WO2019024459A1 - 延迟试纸条流水线整机 - Google Patents

延迟试纸条流水线整机 Download PDF

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Publication number
WO2019024459A1
WO2019024459A1 PCT/CN2018/072750 CN2018072750W WO2019024459A1 WO 2019024459 A1 WO2019024459 A1 WO 2019024459A1 CN 2018072750 W CN2018072750 W CN 2018072750W WO 2019024459 A1 WO2019024459 A1 WO 2019024459A1
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WO
WIPO (PCT)
Prior art keywords
plate
strip
cylinder
sample pad
absorbent paper
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Application number
PCT/CN2018/072750
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English (en)
French (fr)
Inventor
钟巧军
Original Assignee
叶永春
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Filing date
Publication date
Application filed by 叶永春 filed Critical 叶永春
Publication of WO2019024459A1 publication Critical patent/WO2019024459A1/zh

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/48Biological material, e.g. blood, urine; Haemocytometers
    • G01N33/50Chemical analysis of biological material, e.g. blood, urine; Testing involving biospecific ligand binding methods; Immunological testing
    • G01N33/53Immunoassay; Biospecific binding assay; Materials therefor
    • G01N33/531Production of immunochemical test materials

Definitions

  • the present invention relates to a delayed test strip line assembly machine.
  • test strip of the patent CN201510233818 which has a delay or prevention of oozing function, has been widely used, but at present, the test strip is still produced by a conventional manual matching fixture. Therefore, the efficiency is low, and it is easy to injure the NC film strip, resulting in a low product yield.
  • a delayed test strip assembly line machine includes a rack workbench, and a pipeline transfer device is disposed on the rack workbench; the pipeline transfer device includes a plurality of a strip structure which is connected end to end and which can be advanced along the length direction; a glue spraying mechanism, an initial loading mechanism, a damage prevention fitting mechanism and an auxiliary folding structure are sequentially arranged along the pipeline conveying device;
  • the glue spraying mechanism comprises a glue head, a glue spray tube and a glue spray barrel for feeding; the glue head is located directly above the corresponding strip plate mechanism, and is used for the surface of the loaded plastic bottom shell Spray glue
  • the first end of the rack workbench is provided with a loading machine for feeding the strip board mechanism, and the loading machine is used for placing a plastic bottom shell on the strip board mechanism;
  • the end of the rack workbench is provided with a reclaimer, and the reclaimer is used for collecting a good test strip;
  • the strip structure includes a support plate and an elongated substrate disposed on the support plate, and the edge of the elongated substrate is provided with a plurality of guiding columns fixed on the support plate, and the inner side of the guiding column is an arc
  • the utility model further comprises two pressure-proof columns arranged on the same side, and the pressure-proof columns are arranged on the edge of the elongated substrate and fixed on the support plate.
  • the initial loading mechanism includes an NC film strip loading mechanism disposed on one side of the corresponding strip plate mechanism, and a sample pad loading mechanism and an absorbent paper loading mechanism disposed on the other side of the corresponding strip plate mechanism;
  • the NC film strip loading mechanism includes a first sliding block mechanism and a first fixed block structure; a clip is connected to both the first sliding block mechanism and the first fixed block structure; the first fixed block structure a top rail mechanism is fixed to the top, the top of the first sliding block mechanism is slidably connected to the rail mechanism, and further includes a first pushing cylinder fixed on the first fixing block structure, the power output end of the first pushing cylinder and the first sliding
  • the block mechanism is further fixed, and further comprises a driving block fixed on a top surface of the track structure, the first track ear is disposed on both sides of the driving block, and the first column track is respectively included through two track ears; a first carrier plate is connected to one end of the first cylindrical rail, and a second carrier plate is connected to the other end.
  • the top surface of the first carrier plate is mounted with a second pushing cylinder, and the power output end of the second pushing cylinder is fixed to the driving block;
  • the invention includes a third carrier board disposed above the first carrier board and the second carrier board and fixed to the first carrier board and the second carrier board
  • the sample pad loading mechanism and the absorbent paper loading mechanism each include a first lifting cylinder, the first lifting cylinder power output end is connected with a first rotating electrical machine; the first selection motor power end is connected with a clamping mechanism;
  • the handle structure includes a fourth carrier plate; the fourth bearing plate has a first clamping plate at its end, a fourth pushing cylinder is arranged at the top, and a second clamping plate is connected to the power output end of the fourth pushing cylinder;
  • the sample pad loading mechanism includes a sample pad supply tray, and the absorbent paper loading mechanism includes an absorbent paper supply tray.
  • the NC film strips are arranged on the NC film strip feeding tray, and the NC film strip feeding tray is further provided with an NC film strip pushing the NC film strip to advance the cylinder;
  • the sample mats are arranged on the sample mat for supplying On the tray, the sample pad feeding tray is further provided with a sample pad pushing the sample pad to advance the cylinder;
  • the absorbent paper is arranged on the suction paper feeding tray, and the absorbent paper feeding tray is further provided with the pushing paper. The absorbent paper pushes the cylinder.
  • the track mechanism comprises a beam having an inverted U-shaped cross section, and a notch is disposed in the notch, and the two sides of the first sliding block mechanism are provided with grooves corresponding to the protrusions.
  • the damage prevention bonding mechanism comprises two adhesive sheets, further comprising a first connecting plate connecting the two adhesive sheets, and further comprising a second lifting cylinder for driving the lifting and lowering of the first connecting plate;
  • the first connecting plate and the adhesive plate are connected by a spring; the two adhesive plates are lowered, and the corresponding anti-pressure column is located under the adhesive plate
  • the auxiliary folding structure comprises a platform plate located below the corresponding strip structure, and two of the top surfaces of the platform board
  • the side protrusions respectively have a guide cymbal, each of the guide cymbals is slidably connected with a moving block, and the two moving blocks are connected with a second cylindrical track; further comprising a flip motor, the flip motor and the second cylindrical track slide
  • the first push-pull cylinder is disposed on the top surface of the platform plate, and the power output end of the first push-pull cylinder is connected to a moving fast; further comprising a second push-pull cylinder fixed on a moving block.
  • the second push-pull cylinder is used to move the turning motor on the second cylindrical rail; and further includes an L-shaped rotating plate disposed at the power output end of the turning motor.
  • the main flow of the present invention is as follows: The feeding machine feeds the initial strip structure into the plastic bottom shell, and the strip plate mechanism loaded with the plastic bottom shell is moved to the lower part of the spraying mechanism for spraying, the plastic bottom shell After the sprayed glue is evenly distributed, move to the initial loading mechanism to load the NC sliver, sample pad, absorbent paper, etc.; then move to the anti-damage bonding mechanism for bonding, and then reach the auxiliary folding structure to fold and attach The belt is then moved to the reclaimer for collection, and the manually completed loading, laminating and folding are completed by a reasonable mechanical design.
  • the invention has good effect in actual operation, reasonable structure does not damage the NC film strip, and the output efficiency is high. , the breakage rate is at the end. Brief description of the drawing
  • FIG. 1 is a front view of the present invention
  • FIG. 2 is a perspective view of a glue dispensing mechanism of the present invention
  • FIG. 3 is a perspective view of the rack removing station and the glue dispensing mechanism of the present invention.
  • FIG. 4 is a right side elevational view of the rack removal station and the glue dispensing mechanism of the present invention.
  • FIG. 5 is a plan view of the rack removing station and the glue dispensing mechanism of the present invention.
  • Figure 6 is a perspective view of the damage prevention bonding mechanism of the present invention.
  • FIG. 8 is a view showing a state in which the damage preventing bonding mechanism is attached to the sample pad and the absorbent paper sheet;
  • Figure 9 is a perspective view of the initial loading mechanism of the present invention.
  • FIG. 10 is a perspective view of the initial loading mechanism removing the third carrier plate
  • Figure 11 is a partial enlarged view of Figure 9;
  • FIG. 12 is a perspective view of the auxiliary folding structure
  • FIG. 13 is a perspective view of the auxiliary folding structure removing the strip structure
  • FIG. 14 is a three-state diagram of loading, folding, and placing the adapter strap of the present invention.
  • FIG. 15 is a schematic view showing four states in which the auxiliary folding mechanism is folded
  • FIG. 16 is a perspective view of a strip structure
  • FIGS. 1 to 16 illustrate:
  • kl-rack workbench [0035] kl-rack workbench; k2-retractor; k3-loader; k4-auxiliary folding structure; k5-anti-corrosion bonding mechanism; k6-initial loading mechanism; k7-spraying mechanism;
  • al-NC film strip a2-sample mat; a3-absorbent paper; a4-plastic bottom shell; a5-shield film; a6-joint strip; [0037] bl-support plate; b2-long strip substrate; B3-guide column; b4-pressure column;
  • el-platform plate e2, e3-moving block; e4-L-shaped rotating plate; e5-flip motor; e6-second cylindrical track; e7-first push-pull cylinder; e8-second push-pull cylinder;
  • fl-spray head f2-spray hose; f3-spray barrel.
  • a delay test strip assembly line machine includes a rack work station k1, and a rack transfer station k1 is provided with a pipeline transmission device;
  • the pipeline transmission device comprises a plurality of strip structures which are connected end to end and can be advanced along the length direction; a glue spraying mechanism k7, an initial loading mechanism k6, a damage prevention bonding mechanism k5, and an auxiliary folding structure k4 are sequentially arranged along the pipeline conveying device. ;
  • the glue dispensing mechanism k7 includes a glue spray head fl, a spray hose f2, and a spray bucket f3 for feeding the feed;
  • the head fl is located directly above the corresponding strip plate mechanism for spraying the surface of the loaded plastic bottom case;
  • the first end of the rack table k1 is provided with a loading machine k3 for feeding the strip board mechanism, and the loading machine k3 is used for placing a plastic bottom shell on the strip board mechanism;
  • the end of the rack table k1 is provided with a reclaimer k2, and the reclaimer k2 is used for collecting a good test strip; [0047] wherein the glue barrel f3 is filled with glue, the glue head fl The spray head f2 is connected to the spray barrel f3, and the spray head fl is used for spraying the top surface of the plastic bottom case.
  • the main flow of the present invention is: the loading machine k3 feeds the initial strip structure into the plastic bottom shell, and the strip plate mechanism loaded with the plastic bottom shell a5 is moved to the lower side of the glue spraying mechanism k7 for spraying. After the glue sprayed on the plastic bottom case is uniform, move to the initial loading mechanism k6 to load the NC sliver a1, the sample pad a2, the absorbent paper a3, etc.; then move to the anti-corrosion bonding mechanism k5 for sticking pressure, and then reach the auxiliary folding The structure k4 is folded over and attached to the adapter belt a6, and then moved to the reclaimer k2 for collection.
  • the strip structure includes a support plate bl, an elongated substrate b2 disposed on the support plate b1, and a plurality of guide posts b3 fixed on the support plate b1 at the edge of the elongated substrate b2, the guide column
  • the inner side surface of b3 is a circular arc surface; and further includes two pressure-proof columns b4 disposed on the same side, and the pressure-proof column b4 is disposed on the edge of the elongated substrate b2 and fixed on the support plate M.
  • the strip mechanism is sequentially stepped forward to form a pipeline operation.
  • the guiding column b3 is disposed on both sides of the elongated substrate.
  • a plastic bottom case a4 is inserted from the side of the long substrate on the last long elongated substrate, and the plastic bottom shell a4 has a rectangular structure. Inserted on the elongated substrate, the plastic bottom case a4 is placed on the elongated substrate in a relatively regular manner due to the presence of the guide post b3. In order to carry out the loading process.
  • the initial loading mechanism k6 includes an NC film strip loading mechanism disposed on one side of the corresponding strip plate mechanism, and a sample pad loading mechanism and absorbent paper disposed on the other side of the corresponding strip plate mechanism. Loading mechanism
  • the NC film strip loading mechanism includes a first slider mechanism c31 and a first fixed block structure c32; a clip c21 is connected to both the first slider mechanism and the first fixed block structure c32; A rail mechanism c4 is fixed on the top of a fixed block structure c32, and the top of the first sliding block mechanism c31 is slidably connected to the rail mechanism (4); further includes a first pushing cylinder c33 fixed on the first fixing block structure c32. The power output end of the first pushing cylinder c33 is fixed to the first sliding block mechanism, and further includes a driving fixed on the top surface of the track structure.
  • the moving block c71, the driving block c71 is provided with a first track ear on both sides thereof, and further includes two first cylindrical rails c5 respectively passing through the two track ears; the two first cylindrical rails c5 are connected to the first end
  • the other end of the first carrier plate c61 is connected with a second pushing cylinder c72, and the power output end of the second pushing cylinder c72 is fixed to the driving block c71;
  • the third carrier plate c81 above the first carrier plate c61 and the second carrier plate c62 and fixed to the first carrier plate c61 and the second carrier plate c62 further includes a third pushing cylinder c82, and a third pushing cylinder c82
  • the output end is fixedly connected to the third carrier plate c81, and further comprises an NC film strip supply tray cl l ;
  • the sample pad loading mechanism and the absorbent paper loading mechanism each include a first lifting cylinder c91, and a first rotating motor c92 is connected to the power output end of the first lifting cylinder c91;
  • the hand structure includes a fourth carrier plate c93; the fourth carrier plate has a first clamping plate c 94 at its end, a fourth pushing cylinder c96 at the top thereof, and a power output end of the fourth pushing cylinder c96 Second splint c95;
  • the sample pad loading mechanism includes a sample pad supply tray cl2, and the absorbent paper loading mechanism includes a water suction paper supply tray cl3.
  • the second pushing cylinder c72 drives the driving block c71 to retreat, so that the clip c21 is suspended above the NC film feeding tray cl l, and the third pushing cylinder c82 pushes the clip c21 down to the desired clamping position.
  • the first pushing cylinder c33 pulls the first sliding block mechanism c31 back, the two clamping pieces c21 are tightened to clamp the NC film strip a1, and then the third pushing cylinder c82 drives them to rise, the second pushing The cylinder c72 drives the clamped NC film strip a1 to reach above the elongated substrate, and abuts the NC film strip a1 and the plastic bottom shell a4; as shown in the uppermost figure of FIG.
  • the occlusion is performed, that is, the two clips c21 of the present invention have a blocking function in addition to the NC film strip a1; and then the first rotating motor c92 of the pad loading mechanism and the absorbent paper loading mechanism are respectively driven.
  • the gripper structure is rotated onto the respective supply trays, the first lift cylinders c91 cause them to descend, and the gripper structure picks up the respective strips of material, rotates back, and is placed on the plastic bottom shell a4, such as In Fig. 14, the sample pad a2 contains one end of the shielding film a5. The bottom just abuts against the outer side of the corresponding clip c21.
  • the sample pad supply tray cl2 provides a self-adhesive on the bottom surface of the sample pad a2 or a plastic plate coated with a sticker, and the bottom surface of one end of the sample pad has been attached to the shielding film a5.
  • the shielding film a5 is an adhesive tape, and one end of the contact with the sample pad a2 is a double-sided tape.
  • the NC film strips a1 are arranged on the NC film strip supply tray cl l, and the NC film strip supply tray c 11 is further provided with an NC film strip for pushing the NC film strips a1.
  • Pushing the cylinder; the sample pad a2 is arranged on the sample pad feeding tray cl2, and the sample pad feeding tray cl2 is further provided with a sample pad pushing the sample pad a2 forward to push the cylinder;
  • the absorbent paper a3 is arranged on the absorbent paper feeding tray On the cl3, the absorbent paper supply tray cl3 is further provided with a suction paper pushing cylinder for pushing the absorbent paper a3 forward.
  • the track mechanism c4 includes a cross member having an inverted U-shaped cross section, and a notch is disposed in the notch, and the two sides of the first sliding block mechanism are provided with grooves that cooperate with the tenons.
  • the damage prevention bonding mechanism k5 includes two adhesive sheets d3, and further includes a first connecting plate d2 connecting the two adhesive sheets d3, and further comprising driving the first connecting plate D2 lifting and lowering second lifting cylinder dl; the first connecting plate d2 and the adhesive sheet d3 are connected together by a spring d4; the two adhesive sheets d3 are lowered, and the corresponding anti-pressure column b4 is located below the adhesive sheet d3 .
  • the auxiliary folding structure k4 includes a platform plate el located below the corresponding strip structure, and a guide is protruded on each side of the top surface of the platform plate el, and each guide slides A moving block e2, e3 is connected, and a second cylindrical track e6 is connected between the two moving blocks e2 and e3. Further, a turning motor e5 is included, and the turning motor e5 is slidably connected with the second cylindrical track e6.
  • first push-pull cylinder e7 a first push-pull cylinder e7
  • the first push-pull cylinder e7 is disposed on the top surface of the platform plate el, the power output end of the first push-pull cylinder e7 is connected to a movement; and further includes a second push-pull fixed on a moving block e2, e3
  • the cylinder e8, the second push-pull cylinder e8 is used to move the turning motor e5 on the second cylindrical rail e6; and further includes an L-shaped rotating plate e4 provided at the power output end of the turning motor e5.
  • the bonding tape a6 is attached to the sample pad a2 and the NC film strip a, and the shielding film a5 is lifted up to have a certain gap with the NC film strip a1.
  • the L-shaped rotating plate e4 starts, the free end of the horizontal plate parallel to the NC film faces the sample pad a2, and then the L-shaped rotating plate e4 starts to advance toward the side of the sample pad a2, and then the shielding film a5 is folded by rotation to Sample pad a2 - side, that is, a piece of sample pad a2 is wrapped, and then used machine
  • the adapter tape a6 is attached to the sample pad a2 and the NC film strip a1 by mechanical or manual means, and then the L-shaped rotary plate e4 is retracted to return to the original position. Complete the auxiliary folding function.
  • the second cylindrical rail e6 has two, and the second push-pull cylinder e8 is disposed between the two second cylindrical rails e6. Easy to parallel, stable center of gravity.
  • the L-shaped folded plate is located above the corresponding strip structure as described in this embodiment.
  • the stroke of the L-shaped folded plate as described in this embodiment is between the two pressure-proof columns b4.
  • the two adhesive sheets d3 are provided with a sponge pad at the bottom. Increase buffer performance.
  • the other side of the elongated substrate b2 as in this embodiment also includes two pressure-proof columns b4 disposed on the same side.
  • the top surface of the pressure-proof column b4 is provided with a sponge pad as described in this embodiment.
  • the clip c21 is a stainless steel clip c21 as described in this embodiment, which has good antibacterial effect, convenient cleaning, and is not easy to contaminate the material.
  • the first carrier board c61 and the second carrier board c62 and the third carrier board c81 are connected by the workpiece c83 as described in this embodiment.
  • the first clamping plate c94 is provided with a cushion toward a side of the second clamping plate c95; and the second clamping plate c95 is provided with a cushion toward a side of the first clamping plate c94.
  • the driving block c71 includes a horizontal plate and an L-shaped vertical plate, the first track ears are disposed on two sides of the horizontal plate, and the power output end and the vertical plate of the second pushing cylinder c72 Secured.
  • the first rotating electrical machine c92 is a stepping motor. The rotation is more precise.

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Abstract

一种延迟试纸条流水线整机,包括机架工作台(k1),机架工作台(k1)上设有流水线传输装置;机架工作台(k1)的首端设有用于给带板机构上料的上料机(k3),机架工作台(k1)的末端设有取料机(k2),取料机(k2)用于收集做好的试纸条;上料机(k3)给初始的带板机构上料即装载插入塑料底壳(a4),装载好塑料底壳(a4)的带板机构移至喷胶机构(k7)下方进行喷胶,塑料底壳(a4)上喷的胶水均匀后,移至初始装载机构(k6)进行装载NC膜条(a1)、样品垫(a2)、吸水纸(a3)等;然后移至防损坏贴合机构(k5)进行粘压,然后到达辅助翻折结构(k4)进行翻折并贴上衔接带(a6),然后移至取料机(k2)收集,将人工完成的装载、贴合、翻折通过合理的机械设计完成,实际运行效果好,结构合理,不会损坏NC膜条(a1),产出效率高,破损率底。

Description

延迟试纸条流水线整机
技术领域
[0001] 本发明涉及一种延迟试纸条流水线整机。
背景技术
[0002] 如专利 CN201510233818公幵的有延迟或防止渗血功能的试纸条, 该试纸条已 经广泛被采用, 但是目前该试纸条的制作方式仍为传统的人工配合治具来完成 , 因此效率低下, 还容易伤到 NC膜条, 造成产品合格率低下。
技术问题
问题的解决方案
技术解决方案
[0003] 本发明的目的在于克服以上所述的缺点, 提供一种延迟试纸条流水线整机。
[0004] 为实现上述目的, 本发明的具体方案如下: 一种延迟试纸条流水线整机, 包括 有机架工作台, 机架工作台上设有流水线传输装置; 所述流水线传输装置包括 多个首尾相连、 可沿长度方向前行的带板结构; 沿着流水线传输装置依次设有 喷胶机构、 初始装载机构、 防损坏贴合机构、 辅助翻折结构;
[0005] 所述喷胶机构包括有喷胶头、 喷胶管以及给供料的喷胶桶; 所述喷胶头位于对 应的带板机构正上方, 用于给装载好的塑料底壳表面进行喷胶;
[0006] 所述机架工作台的首端设有用于给带板机构上料的上料机, 上料机用于给带板 机构上放置塑料底壳;
[0007] 所述机架工作台的末端设有取料机, 取料机用于收集做好的试纸条;
[0008] 所述带板结构包括有支撑板、 设于支撑板上的长条形基板, 长条形基板边缘设 有固定在支撑板上的多个导向柱, 导向柱的内侧面为圆弧面; 还包括有两个设 于同一侧的防压柱, 防压柱设于长条形基板边缘且固定在支撑板上。
[0009] 其中, 所述初始装载机构包括有设于对应带板机构一侧的 NC膜条装载机构以 及设于对应带板机构另一侧的样品垫装载机构和吸水纸装载机构; [0010] 所述 NC膜条装载机构包括有第一滑动块机构和第一固定块结构; 第一滑动块 机构和第一固定块结构下方均连接有一个夹片; 所述第一固定块结构顶部固定 有一个轨道机构, 所述第一滑动块机构顶部与轨道机构滑动连接; 还包括有固 定在第一固定块结构上的第一推动气缸, 第一推动气缸的动力输出端与第一滑 动块机构固接, 还包括有固定在轨道结构顶面的驱动块, 驱动块两侧面设有第 一轨道耳, 还包括有两个分别穿过两个轨道耳的第一柱形轨道; 两个第一柱形 轨道一端连接有第一承载板, 另一端连接有第二承载板, 第一承载板顶面安装 有第二推动气缸, 第二推动气缸的动力输出端与驱动块固接; 还包括有设于第 一承载板和第二承载板上方、 且与第一承载板和第二承载板固接的第三承载板
, 还包括有第三推动气缸, 第三推动气缸动力输出端与第三承载板固接, 还包 括有 NC膜条供料盘;
[0011] 所述样品垫装载机构和吸水纸装载机构均包括有一个第一升降气缸, 第一升降 气缸动力输出端连接有第一旋转电机; 第一选择电机动力端均连接有夹手机构 ; 夹手结构包括有第四承载板; 第四承承载板其端部设有第一夹板, 其顶部设 有第四推动气缸, 第四推动气缸动力输出端连接有第二夹板;
[0012] 所述样品垫装载机构包括有样品垫供料盘, 所述吸水纸装载机构包括有吸水纸 供料盘。
[0013] 其中, NC膜条排列设置在 NC膜条供料盘上, NC膜条供料盘上还设有推动 NC 膜条前行的 NC膜条推动气缸; 样品垫排列设置在样品垫供料盘上, 样品垫供料 盘上还设有推动样品垫前行的样品垫推动气缸; 吸水纸排列设置在吸水纸供料 盘上, 吸水纸供料盘上还设有推动吸水纸前行的吸水纸推动气缸。
[0014] 其中, 轨道机构包括有截面为倒 U形的横梁, 缺口内设有凸楞, 所述第一滑动 块机构两侧面设有与凸楞配合的凹槽。
[0015] 其中, 防损坏贴合机构包括有两个粘合板, 还包括有连接两个粘合板的第一连 接板, 还包括有驱动第一连接板升降的第二升降气缸; 所述第一连接板与粘合 板之间通过弹簧连接在一起; 两个粘合板下降吋, 对应防压柱位于粘合板下方
[0016] 其中, 辅助翻折结构包括有位于对应带板结构下方的平台板, 平台板顶面的两 侧分别凸起有一个导楞, 每个导楞上滑动连接有一个移动块, 两个移动块之间 连接有第二柱形轨道; 还包括有翻转电机, 翻转电机与第二柱形轨道滑动连接 ; 还包括有第一推拉气缸, 第一推拉气缸设于平台板顶面, 第一推拉气缸的动 力输出端与一个移动快相连; 还包括有固定在一个移动块上的第二推拉气缸, 第二推拉气缸用于使翻转电机在第二柱形轨道上移动; 还包括有设于翻转电机 动力输出端的 L形旋转板。
发明的有益效果
有益效果
[0017] 本发明的主要流程为: 上料机给初始的带板结构上料即装载插入塑料底壳, 装 载好塑料底壳的带板机构移至喷胶机构下方进行喷胶, 塑料底壳上喷的胶水均 匀后, 移至初始装载机构进行装载 NC棉条、 样品垫、 吸水纸等; 然后移至防损 坏贴合机构进行粘压, 然后到达辅助翻折结构进行翻折并贴上衔接带, 然后移 至取料机收集, 将人工完成的装载、 贴合、 翻折通过合理的机械设计完成, 本 发明在实际运的效果好, 结构合理不会损坏 NC膜条, 产出效率高, 破损率底。 对附图的简要说明
附图说明
[0018] 图 1是本发明的主视图;
[0019] 图 2是本发明的喷胶机构的立体图;
[0020] 图 3是本发明的除去机架工作台以及喷胶机构的立体图;
[0021] 图 4是本发明的除去机架工作台以及喷胶机构的右视图;
[0022] 图 5是本发明的除去机架工作台以及喷胶机构的俯视图;
[0023] 图 6是本发明的防损坏贴合机构的立体图;
[0024] 图 7是本发明的防损坏贴合机构的右视图;
[0025] 图 8是防损坏贴合机构在贴合样品垫和吸水纸吋的状态图;
[0026] 图 9是本发明的初始装载机构的立体图;
[0027] 图 10是初始装载机构除去第三承载板的立体图;
[0028] 图 11是图 9的局部放大图;
[0029] 图 12是辅助翻折结构的立体图; [0030] 图 13是辅助翻折结构除去带板结构的立体图;
[0031] 图 14是本发明装载、 翻折、 放置衔接带的三个状态图;
[0032] 图 15是辅助翻折机构在翻折的四个状态示意图;
[0033] 图 16是带板结构的立体图;
[0034] 图 1至图 16中的附图标记说明:
[0035] kl-机架工作台; k2-取料机; k3-上料机; k4-辅助翻折结构; k5-防损坏贴合机 构; k6-初始装载机构; k7-喷胶机构;
[0036] al-NC膜条; a2-样品垫; a3-吸水纸; a4-塑料底壳; a5-遮挡膜; a6-衔接带; [0037] bl-支撑板; b2-长条形基板; b3-导向柱; b4-防压柱;
[0038] cl l-NC膜条供料盘; cl2-样品垫供料盘; cl3-吸水纸供料盘; c21-夹片; c31- 第一滑动块机构; c32-第一固定块结构; c33-第一推动气缸; c4-轨道机构; c5- 第一柱形轨道; c61-第一承载板; c62-第二承载板; c71-驱动块; c72-第二推动 气缸; c81-第三承载板; c82-第三推动气缸; c83-工形件; c91-第一升降气缸; c 92-第一旋转电机; c93-第四承载板; c94-第一夹板; c95-第二夹板; c96-第四推 动气缸;
[0039] dl-第二升降气缸; d2-第一连接板; d3-粘合板; d4-弹簧;
[0040] el-平台板; e2、 e3-移动块; e4-L形旋转板; e5-翻转电机; e6-第二柱形轨道; e7-第一推拉气缸; e8-第二推拉气缸;
[0041] fl-喷胶头; f2-喷胶管; f3-喷胶桶。
本发明的实施方式
[0042] 下面结合附图和具体实施例对本发明作进一步详细的说明, 并不是把本发明的 实施范围局限于此。
[0043] 如图 1至图 16所示, 本实施例所述的一种延迟试纸条流水线整机, 包括有机架 工作台 kl, 机架工作台 kl上设有流水线传输装置; 所述流水线传输装置包括多 个首尾相连、 可沿长度方向前行的带板结构; 沿着流水线传输装置依次设有喷 胶机构 k7、 初始装载机构 k6、 防损坏贴合机构 k5、 辅助翻折结构 k4;
[0044] 所述喷胶机构 k7包括有喷胶头 fl、 喷胶管 f2以及给供料的喷胶桶 f3 ; 所述喷胶 头 fl位于对应的带板机构正上方, 用于给装载好的塑料底壳表面进行喷胶;
[0045] 所述机架工作台 kl的首端设有用于给带板机构上料的上料机 k3, 上料机 k3用于 给带板机构上放置塑料底壳;
[0046] 所述机架工作台 kl的末端设有取料机 k2, 取料机 k2用于收集做好的试纸条; [0047] 其中, 喷胶桶 f3内装有胶水, 喷胶头 fl通过喷胶管 f2与喷胶桶 f3连接, 喷胶头 fl 用于给塑料底壳的顶面进行喷胶。
[0048] 本发明的主要流程为: 上料机 k3给初始的带板结构上料即装载插入塑料底壳, 装载好塑料底壳 a5的带板机构移至喷胶机构 k7下方进行喷胶, 塑料底壳上喷的胶 水均匀后, 移至初始装载机构 k6进行装载 NC棉条 al、 样品垫 a2、 吸水纸 a3等; 然后移至防损坏贴合机构 k5进行粘压, 然后到达辅助翻折结构 k4进行翻折并贴 上衔接带 a6, 然后移至取料机 k2收集。
[0049] 所述带板结构包括有支撑板 bl、 设于支撑板 bl上的长条形基板 b2, 长条形基板 b2边缘设有固定在支撑板 bl上的多个导向柱 b3, 导向柱 b3的内侧面为圆弧面; 还包括有两个设于同一侧的防压柱 b4, 防压柱 b4设于长条形基板 b2边缘且固定 在支撑板 M上。
[0050] 流水线传输装置运转的吋候, 带板机构依次按步前行, 形成流水线作业。 导向 柱 b3设于长条形基板两侧, 一般在幵始之前, 在最幵始的长条形基板上从长条 形基板一侧插入一个塑料底壳 a4, 塑料底壳 a4呈矩形结构, 插入在长条形基板上 , 由于导向柱 b3存在, 塑料底壳 a4会比较规整的放置在长条形基板上。 以便接下 来的装载工序。
[0051] 如本实施例所述: 所述初始装载机构 k6包括有设于对应带板机构一侧的 NC膜 条装载机构以及设于对应带板机构另一侧的样品垫装载机构和吸水纸装载机构
[0052] 所述 NC膜条装载机构包括有第一滑动块机构 c31和第一固定块结构 c32; 第一 滑动块机构和第一固定块结构 c32下方均连接有一个夹片 c21 ; 所述第一固定块结 构 c32顶部固定有一个轨道机构 c4, 所述第一滑动块机构 c31顶部与轨道机构 (:4滑 动连接; 还包括有固定在第一固定块结构 c32上的第一推动气缸 c33, 第一推动气 缸 c33的动力输出端与第一滑动块机构固接, 还包括有固定在轨道结构顶面的驱 动块 c71, 驱动块 c71两侧面设有第一轨道耳, 还包括有两个分别穿过两个轨道耳 的第一柱形轨道 c5 ; 两个第一柱形轨道 c5—端连接有第一承载板 c61, 另一端连 接有第二承载板 c62, 第一承载板 c61顶面安装有第二推动气缸 c72, 第二推动气 缸 c72的动力输出端与驱动块 c71固接; 还包括有设于第一承载板 c61和第二承载 板 c62上方、 且与第一承载板 c61和第二承载板 c62固接的第三承载板 c81, 还包括 有第三推动气缸 c82, 第三推动气缸 c82动力输出端与第三承载板 c81固接, 还包 括有 NC膜条供料盘 cl l ;
[0053] 所述样品垫装载机构和吸水纸装载机构均包括有一个第一升降气缸 c91, 第一 升降气缸 c91动力输出端连接有第一旋转电机 c92; 第一选择电机动力端均连接有 夹手机构; 夹手结构包括有第四承载板 c93 ; 第四承承载板其端部设有第一夹板 c 94, 其顶部设有第四推动气缸 c96, 第四推动气缸 c96动力输出端连接有第二夹板 c95 ;
[0054] 所述样品垫装载机构包括有样品垫供料盘 cl2, 所述吸水纸装载机构包括有吸 水纸供料盘 cl3。
[0055] 幵始工序中, 第二推动气缸 c72带动驱动块 c71后退, 让夹片 c21悬于 NC膜条供 料盘 cl l上方, 第三推动气缸 c82推动夹片 c21下降到所要夹取的 NC膜条 al两侧, 第一推动气缸 c33拉动第一滑动块机构 c31回来, 两个夹片 c21合紧后将 NC膜条 al 夹住, 然后第三推动气缸 c82带动他们上升, 第二推动气缸 c72带动夹起的 NC膜 条 al到达长条形基板上方, 将 NC膜条 al与塑料底壳 a4抵靠; 如图 14中其最上面 的图所示; 此吋, 两个夹片 c21并不收回, 而是进行遮挡, 也就是本发明的两个 夹片 c21除了夹取 NC膜条 al外还有遮挡功能; 然后品垫装载机构和吸水纸装载机 构的第一旋转电机 c92分别驱动夹手架构旋转至各自的供料盘上, 第一升降气缸 c 91使得他们下降, 并且夹手结构夹取各自的条状材料后, 旋转回来, 放置在塑 料底壳 a4上, 此吋, 如图 14中, 样品垫 a2含有遮挡膜 a5的一端的底部正好抵靠在 对应夹片 c21的外侧面, 吸水纸 a3的一端正好抵靠在对应夹片 c21的外侧面; 然后 两个夹片 c21升起离幵, 由于吸水纸 a3和样品垫 a2都有一定弹性, 因此他们自由 端会搭在 NC膜条 al两端上。 这里需要提到的是, 样品垫供料盘 cl2提供的样品垫 a2底面有不干胶或者塑料板上涂有不干胶, 另外其一端的底面已经贴好遮挡膜 a5 , 遮挡膜 a5为胶带, 其与样品垫 a2接触的一端为双面胶。
[0056] 如本实施例所述: NC膜条 al排列设置在 NC膜条供料盘 cl l上, NC膜条供料盘 c 11上还设有推动 NC膜条 al前行的 NC膜条推动气缸; 样品垫 a2排列设置在样品垫 供料盘 cl2上, 样品垫供料盘 cl2上还设有推动样品垫 a2前行的样品垫推动气缸; 吸水纸 a3排列设置在吸水纸供料盘 cl3上, 吸水纸供料盘 cl3上还设有推动吸水纸 a3前行的吸水纸推动气缸。
[0057] 如本实施例所述: 轨道机构 c4包括有截面为倒 U形的横梁, 缺口内设有凸楞, 所述第一滑动块机构两侧面设有与凸楞配合的凹槽。
[0058] 如本实施例所述: 防损坏贴合机构 k5包括有两个粘合板 d3, 还包括有连接两个 粘合板 d3的第一连接板 d2, 还包括有驱动第一连接板 d2升降的第二升降气缸 dl ; 所述第一连接板 d2与粘合板 d3之间通过弹簧 d4连接在一起; 两个粘合板 d3下 降吋, 对应防压柱 b4位于粘合板 d3下方。 当吸水纸 a3和样品垫 a2的自由端搭在 N C膜条 al两端后, 需要贴合压紧, 吸水纸 a3和样品垫 a2底面都有涂胶, 此吋, 两 个粘合板 d3下降, 触碰到防压柱 b4吋停止下降, 这样压紧的力度就得到了量化 , 不会压的过紧损坏 NC膜条 al, 又能控制好力度达到最好的压力。 弹簧 d4起到 一定缓冲, 防止速度过快损坏 NC膜条 al。
[0059] 如本实施例所述: 辅助翻折结构 k4包括有位于对应带板结构下方的平台板 el, 平台板 el顶面的两侧分别凸起有一个导楞, 每个导楞上滑动连接有一个移动块 e2 、 e3, 两个移动块 e2、 e3之间连接有第二柱形轨道 e6; 还包括有翻转电机 e5, 翻 转电机 e5与第二柱形轨道 e6滑动连接; 还包括有第一推拉气缸 e7, 第一推拉气缸 e7设于平台板 el顶面, 第一推拉气缸 e7的动力输出端与一个移动快相连; 还包括 有固定在一个移动块 e2、 e3上的第二推拉气缸 e8, 第二推拉气缸 e8用于使翻转电 机 e5在第二柱形轨道 e6上移动; 还包括有设于翻转电机 e5动力输出端的 L形旋转 板 e4。
[0060] 在压合步骤后, 如图 15所示, 要在样品垫 a2和 NC膜条 al上贴上衔接带 a6, 此吋 , 遮挡膜 a5翘起, 与 NC膜条 al有一定间隙, L形旋转板 e4幵始是, 与 NC膜平行 的横板自由端朝向样品垫 a2, 然后 L形旋转板 e4幵始向样品垫 a2—侧前行, 然后 通过旋转将遮挡膜 a5翻折到样品垫 a2—侧, 即把样品垫 a2的一段包裹, 然后用机 械或人工在样品垫 a2和 NC膜条 al上贴上衔接带 a6, 然后 L形旋转板 e4缩回, 回到 原位。 完成辅助翻折功能。
[0061] 如本实施例所述: 所述第二柱形轨道 e6有两条, 所述第二推拉气缸 e8设于两条 第二柱形轨道 e6中间。 便于平行, 重心稳定。
[0062] 如本实施例所述: 还包括有 U形连接座, 所述翻折电机安装在所述 U形连接座 内, 所述 U形连接座的横臂上设有穿孔, 所述第二柱形导轨穿过穿孔。
[0063] 如本实施例所述 所述 L形翻折板位于对应带板结构上方。
[0064] 如本实施例所述 所述 L形翻折板的行程在两个防压柱 b4之间。
[0065] 如本实施例所述 两个粘合板 d3底部设有海绵垫。 增加缓冲性能。
[0066] 如本实施例所述 长条形基板 b2的另一侧也包括有两个设于同一侧的防压柱 b4
[0067] 如本实施例所述 所述防压柱 b4顶面设有海绵垫。
[0068] 如本实施例所述 所述夹片 c21为不锈钢夹片 c21, 抗菌效果好, 清洗方便, 不 易污染材料。
[0069] 如本实施例所述 第一承载板 c61和第二承载板 c62与第三承载板 c81之间均通 过工形件 c83连接。
[0070] 如本实施例所述 第一夹板 c94朝向第二夹板 c95的一侧面设有缓冲垫; 第二夹 板 c95朝向第一夹板 c94的一侧面设有缓冲垫。
[0071] 如本实施例所述: 驱动块 c71包括有横板以及 L形的竖板, 所述第一轨道耳设于 横板的两侧, 第二推动气缸 c72的动力输出端与竖板固接。
[0072] 第一旋转电机 c92为步进电机。 旋转更加精准。
[0073] 以上所述仅是本发明的一个较佳实施例, 故凡依本发明专利申请范围所述的构 造、 特征及原理所做的等效变化或修饰, 包含在本发明专利申请的保护范围内

Claims

权利要求书
[权利要求 1] 一种延迟试纸条制备流水线整机, 其特征在于: 包括有机架工作台 ( kl ) , 机架工作台 (kl ) 上设有流水线传输装置; 所述流水线传输装 置包括多个首尾相连、 可沿长度方向前行的带板结构; 沿着流水线传 输装置依次设有喷胶机构 (k7) 、 初始装载机构 (k6) 、 防损坏贴合 机构 (k5) 、 辅助翻折结构 (k4) ; 所述喷胶机构 (k7) 包括有喷胶 头 (fl ) 、 喷胶管 (f2) 以及给供料的喷胶桶 (f3) ; 所述喷胶头 (f 1 ) 位于对应的带板机构正上方, 用于给装载好的塑料底壳表面进行 喷胶; 所述机架工作台 (kl ) 的首端设有用于给带板机构上料的上料 机 (k3) , 上料机 (k3) 用于给带板机构上放置塑料底壳; 所述机架 工作台 (kl ) 的末端设有取料机 (k2) , 取料机 (k2) 用于收集做好 的试纸条; 所述带板结构包括有支撑板 (b l ) 、 设于支撑板 (b l ) 上 的长条形基板 (b2) , 长条形基板 (b2) 边缘设有固定在支撑板 (b l ) 上的多个导向柱 (b3) , 导向柱 (b3) 的内侧面为圆弧面; 还包括 有两个设于同一侧的防压柱 (b4) , 防压柱 (b4) 设于长条形基板 ( b2) 边缘且固定在支撑板 (b l ) 上; 所述初始装载机构 (k6) 包括有 设于对应带板机构一侧的 NC膜条装载机构以及设于对应带板机构另 一侧的样品垫装载机构和吸水纸装载机构; 所述 NC膜条装载机构包 括有第一滑动块机构 (c31 ) 和第一固定块结构 (c32) ; 第一滑动块 机构和第一固定块结构 (c32) 下方均连接有一个夹片 (c21 ) ; 所述 第一固定块结构 (c32) 顶部固定有一个轨道机构 (c4) , 所述第一 滑动块机构 (c31 ) 顶部与轨道机构 (c4) 滑动连接; 还包括有固定 在第一固定块结构 (c32) 上的第一推动气缸 (c33) , 第一推动气缸 (c33) 的动力输出端与第一滑动块机构固接, 还包括有固定在轨道 结构顶面的驱动块 (c71 ) , 驱动块 (c71 ) 两侧面设有第一轨道耳, 还包括有两个分别穿过两个轨道耳的第一柱形轨道 (c5) ; 两个第一 柱形轨道 (c5) —端连接有第一承载板 (c61 ) , 另一端连接有第二 承载板 (c62) , 第一承载板 (c61 ) 顶面安装有第二推动气缸 (c72 ) , 第二推动气缸 (c72) 的动力输出端与驱动块 (c71) 固接; 还包 括有设于第一承载板 (c61) 和第二承载板 (c62) 上方、 且与第一承 载板 (c61) 和第二承载板 (c62) 固接的第三承载板 (c81) , 还包 括有第三推动气缸 (c82) , 第三推动气缸 (c82) 动力输出端与第三 承载板 (c81) 固接, 还包括有 NC膜条供料盘 (cl l) ; 所述样品垫 装载机构和吸水纸装载机构均包括有一个第一升降气缸 (c91) , 第 一升降气缸 (c91) 动力输出端连接有第一旋转电机 (c92) ; 第一选 择电机动力端均连接有夹手机构; 夹手结构包括有第四承载板 (c93 ) ; 第四承承载板其端部设有第一夹板 (c94) , 其顶部设有第四推 动气缸 (c96) , 第四推动气缸 (c96) 动力输出端连接有第二夹板 ( c95) ; 所述样品垫装载机构包括有样品垫供料盘 (cl2) , 所述吸水 纸装载机构包括有吸水纸供料盘 (cl3) 。
[权利要求 2] 根据权利要求 1所述的一种延迟试纸条流水线整机, 其特征在于: NC 膜条 (al) 排列设置在 NC膜条供料盘 (cl l) 上, NC膜条供料盘 (c 11) 上还设有推动 NC膜条 (al) 前行的 NC膜条推动气缸; 样品垫 ( a2) 排列设置在样品垫供料盘 (cl2) 上, 样品垫供料盘 (cl2) 上还 设有推动样品垫 2) 前行的样品垫推动气缸; 吸水纸 (a3) 排列设 置在吸水纸供料盘 (cl3) 上, 吸水纸供料盘 (cl3) 上还设有推动吸 水纸 (a3) 前行的吸水纸推动气缸。
[权利要求 3] 根据权利要求 1所述的一种延迟试纸条流水线整机, 其特征在于: 轨 道机构 (c4) 包括有截面为倒 U形的横梁, 缺口内设有凸楞, 所述第 一滑动块机构两侧面设有与凸楞配合的凹槽。
[权利要求 4] 根据权利要求 1所述的一种延迟试纸条流水线整机, 其特征在于: 防 损坏贴合机构包括有两个粘合板 (d3) , 还包括有连接两个粘合板 ( d3) 的第一连接板 (d2) , 还包括有驱动第一连接板 (d2) 升降的第 二升降气缸 (dl) ; 所述第一连接板 (d2) 与粘合板 (d3) 之间通过 弹簧 (d4) 连接在一起; 两个粘合板 (d3) 下降吋, 对应防压柱 (b4 ) 位于粘合板 (d3) 下方。 [权利要求 5] 根据权利要求 1所述的一种延迟试纸条流水线整机, 其特征在于: 辅 助翻折结构包括有位于对应带板结构下方的平台板 (el) , 平台板 ( el) 顶面的两侧分别凸起有一个导楞, 每个导楞上滑动连接有一个移 动块 (e2、 e3) , 两个移动块 (e2、 e3) 之间连接有第二柱形轨道 ( e6) ; 还包括有翻转电机 (e5) , 翻转电机 (e5) 与第二柱形轨道 ( e6) 滑动连接; 还包括有第一推拉气缸 (e7) , 第一推拉气缸 (e7) 设于平台板 (el) 顶面, 第一推拉气缸 (e7) 的动力输出端与一个移 动快相连; 还包括有固定在一个移动块 (e2、 e3) 上的第二推拉气缸 (e8) , 第二推拉气缸 (e8) 用于使翻转电机 (e5) 在第二柱形轨道 (e6) 上移动; 还包括有设于翻转电机 (e5) 动力输出端的 L形旋转 板 (e4) 。
PCT/CN2018/072750 2017-08-02 2018-01-16 延迟试纸条流水线整机 WO2019024459A1 (zh)

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