WO2018045954A1 - 一种连续材料切割装置 - Google Patents

一种连续材料切割装置 Download PDF

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Publication number
WO2018045954A1
WO2018045954A1 PCT/CN2017/100668 CN2017100668W WO2018045954A1 WO 2018045954 A1 WO2018045954 A1 WO 2018045954A1 CN 2017100668 W CN2017100668 W CN 2017100668W WO 2018045954 A1 WO2018045954 A1 WO 2018045954A1
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WO
WIPO (PCT)
Prior art keywords
rack
fixing mechanism
slider
clamping block
cutting
Prior art date
Application number
PCT/CN2017/100668
Other languages
English (en)
French (fr)
Inventor
唐敏
Original Assignee
惠州市嘉隆达科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 惠州市嘉隆达科技有限公司 filed Critical 惠州市嘉隆达科技有限公司
Publication of WO2018045954A1 publication Critical patent/WO2018045954A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D21/00—Machines or devices for shearing or cutting tubes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00—Accessories for shearing machines or shearing devices
    • B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/22—Feeding members carrying tools or work
    • B23Q5/26—Fluid-pressure drives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/22—Feeding members carrying tools or work
    • B23Q5/28—Electric drives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/22—Feeding members carrying tools or work
    • B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
    • B23Q5/38—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
    • B23Q5/385—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously using a gear and rack mechanism or a friction wheel co-operating with a rail
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/22—Feeding members carrying tools or work
    • B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
    • B23Q5/38—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
    • B23Q5/40—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously by feed shaft, e.g. lead screw

Definitions

  • the present invention relates to the field of material conveying technology, and in particular to a continuous material cutting device.
  • the Chinese Utility Model Patent Publication No. CN204584417U discloses a pipe cutting machine which continuously feeds the front end of continuous material from the rear end to the cutting unit through a pushing device that moves back and forth in the feeding direction.
  • the pushing device cannot continue to push the material to the cutting unit, and the crucible needs to be manually cut or directly discarded, resulting in Waste of raw materials and rising production costs.
  • a continuous material cutting device comprising a machine
  • a cutting unit disposed on the machine for cutting continuous material
  • a feeding unit disposed on the machine, located at one side of the cutting unit, reciprocating relative to the cutting unit for conveying the material to the cutting unit;
  • the feeding unit is a feeding unit movable between both sides of the cutting unit.
  • the machine can be implemented by using the prior art, and its function is to provide an attachment foundation for the cutting unit and the feeding unit.
  • the cutting unit can be implemented by any one of the prior art, and the cutting unit of different performance can be selected according to the nature and shape of the material to be cut.
  • the feed unit can be moved between the sides of the cutting unit, i.e., the feed unit can be moved across the cutting unit.
  • the working principle of the invention is as follows: The feeding unit continuously pushes the continuous material from one side to the cutting unit.
  • the feeding unit drives the tail material over the cutting unit to the other side, so that the other side
  • the length of the material is exactly equal to the length that needs to be cut. This starts the cutting unit and cuts off the residue at the end of the material. The remaining residue length is less than the length of a piece of material and can be discarded directly.
  • the feed unit may pass over the cutting unit from either side of the cutting unit, such as above, below, etc. of the cutting unit.
  • the cutting unit includes a cutter disposed on the machine table and movable perpendicular to the longitudinal direction of the machine, and a first material fixing mechanism disposed on one side or both sides of the cutter;
  • the feeding unit includes a horizontal second material fixing mechanism with the first material fixing mechanism, a first driving mechanism that drives the second material fixing mechanism to reciprocate horizontally toward the first material fixing mechanism, and a driving second material fixing mechanism and the first material fixing mechanism Second drive mechanism.
  • the cutter can be implemented by any of the prior art, such as pressing, sawing, and the like.
  • the driving method can also be implemented by using any prior art, such as a cylinder, a cylinder or a motor to drive the worm gear drive, which is not enumerated in the present invention.
  • the function of the first material fixing mechanism is to fix the material and maintain the position of the material to prevent the material from being displaced during the cutting process.
  • the first material fixing mechanism can be disposed on one side of the cutter, or the materials can be fixed from both sides to improve the fixing effect.
  • the function of the second material securing mechanism is to secure the material to the feed unit so that it can follow the feed unit.
  • the present invention also includes a second drive mechanism that drives the second material securing mechanism to be misaligned with the first material securing mechanism.
  • the second driving mechanism can drive the second material fixing mechanism to be misaligned (for example, ascending or descending) with the first material fixing mechanism to be misaligned with the first material fixing mechanism to be fixed over the first material.
  • the cutting direction is determined.
  • the second driving mechanism cuts the tail material, and the moving direction is consistent with the cutting direction of the cutter. If the cutter is cut down, the material should be placed under the cutter.
  • the tail material is cut, and the second drive mechanism drives the second material fixing mechanism to lower. vice versa.
  • the first drive mechanism second drive mechanism can be implemented by any of the prior art, such as a cylinder or a motor.
  • the machine platform is provided with a first sliding rail that traverses the cutting unit and the feeding unit; the feeding unit further includes a first sliding block mounted on the first sliding rail; the second material
  • the fixing mechanism is disposed on the first slider; the first driving mechanism is coupled to the first slider, and the first driving mechanism drives the first slider to reciprocate on the first sliding rail.
  • the first slider and the second slider slide along the first sliding rail and the second sliding rail respectively, and the moving process is smooth.
  • the side of the first slider is provided with a second sliding rail, and the second sliding rail is mounted with a second sliding block; the second material fixing mechanism is installed by the second sliding block at the first a second driving mechanism is coupled to the second slider, and the second driving mechanism drives the second slider to reciprocate on the second sliding rail.
  • the first driving mechanism includes a lead screw parallel to the first sliding rail; the first sliding block is sleeved on the screw by an internal thread; the first driving structure further comprises a driving screw Rotating motor, and shifting assembly that connects the motor to the lead screw.
  • the shifting assembly can be implemented by any of the prior art, and its function is to change the rotational speed and the output direction of the motor.
  • the motor and the screw are used as the first driving mechanism, and the motor runs at a constant speed, is stable and quiet, and can effectively improve the stability of the feeding.
  • the distance of movement of the first slider can be precisely controlled by controlling the number of turns of the motor to accommodate different strokes of the first slider in the normal feed/cross-cut unit of the present invention.
  • the first material fixing mechanism and the second material fixing mechanism respectively comprise a clamping assembly and a third driving mechanism;
  • the clamping assembly is composed of a first clamping block and a second clamping block;
  • the third drive mechanism drives the first clamping block and the second clamping block to engage.
  • the present invention may employ a clamping assembly as the first material securing mechanism and the second material securing mechanism, and the clamping assembly can securely tighten the material.
  • prior art techniques such as suction cups and jaws can also be used as specific implementations of the first material securing mechanism and the second material securing mechanism of the present invention.
  • the first material fixing mechanism and the second material fixing mechanism in the present invention further comprise a synchronous transmission assembly;
  • the synchronous transmission assembly includes a first rack and a second rack disposed in parallel and disposed at At least one transmission gear between the first rack and the second rack; the transmission gear meshes with the first rack and the second rack, respectively;
  • the end of the first rack is connected to the first clamping block;
  • the end of the second rack is connected to the second clamping block;
  • the first rack and the second rack are disposed on one side of the clamping assembly, and are along the first clamping block and the second clamping block
  • the twisting action is set in a direction of movement;
  • the third driving mechanism drives the first rack to reciprocate axially along the first rack.
  • the third driving mechanism moves the first rack along the axial direction of the first rack, and the second rack moves in the opposite direction of the first rack by the transmission of the transmission gear, and finally the first rack,
  • the second rack drives the twisting of the first clamping block and the second clamping block.
  • the arrangement of the synchronizing transmission assembly enables the present invention to drive the first clamping block and the second clamping block simultaneously by using one driving device, which is advantageous for simplifying the structure of the device and reducing the failure rate of the device.
  • a driving device to drive the first clamping block and the second clamping block the first clamping block and the second clamping block can be completely synchronized, and the clamping mechanism is improved in accuracy and stability.
  • the third drive mechanism can also be implemented by any of the prior art.
  • the first rack and the second rack are parallel to the machine table and perpendicular to the first slide rail.
  • the first clamping block and the second clamping block are twisted in a direction parallel to the machine table, so the first rack and the second rack should be parallel to the machine table.
  • the direction in which the clamping assembly is twisted is perpendicular to the direction of the feeding, which is advantageous for improving the stability of the feeding action, so that the feeding action and the clamping action do not interfere with each other.
  • the continuous material is any one of a filament shape, a rod shape, a rod shape, a strip shape, and a tubular shape; and the first clamping block and the second clamping block are respectively disposed on opposite sides thereof a clamping groove, the clamping groove of the closing first clamping block and the second clamping block is combined to form a clamping gap; the clamping gap of the first material fixing mechanism and the second material fixing mechanism is coaxial Settings.
  • the first material fixing mechanism and the second material fixing mechanism are respectively provided with a fixing block, wherein the fixing block is provided with a horizontal and penetrating fixing cavity; the first rack and the second rack may be respectively Slidably disposed in the fixed cavity; the rack on the second material fixing mechanism is mounted on the second slider through the fixing block; the first rack is disposed above the second rack, and The first rack end is coupled to the first clamping block by an L-shaped connector.
  • the present invention achieves continuous material by providing a feed unit that moves between the sides of the cutting unit
  • the automatic cutting process of the tailings effectively improves the automation of the material cutting process and greatly reduces the loss of continuous materials, thereby greatly reducing the production cost.
  • 1 is a schematic view showing the structure of the present invention.
  • FIG 2 is a partial enlarged view of the clamp assembly of the present invention.
  • FIG. 3 is a schematic structural view of another embodiment of the present invention.
  • FIG. 4 is a partial enlarged view of a clamping assembly according to another embodiment of the present invention.
  • FIG. 5 is a schematic structural view of another embodiment of the present invention.
  • FIG. 6 is a partial enlarged view of a clamping assembly according to another embodiment of the present invention.
  • This embodiment provides a continuous material cutting device, as shown in Figure 1 and Figure 2, including a machine 1;
  • a cutting unit 2 disposed on the machine table 1 for cutting continuous material
  • the feeding unit 3 is a feeding unit 3 which is movable between both sides of the cutting unit 2.
  • the machine can be implemented by using any existing technology, and unless otherwise specified, the cutting unit
  • the continuous material in this embodiment is a tube. Specifically, it is a circular pipe.
  • the cutting unit 2 includes a cutter disposed above the machine table 1 and vertically movable perpendicular to the machine table 1 and a first material fixing mechanism 21 disposed on one side of the cutter;
  • the feeding unit 3 includes a second material fixing mechanism 31 horizontal to the first material fixing mechanism 21, a first driving mechanism 32 that drives the second material fixing mechanism 31 to reciprocate horizontally toward the first material fixing mechanism 21, and a driving second material fixing mechanism 31.
  • the second drive mechanism 33 is raised and lowered.
  • the cutting unit can be implemented using any of the prior art techniques. This embodiment is preferably a saw blade type cutting device described in the Chinese Utility Model Patent Publication No. CN 205110937 U. The pipe passes under the saw blade.
  • the machine 1 is provided with a first sliding rail 11 that traverses the cutting unit 2 and the feeding unit 3;
  • the feeding unit 3 further includes a first slider 34 mounted on the first sliding rail 11;
  • the second material fixing mechanism 31 is disposed on the first slider 34;
  • the first driving mechanism 32 is connected to the first slider 34,
  • the first drive mechanism 32 drives the first slider 34 to reciprocate on the first slide rail 11.
  • the number of the slide rails is two. If necessary, you can also set more than 2 slides.
  • the side of the first slider 34 is provided with a second sliding rail 35, and the second sliding rail 35 is mounted with a second sliding block 36; the second material fixing mechanism 31 passes the second sliding
  • the block 36 is mounted on the first slider 34; the second drive mechanism 33 is coupled to the second slider 36, and the second drive mechanism 33 drives the second slider 36 to reciprocate on the second slide 35.
  • the second drive mechanism is preferably a cylinder, and the piston rod of the cylinder is connected to the second slider.
  • the first driving mechanism 32 includes a lead screw 321 parallel to the first sliding rail 11; the first sliding block 34 is fitted on the screw rod 321 by an internal thread; the first driving The structure also includes a motor 322 that drives the rotation of the lead screw 32 1 and a shifting assembly that connects the motor 322 to the lead screw 321.
  • the motor is preferably a motor that can control the speed and steering. This includes the necessary drive connection components and control structures.
  • first material fixing mechanism 21 and the second material fixing mechanism 31 respectively include a clamping assembly 41 and a third driving mechanism; the first clamping block 411 and the first clamping block 41
  • the second clamping block 412 is configured; the third driving mechanism drives the first clamping block 411 and the second clamping block 412 to be coupled.
  • the first material fixing mechanism 21 and the second material fixing mechanism 31 further comprise a synchronous transmission component respectively;
  • the synchronous transmission component comprises a first rack 421 and a second rack 422 and a setting arranged in parallel
  • Two transmission gears 423 between the first rack 421 and the second rack 422 are respectively meshed with the first rack 421 and the second rack 422; the end of the first rack 421
  • the first rack 421 and the second rack 422 are disposed on one side of the clamping assembly 41, and the second rack 421 and the second rack 422 are disposed on one side of the clamping assembly 41.
  • the third driving mechanism drives the first rack 421 to reciprocate axially along the first rack 421.
  • the third drive mechanism is a prior art cylinder 43.
  • the cylinder 43 drives the first rack to move.
  • the first rack 421 and the second rack 422 are parallel to the machine table 1 and perpendicular to the first slide rail 1
  • the first clamping block 411 and the second clamping block 412 are respectively provided with clamping grooves 413 on opposite sides thereof, and the first clamping block 411 and the second clamping block 412 are closed.
  • the clamping groove 413 is formed into a clamping gap 4 14; the clamping gap 414 of the first material fixing mechanism 21 and the second material fixing mechanism 31 is coaxially disposed.
  • the clamping groove in this embodiment is a V-shaped groove.
  • a common structure such as a semicircular shape or a square shape is also an alternative manner, and can be specifically determined according to the shape and properties of the continuous material.
  • the first material fixing mechanism 21 and the second material fixing mechanism 31 are further provided with fixing blocks 44, respectively.
  • a fixing cavity is disposed in the fixing block; the first rack 421 and the second rack 422 are slidably disposed in the fixing cavity; the rack on the second material fixing mechanism 31 passes the
  • the fixing block is mounted on the second slider 36; the first rack 421 is disposed above the second rack 422, and the end of the first rack 41 is passed through an L-shaped connecting member 4211 and the first clamping Block 411 is connected.
  • the tubing is clamped in the gripping gap of the second material securing mechanism, and the motor 322 drives the lead screw 321 to the cutting unit to push the tubing tip to the other side of the cutting unit cutter.
  • the clamping assembly of the cutting unit is driven by its third drive mechanism to clamp the tubing.
  • the cutter falls and the pipe is cut.
  • the clamping unit of the feeding unit loosens the pipe and is reversed by the motor to wait for the next cutting operation; the clamping unit of the cutting unit loosens the pipe.
  • the clamping unit of the feeding unit clamps the front end of the pipe tail; the second slider is lowered to make the second material fixing mechanism lower than the first material fixing mechanism; the motor 322 drives the screw Rotating, the second material securing mechanism passes under the cutting unit along the slide rail to the other side of the cutting unit.
  • the second material fixing mechanism rises and clamps the pipe with the clamp member of the first material fixing mechanism coaxially, and the cutter cuts the end of the pipe tail material to complete Processing of tailings
  • This embodiment provides a continuous material cutting device, as shown in FIG. 1 and FIG. 2, including a machine 1;
  • a cutting unit 2 disposed on the machine table 1 for cutting continuous material
  • a feeding unit 3 arranged on the machine table 1, which is located on one side of the cutting unit 2, which is opposite to the cutting unit 2 Reciprocating motion for conveying material to the cutting unit 2;
  • the feeding unit 3 is a feeding unit 3 that is movable between both sides of the cutting unit 2.
  • the machine can be implemented by using any existing technology, and unless otherwise specified, the cutting unit
  • the continuous material in this embodiment is a tube. Specifically, it is a circular pipe.
  • the cutting unit 2 includes a cutter disposed above the machine table 1 and vertically movable perpendicular to the machine table 1 and a first material fixing mechanism 21 disposed on one side of the cutter;
  • the feeding unit 3 includes a second material fixing mechanism 31 horizontal to the first material fixing mechanism 21, a first driving mechanism 32 that drives the second material fixing mechanism 31 to reciprocate horizontally toward the first material fixing mechanism 21, and a driving second material fixing mechanism 31.
  • the second drive mechanism 33 is raised and lowered.
  • the cutting unit can be implemented using any of the prior art techniques. This embodiment is preferably a saw blade type cutting device described in the Chinese Utility Model Patent Publication No. CN 205110937 U. The pipe passes under the saw blade.
  • the machine table 1 is provided with a first sliding rail 11 that traverses the cutting unit 2 and the feeding unit 3; the feeding unit 3 further includes a first sliding block 34 mounted on the first sliding rail 11
  • the second material fixing mechanism 31 is disposed on the first slider 34; the first driving mechanism 32 is coupled to the first slider 34, and the first driving mechanism 32 drives the first slider 34 to reciprocate on the first sliding rail 11 mobile.
  • the number of the slide rails is two. If necessary, you can also set more than 2 slides.
  • the side of the first slider 34 is provided with a second sliding rail 35, and the second sliding rail 35 is mounted with a second sliding block 36; the second material fixing mechanism 31 passes the second sliding
  • the block 36 is mounted on the first slider 34; the second drive mechanism 33 is coupled to the second slider 36, and the second drive mechanism 33 drives the second slider 36 to reciprocate on the second slide 35.
  • the second drive mechanism is preferably a cylinder, and the piston rod of the cylinder is connected to the second slider.
  • the first driving mechanism 32 includes a lead screw 321 parallel to the first sliding rail 11; the first sliding block 34 is fitted on the screw rod 321 by an internal thread; the first driving The structure also includes a motor 322 that drives the rotation of the lead screw 32 1 and a shifting assembly that connects the motor 322 to the lead screw 321.
  • the motor is preferably a motor that can control the speed and steering. This includes the necessary drive connection components and control structures.
  • first material fixing mechanism 21 and the second material fixing mechanism 31 respectively comprise a clamping group a member 41 and a third driving mechanism;
  • the clamping assembly 41 is composed of a first clamping block 411 and a second clamping block 412;
  • the third driving mechanism drives the first clamping block 411 and the second clamping block 412 matches.
  • the first material fixing mechanism 21 and the second material fixing mechanism 31 further comprise a synchronous transmission component respectively;
  • the synchronous transmission component comprises a first rack 421 and a second rack 422 and a setting arranged in parallel
  • Two transmission gears 423 between the first rack 421 and the second rack 422 are respectively meshed with the first rack 421 and the second rack 422; the end of the first rack 421
  • the first rack 421 and the second rack 422 are disposed on one side of the clamping assembly 41, and the second rack 421 and the second rack 422 are disposed on one side of the clamping assembly 41.
  • the third driving mechanism drives the first rack 421 to reciprocate axially along the first rack 421.
  • the third drive mechanism is a prior art cylinder 43.
  • the cylinder 43 drives the first rack to move.
  • the first clamping block 411 and the second clamping block 412 are respectively provided with clamping grooves 413 on opposite sides thereof, and the first clamping block 411 and the second clamping block 412 are closed.
  • the clamping groove 413 is formed into a clamping gap 4 14; the clamping gap 414 of the first material fixing mechanism 21 and the second material fixing mechanism 31 is coaxially disposed.
  • the clamping groove in this embodiment is a V-shaped groove.
  • a common structure such as a semicircular shape or a square shape is also an alternative manner, and can be specifically determined according to the shape and properties of the continuous material.
  • the first material fixing mechanism 21 and the second material fixing mechanism 31 are further respectively provided with a fixing block 44, wherein the fixing block is provided with a horizontal and penetrating fixing cavity; the first rack 421, the first The two racks 422 are slidably disposed in the fixed cavity; the rack on the second material fixing mechanism 31 is mounted on the second slider 36 through the fixing block; the first rack 421 is disposed at Above the second rack 422, the end of the first rack 412 is connected to the first clamping block 411 via an L-shaped connecting member 4211.
  • the tubing is clamped in the gripping gap of the second material securing mechanism, and the motor 322 drives the lead screw 321 to the cutting unit to push the tubing tip to the other side of the cutting unit cutter.
  • the clamping assembly of the cutting unit under the drive of its third drive mechanism, clamps the tubing.
  • the cutter falls and the pipe is cut.
  • the clamping unit of the feeding unit loosens the pipe and is reversely reset by the motor, waiting for the next cutting operation; the clamping unit of the cutting unit Pine tube.
  • the clamping unit of the feeding unit clamps the front end of the pipe tail; the second slider is lowered to make the second material fixing mechanism lower than the first material fixing mechanism; the motor 322 drives the screw Rotating, the second material securing mechanism passes under the cutting unit along the slide rail to the other side of the cutting unit.
  • the second material fixing mechanism rises and clamps the pipe with the clamp member of the first material fixing mechanism coaxially, and the cutter cuts the end of the pipe tail material to complete Processing of tailings
  • This embodiment provides a continuous material cutting device, as shown in FIG. 3 and FIG. 4, including a machine 1;
  • a cutting unit 2 disposed on the machine table 1 for cutting continuous material
  • a feeding unit 3 disposed on the machine table 1, which is located on one side of the cutting unit 2, which reciprocates relative to the cutting unit 2 for conveying the material to the cutting unit 2;
  • the feeding unit 3 is a feeding unit 3 that is movable between both sides of the cutting unit 2.
  • the continuous material is a rod-shaped material. Its section is square.
  • the cutting unit 2 includes a cutter disposed above the machine table 1 and vertically movable perpendicular to the machine table 1 and a first material fixing mechanism 21 disposed on one side of the cutter;
  • the feeding unit 3 includes a second material fixing mechanism 31 horizontal to the first material fixing mechanism 21, a first driving mechanism 32 that drives the second material fixing mechanism 31 to reciprocate horizontally toward the first material fixing mechanism 21, and a driving second material fixing mechanism 31.
  • the second drive mechanism 33 is raised and lowered.
  • the first driving mechanism 32 is an oil cylinder that can push the first sliding block to slide on the first sliding rail.
  • the machine 1 is provided with a first sliding rail 11 that traverses the cutting unit 2 and the feeding unit 3; the feeding unit 3 further includes a first sliding block 34 mounted on the first sliding rail 11.
  • the second material fixing mechanism 31 is disposed on the first slider 34; the first driving mechanism 32 is coupled to the first slider 34, and the first driving mechanism 32 drives the first slider 34 to reciprocate on the first sliding rail 11 mobile.
  • the side of the first slider 34 is provided with a second sliding rail 35, and the second sliding rail 35 is mounted with a second sliding block 36; the second material fixing mechanism 31 passes the second sliding The block 36 is mounted on the first slider 34; the second drive mechanism 33 is coupled to the second slider 36, and the second drive mechanism 33 drives the second slider 36 to reciprocate on the second slide 35.
  • the first driving mechanism 32 includes a screw rod 321 parallel to the first sliding rail 11; the first sliding block 34 is fitted on the screw rod 321 by an internal thread; the first driving The structure also includes a motor 322 that drives the rotation of the lead screw 32 1 and a shifting assembly that connects the motor 322 to the lead screw 321.
  • first material fixing mechanism 21 and the second material fixing mechanism 31 respectively include a clamping assembly 41 and a third driving mechanism; the first clamping block 411 and the first clamping block 41
  • the second clamping block 412 is configured; the third driving mechanism drives the first clamping block 411 and the second clamping block 412 to be coupled.
  • the first material fixing mechanism 21 and the second material fixing mechanism 31 further comprise a synchronous transmission component respectively;
  • the synchronous transmission component comprises a first rack 421 and a second rack 422 and a setting arranged in parallel a three-transmission gear 423 between the first rack 421 and the second rack 422; the transmission gear 423 meshes with the first rack 421 and the second rack 422, respectively;
  • the first rack 421 The end is connected to the first clamping block 411; the end of the second rack 422 is connected to the second clamping block 412; the first rack 421 and the second rack 422 are disposed on one side of the clamping assembly 41. And being disposed in a direction in which the first clamping block 411 and the second clamping block 412 are coupled to each other;
  • the third driving mechanism drives the first rack 421 to reciprocate axially along the first rack 421.
  • the continuous material is any one of a filament shape, a rod shape, a rod shape, a strip shape, and a tubular shape; the first clamping block 411 and the second clamping block 412 are on opposite sides thereof.
  • the clamping groove 413 is respectively disposed, and the clamping groove 413 of the first clamping block 411 and the second clamping block 412 is closed to form a clamping gap 414; the first material fixing mechanism 21 and the second material
  • the clamping gap 414 of the fixing mechanism 31 is coaxially disposed.
  • the clamping groove is curved.
  • the first material fixing mechanism 21 and the second material fixing mechanism 31 are respectively provided with a fixing block, and the fixing block 44 is provided with a horizontal and penetrating fixing cavity; the first rack 421, the first The two racks 422 are slidably disposed in the fixed cavity; the rack on the second material fixing mechanism 31 is mounted on the second slider 36 through the fixing block; the first rack 421 is disposed at Above the second rack 422, the end of the first rack 412 is connected to the first clamping block 411 via an L-shaped connecting member 4211.
  • This embodiment provides a continuous material cutting device, as shown in FIG. 5 and FIG. 6, including a machine 1; [0087] a cutting unit 2 disposed on the machine table 1 for cutting continuous material;
  • the feeding unit 3 is a feeding unit 3 that is movable between both sides of the cutting unit 2.
  • This embodiment is for cutting a copper wire.
  • the cutting unit 2 includes a cutter disposed above the machine table 1 and vertically movable perpendicular to the machine table 1 and a first material fixing mechanism 21 disposed on one side or both sides of the cutter.
  • the feeding unit 3 includes a horizontal second material fixing mechanism 31 with the first material fixing mechanism 21, a first driving mechanism 32 that drives the second material fixing mechanism 31 to reciprocate horizontally toward the first material fixing mechanism 21, and a driving second.
  • the second driving mechanism 33 for lifting and lowering the material fixing mechanism 31.
  • the machine table 1 is provided with a first sliding rail 11 that traverses the cutting unit 2 and the feeding unit 3; the feeding unit 3 further includes a first sliding block 34 mounted on the first sliding rail 11
  • the second material fixing mechanism 31 is disposed on the first slider 34; the first driving mechanism 32 is coupled to the first slider 34, and the first driving mechanism 32 drives the first slider 34 to reciprocate on the first sliding rail 11 mobile.
  • the side of the first slider 34 is provided with a second sliding rail 35, and the second sliding rail 35 is mounted with a second sliding block 36; the second material fixing mechanism 31 passes the second sliding
  • the block 36 is mounted on the first slider 34; the second drive mechanism 33 is coupled to the second slider 36, and the second drive mechanism 33 drives the second slider 36 to reciprocate on the second slide 35.
  • the first driving mechanism 32 is a motor.
  • the first drive is disposed on the first slider, and the rack is provided with a rack.
  • the motor drives the gear mounted on the first slider to rotate, and cooperates with the rack on the machine to realize the effect of driving the movement of the first slider.
  • the second drive mechanism is a cylinder or a cylinder.
  • first material fixing mechanism 21 and the second material fixing mechanism 31 respectively include a clamping assembly 41 and a third driving mechanism; the first clamping block 411 and the first clamping block 41
  • the second clamping block 412 is configured; the third driving mechanism drives the first clamping block 411 and the second clamping block 412 to be coupled.
  • the first material fixing mechanism 21 and the second material fixing mechanism 31 further comprise a synchronous transmission component respectively;
  • the synchronous transmission component comprises a first rack 421 and a second rack 422 and a setting arranged in parallel a transmission gear 423 between the first rack 421 and the second rack 422; the transmission gear 423 meshes with the first rack 421 and the second rack 422, respectively;
  • the end of the first rack 421 is First clamping block 411
  • the first rack 421 and the second rack 422 are disposed on one side of the clamping assembly 41 and are along the first clamping.
  • the block 411 and the second clamping block 412 are disposed in a direction in which the action ⁇ moves; the third drive mechanism drives the first rack 421 to reciprocate axially along the first rack 421.
  • the first rack 421 and the second rack 422 are parallel to the machine table 1 and perpendicular to the first slide rail 1 1 .
  • the continuous material is any one of a filament shape, a rod shape, a rod shape, a strip shape, and a tubular shape; and the opposite sides of the first clamping block 411 and the second clamping block 412 are a clamping gap 414 is formed between the first clamping block 411 and the second clamping block 412; the clamping gap 414 of the first material fixing mechanism 21 and the second material fixing mechanism 31 is coaxially disposed. .
  • the first material fixing mechanism 21 and the second material fixing mechanism 31 are respectively provided with a fixing block, and the fixing block 44 is provided with a horizontal and penetrating fixing cavity; the first rack 421, the first The two racks 422 are slidably disposed in the fixed cavity; the rack on the second material fixing mechanism 31 is mounted on the second slider 36 through the fixing block; the first rack 421 is disposed at Above the second rack 422, the end of the first rack 412 is connected to the first clamping block 411 via an L-shaped connecting member 4211.
  • the cutting unit further includes a fixing frame and a swing arm perpendicular to the first sliding rail; the middle of the swing arm is hinged with the fixing frame, and the cutting blade is a circular saw blade, and the circular shape The saw blade is mounted at one end of the swing arm.
  • the other end of the swing arm is provided with a fourth drive mechanism.
  • the fourth driving mechanism is a motor, a turbine connected to the motor, a worm connected to the turbine, and perpendicular to the machine; the swing arm is connected to the worm through a longitudinal, internally threaded sleeve The worm can rotate to swing the swing arm longitudinally, and finally the cutter rises and falls.
  • the invention realizes automatic cutting processing of the tail material of the continuous material, effectively improves the automation degree of the material cutting process, and greatly reduces the loss of the continuous material. This drastically reduces production costs.

Abstract

一种连续材料切割装置，包括一机台（1）；一设置在机台（1）上的切割单元（2），用于切断连续材料；一设置在机台（1）上的送料单元（3），其位于切割单元（2）的一侧，其相对于切割单元（2）往复运动，用于将物料输送至切割单元（2）；送料单元（3）为可在切割单元（2）两侧之间移动的送料单元（3）。当连续材料只剩余尾料时，送料单元（3）则带动尾料越过切割单元（2）至另一侧，使另一侧的物料长度恰好等于需要裁切的长度，此时启动切割单元（2），切除物料末端的残料。通过设置一在切割单元（2）两侧之间移动的送料单元（3），实现了对连续材料的尾料的自动化切割处理，有效提高材料切割工序的自动化程度，并大幅降低连续材料的损耗，从而得以大幅降低生产成本。

Description

一种连续材料切割装置 技术领域
[0001] 本发明涉及物料输送技术领域， 具体涉及一种连续材料切割装置。
背景技术
[0002] 在工业生产领域， 通常需要将连续的材料 （如管材、 片材等） 进行切割， 最终 获得一定长度或宽度的产品。 这种简单又重复的工作， 在早期完全是由人工切 割完成的。 随后， 市场上就出现了专门用于切割连续材料的设备， 该设备一般 包括送料单元和切割单元， 送料单元将一定长度的材料输送至切割单元， 且各 单元对连续材料进行切割。 现有技术的送料单元大多采用推动装置实现， 其从 连续材料的后端将连续材料逐段地推送至切割单元， 完成切割工序。
[0003] 例如公告号为 CN204584417U的中国实用新型专利公幵了一种切管机， 其通过 一在送料方向上来回移动的推动装置从后端将连续物料的前端持续地送至切割 单元。 利用上述现有技术进行材料加工吋， 当剩余的连续材料 （尾料） 长度过 低吋， 推动装置无法继续将材料继续推送至切割单元， 此吋需要人工切割或直 接弃用该尾料， 造成原料的浪费、 生产成本上升。
技术问题
[0004] 现有技术进行材料加工吋， 当剩余的连续材料 （尾料） 长度过低吋， 推动装置 无法继续将材料继续推送至切割单元， 此吋需要人工切割或直接弃用该尾料， 造成原料的浪费、 生产成本上升。
问题的解决方案
技术解决方案
[0005] 一种连续材料切割装置， 包括一机台；
[0006] 一设置在机台上的切割单元， 用于切断连续材料；
[0007] 一设置在机台上的送料单元， 其位于切割单元的一侧， 其相对于切割单元往复 运动， 用于将物料输送至切割单元；
[0008] 所述送料单元为可在切割单元两侧之间移动的送料单元。 [0009] 本发明中， 机台可选用现有技术实现， 其作用是为切割单元、 送料单元提供一 附着基础。 所述切割单元可选用任意一种现有技术实现， 主要是可根据待切割 物料的性质、 形状， 选择不同性能的切割单元。 特别的， 本发明中， 送料单元 可以在切割单元两侧之间移动， 即送料单元可以跨越切割单元移动。 本发明的 工作原理如下： 送料单元将连续材料持续地从一侧推送至切割单元， 当连续材 料只剩余尾料吋， 送料单元则带动尾料越过切割单元至另一侧， 使另一侧的物 料长度恰好等于需要裁切的长度， 此吋启动切割单元， 切除物料末端的残料。 剩余的残料长度不足一段物料的长度， 可以直接丢弃。 所述送料单元可以从切 割单元的任意一侧越过切割单元， 如切割单元的上方、 下方等。 通过设置一在 切割单元两侧之间移动的送料单元， 本发明实现了对连续材料的尾料的自动化 切割处理， 有效提高材料切割工序的自动化程度， 并大幅降低连续材料的损耗 ， 从而得以大幅降低生产成本。
[0010] 进一步的， 所述切割单元包括一设置在机台上、 可垂直于机台纵向移动的切刀 以及设置在切刀一侧或两侧的第一材料固定机构； 所述送料单元包括与第一材 料固定机构的水平的第二材料固定机构、 驱动第二材料固定机构朝第一材料固 定机构往复水平运动的第一驱动机构、 驱动第二材料固定机构与第一材料固定 机构错位的第二驱动机构。
[0011] 所述切刀可选用任意一种现有技术实现， 如压式、 锯式等。 其驱动方式也可以 选用任意一种现有技术实现， 如气缸、 油缸或电机带动蜗轮蜗杆驱动实现， 本 发明不再一一列举。 所述第一材料固定机构的作用是固定物料、 维持材料的位 置， 防止物料在切割过程中发生位移。 第一材料固定机构可以设置在切刀的一 侧， 也可以从两侧分别固定物料， 提高固定效果。 第二材料固定机构的作用是 将材料固定在送料单元上， 使之可以跟随送料单元移动。 特别的， 本发明还包 括驱动第二材料固定机构与第一材料固定机构错位的第二驱动机构。 当连续材 料只剩余尾料吋， 第二驱动机构可以驱动第二材料固定机构与第一材料固定机 构错位 （例如上升或下降） ， 使之与第一材料固定机构错位而得以越过第一材 料固定机构到达
[0012] 切割单元的另一侧。 具体的， 物料可以从切刀的上方或者下方经过， 由切刀的 切割方向确定。 第二驱动机构在切割尾料吋， 移动方向与切刀的切割方向一致 。 如切刀向下切割， 则物料应当设置在切刀下方。 切割尾料吋， 第二驱动机构 驱动第二材料固定机构下降。 反之亦然。 所述第一驱动机构第二驱动机构可选 用任意一种现有技术实现， 如气缸或电机等。
[0013] 更进一步的， 所述机台上设有横贯切割单元、 送料单元的第一滑轨； 所述送料 单元还包括安装在第一滑轨上的第一滑块； 所述第二材料固定机构设置在第一 滑块上； 第一驱动机构与第一滑块连接， 第一驱动机构驱动第一滑块在第一滑 轨上往复移动。
[0014] 第一滑块、 第二滑块分别沿第一滑轨、 第二滑轨滑动， 移动过程平稳。
[0015] 更进一步的， 所述第一滑块的侧面设有第二滑轨， 第二滑轨上安装有第二滑块 ； 所述第二材料固定机构通过第二滑块安装在第一滑块上； 第二驱动机构与第 二滑块连接， 第二驱动机构驱动第二滑块在第二滑轨上往复移动。
[0016] 优选的， 所述第一驱动机构包括一与第一滑轨平行的丝杆； 所述第一滑块通过 内螺纹套装在丝杆上； 所述第一驱动结构还包括驱动丝杆旋转的电机， 以及连 接电机与丝杆的变速组件。
[0017] 所述变速组件可选用任意一种现有技术实现， 其作用是改变转速、 电机的输出 方向。 本发明优选电机、 丝杆作为第一驱动机构， 电机运行匀速、 稳定、 安静 ， 可以有效提高进料的稳定性。 此外， 可以通过控制电机转动的圈数精确控制 第一滑块移动的距离， 以适应本发明中第一滑块在正常进料 /跨越切割单元两个 动作的不同行程。
[0018] 优选的， 所述第一材料固定机构和第二材料固定机构分别包括夹持组件以及第 三驱动机构； 所述夹持组件由的第一夹持块和第二夹持块构成； 所述第三驱动 机构驱动第一夹持块和第二夹持块幵合。
[0019] 本发明可以选用夹持组件作为第一材料固定机构和第二材料固定机构， 夹持组 件可以牢固地加紧物料。 除此以外， 吸盘、 卡爪等现有技术也可作为本发明第 一材料固定机构和第二材料固定机构的具体实现方式。
[0020] 优选的， 本发明中所述第一材料固定机构和第二材料固定机构还分别包括同步 传动组件； 所述同步传动组件包括平行设置的第一齿条和第二齿条以及设置在 第一齿条和第二齿条之间的至少一个传动齿轮； 所述传动齿轮分别与第一齿条 、 第二齿条啮合； 所述第一齿条的末端与第一夹持块连接； 所述第二齿条的末 端与第二夹持块连接； 所述第一齿条、 第二齿条设置在夹持组件的一侧， 且为 沿第一夹持块和第二夹持块幵合动作吋移动的方向设置； 所述第三驱动机构驱 动第一齿条沿第一齿条轴向往复移动。
[0021] 第三驱动机构使第一齿条沿第一齿条的轴向移动吋， 通过传动齿轮的传动， 使 第二齿条向第一齿条相反的方向移动， 最终第一齿条、 第二齿条带动第一夹持 块和第二夹持块同步的幵合。 同步传动组件的设置使本发明实现利用一个驱动 装置同吋驱动第一夹持块、 第二夹持块动作， 有利于简化设备的结构， 降低设 备故障率。 而利用一个驱动装置同吋驱动第一夹持块、 第二夹持块， 可以实现 第一夹持块、 第二夹持块动作完全同步， 提高夹持组件夹持动作的精确度和稳 定性。 所述第三驱动机构也可选用任意一种现有技术实现。
[0022] 优选的， 所述第一齿条、 第二齿条平行于机台且垂直于所述第一滑轨。
[0023] 本发明中， 第一夹持块、 第二夹持块为沿平行于机台的方向幵合， 因此第一齿 条与第二齿条应当平行于机台。 夹持组件幵合的方向与进料的方向垂直， 有利 于提高进料动作的稳定性， 使进料动作、 夹持动作互不干扰。
[0024] 优选的， 所述连续材料为丝状、 杆状、 杆状、 条状、 管状中的任意一种； 所述 第一夹持块、 第二夹持块其相向的一面上分别设有夹持凹槽， 闭合吋第一夹持 块、 第二夹持块的夹持凹槽围合成一夹持隙； 所述第一材料固定机构和第二材 料固定机构的夹持隙同轴设置。
[0025] 优选的， 所述第一材料固定机构和第二材料固定机构还分别设有固定块， 固定 块内设有横向、 贯通的固定腔； 所述第一齿条、 第二齿条可滑动地设置在固定 腔内； 所述第二材料固定机构上的齿条通过所述固定块安装在所述第二滑块上 ； 所述第一齿条设置在第二齿条的上方， 且第一齿条末端通过一 L形连接件与第 一夹持块连接。
发明的有益效果
有益效果
[0026] 通过设置一在切割单元两侧之间移动的送料单元， 本发明实现了对连续材料的 尾料的自动化切割处理， 有效提高材料切割工序的自动化程度， 并大幅降低连 续材料的损耗， 从而得以大幅降低生产成本。
对附图的简要说明
附图说明
[0027] 图 1是本发明的结构示意图。
[0028] 图 2是本发明夹持组件的局部放大图。
[0029] 图 3是本发明另一实施例的结构示意图。
[0030] 图 4是本发明另一实施例夹持组件的局部放大图。
[0031] 图 5是本发明另一实施例的结构示意图。
[0032] 图 6是本发明另一实施例夹持组件的局部放大图。
实施该发明的最佳实施例
本发明的最佳实施方式
[0033] 本实施例提供一种连续材料切割装置， 如图 1和图 2， 包括一机台 1 ;
[0034] 一设置在机台 1上的切割单元 2， 用于切断连续材料；
[0035] 一设置在机台 1上的送料单元 3， 其位于切割单元 2的一侧， 其相对于切割单元 2 往复运动， 用于将物料输送至切割单元 2;
[0036] 所述送料单元 3为可在切割单元 2两侧之间移动的送料单元 3。
[0037] 本实施例中， 机台可以选用任意一种现有技术实现， 如无特别说明， 切割单元
、 送料单元的部件均通过现有技术安装在机台上。 特别的， 本实施例中的连续 材料为管材。 具体的， 为圆形管材。
[0038] 进一步的， 所述切割单元 2包括一设置在机台 1上方、 可垂直于机台 1纵向移动 的切刀以及设置在切刀一侧的第一材料固定机构 21 ; 所述送料单元 3包括与第一 材料固定机构 21的水平的第二材料固定机构 31、 驱动第二材料固定机构 31朝第 一材料固定机构 21往复水平运动的第一驱动机构 32、 驱动第二材料固定机构 31 升降的第二驱动机构 33。 切割单元可以选用任意一种现有技术实现。 本实施例 优选为公告号 CN 205110937 U的中国实用新型专利中记载的锯片式切割装置。 管材从锯片下方经过。
[0039] 进一步的， 所述机台 1上设有横贯切割单元 2、 送料单元 3的第一滑轨 11 ; 所述 送料单元 3还包括安装在第一滑轨 11上的第一滑块 34； 所述第二材料固定机构 31 设置在第一滑块 34上； 第一驱动机构 32与第一滑块 34连接， 第一驱动机构 32驱 动第一滑块 34在第一滑轨 11上往复移动。
[0040] 本实施例中， 所述的滑轨数量为 2条。 必要吋， 也可以设置多于 2条的滑轨。
[0041] 更进一步的， 所述第一滑块 34的侧面设有第二滑轨 35， 第二滑轨 35上安装有第 二滑块 36; 所述第二材料固定机构 31通过第二滑块 36安装在第一滑块 34上； 第 二驱动机构 33与第二滑块 36连接， 第二驱动机构 33驱动第二滑块 36在第二滑轨 3 5上往复移动。 本实施例中， 所述第二驱动机构优选为气缸， 气缸的活塞杆与第 二滑块连接。
[0042] 更进一步的， 所述第一驱动机构 32包括一与第一滑轨 11平行的丝杆 321 ; 所述 第一滑块 34通过内螺纹套装在丝杆 321上； 所述第一驱动结构还包括驱动丝杆 32 1旋转的电机 322， 以及连接电机 322与丝杆 321的变速组件。 本实施例中， 所述 电机优选为可控制转速和转向的电机。 其中包括必要的传动连接部件以及控制 结构。
[0043] 更进一步的， 所述第一材料固定机构 21和第二材料固定机构 31分别包括夹持组 件 41以及第三驱动机构； 所述夹持组件 41由的第一夹持块 411和第二夹持块 412 构成； 所述第三驱动机构驱动第一夹持块 411和第二夹持块 412幵合。
[0044] 优选的， 所述第一材料固定机构 21和第二材料固定机构 31还分别包括同步传动 组件； 所述同步传动组件包括平行设置的第一齿条 421和第二齿条 422以及设置 在第一齿条 421和第二齿条 422之间的 2个传动齿轮 423; 所述传动齿轮 423分别与 第一齿条 421、 第二齿条 422啮合； 所述第一齿条 421的末端与第一夹持块 411连 接； 所述第二齿条 422的末端与第二夹持块 412连接； 所述第一齿条 421、 第二齿 条 422设置在夹持组件 41的一侧， 且为沿第一夹持块 411和第二夹持块 412幵合动 作吋移动的方向设置； 所述第三驱动机构驱动第一齿条 421沿第一齿条 421轴向 往复移动。 本实施例中， 所述第三驱动机构为现有技术的气缸 43。 气缸 43驱动 第一齿条移动。
[0045] 优选的， 所述第一齿条 421、 第二齿条 422平行于机台 1且垂直于所述第一滑轨 1 [0046] 优选的， 所述第一夹持块 411、 第二夹持块 412其相向的一面上分别设有夹持凹 槽 413， 闭合吋第一夹持块 411、 第二夹持块 412的夹持凹槽 413围合成一夹持隙 4 14； 所述第一材料固定机构 21和第二材料固定机构 31的夹持隙 414同轴设置。 优 选的， 本实施例中的夹持凹槽为 V形凹槽。 除此以外， 半圆形、 方形等常见的结 构也是可以替换的方式， 具体可根据连续材料的形状、 性质确定。
[0047] 优选的， 所述第一材料固定机构 21和第二材料固定机构 31还分别设有固定块 44
， 固定块内设有横向、 贯通的固定腔； 所述第一齿条 421、 第二齿条 422可滑动 地设置在固定腔内； 所述第二材料固定机构 31上的齿条通过所述固定块安装在 所述第二滑块 36上； 所述第一齿条 421设置在第二齿条 422的上方， 且第一齿条 4 21末端通过一 L形连接件 4211与第一夹持块 411连接。
[0048] 本实施例的工作原理如下：
[0049] 管材被夹紧在第二材料固定机构的夹持隙中， 电机 322驱动丝杆 321向切割单元 行进， 将管材前端推至切割单元切刀的另一侧。 切割单元的夹紧组件在其第三 驱动机构的驱动下， 将管材夹紧。 切刀落下， 切断管材。 送料单元的夹持组件 松幵管材， 并通过电机反转复位， 等待下一次切割操作； 切割单元的夹持组件 松幵管材。
[0050] 当管材被切割剩最后一段， 送料单元的夹持组件夹紧管材尾料的前端； 第二滑 块降下， 使第二材料固定机构低于第一材料固定机构； 电机 322驱动丝杆旋转， 第二材料固定机构沿滑轨穿过切割单元下方， 到达切割单元另一侧。 当穿过切 刀的管材长度达到预设的长度后， 第二材料固定机构上升与、 第一材料固定机 构同轴吋的夹持组件夹紧管材， 切刀将管材尾料的末端切除， 完成尾料的加工
本发明的实施方式
[0051] 实施例 1
[0052] 本实施例提供一种连续材料切割装置， 如图 1和图 2， 包括一机台 1 ;
[0053] 一设置在机台 1上的切割单元 2， 用于切断连续材料；
[0054] 一设置在机台 1上的送料单元 3， 其位于切割单元 2的一侧， 其相对于切割单元 2 往复运动， 用于将物料输送至切割单元 2;
[0055] 所述送料单元 3为可在切割单元 2两侧之间移动的送料单元 3。
[0056] 本实施例中， 机台可以选用任意一种现有技术实现， 如无特别说明， 切割单元
、 送料单元的部件均通过现有技术安装在机台上。 特别的， 本实施例中的连续 材料为管材。 具体的， 为圆形管材。
[0057] 进一步的， 所述切割单元 2包括一设置在机台 1上方、 可垂直于机台 1纵向移动 的切刀以及设置在切刀一侧的第一材料固定机构 21 ; 所述送料单元 3包括与第一 材料固定机构 21的水平的第二材料固定机构 31、 驱动第二材料固定机构 31朝第 一材料固定机构 21往复水平运动的第一驱动机构 32、 驱动第二材料固定机构 31 升降的第二驱动机构 33。 切割单元可以选用任意一种现有技术实现。 本实施例 优选为公告号 CN 205110937 U的中国实用新型专利中记载的锯片式切割装置。 管材从锯片下方经过。
[0058] 进一步的， 所述机台 1上设有横贯切割单元 2、 送料单元 3的第一滑轨 11 ; 所述 送料单元 3还包括安装在第一滑轨 11上的第一滑块 34； 所述第二材料固定机构 31 设置在第一滑块 34上； 第一驱动机构 32与第一滑块 34连接， 第一驱动机构 32驱 动第一滑块 34在第一滑轨 11上往复移动。
[0059] 本实施例中， 所述的滑轨数量为 2条。 必要吋， 也可以设置多于 2条的滑轨。
[0060] 更进一步的， 所述第一滑块 34的侧面设有第二滑轨 35， 第二滑轨 35上安装有第 二滑块 36; 所述第二材料固定机构 31通过第二滑块 36安装在第一滑块 34上； 第 二驱动机构 33与第二滑块 36连接， 第二驱动机构 33驱动第二滑块 36在第二滑轨 3 5上往复移动。 本实施例中， 所述第二驱动机构优选为气缸， 气缸的活塞杆与第 二滑块连接。
[0061] 更进一步的， 所述第一驱动机构 32包括一与第一滑轨 11平行的丝杆 321 ; 所述 第一滑块 34通过内螺纹套装在丝杆 321上； 所述第一驱动结构还包括驱动丝杆 32 1旋转的电机 322， 以及连接电机 322与丝杆 321的变速组件。 本实施例中， 所述 电机优选为可控制转速和转向的电机。 其中包括必要的传动连接部件以及控制 结构。
[0062] 更进一步的， 所述第一材料固定机构 21和第二材料固定机构 31分别包括夹持组 件 41以及第三驱动机构； 所述夹持组件 41由的第一夹持块 411和第二夹持块 412 构成； 所述第三驱动机构驱动第一夹持块 411和第二夹持块 412幵合。
[0063] 优选的， 所述第一材料固定机构 21和第二材料固定机构 31还分别包括同步传动 组件； 所述同步传动组件包括平行设置的第一齿条 421和第二齿条 422以及设置 在第一齿条 421和第二齿条 422之间的 2个传动齿轮 423; 所述传动齿轮 423分别与 第一齿条 421、 第二齿条 422啮合； 所述第一齿条 421的末端与第一夹持块 411连 接； 所述第二齿条 422的末端与第二夹持块 412连接； 所述第一齿条 421、 第二齿 条 422设置在夹持组件 41的一侧， 且为沿第一夹持块 411和第二夹持块 412幵合动 作吋移动的方向设置； 所述第三驱动机构驱动第一齿条 421沿第一齿条 421轴向 往复移动。 本实施例中， 所述第三驱动机构为现有技术的气缸 43。 气缸 43驱动 第一齿条移动。
[0064] 优选的， 所述第一齿条 421、 第二齿条 422平行于机台 1且垂直于所述第一滑轨 1 1 =
[0065] 优选的， 所述第一夹持块 411、 第二夹持块 412其相向的一面上分别设有夹持凹 槽 413， 闭合吋第一夹持块 411、 第二夹持块 412的夹持凹槽 413围合成一夹持隙 4 14； 所述第一材料固定机构 21和第二材料固定机构 31的夹持隙 414同轴设置。 优 选的， 本实施例中的夹持凹槽为 V形凹槽。 除此以外， 半圆形、 方形等常见的结 构也是可以替换的方式， 具体可根据连续材料的形状、 性质确定。
[0066] 优选的， 所述第一材料固定机构 21和第二材料固定机构 31还分别设有固定块 44 ， 固定块内设有横向、 贯通的固定腔； 所述第一齿条 421、 第二齿条 422可滑动 地设置在固定腔内； 所述第二材料固定机构 31上的齿条通过所述固定块安装在 所述第二滑块 36上； 所述第一齿条 421设置在第二齿条 422的上方， 且第一齿条 4 21末端通过一 L形连接件 4211与第一夹持块 411连接。
[0067] 本实施例的工作原理如下：
[0068] 管材被夹紧在第二材料固定机构的夹持隙中， 电机 322驱动丝杆 321向切割单元 行进， 将管材前端推至切割单元切刀的另一侧。 切割单元的夹紧组件在其第三 驱动机构的驱动下， 将管材夹紧。 切刀落下， 切断管材。 送料单元的夹持组件 松幵管材， 并通过电机反转复位， 等待下一次切割操作； 切割单元的夹持组件 松幵管材。
[0069] 当管材被切割剩最后一段， 送料单元的夹持组件夹紧管材尾料的前端； 第二滑 块降下， 使第二材料固定机构低于第一材料固定机构； 电机 322驱动丝杆旋转， 第二材料固定机构沿滑轨穿过切割单元下方， 到达切割单元另一侧。 当穿过切 刀的管材长度达到预设的长度后， 第二材料固定机构上升与、 第一材料固定机 构同轴吋的夹持组件夹紧管材， 切刀将管材尾料的末端切除， 完成尾料的加工
[0070] 实施例 2
[0071] 本实施例提供一种连续材料切割装置， 如图 3和图 4， 包括一机台 1 ;
[0072] 一设置在机台 1上的切割单元 2， 用于切断连续材料；
[0073] 一设置在机台 1上的送料单元 3， 其位于切割单元 2的一侧， 其相对于切割单元 2 往复运动， 用于将物料输送至切割单元 2;
[0074] 其特征在于： 所述送料单元 3为可在切割单元 2两侧之间移动的送料单元 3。
[0075] 本实施例中， 连续材料为杆状材料。 其断面为方形。
[0076] 进一步的， 所述切割单元 2包括一设置在机台 1上方、 可垂直于机台 1纵向移动 的切刀以及设置在切刀一侧的第一材料固定机构 21 ; 所述送料单元 3包括与第一 材料固定机构 21的水平的第二材料固定机构 31、 驱动第二材料固定机构 31朝第 一材料固定机构 21往复水平运动的第一驱动机构 32、 驱动第二材料固定机构 31 升降的第二驱动机构 33。 本实施例中， 第一驱动机构 32为油缸， 可推动第一滑 块在第一滑轨上滑动。
[0077] 进一步的， 所述机台 1上设有横贯切割单元 2、 送料单元 3的第一滑轨 11 ; 所述 送料单元 3还包括安装在第一滑轨 11上的第一滑块 34； 所述第二材料固定机构 31 设置在第一滑块 34上； 第一驱动机构 32与第一滑块 34连接， 第一驱动机构 32驱 动第一滑块 34在第一滑轨 11上往复移动。
[0078] 更进一步的， 所述第一滑块 34的侧面设有第二滑轨 35， 第二滑轨 35上安装有第 二滑块 36; 所述第二材料固定机构 31通过第二滑块 36安装在第一滑块 34上； 第 二驱动机构 33与第二滑块 36连接， 第二驱动机构 33驱动第二滑块 36在第二滑轨 3 5上往复移动。 [0079] 更进一步的， 所述第一驱动机构 32包括一与第一滑轨 11平行的丝杆 321 ; 所述 第一滑块 34通过内螺纹套装在丝杆 321上； 所述第一驱动结构还包括驱动丝杆 32 1旋转的电机 322， 以及连接电机 322与丝杆 321的变速组件。
[0080] 更进一步的， 所述第一材料固定机构 21和第二材料固定机构 31分别包括夹持组 件 41以及第三驱动机构； 所述夹持组件 41由的第一夹持块 411和第二夹持块 412 构成； 所述第三驱动机构驱动第一夹持块 411和第二夹持块 412幵合。
[0081] 优选的， 所述第一材料固定机构 21和第二材料固定机构 31还分别包括同步传动 组件； 所述同步传动组件包括平行设置的第一齿条 421和第二齿条 422以及设置 在第一齿条 421和第二齿条 422之间的 3—个传动齿轮 423; 所述传动齿轮 423分别 与第一齿条 421、 第二齿条 422啮合； 所述第一齿条 421的末端与第一夹持块 411 连接； 所述第二齿条 422的末端与第二夹持块 412连接； 所述第一齿条 421、 第二 齿条 422设置在夹持组件 41的一侧， 且为沿第一夹持块 411和第二夹持块 412幵合 动作吋移动的方向设置； 所述第三驱动机构驱动第一齿条 421沿第一齿条 421轴 向往复移动。
[0082] 优选的， 所述第一齿条 421、 第二齿条 422平行于机台 1且垂直于所述第一滑轨 1 1 =
[0083] 优选的， 所述连续材料为丝状、 杆状、 杆状、 条状、 管状中的任意一种； 所述 第一夹持块 411、 第二夹持块 412其相向的一面上分别设有夹持凹槽 413， 闭合吋 第一夹持块 411、 第二夹持块 412的夹持凹槽 413围合成一夹持隙 414; 所述第一 材料固定机构 21和第二材料固定机构 31的夹持隙 414同轴设置。 本实施例中， 所 述夹持凹槽为弧形。
[0084] 优选的， 所述第一材料固定机构 21和第二材料固定机构 31还分别设有固定块， 固定块 44内设有横向、 贯通的固定腔； 所述第一齿条 421、 第二齿条 422可滑动 地设置在固定腔内； 所述第二材料固定机构 31上的齿条通过所述固定块安装在 所述第二滑块 36上； 所述第一齿条 421设置在第二齿条 422的上方， 且第一齿条 4 21末端通过一 L形连接件 4211与第一夹持块 411连接。
[0085] 实施例 3
[0086] 本实施例提供一种连续材料切割装置， 如图 5、 图 6， 包括一机台 1 ; [0087] 一设置在机台 1上的切割单元 2， 用于切断连续材料；
[0088] 一设置在机台 1上的送料单元 3， 其位于切割单元 2的一侧， 其相对于切割单元 2 往复运动， 用于将物料输送至切割单元 2;
[0089] 所述送料单元 3为可在切割单元 2两侧之间移动的送料单元 3。
[0090] 本实施例用于裁切铜丝。
[0091] 进一步的， 所述切割单元 2包括一设置在机台 1上方、 可垂直于机台 1纵向移动 的切刀以及设置在切刀一侧或两侧的第一材料固定机构 21 ; 所述送料单元 3包括 与第一材料固定机构 21的水平的第二材料固定机构 31、 驱动第二材料固定机构 3 1朝第一材料固定机构 21往复水平运动的第一驱动机构 32、 驱动第二材料固定机 构 31升降的第二驱动机构 33。
[0092] 进一步的， 所述机台 1上设有横贯切割单元 2、 送料单元 3的第一滑轨 11 ; 所述 送料单元 3还包括安装在第一滑轨 11上的第一滑块 34； 所述第二材料固定机构 31 设置在第一滑块 34上； 第一驱动机构 32与第一滑块 34连接， 第一驱动机构 32驱 动第一滑块 34在第一滑轨 11上往复移动。
[0093] 更进一步的， 所述第一滑块 34的侧面设有第二滑轨 35， 第二滑轨 35上安装有第 二滑块 36; 所述第二材料固定机构 31通过第二滑块 36安装在第一滑块 34上； 第 二驱动机构 33与第二滑块 36连接， 第二驱动机构 33驱动第二滑块 36在第二滑轨 3 5上往复移动。
[0094] 更进一步的， 所述第一驱动机构 32为电机。 本实施例中， 第一驱动设置在第一 滑块上， 而机台上设有齿条。 电机带动安装在第一滑块上的齿轮旋转， 配合机 台上的齿条， 实现驱动第一滑块移动的效果。 第二驱动机构为油缸或气缸。
[0095] 更进一步的， 所述第一材料固定机构 21和第二材料固定机构 31分别包括夹持组 件 41以及第三驱动机构； 所述夹持组件 41由的第一夹持块 411和第二夹持块 412 构成； 所述第三驱动机构驱动第一夹持块 411和第二夹持块 412幵合。
[0096] 优选的， 所述第一材料固定机构 21和第二材料固定机构 31还分别包括同步传动 组件； 所述同步传动组件包括平行设置的第一齿条 421和第二齿条 422以及设置 在第一齿条 421和第二齿条 422之间的一个传动齿轮 423; 所述传动齿轮 423分别 与第一齿条 421、 第二齿条 422啮合； 所述第一齿条 421的末端与第一夹持块 411 连接； 所述第二齿条 422的末端与第二夹持块 412连接； 所述第一齿条 421、 第二 齿条 422设置在夹持组件 41的一侧， 且为沿第一夹持块 411和第二夹持块 412幵合 动作吋移动的方向设置； 所述第三驱动机构驱动第一齿条 421沿第一齿条 421轴 向往复移动。
[0097] 优选的， 所述第一齿条 421、 第二齿条 422平行于机台 1且垂直于所述第一滑轨 1 1 =
[0098] 优选的， 所述连续材料为丝状、 杆状、 杆状、 条状、 管状中的任意一种； 所述 第一夹持块 411、 第二夹持块 412其相向的一面为平面， 闭合吋第一夹持块 411、 第二夹持块 412之间围合成一夹持隙 414; 所述第一材料固定机构 21和第二材料 固定机构 31的夹持隙 414同轴设置。
[0099] 优选的， 所述第一材料固定机构 21和第二材料固定机构 31还分别设有固定块， 固定块 44内设有横向、 贯通的固定腔； 所述第一齿条 421、 第二齿条 422可滑动 地设置在固定腔内； 所述第二材料固定机构 31上的齿条通过所述固定块安装在 所述第二滑块 36上； 所述第一齿条 421设置在第二齿条 422的上方， 且第一齿条 4 21末端通过一 L形连接件 4211与第一夹持块 411连接。
[0100] 优选的， 如图 5， 所述切割单元还包括固定架、 垂直于第一滑轨的摆臂； 摆臂 的中部与固定架铰接， 所述切刀为圆形锯片， 圆形锯片安装在摆臂的一端。 摆 臂的另一端设有第四驱动机构。 本实施例中， 第四驱动机构为电机、 与电机传 动连接的涡轮、 与涡轮传动连接、 垂直于机台的蜗杆； 摆臂通过一纵向的、 内 设有螺纹的套管与所述蜗杆连接， 蜗杆旋转即可带动摆臂纵向摆动， 最终实现 切刀的上升、 下降。
工业实用性
[0101] 通过设置一在切割单元两侧之间移动的送料单元， 本发明实现了对连续材料的 尾料的自动化切割处理， 有效提高材料切割工序的自动化程度， 并大幅降低连 续材料的损耗， 从而得以大幅降低生产成本。

Claims

权利要求书
[权利要求 1] 一种连续材料切割装置， 包括
一机台；
一设置在机台上的切割单元， 用于切断连续材料； 一设置在机台上的送料单元， 其位于切割单元的一侧， 其相对于切割 单元往复运动， 用于将物料输送至切割单元；
其特征在于： 所述送料单元为可在切割单元两侧之间移动的送料单元
2 .根据权利要求 1所述的连续材料切割装置， 其特征在于： 所述切割 单元包括一设置在机台上、 可垂直于机台纵向移动的切刀以及设置在 切刀一侧或两侧的第一材料固定机构；
所述送料单元包括与第一材料固定机构的水平的第二材料固定机构、 驱动第二材料固定机构朝第一材料固定机构往复水平运动的第一驱动 机构、 驱动第二材料固定机构与第一材料固定机构错位的第二驱动机 构。
3 .根据权利要求 2所述的连续材料切割装置， 其特征在于： 所述机台 上设有横贯切割单元、 送料单元的第一滑轨； 所述送料单元还包括安 装在第一滑轨上的第一滑块； 所述第二材料固定机构设置在第一滑块 上； 第一驱动机构与第一滑块连接， 第一驱动机构驱动第一滑块在第 一滑轨上往复移动。
4 .根据权利要求 3所述的连续材料切割装置， 其特征在于： 所述第一 滑块的侧面设有第二滑轨， 第二滑轨上安装有第二滑块； 所述第二材 料固定机构通过第二滑块安装在第一滑块上； 第二驱动机构与第二滑 块连接， 第二驱动机构驱动第二滑块在第二滑轨上往复移动。
5 .根据权利要求 3或 4所述的连续材料切割装置， 其特征在于： 所述第 一驱动机构包括一与第一滑轨平行的丝杆； 所述第一滑块通过内螺纹 套装在丝杆上； 所述第一驱动结构还包括驱动丝杆旋转的电机， 以及 连接电机与丝杆的变速组件。
6 .根据权利要求 2-4任一项所述的连续材料切割装置， 其特征在于： 所述第一材料固定机构和第二材料固定机构分别包括夹持组件以及第 三驱动机构； 所述夹持组件由的第一夹持块和第二夹持块构成； 所述 第三驱动机构驱动第一夹持块和第二夹持块幵合。
7 .根据权利要求 6所述的连续材料切割装置， 其特征在于： 所述第一 材料固定机构和第二材料固定机构还分别包括同步传动组件； 所述同 步传动组件包括平行设置的第一齿条和第二齿条以及设置在第一齿条 和第二齿条之间的至少一个传动齿轮； 所述传动齿轮分别与第一齿条 、 第二齿条啮合； 所述第一齿条的末端与第一夹持块连接； 所述第二 齿条的末端与第二夹持块连接； 所述第一齿条、 第二齿条设置在夹持 组件的一侧， 且为沿第一夹持块和第二夹持块幵合动作吋移动的方向 设置； 所述第三驱动机构驱动第一齿条沿第一齿条轴向往复移动。
8 .根据权利要求 7所述的连续材料切割装置， 其特征在于： 所述第一 齿条、 第二齿条平行于机台且垂直于所述第一滑轨。
9 .根据权利要求 7或 8所述的连续材料切割装置， 其特征在于： 所述连 续材料为丝状、 杆状、 杆状、 条状、 管状中的任意一种； 所述第一夹 持块、 第二夹持块其相向的一面上分别设有夹持凹槽， 闭合吋第一夹 持块、 第二夹持块的夹持凹槽围合成一夹持隙； 所述第一材料固定机 构和第二材料固定机构的夹持隙同轴设置。
10 .根据权利要求 7或 8所述的连续材料切割装置， 其特征在于： 所述 第一材料固定机构条、 第二齿条可滑动地设置在固定腔内； 所述第二 材料固定机构上的齿条通过所述固定块安装在所述第二滑块上； 所述 第一齿条设置在第二齿条的上方， 且第一齿条末端通过一 L形连接件 与第一夹持块连接。
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