WO2018086095A1 - 一种锂离子电池用多层复合功能隔膜 - Google Patents
一种锂离子电池用多层复合功能隔膜 Download PDFInfo
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- WO2018086095A1 WO2018086095A1 PCT/CN2016/105633 CN2016105633W WO2018086095A1 WO 2018086095 A1 WO2018086095 A1 WO 2018086095A1 CN 2016105633 W CN2016105633 W CN 2016105633W WO 2018086095 A1 WO2018086095 A1 WO 2018086095A1
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- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/4235—Safety or regulating additives or arrangements in electrodes, separators or electrolyte
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- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/446—Composite material consisting of a mixture of organic and inorganic materials
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- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/403—Manufacturing processes of separators, membranes or diaphragms
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- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
- H01M50/414—Synthetic resins, e.g. thermoplastics or thermosetting resins
- H01M50/417—Polyolefins
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- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
- H01M50/414—Synthetic resins, e.g. thermoplastics or thermosetting resins
- H01M50/42—Acrylic resins
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- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
- H01M50/414—Synthetic resins, e.g. thermoplastics or thermosetting resins
- H01M50/423—Polyamide resins
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- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
- H01M50/414—Synthetic resins, e.g. thermoplastics or thermosetting resins
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- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
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- H01M50/431—Inorganic material
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- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
- H01M50/451—Separators, membranes or diaphragms characterised by the material having a layered structure comprising layers of only organic material and layers containing inorganic material
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- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
- H01M50/457—Separators, membranes or diaphragms characterised by the material having a layered structure comprising three or more layers
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
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- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
- H01M50/491—Porosity
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- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Definitions
- the invention belongs to the technical field of lithium ion batteries, and in particular to the technical field of lithium ion battery separators, in particular to a multilayer composite functional membrane and a preparation method thereof.
- Lithium-ion batteries As a kind of New environmentally friendly, superior performance energy storage products are used in a wide range of applications. Applications in the fields of energy storage, electric vehicles, aerospace and other fields have placed more stringent requirements on lithium-ion batteries. Lithium-ion batteries have been widely publicized since the beginning of commercialization, and are still lithium batteries. The focus of attention and resolution of manufacturers and research institutions.
- lithium-ion battery separators do not participate in chemical reactions in lithium-ion batteries, they are key materials that affect the safety of lithium-ion batteries.
- the requirements for lithium-ion batteries for the diaphragm are: (1) electronically insulating to ensure mechanical isolation of the positive and negative electrodes; (2) having a certain pore size and porosity, ensuring low electrical resistance and high ionic conductivity , has good permeability to lithium ions; (3) because the solvent of the electrolyte is a highly polar organic compound, the separator must be resistant to electrolyte corrosion, and has sufficient chemical and electrochemical stability; (4) the electrolyte It has good wettability and sufficient liquid absorption and moisturizing ability; (5) has sufficient mechanical properties, including puncture strength, tensile strength, etc., but the thickness is as small as possible; (6) space stability and flatness are good; (7) The thermal stability and automatic shutdown protection performance and (8) the diaphragm heat shrinkage is small, which is especially important for lithium ion power batteries, because
- polyolefin-based porous membranes are commonly used in commercial lithium ion batteries, and can be classified into dry and wet methods due to different preparation processes. The difference between these two types is mainly due to the different mechanism of pore formation in the membrane.
- the outstanding problem of the two battery separators is that during the abnormal charging and discharging of the lithium ion battery separator, the diaphragm shrinks or ruptures due to the temperature rise, and the battery electrode is directly connected. The battery is short-circuited by the touch, and the battery explosion occurs under extreme conditions. In addition, it has problems such as poor liquid absorption capability and poor wettability.
- the object of the present invention is to provide a multilayer composite functional membrane having good heat resistance and a preparation method thereof.
- the multi-layer composite functional separator has simple preparation method, low cost and high heat resistance, and can meet the safety requirements of the lithium ion battery, especially the lithium ion power battery.
- the multi-layer composite functional separator of the present invention comprises an A layer, a B layer, a C layer and a D layer, wherein the A layer is a base layer, the B layer is a porous structural layer composed of an insulating inorganic compound or a high temperature resistant polymer; the C layer is a porous layer composed of high molecular polymer microspheres having temperature-excited expansion characteristics; the D layer is a porous layer composed of a thermoplastic resin; and the B layer, the C layer and the D layer are sequentially attached to one side or both sides of the A layer.
- the A layer is a porous film formed of a material selected from one or more of the following: polyethylene (PE), polypropylene (PP), polyester (PET), polyimide (PI), poly Terephthaloyl p-phenylenediamine (PPTA), polyisobutylene (PIB).
- PE polyethylene
- PP polypropylene
- PET polyester
- PI polyimide
- PPTA poly Terephthaloyl p-phenylenediamine
- PIB polyisobutylene
- the insulating inorganic compound may be selected from various inorganic compounds having insulating properties; preferably a mixture of one or more of alumina, zirconia, silica, zirconium silicate, barium sulfate; more preferably oxidized a mixture of aluminum or aluminum oxide and barium sulfate; more preferably, a preferred volume ratio of the mixture of alumina and barium sulfate is 1:1;
- the high temperature resistant polymer means a polymer having a melting temperature of more than 180 ° C;
- ester PET
- PI polyimide
- PSF polysulfone
- PPS polyphenylene sulfide
- PBI polybenzimidazole
- POB polyparaben
- the temperature-excited expansion property refers to a property of the polymer rapidly expanding at a certain temperature, and the present invention requires the polymer to have an expansion excitation initial temperature of less than 120 ° C and a volume expansion ratio of more than 100%;
- the microspheres have an average particle diameter of 2 to 10 ⁇ m, preferably an acrylic polymer, such as a heat-expandable microsphere formed by Sekisui Chemical Co., which contains a low-boiling hydrocarbon in a thermoplastic polymer packet.
- the D layer is located on the outer layer of the multilayer composite functional separator of the present invention, and the thermoplastic resin has a thermoplastic resin having a melting point of 80-110 ° C and a crystallinity of ⁇ 50%, preferably polyvinylidene fluoride (PVDF).
- PVDF polyvinylidene fluoride
- a porous layer composed of a mixture of one or more of polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP) and polyacrylic resin (PAA) organic glass (PMMA); more preferably polyvinylidene fluoride (PVDF).
- polymeric organics of the various layers described above are selected from organic polymeric materials within the range of degrees of polymerization commonly used in the art.
- Each of the above layers (B layer, C layer and D layer) is attached to the A layer by a method commonly used in the art, such as coating, thermal compounding or dipping.
- the thickness of the multi-layer composite functional separator of the present invention may be the thickness of a commonly used separator in the art, wherein the thickness of the A layer is related to the preparation method, and the thickness of the B layer, the C layer and the D layer is related to the adhesion method.
- the multilayer composite functional separator of the present invention has a total thickness of 12-50 um, wherein the thickness of the layer A is 6-30 um, the thickness of the layer B is 1-8 um, and the thickness of the layer C is 1-10 um.
- the thickness of the D layer is 1-6 um.
- Each of the above layers adopts a porous structure, and the porosity thereof is also closely related to the preparation method.
- the multilayer composite functional separator of the present invention has an average porosity of more than 40%; wherein the porosity of the layer A is 40-70%; the porosity of the layer B is 40-60%; and the porosity of the layer C is 30-40%; the D layer has a porosity of 30-35%.
- the present invention proposes a multilayer composite functional separator having the following structure and having good heat resistance.
- a multi-layer composite functional separator comprises an A layer, a B layer, a C layer and a D layer, wherein the A layer is a base layer, the B layer is a porous structural layer composed of an insulating inorganic compound or a high temperature resistant polymer; the C layer is composed of a temperature a porous layer composed of high molecular polymer microspheres which excites swelling characteristics; a D layer is a porous layer composed of a thermoplastic resin; and the B layer, the C layer and the D layer are sequentially attached to both sides of the A layer (DCBABCD).
- a multi-layer composite functional separator comprises an A layer, a B layer, a C layer and a D layer, wherein the A layer is a base layer, the B layer is a porous structural layer composed of an insulating inorganic compound or a high temperature resistant polymer; the C layer is composed of a porous layer composed of high molecular polymer microspheres excited by temperature; the D layer is a porous layer composed of a thermoplastic resin; the B layer is attached to one side of the A layer to form an AB composite layer, and then the C layer and the D layer are sequentially Attached to both sides of the AB composite layer (DCABCD).
- DCABCD AB composite layer
- a multi-layer composite functional separator comprises an A layer, a B layer, a C layer and a D layer, wherein the A layer is a base layer, the B layer is a porous structural layer composed of an insulating inorganic compound or a high temperature resistant polymer; the C layer is composed of a temperature a porous layer composed of high molecular polymer microspheres which excites swelling characteristics; a D layer is a porous layer composed of a thermoplastic resin; the B layer is attached to both sides of the A layer to form a BAB composite layer, and then the C layer is attached to the BAB composite layer On one side, a CBAB composite layer or a BABC composite layer is formed, and finally the D layer is attached to both sides of the CBAB composite layer or the BABC composite layer (DCBABD or DBABCD).
- DCBABD or DBABCD DCBABD or DBABCD
- a multi-layer composite functional separator comprises an A layer, a B layer, a C layer and a D layer, wherein the A layer is a base layer, the B layer is a porous structural layer composed of an insulating inorganic compound or a high temperature resistant polymer; the C layer is composed of a temperature a porous layer composed of high molecular polymer microspheres which excites swelling characteristics; a D layer is a porous layer composed of a thermoplastic resin; the B layer, the C layer and the D layer are sequentially attached to one side of the A layer (DCBA or CBAD or DABC or CABD).
- a multi-layer composite functional separator comprises an A layer, a B layer, a C layer and a D layer, wherein the A layer is a base layer, the B layer is a porous structural layer composed of an insulating inorganic compound or a high temperature resistant polymer; the C layer is composed of a temperature a porous layer composed of high molecular polymer microspheres which excites swelling characteristics; a D layer is a porous layer composed of a thermoplastic resin; the B layer is attached to both sides of the A layer to form a BAB composite layer, and then the C layer and the D layer are sequentially attached.
- the BAB composite layer CBABD or BABCD
- the thickness of the multi-layer composite functional separator of the present invention may be the thickness of a commonly used separator in the art, wherein the thickness of the A layer is related to the preparation method, and the thickness of the B layer, the C layer and the D layer is related to the adhesion method.
- the multilayer composite functional separator of the present invention has a total thickness of 12-50 um, wherein the thickness of the layer A is 6-30 um, the thickness of the layer B is 1-8 um, and the thickness of the layer C is 1-10 um.
- the thickness of the D layer is 1-6 um.
- Each of the above layers adopts a porous structure, and the porosity thereof is also closely related to the preparation method.
- the multilayer composite functional separator of the present invention has an average porosity of more than 40%; wherein the porosity of the layer A is 40-70%; the porosity of the layer B is 40-60%; and the porosity of the layer C is 30-40%; the D layer has a porosity of 30-35%.
- the present invention also provides a method for preparing the multilayer composite functional separator.
- the preparation method of the multilayer composite functional separator according to the present invention comprises the following steps:
- B layer slurry uniformly dispersing one or more insulating inorganic compounds or high temperature resistant polymers in an aqueous solution, adding an organic acid polymer solution, uniformly mixing and dispersing at a high speed;
- the thickener adjusts the viscosity of the solution to a viscosity of 100-500 cps, and the solid content is 30%-60%, that is, the slurry used for the B coating is obtained;
- Disposing the C layer slurry dispersing one or more polymer polymer microspheres in an aqueous solution, adding an organic acid polymer solution to uniformly mix and disperse at a high speed; adjusting the viscosity of the solution by adding a thickener, The viscosity of the coating is 100-500 cps, the solid content is 3%-15%, that is, the slurry used for the C coating is obtained;
- thermoplastic resin fine powders having a melting point of 80-110 ° C and a crystallinity of ⁇ 50% are dispersed in the aqueous solution, and the organic acid polymer solution is added to uniformly mix and disperse at high speed.
- the viscosity of the solution is adjusted by adding a water-soluble polymer organic acid binder and a thickener to have a viscosity of 200-800 cps and a solid content of 15%-40%, that is, a slurry for obtaining a D coating;
- the A-layer separator can be directly purchased from a commercial base film, and its porosity is controlled to be 40%-70%, and the surface does not require special treatment.
- step 2) the dispersion can be carried out by a high speed dispersing device or a high speed grinding device;
- the organic acid polymer solution is one or two groups having a carboxylic acid group and a sulfonic acid group, and the solid content range of the organic acid polymer solution is 20-50wt%;
- the thickener is selected from the group consisting of cellulose or polyacrylic polymer; or a mixture of two;
- the water-soluble polymer organic acid binder may be various water-soluble polymer organic acid binders commonly used in the art, and particularly selected from water-soluble polymer organic acids having a viscosity average molecular weight of more than 20,000. Agent.
- the existing lithium ion battery separator adopts a PP/PE/PP three-layer composite separator produced by an extrusion drawing method, and the closed pore function of the separator is realized by a low melting temperature of PE, and the temperature of the PE cannot be adjusted.
- thermal expansion is employed. As the temperature of the polymer microspheres rises, the volume expansion can automatically adjust the current density of the battery and reduce the current distribution at a position where the battery temperature is high. When the temperature is out of control, the expanded microsphere completely closes the pores of the diaphragm, and the expansion of the diaphragm will Increasing the distance between the positive and negative electrodes can more effectively ensure the safety of the battery.
- the multilayer composite functional separator of the present invention is suitable for a lithium ion battery, particularly a power type lithium ion battery, and has excellent heat resistance.
- the heat shrinkage rate is less than 1% after heating at a high temperature of 200 ° C for 1 h; in addition, the safety of the battery is improved due to the introduction of the organic polymer microspheres.
- Example 1 is a distribution diagram of functional layers of a multilayer composite functional separator for a lithium ion battery of Example 1;
- Example 2 is a distribution diagram of functional layers of the multilayer composite functional separator for a lithium ion battery of Example 2;
- Example 3 is a distribution diagram of functional layers of a multilayer composite functional separator for a lithium ion battery of Example 3;
- Fig. 6 is a view showing a preferred functional layer distribution pattern of the multilayer composite functional separator for a lithium ion battery of the present invention.
- the peel strength of the coated separator was measured by a microcomputer-controlled electronic universal material testing machine, and the bonding property was measured according to the strength.
- a cutting machine to cut a rectangular diaphragm diaphragm with a size of 1cm*15cm, stack the multilayer diaphragms together, place an aluminum foil current collector in the middle, and place the stacked diaphragms in the middle of two plexiglasses, and place them It was placed in an oven at 130 ° C for 30 min and pressed with a 10 N weight.
- the micro-machine controlled electronic universal material testing machine was used, and the peeling test mode was selected to test the bonding performance of the coated separator.
- DMC lithium nickel cobalt manganese oxide
- graphite used as the negative electrode active material
- electrolyte salt in the electrolyte is 1 mol/L LiPF 6
- test method Charge and discharge test Overcharge acupuncture 150 ° C hot box Test Conditions 1C A charging 3C A charging 2-5mm in diameter Keep warm for 30min
- the multilayer composite functional separator of the present invention is prepared according to the following steps:
- the porous film formed by using polyethylene terephthalate (PET) material is A layer, the porosity is 60%, and the thickness is 20um;
- Disposing the C layer slurry dispersing the polymer polymer microspheres (acrylic polymer microspheres, hydrophobic chemical) in an aqueous solution, adding an organic acid polymer solution, uniformly mixing and dispersing at a high speed;
- the thickener adjusts the viscosity of the solution to a viscosity of 100 cps, and the solid content is 3%, that is, the slurry used for the C coating is obtained;
- D layer slurry Disposing the D layer slurry: dispersing polyvinylidene fluoride (PVDF) in an aqueous solution, adding an organic acid polymer solution to uniformly mix and disperse at a high speed; adjusting the viscosity of the solution by adding an adhesive and a thickener, The viscosity of the solution is 300 centimeters, and the solid content is 25%, that is, the slurry used for the D coating is obtained;
- PVDF polyvinylidene fluoride
- the B layer slurry, the C layer slurry and the D layer slurry are sequentially attached to the A layer, and the specific distribution mode is DCBABCD; the B layer drying temperature is 70 ° C, the C layer The drying temperature is 55 ° C, and the D layer drying temperature is 70 ° C.
- the composite multilayer functional separator has a total thickness of 50 um, the A layer has a thickness of 28 um, the B layer has a thickness of 4 + 4 um, the C layer has a thickness of 3 + 3 um, and the D layer has a thickness of 4 + 4 um.
- the multilayer composite functional separator of the present invention is prepared according to the following steps:
- the porous film formed by using polyparaphenylene terephthalamide (PPTA) material is A layer;
- the B layer slurry, the C layer slurry and the D layer slurry are sequentially attached to the A layer, and the specific distribution mode is DCABCD; the B layer drying temperature is 75 ° C, the C layer The drying temperature is 60 ° C, and the D layer drying temperature is 70 ° C.
- the composite multilayer functional separator has a total thickness of 40 um, the A layer has a thickness of 22 um, the B layer has a thickness of 5 um, the C layer has a thickness of 3.5 + 3.5 um, and the D layer has a thickness of 3 + 3 um.
- the multilayer composite functional separator of the present invention is prepared according to the following steps:
- the polyvinylidene fluoride in the first embodiment is changed to polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP), and the slurry is disposed in the same manner as in step 4) of the first embodiment;
- PVDF-HFP polyvinylidene fluoride-hexafluoropropylene
- the B layer slurry, the C layer slurry and the D layer slurry are sequentially attached to the A layer, and the specific distribution mode is CABD; the B layer drying temperature is 65 ° C, the C layer The drying temperature is 55 ° C, and the D layer drying temperature is 60 ° C.
- the composite multilayer functional separator has a total thickness of 27 ⁇ m, the A layer has a thickness of 20 ⁇ m, the B layer has a thickness of 2.5 ⁇ m, the C layer has a thickness of 2 ⁇ m, and the D layer has a thickness of 2.5 ⁇ m.
- the multilayer composite functional separator of the present invention is prepared according to the following steps:
- PET polyethylene terephthalate
- PP polypropylene
- the alumina powder is changed to a zirconia powder having an average particle diameter D50 of 0.73 um, uniformly dispersed in purified water, and an organic acid polymer solution is added to uniformly mix and disperse at a high speed; the viscosity of the solution is adjusted by adding a thickener. To have a viscosity of 500 cps;
- step 3) the same as step 3) in the embodiment 1;
- Example 1 The polyvinylidene fluoride in Example 1 was changed to polyacrylic resin (PAA), and the slurry was disposed in the same manner as in step 4) of Example 1;
- PAA polyacrylic resin
- the B layer slurry, the C layer slurry and the D layer slurry are sequentially attached to the A layer, and the specific distribution mode is DCAB; the B layer drying temperature is 70 ° C, the C layer The drying temperature is 55 ° C, and the D layer drying temperature is 60 ° C.
- the composite multilayer functional separator has a total thickness of 12 ⁇ m, the A layer has a thickness of 7 ⁇ m, the B layer has a thickness of 3 ⁇ m, the C layer has a thickness of 1 ⁇ m, and the D layer has a thickness of 1 ⁇ m.
- the multilayer composite functional separator of the present invention is prepared according to the following steps:
- PET polyethylene terephthalate
- PIB polyisobutylene
- step 3) the same as step 3) in the embodiment 1;
- the B layer slurry, the C layer slurry and the D layer slurry are sequentially attached to the A layer, and the specific distribution mode is BABCD; the B layer drying temperature is 50 ° C, the C layer The drying temperature is 55 ° C, and the D layer drying temperature is 80 ° C.
- the composite multilayer functional separator has a total thickness of 31 ⁇ m, the A layer has a thickness of 20 ⁇ m, the B layer has a thickness of 3+3 ⁇ m, the C layer has a thickness of 2 ⁇ m, and the D layer has a thickness of 3 ⁇ m.
- the multilayer composite functional separator of the present invention is prepared according to the following steps:
- the porous film formed by using a polyimide (PI) material is the A layer;
- Alumina powder having a volume ratio of 1:1 (average particle diameter D50 of 0.5 um) and barium sulfate powder (average particle diameter D50 of 0.38 um) are uniformly dispersed in purified water, and an organic acid polymer solution is added to make The mixture is uniformly mixed and dispersed at a high speed; the viscosity of the solution is adjusted by adding a thickener to have a viscosity of 400 cps;
- the B layer slurry, the C layer slurry and the D layer slurry are sequentially attached to the A layer, and the specific distribution mode is DCBABD; the B layer drying temperature is 75 ° C, the C layer The drying temperature is 60 ° C, and the D layer drying temperature is 70 ° C.
- the total thickness of the composite multilayer functional separator is 29 um, the thickness of the A layer is 17 um, the thickness of the B layer is 2.5 + 2.5 um, the thickness of the C layer is 3 um, and the thickness of the D layer is 2+ 2 um.
- the multilayer composite functional separator of the present invention is prepared according to the following steps:
- the porous film formed by using polyethylene terephthalate (PET) material is A layer, and its pores The gap ratio is 65% and the thickness is 20um;
- the B layer slurry and the C layer slurry are sequentially attached to the A layer; the B layer drying temperature is 75 ° C, and the C layer drying temperature is 60 ° C.
- the composite multilayer functional separator has a total thickness of 26.5 um, the A layer has a thickness of 20 um, the B layer has a thickness of 4.5 um, and the C layer has a thickness of 2 um.
- the multilayer composite functional separator of the present invention is prepared according to the following steps:
- the porous film formed by using polyparaphenylene terephthalamide (PPTA) material is A layer, the porosity is 65%, and the thickness is 15um;
- the B layer slurry and the D layer slurry are sequentially attached to the A layer; the B layer drying temperature is 75 ° C, and the D layer drying temperature is 60 ° C.
- the composite multilayer functional separator has a total thickness of 25 ⁇ m, the A layer has a thickness of 15 ⁇ m, the B layer has a thickness of 5.5 ⁇ m, and the D layer has a thickness of 4.5 ⁇ m.
- the multilayer composite functional separator of the present invention is prepared according to the following steps:
- the porous film formed by using polyethylene terephthalate (PET) material is A layer, the porosity is 65%, and the thickness is 17um;
- the C layer slurry and the D layer slurry are sequentially attached to the A layer; the B layer drying temperature is 75 ° C, and the D layer drying temperature is 60 ° C.
- the composite multilayer functional separator has a total thickness of 25 ⁇ m, the A layer has a thickness of 17 ⁇ m, the B layer has a thickness of 3 ⁇ m, and the D layer has a thickness of 5 ⁇ m.
- the composite coating functional separator obtained in Examples 1-3 and Comparative Examples 1-3 and the polypropylene microporous membrane not coated with the composite coating were placed at a temperature of 120 ° C, 140 ° C, 160 ° C, 180 ° C, 200. Heated in an oven at °C for 1 h to determine the thermal stability of the separator at various temperatures, as shown in Table 1.
- the composite coating functional separators prepared in Examples 1-3 and Comparative Examples 1-3 exhibited lower heat shrinkage rates at ordinary temperatures than ordinary PP films.
- the thermal stability of the composite coating membrane is enhanced due to the strong heat resistance of the B layer slurry in the composite coating; when the temperature reaches 180 ° C or higher, the heat of the composite coating membrane is increased.
- the shrinkage is still less than 1.0%, and the commercially available PP film has completely melted.
- Example 1 Example 2
- Example 3 example 1
- Example 2 Example 3
- Example 4 Peel strength (N) 1.5 1.3
- the composite multilayer functional separator prepared in Examples 1-3 and Comparative Examples 1, 3 can cut off the charge and discharge path of the battery at 130 ° C, and functions as a heat seal.
- the composite multilayer functional separator prepared in Examples 1-3 and Comparative Examples 1, 3 can cut off the charge and discharge path of the battery at 130 ° C, and functions as a heat seal.
- the composite coating functional separator obtained in Examples 1-3 and Comparative Examples 1-3 and the uncoated composite coating were obtained.
- the layer of polypropylene microporous membrane was prepared into a lithium ion battery, which was overcharged, needled and placed in an oven at 150 ° C for electrochemical experiments to observe whether the experimental phenomenon occurred burning or exploding to test it separately. Safety performance, the results are shown in Table 4.
- Diaphragm type Overcharge acupuncture 150 ° C hot box Example 1 No burning, no explosion No burning, no explosion No burning, no explosion Example 2 No burning, no explosion No burning, no explosion No burning, no explosion Example 3 No burning, no explosion No burning, no explosion No burning, no explosion Comparative example 1 Burning does not explode Burning does not explode Burning does not explode Comparative example 2 Burning does not explode Burning does not explode Burning does not explode Comparative example 3 Burning does not explode Burning does not explode Burning does not explode Comparative example 4 Burning explosion Burning explosion Burning explosion Burning explosion Burning explosion Burning explosion Burning explosion
- the multi-layer composite functional separator of the present invention can exert the superiority of the multi-layer composite functional membrane against high heat by coating different coating layers, and effectively improve the safety and reliability of the energy storage device.
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Abstract
Description
测试方式 | 充放电测试 | 过充 | 针刺 | 150℃热箱 |
测试条件 | 1C A充电 | 3C A充电 | 直径2-5mm | 保温30min |
实施 | 实施 | 实施 | 对比 | 对比 | 对比 | 对比 |
例1 | 例2 | 例3 | 例1 | 例2 | 例3 | 例4 | |
剥离强度(N) | 1.5 | 1.3 | 1.0 | 0.3 | 0.9 | 0.7 | / |
隔膜种类 | 过充 | 针刺 | 150℃热箱 |
实施例1 | 不燃烧不爆炸 | 不燃烧不爆炸 | 不燃烧不爆炸 |
实施例2 | 不燃烧不爆炸 | 不燃烧不爆炸 | 不燃烧不爆炸 |
实施例3 | 不燃烧不爆炸 | 不燃烧不爆炸 | 不燃烧不爆炸 |
对比例1 | 燃烧不爆炸 | 燃烧不爆炸 | 燃烧不爆炸 |
对比例2 | 燃烧不爆炸 | 燃烧不爆炸 | 燃烧不爆炸 |
对比例3 | 燃烧不爆炸 | 燃烧不爆炸 | 燃烧不爆炸 |
对比例4 | 燃烧爆炸 | 燃烧爆炸 | 燃烧爆炸 |
Claims (14)
- 一种锂离子电池用多层复合功能隔膜,其特征在于,所述的多层复合功能隔膜包括A层,B层,C层及D层,其中A层为基层,B层是由绝缘无机化合物或耐高温聚合物组成的多孔结构层;C层是由具有温度激发膨胀特性的高分子聚合物微球组成的多孔层;D层是热塑性树脂组成的多孔层;所述B层,C层和D层依次附着在A层的一侧或者两侧。
- 如权利要求1所述的多层复合功能隔膜,其特征在于,所述A层是由选自以下一种或多种的材料形成的多孔膜:聚乙烯,聚丙烯,聚酯,聚酰亚胺,聚对苯二甲酰对苯二胺,聚异丁烯。
- 如权利要求1所述的多层复合功能隔膜,其特征在于,所述B层中,所述绝缘无机化合物为氧化铝,氧化锆,二氧化硅,硅酸锆,硫酸钡中的一种或多种的混合物。
- 如权利要求1或3所述的多层复合功能隔膜,其特征在于,所述绝缘无机化合物为氧化铝或氧化铝和硫酸钡的混合物。
- 如权利要求4所述的多层复合功能隔膜,其特征在于,所述绝缘无机化合物为体积比例为1:1的氧化铝和硫酸钡的混合物。
- 如权利要求1所述的多层复合功能隔膜,其特征在于,所述B层中,所述耐高温聚合物是指熔融温度大于180℃的聚合物。
- 如权利要求1或5所述的多层复合功能隔膜,其特征在于,所述耐高温聚合物为聚酯,聚酰亚胺,聚砜,聚苯硫醚,聚苯并咪唑,聚对羟基苯甲酸酯中的一种或多种的混合物。
- 如权利要求1所述的多层复合功能隔膜,其特征在于,所述C层中,所述聚合物的膨胀激发初始温度小于120℃,体积膨胀率大于100%;所述聚合物的微球的平均粒径为2-5um。
- 如权利要求1所述的多层复合功能隔膜,其特征在于,所述D层中,所述的热塑性树脂选择熔点在80-110℃,结晶度<50%的热 塑性树脂。
- 如权利要求1或8所述的多层复合功能隔膜,其特征在于,所述热塑性树脂为聚偏氟乙烯,聚偏氟乙烯-六氟丙烯,聚丙烯酸树脂,有机玻璃的一种或多种的混合物组成的多孔层;更优选聚偏氟乙烯。
- 如权利要求1所述的多层复合功能隔膜,其特征在于,所述多层复合功能隔膜的总厚度为12-50um,其中A层的厚度为6-30um,B层的厚度为1-8um,C层的厚度为1-10um,D层的厚度为1-6um。
- 如权利要求1所述的多层复合功能隔膜,其特征在于,所述多层复合功能隔膜的平均孔隙率大于40%;其中A层的孔隙率为40-70%;B层的孔隙率40-60%;C层的孔隙率为30-40%;D层的孔隙率为30-35%。
- 如权利要求1所述的多层复合功能隔膜,其特征在于,所述多层复合功能隔膜具有下述结构中的一种:所述多层复合功能隔膜包括A层,B层,C层及D层,其中A层为基层,B层是由绝缘无机化合物或耐高温聚合物组成的多孔结构层;C层是由具有温度激发膨胀特性的高分子聚合物微球组成的多孔层;D层是热塑性树脂组成的多孔层;所述B层,C层和D层依次附着在A层的两侧;所述多层复合功能隔膜包括A层,B层,C层及D层,其中A层为基层,B层是由绝缘无机化合物或耐高温聚合物组成的多孔结构层;C层是由具有温度激发膨胀特性的高分子聚合物微球组成的多孔层;D层是热塑性树脂组成的多孔层;所述B层附着在A层的一侧,形成AB复合层,然后C层和D层依次附着在AB复合层的两侧;所述多层复合功能隔膜包括A层,B层,C层及D层,其中A层为基层,B层是由绝缘无机化合物或耐高温聚合物组成的多孔结构层;C层是由具有温度激发膨胀特性的高分子聚合物微球组成的多孔层;D层是热塑性树脂组成的多孔层;所述B层附着在A 层的两侧,形成BAB复合层,然后C层附着在BAB复合层的一侧,形成CBAB复合层或BABC复合层,最后D层附着在CBAB复合层或BABC复合层的两侧;所述多层复合功能隔膜包括A层,B层,C层及D层,其中A层为基层,B层是由绝缘无机化合物或耐高温聚合物组成的多孔结构层;C层是由具有温度激发膨胀特性的高分子聚合物微球组成的多孔层;D层是热塑性树脂组成的多孔层;所述B层,C层和D层依次附着在A层的一侧;所述层复合功能隔膜包括A层,B层,C层及D层,其中A层为基层,B层是由绝缘无机化合物或耐高温聚合物组成的多孔结构层;C层是由具有温度激发膨胀特性的高分子聚合物微球组成的多孔层;D层是热塑性树脂组成的多孔层;所述B层附着在A层的两侧,形成BAB复合层,然后C层和D层依次附着在BAB复合层的一侧。
- 如权利要求1-13任意一项所述的多层复合功能隔膜的制备方法,包括以下步骤:1)取A层隔膜;2)配置B层浆料:将一种或多种具有绝缘性的无机化合物或耐高温聚合物均匀分散在水溶液中,加入有机酸类高分子溶液,使其混合均匀并高速分散;通过添加增稠剂调节溶液粘度,使其粘度为100-500厘波,固含量为30%-60%,即得到B涂层所用的浆料;3)配置C层浆料:将一种或多种高分子聚合物微球分散在水溶液中,加入有机酸类高分子溶液,使其混合均匀并高速分散;通过添加增稠剂调节溶液粘度,使其粘度为100-500厘波,固含量为3%-15%,即得到C涂层所用的浆料;4)配置D层浆料:将一种或多种熔点在80-110℃,结晶度<50%的热塑性树脂微粉分散在水溶液中,加入有机酸类高分子溶液,使其混合均匀并高速分散;通过添加水溶性高分子有机酸类粘结剂和增稠剂调节溶液粘度,使其粘度是200-800厘波,固含量为 15%-40%,即得到D涂层所用的浆料;5)采用涂覆,浸渍,印刷或热复合工艺中的一种或多种,依次将B层浆料,C层浆料及D层浆料附着到A层上;每层附着后需要进行烘烤,烘干温度范围为40℃-80℃。
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US16/349,947 US11411281B2 (en) | 2016-11-14 | 2016-11-14 | Multi-layered composite functional separator for lithium-ion battery |
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US11411281B2 (en) | 2022-08-09 |
US20190334149A1 (en) | 2019-10-31 |
KR102215959B1 (ko) | 2021-02-15 |
KR20190074321A (ko) | 2019-06-27 |
JP2019536253A (ja) | 2019-12-12 |
CN109964338A (zh) | 2019-07-02 |
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