。
进一步而言,上述技术方案中,所有第一夹块的安装角度位于同一竖直方向;所有第二夹块的安装角度位于同一竖直方向;所有拨动凸轮的安装角度位于同一竖直方向,其呈交错分布;所述串珠机构至少为两组;所述缓冲下珠机构至少为两组,该缓冲下珠机构与所述串珠机构一一对应。
进一步而言,上述技术方案中,所述第一夹块外围成型有第一齿部;所述第二夹块外侧成型有第二齿部,该第一齿部与第二齿部啮合以使第一、第二夹块连动;所述第二夹块端部设置有轴承,该轴承与所述拨动凸轮形成滚动接触。
进一步而言,上述技术方案中,所述导管组件包括安装于所述机架下端的导管安装板以及若干设置于导管安装板上端的导珠管和安装于导管安装板下端并与导珠管连接的软管及设置于软管中的细铁线,所述金属串珠线下端置于导珠管上端,该细铁线上端与金属串珠线下端连接,该软管与换色下珠座的下珠通道对接。
进一步而言,上述技术方案中,所述定位机构包括有安装于底座并可旋转的抵压臂以及安装于抵压臂与底座之间的扭簧,该定位齿座上设置有若干定位槽,该抵压臂端部抵压于定位齿座的定位槽中以定位。
进一步而言,上述技术方案中,所述抵压臂端部设置有第一滚轮或第一轴承,该第一滚轮或第一轴承抵压于定位齿座的定位槽中。
进一步而言,上述技术方案中,所述换色下珠座于下珠通道上端口处设置有斗状导管,该斗状导管与所述导管组件中的软管对接;所述第一驱动机构包括安装于底座上的第一电机、安装于第一电机的转轴上的第一驱动块、与第一驱动块枢接的第一连动块,该第一连动块端部与所述换色下珠座枢接。
进一步而言,上述技术方案中,所述夹持推送机构包括安装于底座上并位于所述换 色下珠座下方的滑轨座以及对称枢接于滑轨座中的左、右夹片和活动安装于滑轨座上并用于驱动该左、右夹片相对夹紧或张开的驱动座及安装于底座上并用于驱动该驱动座在滑轨座上移动的第二驱动机构;该左、右夹片前端之间形成有与所述下珠通道适配的夹持空间;所述左、右夹片后端分别成型有第一、第二导向轮;所述驱动座上设置有呈“八”字形分布的第一、第二驱动槽,该第一、第二导向轮分别置于该第一、第二驱动槽中。
进一步而言,上述技术方案中,所述第二驱动机构包括安装于底座上的装于底座上的第二电机、安装于第二电机的转轴上的第二驱动块和安装于第一驱动块端部的第二轴承,该第二轴承置于所述驱动座上设置的第三驱动槽中。
采用上述技术方案后,本发明与现有技术相比较具有如下有益效果:
1、多色珠绣串珠导管装置工作时,串珠机构中的驱动轴驱动储料盘高速旋转,使储料盘中放置的珠子被传送至串珠料盘,而串珠料盘在旋转时,大量的珠子会随着滚动,以致使该珠子的孔会套设于伸入串珠料盘中的金属串珠线上,以达到快速、稳定串珠的目的,其工作效率极高;该珠子沿金属串珠线落到缓冲下珠机构中,缓冲下珠机构可实现缓冲下珠的功效,以将一颗一颗珠子间隔的传送到导管组件中,保证多色珠绣串珠导管装置的工作效率。导管组件中的细铁线可使珠子在软管滑动更加顺利,进一步提高珠子在软管中下落的顺畅性,进一步保证刺绣机的工作效率,令本发明具有极高的市场竞争力。
2、多色珠绣换色装置中的第一驱动机构驱动该换色下珠座在支座上往返移动,以致选择性将换色下珠座某一个下珠通道对准对准夹持推送机构的夹持空间,并进行下珠,达到选择性下珠的目的,而不需要停机更换不同颜色或规格类型的珠子,以此可大大提高刺绣机的工作效率,一定程度上降低劳动强度,且操作起来十分不方便,并能满足不同的生产要求,令本发明具有极高的市场竞争力。
图1是本发明的立体图;
图2是本发明中多色珠绣换色装置的立体图;
图3是图2中A部分的局部放大示意图;
图4是本发明中串珠机构的立体图;
图5是本发明中多色珠绣串珠导管装置的立体图;
图6是本发明中多色珠绣串珠导管装置另一视角的立体图;
图7是本发明中多色珠绣串珠导管装置的内部结构示意图;
图8是本发明中换色下珠座的立体图;
图9是本发明中夹持推送机构的局部立体图;
图10是图9的爆炸图。
下面结合具体实施例和附图对本发明进一步说明。
见图1-10所示,为一种多色珠子及珠管绣装置,至少一组多色珠绣串珠导管装置400以及与该多色珠绣串珠导管装置400对应适配安装的多色珠绣换色装置100。
结合图2-4所示,所述多色珠绣串珠导管装置400包括:机架4、安装于机架4上端的串珠机构5、安装于机架4中并与串珠机构5配合安装的缓冲下珠机构6和安装于机架4下端并与串珠机构5适配的导管组件7,该导管组件7与多色珠绣换色装置100对接,并为多色珠绣换色装置100传送珠子。
所述串珠机构5包括有穿设于机架4中的驱动轴51、安装于机架4上端并与驱动轴51穿设的串珠料盘52和安装于串珠料盘52上方并与驱动轴51上端的储料盘53以及金属串珠线54和用于驱动该驱动轴51旋转的电机组件55,该金属串珠线54上端弯曲伸入串珠料盘52中,该金属串珠线54下端穿过缓冲下珠机构6并与导管组件7对接,该储料盘53设置有贯穿其下端面的下料孔531,该下料孔531位于串珠料盘52上方。串珠机构5工作时,由驱动轴51驱动储料盘53高速旋转,使储料盘53中放置的珠子被传送至串珠料盘52,而串珠料盘52在旋转时,大量的珠子会随着滚动,以致使该珠子的孔会套设于伸入串珠料盘52中的金属串珠线54上,以达到快速、稳定串珠的目的。
所述串珠机构5采用串珠料盘52及储料盘53配合串珠,其可容纳更多的珠子,并可随时对储料盘53进行投料,使用起来更加方便,且工作效率更高。
所述缓冲下珠机构6包括穿设于机架4中的第一、第二轴体61、62以及若干分别通过弹簧63套设于第一轴体61上并可相对第一轴体61转动的第一夹块64、若干套设于第二轴体62上并可相对第二轴体62转动且可相对第一夹块64张开或夹紧的第二夹块65、若干套设于所述驱动轴51上并用于拨动第二夹块35相对第一夹块64张开的拨动凸轮66,该第一夹块64在弹簧63的作用力下与第二夹块65夹紧,且该第一夹块64端部成型的第一夹持部641与第二夹块65端部成型的第二夹持部651包夹于金属串珠线54外围。
所有第一夹块64的安装角度位于同一竖直方向;所有第二夹块65的安装角度位于同一竖直方向;所有拨动凸轮66的安装角度位于同一竖直方向,其呈交错分布,以致使不同的拨动凸轮66驱动不同的第二夹块65相对第一夹块64张开,即达到多次缓冲的目的,具体而言,第一组第一夹块64在弹簧63的作用力下与第一组第二夹块65夹紧时,第一组 第一夹块64及第一组第二夹块65配合挡住由金属串珠线54串着的珠子,随着驱动轴的转动,第一组拨动凸轮66驱动第一组第二夹块65相对第一组第一夹块64张开以使由金属串珠线54串着的珠子自由下落,而此时第二组第一夹块64在弹簧63的作用力下也是与第二组第二夹块65出于夹紧状态,即该第二组第一夹块64及第二组第二夹块65配合挡住由金属串珠线54串着落下的珠子,不断重复以上动作,即可实现缓冲下珠的功效,保证多色珠绣串珠导管装置400的工作效率。
所述第一夹块64外围成型有第一齿部642;所述第二夹块65外侧成型有第二齿部652,该第一齿部642与第二齿部652啮合以使第一、第二夹块64、65连动,以此可有效保证第一、第二夹块64、65工作的同步性,第一夹块64在弹簧63的作用力下与第二夹块65夹紧。
所述第二夹块35端部设置有轴承653,该轴承653与所述拨动凸轮36形成滚动接触,以此可有效防止出现磨损现象,保证使用寿命。
所述串珠机构5至少为两组;所述缓冲下珠机构6至少为两组,该缓冲下珠机构6与所述串珠机构5一一对应,也就是说,所述多色珠绣串珠导管装置400可实现多色珠串珠的目的。
所述导管组件7包括安装于所述机架4下端的导管安装板71以及若干设置于导管安装板71上端的导珠管72和安装于导管安装板71下端并与导珠管72连接的软管73及设置于软管73中的细铁线,所述金属串珠线54下端置于导珠管72上端,该细铁线上端与金属串珠线54下端连接,该细铁线可使珠子在软管73中滑动更加顺利,工作效率更高。该软管73与多色珠绣换色装置100对接。
所述导珠管72上端设置成喇叭状,以便于由金属串珠线54落下的珠子可快速进入导珠管72,提高工作效率。
所述串珠料盘52内腔底部设置成斗形,其有利于串珠料盘52旋转时将珠子进行下料处理。
多色珠绣串珠导管装置400工作时,串珠机构5中的驱动轴51驱动储料盘53高速旋转,使储料盘53中放置的珠子被传送至串珠料盘52,而串珠料盘52在旋转时,大量的珠子会随着滚动,以致使该珠子的孔会套设于伸入串珠料盘52中的金属串珠线54上,以达到快速、稳定串珠的目的,其工作效率极高;该珠子沿金属串珠线54落到缓冲下珠机构6中,缓冲下珠机构6可实现缓冲下珠的功效,以将一颗一颗珠子间隔的传送到导管组件7中,保证多色珠绣串珠导管装置400的工作效率。导管组件7中的细铁线可使珠子在软管 73滑动更加顺利,进一步提高珠子在软管中下落的顺畅性,进一步保证刺绣机的工作效率,令本发明具有极高的市场竞争力。
结合图5-10所示,所述多色珠绣换色装100包括:底座1、安装于底座1上的夹持推送机构2以及安装于夹持推送机构2上方并用于对该夹持推送机构2传送珠子的换色机构3。
所述换色机构3包括有架设于夹持推送机构2上方的支座31以及以可滑动方式安装于支座31上的换色下珠座32以及用于驱动该换色下珠座32在支座31上往返移动的第一驱动机构33和用于对停止移动的换色下珠座32进行定位的定位机构34,该换色下珠座32具有若干与夹持推送机构2对应的下珠通道321,且该换色下珠座32上成型有与定位机构34适配的定位齿座322,该定位机构34与该定位齿座322抵压定位。于本实施例中,上述下珠通道321为四个。
所述换色机构3工作时,第一驱动机构33驱动该换色下珠座32在支座31上往返移动,使换色下珠座32某一个下珠通道321对准夹持推送机构2的夹持空间中后,该换色下珠座32停止移动,并由定位机构34与换色下珠座32上的定位齿座322抵压定位,保证换色下珠座32稳定定位于夹持空间上方,以便于下珠,并可保证下珠质量。第一驱动机构33驱动该换色下珠座32在支座31上往返移动,以致选择性将换色下珠座32某一个下珠通道321对准对准夹持推送机构2的夹持空间,并进行下珠,达到选择性下珠的目的,而不需要停机更换不同颜色或规格类型的珠子,以此可大大提高刺绣机的工作效率,一定程度上降低劳动强度,且操作起来十分不方便,并能满足不同的生产要求,令本发明具有极高的市场竞争力。
所述定位机构34包括有安装于底座1并可旋转的抵压臂341以及安装于抵压臂341与底座1之间的扭簧342,该定位齿座322上设置有若干定位槽323,该抵压臂341端部抵压于定位齿座322的定位槽323中以定位,具体而言,所述抵压臂341端部设置有第一滚轮或第一轴承343,该第一滚轮或第一轴承343抵压于定位齿座322的定位槽323中。以此保证定位的目的,且在第一驱动机构33驱动该换色下珠座32在支座31再次移动时,该第一滚轮或第一轴承343可快速离开定位槽323,以使换色下珠座32在支座31再次移动,且稳定性极高。
所述换色下珠座32于下珠通道321上端口处设置有斗状导管324,斗状导管324与所述导管组件7中的软管73对接。
所述第一驱动机构33包括安装于底座1上的第一电机331、安装于第一电机331的 转轴上的第一驱动块332、与第一驱动块332枢接的第一连动块333,该第一连动块333端部与所述换色下珠座32枢接。
所述夹持推送机构2包括安装于底座1上并位于所述换色下珠座32下方的滑轨座21以及对称枢接于滑轨座21中的左、右夹片22、23和活动安装于滑轨座21上并用于驱动该左、右夹片22、23相对夹紧或张开的驱动座24及安装于底座1上并用于驱动该驱动座24在滑轨座21上移动的第二驱动机构25;该左、右夹片22、23前端之间形成有与所述下珠通道321适配的夹持空间。所述第二驱动机构25包括安装于底座1上的装于底座1上的第二电机251、安装于第二电机251的转轴上的第二驱动块252和安装于第一驱动块332端部的第二轴承253,该第二轴承253置于所述驱动座24上设置的第三驱动槽243中。
所述左、右夹片22、23后端分别成型有第一、第二导向轮221、231;所述驱动座24上设置有呈“八”字形分布的第一、第二驱动槽241、242,该第一、第二导向轮221、231分别置于该第一、第二驱动槽241、242中,该驱动座24在移动时,该驱动座24上的第一、第二驱动槽241、242可迫使第一、第二导向轮221、231按照第一、第二驱动槽241、242的限制移动,以此可稳定驱动该左、右夹片22、23相对夹紧或相对松开。
所述多色珠绣换色装置100工作时,第一驱动机构33驱动该换色下珠座32在支座31上往返移动,使换色下珠座32某一个下珠通道321对准夹持推送机构2的夹持空间中后,该换色下珠座32停止移动,并由定位机构34与换色下珠座32上的定位齿座322抵压定位,保证换色下珠座32稳定定位于夹持空间上方,以便于下珠,并可保证下珠质量。第一驱动机构33驱动该换色下珠座32在支座31上往返移动,以致选择性将换色下珠座32某一个下珠通道321对准对准夹持推送机构2的夹持空间,并进行下珠,达到选择性下珠的目的,而不需要停机更换不同颜色或规格类型的珠子,以此可大大提高刺绣机的工作效率,一定程度上降低劳动强度,且操作起来十分不方便,并能满足不同的生产要求,令本发明具有极高的市场竞争力。
当然,以上所述仅为本发明的具体实施例而已,并非来限制本发明实施范围,凡依本发明申请专利范围所述构造、特征及原理所做的等效变化或修饰,均应包括于本发明申请专利范围内。
Claims (10)
- 一种多色珠子及珠管绣装置,其特征在于:包括:至少一组多色珠绣串珠导管装置(400),其包括:机架(4)、安装于机架(4)上端的串珠机构(5)、安装于机架(4)中并与串珠机构(5)配合安装的缓冲下珠机构(6)和安装于机架(4)下端并与串珠机构(5)适配的导管组件(7),所述串珠机构(5)包括有穿设于机架(4)中的驱动轴(51)、安装于机架(4)上端并与驱动轴(51)穿设的串珠料盘(52)和安装于串珠料盘(52)上方并与驱动轴(51)上端的储料盘(53)以及金属串珠线(54)和用于驱动该驱动轴(51)旋转的电机组件(55),该金属串珠线(54)上端弯曲伸入串珠料盘(52)中,该金属串珠线(54)下端穿过缓冲下珠机构(6)并与导管组件(7)对接,该储料盘(53)设置有贯穿其下端面的下料孔(531),该下料孔(531)位于串珠料盘(52)上方;多色珠绣换色装置(100),其安装于多色珠绣串珠导管装置(400)下方,其包括:底座(1)、安装于底座(1)上的夹持推送机构(2)以及安装于夹持推送机构(2)上方并用于对该夹持推送机构(2)传送珠子的换色机构(3),所述换色机构(3)包括有架设于夹持推送机构(2)上方的支座(31)以及以可滑动方式安装于支座(31)上的换色下珠座(32)以及用于驱动该换色下珠座(32)在支座(31)上往返移动的第一驱动机构(33)和用于对停止移动的换色下珠座(32)进行定位的定位机构(34),该换色下珠座(32)具有若干与夹持推送机构(2)对应的下珠通道(321),且该换色下珠座(32)上成型有与定位机构(34)适配的定位齿座(322),该定位机构(34)与该定位齿座(322)抵压定位;所述导管组件(7)与换色下珠座(32)对接。
- 根据权利要求1所述的一种多色珠子及珠管绣装置,其特征在于:所述缓冲下珠机构(6)包括穿设于机架(4)中的第一、第二轴体(61、62)以及若干分别通过弹簧(63)套设于第一轴体(61)上并可相对第一轴体(61)转动的第一夹块(64)、若干套设于第二轴体(62)上并可相对第二轴体(62)转动且可相对第一夹块(64)张开或夹紧的第二夹块(65)、若干套设于所述驱动轴(51)上并用于拨动第二夹块(65)相对第一夹块(64)张开的拨动凸轮(66),该第一夹块(64)在弹簧(63)的作用力下与第二夹块(65)夹紧,且该第一夹块(64)端部成型的第一夹持部(641)与第二夹块(65)端部成型的第二夹持部(651)包夹于金属串珠线(54)外围。
- 根据权利要求2所述的一种多色珠子及珠管绣装置,其特征在于:所有第一夹块(64)的安装角度位于同一竖直方向;所有第二夹块(65)的安装角度位于同一竖直方向;所有拨动凸轮(66)的安装角度位于同一竖直方向,其呈交错分布;所述串珠机构(5)至少为两 组;所述缓冲下珠机构(6)至少为两组,该缓冲下珠机构(6)与所述串珠机构(5)一一对应。
- 根据权利要求1所述的一种多色珠子及珠管绣装置,其特征在于:所述第一夹块(64)外围成型有第一齿部(642);所述第二夹块(65)外侧成型有第二齿部(652),该第一齿部(642)与第二齿部(652)啮合以使第一、第二夹块(34、35)连动;所述第二夹块(65)端部设置有轴承(653),该轴承(653)与所述拨动凸轮(66)形成滚动接触。
- 根据权利要求1所述的一种多色珠子及珠管绣装置,其特征在于:所述导管组件(7)包括安装于所述机架(4)下端的导管安装板(71)以及若干设置于导管安装板(71)上端的导珠管(72)和安装于导管安装板(71)下端并与导珠管(72)连接的软管(73)及设置于软管(73)中的导珠线,所述金属串珠线(54)下端置于导珠管(72)上端,该导珠线上端与金属串珠线(54)下端连接,该软管(73)与换色下珠座(32)的下珠通道(321)对接。
- 根据权利要求1-5任意一项所述的一种多色珠子及珠管绣装置,其特征在于:所述定位机构(34)包括有安装于底座(1)并可旋转的抵压臂(341)以及安装于抵压臂(341)与底座(1)之间的扭簧(342),该定位齿座(322)上设置有若干定位槽(323),该抵压臂(341)端部抵压于定位齿座(322)的定位槽(323)中以定位。
- 根据权利要求6所述的一种多色珠子及珠管绣装置,其特征在于:所述抵压臂(341)端部设置有第一滚轮或第一轴承(343),该第一滚轮或第一轴承(343)抵压于定位齿座(322)的定位槽(323)中。
- 根据权利要求6所述的一种多色珠子及珠管绣装置,其特征在于:所述换色下珠座(32)于下珠通道(321)上端口处设置有斗状导管(324),该斗状导管(324)与所述导管组件(7)中的软管(73)对接;所述第一驱动机构(33)包括安装于底座(1)上的第一电机(331)、安装于第一电机(331)的转轴上的第一驱动块(332)、与第一驱动块(332)枢接的第一连动块(333),该第一连动块(333)端部与所述换色下珠座(32)枢接。
- 根据权利要求8所述的一种多色珠子及珠管绣装置,其特征在于:所述夹持推送机构(2)包括安装于底座(1)上并位于所述换色下珠座(32)下方的滑轨座(21)以及对称枢接于滑轨座(21)中的左、右夹片(22、23)和活动安装于滑轨座(21)上并用于驱动该左、右夹片(22、23)相对夹紧或张开的驱动座(24)及安装于底座(1)上并用于驱动该驱动座(24)在滑轨座(21)上移动的第二驱动机构(25);该左、右夹片(22、23)前端之间形成有与所述下珠通道(321)适配的夹持空间;所述左、右夹片(22、23)后端分别 成型有第一、第二导向轮(221、231);所述驱动座(24)上设置有呈“八”字形分布的第一、第二驱动槽(241、242),该第一、第二导向轮(221、231)分别置于该第一、第二驱动槽(241、242)中。
- 根据权利要求9所述的一种多色珠子及珠管绣装置,其特征在于:所述第二驱动机构(25)包括安装于底座(1)上的装于底座(1)上的第二电机(251)、安装于第二电机(251)的转轴上的第二驱动块(252)和安装于第一驱动块(332)端部的第二轴承(253),该第二轴承(253)置于所述驱动座(24)上设置的第三驱动槽(243)中。
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