WO2018034138A1 - 撥水膜形成用組成物、撥水膜、撥水膜付き基体及び物品 - Google Patents
撥水膜形成用組成物、撥水膜、撥水膜付き基体及び物品 Download PDFInfo
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- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
- C09D183/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
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- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/28—Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material
- C03C17/30—Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material with silicon-containing compounds
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- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/42—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating of an organic material and at least one non-metal coating
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- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/002—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds
- C08G65/005—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds containing halogens
- C08G65/007—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds containing halogens containing fluorine
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- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/336—Polymers modified by chemical after-treatment with organic compounds containing silicon
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/48—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms
- C08G77/54—Nitrogen-containing linkages
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- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D171/00—Coating compositions based on polyethers obtained by reactions forming an ether link in the main chain; Coating compositions based on derivatives of such polymers
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- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/10—Block or graft copolymers containing polysiloxane sequences
- C09D183/12—Block or graft copolymers containing polysiloxane sequences containing polyether sequences
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- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/18—Materials not provided for elsewhere for application to surfaces to minimize adherence of ice, mist or water thereto; Thawing or antifreeze materials for application to surfaces
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/70—Properties of coatings
- C03C2217/76—Hydrophobic and oleophobic coatings
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/70—Properties of coatings
- C03C2217/78—Coatings specially designed to be durable, e.g. scratch-resistant
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/22—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
- C08G77/24—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen halogen-containing groups
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
- C08L83/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/10—Block- or graft-copolymers containing polysiloxane sequences
- C08L83/12—Block- or graft-copolymers containing polysiloxane sequences containing polyether sequences
Definitions
- the present invention relates to a water-repellent film-forming composition, a water-repellent film formed using the water-repellent film-forming composition, a substrate with a water-repellent film provided with at least a part of the water-repellent film on the substrate, and
- the present invention also relates to an article comprising the substrate with the water repellent film.
- the composition when the substrate is a substrate of an article for transportation equipment such as automobile glass, in addition to imparting water repellency to the coating, the composition has abrasion resistance and weather resistance (typically light resistance). It is also strongly required to impart durability such as property.
- a composition combining a hydrolyzable silane compound having a fluorine-containing polyether group and a hydrolyzable silane compound having a fluorine-containing alkyl group has been proposed as a composition capable of forming a water-repellent film having excellent durability. (See Patent Document 1).
- the water-repellent film formed by the composition specifically disclosed in Patent Document 1 is evaluated in combination with abrasion resistance, in particular, a light resistance test in a form close to actual use. Insufficient wear resistance.
- the present invention has been made from the above viewpoint, and is excellent in water repellency and wear resistance, particularly wear resistance evaluated in combination with a light resistance test in a form close to actual use (hereinafter referred to as “light resistance”).
- the object is to provide a composition for forming a water-repellent film capable of forming an excellent water-repellent film. Further, a water-repellent film formed using the composition for forming a water-repellent film, a substrate with a water-repellent film provided with the water-repellent film on at least a part of the substrate, and an article comprising the substrate with the water-repellent film The purpose is to provide.
- a composition for forming a water repellent film comprising a compound represented by the following formula (1) and a compound represented by the following formula (2) and having a number average molecular weight of 3000 or more:
- the number of moles of SiR 2 r X 2 3-r ]) is 1.5 to 20, and the compound represented by the formula (1) and the formula (2) have a number average molecular weight of
- the molar ratio [number of moles of the compound represented by the formula (1)] / [number of moles of the compound represented by the formula (2) and having a number average molecular weight
- a composition for forming a water-repellent film wherein the composition is ⁇ 40.
- Formula (1) R f1 -Q 1 -SiR 1 p X 1 3-p
- R f1 is a group: C k F 2k + 1 (where k is an integer from 1 to 8);
- Q 1 is a divalent hydrocarbon group having 1 to 6 carbon atoms,
- Each R 1 is independently a monovalent hydrocarbon group having 1 to 6 carbon atoms;
- X 1 is each independently a hydroxyl group or a hydrolyzable group, p is an integer of 0-2.
- Formula (2) [A] b1 Q 2 [B] b2 (In the formula (2), Q 2 is a (b1 + b2) -valent linking group, A is a group represented by R f3 —O—R f2 — (R f2 is a poly (oxyfluoroalkylene) chain, and R f3 is a perfluoroalkyl group); B represents one —R 12 — (SiR 2 r X 2 3-r ) (R 12 has an etheric oxygen atom at the terminal opposite to the carbon-carbon atom or Si bond.
- a hydrocarbon group having 2 to 10 carbon atoms which may have —NH— between carbon-carbon atoms, and each R 2 independently represents a hydrogen atom or 1 to 6 is a monovalent hydrocarbon group, and the hydrocarbon group may contain a substituent
- each X 2 is independently a hydroxyl group or a hydrolyzable group
- r is 0 to A monovalent group having no fluorine atom, and an integer of 2.
- Q 2 and B do not contain a cyclic siloxane structure, b1 is an integer of 1 to 3, b2 is an integer from 2 to 9, when b1 is 2 or more, b1 A's may be the same or different; b2 B's may be the same or different.
- R f2 in Formula (2) is — (C a F 2a O) n — (a is an integer of 1 to 6, n is an integer of 2 or more, and each —C a F 2a
- the composition for forming a water-repellent film according to the above [1], wherein the O-units may be the same or different.
- R f2 in the formula (2) is a group: — (CF 2 CF 2 CF 2 CF 2 CF 2 O) n1 — (CF 2 CF 2 CF 2 CF 2 O) n2 — (CF 2 CF 2 CF 2 O) n3 - (CF 2 CF 2 CF 2 O) n4 - (CF (CF 3) CF 2 O) n5 - (CF 2 CF 2 O) n6 - (CF 2 O) n7 - ( n1, n2, n3, n4, n5, n6 and n7 are each independently an integer of 0 or more, but the total of n1, n2, n3, n4, n5, n6 and n7 is 2 or more,
- a substrate with a water-repellent film comprising the substrate and the water-repellent film according to [4] above at least partially on the substrate.
- An article comprising the substrate with a water-repellent film according to any one of [5] to [7].
- ADVANTAGE OF THE INVENTION According to this invention, it is excellent in water repellency, and can form the water-repellent film excellent in abrasion resistance, especially the abrasion resistance evaluated in combination with the light resistance test in the form close
- a forming composition can be provided.
- a water-repellent film formed using the water-repellent film-forming composition, a substrate with a water-repellent film provided with the water-repellent film on at least a part of the substrate, and the water-repellent film Articles such as window materials for transportation equipment including a substrate with a film and window materials and lenses for cameras and sensors can be provided.
- a compound or group represented by a formula is also expressed as a compound or group with the number of the formula, for example, a compound represented by formula (1) is also expressed as a compound (1).
- composition for water-repellent film formation is a compound represented by the compound (1) and the formula (2) and having a number average molecular weight of 3000 or more (hereinafter also referred to as “compound (21)”). ) And the following proportions.
- the contents of the compound (1) and the compound (21) in the composition for forming a water repellent film are as follows: SiR 1 p X 1 3-p in the compound (1) and SiR 2 r X 2 3 in the compound (21).
- the molar ratio with respect to -r ([number of moles of SiR 1 p X 1 3-p in compound (1)] / [number of moles of SiR 2 r X 2 3-r in compound (21)]) is 1. 5-20
- the molar ratio of the content of the compound (1) and the compound (21) in the composition for forming a water-repellent film [number of moles of the compound (1)] / [compound (21) The number of moles]) is from 2 to 40.
- the composition for forming a water repellent film of the present invention has a hydrolyzable silane compound (compound (1)) having a perfluoroalkyl group and no ether bond, a poly (oxyfluoroalkylene) group, and a specific structure.
- a hydrolyzable silane compound compound (1)
- compound (21) a compound having a plurality of hydrolyzable silyl groups
- the molar ratio of SiR 1 p X 1 3-p in compound (1) to SiR 2 r X 2 3-r in compound (21) is 1.5. Is preferably 10 to 10, more preferably 1.5 to 8.
- the molar ratio of the content of the compound (1) and the compound (21) in the composition for forming a water repellent film of the present invention is preferably 3 to 30, more preferably 4 to 20.
- the compound (1) is a hydrolyzable silane compound having a perfluoroalkyl group represented by the following formula (1).
- R f1 is a group: C k F 2k + 1 (where k is an integer of 1 to 8), and may be linear or branched. Considering environmental load, k is preferably an integer of 1 to 6. Among these, from the viewpoint of excellent weather resistance, a linear group: CF 3 (CF 2 ) k-1 (where k is as described above) is preferable, and CF 3 (CF 2 ) 3 is more preferable. —, CF 3 (CF 2 ) 4 —, or CF 3 (CF 2 ) 5 —, with CF 3 (CF 2 ) 5 — being particularly preferred.
- Q 1 is a divalent hydrocarbon group having 1 to 6 carbon atoms, a linear or branched alkylene group, or a linear or branched chain having 2 to 6 carbon atoms. And a group having an amide group or an etheric oxygen atom between carbon-carbon atoms of the alkylene group.
- a linear alkylene group having 1 to 6 carbon atoms — (CH 2 ) t — (where t is an integer of 1 to 6) is preferable, and more preferable.
- — (CH 2 ) 2 —, — (CH 2 ) 3 —, or — (CH 2 ) 4 —, and — (CH 2 ) 2 — is particularly preferable.
- R 1 is a monovalent hydrocarbon group having 1 to 6 carbon atoms, and examples thereof include a linear or branched alkyl group. Among these, from the viewpoint of availability, a linear or branched alkyl group having 1 to 4 carbon atoms is preferable, and a methyl group or an ethyl group is more preferable. When there are a plurality of R 1 s , they may be the same or different, but are preferably the same from the viewpoint of availability.
- X 1 is a hydroxyl group or a hydrolyzable group.
- the hydrolyzable group refers to a group capable of forming Si—OH by hydrolysis of Si—X 1 , for example, an alkoxy group, an acyloxy group, a ketoxime group, an alkenyloxy group, an amino group, an aminooxy group. Amide group, isocyanato group, halogen atom and the like.
- X 1 is preferably a hydroxyl group, an alkoxy group (eg, an alkoxy group having 1 to 4 carbon atoms), an isocyanato group or a halogen atom (eg, a chlorine atom), more preferably a methoxy group, an ethoxy group, or a chlorine atom. And particularly preferred is a methoxy group.
- X 1 may be the same or different, but the same one is preferable from the viewpoint of availability.
- X 1 is a chlorine atom
- the reactivity is high, and the hydrolysis reaction proceeds sufficiently even without adding an acid catalyst.
- compounds in which X 1 is a chlorine atom are preferably used.
- p is an integer of 0 to 2, and is preferably 0 or 1 and more preferably 0 from the viewpoint of excellent adhesion and durability.
- Examples of the compound (1) include the following.
- examples and preferred embodiments of k, t, X 1 and R 1 are as described above.
- Formula (1-1) CF 3 (CF 2 ) k-1 — (CH 2 ) t —SiX 1 3
- Compound (1) may be used alone or in combination of two or more.
- Compound (1) can be produced by a general production method, and is commercially available.
- the compound (21) is a compound having a poly (oxyfluoroalkylene) group represented by the following formula (2) and a plurality of hydrolyzable silyl groups having a specific structure, and having a number average molecular weight of 3000 or more. It is a certain compound.
- A is a group represented by R f3 —O—R f2 —.
- R f3 is a perfluoroalkyl group, preferably having 1 to 20 carbon atoms, more preferably 1 to 6 carbon atoms.
- R f3 may be linear or branched.
- a linear group CF 3 (CF 2 ) m2-1 (where m2 is 1 to 20, preferably 1 to 6) is preferable, and CF is more preferable.
- R f2 is a poly (oxyfluoroalkylene) chain.
- R f2 is, for example, — (C a F 2a O) n — (a is an integer of 1 to 6, n is an integer of 2 or more, and each —C a F 2a O— unit is the same But it may be different).
- the —C a F 2a O— unit may be linear or branched.
- n can be appropriately adjusted according to the desired number average molecular weight.
- a preferable upper limit value of n is 200.
- R f2 may be a combination of a plurality of units, and in this case, each unit may exist in any of a block, an alternate, and a random.
- each unit may exist in any of a block, an alternate, and a random.
- the abundance ratio of these structures is larger, and more preferable is a unit combining —CF 2 CF 2 CF 2 O— and —CF 2 CF 2 O— from the viewpoint of ease of synthesis.
- R f2 represents — (CF 2 CF 2 CF 2 CF 2 CF 2 CF 2 O) n1 — (CF 2 CF 2 CF 2 CF 2 O) n2 — (CF 2 CF 2 CF 2 CF 2 O) n3 — (CF 2 CF 2 CF 2 O) n4 — (CF (CF 3 ) CF 2 O) n5 — (CF 2 CF 2 O) n6 — (CF 2 O) n7 — (where n1, n2, n3, n4, n5, n6 and n7 are each independently an integer of 0 or more, but the total of n1, n2, n3, n4, n5, n6 and n7 is 2 or more, and each repeating unit May be present in any of blocks, alternating, and random).
- R f2 includes ⁇ (CF 2 O) n11 (CF 2 CF 2 O) n12 ⁇ , (CF 2 CF 2 O) n13 , (CF 2 CF 2 CF 2 O) n14 , (CF 2 CF 2 O—CF preferably 2 CF 2 CF 2 CF 2 O ) n15, more preferably ⁇ (CF 2 O) n11 ( CF 2 CF 2 O) n12 ⁇ , a (CF 2 CF 2 CF 2 O ) n14.
- n11 is an integer of 1 or more
- n12 is an integer of 1 or more
- n11 + n12 is an integer of 2 to 200
- the bonding order of n11 CF 2 O and n12 CF 2 CF 2 O is limited.
- n13 and n14 are integers of 2 to 200
- n15 is an integer of 1 to 100.
- the number (b1) of the group A represented by R f3 —O—R f2 — is an integer of 1 to 3.
- the groups A when a plurality of groups A are present, the groups A may be the same or different.
- the group A and the perfluoroalkyl group in the compound (1) are groups that contribute to the water repellency of the resulting water-repellent film.
- the compound (21) has a plurality of groups A, the density of R f3 —O—R f2 — groups is increased, and this is preferable from the viewpoint of excellent friction resistance of the surface layer.
- the group B has one —R 12 — (SiR 2 r X 2 3-r ) (hereinafter also referred to as “group (Bt)”), and has a cyclic siloxane structure and It is a monovalent group containing no fluorine atom.
- the group B is specifically a group represented by —Y—R 12 — (SiR 2 r X 2 3-r ).
- the group (Bt) and Q 2 are linked by —Y—.
- Y is a single bond or a divalent organic group containing no cyclic siloxane structure and no fluorine atom.
- Y is, for example, an alkylene group having an arylene group such as a phenylene group having 6 to 8 carbon atoms at its terminal (for example, an alkylene / arylene group having 8 to 16 carbon atoms) or an alkylene group (for example, having 1 carbon atom) To 20) and a silalkylene structure (eg 1 to 10 carbon atoms, 2 to 10 Si atoms) or a silarylene structure (eg 1 to 10 carbon atoms, 2 to 10 Si atoms) bonded to each other.
- the terminal on the group (Bt) side is other than an alkylene group.
- Atoms of Q 2 to which Y is attached is an atom constituting the main chain, specifically, Si, C, N and the like. Y is preferably a single bond.
- R 12 may have an etheric oxygen atom at the terminal opposite to the bond between carbon and carbon atoms or Si, or a carbon atom that may have —NH— between the carbon and carbon atoms A hydrocarbon group of 2 to 10. Specifically, a group selected from the group consisting of —CH 2 CH 2 —, —CH 2 CH 2 CH 2 —, —CH 2 OCH 2 CH 2 CH 2 —, —OCH 2 CH 2 CH 2 — (the right side There are) preferably coupled to Si, from the viewpoint of excellent light resistance of the water repellent film, having no etheric oxygen atom, -CH 2 CH 2 -., - CH 2 CH 2 CH 2 - is particularly preferred.
- a plurality of R 12 in the group B present in the formula (2) may all be the same group, or may not all be the same group.
- X 2 is a hydroxyl group or a hydrolyzable group, and examples of hydrolyzable groups in X 1 and preferred embodiments are applied as the hydrolyzable group.
- r is an integer of 0 to 2, and is preferably 0 or 1 and more preferably 0 from the viewpoint of excellent adhesion and durability. If X 2 there are a plurality, X 2 is, it may be the same or different, is what is preferably the same in view of availability.
- R 2 is a hydrogen atom or a monovalent hydrocarbon group having 1 to 6 carbon atoms, and the hydrocarbon group may contain a substituent.
- the hydrocarbon group include linear or branched alkyl groups. Among these, from the viewpoint of availability, a linear or branched alkyl group having 1 to 4 carbon atoms is preferable, and a methyl group or an ethyl group is more preferable.
- the substituent include a halogen atom (for example, a chlorine atom).
- R which is the number of R 2 bonded to Si, is an integer of 0-2. If R 2 there are a plurality, R 2 is, may be the same or different, it is what is preferably the same in view of availability.
- the number of groups B represented by b2 is an integer of 2 to 9. Therefore, the number of groups (Bt) in the compound (21) is 2-9.
- the group (Bt) is a group that contributes to light resistance and abrasion resistance of the water-repellent film to be obtained.
- the number of groups B in the compound (21), that is, the number of groups (Bt), is preferably 2 to 4 from the viewpoint of excellent light resistance and abrasion resistance of the water-repellent film obtained.
- group B which a compound (21) has may be same or different.
- the groups (Bt) may be the same or different.
- Q 2 is a (b1 + b2) -valent linking group.
- Q 2 is, for example, a hydrocarbon group, and has an ester bond, an ether bond, an amide bond, a urethane bond, a phenylene group, —S—, a divalent amino group, a silalkylene structure, at the terminal or between carbon atoms. It may have a silarylene structure or a siloxane structure (not including a cyclic siloxane structure), and a hydrogen atom of a hydrocarbon group may be substituted with a fluorine atom.
- the hydrogen atom of the hydrocarbon group may be substituted with a hydroxyl group, but the number of substituted hydroxyl groups is preferably 1 to 5.
- the hydrocarbon group may be linear or branched.
- the number of carbon atoms in Q 2 is preferably 1-20, and more preferably 1-10.
- group A and group B may be bonded to the same atom, but it is preferred to bind to different atoms, and more preferably between atoms that bind are separated as possible within the molecule.
- the number average molecular weight of the compound (21) is 3000 or more, and preferably 3500 to 20000, more preferably 4000 to 15000 from the viewpoint of excellent wear resistance and chemical resistance.
- the number average molecular weight is calculated by obtaining the number (average value) of oxyperfluoroalkylene units based on the terminal group using NMR analysis.
- Examples of the compound (21) include the following compounds (21-1) to (21-5). Preferred number average molecular weights in the compounds (21-1) to (21-5) are the same as those in the compound (21).
- the compound (21-1) is a compound having a number average molecular weight of 3000 or more in the compound represented by the following formula (2-1).
- R F2 —O— (R f4 O) m1 — corresponds to the group A in the formula (2)
- —Q 3 — [C (O) N (R 3 )] p2 —R 11 —C corresponds to Q 2 in the formula (2)
- —R 12 —SiR 2 r X 2 3-r corresponds to the group B in the formula (2).
- the compound represented by the formula (2-1) is a compound having one group A at one end and three groups B at the other end.
- R F2 is a perfluoroalkyl group having 1 to 20 carbon atoms
- R f4 is a fluoroalkylene group having no branched structure
- m1 is an integer from 2 to 200
- (R f4 O) m1 may be composed of two or more types of R f4 O having different numbers of carbon atoms
- Q 3 is a fluoroalkylene group having no branched structure
- R 3 is a hydrogen atom or an alkyl group
- p2 is 0 or 1
- R 11 is a single bond, an alkylene group, a group having an etheric oxygen atom at the end of the alkylene group (however, the end bonded to C [—R 12 —SiR 2 r X 2 3-r ] 3 ), A group having an etheric oxygen atom between carbon-carbon atoms of an alkylene group having 2 or more carbon atoms, or a terminal of an alkylene group having 2 or more carbon
- R 2 and r are the same as in the formula (2);
- X 2 is a hydrolyzable group among the groups represented by X 2 in the formula (2);
- the three [—R 12 —SiR 2 r X 2 3-r ] may be the same or different.
- R F2 —O— (R f4 O) m1 — in formula (2-1) is the same as the preferred form of group A in formula (2).
- the preferred form of —R 12 —SiR 2 r X 2 3-r in formula (2-1) is the same as the preferred form of —R 12 —SiR 2 r X 2 3-r in formula (2). .
- Q 3 may be a perfluoroalkylene group having no branched structure or a fluoroalkylene group not having a branched structure containing one or more hydrogen atoms.
- the number of carbon atoms in Q 3 is preferably 1-20, and more preferably 1-10. According to the compound (21-1) in which Q 3 does not have a branched structure, a surface layer having excellent friction resistance and lubricity can be formed.
- Q 3 is a fluoroalkylene group derived from R f4 , a fluoroalkylene group derived from a compound having an amide group and a hydrolyzable silyl group used in the production of the compound (21-1), To do.
- R 3 is an alkyl group
- the alkyl group is preferably an alkyl group having 1 to 4 carbon atoms.
- R 11 is, for p2 is 0, as the R 11, from the viewpoint of ease of preparation of the compound (21-1), a single bond, -CH 2 O -, - CH 2 OCH 2 -, - CH 2 A group selected from the group consisting of OCH 2 CH 2 O— and CH 2 OCH 2 CH 2 OCH 2 — (where the left side is bonded to Q 3 ) is preferred.
- R 11 is preferably a group selected from the group consisting of a single bond, —CH 2 — and CH 2 CH 2 — from the viewpoint of easy production of the compound (21-1).
- a compound having a number average molecular weight of 3000 or more in the compound represented by the formula (2-1a) (also referred to as a compound (21-1a)) can be exemplified.
- R F2 , R 3 , p 2, R 11 , R 12 , R 2 , X 2 and r are the same as those in the formula (2-1);
- Q 11 is a single bond, a fluoroalkylene group having 1 to 20 carbon atoms that does not have a branched structure containing one or more hydrogen atoms, and 1 to 20 carbon atoms that does not have a branched structure containing one or more hydrogen atoms.
- a group having an etheric oxygen atom at the terminal of the fluoroalkylene group (excluding the terminal bonded to R F2 —O), and having 2 or more carbon atoms not having a branched structure containing one or more hydrogen atoms A group having an etheric oxygen atom between carbon-carbon atoms of 20 fluoroalkylene groups, or a terminal end of a fluoroalkylene group having 2 to 20 carbon atoms not having a branched structure containing one or more hydrogen atoms (provided that R . excluding the ends of the side that bind F2 -O) and carbon - is a group having an etheric oxygen atom between carbon atoms (provided that the number of oxygen is 10 or less);.
- R F1 is a C 1-6 perfluoroalkylene group having no branched structure
- m10 is an integer from 2 to 200
- (R F1 O) m10 may be composed of two or more types of R F1 O having different numbers of carbon atoms
- Q 12 is a perfluoroalkylene group having no branched structure, a fluoroalkylene group having no branched structure containing one or more hydrogen atoms, or a carbon atom having 2 or more carbon atoms not having a branched structure containing one or more hydrogen atoms.
- R F2 —O—Q 11 — (R F1 O) m10 — in formula (2-1a) is the same as the preferred form of group A in formula (2).
- the preferred form of —R 12 —SiR 2 r X 2 3-r in formula (2-1a) is the same as the preferred form of —R 12 —SiR 2 r X 2 3-r in formula (2). .
- Q 12 is carbon when p2 is 0, for example, (R F1 O) m10 is ⁇ (CF 2 O) n11 (CF 2 CF 2 O) n12 ⁇ or (CF 2 CF 2 O) n13.
- it is a perfluoroalkylene group having 1 atom and is (CF 2 CF 2 CF 2 O) n14, it is a perfluoroalkylene group having 2 carbon atoms, and (CF 2 CF 2 O—CF 2 CF 2 CF 2 CF 2 O)
- n15 it is a linear perfluoroalkylene group having 3 carbon atoms.
- PFPE represents R F2 —O—Q 11 — (R F1 O) m10 —Q 12 —.
- a preferred form of PFPE is a combination of the preferred R F2 , Q 11 , (R F1 O) m10 and Q 12 described above.
- Examples of the compound (21-1a) include compounds prepared by adjusting PFPE so that the number average molecular weight is 3000 or more in the following compounds.
- the compound (21-2) is a compound having a number average molecular weight of 3000 or more in the compound represented by the following formula (2-2).
- R F2 —O—Q 4 — (R f11 O) m11 — corresponds to the group A in formula (2)
- —R f12 —R 13 —N represents Q in formula (2) 2
- —R 12 —SiR 2 r X 2 3-r corresponds to the group B in the formula (2).
- the compound represented by the formula (2-2) is a compound having one A at one end and two B at the other end.
- R F2 is the same as the formula (2-1)
- Q 4 represents a single bond, a fluoroalkylene group having 1 to 20 carbon atoms including one or more hydrogen atoms, and a terminal of a fluoroalkylene group having 1 to 20 carbon atoms including one or more hydrogen atoms (provided that R 4 A group having an etheric oxygen atom on the side bonded to F2- O), an etheric oxygen atom between carbon-carbon atoms of a fluoroalkylene group having 2 to 20 carbon atoms containing one or more hydrogen atoms A group having an atom, or a terminal of a fluoroalkylene group having 2 to 20 carbon atoms including one or more hydrogen atoms (excluding the terminal on the side bonded to R F2 —O) and a carbon-carbon atom A group having an etheric oxygen atom
- R f11 and R f12 are each independently a perfluoroalkylene group
- m11 is an etheric oxygen atom
- R 13 represents a single bond, an alkylene group, a group having an etheric oxygen atom or NH- at the terminal of the alkylene group (excluding the terminal bonded to N), or a carbon of an alkylene group having 2 or more carbon atoms.
- R 12 is a hydrocarbon group having 2 to 10 carbon atoms which may have an etheric oxygen atom or NH— between carbon-carbon atoms among the groups represented by R 12 in the formula (2).
- R 2 and r are the same as in the formula (2);
- X 2 is a hydrolyzable group among the groups represented by X 2 in the formula (2);
- Two [—R 12 —SiR 2 r X 2 3-r ] may be the same or different.
- R F2 —O—Q 4 — (R f11 O) m11 — in formula (2-2) is the same as the preferred form of group A in formula (2).
- the preferred form of —R 12 —SiR 2 r X 2 3-r in formula (2-2) is the same as the preferred form of —R 12 —SiR 2 r X 2 3-r in formula (2). .
- R f12 is, for example, a perfluoroalkylene having 1 carbon atom when (R f11 O) m11 is ⁇ (CF 2 O) n11 (CF 2 CF 2 O) n12 ⁇ or (CF 2 CF 2 O) n13 In the case of (CF 2 CF 2 CF 2 O) n14, it is a perfluoroalkylene group having 2 carbon atoms, and in the case of (CF 2 CF 2 O—CF 2 CF 2 CF 2 CF 2 O) n15 , A straight-chain perfluoroalkylene group having 3 carbon atoms. If R f12 is a perfluoroalkylene group having no branched structure, the water-repellent film is excellent in friction resistance and lubricity.
- R 13 represents —CH 2 —, —CH 2 CH 2 —, —CH 2 CH 2 CH 2 —, —CH 2 OCH 2 CH 2 — from the viewpoint of ease of production of the compound (2-2). And a group selected from the group consisting of —CH 2 NHCH 2 CH 2 — (the left side is bonded to R f12 ) is preferable.
- PFPE represents R F2 —O—Q 4 — (R f11 O) m11 —R f12 —.
- a preferred form of PFPE is a combination of the preferred R F2 , Q 4 , (R f11 O) m11 , and R f12 described above.
- Examples of the compound (21-2) include compounds prepared by adjusting PFPE so that the number average molecular weight of the following compounds is 3000 or more.
- the compound (21-3) is a compound having a number average molecular weight of 3000 or more in the compound represented by the following formula (2-3).
- R f21 -O- ( R f22 O) m21 - (R f23 O) m22 - corresponds to group A in the formula (2)
- - (R 23 -O) c -R 24 —SiR 2 r X 2 3-r corresponds to group B in formula (2)
- a residue containing Z corresponds to Q 2 in formula (2).
- the compound represented by the formula (2-3) is a compound having a1 monovalent group having a group A at one end and
- R f21 is a linear perfluoroalkyl group having 1 to 20 carbon atoms when m21 is 0, or a linear perfluoroalkyl group having 1 to 20 carbon atoms or a perfluoroalkyl group when m21 is 1 or more.
- R f22 is a linear fluoroalkylene group having 1 to 10 carbon atoms and having one or more hydrogen atoms
- m21 is 0 is an integer between 10, when m21 is 2 or more (R f22 O) m21 is consisted of two or more of R f22 O having different one or both either of the number of carbon atoms and the number of hydrogen May be
- R f23 is a linear perfluoroalkylene group having 1 to 10 carbon atoms
- m22 is an integer of 2 to 200, and (R f23 O) m22 may be composed of two or more types of R f23 O having different numbers of carbon atoms
- R f24 is a linear perfluoroalkylene group having 1 to 10 carbon atoms.
- G is —R 21 —O—R 22 —, —R 21 —CONH—R 22 —, —CONH—R 22 — or A single bond;
- R 21 and R 22 are alkylene groups;
- c is 0 or 1;
- Z is a (a1 + a2) valent hydrocarbon group, or a group having 2 or more carbon atoms and a (a1 + a2) valent group having at least one etheric oxygen atom between the carbon atom and the carbon atom of the hydrocarbon group,
- the number of atoms is preferably 2-20, R 23 and R 24 are alkylene groups and the total number of carbon atoms is 2 to 10;
- R 2 and r are the same as in the formula (2);
- X 2 is a hydrolyzable group among the groups represented by X 2 in the formula (2);
- a1 is an integer of 1 to 3
- a2 is an integer of 2 to 9, preferably 2 to 4, a1 is at a2 is
- R f21 in (2-3) -O- (R f22 O ) m21 - (R f23 O) m22 - preferred form are the same as the preferred form of the group A in the formula (2).
- a preferred form of — (R 23 —O) c —R 24 —SiR 2 r X 2 3-r in the formula (2-3) is —R 12 —SiR 2 r X 2 3 ⁇ in the formula (2). It is the same as the preferable form of r .
- R f24 is, for example, —CF 2 — when (R f23 O) m22 is ⁇ (CF 2 O) n11 (CF 2 CF 2 O) n12 ⁇ or (CF 2 CF 2 O) n13 , ( CF 2 CF 2 CF 2 O) n14 is —CF 2 CF 2 — and (CF 2 CF 2 O—CF 2 CF 2 CF 2 CF 2 O) n15 is —CF 2 CF 2 CF 2- .
- PFPE is, R f21 -O- (R f22 O ) m21 - (R f23 O) m22 -R f24 - it shows the.
- a preferred form of the PFPE is preferably R f21 -O- described above (R f22 O) m21 - becomes that combines and R f24 - (R f23 O) m22.
- Examples of the compound (21-3) include compounds prepared by adjusting PFPE so that the number average molecular weight of the following compounds is 3000 or more.
- the compound (21-4) is a compound having a number average molecular weight of 3000 or more in the compound represented by the following formula (2-4).
- a 1 corresponds to the group A in the formula (2) corresponds to Q 2 in the -Q 10 -C (OH) ⁇ but equation (2)
- -Y 1 -R 12 - SiR 2 r X 2 3-r corresponds to the group B in the formula (2).
- the compound represented by the formula (2-4) is a compound having one group A at one end and two groups B at the other end.
- a 1 is the same as group A in formula (2), and Q 10 is the same as Q 3 in formula (2-1).
- —Y 1 —R 12 — (SiR 2 r X 2 3-r ) is the same as the group B in the formula (2).
- Two —Y 1 —R 12 — (SiR 2 r X 2 3-r ) may be the same or different.
- Y 1 examples include a single bond, — (CH 2 ) 3 —Si (CH 3 ) 2 —Ph—Si (CH 3 ) 2 —, — (CH 2 ) 3 —Si (CH 3 ) 2 —O. -Si (CH 3 ) 2- and the like.
- the compound (21-5) is a compound having a number average molecular weight of 3000 or more in the compound represented by the following formula (2-5).
- A is the same as the group A in the formula (2)
- Q 5 represents a divalent organic group
- Y 2 each independently represents a hydroxyl group, a hydrolyzable group, or a hydrocarbon group, except when all Y 2 are hydrocarbon groups
- Q 6 each independently represents —R 12 —SiX 2 n21 Q 7 3-n21
- R 12 is independently the same as R 12 in formula (2)
- X 2 is independently the same as X 2 in formula (2)
- Q 7 each independently represents a hydrogen atom, a monovalent hydrocarbon group having 1 to 6 carbon atoms or Q 8
- Q 8 is the same as Q 6 , n21, in each Q 6 and Q 8, each independently, an integer selected from 0-3, the sum of n21
- Q 5 is preferably a divalent organic group represented by —R f6 — (R 6 ) p3 — (Q 9 ) q3 —R 7 —.
- R f6 is a linear perfluoroalkylene group having 1 to 10 carbon atoms
- R 6 represents (CH 2 ) s1 or a phenylene group
- R 7 represents (CH 2 ) t1 or a phenylene group
- Q 9 is —O—, —S—, a phenylene group, —C (O) O—, —CONR 8 —, —O—CONR 8 —, —NR 8 —
- R 8 is independently hydrogen atoms, a phenyl group or an alkyl group having a carbon number 1 ⁇ 6), - Si ( R 9) 2 -, - (Si (R 9) 2 O) t2 -Si (R 9) 2 - and (CH 2 T3- (R 9 is independently
- Compound (2) can be synthesized, for example, as follows.
- a compound having CF 2 ⁇ CF—O— and a carboxy group or a group that can be converted to a carboxy group is prepared at both ends of the perfluoroalkylene group, and this is prepared in the presence of an alcohol or a fluorine-containing alcohol.
- it is then reacted with a lower alcohol, and after introducing a plurality of ethylenically unsaturated bonds at the molecular ends, a hydrolyzable group-containing silane compound having a reactive group is reacted.
- the compound (2) can be obtained by introducing a group A and reacting a hydrolyzable group-containing silane compound having a reactive group with an ethylenically unsaturated bond.
- Compound (21) may be a commercially available product.
- Examples of commercially available products include X-71-195 (manufactured by Shin-Etsu Chemical Co., Ltd.), UF503 (manufactured by Daikin Industries, Ltd.), UD509 (manufactured by Daikin Industries, Ltd.), and the like.
- the composition for forming a water repellent film of the present invention contains the compound (1) and the compound (21) in the above-mentioned predetermined quantitative ratio.
- Compound (1) and Compound (21) may each form a partially hydrolyzed condensate in the composition for forming a water-repellent film, as long as it does not affect the workability when forming the water-repellent film. , A partial hydrolysis cocondensate of both may be formed.
- the composition in which the compound (1) and the compound (21) of the composition for forming a water-repellent film containing the compound (1) and the compound (21) in the amount ratio of the present invention are appropriately partially hydrolyzed (co) condensed.
- the product also falls within the category of the composition for forming a water-repellent film of the present invention.
- the composition for forming a water-repellent film of the present invention can contain a solvent from the viewpoint of workability, ease of controlling the thickness of the water-repellent film, and the like, and an organic solvent is preferred as the solvent.
- an organic solvent those capable of dissolving essential components can be used.
- organic solvents containing fluorine atoms for example, fluoroalcohol, fluorohydrocarbon (perfluorohexane, perfluoromethylcyclohexane, perfluoro-1,3-dimethylcyclohexane, dichloropentafluoropropane, etc.), fluoroether (CF 3 CH 2 OCF 2 CHF 2 etc.) is preferred.
- a solvent may be individual or may use 2 or more types together.
- the composition of this invention may contain the solvent used in order to manufacture a compound (1) or a compound (21).
- the content of the solvent is preferably 9900 parts by mass or less, more preferably 2900 parts by mass, from the viewpoint of the uniformity of the obtained water-repellent film with respect to a total of 100 parts by mass of the compound (1) and the compound (21).
- it can be 400 to 2900 parts by mass.
- the composition for forming a water-repellent film of the present invention can contain components other than the compound (1), the compound (21) and the solvent as long as the effects of the present invention are not impaired.
- other components include fine particles of metal oxides such as silica, alumina, zirconia, and titania, dyes, pigments, antifouling materials, curing catalysts, and various resins.
- the additive of the other component is preferably 20 parts by mass or less, more preferably 10 parts by mass or less, with respect to 100 parts by mass of the solid content (component excluding the solvent) of the water repellent film forming composition. For example, it can be 1 to 10 parts by mass.
- a water repellent film can be formed using the composition for forming a water repellent film of the present invention.
- a method for forming the water-repellent film a known method in a fluorine-containing organosilane compound-based surface treatment agent can be used.
- the composition for forming a water-repellent film is brush-coated, flow-coated on the surface of a substrate. , Spin coating, dip coating, squeegee coating, spray coating, hand coating, drying in the air or in a nitrogen atmosphere as necessary, and curing. Curing conditions can be appropriately selected, and examples include conditions of a temperature of 20 to 50 ° C. and a humidity of 50 to 95% RH.
- the thickness of the water repellent film is not particularly limited, but is preferably 50 nm or less, and can be, for example, 2 to 20 nm.
- the substrate in the substrate with a water-repellent film of the present invention is not particularly limited as long as it is made of a material generally required to impart water repellency.
- the material of the substrate include metal, plastic, glass, ceramic, sapphire, or a combination thereof (composite material, laminated material, etc.), and glass and sapphire are preferable.
- the glass examples include soda lime glass, borosilicate glass, alkali-free glass, and quartz glass, and soda lime glass is preferable.
- soda lime glass it is preferable from the viewpoint of durability to further provide a film for preventing elution of Na + ions.
- the substrate is glass manufactured by the float process, it is preferable in terms of durability to provide a water-repellent film on a surface with a small amount of surface tin.
- the glass may be chemically strengthened.
- the shape of the substrate is not particularly limited, and may be a plate shape or a shape in which the entire surface or a part thereof has a curvature.
- the thickness of the substrate can be appropriately selected depending on the application, and is preferably 1 to 10 mm.
- the water repellent film is formed on at least a part of the substrate.
- the region where the water repellent film is formed on the substrate surface is not particularly limited, and can be appropriately selected depending on the application.
- the water repellent film is usually formed on the entire main surface of either or both of the main surfaces of the substrate.
- the substrate with a water-repellent film of the present invention can be provided with a base layer between the substrate and the water-repellent film.
- a SiO 2 vapor-deposited film, a film formed using a hydrolyzable silane compound (hereinafter also referred to as “underlying silica layer”), an antireflection layer, or the like is used as the underlayer.
- the underlying silica layer is represented by the formula (3): Si (X 3 ) 4 (wherein X 3 is each independently an alkoxy group having 1 to 4 carbon atoms, a halogen atom or an isocyanato group). Or a partially hydrolyzed condensate thereof or the like.
- the compound (3) examples include Si (NCO) 4 , Si (OCH 3 ) 4 , Si (OC 2 H 5 ) 4 and the like.
- the thickness of the underlying silica layer is not particularly limited, but is preferably 20 nm or less, for example, 1 to 10 nm.
- the antireflection layer has a function of improving the adhesion between the water repellent film and the substrate and reducing the reflectance. By having the antireflection layer, the reflectance of the substrate with the water-repellent film becomes lower than when the antireflection layer is not provided.
- antireflection layer examples include the following. (1) An antireflection layer having a multilayer structure in which a low refractive index layer having a relatively low refractive index and a high refractive index layer having a relatively high refractive index are alternately laminated. (2) An antireflection layer comprising a low refractive index layer having a refractive index lower than that of the substrate.
- the high-refractive index layer and the low-refractive index layer may each include one layer, but may include two or more layers. When two or more high refractive index layers and low refractive index layers are included, it is preferable that the high refractive index layers and the low refractive index layers are alternately laminated.
- the materials of the high refractive index layer and the low refractive index layer in the antireflection layer (1) are not particularly limited, and can be selected in consideration of the required degree of antireflection, productivity, and the like.
- Examples of the material constituting the high refractive index layer include niobium oxide (Nb 2 O 5 ), titanium oxide (TiO 2 ), zirconium oxide (ZrO 2 ), silicon nitride (SiN), and tantalum oxide (Ta 2 O 5 ).
- niobium oxide Nb 2 O 5
- titanium oxide TiO 2
- zirconium oxide ZrO 2
- silicon nitride SiN
- tantalum oxide tantalum oxide
- silicon oxide (SiO 2 , silica) can be preferably used as a material constituting the low refractive index layer.
- the high refractive index layer is any one selected from a niobium oxide layer, a tantalum oxide layer, and a titanium oxide layer in terms of productivity and refractive index, and the low refractive index layer is More preferably, it is a silicon oxide layer.
- the thickness of the antireflection layer (1) is preferably from 100 to 800 nm, more preferably from 200 to 600 nm.
- the refractive index of the low refractive index layer is set according to the refractive index of the substrate.
- the refractive index of the low refractive index layer is preferably 1.1 to 1.5, more preferably 1.1 to 1.3.
- the antireflection layer (2) examples include a silica-based porous film having pores in a matrix mainly composed of silica.
- Examples of the silica-based porous membrane include those containing hollow particles having pores inside the particles and a matrix.
- the thickness of the antireflection layer (2) is preferably 50 to 300 nm, more preferably 80 to 160 nm.
- the substrate with a water-repellent film of the present invention can be used, for example, as an article for transportation equipment such as a window material for transportation equipment, an article for precision equipment such as a window material for cameras and sensors, and an optical article such as a lens.
- Transport equipment includes trains, automobiles, ships and aircraft.
- the article used for this include a body, a window glass (for example, a windshield, a side glass, a roof glass, and a rear glass), a mirror, and a bumper.
- a window glass for transportation equipment is preferable, and a window glass for automobiles is more preferable.
- the water-repellent film of the present invention is excellent in water repellency and wear resistance, in particular, wear resistance evaluated in combination with a light resistance test in a form close to actual use. Therefore, water repellency can be maintained even in long-term use under various usage conditions including outdoor use as an article for transport equipment, which is suitable for the application.
- a composition for forming a water-repellent film was prepared, and a substrate with a water-repellent film was produced and evaluated using the obtained composition for forming a water-repellent film.
- Examples 1 to 3, 6 to 8, 11 to 13, 16, 17, 20 to 22 are examples, and examples 4, 5, 9, 10, 14, 15, 18, 19, 23 to 25 are comparative examples. is there.
- blended with the composition for water-repellent film formation is as follows.
- Compound (21) / Compound (X) Compound (21-a) to compound (21-d) as compound (21) were prepared as follows. Further, it is a poly (oxyfluoroalkylene) chain-containing silane compound (hereinafter also referred to as “compound (X)”) which has a poly (oxyfluoroalkylene) chain and a hydrolyzable silyl group but does not correspond to the compound (21). Compounds (X-1) to (X-3) were prepared.
- Compound (X-1) A compound (number average molecular weight; 4,920) represented by the following chemical formula and synthesized by the method for synthesizing compound (ii-2) in WO2014 / 1226064 was used as compound (X-1).
- CF 3 CF 2 OCF 2 CF 2 O (CF 2 CF 2 CF 2 CF 2 OCF 2 CF 2 O) 13 CF 2 CF 2 CF 2 C (O) NHCH 2 CH 2 CH 2 Si (OMe) 3
- Compound (X-3) The following compound a, compound b, and compound c synthesized by the synthesis method in the example of Japanese Patent No. 5814209 are converted into a compound (X) having a molar ratio% of compound a: compound b: compound c of 5:80:15. -3). In the mixture, the number average molecular weight was 5,380, and the average number of (CH 2 ) 3 Si (OCH 3 ) 3 per molecule was 3.
- a water repellent film-forming composition used for producing the water repellent film-coated substrate of each example was prepared as follows.
- a base silica layer was formed as a base layer by the following method, and the water repellent film forming composition prepared in each of the above examples was applied by a squeegee coating method to obtain a substrate with a water repellent film.
- tetraisocyanatosilane manufactured by Matsumoto Fine Chemical Co., Ltd.
- butyl acetate manufactured by Junsei Kagaku Co., Ltd.
- a clean soda lime glass substrate (water contact angle 5 degrees, 300 mm ⁇ 300 mm ⁇ thickness 3 mm), which was polished and cleaned with cerium oxide, was obtained on the surface of the glass substrate as described above.
- 0.5 g of the composition for forming a base silica layer was applied by a squeegee coating method and dried at 25 ° C. for 1 minute to form a base silica layer (uncured).
- the water-repellent film-forming composition obtained as described above having the numbers shown in Tables 1 to 3 in each example was applied to the surface of the formed base silica layer (uncured) by a squeegee coating method.
- the water-repellent film was formed by holding for 48 hours in a constant temperature and humidity chamber set to 50 ° C. and 60% RH, and at the same time, the underlying silica layer was cured.
- the surface of the water repellent film was wiped with a paper cloth soaked with 2-propanol to obtain a substrate with a water repellent film having a base silica layer and a water repellent film in order from the substrate side.
- the thickness of the underlying silica layer was 5 nm and the thickness of the water-repellent film was 7 nm.
- Example 22 Preparation of substrate with water repellent film of Example 22
- a base silica layer (uncured) was formed in the same manner as in Example 1 except that the coating amount of the composition for forming the base silica layer was changed to 0.1 g.
- the water repellent film-forming composition 21 was applied to the surface of the formed base silica layer (uncured) by a spray method using R-Coater manufactured by Asahi Sunac Co., Ltd. and set to 50 ° C. and 60% RH.
- the substrate was maintained for 48 hours in a constant temperature and humidity chamber to form a water repellent film, and at the same time, the base silica layer was cured to obtain a substrate with a water repellent film having a base layer and a water repellent film in order from the substrate side.
- the thickness of the base silica layer was 5 nm
- the thickness of the water-repellent film was 7 nm.
- the conditions of the spray method were atomizing air 0.075 MPa, pattern air 0.125 MPa, gun height 50 mm, gun speed 500 mm / second, pitch 8 mm, and liquid volume 8 ml / min.
- Example 20 (Preparation of substrate with water repellent film of Example 20) A substrate with a water-repellent film of Example 20 was produced in the same manner as in Example 7 except that the underlayer was changed to an antireflection layer formed by the following vapor deposition method. The resulting water repellent film had a thickness of 7 nm.
- SiO 2 of the second low refractive index layer was formed to a thickness of about 33 nm by electron beam evaporation at a pressure of about 0.03 Pa.
- Ta 2 O 5 of the third high refractive index layer was formed with a film thickness of about 121 nm.
- the SiO 2 of the fourth layer of the low refractive index layer approximately is formed with a thickness of 81 nm, to obtain a reflection preventing layer deposition. Thereby, the laminated body which laminated
- the base layer is expressed as “silica” in the case of the base silica layer, and “AR” in the case of the antireflection layer.
- the mass ratio of compound (21) (or compound (X)) to the total of compound (1) and compound (21) (or compound (X)) in the table, “compound ( 21) / [compound (1) + compound (21)] [mass ratio] ”or“ compound (X) / [compound (1) + compound (X)] [mass ratio] ”), compound (1 ) And compound (21) (or compound (X)) (in the table, expressed as “(compound (1)) / (compound (21) (or compound (X))) [molar ratio]”)
- the molar ratio of the group in the compound (1): SiR 1 p X 1 3-p and the group in the compound (21) (or compound (X)): SiR 2 r X 2 3-r in the table, “ (SiR 1 p X 1 3-p in compound (1))
- ⁇ Water contact angle> The contact angle of a water droplet having a diameter of 1 mm placed on the surface of the water-repellent film substrate was measured using DM-701 (manufactured by Kyowa Interface Science Co., Ltd.). Measurement was performed at five different locations on the surface of the water-repellent film, and the average value was calculated.
- ⁇ Initial water contact angle> The water contact angle was measured before each test. In addition, if the initial water contact angle is 110 ° or more, it can be said that the water repellency sufficiently withstands actual use.
- ⁇ Light resistance> The surface of the water-repellent film with the water-repellent film is irradiated with light (650 W / m 2 , 300 to 700 nm) for 3000 hours at a black panel temperature of 63 ° C. using SUNTEST XLS + manufactured by Toyo Seiki Co., Ltd. The water contact angle was measured by the method. If the water contact angle after the test is 80 ° or more, it can be said that it has sufficient light resistance for actual use.
- ⁇ Light resistance and abrasion resistance> In actual outdoor use, deterioration proceeds due to a combination of wear and light. Therefore, a combined abrasion resistance-light resistance test was performed under the following conditions. Performing the abrasion resistance test 1000 times on the surface of the water repellent film surface of the substrate with the water repellent film, and then performing the light resistance test for 300 hours as one set. It was measured. If the water contact angle after the test is 80 ° or more, it can be said that it has sufficient light resistance and wear resistance for actual use.
- the substrate with the water-repellent film of the example contains the compound (1) and the compound (21) in a predetermined quantitative ratio, thereby being excellent in water repellency and wear resistance.
- the wear resistance (light resistance / abrasion resistance) evaluated in combination with the light resistance test in a form close to actual use is excellent.
- ADVANTAGE OF THE INVENTION According to this invention, it is excellent in water repellency, and can form the water-repellent film excellent in abrasion resistance, especially the abrasion resistance evaluated in combination with the light resistance test in the form close
- a forming composition is provided. Furthermore, according to the present invention, a water-repellent film formed using the water-repellent film-forming composition, a substrate with a water-repellent film provided with the water-repellent film on at least a part of the substrate, and the water-repellent film Articles such as window materials for transportation equipment including a substrate with a film and window materials and lenses for cameras and sensors can be provided.
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Abstract
Description
[1]下式(1)で表される化合物と、下式(2)で表されかつ数平均分子量が3000以上である化合物と、を含む撥水膜形成用組成物であって、
前記式(1)で表される化合物中の基:SiR1 pX1 3-pと前記式(2)で表されかつ数平均分子量が3000以上である化合物中の基:SiR2 rX2 3-rとのモル比([式(1)で表される化合物中のSiR1 pX1 3-pのモル数]/式(2)で表されかつ数平均分子量が3000以上である化合物中のSiR2 rX2 3-rのモル数])が1.5~20であり、かつ、前記式(1)で表される化合物と前記式(2)で表されかつ数平均分子量が3000以上である化合物とのモル比([式(1)で表される化合物のモル数]/[式(2)で表されかつ数平均分子量が3000以上である化合物のモル数])が2~40であることを特徴とする撥水膜形成用組成物。
式(1):Rf1-Q1-SiR1 pX1 3-p
(式(1)中、
Rf1は、基:CkF2k+1(ここで、kは、1~8の整数である)であり、
Q1は、炭素原子数1~6の2価の炭化水素基であり、
R1は、それぞれ独立して、炭素原子数1~6の1価の炭化水素基であり、
X1は、それぞれ独立して、水酸基又は加水分解性基であり、
pは、0~2の整数である。)
式(2):[A]b1Q2[B]b2
(式(2)中、
Q2は、(b1+b2)価の連結基であり、
Aは、Rf3-O-Rf2-(Rf2は、ポリ(オキシフルオロアルキレン)鎖であって、Rf3は、ペルフルオロアルキル基である)で表される基であり、
Bは、1個の-R12-(SiR2 rX2 3-r)(R12は、炭素-炭素原子間又はSiと結合するのと反対側の末端にエーテル性酸素原子を有してもよく、若しくは炭素-炭素原子間に-NH-を有してもよい炭素原子数2~10の炭化水素基であり、R2は、それぞれ独立して、水素原子、又は炭素原子数1~6の1価の炭化水素基であって、該炭化水素基は置換基を含有していてもよく、X2は、それぞれ独立して、水酸基又は加水分解性基であり、rは、0~2の整数である。)を有し、フッ素原子を含まない1価の基であり、
Q2及びBは環状シロキサン構造を含まず、
b1は1~3の整数であり、
b2は2~9の整数であり、
b1が2以上の場合には、b1個のAは同一でも異なっていてもよく、
b2個のBは同一でも異なっていてもよい。)
[5]基体と、前記基体上の少なくとも一部に上記[4]に記載の撥水膜を備えた撥水膜付き基体。
[6]前記基体と前記撥水膜との間に下地層を備えた上記[5]に記載の撥水膜付き基体。
[7]前記基体がガラス又はサファイヤである、上記[5]又は[6]に記載の撥水膜付き基体。
[8]上記[5]~[7]のいずれかに記載の撥水膜付き基体を含む、物品。
本発明の撥水膜形成用組成物は、化合物(1)と式(2)で表される化合物であって数平均分子量が3000以上である化合物(以下、「化合物(21)」ともいう。)とを以下の割合で含む。
化合物(1)は、下式(1)で表されるペルフルオロアルキル基を有する加水分解性シラン化合物である。
式(1)中、Rf1は、基:CkF2k+1(ここで、kは、1~8の整数である)であり、直鎖状でも、分岐鎖状でもよい。環境負荷を考慮すれば、kは1~6の整数が好ましい。中でも、耐候性に優れる点から、直鎖状の基:CF3(CF2)k―1(ここで、kは、上記のとおりである)が好ましく、より好ましくはCF3(CF2)3-、CF3(CF2)4-、又はCF3(CF2)5-であり、特にCF3(CF2)5-が好ましい。
式(1-2):CF3(CF2)k―1-(CH2)t-SiR1X1 2
化合物(21)は、下式(2)で表されるポリ(オキシフルオロアルキレン)基と、複数個の特定の構造の加水分解性シリル基を有する化合物であり、かつ、数平均分子量3000以上である化合物である。
式(2)中、Aは、Rf3-O-Rf2-で表される基である。
Rf3はペルフルオロアルキル基であり、炭素原子数は1~20が好ましく、1~6がより好ましい。Rf3は直鎖状でも分岐鎖状でもよい。中でも、入手容易性の点から、直鎖状の基:CF3(CF2)m2―1(ここで、m2は、1~20であり、1~6が好ましい)が好ましく、より好ましくはCF3-、又はCF3(CF2)2-であり、特にCF3(CF2)2-が好ましい。
Rf2は、例えば、-(CaF2aO)n-(aは、1~6の整数であり、nは、2以上の整数であり、各-CaF2aO-単位は、同一でも異なっていてもよい)である。-CaF2aO-単位は、直鎖状でも分岐鎖状でもよく、例えば、-CF2CF2CF2CF2CF2CF2O-、-CF2CF2CF2CF2CF2O-、-CF2CF2CF2CF2O-、-CF2CF2CF2O-、-CF(CF3)CF2O-、-CF2CF2O-、-CF2O-が挙げられる。nは、所望の数平均分子量に応じて、適宜、調整することができる。nの好ましい上限値は、200である。
化合物(21-1)は、下式(2-1)で表される化合物において数平均分子量が3000以上の化合物である。
式(2-1):RF2-O-(Rf4O)m1-Q3-[C(O)N(R3)]p2-R11-C[-R12-SiR2 rX2 3-r]3
式(2-1)において、RF2-O-(Rf4O)m1-が式(2)における基Aに相当し、-Q3-[C(O)N(R3)]p2-R11-Cが式(2)におけるQ2に相当し、-R12-SiR2 rX2 3-rが式(2)における基Bに相当する。式(2-1)で表される化合物は、一方の末端に基Aを1個、他方の末端に基Bを3個有する化合物である。
RF2は、炭素原子数1~20のペルフルオロアルキル基であり;
Rf4は、分岐構造を有しないフルオロアルキレン基であり;
m1は、2~200の整数であり;
(Rf4O)m1は、炭素原子数の異なる2種以上のRf4Oからなるものであってもよく;
Q3は、分岐構造を有しないフルオロアルキレン基であり;
R3は、水素原子又はアルキル基であり;
p2は、0又は1であり;
R11は、単結合、アルキレン基、アルキレン基の末端(ただし、C[-R12-SiR2 rX2 3-r]3と結合する側の末端。)にエーテル性酸素原子を有する基、炭素原子数2以上のアルキレン基の炭素-炭素原子間にエーテル性酸素原子を有する基、又は炭素原子数2以上のアルキレン基の末端(ただし、C[-R12-SiR2 rX2 3-r]3と結合する側の末端。)及び炭素-炭素原子間にエーテル性酸素原子を有する基であり;
R12は、前記式(2)のR12で表される基のうち、炭素-炭素原子間又はSiと結合するのと反対側の末端にエーテル性酸素原子を有してもよい炭素原子数2~10の炭化水素基であり;
R2及びrは、前記式(2)と同じであり;
X2は、前記式(2)のX2で示される基のうち加水分解性基であり;
3つの[-R12-SiR2 rX2 3-r]は、同一でも異なっていてもよい。
ただし、RF2、R3、p2、R11、R12、R2、X2及びrは、前記式(2-1)と同じであり;
Q11は、単結合、1つ以上の水素原子を含む分岐構造を有しない炭素原子数1~20のフルオロアルキレン基、1つ以上の水素原子を含む分岐構造を有しない炭素原子数1~20のフルオロアルキレン基の末端(ただし、RF2-Oと結合する側の末端を除く。)にエーテル性酸素原子を有する基、1つ以上の水素原子を含む分岐構造を有しない炭素原子数2~20のフルオロアルキレン基の炭素-炭素原子間にエーテル性酸素原子を有する基、又は1つ以上の水素原子を含む分岐構造を有しない炭素原子数2~20のフルオロアルキレン基の末端(ただし、RF2-Oと結合する側の末端を除く。)及び炭素-炭素原子間にエーテル性酸素原子を有する基であり(ただし、酸素数は10以下である。);
RF1は、分岐構造を有しない炭素原子数1~6のペルフルオロアルキレン基であり;
m10は、2~200の整数であり;
(RF1O)m10は、炭素原子数の異なる2種以上のRF1Oからなるものであってもよく;
Q12は、分岐構造を有しないペルフルオロアルキレン基、1つ以上の水素原子を含む分岐構造を有しないフルオロアルキレン基、又は1つ以上の水素原子を含む分岐構造を有しない炭素原子数2以上のフルオロアルキレン基の炭素-炭素原子間にエーテル性酸素原子を有する基である。
化合物(21-2)は、下式(2-2)で表される化合物において数平均分子量が3000以上の化合物である。
式(2-2):RF2-O-Q4-(Rf11O)m11-Rf12-R13-N[-R12-SiR2 rX2 3-r]2
式(2-2)において、RF2-O-Q4-(Rf11O)m11-が式(2)における基Aに相当し、-Rf12-R13-Nが式(2)におけるQ2に相当し、-R12-SiR2 rX2 3-rが式(2)における基Bに相当する。式(2-2)で表される化合物は、一方の末端にAを1個、他方の末端にBを2個有する化合物である。
RF2は前記式(2-1)と同じであり、
Q4は、単結合、1つ以上の水素原子を含む炭素原子数1~20のフルオロアルキレン基、1つ以上の水素原子を含む炭素原子数1~20のフルオロアルキレン基の末端(ただし、RF2-Oと結合する側の末端を除く。)にエーテル性酸素原子を有する基、1つ以上の水素原子を含む炭素原子数2~20のフルオロアルキレン基の炭素-炭素原子間にエーテル性酸素原子を有する基、又は1つ以上の水素原子を含む炭素原子数2~20のフルオロアルキレン基の末端(ただし、RF2-Oと結合する側の末端を除く。)及び炭素-炭素原子間にエーテル性酸素原子を有する基であり、
Rf11及びRf12は、それぞれ独立にペルフルオロアルキレン基であり、m11は、2~200の整数であり、(Rf11O)m11は、炭素原子数の異なる2種以上のRf11Oからなるものであってもよく、
R13は、単結合、アルキレン基、アルキレン基の末端(ただし、Nと結合する側の末端を除く。)にエーテル性酸素原子若しくはNH-を有する基、炭素原子数2以上のアルキレン基の炭素-炭素原子間にエーテル性酸素原子若しくはNH-を有する基、又は炭素原子数2以上のアルキレン基の末端(ただし、Nと結合する側の末端を除く。)及び炭素-炭素原子間にエーテル性酸素原子若しくはNH-を有する基であり、炭素原子数は0~20が好ましく、0~10がより好ましく、
R12は、前記式(2)のR12で示される基のうち、炭素-炭素原子間にエーテル性酸素原子若しくはNH-を有してもよい炭素原子数2~10の炭化水素基であり;
R2及びrは、前記式(2)と同じであり;
X2は、前記式(2)のX2で示される基のうち加水分解性基であり;
2つの[-R12-SiR2 rX2 3-r]は、同一でも異なっていてもよい。
化合物(21-3)は、下式(2-3)で表される化合物において数平均分子量が3000以上の化合物である。
式(2-3):[Rf21-O-(Rf22O)m21-(Rf23O)m22-Rf24-G-]a1Z[-(R23-O)c-R24-SiR2 rX2 3-r]a2
式(2-3)において、Rf21-O-(Rf22O)m21-(Rf23O)m22-が式(2)における基Aに相当し、-(R23-O)c-R24-SiR2 rX2 3-rが式(2)における基Bに相当し、Zを含む残基が式(2)におけるQ2に相当する。式(2-3)で表される化合物は、一方の末端に基Aを有する1価の基をa1個、他方の末端に基Bをa2個有する化合物である。
Rf21は、m21が0のとき炭素原子数1~20で直鎖状のペルフルオロアルキル基であり、m21が1以上のとき炭素原子数1~20で直鎖状のペルフルオロアルキル基、又はペルフルオロアルキル基の炭素原子-炭素原子間にエーテル性酸素原子を1つ以上有する、炭素原子数2~20で直鎖状の基であり;
Rf22は、1つ以上の水素原子を有する、炭素原子数1~10で直鎖状のフルオロアルキレン基であり;
m21は、0~10の整数であり、m21が2以上のとき(Rf22O)m21は炭素原子数及び水素数のいずれか一方又は両方の異なる2種以上のRf22Oからなるものであってもよく;
Rf23は、炭素原子数1~10で直鎖状のペルフルオロアルキレン基であり;
m22は、2~200の整数であり、(Rf23O)m22は、炭素原子数の異なる2種以上のRf23Oからなるものであってもよく;
Rf24は、炭素原子数1~10で直鎖状のペルフルオロアルキレン基である
Gは、-R21-O-R22-、-R21-CONH-R22-、-CONH-R22-又は単結合であり;
R21及びR22は、アルキレン基であり;
cは、0又は1であり;
Zは、(a1+a2)価の炭化水素基、又は炭化水素基の炭素原子-炭素原子間にエーテル性酸素原子を1つ以上有する、炭素原子数2以上で(a1+a2)価の基であり、炭素原子数は2~20が好ましく、;
R23及びR24はアルキレン基であり合計の炭素原子数は2~10であり;
R2及びrは、前記式(2)と同じであり;
X2は、前記式(2)のX2で示される基のうち加水分解性基であり;
a1は1~3の整数であり、
a2は2~9の整数であり、2~4が好ましく、
a1が1のときa2は4以上であり、a1が2以上のときa2は2以上であり;a1が2以上のときa1個の[Rf21-O-(Rf22O)m21-(Rf23O)m22-Rf24-G-]は、同一でも異なっていてもよく;a2個の[-(R23-O)c-R24-SiR2 rX2 3-r]は、同一でも異なっていてもよい。
化合物(21-5)は、下式(2-5)で表される化合物において数平均分子量が3000以上の化合物である。
式(2-5):A-Q5-SiQ6 k1Y2 3-k1
式(2-5)中、Aは式(2)の基Aと同じであり、
Q5は2価の有機基を表し、
Y2は、それぞれ独立して、水酸基、加水分解可能な基、又は炭化水素基を表し、ただし全てのY2が炭化水素基である場合を除く、
Q6は、それぞれ独立して、-R12-SiX2 n21Q7 3-n21を表し、
R12は、それぞれ独立して、式(2)のR12と同じであり、
X2は、それぞれ独立して、式(2)のX2と同じであり、
Q7は、それぞれ独立して、水素原子、炭素原子数1~6の1価の炭化水素基又はQ8を表し
Q8は、Q6と同じであり、
n21は、各Q6及びQ8において、それぞれ独立して、0~3から選択される整数であって、n21の総和は1以上であり、
Q6中、R12基を介して直鎖状に連結されるSiは最大で5個であり、
k1は、それぞれ独立して、1~3から選択される整数である。
なお、式(2-5)において、化合物(2)の基Bに相当する基の数は2~9である。
Rf6は炭素原子数1~10で直鎖状のペルフルオロアルキレン基であり、
R6は、(CH2)s1又はフェニレン基を表し、
R7は、(CH2)t1又はフェニレン基を表し、
Q9は、-O-、-S-、フェニレン基、-C(O)O-、-CONR8-、-O-CONR8-、-NR8-(R8は、それぞれ独立して、水素原子、フェニル基又は炭素原子数1~6のアルキル基を表し)、-Si(R9)2-、-(Si(R9)2O)t2-Si(R9)2-及び(CH2)t3-(R9は、それぞれ独立して、フェニル基及び炭素原子数1~6のアルキル基から選択される1~10個が連結した基であり、
t2は、それぞれ独立して、1~100の整数であり、
t3は、それぞれ独立して、1~20の整数であり、
s1は、1~20の整数であり、
t1は、1~20の整数であり、
p3は、0又は1であり、
q3は、0又は1である。
式(21-5a):CF3CF2CF2O(CF2CF2CF2O)20CF2CF2CH2OCH2CH2CH2Si[CH2CH2CH2Si(OCH3)3]3
式(21-5b):CF3O(CF2CF2O)15(CF2O)16CF2CH2OCH2CH2CH2Si[CH2CH2CH2Si(OCH3)3]3
式(21-5c):CF3CF2CF2O(CF2CF2CF2O)20CF2CF2CH2OCH2CH2CH2Si{CH2CH2CH2Si[CH2CH2CH2Si(OCH3)3]2.5(OCH3)0.5}3
本発明の撥水膜形成用組成物は、作業性、撥水膜の厚さ制御のし易さ等の点から、溶媒を含むことができ、溶媒としては有機溶媒が好ましい。有機溶媒としては、必須成分を溶解させるものを使用することができ、例えば、アルコール類、エーテル類、ケトン類、芳香族炭化水素類、パラフィン系炭化水素類、エステル類(例えば、酢酸エステル類)等が挙げられる。中でも、フッ素原子を含む有機溶媒(例えば、フルオロアルコール、フルオロ炭化水素(ペルフルオロヘキサン、ペルフルオロメチルシクロヘキサン、ペルフルオロ-1,3-ジメチルシクロへキサン、ジクロロペンタフルオロプロパン等)、フルオロエーテル(CF3CH2OCF2CHF2等))が好ましい。溶媒は単独でも2種以上を併用してもよい。本発明の組成物は、化合物(1)又は化合物(21)を製造するために使用した溶媒を含んでいてもよい。
本発明の撥水膜形成用組成物は、本発明の効果を損なわない範囲で、化合物(1)、化合物(21)、溶媒以外の他の成分を含むことができる。他の成分としては、シリカ、アルミナ、ジルコニア、チタニア等の金属酸化物の微粒子、染料、顔料、防汚性材料、硬化触媒、各種樹脂等が挙げられる。他の成分の添加料は、撥水膜形成用組成物の固形分(溶媒を除いた成分)の100質量部に対して、20質量部以下であることが好ましく、より好ましくは10質量部以下であり、例えば、1~10質量部とすることができる。
<基体>
本発明の撥水膜付き基体における基体は、一般に撥水性の付与が求められている材質からなる基体であれば特に限定されない。このような基体の材質としては、金属、プラスチック、ガラス、セラミック、サファイヤ、又はその組み合わせ(複合材料、積層材料等)が挙げられ、中でもガラス、サファイヤが好ましい。
本発明の撥水膜付き基体は、基体と撥水膜との間に、下地層を備えることができる。下地層としては、SiO2の蒸着膜、加水分解性シラン化合物を用いて形成される膜(以下、「下地シリカ層」ともいう。)、反射防止層等が用いられる。このような下地層を備えることで、撥水膜と基体との密着性が増し、耐久性の一層の向上が期待できる。
下地シリカ層は、式(3):Si(X3)4(式中、X3は、それぞれ独立して、炭素原子数1~4のアルコキシ基、ハロゲン原子又はイソシアナト基である。)で表される化合物、又はその部分加水分解縮合物等を用いて形成することができる。
反射防止層は、撥水膜と基体との密着性を向上させるとともに反射率を低減する機能を有する。反射防止層を有することで、反射防止層を有さない場合に比べて、撥水膜付き基体の反射率が低くなる。
(1)相対的に屈折率が低い低屈折率層と相対的に屈折率が高い高屈折率層とが交互に積層した多層構造の反射防止層。
(2)基体よりも屈折率が低い低屈折率層からなる反射防止層。
本発明の撥水膜付き基体は、例えば、輸送機器用窓材等の輸送機器用物品、カメラ・センサー類の窓材等の精密機器用物品、レンズ等の光学物品として用いることができる。輸送機器としては、電車、自動車、船舶及び航空機が挙げられる。また、これに用いられる物品としては、ボディー、窓ガラス(例えば、フロントガラス、サイドガラス、ルーフガラス及びリアガラス)、ミラー及びバンパーが挙げられる。輸送機器用物品として、輸送機器用窓ガラスが好ましく、より好ましくは自動車用窓ガラスである。
C6Cl:CF3(CF2)5CH2CH2SiCl3 (シンクエスト社製)
C6(OMe):CF3(CF2)5CH2CH2Si(OCH3)3 (シンクエスト社製)
化合物(21)としての化合物(21-a)~化合物(21-d)を以下のとおり準備した。また、ポリ(オキシフルオロアルキレン)鎖と加水分解性シリル基を有するが、化合物(21)に相当しないポリ(オキシフルオロアルキレン)鎖含有シラン化合物(以下、「化合物(X)」ともいう。)である、化合物(X-1)~化合物(X-3)を準備した。
特開2015-199906の実施例1の化合物3の合成方法で合成した以下の化学式で表される化合物(数平均分子量;4,430)を化合物(21-a)として用いた。
特許第5761305号の合成例4の合成方法で合成した以下の化学式で表される化合物(数平均分子量;4,190)を化合物(21-b)として用いた。
CF3CF2CF2O(CF2CF2CF2O)20CF2CF2CH2OCH2CH2CH2Si[CH2CH2CH2Si(OCH3)3]3
特許第5761305号の合成例15の合成方法で合成した以下の化学式で表される化合物(数平均分子量;3,520)を化合物(21-c)として用いた。
CF3O(CF2CF2O)15(CF2O)16CF2CH2OCH2CH2CH2Si[CH2CH2CH2Si(OCH3)3]3
(なお、平均組成としては、(CF2CF2CF2CF2O)の繰り返し単位が0.17個及び(CF2CF2CF2O)の繰り返し単位が0.18個含まれているが、微量のため表記を省略した。)
特許第5761305号の合成例10の合成方法で合成した以下の化学式で表される化合物(数平均分子量;5,180)を化合物(21-d)として用いた。
CF3CF2CF2O(CF2CF2CF2O)20CF2CF2CH2OCH2CH2CH2Si{CH2CH2CH2Si[CH2CH2CH2Si(OCH3)3]2.5(OCH3)0.5}3
WO2014/126064中の化合物(ii-2)の合成方法で合成した、以下の化学式で表される化合物(数平均分子量;4,920)を化合物(X-1)として用いた。
CF3CF2OCF2CF2O(CF2CF2CF2CF2OCF2CF2O)13CF2CF2CF2C(O)NHCH2CH2CH2Si(OMe)3
特許第5814209号の実施例における合成方法で合成した以下の化合物a、化合物b、化合物cを、化合物a:化合物b:化合物cのモル比%が5:80:15である混合物を化合物(X-3)として用いた。該混合物においては、数平均分子量は5,380であり、分子当たりの平均(CH2)3Si(OCH3)3個数は、3個であった。
CF3(OC2F4)p(OCF2)q-OCF3(p=21、q=24)
各例の撥水膜付き基体を製造するのに用いる撥水膜形成用組成物を以下のとおり調製した。
酢酸ブチル(純正化学社製)及びハイドロフルオロアルキル(AC6000、旭硝子社製)の混合溶媒(酢酸ブチル:AC6000が質量比で2:8)を用いて、化合物(1)と、化合物(21)とを表1、2に示すモル比でかつ、混合溶媒を100質量%とした場合に合計量で3質量%となるように混合した。まず、混合溶媒を容器へ量り入れ、化合物(21)、化合物(1)の順で添加し、60分間撹拌して、撥水膜形成用組成物を得た。
化合物(21)を化合物(X)に変えて、表3に示すモル比で化合物(1)とを混合した以外は、撥水膜形成用組成物1~19と同様に調製した。
イソプロピルアルコール(純正化学社製)及びハイドロフルオロアルキルエーテル(AE3000、旭硝子社製)の混合溶媒(イソプロピルアルコール:AE3000が質量比で2:8)を用いて、化合物(1)と、化合物(21)とを表2に示すモル比でかつ、混合溶媒を100質量%とした場合に合計量で3質量%となるように混合した。まず、混合溶媒を容器へ量り入れ、化合物(21)、化合物(1)の順で添加し、さらに60%硝酸を溶液全体の質量の0.05%となる量滴下し、60分間撹拌して、撥水膜形成用組成物20を得た。
化合物(1)と化合物(21)との合計量を、混合溶媒を100質量%とした場合に0.1質量%となるように変更した以外は撥水膜形成用組成物7と同様にして調製した。
以下の方法で下地層として下地シリカ層を形成した上に上記各例で調製した撥水膜形成用組成物をスキージコート法により塗布し、撥水膜付き基体を得た。
下地シリカ層形成用組成物の塗布量を0.1gに変更した以外は例1と同様にして下地シリカ層(未硬化)を形成した。次いで、形成した下地シリカ層(未硬化)の表面に、撥水膜形成用組成物21を、旭サナック社製R-Coaterを用いてスプレー法によって塗布し、50℃、60%RHに設定された恒温恒湿槽で48時間保持して撥水膜を形成すると同時に下地シリカ層の硬化を行ない、基体側から順に下地層及び撥水膜を有する撥水膜付き基体を得た。得られた撥水膜付き基体において、下地シリカ層の厚さは5nm、撥水膜の厚さは7nmであった。
下地層を以下の蒸着法により形成された反射防止層に変えた以外は例7と同様にして例20の撥水膜付き基体を作製した。得られた撥水膜の厚さは7nmであった。
真空引きを行い、設定温度200℃程度でガラス基板を加熱した状態で保持した後、薄膜形成装置にArガスとO2ガスを導入しながら、0.03Pa程度の圧力にて、電子ビーム蒸着により第1層目の高屈折率層のTa2O5をおよそ14nmの膜厚で形成した。この際、成膜装置に付帯しているイオン源にArガスとO2ガスとを流し、電圧1000V、電流1000mAを印加し、アルゴンイオンや酸素イオンを基板上にアシストしながら成膜を行った。以下、2~4層目でも同様にして、アルゴンイオンや酸素イオンをガラス基板上にアシストしながら成膜を行った。
上記の各例で得られた撥水膜付き基体の評価を、以下のように行った。
撥水膜付き基体の撥水膜表面に置いた、直径1mmの水滴の接触角をDM-701(協和界面科学社製)を用いて測定した。撥水膜表面における異なる5ヶ所で測定を行い、その平均値を算出した。
各試験を行う前に水接触角を測定した。なお、初期の水接触角が110°以上であれば、実使用に充分耐える撥水性を有するといえる。
JIS L 0849:2013(ISO 105-X12:2001)に準拠して往復式平面摩耗試験機(大栄精機社製PA-300A)を用い、撥水膜付き基体の撥水膜表面に対して、Rubber Eraser(Minoan社製)を荷重:5N、速度:80rpmで1万回往復させた後、水接触角を測定した。試験後の水接触角が80°以上であれば、実使用に充分な耐摩耗性を有するといえる。
撥水膜付き基体の撥水膜表面に対し、東洋精機社製SUNTEST XLS+を用いて、ブラックパネル温度63℃にて、光線(650W/m2、300~700nm)を3000時間照射した後、上記方法により水接触角を測定した。試験後の水接触角が80°以上であれば、実使用に充分な耐光性を有するといえる。
屋外における実使用では、劣化は摩耗、光の複合要因で進行する。そこで以下の条件で耐摩耗性-耐光性複合試験を実施した。
撥水膜付き基体の撥水膜表面に対して、上記耐摩耗性試験を1000往復実施したのち、上記耐光性試験を300時間実施することを1セットとし、5セット実施後の水接触角を測定した。試験後の水接触角が80°以上であれば、実使用に充分な耐光・耐摩耗性を有するといえる。
Claims (8)
- 下式(1)で表される化合物と、下式(2)で表されかつ数平均分子量が3000以上である化合物と、を含む撥水膜形成用組成物であって、
前記式(1)で表される化合物中の基:SiR1 pX1 3-pと前記式(2)で表されかつ数平均分子量が3000以上である化合物中の基:SiR2 rX2 3-rとのモル比([式(1)で表される化合物中のSiR1 pX1 3-pのモル数]/式(2)で表されかつ数平均分子量が3000以上である化合物中のSiR2 rX2 3-rのモル数])が1.5~20であり、かつ、前記式(1)で表される化合物と前記式(2)で表されかつ数平均分子量が3000以上である化合物とのモル比([式(1)で表される化合物のモル数]/[式(2)で表されかつ数平均分子量が3000以上である化合物のモル数])が2~40であることを特徴とする撥水膜形成用組成物。
式(1):Rf1-Q1-SiR1 pX1 3-p
(式(1)中、
Rf1は、基:CkF2k+1(ここで、kは、1~8の整数である)であり、
Q1は、炭素原子数1~6の2価の炭化水素基であり、
R1は、それぞれ独立して、炭素原子数1~6の1価の炭化水素基であり、
X1は、それぞれ独立して、水酸基又は加水分解性基であり、
pは、0~2の整数である。)
式(2):[A]b1Q2[B]b2
(式(2)中、
Q2は、(b1+b2)価の連結基であり、
Aは、Rf3-O-Rf2-(Rf2は、ポリ(オキシフルオロアルキレン)鎖であって、Rf3は、ペルフルオロアルキル基である)で表される基であり、
Bは、1個の-R12-(SiR2 rX2 3-r)(R12は、炭素-炭素原子間又はSiと結合するのと反対側の末端にエーテル性酸素原子を有してもよく、若しくは炭素-炭素原子間に-NH-を有してもよい炭素原子数2~10の炭化水素基であり、R2は、それぞれ独立して、水素原子、又は炭素原子数1~6の1価の炭化水素基であって、該炭化水素基は置換基を含有していてもよく、X2は、それぞれ独立して、水酸基又は加水分解性基であり、rは、0~2の整数である。)を有し、フッ素原子を含まない1価の基であり、
Q2及びBは環状シロキサン構造を含まず、
b1は1~3の整数であり、
b2は2~9の整数であり、
b1が2以上の場合には、b1個のAは同一でも異なっていてもよく、
b2個のBは同一でも異なっていてもよい。) - 式(2)におけるRf2が、-(CaF2aO)n-(aは、1~6の整数であり、nは、2以上の整数であり、各-CaF2aO-単位は、同一でも異なっていてもよい)で表される基である、請求項1に記載の撥水膜形成用組成物。
- 式(2)におけるRf2が、基:-(CF2CF2CF2CF2CF2CF2O)n1-(CF2CF2CF2CF2CF2O)n2-(CF2CF2CF2CF2O)n3-(CF2CF2CF2O)n4-(CF(CF3)CF2O)n5-(CF2CF2O)n6-(CF2O)n7-(n1、n2、n3、n4、n5、n6及びn7は、それぞれ独立して、0以上の整数であるが、n1、n2、n3、n4、n5、n6及びn7の合計は2以上であり、各繰り返し単位は、ブロック、交互、ランダムのいずれで存在していてもよい)で表される基である、請求項1に記載の撥水膜形成用組成物。
- 請求項1~3のいずれか一項記載の撥水膜形成用組成物を用いて形成した撥水膜。
- 基体と、前記基体上の少なくとも一部に請求項4記載の撥水膜を備えた撥水膜付き基体。
- 前記基体と前記撥水膜との間に下地層を備えた請求項5記載の撥水膜付き基体。
- 前記基体がガラス又はサファイヤである、請求項5又は6記載の撥水膜付き基体。
- 請求項5~7のいずれか一項記載の撥水膜付き基体を含む、物品。
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US20190177574A1 (en) | 2019-06-13 |
CN109642112A (zh) | 2019-04-16 |
KR20190040025A (ko) | 2019-04-16 |
US11643571B2 (en) | 2023-05-09 |
EP3502200A4 (en) | 2020-04-15 |
JPWO2018034138A1 (ja) | 2019-06-13 |
CN109642112B (zh) | 2021-08-24 |
KR102443756B1 (ko) | 2022-09-15 |
EP3502200B1 (en) | 2021-07-21 |
TW201829718A (zh) | 2018-08-16 |
EP3502200A1 (en) | 2019-06-26 |
JP6881458B2 (ja) | 2021-06-02 |
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