WO2018059138A1 - 肠衣破损检测装置 - Google Patents

肠衣破损检测装置 Download PDF

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Publication number
WO2018059138A1
WO2018059138A1 PCT/CN2017/097284 CN2017097284W WO2018059138A1 WO 2018059138 A1 WO2018059138 A1 WO 2018059138A1 CN 2017097284 W CN2017097284 W CN 2017097284W WO 2018059138 A1 WO2018059138 A1 WO 2018059138A1
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Prior art keywords
casing
detecting
pressing member
switch
swing arm
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PCT/CN2017/097284
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English (en)
French (fr)
Inventor
莫少难
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深圳市奥途迪赛自动化设备有限公司
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Publication of WO2018059138A1 publication Critical patent/WO2018059138A1/zh

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N19/00Investigating materials by mechanical methods
    • G01N19/08Detecting presence of flaws or irregularities

Definitions

  • the utility model relates to a casing damage detecting device of an automatic casing shrinking machine.
  • the sleeve production of the existing automatic casing shrinking machine is continuously performed. After a few kilometers of raw material casings are unwound from the tray and passed through a set of actively rotating feed rollers, the inside of the casing is inflated into a tubular shape, and the casing is folded into the casing. If there are holes or diameter changes and other factors, the sleeve shrinking head can not eat into the material, because the device lacks the device that detects the casing shrinkage is interrupted, the various mechanisms of the equipment continue to run, and the pressure roller continues to feed.
  • the casing will be piled up between the shrinking head and the pressing wheel, causing the raw materials to be wasted; sometimes the casing is stacked too tightly before the sleeve shrinking head and tightened on the sleeve, and it is troublesome to manually peel off the tightly packed casings. , affecting work efficiency; sometimes the accumulated material is stuck in the working equipment parts and will cause damage to the equipment parts. It is often necessary for the operating staff to always pay attention to the operation of the equipment.
  • the technical problem to be solved by the utility model is to realize real-time detection of the casing in operation, so that the damaged casing is found in time, and the damaged casing is prevented from entering the subsequent casing.
  • the utility model solves this technical problem by a casing damage detecting device.
  • the casing damage detecting device is configured to detect whether there is damage to the casing that is inflated in the automatic casing shrinking machine, wherein the casing damage detecting device comprises: a bracket, the bracket is fixed on a base; and the pressing member The pressing member is mounted on the bracket and is designed to be pressed against the inflated casing by its own weight and does not jump on the casing, wherein the portion of the pressing member that is in contact with the casing It is designed to be free to roll; a detection switch is provided for detecting the position of the pressing member, and when the displacement of the pressing member exceeds a certain threshold, it is determined that the inflated casing is damaged.
  • the casing damage detecting device is disposed between the feed pressure roller and the shrink head. Because the casing is inflated and has a straight cylindrical shape and has a certain radial bearing capacity, in the automatic production, the pressing member falls on the casing tube formed by the inflated casing by its own weight. If the casing loses its internal inflation due to breakage, it cannot maintain the support. At this time, the detecting switch detects the action of the pressing member, thereby notifying the control system of the device after determining the damage, and automatically stopping the device and issuing an alarm signal to notify the operator to handle.
  • the pressing member is composed of a swing arm fixed to an upper portion of the bracket pivotally about a pivot axis, and a detecting lever fixedly coupled to the swing arm at one end of the pivot axis,
  • the detecting rod includes a core rod fixed to the swing arm and a rod sleeve sleeved on the core rod, the rod sleeve being pressed against the inflated casing in a freely rolling manner.
  • the casing damage detecting device further has a pressing member standby position holding member designed to hold the pressing member in a raised state with respect to the inflatable casing.
  • the pressing member standby position holding member comprises a pulling cord and a driving device, the pulling rope is connected to the driving device at one end, and the pressing member is connected to the other end, wherein the driving device is tightened when working.
  • the drawstring causes the presser to leave the casing, and when not in operation, the drawstring is relaxed to press the press against the casing under its own weight.
  • the detecting switch is a proximity switch or a micro switch, and the proximity switch is turned on when the distance between the detecting target of the detecting switch and the detecting switch is within a certain distance, and the micro switch is in the The detection target of the detection switch is turned on when it is in contact with the detection switch.
  • the detecting switch is designed to indirectly detect the position of the pressing member by detecting the position of one end of the detecting arm of the swing arm or the position at which one end of the detecting lever is not disposed.
  • the abutment has a counterweight and/or an elastic means for counteracting a portion of the weight of the detection rod.
  • the weight is disposed at an end of the swing arm where the detecting lever is not disposed.
  • the pressing member is pressed against the running inflatable casing by a force of between 10 and 50 grams.
  • the basic idea of the casing damage detecting device of the utility model is to utilize the balance between the self-weight of the pressing member and the supporting force of the inflatable casing tube. Once the force balance relationship is lost, the casing can be easily determined to be damaged.
  • the casing damage detecting device has a simple structure, reduces production waste when the casing is condensed, improves work efficiency, and reduces labor intensity. Avoid damage to equipment components.
  • Figure 1 is a perspective view of the casing damage detecting device of the present invention, showing the casing damage device when the pressing member is dropped;
  • Fig. 2 is a perspective view of the casing damage detecting device of the present invention, showing the casing damage device when the pressing member is lifted.
  • the casing damage detecting device of the present invention comprises a bracket 1, a pressing member 3 and a detecting switch.
  • the bracket 1 is fixed to a base (not shown), and the pressing member 3 is mounted on the bracket 1 and is designed to be pressed against the inflated casing by its own weight and does not jump on the casing, wherein the pressing
  • the abutment member 3 includes a swing arm 8 fixed to an upper portion of the bracket 1 pivotally about a pivot axis, and a detecting lever 9 fixedly coupled to the swing arm 8 at one end of the pivot axis,
  • the detecting lever 9 includes a core rod 10 fixed to the swing arm 8 and a rod sleeve 11 fitted over the core rod 10, the rod sleeve 11 being pressed against the inflated casing in a freely rollable manner.
  • the detecting switch 5 is provided for detecting the position of the pressing member 3, and when the displacement of the pressing member 3 exceeds a certain threshold value, it is determined that the inflated casing is damaged.
  • the casing damage detecting device further has a pressing member standby position holding member including the pull cord 6 and the driving device 7.
  • the abutment standby position holding member is adapted to hold the pressing member 3 in a raised state relative to the inflatable casing.
  • one end of the drawstring 6 is connected to the driving device 7, and the other end is connected to the pressing member 3.
  • Fig. 1 shows the casing damage detecting device when the pressing member is dropped
  • Fig. 2 shows the casing breaking detecting device when the pressing member 3 is lifted.
  • the driving device 7 does not operate in Fig. 1, corresponding to the working device through which the inflatable casing passes, while the driving device 7 in Fig. 2 operates to lift the detecting rod 9 so that the casing can be easily arranged.
  • the detecting switch 5 may be a proximity switch or a micro switch, and the proximity switch is turned on when the distance between the detecting target of the detecting switch 5 and the detecting switch 5 is within a certain distance.
  • the movable switch is turned on when the detection target of the detecting switch 5 is in contact with the detecting switch 5.
  • the detecting switch 5 can indirectly detect the position of the pressing member by detecting the position of one end of the swing arm 8 where the detecting lever 9 is disposed or the position at which one end of the detecting lever 9 is not disposed.
  • the pressing member 3 has a weight 12 for canceling a part of the weight of the detecting lever 9.
  • elastic means to achieve such a function.
  • the purpose of this offset is to make the force exerted by the pressing member 3 (in this embodiment, specifically the detecting rod 9) on the inflatable casing to be balanced with the supporting force generated by the inflatable casing within a certain tolerance range, neither As for the excessive weight falling into the casing tube to affect its operation, it is not too light and will be beaten with the feeding of the casing tube.
  • the pressing member 3 is pressed against the running inflatable casing by a force of between 10 and 50 grams.
  • the detecting rod 9 includes a core rod 10 fixed on the swing arm 8 and a rod sleeve 11 sleeved on the core rod 10, so that the rod 9 can be freely rotated.
  • the material of the detecting rod 9 is preferably Teflon, and has a food grade. The composition and excellent smoothness allow the casing to pass the test rod smoothly at high speeds.
  • Fig. 2 is a perspective view of the casing damage device of the present invention, showing the casing damage device when the pressing member 3 is lifted up.
  • the lifting of the pressing member 3 facilitates the operator to manually guide the casing (not shown) to pass under the detecting rod 9; when the sleeve is brought into the state of automatic operation, the driving device 7 relaxes the drawstring 6, and finally the swing arm 8 is additionally
  • the detection rod 9 at one end falls on the inflated casing tube; when the sleeving is interrupted
  • the casing cannot maintain the support rod 9 by losing the internal inflation.
  • the detecting rod 9 continues to fall, and the other end of the rotating arm is brought close to the detecting switch 5.
  • the device PLC is notified, and the device automatically stops and issues an alarm signal.
  • the second embodiment of the present invention is the same as the first embodiment and will not be described again. They differ in that, in the second embodiment, the pressing member 3 is composed of a U-shaped slide fixed to the bracket 1 and two weights connected by a strop provided in the U-shaped slide. In composition, the pressing member 3 is pressed against the inflated casing in operation with a heavier weight. Although different from the first embodiment, the lever structure of the swing arm 8 in the first embodiment is replaced by two weights of the strop connection in the U-shaped slide, the pressing member 3 is also pressed against the inflation with an appropriate force. On the casing, it is in balance with the support provided by the latter.
  • the detection switch 5 is designed to detect a displacement of one of the counterweights, thereby determining whether the displacement of the abutment 3 exceeds the threshold.
  • the second embodiment of the present invention is the same as the first embodiment and will not be described again. They differ in that, in the second embodiment, the pressing member 3 is composed of a weight member that is suspended from the bracket 1 by a spring, and the pressing member 3 is pressed against the weight member. In the inflatable casing. In the present embodiment, the detecting switch 5 is designed to detect the displacement of the weight member, thereby judging whether the displacement of the pressing member 3 exceeds the threshold.
  • the third embodiment of the present invention is the same as the first and second embodiments, and will not be described again. They differ in that, in the third embodiment, there is no pressing member standby position holding member.
  • the swinging arm 8 or the pressing member 3 of the other embodiment is manually lifted by the operator before the ferrule is started, and the swinging arm 8 or the pressing member 3 of the other embodiment is manually lowered at the beginning of the automatic shirring.

Abstract

一种肠衣破损检测装置,用于检测在自动肠衣套缩机中充气地运行的肠衣是否存在破损,包括:支架(1),固定在一个基座上;压靠件(3),安装在支架(1)上,并被设计为借助自重压靠在充气地运行的肠衣且不在肠衣上发生跳动,其中,压靠件(3)与肠衣接触的部分被设计为能够自由滚动;检测开关(5),被设置用于检测压靠件(3)的位置,当压靠件(3)的位移超过一定阈值时则判定充气的肠衣存在破损。

Description

肠衣破损检测装置 技术领域
本实用新型涉及一种自动肠衣套缩机的肠衣破损检测装置。
背景技术
现有的自动肠衣套缩机的套缩生产是连续进行的。在整盘几千米一卷的原料肠衣从料盘解卷绕后经过一组主动旋转的进料压轮后,肠衣的内部被充气膨胀为管状,进入套缩头装置被折叠,当因肠衣有破孔或直径尺寸变化及其它因素导致套缩头无法吃进物料时,因为设备缺少检测到肠衣的套缩被中断的装置,设备的各机构均在继续运行,压轮还在继续喂料,肠衣会被大量堆积在套缩头和压轮之间,造成原料被浪费;有时肠衣在套缩头前堆积过紧多紧勒在套缩杆上,人工剥离这些被紧箍的肠衣很麻烦,影响工作效率;有时堆积的物料卡住在工作的设备部件从而会造成设备部件的损坏。往往需要操作员工时刻注意设备的运作。
发明内容
因此,本实用新型所要解决的技术问题是实现对运行中的肠衣的实时检测,从而及时发现破损的肠衣,避免破损肠衣进入后续的套缩头中。
本实用新型通过一种肠衣破损检测装置解决了这一技术问题。该肠衣破损检测装置用于检测在自动肠衣套缩机中充气地运行的肠衣是否存在破损,其特征在于,该肠衣破损检测装置包括:支架,所述支架固定在一个基座上;压靠件,所述压靠件安装在所述支架上,并被设计为借助自重压靠在充气地运行的肠衣且不在所述肠衣上发生跳动,其中,所述压靠件与所述肠衣接触的部分被设计为能够自由滚动;检测开关,所述检测开关被设置用于检测所述压靠件的位置,当所述压靠件的位移超过一定阈值时则判定所述充气的肠衣存在破损。
该肠衣破损检测装置布置于进料压轮和套缩头之间。因为肠衣被充气后为直筒状,具有一定的径向承受力,在自动生产时,压靠件靠自重落在充气的肠衣形成的肠衣管上。如果肠衣因破损而失去内部的充气,就无法保持支撑住压靠件。这时,检测开关就会检测到压靠件的动作,从而在判定破损后通知设备的控制系统而实现设备自动停机并发出报警信号通知操作人员处理。
优选的是,所述压靠件由以可绕枢转轴线枢转的方式固定在所述支架上部的摆臂和在所述枢转轴线的一端与所述摆臂固定相连的检测杆组成,所述检测杆包括固定在所述摆臂上的芯杆和套在所述芯杆上的杆套,所述杆套以能够自由滚动的方式压靠在充气的肠衣上。
优选的是,所述肠衣破损检测装置还具有压靠件待机位置保持部件,所述压靠件待机位置保持部件被设计为适于将所述压靠件相对于充气肠衣保持在抬起状态。
优选的是,所述压靠件待机位置保持部件包括拉绳与驱动装置,所述拉绳一端与所述驱动装置,另一端与压靠件相连,其中,所述驱动装置工作时绷紧所述拉绳而使所述压靠件离开所述肠衣,而不工作时则松弛所述拉绳而使所述压靠件在自重作用下压靠在所述肠衣上。
优选的是,所述检测开关为接近开关或微动开关,接近开关在所述检测开关的检测目标与所述检测开关之间的距离靠近到一定距离以内时接通,微动开关则在所述检测开关的检测目标与所述检测开关之间相接触时接通。
优选的是,所述检测开关被设计为适于通过检测所述摆臂的布置检测杆的一端的位置或未布置检测杆的一端的位置来间接检测所述压靠件的位置。
优选的是,所述压靠件具有用于抵消检测杆的部分重量的配重和/或弹力装置。
优选的是,所述配重布置于所述摆臂的未布置所述检测杆的一端。
优选的是,所述压靠件压靠在运行中的充气肠衣上的力在10-50克之间。
本实用新型的肠衣破损检测装置的基本思想在于利用压靠件的自重与充气肠衣管支撑力的平衡关系,一旦失去了这种力平衡关系,即可容易地判定该段肠衣出现了破损。这种肠衣破损检测装置结构简单,降低肠衣套缩时的生产浪费,提高工作效率,降低人员劳动强度。避免设备部件的损坏。
附图说明
图1是本实用新型的肠衣破损检测装置的立体图,示出了其压靠件落下时的肠衣破损装置;
图2是本实用新型的肠衣破损检测装置的立体图,示出了其压靠件抬起时的肠衣破损装置。
具体实施方式
如图1所示,本实用新型的肠衣破损检测装置包括支架1、压靠件3以及检测开关。支架1固定在一个未示出的基座上,而压靠件3则安装在支架1上并被设计为借助自重压靠在充气地运行的肠衣且不在所述肠衣上发生跳动,其中,压靠件3包括以可绕枢转轴线枢转的方式固定在所述支架1上部的摆臂8和在所述枢转轴线的一端与所述摆臂8固定相连的检测杆9组成,所述检测杆9包括固定在所述摆臂8上的芯杆10和套在所述芯杆10上的杆套11,所述杆套11以能够自由滚动的方式压靠在充气的肠衣上。检测开关5被设置用于检测所述压靠件3的位置,当所述压靠件3的位移超过一定阈值时则判定所述充气的肠衣存在破损。
该肠衣破损检测装置还具有包括拉绳6与驱动装置7的压靠件待机位置保持部件。该压靠件待机位置保持部件适于将所述压靠件3相对于充气肠衣保持在抬起状态。具体而言,拉绳6一端与驱动装置7相连,另一端与压靠件3相连。驱动装置7工作时绷紧所述拉绳6而使所述压靠件3离开所述肠衣,而不工作时则松弛所述拉绳6而使所述压靠件3在自重作用下压靠在所 述肠衣上。
图1示出了其压靠件落下时的肠衣破损检测装置,而图2则示出了其压靠件3抬起时的肠衣破损检测装置。两者的区别是,在图1中驱动装置7未动作,对应于充气肠衣从下方通过的工作装置,而图2中驱动装置7动作,将检测杆9抬起,使肠衣能够容易地布置在该检测杆9下方。
在这一实施例中,检测开关5可以为接近开关或微动开关,接近开关在所述检测开关5的检测目标与所述检测开关5之间的距离靠近到一定距离以内时接通,微动开关则在所述检测开关5的检测目标与所述检测开关5之间相接触时接通。
检测开关5可以任选地通过检测所述摆臂8的布置检测杆9的一端的位置或未布置检测杆9的一端的位置来间接检测压靠件的位置。
在这一实施例中,压靠件3具有用于抵消检测杆9的部分重量的配重12。但是,也可以在其它实施例中考虑用弹力装置来实现这样的功能。这种抵消所要实现的目的是使压靠件3(在本实施例中具体是检测杆9)在充气肠衣上施加的力能够刚好在一定容许范围内与充气肠衣产生的支撑力平衡,既不至于过重陷入肠衣管内影响它的运行,也不至于过轻而随着肠衣管的进给而产生跳动。在本实施例中,压靠件3压靠在运行中的充气肠衣上的力在10-50克之间。
检测杆9包括固定在所述摆臂8上的芯杆10和套在所述芯杆10上的杆套11,因而可以自由转动,检测杆9的材质最好为特氟龙,具有食品级成分及很好的光滑度,使肠衣可以在高速运行时很顺畅地经过检测杆。
图2是本实用新型的肠衣破损装置的立体图,示出了其压靠件3抬起时的肠衣破损装置。压靠件3的抬起方便操作人员手工引导肠衣(未示出)从检测杆9下方通过;在套缩进入到自动运行的状态时,驱动装置7放松拉绳6,最终使摆臂8另一端的检测杆9下落在充气的肠衣管上;当套缩中断时 肠衣因失去内部的充气而无法保持支撑住检测杆9。检测杆9继续下坠带动转臂的另一端接近到检测开关5,检测接近开关感应到后通知设备PLC,设备自动停机并发出报警信号。
根据本实用新型的第二实施例与第一实施例相同之处不再赘述。它们的不同之处在于,在第二实施例中,压靠件3由固定在所述支架1上的U形滑道以及通过设在所述U形滑道内的滑索连接的两个配重组成,所述压靠件3以较重的配重压靠在运行中的充气肠衣上。尽管与第一实施例不同,第一实施例中的摆臂8的杠杆结构由U形滑道内的滑索连接的两个配重替代,但压靠件3同样以适当的力压靠在充气的肠衣上,与后者提供的支撑力形成平衡。
相应地,检测开关5被设计为适于检测所述配重之一的位移,从而判断所述压靠件3的位移是否超过所述阈值。
根据本实用新型的第二实施例与第一实施例相同之处不再赘述。它们的不同之处在于,在第二实施例中,所述压靠件3由通过弹簧悬挂在支架1上的配重件组成,所述压靠件3以所述配重件压靠在运行中的充气肠衣上。在本实施例中,检测开关5被设计为适于检测所述配重件的位移,从而判断所述压靠件3的位移是否超过所述阈值。
根据本实用新型的第三实施例与第一、二实施例相同之处不再赘述。它们的不同之处在于,在第三实施例中,没有压靠件待机位置保持部件。开始套缩前通过操作人员手工抬起摆臂8或其它实施形式中的压靠件3,在自动套缩开始时手工放下该摆臂8或其它实施形式中的压靠件3。
以上记载了本实用新型的优选实施例,但是本实用新型的精神和范围不限于这里所公开的具体内容。本领域技术人员能够根据本实用新型的教导而做出更多的实施方式和应用,这些实施方式和应用都在本实用新型的精神和范围内。本实用新型的精神和范围不由具体实施例来限定,而由权利要求来限定。
附图标记列表
1         支架
3         压靠件
5         检测开关
6         拉绳
7         驱动装置
8         摆臂
9         检测杆
10        芯杆
11        杆套
12        配重

Claims (10)

  1. 一种肠衣破损检测装置,该肠衣破损检测装置用于检测在自动肠衣套缩机中充气地运行的肠衣是否存在破损,其特征在于,该肠衣破损检测装置包括:
    支架,所述支架固定在一个基座上;
    压靠件,所述压靠件安装在所述支架上,并被设计为借助自重压靠在充气地运行的肠衣且不在所述肠衣上发生跳动,其中,所述压靠件与所述肠衣接触的部分被设计为能够自由滚动;
    检测开关,所述检测开关被设置用于检测所述压靠件的位置,当所述压靠件的位移超过一定阈值时则判定所述充气的肠衣存在破损。
  2. 根据权利要求1所述的肠衣破损检测装置,其特征在于,所述压靠件由以可绕枢转轴线枢转的方式固定在所述支架上部的摆臂和在所述枢转轴线的一端与所述摆臂固定相连的检测杆组成,所述检测杆包括固定在所述摆臂上的芯杆和套在所述芯杆上的杆套,所述杆套以能够自由滚动的方式压靠在充气的肠衣上。
  3. 根据权利要求1或2所述的肠衣破损检测装置,其特征在于,所述肠衣破损检测装置还具有压靠件待机位置保持部件,所述压靠件待机位置保持部件被设计为适于将所述压靠件相对于充气肠衣保持在抬起状态。
  4. 根据权利要求3所述的肠衣破损检测装置,其特征在于,所述压靠件待机位置保持部件包括拉绳与驱动装置,所述拉绳一端与所述驱动装置,另一端与压靠件相连,其中,所述驱动装置工作时绷紧所述拉绳而使所述压靠件离开所述肠衣,而不工作时则松弛所述拉绳而使所述压靠件在自重作用下压靠在所述肠衣上。
  5. 根据权利要求1所述的肠衣破损检测装置,其特征在于,所述检测开关为接近开关或微动开关,接近开关在所述检测开关的检测目标与所述检测开关之间的距离靠近到一定距离以内时接通,微动开关则在所述检测开关 的检测目标与所述检测开关之间相接触时接通。
  6. 根据权利要求2所述的肠衣破损检测装置,其特征在于,所述检测开关被设计为适于通过检测所述摆臂的布置检测杆的一端的位置来检测所述压靠件的位置。
  7. 根据权利要求2所述的肠衣破损检测装置,其特征在于,所述检测开关被设计为适于通过检测所述摆臂的未布置检测杆的一端的位置来间接检测所述压靠件的位置。
  8. 根据权利要求2所述的肠衣破损检测装置,其特征在于,所述压靠件具有用于抵消检测杆的部分重量的配重和/或弹力装置。
  9. 根据权利要求8所述的肠衣破损检测装置,其特征在于,所述配重布置于所述摆臂的未布置所述检测杆的一端。
  10. 根据权利要求8所述的肠衣破损检测装置,其特征在于,所述压靠件压靠在运行中的充气肠衣上的力在10-50克之间。
PCT/CN2017/097284 2016-09-29 2017-08-11 肠衣破损检测装置 WO2018059138A1 (zh)

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