WO2018218735A1 - 具有光亮表面的极薄奥氏体不锈钢带的制作方法 - Google Patents
具有光亮表面的极薄奥氏体不锈钢带的制作方法 Download PDFInfo
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- WO2018218735A1 WO2018218735A1 PCT/CN2017/092306 CN2017092306W WO2018218735A1 WO 2018218735 A1 WO2018218735 A1 WO 2018218735A1 CN 2017092306 W CN2017092306 W CN 2017092306W WO 2018218735 A1 WO2018218735 A1 WO 2018218735A1
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- stainless steel
- steel strip
- rolling
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- bright
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/24—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
- B21B1/28—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process by cold-rolling, e.g. Steckel cold mill
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/28—Control of flatness or profile during rolling of strip, sheets or plates
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0205—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2201/00—Special rolling modes
- B21B2201/02—Austenitic rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2261/00—Product parameters
- B21B2261/14—Roughness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2267/00—Roll parameters
- B21B2267/10—Roughness of roll surface
Definitions
- the invention relates to a method for manufacturing an austenitic stainless steel strip, in particular to a method for manufacturing an ultra-thin austenitic stainless steel strip with a bright surface.
- the extremely thin austenitic stainless steel strip with a shiny surface has good plasticity, toughness, weldability and corrosion resistance, and has a good surface finish and can be directly used as the final surface material of the product.
- the traditional manufacturing method of the ultra-thin austenitic stainless steel strip with a bright surface is as follows: (1) Grinding into a glossy surface with a very thin 2B surface stainless steel strip, which is time consuming and laborious, and because the steel strip is thin, the yield is low. , high production cost; (2) through the cold rolling, bright annealing, leveling process to produce a stainless steel belt with a glossy surface.
- the patent No. 201310099004.5 refers to a method for producing an austenitic stainless steel strip having a bright surface, in which the applicant uses a fine precision working roll for finishing rolling to achieve a bright surface pole.
- the preparation of thin stainless steel strips however, with the booming development of the Chinese electronics industry, the market is increasingly demanding for the thickness of high-quality stainless steel strips of 0.1 mm or less and their tolerances and surface properties.
- the original patented method is mainly for the austenitic stainless steel strip with a bright surface thickness of 0.3mm or more, and cannot produce a high-quality bright surface ultra-thin austenitic stainless steel strip, so the austenitic stainless steel strip with a bright surface of 0.1mm or less Preparation has become a new research direction.
- the object of the present invention is to provide a method for manufacturing a very thin austenitic stainless steel strip with a bright surface.
- the preparation of the stainless steel strip required to be less than 0.1 mm can be achieved, and the surface of the stainless steel strip is rough. Degree and gloss can still meet the corresponding requirements.
- the technical solution adopted by the present invention is: a method for manufacturing an ultra-thin austenitic stainless steel strip having a bright surface, comprising the following steps:
- Step 1 Making a fine control work roll: firstly, the work roll of the rolling mill is firstly processed to have a surface roughness Ra of 0.1 to 0.15 ⁇ m, and then polished with a 10 ⁇ m polishing belt to prepare a fine surface roughness Ra of 0.01 to 0.02 ⁇ m.
- Control work roll firstly, the work roll of the rolling mill is firstly processed to have a surface roughness Ra of 0.1 to 0.15 ⁇ m, and then polished with a 10 ⁇ m polishing belt to prepare a fine surface roughness Ra of 0.01 to 0.02 ⁇ m.
- Step 2 Initial rolling: Using a 20-roll precision cold rolling mill, the 2.8-3.0 mm thick hot-rolled stainless steel raw material is rolled into austenitic stainless steel with a thickness of 0.8-1.0 mm and a surface roughness Ra of 0.6-0.8 ⁇ m. Belt
- Step 3 Grinding: the austenitic stainless steel strip obtained in the second step is ground into an austenitic stainless steel strip having a surface roughness Ra of 0.2-0.4 ⁇ m by using a two-grinding grinding unit;
- Step 4 Sub-rolling: Using a 20-roll precision cold rolling unit, the last step is to use a fine-precision work roll prepared in the first step to roll the 0.8-1.0 mm thick stainless steel strip obtained in the grinding step to a thickness of 0.1. Austenitic stainless steel strip with a surface roughness Ra of 0.1 to 0.2 ⁇ m, controlled rolling force of 5000 to 6000 KN, rolling tension of 150 to 450 KN, rolling speed of 300 to 500 m/min, rolling oil The injection speed is 300L/min, and the rolling oil temperature is 35-45°C;
- Step 5 Bright annealing: The austenitic stainless steel strip obtained in step 4 is annealed by a bright annealing furnace at a speed of 60-80 m/min, and the pressure of the protective gas in the controlled annealing furnace is 800-1200 Pa, and the material temperature is 1080-1120 °C. After annealing, rapid cooling is performed to obtain a semi-finished austenitic stainless steel strip having a bright surface;
- Step 6 Finish rolling: using a 20-roll precision cold rolling unit, the last time using the fine-precision work roll obtained in the first step, the 0.1-0.2 mm thick stainless steel strip obtained in the step 5 is rolled into a thickness of 0.05 ⁇ .
- Step 7 Bright annealing: the austenitic stainless steel strip obtained in step 6 is rapidly cooled by annealing in a bright annealing furnace to obtain a semi-finished austenitic stainless steel strip having a bright surface;
- Step 8 Leveling: Using a leveling machine, flatten the semi-finished austenitic stainless steel strip with a bright surface obtained in the seventh step, and obtain a pole with a bright surface with a surface gloss of GS ⁇ 600 GU and a surface roughness Ra ⁇ 0.02 ⁇ m. Thin austenitic stainless steel strip.
- the polishing pressure is 0.5 to 0.7 MPa, and the polishing time is 30 to 40 minutes.
- the rolling force in the second step is 7000 to 8000 KN
- the rolling tension is 300 to 500 KN
- the rolling speed is 400 to 600 m/min
- the rolling oil injection speed is 350 L/min
- the rolling oil temperature is 40- 50 ° C.
- the first grinding head of the two-grinding grinding unit adopts an 80-grain belt, and the second grinding head adopts a 180-grain belt; in the grinding, the feeding of the stainless steel belt The speed is 25 to 35 m/min, and the running speed of the belt is 1300 to 1800 m/min.
- the rolling force in the step 6 is 3000 to 4000 KN
- the rolling tension is 100 to 300 KN
- the rolling speed is 200 to 300 m/min
- the rolling oil injection speed is 250 L/min
- the rolling oil temperature is 30- 35 ° C.
- the speed of the austenitic stainless steel strip obtained in the step 6 in the seventh step is 40 to 60 m/min through the bright annealing furnace, and the pressure of the shielding gas in the bright annealing furnace is 800 to 1200 Pa, the material temperature in the bright annealing furnace is 1050 to 1100 °C.
- the rolling force of the leveling machine is 2000-4000 KN
- the elongation is 1% to 2%
- the feeding speed of the semi-finished austenitic stainless steel strip obtained in the step 7 is 100-200 m/min. .
- the method for manufacturing the ultra-thin austenitic stainless steel strip with a bright surface of the present invention has the following advantages:
- the cold rolling process of the present invention divides the hot-rolled stainless steel raw material into preliminary rolling, secondary rolling, and finishing rolling three times, and the three cold rolling rolling processes are combined to effectively reduce the surface roughness of the raw material and increase the gloss and brightness of the surface of the material.
- the thickness precision of the material is improved, and the yield and product quality of the extremely thin austenitic stainless steel strip with a bright surface are remarkably improved.
- a method for manufacturing a very thin austenitic stainless steel strip having a bright surface comprises the following steps:
- Step 1 Making a fine control work roll: firstly, the work roll of the rolling mill is firstly processed to have a surface roughness Ra of 0.10 ⁇ m, and then polished with a 10 ⁇ m polishing belt, the polishing pressure is controlled to 0.5 MPa, and the polishing time is 30 minutes. a finely controlled work roll having a surface roughness Ra of 0.01 ⁇ m;
- Step 2 Initial rolling: Using a 20-roll precision cold rolling mill, a 2.8 mm thick hot-rolled stainless steel raw material is rolled into an austenitic stainless steel strip with a thickness of 1.0 mm and a surface roughness Ra of 0.6 ⁇ m to control the rolling force. It is 7000 KN, the rolling tension is 3000 KN, the rolling speed is 400 m/min, the rolling oil injection speed is 350 L/min, and the rolling oil temperature is 40 °C. ;
- Step 3 Grinding: the austenitic stainless steel strip obtained in the second step is ground into an austenitic stainless steel strip having a surface roughness Ra of 0.2 ⁇ m by using a two-grinding grinding unit, and the two-grinding grinding unit is The first grinding head adopts an 80-grain belt, and the second grinding head adopts a 180-grain belt.
- the feeding speed of the stainless steel belt is 25 m/min, and the running speed of the belt is 1300 m/min. ;
- Step 4 Sub-rolling: using a 20-roll precision cold rolling mill, in which the fine-precision work rolls prepared in the first step are used to roll the 0.8 mm thick stainless steel strip obtained in the grinding step to a thickness of 0.2 mm.
- Step 5 Bright annealing: The austenitic stainless steel strip obtained in step 4 is annealed at a speed of 60 m/min through a bright annealing furnace, and the pressure of the protective gas in the annealing furnace is controlled to 800 Pa, the material temperature is 1080 ° C, and rapid cooling is performed after annealing. Semi-finished austenitic stainless steel strip with a shiny surface;
- Step 6 Finish rolling: using a 20-roll precision cold rolling unit, the last one time is the fine-precision work roll obtained in the first step, and the 0.1 mm thick stainless steel strip obtained in the step 5 is rolled into a thickness of 0.1 mm.
- Step 7 Bright annealing: The austenitic stainless steel strip obtained in step 6 is annealed by a bright annealing furnace at a speed of 40 m/min, and the pressure of the shielding gas in the bright annealing furnace is controlled to be 800 Pa, the material temperature is 1050 ° C, and rapid cooling is performed after annealing. Obtaining a semi-finished austenitic stainless steel strip with a shiny surface;
- Step 8 Leveling: Using the leveling machine, the semi-finished austenitic stainless steel strip with the bright surface obtained in the seventh step is sent to the leveling machine at a speed of 100 m/min for leveling, and the rolling force of the leveling machine is controlled to 2000 KN and extension. The rate was 1%, and an extremely thin austenitic stainless steel belt having a shiny surface with a surface gloss of GS ⁇ 600 GU and a surface roughness Ra ⁇ 0.02 ⁇ m was obtained.
- a method for manufacturing a very thin austenitic stainless steel strip having a bright surface comprises the following steps:
- Step 1 Making a fine control work roll: firstly, the work roll of the rolling mill is firstly processed to have a surface roughness Ra of 0.12 ⁇ m, and then polished with a 10 ⁇ m polishing belt, the polishing pressure is controlled to 0.6 MPa, and the polishing time is 35 minutes. Precision controlled work roll with surface roughness Ra of 0.015 ⁇ m;
- Step 2 Initial rolling: Using a 20-roll precision cold rolling mill, a 2.8 mm thick hot-rolled stainless steel raw material is rolled into an austenitic stainless steel strip with a thickness of 0.9 mm and a surface roughness Ra of 0.7 ⁇ m to control the rolling force. It is 7500 KN, the rolling tension is 400 KN, the rolling speed is 500 m/min, the rolling oil injection speed is 350 L/min, and the rolling oil temperature is 45 °C. ;
- Step 3 Grinding: the austenitic stainless steel strip obtained in the second step is ground into an austenitic stainless steel strip having a surface roughness Ra of 0.3 ⁇ m by using a two-grinding grinding unit, and the two-grinding grinding unit is
- the first grinding head adopts an 80-grain belt
- the second grinding head adopts a 180-grain belt.
- the feeding speed of the stainless steel belt is 30 m/min
- the operating speed of the belt is 1500 m/mi. n;
- Step 4 Sub-rolling: Using a 20-roll precision cold rolling mill, the last one of which uses the fine-precision work rolls prepared in the first step to roll the 0.9 mm thick stainless steel strip obtained in the grinding step to a thickness of 0.15 mm. Austenitic stainless steel strip with surface roughness Ra of 0.15 ⁇ m, controlled rolling force of 5500KN, rolling tension of 250KN, rolling speed of 400m/min, rolling oil injection speed of 300L/min, rolling oil temperature 40 ° C;
- Step 5 Bright annealing: The austenitic stainless steel strip obtained in step 4 is annealed by a bright annealing furnace at a speed of 70 m/min, and the pressure of the protective gas in the annealing furnace is controlled to 1000 Pa, the material temperature is 1100 ° C, and rapid cooling is performed after annealing. Semi-finished austenitic stainless steel strip with a shiny surface;
- Step 6 Finish rolling: using a 20-roll precision cold rolling unit, the last one time using the fine-precision work roll obtained in the first step, the 0.15 mm thick stainless steel strip obtained in the step 5 is rolled into a thickness of 0.08 mm, and the surface is rolled.
- Step 7 Bright annealing: The austenitic stainless steel strip obtained in step 6 is annealed by a bright annealing furnace at a speed of 45 m/min, and the pressure of the protective gas in the bright annealing furnace is controlled to 1000 Pa, the material temperature is 1070 ° C, and rapid cooling is performed after annealing. Obtaining a semi-finished austenitic stainless steel strip with a shiny surface;
- Step 8 Leveling: Using the leveling machine, the semi-finished austenitic stainless steel strip with the bright surface obtained in the seventh step is sent to the leveling machine at a speed of 150 m/min for leveling, and the rolling force of the leveling machine is controlled to 3000KN and extended. The rate was 1.5%, and an extremely thin austenitic stainless steel belt having a shiny surface with a surface gloss of GS ⁇ 600 GU and a surface roughness Ra ⁇ 0.02 ⁇ m was obtained.
- a method for manufacturing a very thin austenitic stainless steel strip having a bright surface comprises the following steps:
- Step 1 Making fine control work rolls: Firstly, the work rolls of the rolling mill are firstly processed to have a surface roughness Ra of 0.15 ⁇ m, and then polished with a 10 ⁇ m polishing belt, the polishing pressure is controlled to be 0.7 MPa, and the polishing time is 40 minutes. a finely controlled work roll having a surface roughness Ra of 0.02 ⁇ m;
- Step 2 Initial rolling: Using a 20-roll precision cold rolling mill, a 3.0 mm thick hot-rolled stainless steel raw material is rolled into an austenitic stainless steel strip with a thickness of 0.8 mm and a surface roughness Ra of 0.8 ⁇ m to control the rolling force. It is 8000 KN, the rolling tension is 500 KN, the rolling speed is 600 m/min, the rolling oil injection speed is 350 L/min, and the rolling oil temperature is 50 °C. ;
- Step 3 Grinding: The austenitic stainless steel strip obtained in the second step is ground into an austenitic stainless steel strip having a surface roughness Ra of 0.4 ⁇ m by using a two-grinding grinding unit, and the two-grinding grinding unit is The first grinding head adopts an 80-grain belt, and the second grinding head adopts a 180-grain belt.
- the feeding speed of the stainless steel belt is 35 m/min, and the running speed of the belt is 1800 m/mi. n;
- Step 4 Sub-rolling: using a twenty-roll precision cold rolling unit, in which the fine-precision work roll prepared in the first step is used to roll the 0.8 mm thick stainless steel strip obtained in the grinding step to a thickness of 0.1 mm.
- Step 5 Bright annealing: The austenitic stainless steel strip obtained in step 4 is annealed at a speed of 80 m/min through a bright annealing furnace, and the pressure of the protective gas in the annealing furnace is controlled to be 1200 Pa, the material temperature is 1120 ° C, and rapid cooling is performed after annealing. Semi-finished austenitic stainless steel strip with a shiny surface;
- Step 6 Finish rolling: Using a 20-roll precision cold rolling unit, the last step is to use the fine-precision work roll obtained in the first step, and the 0.1 mm thick stainless steel strip obtained in the step 5 is rolled into a thickness of 0.05 mm. Austenitic stainless steel strip with roughness Ra of 0.03 ⁇ m, controlled rolling force of 4000KN, rolling tension of 300KN, rolling speed of 300m/min, rolling oil injection speed of 250L/min, rolling oil temperature of 35 °C;
- Step 7 Bright annealing: The austenitic stainless steel strip obtained in step 6 is annealed by a bright annealing furnace at a speed of 60 m/min, and the pressure of the protective gas in the bright annealing furnace is controlled to be 1200 Pa, the material temperature is 1100 ° C, and rapid cooling is performed after annealing. Obtaining a semi-finished austenitic stainless steel strip with a shiny surface;
- Step 8 Leveling: Using the leveling machine, the semi-finished austenitic stainless steel strip with the bright surface obtained in step 7 is sent to the leveling machine at a speed of 200 m/min for leveling, and the rolling force of the leveling machine is controlled to 4000KN and extended. The rate was 2%, and an extremely thin austenitic stainless steel belt having a shiny surface with a surface gloss of GS ⁇ 600 GU and a surface roughness Ra ⁇ 0.02 ⁇ m was obtained.
- Thickness tolerance ⁇ 0.003mm
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Abstract
一种具有光亮表面的极薄奥氏体不锈钢带的制作方法,通过制作精控工作辊、初轧、修磨、次轧、光亮退火、精轧、光亮退火、平整八个工序,制得厚度为0.05~0.1mm,表面光泽度GS≥600GU、表面粗糙度Ra≤0.02μm的奥氏体不锈钢带。
Description
本发明涉及奥氏体不锈钢带的制作方法,具体涉及一种具有光亮表面的极薄奥氏体不锈钢带的制作方法。
具有光亮表面的极薄奥氏体不锈钢带具有良好的塑性、韧性、焊接性和耐蚀性能,表面光洁度好,能直接用作产品的最终表面材料。具有光亮表面的极薄奥氏体不锈钢带的传统制作方法如下:(1)用极薄2B表面不锈钢带修磨成光亮面,该种方法费时费力,同时由于钢带较薄,成品率较低,生产成本高;(2)经过冷轧、光亮退火、平整工序生产成具有光亮面的不锈钢带。利用上述两种传统制作方法生产具有光亮表面的极薄奥氏体不锈钢带,热轧原料中的缺陷如裂纹、麻坑、划伤等无法消除,严重影响不锈钢带的品质。
针对这种情况,申请号为201310099004.5的专利提及了一种具有光亮表面的奥氏体不锈钢带的制作方法,在该专利中申请人采用特质的精控工作辊进行精轧操作实现光亮表面极薄不锈钢带的制备,然而随着中国电子产业的蓬勃发展,市场对于高品质的0.1mm以下的极薄不锈钢带的厚度及其公差、表面性能要求越来越苛刻。原有专利的方法,主要针对0.3mm以上厚度的光亮表面的奥氏体不锈钢带,无法生产高品质光亮表面极薄奥氏体不锈钢带,因此0.1mm以下的具有光亮表面的奥氏体不锈钢带制备成了新的研究方向。
发明内容
本发明目的是提供一种具有光亮表面的极薄奥氏体不锈钢带的制作方法,通过对工艺步骤的调整及优化控制,可以实现0.1mm以下要求的不锈钢带的制备,同时不锈钢带的表面粗糙度及光泽度依然可以达到相应要求。
为达到上述目的,本发明采用的技术方案是:一种具有光亮表面的极薄奥氏体不锈钢带的制作方法,包括如下步骤:
步骤一、制作精控工作辊:先将轧机工作辊初加工至其表面粗糙度Ra为0.1~0.15μm,然后利用10μm抛光带对其抛光,制成表面粗糙度Ra为0.01~0.02μm的精控工作辊;
步骤二、初轧:采用二十辊精密冷轧机组,将2.8~3.0mm厚的热轧不锈钢原料轧制成厚为0.8~1.0mm、表面粗糙度Ra为0.6~0.8μm的奥氏体不锈钢带;
步骤三、修磨:利用二磨头修磨机组将步骤二中所得的奥氏体不锈钢带修磨成表面粗糙度Ra为0.2~0.4μm的奥氏体不锈钢带;
步骤四、次轧:利用二十辊精密冷轧机组,其中最后一道次采用步骤一制备的精控工作辊,将修磨步骤中所得的0.8~1.0mm厚的不锈钢带轧制成厚为0.1~0.2mm、表面粗糙度Ra为0.1~0.2μm的奥氏体不锈钢带,控制轧制力为5000~6000KN,轧制张力为150~450KN,轧制速度为300~500m/min,轧制油喷射速度为300L/min,轧制油油温35-45℃;
步骤五、光亮退火:步骤四中所得奥氏体不锈钢带以60~80m/mi n速度通过光亮退火炉退火,控制退火炉内的保护气体压力为800~1200Pa,材料温度为1080~1120℃,退火后进行快速冷却,得到具有光亮表面的半成品奥氏体不锈钢带;
步骤六、精轧:利用二十辊精密冷轧机组,其最后一道次采用步骤一中所得精控工作辊,将步骤五中所得的0.1~0.2mm厚的不锈钢带轧制成厚为0.05~0.1mm、表面粗糙度Ra为0.03~0.05μm的奥氏体不锈钢带;
步骤七、光亮退火:步骤六中所得奥氏体不锈钢带通过光亮退火炉退火后进行快速冷却,得到具有光亮表面的半成品奥氏体不锈钢带;
步骤八、平整:使用平整机,将步骤七中所得具有光亮表面的半成品奥氏体不锈钢带进行平整,制得表面光泽度GS≥600GU、表面粗糙度Ra≤0.02μm的具有光亮表面的极薄奥氏体不锈钢带。
作为优选,步骤一中抛光压力为0.5~0.7MPa,抛光时间为30~40分钟。
作为优选,步骤二中的轧制力为7000~8000KN,轧制张力为300~500KN,轧制速度为400~600m/min,轧制油喷射速度为350L/min,轧制油油温40-50℃。
作为优选,步骤三中所述二磨头修磨机组的第一个磨头采用80粒度的砂带,第二个磨头采用180粒度的砂带;修磨时,所述不锈钢带的进给速度为25~35m/min,砂带的运转速度为1300~1800m/min。
作为优选,步骤六中的轧制力为3000~4000KN,轧制张力为100~300KN,轧制速度为200~300m/min,轧制油喷射速度为250L/min,轧制油油温30-35℃。
作为优选,步骤七中所述步骤六中所得奥氏体不锈钢带通过所述光亮退火炉的速度为40~60m/min,所述光亮退火炉内的保护气体压力为
800~1200Pa,所述光亮退火炉中的材料温度为1050~1100℃。
作为优选,步骤八中所述平整机的轧制力2000~4000KN、延伸率为1%~2%,所述步骤七中所得半成品奥氏体不锈钢带的进给速度为100~200m/min。
与现有技术相比,本发明的具有光亮表面的极薄奥氏体不锈钢带的制作方法,具有如下有益之处:
为了实现0.1mm以下厚度高品质光亮面不锈钢带的制备,首先降低精控工作辊表面粗糙度,然后在修磨操作后采用次轧和精轧两道工序对不锈钢带进行轧制,两次轧制的最后一道次都采用精控工作辊进行轧制,通过控制两次轧制时的轧制力、轧制油温、轧制速度等因素,使得轧制的不锈钢带厚度减薄同时表面粗糙度仍然小于0.02μm。
此外,本发明冷轧工序将热轧不锈钢原料分成初轧、次轧、精轧三次完成,三次冷轧轧制工艺配合,能够有效逐步降低原料表面粗糙度,增加材料表面的光泽度和亮度,同时提高材料的厚度精度,显著提高具有光亮表面的极薄奥氏体不锈钢带的成材率和产品品质。
下面结合附图及实施例对本发明作进一步描述:
实施例一
一种具有光亮表面的极薄奥氏体不锈钢带的制作方法,包括如下步骤:
步骤一、制作精控工作辊:先将轧机工作辊初加工至其表面粗糙度Ra为0.10μm,然后利用10μm抛光带对其抛光,控制抛光压力为0.5MPa,抛光时间为30分钟,制成表面粗糙度Ra为0.01μm的精控工作辊;
步骤二、初轧:采用二十辊精密冷轧机组,将2.8mm厚的热轧不锈钢原料轧制成厚为1.0mm、表面粗糙度Ra为0.6μm的奥氏体不锈钢带,控制轧制力为7000KN,轧制张力为3000KN,轧制速度为400m/min,轧制油喷射速度为350L/min,轧制油油温40℃。;
步骤三、修磨:利用二磨头修磨机组将步骤二中所得的奥氏体不锈钢带修磨成表面粗糙度Ra为0.2μm的奥氏体不锈钢带,所述二磨头修磨机组的第一个磨头采用80粒度的砂带,第二个磨头采用180粒度的砂带;修磨时,所述不锈钢带的进给速度为25m/min,砂带的运转速度为1300m/min;
步骤四、次轧:利用二十辊精密冷轧机组,其中最后一道次采用步骤一制备的精控工作辊,将修磨步骤中所得的0.8mm厚的不锈钢带轧制成厚为0.2mm、表面粗糙度Ra为0.1μm的奥氏体不锈钢带,控制轧制力为5000KN,轧制张力为1500KN,轧制速度为300m/min,轧制油喷射速度为300L/min,轧制油油温35℃;
步骤五、光亮退火:步骤四中所得奥氏体不锈钢带以60m/min速度通过光亮退火炉退火,控制退火炉内的保护气体压力为800Pa,材料温度为1080℃,退火后进行快速冷却,得到具有光亮表面的半成品奥氏体不锈钢带;
步骤六、精轧:利用二十辊精密冷轧机组,其最后一道次采用步骤一中所得精控工作辊,将步骤五中所得的0.1mm厚的不锈钢带轧制成厚为0.1mm、表面粗糙度Ra为0.03μm的奥氏体不锈钢带,控制轧制力为3000KN,轧制张力为100KN,轧制速度为200m/min,轧制油喷射速度为250L/min,轧制油油温30℃;
步骤七、光亮退火:步骤六中所得奥氏体不锈钢带以40m/min速度通过光亮退火炉退火,控制光亮退火炉内的保护气体压力为800Pa,材料温度为1050℃,退火后进行快速冷却,得到具有光亮表面的半成品奥氏体不锈钢带;
步骤八、平整:使用平整机,将步骤七中所得具有光亮表面的半成品奥氏体不锈钢带以100m/min速度送入平整机中进行平整,控制平整机的轧制力2000KN、延伸率为1%,制得表面光泽度GS≥600GU、表面粗糙度Ra≤0.02μm的具有光亮表面的极薄奥氏体不锈钢带。
实施例二
一种具有光亮表面的极薄奥氏体不锈钢带的制作方法,包括如下步骤:
步骤一、制作精控工作辊:先将轧机工作辊初加工至其表面粗糙度Ra为0.12μm,然后利用10μm抛光带对其抛光,控制抛光压力为0.6MPa,抛光时间为35分钟,制成表面粗糙度Ra为0.015μm的精控工作辊;
步骤二、初轧:采用二十辊精密冷轧机组,将2.8mm厚的热轧不锈钢原料轧制成厚为0.9mm、表面粗糙度Ra为0.7μm的奥氏体不锈钢带,控制轧制力为7500KN,轧制张力为400KN,轧制速度为500m/min,轧制油喷射速度为350L/min,轧制油油温45℃。;
步骤三、修磨:利用二磨头修磨机组将步骤二中所得的奥氏体不锈钢带修磨成表面粗糙度Ra为0.3μm的奥氏体不锈钢带,所述二磨头修磨机组的
第一个磨头采用80粒度的砂带,第二个磨头采用180粒度的砂带;修磨时,所述不锈钢带的进给速度为30m/min,砂带的运转速度为1500m/mi n;
步骤四、次轧:利用二十辊精密冷轧机组,其中最后一道次采用步骤一制备的精控工作辊,将修磨步骤中所得的0.9mm厚的不锈钢带轧制成厚为0.15mm、表面粗糙度Ra为0.15μm的奥氏体不锈钢带,控制轧制力为5500KN,轧制张力为250KN,轧制速度为400m/min,轧制油喷射速度为300L/min,轧制油油温40℃;
步骤五、光亮退火:步骤四中所得奥氏体不锈钢带以70m/min速度通过光亮退火炉退火,控制退火炉内的保护气体压力为1000Pa,材料温度为1100℃,退火后进行快速冷却,得到具有光亮表面的半成品奥氏体不锈钢带;
步骤六、精轧:利用二十辊精密冷轧机组,其最后一道次采用步骤一中所得精控工作辊,将步骤五中所得的0.15mm厚的不锈钢带轧制成厚为0.08mm、表面粗糙度Ra为0.04μm的奥氏体不锈钢带,控制轧制力为3500KN,轧制张力为200KN,轧制速度为250m/min,轧制油喷射速度为250L/min,轧制油油温33℃;
步骤七、光亮退火:步骤六中所得奥氏体不锈钢带以45m/min速度通过光亮退火炉退火,控制光亮退火炉内的保护气体压力为1000Pa,材料温度为1070℃,退火后进行快速冷却,得到具有光亮表面的半成品奥氏体不锈钢带;
步骤八、平整:使用平整机,将步骤七中所得具有光亮表面的半成品奥氏体不锈钢带以150m/min速度送入平整机中进行平整,控制平整机的轧制力3000KN、延伸率为1.5%,制得表面光泽度GS≥600GU、表面粗糙度Ra≤0.02μm的具有光亮表面的极薄奥氏体不锈钢带。
实施例三
一种具有光亮表面的极薄奥氏体不锈钢带的制作方法,包括如下步骤:
步骤一、制作精控工作辊:先将轧机工作辊初加工至其表面粗糙度Ra为0.15μm,然后利用10μm抛光带对其抛光,控制抛光压力为0.7MPa,抛光时间为40分钟,制成表面粗糙度Ra为0.02μm的精控工作辊;
步骤二、初轧:采用二十辊精密冷轧机组,将3.0mm厚的热轧不锈钢原料轧制成厚为0.8mm、表面粗糙度Ra为0.8μm的奥氏体不锈钢带,控制轧制力为8000KN,轧制张力为500KN,轧制速度为600m/min,轧制油喷射速度为350L/min,轧制油油温50℃。;
步骤三、修磨:利用二磨头修磨机组将步骤二中所得的奥氏体不锈钢带修磨成表面粗糙度Ra为0.4μm的奥氏体不锈钢带,所述二磨头修磨机组的第一个磨头采用80粒度的砂带,第二个磨头采用180粒度的砂带;修磨时,所述不锈钢带的进给速度为35m/min,砂带的运转速度为1800m/mi n;
步骤四、次轧:利用二十辊精密冷轧机组,其中最后一道次采用步骤一制备的精控工作辊,将修磨步骤中所得的0.8mm厚的不锈钢带轧制成厚为0.1mm、表面粗糙度Ra为0.1μm的奥氏体不锈钢带,控制轧制力为6000KN,轧制张力为450KN,轧制速度为500m/min,轧制油喷射速度为300L/min,轧制油油温45℃;
步骤五、光亮退火:步骤四中所得奥氏体不锈钢带以80m/min速度通过光亮退火炉退火,控制退火炉内的保护气体压力为1200Pa,材料温度为1120℃,退火后进行快速冷却,得到具有光亮表面的半成品奥氏体不锈钢带;
步骤六、精轧:利用二十辊精密冷轧机组,其最后一道次采用步骤一中所得精控工作辊,将步骤五中所得的0.1mm厚的不锈钢带轧制成厚为0.05mm、表面粗糙度Ra为0.03μm的奥氏体不锈钢带,控制轧制力为4000KN,轧制张力为300KN,轧制速度为300m/min,轧制油喷射速度为250L/min,轧制油油温35℃;
步骤七、光亮退火:步骤六中所得奥氏体不锈钢带以60m/min速度通过光亮退火炉退火,控制光亮退火炉内的保护气体压力为1200Pa,材料温度为1100℃,退火后进行快速冷却,得到具有光亮表面的半成品奥氏体不锈钢带;
步骤八、平整:使用平整机,将步骤七中所得具有光亮表面的半成品奥氏体不锈钢带以200m/min速度送入平整机中进行平整,控制平整机的轧制力4000KN、延伸率为2%,制得表面光泽度GS≥600GU、表面粗糙度Ra≤0.02μm的具有光亮表面的极薄奥氏体不锈钢带。
根据上述实施例制备的奥氏体不锈钢钢带,其性能参数为:
厚度公差:±0.003mm
不平度:≤0.8mm/M
镰刀弯:≤0.5mm/M
光泽度:GS≥600GU
表面粗糙度:Ra≤0.02μm。
Claims (7)
- 一种具有光亮表面的极薄奥氏体不锈钢带的制作方法,其特征在于:包括如下步骤:步骤一、制作精控工作辊:先将轧机工作辊初加工至其表面粗糙度Ra为0.1~0.15μm,然后利用10μm抛光带对其抛光,制成表面粗糙度Ra为0.01~0.02μm的精控工作辊;步骤二、初轧:采用二十辊精密冷轧机组,将2.8~3.0mm厚的热轧不锈钢原料轧制成厚为0.8~1.0mm、表面粗糙度Ra为0.6~0.8μm的奥氏体不锈钢带;步骤三、修磨:利用二磨头修磨机组将步骤二中所得的奥氏体不锈钢带修磨成表面粗糙度Ra为0.2~0.4μm的奥氏体不锈钢带;步骤四、次轧:利用二十辊精密冷轧机组,其中最后一道次采用步骤一制备的精控工作辊,将修磨步骤中所得的0.8~1.0mm厚的不锈钢带轧制成厚为0.1~0.2mm、表面粗糙度Ra为0.1~0.2μm的奥氏体不锈钢带,控制轧制力为5000~6000KN,轧制张力为150~450KN,轧制速度为300~500m/min,轧制油喷射速度为300L/min,轧制油油温35-45℃;步骤五、光亮退火:步骤四中所得奥氏体不锈钢带以60~80m/mi n速度通过光亮退火炉退火,控制退火炉内的保护气体压力为800~1200Pa,材料温度为1080~1120℃,退火后进行快速冷却,得到具有光亮表面的半成品奥氏体不锈钢带;步骤六、精轧:利用二十辊精密冷轧机组,其最后一道次采用步骤一中所得精控工作辊,将步骤五中所得的0.1~0.2mm厚的不锈钢带轧制成厚为0.05~0.1mm、表面粗糙度Ra为0.03~0.05μm的奥氏体不锈钢带;步骤七、光亮退火:步骤六中所得奥氏体不锈钢带通过光亮退火炉退火后进行快速冷却,得到具有光亮表面的半成品奥氏体不锈钢带;步骤八、平整:使用平整机,将步骤七中所得具有光亮表面的半成品奥氏体不锈钢带进行平整,制得表面光泽度GS≥600GU、表面粗糙度Ra≤0.02μm的具有光亮表面的极薄奥氏体不锈钢带。
- 根据权利要求1所述的具有光亮表面的极薄奥氏体不锈钢带的制作方法,其特征在于:步骤一中抛光压力为0.5~0.7MPa,抛光时间为30~40分钟。
- 根据权利要求1所述的具有光亮表面的极薄奥氏体不锈钢带的制作 方法,其特征在于:步骤二中的轧制力为7000~8000KN,轧制张力为300~500KN,轧制速度为400~600m/min,轧制油喷射速度为350L/min,轧制油油温40-50℃。
- 根据权利要求1所述的具有光亮表面的极薄奥氏体不锈钢带的制作方法,其特征在于:步骤三中所述二磨头修磨机组的第一个磨头采用80粒度的砂带,第二个磨头采用180粒度的砂带;修磨时,所述不锈钢带的进给速度为25~35m/min,砂带的运转速度为1300~1800m/min。
- 根据权利要求1所述的具有光亮表面的极薄奥氏体不锈钢带的制作方法,其特征在于:步骤六中的轧制力为3000~4000KN,轧制张力为100~300KN,轧制速度为200~300m/min,轧制油喷射速度为250L/min,轧制油油温30-35℃。
- 根据权利要求1所述的具有光亮表面的极薄奥氏体不锈钢带的制作方法,其特征在于:步骤七中所述步骤六中所得奥氏体不锈钢带通过所述光亮退火炉的速度为40~60m/min,所述光亮退火炉内的保护气体压力为800~1200Pa,所述光亮退火炉中的材料温度为1050~1100℃。
- 根据权利要求1所述的具有光亮表面的极薄奥氏体不锈钢带的制作方法,其特征在于:步骤八中所述平整机的轧制力2000~4000KN、延伸率为1%~2%,所述步骤七中所得半成品奥氏体不锈钢带的进给速度为100~200m/min。
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CN101384744A (zh) * | 2005-06-28 | 2009-03-11 | 优劲&阿隆兹法国公司 | 具有光亮表面外观和优良机械特性的奥氏体不锈钢带材 |
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