WO2018179297A1 - 鞍乗り型車両のバッテリ支持構造 - Google Patents
鞍乗り型車両のバッテリ支持構造 Download PDFInfo
- Publication number
- WO2018179297A1 WO2018179297A1 PCT/JP2017/013479 JP2017013479W WO2018179297A1 WO 2018179297 A1 WO2018179297 A1 WO 2018179297A1 JP 2017013479 W JP2017013479 W JP 2017013479W WO 2018179297 A1 WO2018179297 A1 WO 2018179297A1
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- WO
- WIPO (PCT)
- Prior art keywords
- battery
- battery case
- case
- engine
- saddle
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62J—CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62J9/00—Containers specially adapted for cycles, e.g. panniers or saddle bags
- B62J9/20—Containers specially adapted for cycles, e.g. panniers or saddle bags attached to the cycle as accessories
- B62J9/23—Containers specially adapted for cycles, e.g. panniers or saddle bags attached to the cycle as accessories above or alongside the rear wheel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62J—CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62J11/00—Supporting arrangements specially adapted for fastening specific devices to cycles, e.g. supports for attaching maps
- B62J11/22—Supporting arrangements specially adapted for fastening specific devices to cycles, e.g. supports for attaching maps specially adapted for tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62J—CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62J43/00—Arrangements of batteries
- B62J43/20—Arrangements of batteries characterised by the mounting
- B62J43/23—Arrangements of batteries characterised by the mounting dismounted when charging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62J—CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62J43/00—Arrangements of batteries
- B62J43/30—Arrangements of batteries for providing power to equipment other than for propulsion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62J—CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62J45/00—Electrical equipment arrangements specially adapted for use as accessories on cycles, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62J—CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62J9/00—Containers specially adapted for cycles, e.g. panniers or saddle bags
- B62J9/10—Containers specially adapted for cycles, e.g. panniers or saddle bags integrated with the cycle
- B62J9/14—Containers specially adapted for cycles, e.g. panniers or saddle bags integrated with the cycle under the saddle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62J—CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62J9/00—Containers specially adapted for cycles, e.g. panniers or saddle bags
- B62J9/40—Containers specially adapted for cycles, e.g. panniers or saddle bags specially adapted for tools or spare parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62K—CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
- B62K11/00—Motorcycles, engine-assisted cycles or motor scooters with one or two wheels
- B62K11/02—Frames
- B62K11/04—Frames characterised by the engine being between front and rear wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M7/00—Motorcycles characterised by position of motor or engine
- B62M7/02—Motorcycles characterised by position of motor or engine with engine between front and rear wheels
- B62M7/04—Motorcycles characterised by position of motor or engine with engine between front and rear wheels below the frame
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a battery support structure for a saddle-ride type vehicle, and more particularly to a battery that is detachable in the vehicle width direction.
- a battery support structure for a saddle-ride type vehicle As a battery support structure for a saddle-ride type vehicle, a storage box opened upward is provided below the seat, the inside of the storage box is divided into three chambers, upper, middle and lower, and the battery is stored in the lower compartment, The GPS unit is housed in the compartment, and accessories such as raincoats and tools are housed in the upper compartment (see Patent Document 1).
- a battery that is inserted and removed from the side of the vehicle is also known, for example, a storage box having a vertically divided structure is provided below the seat, and a battery case that is slidable with respect to the storage box is provided.
- An electrical component is supported on the upper portion of the storage box via an electrical component stay, and a heat shield for shielding the heat of the engine is disposed below the bottom portion.
- a tool box is placed on one side of the storage box that is in the sliding direction of the battery case, and this tool box is fixed to the vehicle body frame with a tool box band made of metal or the like.
- An inner lid is provided integrally with the storage box so as to divide the manufactured tool and the battery electrode so as not to contact each other. In order to maintain this battery, first, the tool box band was removed, the tool box was removed, the inner lid was opened, and the battery case was slid to the side of the vehicle body together with the battery.
- the present invention provides a vehicle body frame (1), an engine (10) supported by the vehicle body frame, a battery case (16) supported below the vehicle body frame, and the battery case.
- a battery (17) stored in the The battery case (16) is disposed laterally with a side opening (16a) on one side in the vehicle width direction, and the battery (17) is detachably stored in the battery case along the vehicle width direction.
- a storage case (13) for storing non-electrical components is arranged side by side on the side opening (16a) side of the battery case (16), A part of the storage case (13) is fitted and protruded from the side opening (16a) to the inside of the battery case (16), The movement of the battery (17) in the take-out direction is regulated by the storage case (13).
- the battery case (16) is disposed horizontally along the vehicle width direction, the side opening (16a) is opened only on one side in the vehicle width direction, and the battery (17) is mounted along the vehicle width direction.
- the storage case (13) is arranged side by side on the side opening (16a) side of the battery case (16), and a part of the storage case (13) is opened to the side opening (16a). ) Is inserted into the storage space (16b) and protrudes inward, so that the storage case (13) can restrict movement of the battery (17) in the take-out direction.
- the storage case (13) is placed in the space on the side opening (16a) side of the battery case (16). ), And this portion can be an article storage space that is not restricted by the body frame. Therefore, the storage case (13) can be arranged in a space efficient manner. Further, since a part of the storage case (13) is fitted into the battery case (16), the capacity of the storage case (13) can be increased and the storage case (13) is reinforced by the battery case (16). The rigidity of can be increased. Further, since the movement of the battery (17) is restricted by the storage case (13), a special member (for example, a holding band) for holding the battery (17) and a special member for fixing the storage case (13) are also provided. Since a member (for example, a toolbox band) is unnecessary, the number of parts can be reduced and the weight can be reduced.
- a special member for example, a holding band
- the directions such as front and rear, left and right are based on the directions in the vehicle to which the present invention is applied.
- the front is indicated by arrow Fr
- the rear is indicated by arrow Rr
- the left is indicated by arrow LH
- the right is indicated by arrow RH.
- the left-right direction and the vehicle width direction coincide.
- a motorcycle to which the present invention is applied supports a front wheel 3 via a front fork 2 on a body frame 1 and a rear wheel 5 via a rear swing arm 4.
- the vehicle body frame 1 includes a main frame 7 that extends obliquely downward from a head pipe 6 that supports the upper portion of the front fork 2, a pivot frame 8 that extends downward from the rear portion thereof, and an upper end portion of the main frame 7. It has a seat rail 9 that extends obliquely downward.
- the main frame 7, the pivot frame 8, and the seat rail 9 are provided in a pair of left and right.
- the engine 10 is supported below the main frame 7.
- the engine 10 includes a crankcase 11 and a cylinder 12 that is inclined forward from the front portion and extends upward.
- a tool box 13 is disposed behind the cylinder 12 and surrounded by the main frame 7, the pivot frame 8, and the crankcase 11. This portion is also a dead space behind the cylinder 12.
- the tool box 13 is a storage case according to the present invention, and a battery case and a battery are arranged on the inner side in the vehicle width direction, hidden behind the tool box 13 and not visible in this figure. That is, the battery and the tool box 13 are arranged side by side in the vehicle width direction, and the battery case, the battery, and the tool box 13 are arranged in the dead space.
- a fuel tank 14 is disposed above the engine 10 and the tool box 13, and a seat 15 is disposed behind the fuel tank 14.
- the seat 15 is supported by the seat rail 9 and is generally located behind the pivot frame 8.
- FIG. 2 is a perspective view showing the battery case 16 and the tool box 13 in a separated state.
- the battery case 16 has a side opening 16a on the left side, and is arranged horizontally in the vehicle width direction.
- the box body 30 of the tool box 13 is fitted from the left side of the vehicle into the inner storage space 16b (see FIG. 3) from the side opening 16a.
- the tool box 13 includes a box body 30 and a lid 31 that opens and closes an opening 30a (see FIG. 6) that opens to the left side of the box body 30.
- a battery 17 is accommodated in the battery case 16.
- the battery 17 can be detached from the side opening 16a of the battery case 16 along the vehicle width direction.
- the battery case 16 can be pushed in from the left side to the right side, and can be pulled out to the left side. That is, it is detachable in the vehicle width direction.
- the direction toward the left side in the vehicle width direction is the direction in which the battery 17 is removed.
- +-Electrodes 60 and 61 are provided on the left side surface of the battery 17.
- the electrodes 60 and 61 are exposed from the battery case 16 and can be operated from the left side. .
- the + side electrode 60 is covered with a cover.
- an electronic control unit (hereinafter referred to as “ECU”) 18 for computer-controlling the engine or the like is disposed and fixed by an electrical component stay 20.
- FIG. 3 is an exploded perspective view of the tool box 13, the battery case 16, and parts attached to the battery case 16.
- the battery case 16 is a resin box-like body opened upward and leftward, and includes a front wall 40, a rear wall 41, a side wall 42, and a bottom wall 43.
- the left side forms a side opening 16a, and the inside forms a housing space 16b for the battery 17.
- the right side of the accommodation space 16b is closed by a side wall 42.
- mounting arms 44 and 45 are provided to project obliquely upward.
- a locking projection 40a is formed on the substantially center portion of the front wall 40 so as to protrude forward.
- the ECU 18 is a flat, substantially rectangular parallelepiped, and includes a main body 18a that is long in the vehicle width direction in a plan view, and a connector 18c provided on the front surface 18b.
- the ECU 18 is an example of an electrical component according to the present invention.
- the ECU 18 is supplied with driving power from the battery 17 and is connected to other components mounted on the vehicle, for example, an ignition device or a fuel injection device (not shown) through a connector 18c. These are designed to control.
- the electrical component stay 20 is made of resin, and the illustrated state is an unfolded state.
- the upper portion covers the upper opening of the battery case 16, the front portion 23 that overlaps the front wall 40 from the outside, and the bottom portion 24 that overlaps the bottom wall 43. Are integrated.
- a claw 25 is formed at the left end of the bottom 24.
- the unfolded electrical component stay 20 is attached so as to be wound around the battery case 16 by being bent at an appropriate position, and functions as a heat shield that covers the periphery of the battery case 16.
- An engagement hole 23b is provided at a substantially central portion of the front portion 23 of the electrical component stay 20, and a locking projection 40a formed on the front wall 40 of the battery case 16 is engaged therewith.
- the front portion 23 is overlapped with the front wall 40 of the battery case 16, the locking projection 40a is passed through the engagement hole 3b, and the pin 40b is inserted into the side surface (see the enlarged portion B in FIG. 12), thereby the locking projection 40a.
- Engagement holes 24a are provided on the left and right sides of the substantially central portion of the bottom 24, and a locking projection 43a formed on the bottom surface of the bottom wall 43 of the battery case 16 is engaged therewith (FIG. 6). (See enlarged part A).
- the upper portion of the electrical component stay 20 is an ECU support portion 21 that supports the ECU 18, a battery restraint portion 22 that protrudes downwardly at the front side of the ECU support portion 21, and a left restraint that is extended to the left and right of the ECU support portion 21.
- the front portion 23 is bent downward at the front end portion 22 a of the battery holding portion 22, and the bottom portion 24 is bent backward substantially horizontally at the lower end portion 23 a of the front portion 23.
- the left restraint 26 is folded back onto the ECU support 21 at the left end 21 a of the ECU support 21, and the right restraint 27 is folded back onto the ECU support 21 at the right end 21 b of the ECU support 21.
- FIG. 4 is a perspective view of the battery case 16 and the like (including the battery case 16, the battery 17, the ECU 18, and the electrical component stay 20. The same applies hereinafter) and the tool box 13 in a vehicle-mounted state.
- FIG. 6 is a sectional view taken along line 6-6 in FIG.
- the battery case 16 is disposed in a horizontally long manner between the main frames 7 forming a pair of left and right, with the longitudinal direction extending along the vehicle width direction, and is attached to the left and right batteries 17 with left and right attachment arms 44 and 45.
- the attachment arm 44 is attached to a bracket 7a provided on the left main frame 7 with a bolt 44a (FIG. 5).
- the attachment arm 45 is attached to a bracket 7b provided on the right main frame 7 by a bolt 45a.
- the battery case 16 has a side wall 42 on the right side, and the right side surface 17 b of the battery 17 is pressed against the side wall 42. Further, the battery holding portion 22 protrudes from the upper opening of the battery case 16 into the accommodation space 16b, and holds down and fixes the upper surface of the battery 17.
- the left side surface 17 a of the battery 17 is fixed by the box body 30 of the tool box 13.
- the box main body 30 is a bottomed cylindrical body made of resin and having one end on the left side opened as an opening 30a.
- the side wall 32 that forms the bottom of the box main body 30 presses the left side surface 17a of the battery 17 to the right.
- the battery 17 is fixed between the two.
- the opening 30a is positioned at the left end, and the side wall 32 is positioned inward.
- the box body 30 protrudes to the left of the vehicle from the side opening 16a of the battery case 16, and a notch 33a is provided in the vicinity of the side opening 16a of the lower wall 33.
- a claw 25 provided at the bottom 24 of the electrical component stay 20 that overlaps is engaged.
- the lid 31 rotates in the vertical direction around the hinge 34. Open and close the tool box 13. As shown in FIG. 4, a protrusion 11 a that is a part of the crankcase 11 is approaching the lid 31 below the hinge 34. However, the lid 31 can be opened sufficiently large downward without interfering with the protrusion 11a around the hinge 34.
- the upper part 31b of the lid 31 is provided with a claw 37 that bends inwardly and protrudes upward in the vicinity of the opening 30a in the upper wall 30c of the box body 30 to the engagement hole formed therein.
- the engaged locking projections 38 are engaged (see FIG. 6), and the box main body 30 is removably locked to the upper part of the opening 30a in the vicinity of the opening 30a. If the engagement of the claw 37 with the locking projection 38 is released, the lid 31 can be opened downward.
- the ECU 18 places the main body 18 a on the ECU support portion 21, folds the left hold-down portion 26 and the right hold-down portion 27 onto the ECU support portion 21, overlaps the main body 18 a, and engages the left hold-down portion 26 and the right hold-down portion 27.
- the ECU 18 is fixed onto the ECU support portion 21 by engaging and integrating at the joint portion 28 (FIG. 5).
- the engaging portion 28 includes a locking protrusion formed on one of the left holding portion 26 and the right holding portion 27 and an engaging hole formed on the other side.
- the left holding portion 26 and the right holding portion 27 are connected to each other. Engagement is integrated by overlapping.
- the connector 18c is located above the battery holding part 22 and the front is opened. Is possible above the battery holding part 22.
- a connector 29 is attached to the upper surface of the left holding portion 26 in a state where the ECU 18 is fixed, and a separate wiring is connected to the connector 18 c for the ECU 18.
- FIG. 6 shows an engagement structure between the bottom wall 43 of the battery case 16 and the bottom 24 of the electrical component stay 20.
- a locking projection 43 a is formed integrally and projecting downward at a position corresponding to the engagement hole 24 a.
- the locking protrusion 43 a engages with the engagement hole 24 a of the bottom portion 24.
- the locking projection 43a engages with the engagement hole 24a of the bottom portion 24 and is pin-locked.
- the wall 43 is engaged with and integrated with the bottom 24 of the electrical component stay 20 via the locking projection 43a.
- part of the battery case 16 in FIG. 6 differs from the cross-sectional site
- FIG. 7 is an enlarged view of the lid 31 from the left side in order to show the attachment of the lid 31.
- the lid 31 has a substantially trapezoid shape that is inverted up and down, and is inclined along the lower surface of the main frame 7 that is inclined obliquely forward and upward in a side view so that the front side is high and the rear side is low.
- the lid 31 is fastened to the stay 7c (refer to FIG. 8) that extends downward from the main frame 7 with the bolt 35a at the front upper portion 35. Further, the rear upper portion 36 is fastened to the engine hanger stay 50 with a bolt 36a. Thereby, the lid 31 is fixed to the vehicle body frame side by the bolts 35a and 36a.
- the entire tool box 13 is fixed to the vehicle body frame side. Therefore, the battery 17 is fixed to the left side in the vehicle width direction by the tool box 13 so as not to move. This eliminates the need for another dedicated fixing member for the battery 17, such as a holding band.
- the lid 31 When the bolts 35 a and 36 a are removed, the lid 31 can be rotated around the hinge 34. When the lid 31 is opened, the opening 30a is opened, and a tool or the like (not shown) can be put in and out of the housing space 30b.
- Articles stored in the storage space 30b are non-electrical components that are not connected to other external parts by wiring. That is, the non-electrical component such as a tool is an article that is not connected to an external part of the tool box 13 and is independent.
- the non-electrical components can be freely taken in and out without connecting or disconnecting the wiring when taking them into and out of the accommodation space 30b.
- the bolts 35a and 36a are removed, not only the lid 31 is opened, but also the box body 30 can be pulled out from the side opening 16a, so that the entire tool box 13 is removed and the side of the battery case 16 is removed.
- the opening 16a is opened, and maintenance for the battery 17 and removal of the battery 17 can be performed.
- FIG. 8 shows a state where the tool box 13 is removed.
- the stay 7c is substantially L-shaped, and a through hole 7d for the bolt 35a is formed therein.
- a nut 7e (FIG. 9) is provided on the back side of the mounting portion 7d, and a bolt 35a is fastened to the nut 7e.
- the engine hanger 50 projects obliquely downward from the pivot frame 8 and supports the rear portion of the crankcase 11 with an engine hanger 54 (FIG. 9) provided at the tip.
- a through hole 51 for a bolt 36 a (FIG. 7) is formed in the engine hanger stay 50, and a nut 52 (FIG. 9) is provided on the back side, and the bolt 36 a is fastened to the nut 52.
- the tool box 13 including the lid 31 is firmly fixed to the vehicle body frame side.
- the + electrode 60 and the ⁇ electrode 61 are exposed on the upper portion of the left side surface 17 a of the battery 17.
- These + ⁇ both electrodes 60 and 61 are arranged side by side in the front-rear direction on one side surface in the vehicle width direction, and this battery 17 has both the + ⁇ both electrodes as in the case where the above-described slide type battery case is adopted.
- the operation on the electrodes 60 and 61 that is, the attachment or removal of the terminal 63 to which the electric wire 62 is connected to the negative electrode 61, for example, is stored in the battery case 16 without pulling out the battery 17. It can be done as it is.
- An engine hanger 54 (FIG. 9) is attached to the engine hanger stay 50 by an engine hanger bolt 53.
- the engine hanger 54 penetrates the crankcase 11 in the vehicle width direction and is supported between a pair of left and right engine hanger stays 50 and supports the rear portion of the crankcase 11 to the vehicle body frame.
- the rear wall 41 of the battery case 16 is provided with an engaging portion 55 that protrudes rearward, and a substantially semicircular engaging concave portion 56 that is opened rearward is provided here.
- the battery case 16 is locked to the engine hanger 50 by fitting the engaging recess 56 to the engine hanger 54.
- Reference numeral 12 a denotes a protruding portion that forms part of the cylinder 12, and is close to the vicinity of the front portion of the lid 31.
- the lid 31 is disposed so as not to interfere with the cylinder 12 and the crankcase 11. Further, below the bottom 24 of the electrical component stay 20, the lower portion of the cylinder 12 and the crankcase 11 are disposed close to each other, and the bottom 24 and the front portion 23 of the electrical component stay 20, the ECU support portion 21, and the battery holding portion 22 are provided. It effectively functions as a heat shield that shields the heat from the engine 10 side so as not to affect the parts that require heat shielding, such as the battery 17 and the ECU 18.
- the ECU support portion 21 and the battery holding portion 22 of the electrical component stay 20 are placed on the battery case 16, and the battery holding portion 22 is set in the upper opening of the battery case 16.
- the front portion 23 is folded downward at the front end portion 22 a and overlapped on the front wall 40 of the battery case 16.
- the bottom 24 is bent substantially horizontally to the lower side of the bottom wall 43 of the battery case 16 at the lower end 23a.
- the state shown in FIG. 10 is obtained, and the electrical component stay 20 is overlapped with the battery case 16 so as to wind upward, forward, and downward, and is integrated with the battery case 16.
- the front wall 40 of the battery case 16 is engaged with and integrated with the front portion 23 of the electrical component stay 20 by the locking protrusion 40a (see FIG. 2), and the bottom wall 43 of the battery case 16 is fixed to the locking protrusion. 43a engages and integrates with the bottom 24 of the electrical component stay 20 (see FIG. 6).
- the state shown in FIG. 10 is obtained.
- FIG. 11 when the ECU 18 is overlapped on the ECU support portion 21, FIG. 11 is obtained. From here, the left restraint portion 26 is further bent at the left end portion 21a so as to overlap the ECU 18, and the right restraint portion 27 is similarly folded to the right end portion 21b. If the left holding part 26 and the right holding part 27 cover the top of the main body 18a, the leading ends overlap each other. (See FIG. 2). As a result, the ECU 18 is fixed on the battery case 16 by the electrical component stay 20 to be in the state of FIG. Moreover, since the ECU 18 is covered at the upper side and the side by the left holding part 26 and the right holding part 27 that function as a heat shielding plate, heat is effectively blocked.
- the box body 30 of the tool box 13 is pushed into the accommodation space 16b from the side opening 16a. Then, the box main body 30 enters the accommodating space 16b from the side opening 16a, and the battery 17 is pressed and fixed to the right by the side wall 32, and the claw 25 is provided on the lower wall 33 of the box main body 30.
- the battery case 16 that is engaged with the notch 33a (see FIG. 6) and that houses the battery 17 is integrated with the electrical component stay 20 and the tool box 13 as shown in FIG.
- the battery case 16 in which the tool box 13 and the battery 17 in this state are integrated is disposed between the left and right main frames 7, and the engagement recess 56 of the engagement portion 55 provided in the battery case 16 is used as an engine hanger.
- the mounting arm 44 and the mounting arm 45 are respectively attached to the left and right main frames 7 with bolts 44a and 45a.
- the front upper part 35 and the rear upper part 36 of the lid 31 are connected to the stay 7c and the engine hanger with the bolts 35a and 36a.
- the battery case 16 is long and long in the vehicle width direction and is supported by the main frame 7 and the engine hanger 54.
- the battery 17 is supported in a removable manner by moving into the battery case 16 in the vehicle width direction.
- the tool box 13 since the tool box 13 is arranged side by side with the battery 17 and the box body 30 is fitted into the accommodating space 16b from the side opening 16a and presses the battery 17, the tool box 13 causes the battery 17 to move in the vehicle width direction. The movement toward the direction of taking out from the side opening 16a is restricted, and the battery case 16 is pressed and fixed.
- the battery case 16 is disposed horizontally along the vehicle width direction, the side opening 16a is directed to the left side of the vehicle, and is opened only on one side of the left side.
- the electrodes 60 and 61 face the side opening 16a and are arranged in the front-rear direction of the vehicle so that the battery 17 can be taken out to the left side of the vehicle along the vehicle width direction.
- the box body 30 of the tool box 13 is fitted into the accommodating space 16b from the side opening 16a, protrudes toward the battery 17 and presses the side wall 32 against the battery 17, the tool box 13 Movement of the battery 17 in the removal direction is restricted.
- the tool box 13 is disposed in the space on the left side of the side opening 16a of the battery case 16, and this portion Can be an article storage space that is not limited by the body frame. Therefore, the tool box 13 can be arranged in a space efficient manner.
- the box main body 30 of the tool box 13 is fitted into the battery case 16, the capacity of the tool box 13 can be increased and the rigidity of the tool box 13 can be increased because it is reinforced by the battery case 16. Furthermore, since the movement of the battery 17 is regulated by the tool box 13, a special member (for example, a holding band) for holding the battery 17 becomes unnecessary, and the number of parts can be reduced.
- a special member for example, a holding band
- the tool box 13 including the lid 31 is directly fixed to the vehicle body frame with bolts 35a and 36a, and the tool box band required when the above-described slide-type battery case is adopted. This can be omitted, and the number of parts can be reduced and the weight can be reduced.
- the battery 17 is arranged in such a manner that both the positive and negative electrodes 60 and 61 are arranged in the front-rear direction on the left side of the vehicle, as in the case where the above-described slide-type battery case is adopted.
- the arrangement is rotated by 90 °.
- a sliding battery case is used to prevent the electrode from contacting the body frame via a maintenance tool and short-circuiting during maintenance, The battery needs to be pulled out to the side of the vehicle.
- the battery case which slides will become indispensable, the part number will increase by that much and a weight will increase. Accordingly, it has been desired to eliminate the sliding battery case.
- the battery case 16 when the + and -2 electrodes are arranged side by side in the front-rear direction on one side of the vehicle, if the side opening 16a of the battery case 16 is opened, the battery 17 remains stored in the battery case 16. In this state, it is possible to attach / detach the wiring to / from the electrodes 60 and 61. And since it is open
- the side wall 32 becomes an insulator and the metal tools housed in the tool box 13 and the electrodes 60 and 61 of the battery 17 are reliably separated to prevent contact, the above-described slide-type battery case is provided.
- the inner lid which was necessary when it was adopted, can be omitted. In this respect as well, the number of parts can be reduced and the structure of the battery case can be simplified.
- an ECU 18 connected to other parts arranged on the vehicle body other than the battery case 16 by wiring is arranged.
- the battery 17 since the battery 17 is attached / detached from the side opening 16a on the left side of the battery case 16, the battery 17 can be attached / detached regardless of the ECU 18 on the battery case 16, and the wiring of the ECU 18 needs to be removed each time the battery 17 is attached / detached. Therefore, the battery 17 can be easily attached and detached, and the ECU 18 can be disposed on the battery case 16.
- the ECU 18 is an example of an electrical component disposed on the battery case 16 and may be any electrical component as long as it is wired with other components.
- the electrical component stay 20 is fixed to the upper surface of the battery case 16, and the upper part (21, 22), the front part 23, and the bottom part 24 provided integrally with the electrical component stay 20 cover the periphery of the battery case 16, It functions as a heat shield, and continuously covers the upper surface, the front wall 40 and the bottom wall 43 of the battery case 16 to efficiently shield heat.
- the left restraint portion 26 and the right restraint portion 27 that are part of the electrical component stay 20 cover the upper side and the lateral side of the ECU 18, the ECU 18 is also effectively shielded by the electrical component stay 20.
- the electrical component stay 20 can effectively shield the heat of the engine.
- the heat shield portion of the ECU 18 and the heat shield portion of the battery case 16 are formed integrally with the electrical component stay 20 and it is not necessary to provide a separate heat shield plate, the number of parts can be reduced.
- the entire electrical component stay 20 can be formed at once in a developed shape as shown in FIG. 3, a heat shield plate can be easily formed.
- it can be made into a three-dimensional shape and attached to the periphery of the battery case 16, so that handling becomes easy.
- the tool box 13 is composed of a box body 30 and a lid 31, and the tool is housed therein, and the side wall 32 of the box body 30 is used as a contact portion with the battery 17. 16 can be held. Therefore, the tool box 13 which is a tool case can be used effectively, and battery holding parts are unnecessary, so that the number of parts can be reduced.
- the battery case 16 is locked to the engine hanger stay 50 by fitting an engagement recess 56 of the engagement portion 55 provided on the rear wall 41 to the engine hanger 54. As a result, the battery case 16 accommodating the heavy battery 17 can be reliably supported. Further, as shown in FIG. 7, the tool box 13 is fastened to the engine hanger 50 with bolts 36a.
- the tool box 13 can commonly use the engine hanger stay 50 that supports the battery case 16 and the engine 10 as an attachment member for the vehicle body frame, a dedicated attachment stay for the tool box 13 is used for the vehicle body frame. The number of parts can be reduced.
- the tool box 13 is disposed in a dead space surrounded by the cylinder 12, the main frame 7, the pivot frame 8, and the crankcase 11 in a side view.
- the battery 17 battery case 16
- the battery 17 can be efficiently arranged in the dead space of the vehicle, and since it is not arranged below the seat 15 as in the prior art, the degree of freedom of the members arranged in the space under the seat can be secured, and the efficient member Placement becomes possible.
- the opening direction of the battery case 16 may be on the left or right side of the vehicle. However, it is preferable to provide the side opening 16a in the direction of the road shoulder when parking.
- a storage case for storing other articles not limited to tools may be used instead of the tool box 13 .
- the article stored in the storage case may be a non-electrical component that does not require wiring with components outside the storage case.
- the heat shield plate may be only a part of the upper part (21, 22), the front part 23, and the bottom part 24. However, if the upper part (21, 22), the front part 23, and the bottom part 24 are continuous heat shield plates, the battery case 16 can be more reliably shielded from heat.
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Abstract
Description
また、バッテリを車両の側方から出し入れするようにしたものも公知であり、例えば、シートの下方に上下2分割構造の収納ボックスを設け、この収納ボックスに対してスライド自在なバッテリケースを設け、このバッテリケースに電極端子を車幅方向へ並べて配置したバッテリを置いて収納ボックス内へ収納するようにしたものもある。この収納ボックスの上部には、電装品ステーを介して電装品が支持され、底部下方にはエンジンの熱を遮蔽する遮熱板が配置されている。また、バッテリケースのスライド方向となる収納ボックスの一側にツールボックスを配置し、このツールボックスを金属製等のツールボックスバンドで車体フレームへ固定するとともに、ツールボックスとバッテリケースの間には金属製のツールとバッテリの電極とが接触しないように分断するためのインナーリッドが収納ボックスと一体に設けられている。
このバッテリをメンテナンスするには、まず、ツールボックスバンドを外してツールボックスを取り除き、続いてインナーリッドを開き、バッテリケースをバッテリと一緒に車体の側方へスライドさせて引き出すようになっていた。
また、小物収納部は、上方のシートにより容量を制限される。さらに小物収納部をスペース効率よく配置することも望まれる。
さらに、上記スライドするバッテリケースを備えるものでは、ツールボックスがバッテリケースの側方に配置されるものの、バッテリケースへ支持されず、単独で車体フレームへ固定されており、しかも工具を収容したツールボックスは比較的重量があるため、金属製等の強固なツールボックスバンドで車体フレームへ固定されていた。このため、部品点数が多くなるとともに重量が増加した。したがって、ツールボックスバンドの廃止も望まれていた。
前記バッテリケース(16)を車幅方向一側に側部開口(16a)を開口させて横向きに配置し、このバッテリケースへ前記バッテリ(17)を車幅方向に沿って着脱可能に収納した、鞍乗り型車両のバッテリ支持構造において、
前記バッテリケース(16)の側部開口(16a)側へ、非電装品を収納する収納ケース(13)を横並びに配置し、
この収納ケース(13)の一部を、前記側部開口(16a)から前記バッテリケース(16)の内側へ嵌合して突出させ、
前記収納ケース(13)により、前記バッテリ(17)の取り出し方向の動きを規制したことを特徴とする。
また、収納ケース(13)の一部をバッテリケース(16)内へ嵌合するため、収納ケース(13)の容量を大きくできるとともに、バッテリケース(16)で補強されるため収納ケース(13)の剛性を高めることができる。
さらに、収納ケース(13)でバッテリ(17)の移動を規制するので、バッテリ(17)を押さえるための特別な部材(例えば、押さえバンド)、さらには収納ケース(13)を固定するための特別な部材(例えば、ツールボックスバンド)が不要になるから、部品点数の削減及び軽量化が可能になる。
車体フレーム1は、フロントフォーク2の上部を支持するヘッドパイプ6から斜め下がりに後方へ延出するメインフレーム7と、その後部から下方へ延出するピボットフレーム8と、メインフレーム7の上端部から斜め下がりに後方へ延出するシートレール9を有する。
メインフレーム7、ピボットフレーム8及びシートレール9はそれぞれ左右一対で設けられている。
図1に図示する車両の側面視において、シリンダ12の後方で、メインフレーム7、ピボットフレーム8及びクランクケース11に囲まれた部分にツールボックス13が配置されている。この部分はシリンダ12後方のデッドスペースでもある。
図2は、バッテリケース16とツールボックス13を分離した状態で示す斜視図である。この図において、バッテリケース16は左側方に側部開口16aを備え、車幅方向へ横長に配置されている。側部開口16aから内側の収納空間16b(図3参照)内へツールボックス13のボックス本体30が車両の左側より嵌合される。ツールボックス13は、ボックス本体30とその左側方へ開口する開口部30a(図6参照)を開閉するリッド31とを備える。
バッテリケース16の上には、エンジン等をコンピュータ制御するための電子制御ユニット(以下、ECUという)18が配置され、電装品ステー20で固定されている。
前壁40の上部左右には、取付腕44、45が斜め上方へ突出して設けられている。
前壁40の略中央部には係止突起40aが前方へ向かって一体に突出形成されている。
ECU18は本願発明における電装品の一例であり、バッテリ17から駆動電力を供給されるとともに、車載されている他の部品、例えば、図示しないが点火装置や燃料噴射装置へコネクタ18cで配線により接続され、これらを制御するようになっている。
この展開状態の電装品ステー20は、適所にて折り曲げることにより、バッテリケース16の周囲へ巻き付くようにして取付けられ、バッテリケース16の周囲を覆う遮熱板として機能する。
また、底部24の略中央部左右には係合穴24aが設けられ、ここにバッテリケース16の底壁43下面に形成されている係止突起43aが係合するようになっている(図6の拡大部A参照)。
ボックス本体30は、バッテリケース16の側部開口16aよりも車両の左側へ突出し、下壁33の側部開口16a近傍には切り欠き33aが設けられ、ここにバッテリケース16の底壁43の下へ重なる電装品ステー20の底部24に設けられた爪25が係合している。
ECU18を固定した状態における左抑え部26の上面にはコネクタ29が取付けられ、ECU18に対するコネクタ18cと別の配線が接続されるようになっている。
収容空間30b内へ収納される物品は、配線で他の外部部品と接続されない非電装品である。すなわち、工具等の非電装品は、ツールボックス13の外部部品に対して接続等せず独立している物品である。
なお、ボルト35a、36aを取り外すと、リッド31を開くだけでなく、ボックス本体30を側部開口16aから外方へ引き出すことができるので、ツールボックス13全体を取り外して、バッテリケース16の側部開口16aを開放し、バッテリ17に対するメンテナンス並びにバッテリ17の取り出しができるようになる。
ステー7cは略L字形をなし、ここにボルト35aの通し穴7dが形成されている。取付部7dの裏側にはナット7e(図9)が設けられ、このナット7eにボルト35aが締結される。
エンジンハンガステー50にはボルト36a(図7)の通し穴51が形成され、この裏側に、ナット52(図9)が設けられており、このナット52にボルト36aが締結される。ボルト35a及びボルト36aの締結により、リッド31を含むツールボックス13は強固に車体フレーム側へ固定される。
このような電極配置のバッテリ17においては、電極60、61に対する操作、すなわち例えば-電極61に対する電線62が接続された端子63の取付又は取り外しが、バッテリ17を引き出すことなく、バッテリケース16へ収納されたままの状態で可能になる。
まず、全体が分解されている図3の状態において、電装品ステー20のECU支持部21及びバッテリ抑え部22をバッテリケース16の上に置き、バッテリ抑え部22をバッテリケース16の上部開口へセットするとともに、前端部22aにて前部23を下側へ折り、バッテリケース16の前壁40の上に重ねる。さらに、下端部23aにて底部24をバッテリケース16の底壁43の下側へ略水平に折り曲げる。
このとき、バッテリケース16の前壁40は、係止突起40aで電装品ステー20の前部23と係合して一体化し(図2参照)、バッテリケース16の底壁43は、係止突起43aで電装品ステー20の底部24と係合して一体化する(図6参照)。
この状態で、バッテリ17を側部開口16aから収容空間16b内へ押し込むと、図10の状態になる。
図4及び図6に示すように、バッテリケース16を車幅方向に沿って横長に配置し、側部開口16aを車両の左側へ向け、左側一側のみに開口させ、バッテリ17の+-両電極60、61を側部開口16aに臨ませ、車両の前後方向に配置し、バッテリ17を車幅方向に沿って車両の左側へ取り出し可能にするとともに、このバッテリケース16の左側へツールボックス13を横並びに配置し、ツールボックス13のボックス本体30を側部開口16aから収容空間16b内へ嵌合し、バッテリ17方向へ突出させて側壁32をバッテリ17に押し当てると、ツールボックス13により、バッテリ17の取り出し方向移動が規制される。
さらに、ツールボックス13でバッテリ17の移動を規制するので、バッテリ17を押さえるための特別な部材(例えば、押さえバンド)が不要になるから、部品点数の削減が可能になる。
+-の両電極を車幅方向へ並べた配置のバッテリでは、メンテナンス時に電極がメンテナンス用の工具を介して車体フレームへ接触してショートしないようにするために、スライドするバッテリケースを採用し、バッテリを車体側方へ引き出す必要がある。しかし、このようにすると、スライドするバッテリケースが必須となり、その分だけ部品点数が多くなるとともに重量が増加する。したがって、スライドするバッテリケースを廃止することが望まれていた。
しかも、車両の側面に開放されているので、配線等に使用する工具が車体フレームへ接触するおそれがない。
このため、前記したようなスライドするバッテリケースを不要にすることが可能になり、バッテリケース16はスライド部のない単純なもので足り、部品点数の削減が可能になり、バッテリケース16の構造を簡単化できる。
なお、ECU18はバッテリケース16の上に配置される電装品の一例であり、他の部品と配線されている電装品であれば、どのような電装品でもよい。
また、電装品ステー20の全体を、図3に展開形状で一度に成形できるから、遮熱板を容易に形成できる。そのうえ、適所で折り曲げることにより、立体形状にしてバッテリケース16の周囲へ取付けることができるので、取り扱いが容易になる。
このため、バッテリ17を車両のデッドスペースへ効率よく配置でき、従来のようにシート15の下方に配置しないので、シート下のスペースに配置される部材の自由度を確保でき、効率的な部材の配置が可能になる。
例えば、本願発明を適用する鞍乗り型車両は、メインフレーム7とピボットフレーム8及びエンジン10との間に、ツールボックス13やバッテリケース16(バッテリ17)の配置スペースを形成するものであれば、自動3又は4輪車など、種々な車両が可能である。
さらに、ツールボックス13に代えて、工具に限定されない他の物品を収納する収納ケースとしてもよい。この場合、収納ケースに収納される物品は、収納ケース外部の部品との配線を要しない非電装品であればよい。
また遮熱板は、上部(21、22)、前部23、底部24のうちの一部だけであっても良い。但し、上部(21、22)、前部23、底部24を連続する遮熱板とすれば、バッテリケース16に対するより確実な遮熱ができる。
Claims (6)
- 車体フレーム(1)と、この車体フレームに支持されるエンジン(10)と、この車体フレームの下方に支持されたバッテリケース(16)と、このバッテリケースへ収納されるバッテリ(17)とを備え、
前記バッテリケース(16)を車幅方向一側に側部開口(16a)を開口させて横向きに配置し、このバッテリケースへ前記バッテリ(17)を車幅方向に沿って着脱可能に収納した、鞍乗り型車両のバッテリ支持構造において、
前記バッテリケース(16)の側部開口(16a)側へ、非電装品を収納する収納ケース(13)を横並びに配置し、
この収納ケース(13)の一部を、前記バッテリケース(16)の側部開口(16a)から内側へ嵌合して突出させ、
前記収納ケース(13)により、前記バッテリ(17)の取り出し方向の動きを規制したことを特徴とする鞍乗型車両のバッテリ支持構造。 - 前記バッテリケース(16)上部に電装品(18)が配置されるとともに、この電装品は電装品ステー(20)により前記バッテリケース(16)の上面に固定されることを特徴とする請求項1に記載した鞍乗り型車両のバッテリ支持構造。
- 前記電装品ステー(20)は、前記バッテリケースの上面に固定される部分(21、22)から一体に延び、前記バッテリケース(16)の周囲を覆う遮熱板(21、22、23、24)を備えることを特徴とする請求項2に記載した鞍乗り型車両のバッテリ支持構造。
- 前記収納ケース(13)は収納ケース本体(30)と蓋(31)で構成され、内部に工具が収納されるとともに、
前記収納ケース本体(30)が前記バッテリ(17)との当接部をなす、
ことを特徴とする請求項1に記載した鞍乗り型車両のバッテリ支持構造。 - 前記エンジン(10)は、前記車体フレーム(1)から延出するエンジンハンガステー(50)に設けられたエンジンハンガ(54)により前記車体フレーム(1)へ支持され、
前記収納ケース(13)は、前記エンジンハンガステー(50)に取付けられ、
前記バッテリケース(16)の前後方向一側面は、前記エンジンハンガー(54)に係止され、
前記収納ケース(13)の取付けと、前記バッテリケース(16)の前記エンジンハンガー(54)に対する係止が、前記共通のエンジンハンガステー(50)に対しておこなわれる、
ことを特徴とする請求項1に記載した鞍乗り型車両のバッテリ支持構造。 - 前記車体フレーム(1)は、前記エンジン(10)上方に前後方向へ配置されるメインフレーム(7)と、前記エンジンの後方に上下方向に配置されるピボットフレーム(8)とを備え、
前記エンジン(10)は、クランクケース(11)と、その上部から上方へ突出するシリンダ(12)を備えるとともに、
車両の側面視で、前記バッテリケース(16)は、前記シリンダ(12)、前記メインフレーム(7)、前記ピボットプレート(8)及び前記クランクケース(11)で囲まれるスペースに配置されている、ことを特徴とする請求項1に記載した鞍乗り型車両のバッテリ支持構造。
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EP17903642.1A EP3604095B1 (en) | 2017-03-30 | 2017-03-30 | Battery support structure for saddle-type vehicle |
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BR112019019123-2A BR112019019123B1 (pt) | 2017-03-30 | 2017-03-30 | Estrutura para suporte de bateria para veículo do tipo para montar |
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JP2021160602A (ja) * | 2020-03-31 | 2021-10-11 | 本田技研工業株式会社 | 鞍乗り型車両 |
CN113811483A (zh) * | 2019-07-10 | 2021-12-17 | 本田技研工业株式会社 | 跨骑型电动车辆 |
US20230306833A1 (en) * | 2020-09-14 | 2023-09-28 | Konica Minolta, Inc. | Safety monitoring device, safety monitoring method, and program |
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JP6139592B2 (ja) * | 2015-03-27 | 2017-05-31 | 本田技研工業株式会社 | 鞍乗り型車両 |
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2017
- 2017-03-30 BR BR112019019123-2A patent/BR112019019123B1/pt active IP Right Grant
- 2017-03-30 JP JP2019508073A patent/JP6778319B2/ja active Active
- 2017-03-30 EP EP17903642.1A patent/EP3604095B1/en active Active
- 2017-03-30 WO PCT/JP2017/013479 patent/WO2018179297A1/ja unknown
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JPS57961A (en) * | 1980-05-31 | 1982-01-06 | Yamaha Motor Co Ltd | Mounting structure for housing vessel in autobicycle |
JPS60125281U (ja) * | 1984-02-02 | 1985-08-23 | 川崎重工業株式会社 | 自動二輪車のバツテリ−保持装置 |
JPH10181650A (ja) * | 1996-12-26 | 1998-07-07 | Honda Motor Co Ltd | 自動二輪車の物品収納構造 |
JP2007320533A (ja) * | 2006-06-05 | 2007-12-13 | Yamaha Motor Co Ltd | 自動二輪車 |
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CN113811483A (zh) * | 2019-07-10 | 2021-12-17 | 本田技研工业株式会社 | 跨骑型电动车辆 |
CN113811483B (zh) * | 2019-07-10 | 2023-02-03 | 本田技研工业株式会社 | 跨骑型电动车辆 |
JP2021160602A (ja) * | 2020-03-31 | 2021-10-11 | 本田技研工業株式会社 | 鞍乗り型車両 |
JP7060643B2 (ja) | 2020-03-31 | 2022-04-26 | 本田技研工業株式会社 | 鞍乗り型車両 |
US20230306833A1 (en) * | 2020-09-14 | 2023-09-28 | Konica Minolta, Inc. | Safety monitoring device, safety monitoring method, and program |
Also Published As
Publication number | Publication date |
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EP3604095A4 (en) | 2020-04-01 |
JPWO2018179297A1 (ja) | 2020-01-16 |
JP6778319B2 (ja) | 2020-10-28 |
EP3604095B1 (en) | 2021-03-24 |
BR112019019123B1 (pt) | 2023-01-31 |
EP3604095A1 (en) | 2020-02-05 |
BR112019019123A2 (pt) | 2020-04-14 |
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