WO2019005527A1 - Contact interne pour un câble coaxial - Google Patents

Contact interne pour un câble coaxial Download PDF

Info

Publication number
WO2019005527A1
WO2019005527A1 PCT/US2018/038157 US2018038157W WO2019005527A1 WO 2019005527 A1 WO2019005527 A1 WO 2019005527A1 US 2018038157 W US2018038157 W US 2018038157W WO 2019005527 A1 WO2019005527 A1 WO 2019005527A1
Authority
WO
WIPO (PCT)
Prior art keywords
spring fingers
edge portions
side edge
inner contact
projections
Prior art date
Application number
PCT/US2018/038157
Other languages
English (en)
Inventor
Jeffrey D. Paynter
James Fleming
Frank Harwath
Original Assignee
Commscope Technologies Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Commscope Technologies Llc filed Critical Commscope Technologies Llc
Publication of WO2019005527A1 publication Critical patent/WO2019005527A1/fr

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
    • H01R24/56—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency specially adapted to a specific shape of cables, e.g. corrugated cables, twisted pair cables, cables with two screens or hollow cables
    • H01R24/564—Corrugated cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/15—Pins, blades or sockets having separate spring member for producing or increasing contact pressure
    • H01R13/187—Pins, blades or sockets having separate spring member for producing or increasing contact pressure with spring member in the socket
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/22—Contacts for co-operating by abutting
    • H01R13/24—Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/2407—Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/10—Sockets for co-operation with pins or blades
    • H01R13/11—Resilient sockets
    • H01R13/111—Resilient sockets co-operating with pins having a circular transverse section
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
    • H01R24/56—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency specially adapted to a specific shape of cables, e.g. corrugated cables, twisted pair cables, cables with two screens or hollow cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28—Clamped connections, spring connections
    • H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member

Definitions

  • (0002] invention is directed generally to electrical cable connectors, and more particularly to coaxial connectors for electrical cable.
  • Coaxial cables are commonly utilized in RF communications systems.
  • a typical coaxial cable includes an inner conductor, an outer conductor, a dielectric layer that separates the inner and outer conductors, and a jacket that covers the outer conductor.
  • Coaxial cable connectors may be applied to terminate coaxial cables, for example, in communication systems requiring a high level of precision and reliability.
  • Coaxial connector interfaces provide a connect/disconnect functionality between (a) a cable terminated with a connector bearing the desired connector interface and (b) a corresponding connector with a mating connector interface mounted on an electronic apparatus or on another cable.
  • one connector will include a structure such as a pin or post connected to an inner conductor of the coaxial cable and an outer conductor connector body connected to the outer conductor of the coaxial cable these are mated with a mating sleeve (for the pin or post of the inner conductor) and another outer conductor connector body of a second connector.
  • Coaxial connector interfaces often utilize a threaded coupling nut or other retainer that draws the connector interface pair into secure electro-mechanical engagement when the coupling nut (which is captured by one of the connectors) is threaded onto the other connector.
  • PIM Passive Intermodulation Distortion
  • PIM can be an important interconnection quality characteristic, as PIM generated by a single low quality interconnection may degrade the electrical performance of an entire RF system. Thus, the reduction of PIM via connector design is typically desirable.
  • inventions of the invention are directed to an inner contact for a coaxial connector.
  • the inner contact comprises: an elongate, generally cylindrical body having a longitudinal axis and first and second opposed ends; and a plurality of spring fingers extending from the first end of the body generally parallel to the longitudinal axis, each of the spring fingers having a projection extending radially inwardly from a free end thereof.
  • Each spring finger is separated from each of its immediately adjacent spring fingers by a slot.
  • Each of the projections has opposed side edge portions, and wherein the side edge portions incline with increasing distance from an adjacent slot.
  • embodiments of the invention are directed to a method of forming an inner contact for a coaxial connector, comprising the steps of: (a) providing a preform having an elongate, hollow, generally cylindrical body having a longitudinal axis and first and second opposed ends, the body having a radially-inward projection adjacent the first end; (b) forming a plurality of recesses in the projection; and (c) forming a plurality of slots in the first end to provide a plurality of spring fingers, wherein each of the slots is formed through a respective recess.
  • FIG. 1 is a perspective view of an inner contact for a coaxial connector according to embodiments of the invention.
  • FIG.2 is a side section view of the inner contact of FIG. 1.
  • FIG.3 is an enlarged partial perspective view of the free ends of the spring fingers of the inner contact of FIG. 1.
  • FIG. 4 is an enlarged partial side section view of the free ends of the spring fingers of FIG.3.
  • FIG.5 is an end view of a preform used to make the inner contact of FIG. 1 prior to the forming of slots between the spring fingers.
  • FIG. 6 is an enlarged partial perspective view of the end of the preform of FIG. 5.
  • FIG. 7 is an enlarged internal section view of the end of the preform of FIG. 6.
  • the tines of the spring basket are typically formed by cutting multiple slots axially through a tube with a thin saw blade.
  • the tines are sized to create the aforementioned interference fit with the cable inner conductor.
  • the edges can be very sharp and often contain sharp burrs. These sharp edges can cut into the soft copper of the cable inner conductor, creating metal debris in the current path which in turn causes PIM.
  • FIGS. 1-4 a contact that may address these potential PIM issues is illustrated in FIGS. 1-4 arid designated broadly at 10.
  • the contact 10 includes an elongate, hollow, generally cylindrical body 12 with a number of radial recesses and projections. At one end, the contact 10 includes tines 14 that are configured to mate with an inner contact of a mating connector. At the opposite end, the contact 10 includes six spring fingers 16, separated by six slots 18, that are configured to mate with the end of an inner conductor of a coaxial cable via an interference fit. The spring fingers 16 are discussed in greater detail below.
  • each tine 16 has a projection 20 that extends radially inward.
  • the projections 20 are generally pentagonal in cross-section, with a distal surface 22, a longer intermediate surface 24, a shorter intermediate surface 26, and a shortest near surface 28 comprising a multi-face surface inner surface; the projections 20 is at their widest points at the intersection of the distal and longer intermediate surfaces 22, 24.
  • the circumferential edge portions 30 of the projections 20 incline with increasing distance from their adjacent slots 18; in some embodiments, the edge portions 30 are arcuate (e.g., radiused or filleted).
  • the projection 20 extends radially inwardly about 0.4 mm and is about 1.5 mm in length.
  • the presence of the inclined edge portions 30 can help to prevent the generation of unwanted PIM when the contact 10 is connected to the inner conductor of a cable. As discussed above, such PIM can be generated by the scratching/scraping/abrading of sharp edges of the tines formed by sawing. Because the edge portions 30 of the projections 20 are inclined, the locations of the spring fingers 16 that would otherwise have sharp edges are absent. As a result, there are no sharp edges to deleteriously interact with the cable inner conductor, thereby reducing the likelihood of PIM being generated due to the sharp edges.
  • An elongate, hollow, generally cylindrical preform 100 of the contact 10 can be formed by any of several methods, including casting and machining.
  • the preform 100 has a circumferential projection 120 similar in cross-section to the projection 20 discussed above.
  • the preform 100 is then subjected to a broach cut or other operation that forms recesses 122 in the projection 120.
  • the recesses 122 are located wherever a slot is to be formed (for example, in FIG. 5, there are six recesses 122 formed at 60 degree intervals around the inner circumference of the preform 110).
  • the resulting contact 10 has spring fingers 16 with projections 20 having inclined edges portions 130 rather than sharp edges in these locations.
  • the inner contact 10 may also be formed by first forming slots in one end to create spring fingers, then using a broach tool or other implement to form the inclined edge portions 30. Doing so can remove any burrs remaining from the edges of the spring fingers. If this sequence is followed, it may be advantageous to surround the outer diameter of the slotted fingers with a sleeve prior to broaching to maintain the fingers in position.
  • the inner contact 10 is typically formed of phosphor bronze, but may be formed of any material that can conduct electrical signals from the inner conductor of the cable to a mating inner contact
  • spring fingers 16 are shown herein as providing an interface with the inner conductor of a coaxial cable, other instances in which spring fingers or tines are employed to create a joint or interface may also benefit from the concepts discussed above.
  • the tines 14 on the opposite end of the contact 10 may include projections with inclined side edge portions.
  • Other connectors that employ spring fingers or s spring basket to make electrical contact may also realize advantages to similarly configured spring fingers.

Landscapes

  • Coupling Device And Connection With Printed Circuit (AREA)

Abstract

La présente invention concerne un contact interne pour un connecteur coaxial, ledit contact interne comprenant : un corps allongé généralement cylindrique ayant un axe longitudinal et des première et seconde extrémités opposées ; et une pluralité de doigts à ressort s'étendant à partir de la première extrémité du corps généralement parallèle à l'axe longitudinal, chacun des doigts à ressort ayant une saillie s'étendant radialement vers l'intérieur à partir d'une extrémité libre de ces derniers. Chaque doigt à ressort est séparé de chacun de ses doigts à ressort immédiatement adjacents par une fente. Chacune des saillies comporte des parties de bord latéral opposées et les parties de bord latéral s'inclinant avec une distance croissante à partir d'une fente adjacente.
PCT/US2018/038157 2017-06-29 2018-06-19 Contact interne pour un câble coaxial WO2019005527A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201762526455P 2017-06-29 2017-06-29
US62/526,455 2017-06-29

Publications (1)

Publication Number Publication Date
WO2019005527A1 true WO2019005527A1 (fr) 2019-01-03

Family

ID=64738395

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2018/038157 WO2019005527A1 (fr) 2017-06-29 2018-06-19 Contact interne pour un câble coaxial

Country Status (2)

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US (1) US10361522B2 (fr)
WO (1) WO2019005527A1 (fr)

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