WO2017219927A1 - 双包包芯纱 - Google Patents

双包包芯纱 Download PDF

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Publication number
WO2017219927A1
WO2017219927A1 PCT/CN2017/088770 CN2017088770W WO2017219927A1 WO 2017219927 A1 WO2017219927 A1 WO 2017219927A1 CN 2017088770 W CN2017088770 W CN 2017088770W WO 2017219927 A1 WO2017219927 A1 WO 2017219927A1
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Prior art keywords
core yarn
double
yarn
inner cladding
layer
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PCT/CN2017/088770
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English (en)
French (fr)
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何英杰
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常州科旭纺织有限公司
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Priority to JP2019600054U priority Critical patent/JP3222378U/ja
Publication of WO2017219927A1 publication Critical patent/WO2017219927A1/zh

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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36Cored or coated yarns or threads
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials

Definitions

  • the utility model relates to the technical field of core-spun yarn, in particular to a double-coated core yarn.
  • the core spun yarn also called composite yarn or covered yarn, is a new type of yarn composed of two or more kinds of fibers.
  • the original core-spun yarn is a short-fiber and short-fiber core-spun yarn developed from cotton fiber and polyester spun yarn.
  • the technical problem to be solved by the utility model is that the utility model provides a double-coated core yarn in order to solve the situation that the hard filament in the prior art is easy to be broken or exposed as the core yarn.
  • the technical solution adopted by the utility model to solve the technical problem thereof is: a double-coated core-spun yarn, a double-coated core-spun yarn, including a hard core yarn and a coated hard core having an elongation at break of less than 50% by the ISO2062 method.
  • a two-layer structure of yarn the double-layer structure is divided into an inner cladding layer and an outer cladding layer, the inner cladding layer is wrapped on the hard core yarn, and the outer cladding layer is wrapped on the inner cladding layer, and the inner cladding layer and the outer cladding layer are opposite to the hard layer
  • the core direction of the core yarn is the same or opposite. Since the hard core yarn is surrounded by a short fiber, the core yarn is easily broken or exposed. Therefore, the utility model can prevent the hard filament from being broken easily by double-layering the core outside the hard core yarn. Or exposed situation.
  • the hard core yarn adopts one or more of glass filament, metal wire and basalt filament.
  • the inner and outer layers are made of pure or blended short fibers.
  • the short fibers are aramid staple fibers, polyethylene staple fibers or polyester staple fibers.
  • the hard core yarn has a twist range of 0-100 ft/ft.
  • the short fibers of the inner and outer layers have a twist range of 2-100 ft/ft.
  • the invention relates to a method for manufacturing a double-coated core yarn, which has the following steps:
  • step 3 The composite yarn having the inner cladding obtained in step 3) is wound as a core yarn on the third yarn spindle, and the composite yarn having the inner cladding enters the second front roller through the guide wire hole;
  • the yarns of steps 4) and 5) are simultaneously the second front roller;
  • Step 3) is the same or opposite to the ⁇ direction in step 6), and the ⁇ direction is S or Z direction.
  • the double-coated core yarn of the utility model effectively improves the wrapping of the outer layer fiber to the hard core yarn, avoids the breakage and exposure of the core yarn, thereby bringing better performance stability and comfortable use.
  • FIG. 1 is a schematic structural view of a first embodiment of the present invention.
  • FIG. 2 is a schematic structural view of a second embodiment of the present invention.
  • FIG. 3 is a schematic perspective view of a second embodiment of the present invention.
  • FIG. 4 is a schematic view showing the structure of a production apparatus used in the manufacturing method of the present invention.
  • a double-coated core yarn comprises a double-layer structure of a hard core yarn 1 and a coated hard core yarn 1 having an elongation at break of less than 50% by the ISO 2062 method, and a double layer.
  • the structure is divided into an inner cladding 2 and an outer cladding 3, the inner cladding 2 is cored on the hard core yarn 1, the outer cladding 3 is cored on the inner cladding 2, and the inner cladding 2 and the outer cladding 3 are opposite to the hard core yarn 1.
  • the core direction is the same.
  • the hard core yarn 1 is made of 22 tex glass filaments with a twist of 50 ft/ft.
  • the inner cladding 2 is made of 1.5D aramid staple fiber (average length 45mm) by means of clearing, carding, drawing, roving, and spinning, and the fiber is converted into a spun yarn, and the core is outside the 22tex glass filament.
  • the inner cladding 2 was formed, and the twist of the inner cladding 2 spun yarn was 60 ft/ft. Then, the spun yarn converted from the above-mentioned aramid short fiber was over-wrapped in the inner clad 2 to form an outer cladding 3, and the outer layer 3 spun yarn had a twist of 65 ft/ft.
  • the above method for manufacturing the double-coated core yarn has the following steps:
  • steps 1) and 2) are simultaneously the first front roller 6;
  • the glass filament and the aramid short fiber are compositely twisted, and the aramid short fiber forms an inner cladding 2 outside the glass filament;
  • step 3 The composite yarn having the inner cladding in step 3) is wound as a core yarn on the third spindle 11, and the composite yarn having the inner cladding enters the second front roller 8 through the guide wire hole;
  • the yarns of steps 4) and 5) are simultaneously the second front roller 8;
  • a double-coated core yarn comprises a double-layer structure of a hard core yarn 1 and a coated hard core yarn 1 having an elongation at break of less than 50% by the ISO 2062 method, and a double-layer structure.
  • the opposite direction. The opposite direction of the core direction is superior to the first embodiment.
  • the hard core yarn 1 uses 22 tex basalt filaments with a twist of 100 ft/ft.
  • the inner cladding 2 is made of 2.0D ultra-high molecular weight polyethylene short fibers (average length 45mm) by means of clearing, carding, drawing, roving, and spinning ring spinning, from fiber to fine yarn, and core-coated in 22tex basalt length. Outside the filament, the inner cladding 2 is formed, the inner cladding 2 spun yarn has a twist of 2 ft/ft, and the outer sheath 2 is overwrapped with a 1.5D polyester staple fiber-converted spun yarn to form an outer cladding 3, and the outer layer 3 spun yarn has a twist of 100. ⁇ /ft.
  • the above method for manufacturing the double-coated core yarn has the following steps:
  • steps 1) and 2) are simultaneously the first front roller 6;
  • the basalt filaments and the ultrahigh molecular weight polyethylene short fibers after entering the first front roller 6 are compounded and twisted, and the ultrahigh molecular weight polyethylene short fibers form an inner cladding 2 outside the basalt filaments;
  • step 3 The composite yarn having the inner cladding in step 3) is wound as a core yarn on the third spindle 11, and the composite yarn having the inner cladding enters the second front roller 8 through the guide wire hole;
  • the yarns of steps 4) and 5) are simultaneously the second front roller 8;
  • a double-coated core yarn comprises a double-layer structure of a hard core yarn 1 and a coated hard core yarn 1 having an elongation at break of less than 50% by the ISO 2062 method, and a double-layer structure.
  • the hard core yarn 1 uses a 22 tex wire with a twist of 0 ft/ft.
  • the inner cladding 2 is a blended short staple fiber of 2.0D aramid short fibers (average length 45 mm) and 2.0D ultrahigh molecular weight polyethylene short fibers (average length 45 mm) at a ratio of 40:60 (any ratio may be required)
  • the fiber is converted into a spun yarn, and the core is formed outside the 22 tex wire to form the inner clad 2, and the inner clad 2 spun yarn has a twist of 20 ft/ft.
  • the outer core 2.0D aramid staple fiber (average length 45mm) and the 1.5D polyester staple fiber are mixed in a ratio of 36:64 (any ratio can be used in any ratio) to form the outer layer 3, and the outer layer 3 spun yarn has a twist 80 ft / ft.
  • the above method for manufacturing the double-coated core yarn has the following steps:
  • steps 1) and 2) are simultaneously the first front roller 6;
  • step 3 The composite yarn having the inner cladding in step 3) is wound as a core yarn on the third spindle 11, and the composite yarn having the inner cladding enters the second front roller 8 through the guide wire hole;
  • the yarns of steps 4) and 5) are simultaneously the second front roller 8;
  • the composite yarn having the inner cladding after entering the second front roller 8 and the blended short fiber in the step 5) are compositely twisted, and the blended short fibers form the outer layer 3 outside the composite yarn having the inner cladding, and finally A double-coated core yarn is obtained on the fifth spindle 12.

Abstract

一种双包包芯纱,包括经ISO2062方法测定断裂伸长小于50%的硬质芯纱(1)和包覆硬质芯纱(1)的双层结构,所述双层结构分为内包层(2)和外包层(3),内包层(2)包芯在硬质芯纱(1)上,外包层(3)包芯在内包层(2)上,所述内包层(2)和外包层(3)相对于硬质芯纱(1)的包芯方向相同或相反。该双包包芯纱有效的改善了外层纤维对硬质芯纱的包裹,避免了芯纱的断裂和外露,从而带来更佳的性能稳定性和使用的舒适感。

Description

双包包芯纱 技术领域
本实用新型涉及包芯纱技术领域,尤其涉及一种双包包芯纱。
背景技术
包芯纱又称复合纱或包覆纱,它是由两种或两种以上的纤维组合而成的一种新型纱线。最初的包芯纱是以棉纤维为皮、涤纶短纤纱为芯开发的短纤维与短纤维包芯纱。
进入21世纪以来,随着纺织、服装业的飞速发展,消费群体对高档、品牌追求的不断扩大,市场对高强包芯缝纫线的需求也不断增加,而且对其品质的要求也越来越高。为了提高纱线的抗变形、耐缩水等性能,现有技术中已有采用玻璃长丝/金属丝/玄武岩长丝等硬质长丝作为芯纱,但是这些硬质长丝在作为芯纱外包短纤维时,易出现芯纱断裂或者外露的情况,从而影响最终产品的强度和舒适度,以及由不舒适带来的使用寿命减少和引起的安全隐患。
实用新型内容
本实用新型要解决的技术问题是:为了解决现有技术中硬质长丝作为芯纱容易出现断裂或外露的情况,本实用新型提供一种双包包芯纱。
本实用新型解决其技术问题所采用的技术方案是:一种双包包芯纱,双包包芯纱,包括经ISO2062方法测定断裂伸长小于50%的硬质芯纱和包覆硬质芯纱的双层结构,所述双层结构分为内包层和外包层,内包层包芯在硬质芯纱上,外包层包芯在内包层上,所述内包层和外包层相对于硬质芯纱的包芯方向相同或相反。由于硬质芯纱外包一层短纤维时,易出现芯纱断裂或者外露的情况,因此本实用新型通过在硬质芯纱外进行双层包芯,更好的避免硬质长丝容易出现断裂或外露的情况。
根据不同面料的需要,所述硬质芯纱采用玻璃长丝、金属丝、玄武岩长丝中的一种或几种。
根据不同面料的需要,所述内包层和外包层均采用纯纺或混纺的短纤维。
根据不同面料的需要,所述短纤维为芳纶短纤维、聚乙烯短纤维或涤纶短纤维。
所述硬质芯纱捻度范围为0-100捻/英尺。
所述内包层和外包层的短纤维的捻度范围2-100捻/英尺。
一种上述的双包包芯纱的制作方法,其特征在于:具有如下步骤:
1)位于第一纱锭上的硬质芯纱通过导丝孔进入第一前罗拉;
2)位于第二纱锭上的短纤维通过第一后罗拉进入第一前罗拉;
步骤1)和2)的纱线同时第一前罗拉;
3)进入第一前罗拉后的硬质芯纱和短纤维经过复合加捻,所述短纤维在硬质芯纱外形成内包层;
4)将步骤3)中的到的具有内包层的复合纱线作为芯纱绕于第三纱锭上,所述具有内包层的复合纱线通过导丝孔进入第二前罗拉;
5)位于第四纱锭上的短纤维通过第二后罗拉进入第二前罗拉;
步骤4)和5)的纱线同时第二前罗拉;
6)进入第二前罗拉后的具有内包层的复合纱线和短纤维经过复合加捻,所述短纤维在具有内包层的复合纱线外形成外包层,最终得到双包包芯纱。
步骤3)和步骤6)中的捻向相同或相反,捻向为S向或Z向。
本实用新型的双包包芯纱有效的改善了外层纤维对硬质芯纱的包裹,避免了芯纱的断裂和外露,从而带来更佳的性能稳定性和使用的舒适感。
附图说明
下面结合附图和实施例对本实用新型进一步说明。
图1是本实用新型实施例一的结构示意图。
图2是本实用新型实施例二的结构示意图。
图3是本实用新型实施例二的立体结构示意图。
图4是本实用新型制造方法所使用的生产设备结构示意图。
图中:1、硬质芯纱,2、内包层,3、外包层,4、第一纱锭,5、第二纱锭,6、第一前罗拉,7、第一后罗拉,8、第二前罗拉,9、第四纱锭,11、第三纱锭,12、第五纱锭。
具体实施方式
现在结合附图对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。
实施例一
如图1、3、4所示,一种双包包芯纱,包括经ISO2062方法测定断裂伸长小于50%的硬质芯纱1和包覆硬质芯纱1的双层结构,双层结构分为内包层2和外包层3,内包层2包芯在硬质芯纱1上,外包层3包芯在内包层2上,内包层2和外包层3相对于硬质芯纱1的包芯方向相同。
硬质芯纱1采用22tex的玻璃长丝,捻度为50捻/英尺。内包层2采用1.5D芳纶短纤维(平均长度45mm)通过清花,梳棉,并条,粗纱,细纱环锭纺的方式,从纤维转化成细纱,包芯在22tex的玻璃长丝外,形成内包层2,内包层2细纱的捻度为60捻/英尺,再在内包层2外包芯上述芳纶短纤维转化的细纱,形成外包层3,外包层3细纱的捻度为65捻/英尺。
上述的双包包芯纱的制作方法,具有如下步骤:
1)位于第一纱锭4上的玻璃长丝通过导丝孔进入第一前罗拉6;
2)位于第二纱锭5上的芳纶短纤维通过第一后罗拉7进入第一前罗拉6;
步骤1)和2)的纱线同时第一前罗拉6;
3)进入第一前罗拉6后的玻璃长丝和芳纶短纤维经过复合加捻,芳纶短纤维在玻璃长丝外形成内包层2;
4)将步骤3)中的到的具有内包层的复合纱线作为芯纱绕于第三纱锭11上,具有内包层的复合纱线通过导丝孔进入第二前罗拉8;
5)位于第四纱锭9上的芳纶短纤维通过第二后罗拉10进入第二前罗拉8;
步骤4)和5)的纱线同时第二前罗拉8;
6)进入第二前罗拉8后的具有内包层的复合纱线和芳纶短纤维经过复合加捻,芳纶短纤维在具有内包层的复合纱线外形成外包层3,最终在第五纱锭12得到双包包芯纱。
实施例二
如图2、4所示,一种双包包芯纱,包括经ISO2062方法测定断裂伸长小于50%的硬质芯纱1和包覆硬质芯纱1的双层结构,双层结构分为内包层2和外包层3,内包层2包芯在硬质芯纱1上,外包层3包芯在内包层2上,内包层2和外包层3相对于硬质芯纱1的包芯方向相反。包芯方向相反效果优于实施例一。
硬质芯纱1采用22tex的玄武岩长丝,捻度为100捻/英尺。内包层2采用2.0D超高分子量聚乙烯短纤维(平均长度45mm)通过清花,梳棉,并条,粗纱,细纱环锭纺的方式,从纤维转化成细纱,包芯在22tex的玄武岩长丝外,形成内包层2,内包层2细纱的捻度为2捻/英尺,再在内包层2外包芯1.5D的涤纶短纤维转化的细纱,形成外包层3,外包层3细纱的捻度为100捻/英尺。
上述的双包包芯纱的制作方法,具有如下步骤:
1)位于第一纱锭4上的玄武岩长丝通过导丝孔进入第一前罗拉6;
2)位于第二纱锭5上的超高分子量聚乙烯短纤维通过第一后罗拉7进入第一前罗拉6;
步骤1)和2)的纱线同时第一前罗拉6;
3)进入第一前罗拉6后的玄武岩长丝和超高分子量聚乙烯短纤维经过复合加捻,超高分子量聚乙烯短纤维在玄武岩长丝外形成内包层2;
4)将步骤3)中的到的具有内包层的复合纱线作为芯纱绕于第三纱锭11上,具有内包层的复合纱线通过导丝孔进入第二前罗拉8;
5)位于第四纱锭9上的涤纶短纤维通过第二后罗拉10进入第二前罗拉8;
步骤4)和5)的纱线同时第二前罗拉8;
6)进入第二前罗拉8后的具有内包层的复合纱线和涤纶短纤维经过复合加捻,涤纶短纤维在具有内包层的复合纱线外形成外包层3,最终得到第五纱锭12双包包芯纱。
实施例三
如图2、4所示,一种双包包芯纱,包括经ISO2062方法测定断裂伸长小于50%的硬质芯纱1和包覆硬质芯纱1的双层结构,双层结构分为内包层2和外包层3,内包层2包芯在硬质芯纱1上,外包层3包芯在内包层2上,内包层2和外包层3相对于硬质芯纱1的包芯方向相反。
硬质芯纱1采用22tex的金属丝,捻度为0捻/英尺。内包层2采用2.0D的芳纶短纤维(平均长度45mm)和2.0D超高分子量聚乙烯短纤维(平均长度45mm)以40:60的比例(根据需要可以是任意比例)混合的混纺短纤维通过清花,梳棉,并条,粗纱,细纱环锭纺的方式,从纤维转化成细纱,包芯在22tex的金属丝外,形成内包层2,内包层2细纱的捻度为20捻/英尺,再在内包层2 外包芯2.0D芳纶短纤维(平均长度45mm)和1.5D涤纶短纤维以36:64比例(根据需要可以是任意比例)混合的混纺短纤维,形成外包层3,外包层3细纱的捻度为80捻/英尺。
上述的双包包芯纱的制作方法,具有如下步骤:
1)位于第一纱锭4上的金属丝通过导丝孔进入第一前罗拉6;
2)位于第二纱锭5上的2.0D的芳纶短纤维(平均长度45mm)和2.0D超高分子量聚乙烯短纤维(平均长度45mm)以40:60的比例混合(根据需要可以是任意比例)的混纺短纤维通过第一后罗拉7进入第一前罗拉6;
步骤1)和2)的纱线同时第一前罗拉6;
3)进入第一前罗拉6后的金属丝和步骤2)中的混纺短纤维经过复合加捻,混纺短纤维在金属丝外形成内包层2;
4)将步骤3)中的到的具有内包层的复合纱线作为芯纱绕于第三纱锭11上,具有内包层的复合纱线通过导丝孔进入第二前罗拉8;
5)位于第四纱锭9上的2.0D芳纶短纤维(平均长度45mm)和1.5D涤纶短纤维以36:64比例(根据需要可以是任意比例)混纺短纤维,通过第二后罗拉10进入第二前罗拉8;
步骤4)和5)的纱线同时第二前罗拉8;
6)进入第二前罗拉8后的具有内包层的复合纱线和步骤5)中的混纺短纤维经过复合加捻,混纺短纤维在具有内包层的复合纱线外形成外包层3,最终在第五纱锭12上得到双包包芯纱。
以上述依据本实用新型的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项实用新型技术思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根 据权利要求范围来确定其技术性范围。

Claims (6)

  1. 一种双包包芯纱,其特征在于:包括经ISO2062方法测定断裂伸长小于50%的硬质芯纱(1)和包覆硬质芯纱(1)的双层结构,所述双层结构分为内包层(2)和外包层(3),内包层(2)包芯在硬质芯纱(1)上,外包层(3)包芯在内包层(2)上,所述内包层(2)和外包层(3)相对于硬质芯纱(1)的包芯方向相同或相反。
  2. 如权利要求1所述的双包包芯纱,其特征在于:所述硬质芯纱(1)采用玻璃长丝、金属丝、玄武岩长丝中的一种或几种。
  3. 如权利要求1所述的双包包芯纱,其特征在于:所述内包层(2)和外包层(3)均采用纯纺或混纺的短纤维。
  4. 如权利要求3所述的双包包芯纱,其特征在于:所述短纤维为芳纶短纤维、聚乙烯短纤维或涤纶短纤维。
  5. 如权利要求2所述的双包包芯纱,其特征在于:所述硬质芯纱(1)捻度范围为0-100捻/英尺。
  6. 如权利要求3所述的双包包芯纱,其特征在于:所述内包层(2)和外包层(3)的短纤维的捻度范围2-100捻/英尺。
PCT/CN2017/088770 2016-06-20 2017-06-16 双包包芯纱 WO2017219927A1 (zh)

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