WO2018230446A1 - 半導体製造装置用部材 - Google Patents
半導体製造装置用部材 Download PDFInfo
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- WO2018230446A1 WO2018230446A1 PCT/JP2018/021928 JP2018021928W WO2018230446A1 WO 2018230446 A1 WO2018230446 A1 WO 2018230446A1 JP 2018021928 W JP2018021928 W JP 2018021928W WO 2018230446 A1 WO2018230446 A1 WO 2018230446A1
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- semiconductor manufacturing
- manufacturing apparatus
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- cooling substrate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67063—Apparatus for fluid treatment for etching
- H01L21/67069—Apparatus for fluid treatment for etching for drying etching
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6831—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using electrostatic chucks
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67098—Apparatus for thermal treatment
- H01L21/67103—Apparatus for thermal treatment mainly by conduction
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67098—Apparatus for thermal treatment
- H01L21/67109—Apparatus for thermal treatment mainly by convection
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67248—Temperature monitoring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6831—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using electrostatic chucks
- H01L21/6833—Details of electrostatic chucks
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6835—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68714—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
- H01L21/68721—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by edge clamping, e.g. clamping ring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68714—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
- H01L21/68757—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by a coating or a hardness or a material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68714—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
- H01L21/68785—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by the mechanical construction of the susceptor, stage or support
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/68—Heating arrangements specially adapted for cooking plates or analogous hot-plates
- H05B3/74—Non-metallic plates, e.g. vitroceramic, ceramic or glassceramic hobs, also including power or control circuits
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
- C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
- C04B2237/32—Ceramic
- C04B2237/34—Oxidic
- C04B2237/343—Alumina or aluminates
Definitions
- the present invention relates to a member for a semiconductor manufacturing apparatus.
- the electrostatic chuck heater is used to adsorb a wafer and control the temperature of the wafer during the semiconductor manufacturing process.
- the electrostatic chuck heater is composed of an alumina plate having a built-in electrostatic electrode for generating an electrostatic attraction force and a heater electrode for generating heat, a small-diameter plate through-hole penetrating the plate in the thickness direction, A metal cooling substrate fixed to the back surface and a large-diameter cooling substrate through-hole penetrating the cooling substrate in the thickness direction are provided. Lift pins for moving the wafer up and down are inserted through the plate through holes and the cooling substrate through holes.
- An insulating tube made of alumina is disposed in the cooling substrate through hole to ensure electrical insulation. For example, in Patent Document 1, the insulating tube is bonded to the cooling substrate through hole via a resin adhesive layer.
- the resin adhesive layer between the insulating tube and the cooling substrate through hole entered between the insulating tube and the plate and was exposed in the through hole.
- plasma may be generated in the plate through hole or the cooling substrate through hole.
- the resin adhesive layer disappears due to the plasma and the cooling substrate is exposed to the through hole, and abnormal discharge may occur.
- the present invention has been made to solve the above-described problems, and it is intended to improve the corrosion resistance of a joint portion between a plate made of an alumina sintered body and a cylindrical member made of an alumina sintered body in a semiconductor manufacturing process. Main purpose.
- the semiconductor manufacturing apparatus member of the present invention is The surface is a wafer mounting surface, a plate made of an alumina sintered body with a built-in electrode, and At least one through-hole penetrating the plate in the thickness direction; A cylindrical member made of an alumina sintered body made of an alumina sintered body and bonded to the back surface of the plate via a ring-shaped first bonding layer; It is equipped with.
- a cylindrical member made of an alumina sintered body is joined to the back surface of a plate made of an alumina sintered body via a first joining layer made of an alumina sintered body and a ring shape. That is, the joint portion between the plate and the cylindrical member is an alumina sintered body. Therefore, the corrosion resistance of the joined portion between the plate and the cylindrical member against the atmosphere (for example, plasma) during the semiconductor manufacturing process is improved as compared with the case where the resin adhesive layer is present at the joined portion.
- the atmosphere for example, plasma
- the cylindrical member may be provided corresponding to each of the through holes, and the inside of the cylindrical member and the through holes may be communicated with each other.
- the cylindrical member and the through hole may be used as a lift pin hole for inserting a lift pin for moving the wafer up and down, or as a gas supply hole for supplying gas to the back surface of the wafer.
- the inner surface of the through hole, the inner surface of the ring of the first bonding layer, and the inner surface of the cylindrical member are connected without any step.
- the lift pin It may get stuck on a step and not move smoothly. Without such a step, the lift pin can be moved smoothly.
- such a member for a semiconductor manufacturing apparatus is provided so as to penetrate through the cooling substrate in the thickness direction, which is bonded or bonded to the back surface of the plate, and the cylindrical member is disposed inside. And a cylindrical space formed. Since the corrosion resistance of the joint between the plate and the cylindrical member in the semiconductor manufacturing process is high, it is possible to prevent the metal cooling substrate from being exposed to the through hole even if this semiconductor manufacturing device member is used for a long period of time. Can do. At this time, a gap may exist between a wall surface surrounding the cylindrical space and an outer surface of the cylindrical member. In this case, since it is not necessary to consider the heat transfer between the cylindrical member and the cooling substrate as compared with the case where the wall surface surrounding the cylindrical space and the outer surface of the cylindrical member are bonded, the temperature of the wafer It becomes easy to design the control.
- the outer diameter of the cylindrical member is smaller than the outer diameter of the plate, and all the through holes are provided in a region on the outer peripheral side of the cylindrical member in the plate. It may be done.
- the cylindrical member may be a hollow shaft. In that case, you may arrange
- the outer diameter of the cylindrical member coincides with the outer diameter of the plate, and all the through holes are on the inner peripheral side of the cylindrical member in the plate. It may be provided in the area.
- the outside diameter of the cylindrical member is the same as the outside diameter of the plate, in addition to the case where the outside diameter is exactly the same, the outside diameter of both is slightly shifted (for example, within ⁇ 0.5 mm or within ⁇ 1 mm). It is also included.
- Such a member for a semiconductor manufacturing apparatus is made of a metal having a shape in which a small plate portion whose outer diameter is smaller than the inner diameter of the cylindrical member and a large plate portion whose outer diameter is larger than the outer diameter of the cylindrical member.
- the back surface of the plate is bonded or bonded to the surface of the small plate portion of the cooling substrate, and the back surface of the cylindrical member is bonded to the step surface of the cooling substrate, or You may arrange
- the durability of the bonded portion or the bonded portion is improved. Even if the bonded portion between the back surface of the cylindrical member and the stepped surface of the cooling substrate deteriorates and disappears due to long-term use of the semiconductor manufacturing apparatus member, the cylindrical member is interposed on the plate via the first bonding layer. Therefore, the temporal change in the amount of heat lost in this portion is small. In addition, if the gap is refilled with resin, the original performance can be obtained. On the other hand, when there is a gap between the back surface of the cylindrical member and the step surface of the cooling substrate, the cylindrical member functions as a wall that surrounds the outer periphery of the plate. The atmosphere of the semiconductor manufacturing process is unlikely to enter the bonded portion or the bonded portion. Therefore, the durability of the bonded portion or the bonded portion is improved.
- the semiconductor manufacturing apparatus member provided with such a stepped cooling substrate is further provided corresponding to each of the through holes, and is made of an alumina sintered body on the back surface of the plate so as to communicate with the through holes.
- the joint portion between the plate and the insulating tube is an alumina sintered body, the corrosion resistance of the joint portion between the plate and the insulating tube against the atmosphere (for example, plasma) during the semiconductor manufacturing process is in this joint portion. This is improved compared to the case where a resin adhesive layer is present.
- the insulating tube and the through hole may be used as a lift pin hole for inserting a lift pin for moving the wafer up and down, or as a gas supply hole for supplying gas to the back surface of the wafer.
- a gap may exist between the wall surface surrounding the cylindrical space and the outer surface of the insulating tube. In this way, it is not necessary to consider the heat transfer between the insulating tube and the cooling substrate as compared with the case where the wall surface surrounding the cylindrical space and the outer surface of the insulating tube are bonded, so that the temperature control of the wafer can be performed. Easy to design.
- the wall surface surrounding the through hole, the inner surface of the ring of the second bonding layer, and the inner surface of the insulating tube are connected without any step.
- the insulating tube and the through hole are used as lift pin holes, there is a step between the wall surface surrounding the through hole and the inner surface of the ring of the second bonding layer, or between the inner surface of the ring of the second bonding layer and the inner surface of the insulating tube.
- the lift pin may get stuck on the step and not move smoothly. Without such a step, the lift pin can be moved smoothly.
- MgF 2 may be included in the interface between the plate and the first bonding layer and the interface between the tubular member and the first bonding layer. If joined with the plate and the cylindrical member with the alumina-containing bonding material comprising MgF 2, because MgF 2 is acting as a sintering aid of alumina, it can be joined together without so much pressure and high temperature it can. MgF 2 is preferable in that the volume resistivity and withstand voltage are less likely to be lower than other sintering aids (eg, CaO).
- MgF 2 may be included in the interface between the plate and the second bonding layer and the interface between the insulating tube and the second bonding layer. Also in this case, if the plate and the insulating tube are bonded using an alumina-containing bonding material containing MgF 2 , the bonding can be performed without setting the pressure and temperature so high.
- the plate may be an electrostatic chuck heater, an electrostatic chuck, or a ceramic heater.
- FIG. 2 is a cross-sectional view taken along the line AA in FIG. The manufacturing process figure of the member 10 for semiconductor manufacturing apparatuses.
- FIG. 1 is a plan view of a member 10 for a semiconductor manufacturing apparatus
- FIG. 2 is a cross-sectional view taken along the line AA in FIG.
- the member 10 for a semiconductor manufacturing apparatus includes a plate 12, an insulating tube 20 as a cylindrical member, and a cooling substrate 30.
- the plate 12 is a disc made of an alumina sintered body (for example, a diameter of 300 mm).
- the surface of the plate 12 is a wafer mounting surface 12a.
- the plate 12 incorporates the electrostatic electrode 14 and the heater electrode 16 and has a plurality (three in this case) of through holes 18 penetrating in the thickness direction.
- the electrostatic electrode 14 is a planar electrode, and a DC voltage is applied through a power supply rod (not shown). When a DC voltage is applied to the electrostatic electrode 14, the wafer W is attracted and fixed to the wafer mounting surface 12a by electrostatic attraction force, and when the application of the DC voltage is canceled, the wafer W is attracted and fixed to the wafer mounting surface 12a. Is released.
- the heater electrode 16 is wired over the entire surface of the wafer mounting surface 12a from one terminal of the heater wire to the other terminal in the manner of a single stroke. Electric power is supplied to the heater electrode 16 via a power supply rod (not shown). Both the electrostatic electrode 14 and the heater electrode 16 are formed so as not to be exposed to the through hole 18. Such a plate 12 is called an electrostatic chuck heater.
- the insulating tube 20 is a tube made of an alumina sintered body (for example, an outer diameter of 4 to 10 mm, an inner diameter of 0.5 to 4 mm, and a length of 20 to 50 mm), and is provided corresponding to each of the through holes 18.
- the insulating tube 20 is bonded to the back surface 12b of the plate 12 via a first bonding layer 24 made of an alumina sintered body.
- the first bonding layer 24 is a ring-shaped layer.
- the insulating tube 20 and the through hole 18 of the plate 12 communicate with each other.
- the insulating tube 20 and the through hole 18 of the plate 12 are used as a lift pin hole or a gas supply hole.
- the lift pin hole is a hole for inserting a lift pin that pushes upward the wafer W placed on the wafer placement surface 12a.
- the gas supply hole is a hole for supplying gas to the back surface of the wafer W.
- the through-hole 18 of the insulating tube 20 and the plate 12 shall be used as a lift pin hole.
- the inner surface 18a of the through hole 18, the ring inner surface 24a of the first bonding layer 24, and the inner surface 20a of the insulating tube 20 are connected without any step.
- the cooling substrate 30 is a disc made of metal aluminum or aluminum alloy (a disc having the same diameter as the plate or a larger diameter than the plate). Although not shown, a coolant passage through which the coolant circulates is formed inside the cooling substrate 30.
- the cooling substrate 30 has a plurality of cylindrical spaces 32 penetrating in the thickness direction.
- An insulating tube 20 is disposed inside the cylindrical space 32.
- the diameter of the cylindrical space 32 is slightly larger (for example, 0.5 mm or 1 mm) than the diameter of the insulating tube 20. Therefore, a gap c exists between the wall surface 32 a surrounding the cylindrical space 32 and the outer surface of the insulating tube 20.
- the front surface 30 a of the cooling substrate 30 is bonded to the back surface 12 b of the plate 12 via the plate-like resin adhesive layer 34.
- the plate-like resin adhesive layer 34 is provided with a hole for inserting the insulating tube 20 (the hole diameter is slightly larger than the diameter of the insulating tube 20).
- the front surface 30a of the cooling substrate 30 may be bonded to the back surface 12b of the plate 12 via a brazing material layer.
- the wafer W is mounted on the wafer mounting surface 12a with the semiconductor manufacturing apparatus member 10 installed in a chamber (not shown). Then, the inside of the chamber is reduced by a vacuum pump so as to have a predetermined degree of vacuum, and a direct current voltage is applied to the electrostatic electrode 14 of the plate 12 to generate an electrostatic adsorption force. Adsorbed and fixed to 12a. Next, the inside of the chamber is set to a reactive gas atmosphere at a predetermined pressure (for example, several tens to several hundreds Pa), and in this state, an upper electrode (not shown) provided on the ceiling portion in the chamber and the electrostatic electrode 14 of the semiconductor manufacturing apparatus member 10.
- a predetermined pressure for example, several tens to several hundreds Pa
- a high frequency voltage is applied between the two to generate plasma.
- a high frequency voltage may be applied between the upper electrode and the cooling substrate 30.
- the surface of the wafer W is etched by the generated plasma.
- a refrigerant is circulated in a refrigerant passage (not shown) of the cooling substrate 30. Electric power is supplied to the heater electrode 16 so that the temperature of the wafer W becomes a preset target temperature.
- FIG. 3 is a manufacturing process diagram of the member 10 for a semiconductor manufacturing apparatus.
- the plate 62 is prepared.
- the plate 62 is the same as the plate 12 except that the through hole 18 is not provided.
- a bonding material paste containing alumina powder, a sintering aid, and a solvent is applied to the positions (three in this case) where the through holes 18 are formed in the back surface 62b of the plate 62.
- the sintering aid include magnesium fluoride, calcium oxide, silicon oxide, magnesium nitrate, and titanium oxide.
- the solvent include methanol and ethanol.
- the end surface of the insulating cylinder 70 is overlaid on the bonding material paste.
- the insulating cylinder 70 is a member that finally becomes the insulating tube 20. Then, the plate 62 and the insulating cylinder 70 are heated while being pressurized, and the joining material is baked to join the two. The bonding material is baked to become the bonding layer 74. At this time, since the sintering aid is contained in the bonding material, the bonding can be performed without using a high pressure or high temperature. As a result, an assembly 76 is obtained in which a plurality of insulating cylinders 70 are made of an alumina sintered body and bonded to each other through the disk-shaped bonding layer 74 on the back surface 62b of the plate 62 (see FIG. 3A).
- the interface between the plate 62 and the bonding layer 74 and the interface between the insulating cylinder 70 and the bonding layer 74 contain a sintering aid component.
- a sintering aid magnesium fluoride is preferable in view of maintaining a high volume resistivity and withstand voltage of the alumina sintered body.
- the plate 62 becomes the plate 12 having a plurality of through holes 18, the insulating cylinder 70 becomes the insulating tube 20 by forming a hole in the axial direction, and the bonding layer 74 has a hole formed in the center.
- One bonding layer 24 is formed.
- the inner surface 18a of the through hole 18, the ring inner surface 24a of the first bonding layer 24, and the inner surface 20a of the insulating tube 20 are connected without a step by a drilling tool.
- the cooling substrate 30 in which the cylindrical space 32 is formed is prepared (see FIG. 3B).
- the resin adhesive 36 is applied to at least one of the front surface 30a of the cooling substrate 30 and the back surface 12b of the plate 12 of the assembly 78 (here, the front surface 30a), and then both are bonded together.
- a gap c exists between the wall surface 32 a surrounding the cylindrical space 32 and the outer surface of the insulating tube 20.
- a brazing material may be used instead of adhering the front surface 30a of the cooling substrate 30 and the rear surface 12b of the plate 12 with the resin adhesive 36.
- the insulation 12 made of an alumina sintered body is formed on the back surface 12b of the plate 12 made of an alumina sintered body via the first bonding layer 24 made of an alumina sintered body and the ring shape.
- the tube 20 is joined. That is, the joint portion between the plate 12 and the insulating tube 20 is an alumina sintered body. Therefore, the corrosion resistance of the joint portion between the plate 12 and the insulating tube 20 against the atmosphere (for example, plasma) during the semiconductor manufacturing process is improved as compared with the case where the resin adhesive layer is present at the joint portion.
- the insulating tube 20 is provided corresponding to each of the through holes 18, and the inside of the insulating tube 20 and the through holes 18 communicate with each other. Therefore, the insulating tube 20 and the through hole 18 can be used as lift pin holes or gas supply holes.
- the inner surface 18a of the through hole 18, the ring inner surface 24a of the first bonding layer 24, and the inner surface 20a of the insulating tube 20 are connected without any step.
- the insulating tube 20 and the through hole 18 are used as lift pin holes, the inner surface 18a of the through hole 18 and the ring inner surface 24a of the first bonding layer 24, the inner ring surface 24a of the first bonding layer 24, and the inner surface 20a of the insulating tube 20 are used. If there is a step between the lift pin and the step, it may not move smoothly. Here, since there is no such step, the lift pin can be moved smoothly.
- the semiconductor manufacturing apparatus member 10 includes a metal cooling substrate 30 adhered to the back surface 12b of the plate 12, and a cylindrical space 32 provided so as to penetrate the cooling substrate 30 in the thickness direction.
- the insulating tube 20 is disposed inside the cylindrical space 32.
- the plate 12 and the insulating tube 20 are bonded using a bonding material paste containing alumina powder and a sintering aid, both can be bonded even if the pressure is not so high or high.
- the interface between the plate 12 and the first bonding layer 24 and the interface between the insulating tube 20 and the first bonding layer 24 contain a sintering aid.
- the sintering aid magnesium fluoride (MgF 2 ) is preferable. This is because MgF 2 is less likely to have a lower volume resistivity or withstand voltage than other sintering aids (eg, CaO).
- FIG. 4 is a plan view of the semiconductor manufacturing apparatus member 210
- FIG. 5 is a cross-sectional view taken along the line BB of FIG.
- the semiconductor manufacturing apparatus member 210 includes a plate 212, an insulating ring 240 as a cylindrical member, an insulating tube 220, and a cooling substrate 230.
- the plate 212 is a disc made of an alumina sintered body (for example, a diameter of 300 mm).
- the surface of the plate 212 is a wafer mounting surface 212a.
- the plate 212 incorporates the electrostatic electrode 214 and the heater electrode 216, and has a plurality of through holes 218 penetrating in the thickness direction. Since the electrostatic electrode 214 and the heater electrode 216 are the same as the electrostatic electrode 14 and the heater electrode 16 of the first embodiment, description thereof is omitted here.
- the insulating ring 240 is a ring made of an alumina sintered body (for example, an outer diameter of 300 mm, an inner diameter of 298 mm, and a height of 8 mm).
- the outer diameter of the insulating ring 240 matches the diameter of the plate 212.
- the fact that the outer diameter of the insulating ring 240 matches the outer diameter of the plate 212 means that both of the outer diameters are slightly the same (for example, within ⁇ 0.5 mm or within ⁇ 1 mm). Including cases.
- the semiconductor manufacturing apparatus member 210 is viewed in plan, the outer periphery of the insulating ring 240 and the outer periphery of the plate 212 appear to overlap.
- the front surface 240a of the insulating ring 240 is bonded to the back surface 212b of the plate 212 via a first bonding layer 244 made of an alumina sintered body.
- the first bonding layer 244 is a ring-shaped layer.
- the plurality of through holes 218 are all provided in a region on the inner peripheral side of the insulating ring 240 in the plate 212.
- the through hole 218 is used as a lift pin hole or a gas supply hole.
- a metal terminal 215 for supplying power to the electrostatic electrode 214 and a pair of metal terminals 217 for supplying power to the heater electrode 216 are arranged inside the insulating ring 240.
- the cooling substrate 230 is a disk made of metal aluminum or aluminum alloy.
- the cooling substrate 230 has a shape in which a small disc portion 230S and a large disc portion 230L are stacked one above the other, and has a step surface 233 on the outer peripheral portion.
- the central axis of the small disc portion 230S and the central axis of the large disc portion 230L are coincident.
- the outer diameter of the small disc portion 230S is smaller than the inner diameter of the insulating ring 240, and the outer diameter of the large disc portion 230L is larger than the outer diameter of the insulating ring 240.
- the small disc portion 230 ⁇ / b> S is disposed inside the insulating ring 240.
- the back surface 212b of the plate 212 is bonded to the surface of the small disk portion 230S via a plate-like resin adhesive layer 234.
- the back surface 240b of the insulating ring 240 is bonded to the step surface 233 of the cooling substrate 230 (the surface of the large circular plate portion 230L) via the ring-shaped resin adhesive layer 245.
- a coolant passage through which the coolant circulates is formed inside the cooling substrate 230.
- the cooling substrate 230 has a plurality of cylindrical spaces 232 penetrating in the thickness direction.
- An insulating tube 220 is disposed inside the cylindrical space 232.
- the cooling substrate 230 has an insertion hole through which the metal terminals 215 and 217 are inserted in the vertical direction.
- the insulating tube 220 is the same as the insulating tube 20 of the first embodiment, and is provided corresponding to each of the through holes 218.
- the insulating tube 220 is bonded to the back surface 212 b of the plate 212 and a wall surface 232 a surrounding the cylindrical space 232 of the cooling substrate 230 via a cylindrical resin adhesive layer 235.
- the insulating tube 220 and the through hole 218 of the plate 212 are in communication.
- the insulating tube 220 and the through hole 218 of the plate 212 are used as a lift pin hole or a gas supply hole. Here, it is assumed that they are used as a lift pin hole.
- the inside of the chamber is set to a reactive gas atmosphere at a predetermined pressure (for example, several tens to several hundreds Pa), and in this state, an upper electrode (not shown) provided on a ceiling portion in the chamber and the electrostatic electrode 214 of the semiconductor manufacturing apparatus member 210.
- a high frequency voltage is applied between the two to generate plasma.
- a high frequency voltage may be applied between the upper electrode and the cooling substrate 230.
- the surface of the wafer W is etched by the generated plasma.
- a refrigerant is circulated through a refrigerant passage (not shown) of the cooling substrate 230. Electric power is supplied to the heater electrode 216 so that the temperature of the wafer W becomes a preset target temperature.
- FIG. 6 is a manufacturing process diagram of the semiconductor manufacturing apparatus member 210.
- the plate 212 and the insulating ring 240 are prepared.
- the plate 212 includes a through hole 218, and a part of the electrostatic electrode 214 and a part of the heater electrode 216 are exposed from the back surface 212 b of the plate 212.
- the same bonding material paste as that in the first embodiment is applied to the surface 240a of the insulating ring 240.
- the plate 212 is overlapped on the surface 240a of the insulating ring 240, and the insulating ring 240 and the plate 212 are heated while being pressed, and the bonding material is baked to bond the two.
- the bonding material is fired to form the first bonding layer 244.
- the bonding material paste contains a sintering aid (for example, MgF 2 )
- the bonding can be performed even if the pressure is not so high or high.
- the interface between the plate 212 and the first bonding layer 244 and the interface between the insulating ring 240 and the first bonding layer 244 contain a sintering aid component.
- a metal terminal 215 for supplying power to the electrostatic electrode 214 is attached to the electrostatic electrode 214 from the back surface 212b of the plate 212, and a metal terminal 217 for supplying power to the heater electrode 216 is connected to the heater electrode from the back surface 212b of the plate 212. Attach to 216.
- an assembly 276 is obtained in which the insulating ring 240 is made of an alumina sintered body and bonded to the back surface 212b of the plate 212 via the ring-shaped first bonding layer 244 (see FIG. 6A).
- the cooling substrate 230 includes a small disc portion 230S and a large disc portion 230L, and has insertion holes for the cylindrical space 232 and the metal terminals 215 and 217.
- the resin adhesive 236 is applied to at least one of the front surface 230a of the cooling substrate 230 and the back surface 212b of the plate 212 of the assembly 276, and then both are bonded together.
- the cylindrical space 232 is disposed and bonded so as to face the through hole 218 and the metal terminals 215 and 217 are inserted through the insertion hole.
- an assembly 278 in which the cooling substrate 230 is bonded to the back surface 212b of the plate 212 via the plate-like resin adhesive layer 234 is obtained (see FIG. 6B).
- the back surface 240 b of the insulating ring 240 is disposed with a gap from the step surface 233 of the cooling substrate 230.
- the cooling substrate 230 and the plate 212 may be bonded with a brazing material.
- an insulating tube 220 is prepared (see FIG. 6B).
- a resin adhesive is applied to the upper end surface and the side surface of the insulating tube 220 and inserted into the cylindrical space 232 of the cooling substrate 230 to solidify the resin adhesive.
- the solidified resin adhesive becomes a cylindrical resin adhesive layer 235 (see FIG. 5).
- a resin adhesive is filled in the gap between the back surface 240b of the insulating ring 240 and the stepped surface 233 of the cooling substrate 230 to form a ring-shaped resin adhesive layer 245 (see FIG. 5).
- the insulation made of the alumina sintered body is made on the back surface 212b of the plate 212 made of the alumina sintered body via the first bonding layer 244 made of the alumina sintered body and the ring shape.
- Ring 240 is joined. That is, the joining portion between the plate 212 and the insulating ring 240 is an alumina sintered body. Therefore, the corrosion resistance of the joint portion between the plate 212 and the insulating ring 240 against the atmosphere (for example, plasma) during the semiconductor manufacturing process is improved as compared with the case where the resin adhesive layer is present at the joint portion.
- the back surface 240b of the insulating ring 240 and the stepped surface 233 of the cooling substrate 230 are bonded by the ring-shaped resin adhesive layer 245, the route through which the atmosphere of the semiconductor manufacturing process wraps around the plate-shaped resin adhesive layer 234 is closed. Therefore, the durability of the plate-like resin adhesive layer 234 is improved. Even if the ring-shaped resin adhesive layer 245 deteriorates and disappears due to the long-term use of the semiconductor manufacturing apparatus member 210 and a gap is generated, the insulating ring 240 is bonded to the plate 212 via the first bonding layer 244. The change with time in the amount of heat lost in this portion is small and does not greatly affect the thermal uniformity of the wafer. Further, if the gap is refilled with a resin adhesive, the original performance can be obtained.
- the plate 212 and the insulating ring 240 are bonded using a bonding material paste containing alumina powder and a sintering aid, the two can be bonded even if the pressure is not so high or high.
- a sintering aid is included in the interface between the plate 212 and the first bonding layer 244 and the interface between the insulating ring 240 and the first bonding layer 244.
- the sintering aid magnesium fluoride (MgF 2 ) is preferable. This is because MgF 2 is less likely to have a lower volume resistivity or withstand voltage than other sintering aids (eg, CaO).
- the plate 312 is a disc made of an alumina sintered body (for example, a diameter of 300 mm).
- the surface of the plate 312 is a wafer placement surface 312a.
- the plate 312 incorporates the electrostatic electrode 314 and the heater electrode 316, and has a plurality of through holes 318 penetrating in the thickness direction. Since the electrostatic electrode 314 and the heater electrode 316 are the same as the electrostatic electrode 14 and the heater electrode 16 of the first embodiment, description thereof is omitted here.
- the shaft 320 is a cylinder made of an alumina sintered body, and the outer diameter thereof is smaller than the outer diameter of the plate 312. When the semiconductor manufacturing apparatus member 310 is viewed in plan, the shaft 320 and the plate 312 appear concentrically.
- the shaft 320 is joined to the back surface 312b of the plate 312 via a first joining layer 324 made of an alumina sintered body.
- the first bonding layer 324 is a ring-shaped layer.
- the through holes 318 are all provided in a region on the outer peripheral side of the shaft 320 of the plate 312. The through hole 318 is used as a lift pin hole.
- a metal terminal 315 for supplying power to the electrostatic electrode 314 and a pair of metal terminals 317 for supplying power to the heater electrode 316 are arranged inside the shaft 320.
- a flange 322 is provided at the lower end of the shaft 320.
- the plate 312 is prepared.
- the plate 312 includes a through hole 318, and a part of the electrostatic electrode 314 and a part of the heater electrode 316 are exposed from the back surface 312 b of the plate 312.
- the shaft 320 is prepared, and a bonding material paste similar to that of the first embodiment is applied to the surface of the shaft 320.
- the plate 312 is overlapped on the surface of the shaft 320 to which the bonding material paste is applied, and the shaft 320 and the plate 312 are heated while being pressed, and the bonding material is baked to bond the two.
- the bonding material is baked to form the first bonding layer 324.
- the bonding material paste contains a sintering aid (for example, MgF 2 ), the bonding can be performed even if the pressure is not so high or high.
- the interface between the plate 312 and the first bonding layer 324 and the interface between the shaft 320 and the first bonding layer 324 contain a sintering aid component.
- a metal terminal 315 for supplying power to the electrostatic electrode 314 is attached to the electrostatic electrode 314 from the back surface 312b of the plate 312, and a metal terminal 317 for supplying power to the heater electrode 316 is connected to the heater electrode from the back surface 312b of the plate 312. Attach to 316.
- the member 310 for semiconductor manufacturing apparatuses is obtained.
- a metal terminal 315 for supplying power to the electrostatic electrode 314 and a metal terminal 317 for supplying power to the heater electrode 316 are disposed inside the shaft 320. Therefore, if the inside of the shaft 320 is cut off from the atmosphere (plasma or the like) of the semiconductor manufacturing process, the metal terminals 315 and 317 can be protected from such an atmosphere.
- an assembly 76 is manufactured, and thereafter, from the plate 62 to the insulating cylinder 70 using a drilling tool.
- the present invention is not particularly limited thereto. For example, even if the member 10 for a semiconductor manufacturing apparatus is manufactured by preparing the plate 12 having the through holes 18 and the insulating tube 20 and bonding them together using the same bonding material paste as in the first embodiment. Good.
- a step is likely to occur between the inner surface 18 a of the through hole 18 and the ring inner surface 24 a of the first bonding layer 24, or between the ring inner surface 24 a of the first bonding layer 24 and the inner surface 20 a of the insulating tube 20.
- the lift pins may be caught in such a step and may not move smoothly. Considering this point, it is preferable to adopt the manufacturing process of FIG.
- the gap c there is a gap c between the wall surface 32a surrounding the cylindrical space 32 and the outer surface of the insulating tube 20, but the gap c may be filled with a resin adhesive.
- the ring-shaped resin adhesive layer 245 is provided between the back surface 240b of the insulating ring 240 and the step surface 233 of the cooling substrate 230.
- the ring-shaped resin adhesive layer 245 is not filled and insulated.
- a gap may exist between the back surface 240 b of the ring 240 and the step surface 233 of the cooling substrate 230.
- the insulating ring 240 functions as a wall surrounding the outer periphery of the plate 212, the atmosphere of the semiconductor manufacturing process hardly enters the plate-like resin adhesive layer 234. Therefore, the durability of the plate-like resin adhesive layer 234 is improved.
- the insulating tube 220 is bonded to the wall surface 232a surrounding the back surface 212b of the plate 212 and the cylindrical space 232 of the cooling substrate 230 via the cylindrical resin adhesive layer 235, but is not particularly limited thereto.
- the insulating tube 220 is attached to the back surface 212 b of the plate 212 via a bonding layer (second bonding layer) 224 made of an alumina sintered body. You may join.
- the corrosion resistance of the joint portion between the plate 212 and the insulating tube 220 against the atmosphere (for example, plasma) during the semiconductor manufacturing process is improved as compared with the case where the resin adhesive layer is present at the joint portion.
- the atmosphere for example, plasma
- there is a gap c between the wall surface 232a surrounding the cylindrical space 232 and the outer surface of the insulating tube 220 compared to the case where the wall surface 232a and the outer surface of the insulating tube 220 are bonded, There is no need to consider heat transfer between the insulating tube 220 and the cooling substrate 230. Therefore, it becomes easy to design the temperature control of the wafer W.
- the inner surface 218a of the through hole 218, the inner surface 224a of the bonding layer 224, and the inner surface 220a of the insulating tube 220 are connected without any step.
- the lift pin may be caught by the step and may not move smoothly.
- the lift pin should be moved smoothly.
- a sintering aid component (for example, MgF 2 ) may be included in the interface between the plate 212 and the bonding layer 224 and the interface between the insulating tube 220 and the bonding layer 224.
- MgF 2 a sintering aid component
- the plate 212 and the insulating tube 220 are bonded using an alumina-containing bonding material containing a sintering aid, the bonding can be achieved without using a high pressure or high temperature.
- the electrostatic chuck heater including both the electrostatic electrodes 14, 214, 314 and the heater electrodes 16, 216, 316 is illustrated as the plates 12, 212, 312. It is not something.
- the plates 12, 212, and 312 may be electrostatic chucks that include only the electrostatic electrodes 14, 214, and 314, or ceramic heaters that include only the heater electrodes 16, 216, and 316.
- the number of through holes 18 of the plates 12, 212, 312 is three, but may be four or more.
- a bonding material paste containing alumina powder and MgF 2 as a sintering aid is applied between the alumina sintered body A and the alumina sintered body B, and is pressed and heated. Then, the joined material was fired to obtain a joined body of alumina sintered bodies.
- the two alumina sintered bodies A and B were tried to be heated and pressed without using the bonding material paste, but none were bonded.
- the alumina sintered bodies A of Experimental Examples 1 to 4 and the alumina sintered bodies B of Experimental Examples 1 and 3 can be produced, for example, with reference to Japanese Patent Laid-Open No. 5-9064.
- the alumina sintered body B of Experimental Examples 2 and 4 can be produced with reference to Experimental Example 1 of Japanese Patent Application Laid-Open No. 2016-183067.
- the strength and airtightness of the obtained joined body were evaluated. The results are shown in Table 1. The strength was measured in accordance with JIS1601 by measuring the 4-point bending strength of the bending rod at room temperature.
- a joined body (4 ⁇ 3 ⁇ 40 mm) obtained by joining the first alumina sintered body A of 4 ⁇ 3 ⁇ 20 mm and the second alumina sintered body B having the same size was used as the anti-folding rod.
- the airtightness is obtained by preparing a joined body obtained by joining a disk-shaped alumina sintered body A and an alumina sintered body B which is a hollow shaft having the same diameter, and using a helium leak detector (MSE-2000, Shimadzu Corporation).
- the hood method was used to measure the airtightness of the joint surface by making the outside of the shaft helium gas atmosphere while the inside of the shaft was evacuated. From these results, it was found that the joined bodies of Experimental Examples 1 and 2 had sufficiently high strength and airtightness.
- An alumina disk having a wafer mounting surface and having an electrode built therein, a through hole penetrating the alumina disk in the vertical direction, and an alumina so as to communicate with the through hole on the back surface of the alumina disk
- a member for a semiconductor manufacturing apparatus comprising an alumina insulating cylinder bonded via a containing bonding layer, the interface between the alumina disc and the alumina-containing bonding layer, and the alumina insulating cylinder and the alumina-containing bonding layer.
- a semiconductor manufacturing apparatus member containing MgF 2 at the interface.
- alumina disk having a wafer mounting surface and containing an electrode, and an alumina cylinder bonded to the back surface of the alumina disk through an alumina-containing bonding layer so as to be coaxial with the alumina disk; , Wherein the interface between the alumina disk and the alumina-containing bonding layer and the interface between the alumina cylinder and the alumina-containing bonding layer contain MgF 2 , A member for semiconductor manufacturing equipment.
- the present invention can be used for a member used in a semiconductor manufacturing apparatus, such as an electrostatic chuck heater, an electrostatic chuck, or a ceramic heater.
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Abstract
Description
表面がウエハ載置面であり、電極を内蔵したアルミナ焼結体製のプレートと、
前記プレートを厚さ方向に貫通する少なくとも1つの貫通孔と、
前記プレートの裏面にアルミナ焼結体製でリング状の第1接合層を介して接合されたアルミナ焼結体製の筒状部材と、
を備えたものである。
図1は半導体製造装置用部材10の平面図、図2は図1のA-A断面図である。半導体製造装置用部材10は、プレート12と、筒状部材としての絶縁管20と、冷却基板30とを備えている。
図4は半導体製造装置用部材210の平面図、図5は図4のB-B断面図である。半導体製造装置用部材210は、プレート212と、筒状部材としての絶縁リング240と、絶縁管220と、冷却基板230とを備えている。
図7は半導体製造装置用部材310の平面図、図8は図7のC-C断面図である。半導体製造装置用部材310は、プレート312と、筒状部材としての中空のシャフト320とを備えている。
本発明は上述した各実施形態に何ら限定されることはなく、本発明の技術的範囲に属する限り種々の態様で実施し得ることはいうまでもない。
[1](a)第1のアルミナ焼結体、第2のアルミナ焼結体及びアルミナ含有接合剤の少なくとも1つにMgF2が含まれるようにこれらを用意し、前記第1のアルミナ焼結体と前記第2のアルミナ焼結体との間に前記アルミナ含有接合剤を介在させた積層体を作製する工程と、(b)前記積層体に荷重をかけた状態で前記積層体を焼成することによりアルミナ焼結体同士の接合体を得る工程と、を含むアルミナ焼結体同士の接合体の製法。
[2]前記アルミナ含有接合剤には、MgF2が含まれている、前記[1]に記載のアルミナ焼結体同士の接合体の製法。
[3]第1のアルミナ焼結体と第2のアルミナ焼結体とがアルミナ含有接合層を介して接合されたアルミナ焼結体同士の接合体であって、前記第1のアルミナ焼結体と前記アルミナ含有接合層との界面及び前記第2のアルミナ焼結体と前記アルミナ含有接合層との界面には、MgF2が含まれている、アルミナ焼結体同士の接合体。
[4]ウエハ載置面を有し、電極を内蔵したアルミナ円板と、前記アルミナ円板を上下方向に貫通する貫通孔と、前記アルミナ円板の裏面に前記貫通孔と連通するようにアルミナ含有接合層を介して接合されたアルミナ絶縁筒と、を備えた半導体製造装置用部材であって、前記アルミナ円板と前記アルミナ含有接合層との界面及び前記アルミナ絶縁筒と前記アルミナ含有接合層との界面には、MgF2が含まれている、半導体製造装置用部材。
[5]ウエハ載置面を有し、電極を内蔵したアルミナ円板と、前記アルミナ円板の裏面に前記アルミナ円板と同軸となるようにアルミナ含有接合層を介して接合されたアルミナ円筒と、を備えた半導体製造装置用部材であって、前記アルミナ円板と前記アルミナ含有接合層との界面及び前記アルミナ円筒と前記アルミナ含有接合層との界面には、MgF2が含まれている、半導体製造装置用部材。
[6]前記半導体製造装置用部材は、静電チャックヒータ、静電チャック又はセラミックヒータである、前記[4]又は[5]に記載の半導体製造装置用部材。
Claims (14)
- 表面がウエハ載置面であり、電極を内蔵したアルミナ焼結体製のプレートと、
前記プレートを厚さ方向に貫通する少なくとも1つの貫通孔と、
前記プレートの裏面にアルミナ焼結体製でリング状の第1接合層を介して接合されたアルミナ焼結体製の筒状部材と、
を備えた半導体製造装置用部材。 - 前記筒状部材は、前記貫通孔のそれぞれに対応して設けられ、前記筒状部材の内部と前記貫通孔とは連通している、
請求項1に記載の半導体製造装置用部材。 - 前記貫通孔の内面と前記第1接合層のリング内面と前記筒状部材の内面とは、段差なく連なっている、
請求項2に記載の半導体製造装置用部材。 - 請求項2又は3に記載の半導体製造装置用部材であって、
前記プレートの裏面に接着又は接合された金属製の冷却基板と、
前記冷却基板を厚さ方向に貫通するように設けられ、前記筒状部材が内部に配置された筒状空間と、
を備えた半導体製造装置用部材。 - 前記筒状空間を取り囲む壁面と前記筒状部材の外面との間には、隙間が存在している、
請求項4に記載の半導体製造装置用部材。 - 前記筒状部材の外径は、前記プレートの外径よりも小さく、
前記貫通孔は、すべて前記プレートのうち前記筒状部材よりも外周側の領域に設けられている、
請求項1に記載の半導体製造装置用部材。 - 前記筒状部材の外径は、前記プレートの外径と一致しており、
前記貫通孔は、すべて前記プレートのうち前記筒状部材よりも内周側の領域に設けられている、
請求項1に記載の半導体製造装置用部材。 - 請求項7に記載の半導体製造装置用部材であって、
外径が前記筒状部材の内径よりも小さな小板部と、外径が前記筒状部材の外径よりも大きな大板部とが積層された形状の金属製の段差付き冷却基板
を備え、
前記プレートの裏面は、前記冷却基板の前記小板部の表面に接着又は接合され、
前記筒状部材の裏面は、前記冷却基板の段差面と接着されるか又は隙間をもって配置されている、
半導体製造装置用部材。 - 請求項8に記載の半導体製造装置用部材であって、
前記貫通孔のそれぞれに対応して設けられ、前記貫通孔と連通するように前記プレートの裏面にアルミナ焼結体製でリング状の第2接合層を介して接合されたアルミナ焼結体製の絶縁管と、
前記冷却基板を厚さ方向に貫通し、前記絶縁管が内部に配置された筒状空間と、
を備えた半導体製造装置用部材。 - 前記筒状空間を取り囲む壁面と前記絶縁管の外面との間には、隙間が存在している、
請求項9に記載の半導体製造装置用部材。 - 前記貫通孔の内面と前記第2接合層のリング内面と前記絶縁管の内面とは、段差なく連なっている、
請求項9又は10に記載の半導体製造装置用部材。 - 前記プレートと前記第2接合層との界面及び前記絶縁管と前記第2接合層との界面には、MgF2が含まれている、
請求項9~11のいずれか1項に半導体製造装置用部材。 - 前記プレートと前記第1接合層との界面及び前記筒状部材と前記第1接合層との界面には、MgF2が含まれている、
請求項1~12のいずれか1項に記載の半導体製造装置用部材。 - 前記プレートは、静電チャックヒータ、静電チャック又はセラミックヒータである、
請求項1~13のいずれか1項に記載の半導体製造装置用部材。
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JP2018543406A JP6470878B1 (ja) | 2017-06-13 | 2018-06-07 | 半導体製造装置用部材 |
CN201880039732.8A CN110770877B (zh) | 2017-06-13 | 2018-06-07 | 半导体制造装置用部件 |
KR1020197036081A KR102315180B1 (ko) | 2017-06-13 | 2018-06-07 | 반도체 제조 장치용 부재 |
US16/692,120 US11469118B2 (en) | 2017-06-13 | 2019-11-22 | Member for semiconductor manufacturing apparatus |
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US201762518773P | 2017-06-13 | 2017-06-13 | |
US62/518,773 | 2017-06-13 |
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WO2022038898A1 (ja) * | 2020-08-21 | 2022-02-24 | 日本特殊陶業株式会社 | 接合体、保持装置、および、静電チャック |
JP7353106B2 (ja) | 2019-09-09 | 2023-09-29 | 日本特殊陶業株式会社 | 保持装置 |
WO2024004148A1 (ja) * | 2022-06-30 | 2024-01-04 | 日本碍子株式会社 | 半導体製造装置用部材 |
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US11229968B2 (en) * | 2011-11-30 | 2022-01-25 | Watlow Electric Manufacturing Company | Semiconductor substrate support with multiple electrodes and method for making same |
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JP7318615B2 (ja) * | 2020-09-11 | 2023-08-01 | トヨタ自動車株式会社 | 電力変換装置 |
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TWI766038B (zh) | 2022-06-01 |
JP6470878B1 (ja) | 2019-02-13 |
US11469118B2 (en) | 2022-10-11 |
JPWO2018230446A1 (ja) | 2019-06-27 |
CN110770877B (zh) | 2024-06-18 |
KR102315180B1 (ko) | 2021-10-20 |
KR20200003190A (ko) | 2020-01-08 |
TW201903943A (zh) | 2019-01-16 |
CN110770877A (zh) | 2020-02-07 |
US20200090959A1 (en) | 2020-03-19 |
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