WO2017195822A1 - 塩基発生剤、試剤、有機塩、組成物、素子の製造方法、硬化膜及び素子 - Google Patents
塩基発生剤、試剤、有機塩、組成物、素子の製造方法、硬化膜及び素子 Download PDFInfo
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- WO2017195822A1 WO2017195822A1 PCT/JP2017/017680 JP2017017680W WO2017195822A1 WO 2017195822 A1 WO2017195822 A1 WO 2017195822A1 JP 2017017680 W JP2017017680 W JP 2017017680W WO 2017195822 A1 WO2017195822 A1 WO 2017195822A1
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- 238000004898 kneading Methods 0.000 description 1
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- JMHSCDNOFUWANO-UHFFFAOYSA-N n,n-di(pentan-3-yl)pentan-3-amine Chemical compound CCC(CC)N(C(CC)CC)C(CC)CC JMHSCDNOFUWANO-UHFFFAOYSA-N 0.000 description 1
- MXHTZQSKTCCMFG-UHFFFAOYSA-N n,n-dibenzyl-1-phenylmethanamine Chemical compound C=1C=CC=CC=1CN(CC=1C=CC=CC=1)CC1=CC=CC=C1 MXHTZQSKTCCMFG-UHFFFAOYSA-N 0.000 description 1
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- DIAIBWNEUYXDNL-UHFFFAOYSA-N n,n-dihexylhexan-1-amine Chemical compound CCCCCCN(CCCCCC)CCCCCC DIAIBWNEUYXDNL-UHFFFAOYSA-N 0.000 description 1
- QMHNQZGXPNCMCO-UHFFFAOYSA-N n,n-dimethylhexan-1-amine Chemical compound CCCCCCN(C)C QMHNQZGXPNCMCO-UHFFFAOYSA-N 0.000 description 1
- XTAZYLNFDRKIHJ-UHFFFAOYSA-N n,n-dioctyloctan-1-amine Chemical compound CCCCCCCCN(CCCCCCCC)CCCCCCCC XTAZYLNFDRKIHJ-UHFFFAOYSA-N 0.000 description 1
- OOHAUGDGCWURIT-UHFFFAOYSA-N n,n-dipentylpentan-1-amine Chemical compound CCCCCN(CCCCC)CCCCC OOHAUGDGCWURIT-UHFFFAOYSA-N 0.000 description 1
- ZWRDBWDXRLPESY-UHFFFAOYSA-N n-benzyl-n-ethylethanamine Chemical compound CCN(CC)CC1=CC=CC=C1 ZWRDBWDXRLPESY-UHFFFAOYSA-N 0.000 description 1
- OBYVIBDTOCAXSN-UHFFFAOYSA-N n-butan-2-ylbutan-2-amine Chemical compound CCC(C)NC(C)CC OBYVIBDTOCAXSN-UHFFFAOYSA-N 0.000 description 1
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- 239000000049 pigment Substances 0.000 description 1
- LTEKQAPRXFBRNN-UHFFFAOYSA-N piperidin-4-ylmethanamine Chemical compound NCC1CCNCC1 LTEKQAPRXFBRNN-UHFFFAOYSA-N 0.000 description 1
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- 238000006116 polymerization reaction Methods 0.000 description 1
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- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
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- 235000010388 propyl gallate Nutrition 0.000 description 1
- 239000000473 propyl gallate Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 125000003373 pyrazinyl group Chemical group 0.000 description 1
- HDOUGSFASVGDCS-UHFFFAOYSA-N pyridin-3-ylmethanamine Chemical compound NCC1=CC=CN=C1 HDOUGSFASVGDCS-UHFFFAOYSA-N 0.000 description 1
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- 125000000714 pyrimidinyl group Chemical group 0.000 description 1
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- BHRZNVHARXXAHW-UHFFFAOYSA-N sec-butylamine Chemical compound CCC(C)N BHRZNVHARXXAHW-UHFFFAOYSA-N 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- HJELPJZFDFLHEY-UHFFFAOYSA-N silicide(1-) Chemical compound [Si-] HJELPJZFDFLHEY-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- YBRBMKDOPFTVDT-UHFFFAOYSA-O tert-butylammonium Chemical compound CC(C)(C)[NH3+] YBRBMKDOPFTVDT-UHFFFAOYSA-O 0.000 description 1
- PVNUIRUAPVSSOK-UHFFFAOYSA-N tert-butylimino(tripyrrolidin-1-yl)-$l^{5}-phosphane Chemical compound C1CCCN1P(N1CCCC1)(=NC(C)(C)C)N1CCCC1 PVNUIRUAPVSSOK-UHFFFAOYSA-N 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-O tributylazanium Chemical compound CCCC[NH+](CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-O 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-O triethanolammonium Chemical compound OCC[NH+](CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-O 0.000 description 1
- ZMANZCXQSJIPKH-UHFFFAOYSA-O triethylammonium ion Chemical compound CC[NH+](CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-O 0.000 description 1
- RKBCYCFRFCNLTO-UHFFFAOYSA-N triisopropylamine Chemical compound CC(C)N(C(C)C)C(C)C RKBCYCFRFCNLTO-UHFFFAOYSA-N 0.000 description 1
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/02—Silicon compounds
- C07F7/08—Compounds having one or more C—Si linkages
- C07F7/0834—Compounds having one or more O-Si linkage
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/02—Silicon compounds
- C07F7/025—Silicon compounds without C-silicon linkages
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/003—Compounds containing elements of Groups 4 or 14 of the Periodic Table without C-Metal linkages
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C211/00—Compounds containing amino groups bound to a carbon skeleton
- C07C211/01—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to acyclic carbon atoms
- C07C211/02—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton
- C07C211/03—Monoamines
- C07C211/05—Mono-, di- or tri-ethylamine
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C211/00—Compounds containing amino groups bound to a carbon skeleton
- C07C211/01—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to acyclic carbon atoms
- C07C211/26—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to acyclic carbon atoms of an unsaturated carbon skeleton containing at least one six-membered aromatic ring
- C07C211/27—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to acyclic carbon atoms of an unsaturated carbon skeleton containing at least one six-membered aromatic ring having amino groups linked to the six-membered aromatic ring by saturated carbon chains
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C211/00—Compounds containing amino groups bound to a carbon skeleton
- C07C211/62—Quaternary ammonium compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C251/00—Compounds containing nitrogen atoms doubly-bound to a carbon skeleton
- C07C251/02—Compounds containing nitrogen atoms doubly-bound to a carbon skeleton containing imino groups
- C07C251/04—Compounds containing nitrogen atoms doubly-bound to a carbon skeleton containing imino groups having carbon atoms of imino groups bound to hydrogen atoms or to acyclic carbon atoms
- C07C251/06—Compounds containing nitrogen atoms doubly-bound to a carbon skeleton containing imino groups having carbon atoms of imino groups bound to hydrogen atoms or to acyclic carbon atoms to carbon atoms of a saturated carbon skeleton
- C07C251/08—Compounds containing nitrogen atoms doubly-bound to a carbon skeleton containing imino groups having carbon atoms of imino groups bound to hydrogen atoms or to acyclic carbon atoms to carbon atoms of a saturated carbon skeleton being acyclic
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D213/00—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members
- C07D213/02—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members
- C07D213/04—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom
- C07D213/24—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom with substituted hydrocarbon radicals attached to ring carbon atoms
- C07D213/36—Radicals substituted by singly-bound nitrogen atoms
- C07D213/38—Radicals substituted by singly-bound nitrogen atoms having only hydrogen or hydrocarbon radicals attached to the substituent nitrogen atom
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D213/00—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members
- C07D213/02—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members
- C07D213/04—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom
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Definitions
- Some embodiments of the present invention relate to a base generator, a curing agent, a curing accelerator, a reagent, an organic salt, a composition, an element manufacturing method, a cured film, and an element.
- the one-component epoxy resin composition is used for sealing and bonding various products such as electronic parts and optical products.
- a one-part epoxy resin composition does not react with an epoxy resin at room temperature, and a latent curing agent that reacts only when heated is used.
- a latent curing agent a so-called solid dispersion type latent curing agent, which is a high-melting powder, dispersed in an epoxy resin at room temperature and melts and reacts by heating, is generally used.
- An amine adduct curing agent obtained by reacting an amine compound such as the above with an epoxy compound has an excellent balance between curability and storage stability (Patent Document 1).
- the solid dispersion type latent curing agent is generally a solid that is insoluble in an epoxy resin, it is difficult to penetrate into a narrow gap, and the portion may cause poor curing or uneven curing. Was limited.
- Some aspects of the present invention have been made to solve the above-described problems, and can be easily and inexpensively manufactured, and provide a curing agent or curing accelerator that cures a resin such as a monomer or an epoxy resin.
- the base generator includes an anion and a cation, and the anion includes a first atom of a group 14 element having a pentacoordinate or hexacoordinate structure. It is characterized by that.
- a hexacoordinate structure having a relatively low raw material cost may be preferable.
- a plurality of base molecules can be generated from one structural unit, which may be excellent from the viewpoint of base generation efficiency and curing performance.
- the base generator includes, for example, any of (1) to (3) below.
- Compounds that generate hydroxide ions by dissolving in solvents such as water or those that generate hydroxide ions directly (2) Generate chemical species or substances that function as Bronsted bases that accept protons (3) Those which generate a Lewis base such as an optionally substituted amine and an optionally substituted phosphine
- the cation preferably contains a second atom of a Group 15 element.
- the second atom is preferably a nitrogen atom or a phosphorus atom.
- the base is preferably generated by the decomposition of the cation.
- the base is generated by proton desorption from the cation.
- the second atom preferably has four bonds.
- the second atom is a nitrogen atom or a phosphorus atom, one of four bonds is cleaved to generate a highly nucleophilic amine or phosphine, respectively. Therefore, it can be an effective initiator for monomers such as epoxy compounds.
- the first atom is preferably bonded to a third atom which is at least four group 16 elements.
- the third atom is preferably an oxygen atom.
- the base is preferably generated by heating to a temperature of 50 ° C. or higher.
- the base generator can generate a base even when heated at a temperature of 110 ° C. or lower.
- the organic salts 18, 19, 21, 22, and 23 described below according to an embodiment of the present invention can cure the resin in about one hour at the longest even when heated at 80 to 110 ° C. or less. .
- An agent according to some embodiments of the present invention is an agent that cures a monomer or resin or accelerates curing of the monomer or resin, and the agent includes an anion and a cation, and the anion Includes a first atom of a group 14 element having a pentacoordinate or hexacoordinate structure.
- the cation preferably contains a second atom which is a Group 15 element.
- the anion preferably has a six-coordinate structure in the first atom.
- the monomer or resin it is preferable to cure the monomer or resin by heating to a temperature of 50 ° C. or higher. It is preferable that the base generator can generate a base even when heated at a temperature of 110 ° C. or lower.
- the organic salts 18, 19, 21, 22, and 23 described below according to an embodiment of the present invention can cure the resin in about one hour at the longest even when heated at 80 to 110 ° C. or less. .
- the first atom is preferably bonded to six oxygen atoms.
- the organic salt according to some embodiments of the present invention is represented by any one of the following general formulas (1) and (2).
- Z 1 to Z 5 are each independently an atom of a group 16 element such as a hydrogen atom, an oxygen atom and a sulfur atom, a nitrogen atom, a phosphorus atom, etc.
- at least two of Z 1 to Z 5 may be bonded via at least one atom.
- Each of R 1 to R 5 in the general formulas (1) and (2) is a substituent which may be the same as or different from each other, and is a group 16 element such as a hydrogen atom, an oxygen atom and a sulfur atom. It may have an atom, an atom of a group 15 element such as a nitrogen atom or a phosphorus atom, an atom of a group 14 element other than a carbon atom such as a silicon atom, a hetero atom such as a halogen atom, or a substituent.
- D in the above general formulas (1) and (2) is other than atoms of group 16 elements such as oxygen atoms and sulfur atoms, atoms of group 15 elements such as nitrogen atoms and phosphorus atoms, and carbon atoms such as silicon atoms
- group 16 elements such as oxygen atoms and sulfur atoms
- atoms of group 15 elements such as nitrogen atoms and phosphorus atoms
- carbon atoms such as silicon atoms
- each of E and G independently represents a group such as an oxygen atom and a sulfur atom.
- Each of H and J, independently of each other, is an atom of a group 16 element such as a hydrogen atom, an oxygen atom or a sulfur atom, or a group 15 element such as a nitrogen atom or a phosphorus atom.
- Atoms, atoms of group 14 elements other than carbon atoms such as silicon atoms, Have a hetero atom or a substituent such as androgenic atom represent an organic group.
- each cation of the general formulas (1) and (2) is a monovalent cation.
- the electrostatic interaction is reduced, the electrostatic interaction is easily released, and an electrically neutral base is more easily generated.
- each of Z 6 to Z 11 is, independently of each other, an atom of a group 16 element such as a hydrogen atom, an oxygen atom and a sulfur atom, a nitrogen atom and a phosphorus atom, etc.
- at least two of Z 6 to Z 11 may be bonded via at least one atom.
- Each of R 5 to R 8 in the general formulas (3) and (4) is a substituent which may be the same as or different from each other, and is a group 16 element such as a hydrogen atom, an oxygen atom and a sulfur atom. It may have an atom, an atom of a group 15 element such as a nitrogen atom or a phosphorus atom, an atom of a group 14 element other than a carbon atom such as a silicon atom, a hetero atom such as a halogen atom, or a substituent.
- L in the above general formulas (3) and (4) is an atom of a group 16 element such as an oxygen atom and a sulfur atom, an atom of a group 15 element such as a nitrogen atom and a phosphorus atom, or a carbon atom such as a silicon atom
- a group 14 element such as an oxygen atom and a sulfur atom
- a hetero atom such as a halogen atom
- each of M and Q is independently of each other a group such as an oxygen atom and a sulfur atom.
- Each of T and X is, independently of each other, an atom of a group 16 element such as a hydrogen atom, an oxygen atom and a sulfur atom, a group 15 element such as a nitrogen atom and a phosphorus atom, Atoms, atoms of group 14 elements other than carbon atoms such as silicon atoms, Have a hetero atom or a substituent such as androgenic atom represent an organic group.
- Each of the above general formulas (3) and (4) has two cations.
- Each cation is preferably a monovalent cation. Thereby, it becomes possible to generate a plurality of bases from an organic salt composed of an anion and a plurality of cations, and the curing performance is improved.
- the D and L are preferably a divalent organic group containing a carbon atom.
- the organic salt include organic salts 1, 4, 13, 16, 21 to 23 described later.
- Such an organic salt is characterized in that, for example, when used as a reagent for promoting polymerization of a substrate such as an epoxy compound by heating, the heating temperature can be lowered.
- benzylammonium type compounds such as organic salts 1, 4, 13, 21 to 23 are excellent in low-temperature curability, and function as a curing agent and a curing accelerator even at 110 ° C. or lower, for example, 80 ° C.
- the amount of amine generated from the unit structure can be improved by making the counter anion a hexacoordinate silicon type anion as in the organic salts 13 and 21 to 23, the curing efficiency is further improved.
- the R 4 and R 8 preferably contains aromatic.
- the E or G preferably contains a nitrogen atom.
- the cation of the general formula (2) include an azolium cation which may have a substituent and an imidazolium which may have a substituent.
- Specific examples of the azolium cation include, for example, 1,2,4-triazolium, oxazolium, oxadiazolium, thiadiazolium, benzotriazolium, hydroxybenzotriazolium, benzoxazolium, 1,2,3 -Benzothiadiazolium, 3-mercaptobenzotrizolium and the like.
- imidazolium cation examples include 2-position imidazolium having no substituent and 2-methylimidazolium, 2-ethylimidazolium, 2-undecylimidazolium, 2-heptadecylimidazolium, 2-phenylimidazolium, and the like.
- Highly polar nitriles such as 1-cyanoethyl-2-methylimidazolium, 1-cyanoethyl-2-undecylimidazolium, 1-cyanoethyl-2-ethyl-4-methylimidazolium, 1-cyanoethyl-2-phenylimidazolium Examples also include imidazoliums having groups.
- the M or Q preferably contains a nitrogen atom.
- the cation of the general formula (4) include an azolium cation which may have a substituent and an imidazolium which may have a substituent.
- Specific examples of the azolium cation include, for example, 1,2,4-triazolium, oxazolium, oxadiazolium, thiadiazolium, benzotriazolium, hydroxybenzotriazolium, benzoxazolium, 1,2,3 -Benzothiadiazolium, 3-mercaptobenzotrizolium and the like.
- imidazolium cation examples include 2-position imidazolium having no substituent and 2-methylimidazolium, 2-ethylimidazolium, 2-undecylimidazolium, 2-heptadecylimidazolium, 2-phenylimidazolium, and the like.
- Highly polar nitriles such as 1-cyanoethyl-2-methylimidazolium, 1-cyanoethyl-2-undecylimidazolium, 1-cyanoethyl-2-ethyl-4-methylimidazolium, 1-cyanoethyl-2-phenylimidazolium Examples also include imidazoliums having groups.
- the E or G preferably contains a carbon-nitrogen double bond.
- Specific examples of the cation of the general formula (2) include, for example, pyridinium which may have a substituent, pyridazium which may have a substituent, and a substituent. Examples thereof may include pyrimidium which may be substituted and triazinium which may have a substituent.
- the above organic salt composed of pyridinium ions in order to improve the performance as a curing agent or curing accelerator, when changing from pyridinium to neutral pyridine, on the nitrogen atom of the pyridine The electron density needs to be improved.
- an electron-donating group such as an amino group, an alkoxy group or a hydroxy group which may have a substituent on the nitrogen atom is bonded to any carbon atom constituting the pyridine skeleton. It is preferable.
- the M or Q preferably contains a carbon-nitrogen double bond.
- the cation of the general formula (4) include, for example, pyridinium which may have a substituent, pyridazinium which may have a substituent, and a substituent. Examples thereof may include pyrimidium which may be substituted and triazinium which may have a substituent.
- the above organic salt composed of pyridinium ions in order to improve the performance as a curing agent or curing accelerator, when changing from pyridinium to neutral pyridine, on the nitrogen atom of the pyridine The electron density needs to be improved.
- an electron-donating group such as an amino group, an alkoxy group or a hydroxy group which may have a substituent on the nitrogen atom is bonded to any carbon atom constituting the pyridine skeleton. It is preferable.
- the organic salt according to some embodiments of the present invention is represented by any one of the following general formulas (5), (6), (7), and (8).
- a 1 in the above general formulas (5) to (8) is an atom of a group 16 element such as a hydrogen atom, a hydrogen atom, an oxygen atom and a sulfur atom, an atom of a group 15 element such as a nitrogen atom and a phosphorus atom.
- the said General formula (5) D and L in (8) to (8) are nitrogen atom and phosphorus
- R 1 to R 8 in the above general formula are each an atom of a Group 15 element such as a hydrogen atom, a nitrogen atom and a phosphorus atom, a Group 14 atom other than a carbon atom such as a silicon atom, or a heteroatom such as a halogen atom Or an organic group which may have a substituent.
- R 1 and R 5 are more preferably hydrogen atoms. More preferably, R 2 , R 3 , R 4 and R 5 are each an alkyl group. More preferably, D and L are methylene groups. R 4 and R 8 are each preferably an aryl group which may have a substituent. Typically, they are a phenyl group and a naphthyl group which may have a substituent.
- each of A 2 to A 6 preferably contains two carbon atoms bonded to each other.
- each of the two carbon atoms is bonded to a different oxygen atom.
- each of A 2 to A 6 is preferably an aryl group which may have a substituent.
- a 1 is a hydrogen atom, a halogen atom or an aryl group which may have a substituent, an allyl group which may have a substituent, and a vinyl group which may have a substituent. It is preferable that it is organic groups, such as.
- each of R 9 to R 13 is at least one substituent which may be the same as or different from each other, and is a group 16 element such as a hydrogen atom, an oxygen atom and a sulfur atom.
- a substituent or a substituent containing a heteroatom such as an atom of a group 15 element such as a nitrogen atom or a phosphorus atom, an atom of a group 14 element other than a carbon atom such as a silicon atom, or a halogen atom
- Each of R 9 to R 13 is two or more substituents which may be the same as or different from each other, such as an atom of a group 16 element such as a hydrogen atom, an oxygen atom and a sulfur atom, a nitrogen atom and a phosphorus atom It may have a hetero atom or a substituent such as an atom of a Group 15 element, an atom of a Group 14 element other than a carbon atom such as a silicon atom, or a halogen atom.
- the pentacoordinate or higher coordinate silicon compound containing the structure of the general formula (9) can be synthesized using, for example, an alkanediol which may have a substituent or a salt thereof as a starting material.
- the pentacoordinate or higher coordinate silicon compound containing the structure of the general formula (10) can be synthesized using, for example, glycolic acid or a salt thereof which may have a substituent as a starting material.
- the pentacoordinate or higher coordinate silicon compound containing the structure of the general formula (11) can be synthesized using, for example, oxalic acid or a salt thereof which may have a substituent as a starting material.
- the five-coordinate or higher-coordinate silicon compound containing the structure of the general formula (12) can be synthesized using, for example, catechol which may have a substituent or a salt thereof as a starting material.
- Catechol having five or more coordinated silicon compounds containing the structure of the general formula (12) may have, for example, two or more hydroxy groups on a benzene ring and may have a substituent other than the hydroxy group.
- Compounds such as derivatives and pyrogallol derivatives or salts of these compounds can be synthesized as starting materials.
- the pentacoordinate or higher coordinate silicon compound containing the structure of the general formula (13) has, for example, two or more hydroxy groups on a condensed cyclic hydrocarbon represented by a naphthalene ring, and substitution other than the hydroxy group
- a compound such as a dihydroxy derivative which may have a group or a salt of the compound can be synthesized as a starting material.
- the substituent R 13 may be on the side of the benzene ring (I) bonded to two oxygen atoms, or the position of a heteroatom such as an oxygen atom bonded to a silicon atom may be the skeleton of the condensed cyclic hydrocarbon. It can select suitably from the carbon atoms to comprise.
- the catechol derivative has a structure in which carbon atoms to which two hydroxy groups are bonded are bonded to each other, and this structure can improve adhesiveness.
- an organic salt having a catechol derivative as a ligand on a silicon atom generates a free catechol derivative by removing the silicon atom from the catechol derivative by decomposition by heating or the like.
- the organic salt according to the present invention is used as a curing agent or a curing accelerator for an adhesive composition by using this catechol derivative, the shear bond strength of a cured film formed by heating tends to be improved.
- a pyridine ring represented by the following general formulas (14) and (15).
- silicon atoms are bonded to oxygen atoms bonded to the 2nd and 3rd positions of the pyridine ring.
- the silicon atoms are bonded to the 3rd and 4th positions of the pyridine ring. It is bonded to the bonded oxygen atom.
- two of the carbon atoms contained in the benzene ring as shown in the following formula (16) are substituted with nitrogen atoms, It may have a pyrimidine ring skeleton having one carbon atom between the two nitrogen atoms.
- two carbon atoms contained in the benzene ring are substituted with nitrogen atoms as in the following formula (17), It may have a pyrazine ring skeleton having two carbon atoms between two nitrogen atoms.
- two carbon atoms contained in the benzene ring are bonded to each other as shown in the following formulas (18) and (19). It may have a pyridazine ring skeleton substituted with atoms.
- silicon atoms are bonded to oxygen atoms bonded to the 2nd and 3rd positions of the pyridazine ring.
- the silicon atoms are It is bonded to oxygen atoms bonded to the 3rd and 4th positions of the pyridazine ring.
- Each of R 14 to R 19 in the following general formulas (14) to (19) is a substituent which may be the same as or different from each other, and is an atom of a group 16 element such as a hydrogen atom, an oxygen atom and a sulfur atom, It has a substituent or a substituent containing a hetero atom such as an atom of a group 15 element such as a nitrogen atom and a phosphorus atom, an atom of a group 14 element other than a carbon atom such as a silicon atom, or a halogen atom.
- a substituent which may be the same as or different from each other, and is an atom of a group 16 element such as a hydrogen atom, an oxygen atom and a sulfur atom, It has a substituent or a substituent containing a hetero atom such as an atom of a group 15 element such as a nitrogen atom and a phosphorus atom, an atom of a group 14 element other than a carbon atom such as
- Each of R 9 to R 13 is two or more substituents which may be the same as or different from each other, such as an atom of a group 16 element such as a hydrogen atom, an oxygen atom and a sulfur atom, a nitrogen atom and a phosphorus atom It may have a hetero atom such as an atom of a Group 15 element other than a carbon atom such as a Group 15 element or a carbon atom such as a silicon atom, or a halogen atom, or a substituent.
- a group 16 element such as a hydrogen atom, an oxygen atom and a sulfur atom, a nitrogen atom and a phosphorus atom
- a hetero atom such as an atom of a Group 15 element other than a carbon atom such as a Group 15 element or a carbon atom such as a silicon atom, or a halogen atom, or a substituent.
- Typical examples of the structure described in the following general formula (13) containing a hetero atom include, for example, a quinoline skeleton represented by the following general formula (20), a quinosaline skeleton represented by the following general formula (21), and the following general Some have a quinazoline skeleton represented by the following formula (22), a naphthyridine skeleton represented by the following general formula (23), and an isoquinoline skeleton represented by the following general formula (24).
- hetero atoms such as two oxygen atoms to which a silicon atom is bonded include a quinoline skeleton, a quinosaline skeleton, a quinazoline skeleton, a naphthyridine skeleton, and an isoquinoline skeleton.
- Each of R 20 to R 29 in the general formulas (20) to (24) is at least one substituent which may be the same as or different from each other, and is a group 16 element such as a hydrogen atom, an oxygen atom and a sulfur atom.
- a substituent or substituent containing a heteroatom such as an atom of a group 15 element such as a nitrogen atom, a nitrogen atom or a phosphorus atom, an atom of a group 14 element other than a carbon atom such as a silicon atom, or a halogen atom; The organic group which may have is shown.
- Each of R 20 to R 29 is two or more substituents which may be the same as or different from each other, such as an atom of a group 16 element such as a hydrogen atom, an oxygen atom and a sulfur atom, a nitrogen atom and a phosphorus atom It is an organic group which may have a substituent having a hetero atom such as an atom of a Group 15 element, an atom of a Group 14 element other than a carbon atom such as a silicon atom, or a halogen atom, or a halogen atom.
- a composition according to some embodiments of the present invention includes any one of the above base generators, any of the above reagents or any of the above organic salts, and a monomer or a resin. .
- the monomer or the resin preferably has a cyclic structure, and the cyclic structure preferably contains a fourth atom of a Group 16 element.
- the monomer or the resin preferably has an epoxy group or an oxetanyl group.
- composition it is preferable to further contain a compound having a hydroxy group.
- the monomer or the resin preferably contains a silicon atom.
- the monomer or the resin include, for example, a siloxane compound having a silicon-oxygen bond and an alkoxysilane compound having one or more alkoxy groups.
- the particles are preferably inorganic particles.
- a device manufacturing method includes a first step of forming a first film by applying any one of the above compositions or a solution of the composition to a substrate, and the first step.
- the first film or the second film is obtained by performing a heating step of heating the first film or the second film from which at least a part of the volatile component is removed from the first film at a temperature of 50 ° C. or higher.
- a second step of curing is performed by performing a heating step of heating the first film or the second film from which at least a part of the volatile component is removed from the first film at a temperature of 50 ° C. or higher.
- the heating step is preferably performed by heating the first film or the second film to a temperature of 80 ° C. or higher.
- the heating step is preferably performed at a temperature other than 110 ° C.
- the cured film according to some embodiments of the present invention is characterized by being obtained by curing any of the above compositions.
- the element according to some embodiments of the present invention includes the above-described cured film.
- Examples of the cation include phenylammonium, ethylammonium, n-propylammonium, sec-propylammonium, n-butylammonium, sec-butylammonium, i-butylammonium, tert-butylammonium, pentylammonium, hexylammonium.
- DMAP N-dimethyl-4-aminopyridine
- phenyl having a nitrogen atom directly bonded to unsubstituted benzene such as aniline, which is a precursor of phenylammonium
- N, N-dimethylphenylamine which is a precursor of N, N-dimethylphenylammonium
- Unsubstituted pyridines which are precursors of amines and pyridiniums, have a low curing accelerating ability itself, so that they are actively used as high-coordinating silicon for use as a curing agent or a curing accelerator for one-part resin curing agents. It may not be necessary to construct an anion having a structure and an organic salt.
- Such an organic salt can be used, for example, as a curing retarder that retards curing.
- Two primary amino groups in one molecule or primary in one molecule such as 4- (aminomethyl) piperidine, 3-diaminopropane and 4,4′-diamino-3,3′-diethyldiphenylmethane.
- an organic salt is formed with an anion having a 6-coordinate silicon structure as a divalent cation with a proton added and having an amino group and a secondary amino group, heating is performed from one ammonium group in one molecule. Even if protons are eliminated due to, for example, a neutral amino group, it will continue to constitute an organic salt, so that the movement of the neutral amino group is constrained and the ability to accelerate thermosetting may be reduced. is there.
- Such organic salts can also be used as cure retarders that retard cure as well.
- DABCO 1,4-diazabicyclo [2,2,2] octane
- DBN diazabicyclononene
- DBU diazabicycloundecene
- TMG 1,1,3,3-tetramethylguanidine
- MTBD 7 -Methyl-1,5,7-triazabicyclo [4,4,0] dec-5-ene
- MTBD 1,7-triazabicyclo [4,4,0] dec-5-ene
- TBD 1,4-diazabicyclo [2,2,2] octane
- MTBD 7 -Methyl-1,5,7-triazabicyclo [4,4,0] dec-5-ene
- MTBD tert-butylimino-tri (pyrrolidino) phosphorane
- BTPP 2-tert-butylimino-2-diethylamino-1.3-dimethylperhydro-1,3,2-diazaphospholine
- BEMP 2-tert
- the following general formula is relatively excellent in low temperature curability and shows a high glass transition point when a cured product is formed.
- the imidazole type represented by (25) is desirable.
- a cured film obtained using an organic salt according to the present invention containing a cation derived from an imidazole derivative as a curing accelerator has a high glass point.
- a catechol derivative represented by the above general formulas (12) and (13) is used as a curing accelerator as an anionic ligand, Even if the cation is the same imidazolium, the glass transition point rises.
- a high glass transition point can be achieved by using a catechol derivative as a ligand constituting a silicon highly coordinated structure and using an imidazolium ion on the cation side. Since the high glass transition point is positively correlated with the sealing performance, it can be said that the catechol derivative type highly coordinated silicon anion-imidazole derivative cationic organic salt is an excellent resin polymerization catalyst.
- each of R 30 to R 34 is a substituent which is independent of each other and may be the same or different.
- Atoms of Group 16 elements such as hydrogen atoms, oxygen atoms and sulfur atoms, atoms of Group 15 elements such as nitrogen atoms and phosphorus atoms, atoms of Group 14 elements other than carbon atoms such as silicon atoms, halogen atoms, etc.
- the organic group which may have the substituent or substituent which contains the hetero atom of these is shown.
- R 30 is preferably a hydrogen atom.
- R 31 and R 32 may be bonded together through a single bond to form a cyclic structure, or R 33 and R 34 may be bonded together via at least one bond.
- An annular structure may be formed.
- the imidazolium five-membered ring skeleton of the following general formula (25) one in which at least one carbon atom is substituted with a hetero atom such as a sulfur atom or an oxygen atom can be used.
- the carbon atom between the two nitrogen atoms of the five-membered ring skeleton may be changed to a sulfur atom, and in this way, the acid resistance of a cured film obtained by curing a substrate such as an epoxy compound with this organic salt Can be improved.
- Examples of the cation of the compounds represented by the general formulas (4), (6) and (8) include a plurality of amino groups in one molecule as represented by the following general formulas (26) to (28).
- a monovalent cation in which a proton is added to one amino group of the plurality of amino groups to form an ammonium group can be given.
- the following general formula (26) is piperazinium having a cyclic structure
- the following general formula (27) is N, N-dimethylpiperazinium having a cyclic structure.
- the following general formula (28) is obtained by adding a proton to one amino group of triethylenediamine.
- the cations of the compounds represented by the general formulas (4), (6), and (8) include a plurality of nitrogen atoms as represented by the following general formulas (29) and (30). , And at least two nitrogen atoms of the plurality of nitrogen atoms bonded to an aromatic group, and protons added to one of the at least two nitrogen atoms.
- Examples suitable as the cation of the general formulas (1), (3), (5) and (7) are those having an arylalkyl group on the nitrogen atom.
- compounds such as organic salts 1, 13, 21, 22, and 23 described later having a monovalent cation having an arylalkyl group such as an arylmethyl group on the nitrogen atom can be used even at a low temperature of 80 to 110 ° C. It is possible to polymerize epoxy compounds.
- the arylmethyl group it may have at least one organic group. More specific examples include N, N-dimethylbenzylammonium represented by the following general formula (31), 2-dimethylaminomethylphenol represented by the following general formula (32), and the following general formula (33). 2,4,6-tris (dimethylaminomethyl) phenol represented.
- R 35 is at least one or more substituents which may be the same or different from each other, and is an atom of a group 16 element such as a hydrogen atom, an oxygen atom and a sulfur atom, a nitrogen atom and a phosphorus atom
- R 35 is at least one or more substituents which may be the same or different from each other, and is an atom of a group 16 element such as a hydrogen atom, an oxygen atom and a sulfur atom, a nitrogen atom and a phosphorus atom
- An organic group which may have a substituent or a substituent containing a hetero atom such as an atom of a Group 15 element such as, an atom of a Group 14 element such as a silicon atom, or a halogen atom.
- substituents are hydroxy group, alkoxy group, carboxyl group, ester group, cyano group and alkyl group.
- the hydroxy group can capture bases such as amines liberated from the organic salt, and thus can contribute to improvement of storage stability.
- an alkyl group and ester group suppress the association between the said organic salts by the steric hindrance, the dispersibility in a liquid composition is improved.
- the approach between the organic salt and the substrate such as resin or monomer is suppressed, it is possible to achieve both storage stability and curing performance.
- Examples of the alkyl group used in the organic salt include an alkyl group which may have a substituent containing a linear or branched hetero atom, and examples of the organic salts 17 and 20 to 23 described later are also included.
- dispersibility may be improved by using a substituent having a particularly large steric hindrance such as a tert-butyl group.
- ester group examples include those having an alkyl group which may have a substituent containing a linear and branched hetero atom, and a linear alkyl group such as an organic salt 24 described later.
- the provided ester group can be used.
- the above substituents can be used in appropriate combination.
- a typical organic salt comprises a compound having at least two or more hydroxyl groups and optionally having three or more alkoxy groups on one silicon atom. It is synthesized through a step of reacting with a silane compound having a base in the presence of a base such as an amine.
- Catechol 33.0 g (0.30 mol), tetraethoxysilane 20.1 g (0.10 mol), and methanol 50 mL were charged into a separable flask (capacity: 500 mL) equipped with a condenser and a stirrer, and dissolved uniformly with stirring. To do. A solution prepared by dissolving 27.0 g (0.20 mol) of N, N-dimethylbenzylamine, which is a tertiary amine, in 10 mL of methanol is dropped into a stirred flask.
- Catechol 33.0 g (0.30 mol), tetraethoxysilane 20.1 g (0.10 mol), and methanol 50 mL were charged into a separable flask (capacity: 500 mL) equipped with a condenser and a stirrer, and dissolved uniformly with stirring. To do. A solution obtained by dissolving 8.6 g of polyethyleneimine (PEI) having an average molecular weight of 1800 in 10 mL of methanol is dropped into a stirred flask.
- PEI polyethyleneimine
- the polymeric organic salt 14 represented is obtained.
- the curing temperature can be increased by using a polymer such as polyethyleneimine (PEI) as a base, and the organic salt is added to 100 mass of bisphenol A type epoxy resin (jER828, manufactured by Mitsubishi Chemical Corporation). When a thermosetting experiment is performed on 25 parts by mass with respect to the parts, the curing temperature is cured at 180 ° C. or higher.
- PEI polyethyleneimine
- a separable flask (capacity: 500 mL) equipped with a condenser and a stirrer was charged with 49.9 g (0.30 mol) of 4-tert-butylcatechol, 20.1 g (0.10 mol) of tetraethoxysilane, and 50 mL of methanol. Dissolve uniformly with stirring. A solution obtained by dissolving 16.4 g (0.20 mol) of 2-methylimidazole in 10 mL of methanol is dropped into the stirred flask. After reacting at room temperature for 1 hour, 20 mL of isopropyl ether was charged into the separable flask to precipitate crystals, which were purified by filtration, washing and vacuum drying. The organic salt 17 represented is obtained.
- a separable flask (capacity: 500 mL) with a condenser and a stirrer was charged with 63.7 g (0.30 mol) of propyl gallate, 20.1 g (0.10 mol) of tetraethoxysilane, and 50 mL of methanol under stirring. Dissolve uniformly. A solution obtained by dissolving 16.4 g (0.20 mol) of 2-methylimidazole in 10 mL of methanol is dropped into the stirred flask. After reacting at room temperature for 1 hour, 20 mL of isopropyl ether was charged into the separable flask to precipitate crystals, which were then purified by filtration, washing and vacuum drying. The organic salt 24 represented is obtained.
- a separable flask (capacity: 500 mL) equipped with a condenser and a stirrer was charged with 49.9 g (0.30 mol) of 4-tert-butylcatechol, 20.1 g (0.10 mol) of tetraethoxysilane, and 50 mL of methanol. Dissolve uniformly with stirring. A solution prepared by dissolving 30.448 g (0.20 mol) of 1,8-diazabicyclo [5.4.0] -7-undecene (DBU) in 10 mL of methanol is dropped into a stirred flask.
- DBU 1,8-diazabicyclo [5.4.0] -7-undecene
- the organic salt can function as a base generator that generates a base by heat or light, for example.
- said organic salt can be functioned as a hardening
- composition and production of cured film 161 parts by mass of acid anhydride (HN-5500, manufactured by Hitachi Chemical Co., Ltd.), organic salt 3, 26, 25, 18 with respect to 100 parts by mass of bisphenol A type epoxy resin (jER828, manufactured by Mitsubishi Chemical Corporation) , 19, 17, 20, 22, 21 and 23, 14 parts by mass,
- a liquid composition is prepared by kneading 0.55 parts by mass of a silane coupling agent KBM-403 (manufactured by Shin-Etsu Chemical Co., Ltd.). Gelation time and viscosity change are measured at 150 ° C. and 25 ° C., respectively.
- the comparative example is an amidoduct of 2-methylimidazole.
- the liquid composition is applied between two iron test pieces, and the shear bond strength is measured using a pulling tester.
- the catechol ligand coordinated to the silicon atom like the organic salt 27 has a substituent such as a hydroxy group in addition to the oxygen atom coordinated to the silicon atom, the hydroxy group is free In some cases, the storage stability of the liquid composition may be improved.
- the shear strength of the cured film is improved by 1.5 times or more, indicating that the anion portion of the organic salt according to the present invention contributes to the improvement of the shear bond strength. ing.
- the cured film obtained using the organic salt according to the present invention as a curing accelerator is at least a comparative example as compared with a cured film obtained using an amine adduct type compound of 2-methylimidazole as a curing accelerator. However, a shear bond strength of 1.3 times or more is observed.
- Bisphenol A type epoxy resin (jER828, manufactured by Mitsubishi Chemical Corporation), 100 parts by mass, 25 parts by mass of organic salts 3 and 18, silane coupling agent KBM-403, manufactured by Shin-Etsu Chemical Co., Ltd.) 0.55 Mass parts are kneaded at room temperature to obtain a liquid composition in which the organic salt according to the present invention and the comparative example function as a curing agent.
- the liquid composition is applied between two iron test pieces, heated at 100 ° C. for 30 minutes, and the shear bond strength of the cured film is measured using a pulling tester.
- the organic salt according to the present invention is used as a curing agent, compared with a cured film obtained by using the amine adduct type compound of 2-methylimidazole as a comparative example as a curing agent, the tensile strength is improved as well. A shear bond strength of at least 1.3 times is observed.
- the organic salt according to the present invention as a curing agent or a curing accelerator, the shear adhesive strength of the cured film is improved. Therefore, the composition containing the organic salt is used in addition to devices such as semiconductor elements. It is extremely useful as an adhesive for electronic parts such as an underfill agent to be bonded to a device or a substrate, or as a structural adhesive used when manufacturing a structure such as an automobile or a building.
- Bisphenol A type epoxy resin (jER828, manufactured by Mitsubishi Chemical Corporation) and 1 wt% of any of the above organic salts 1 to 13, 14 and 16 and 25 wt% of the resin functioning as a curing agent and the resin.
- a composition A containing Aerosil 200 from EVONIK is prepared.
- Bisphenol A type epoxy resin (jER828, manufactured by Mitsubishi Chemical Corporation) and 10 wt% of the organic salt 13 or 15 with respect to the resin functioning as a curing accelerator and 90 wt% of maleic anhydride with respect to the resin
- a composition B containing 10 wt% of 1,4-cyclohexanedimethanol with respect to the resin as a curing acceleration aid jER828, manufactured by Mitsubishi Chemical Corporation
- a coating film is formed by applying the above compositions A and B to a wiring board with an adhesive coating machine, and the coating film is subjected to volume expansion at 80 ° C. to 150 ° C. and 1 Torr for 3 minutes. Etc. are mounted by a component mounting machine, the substrate is exposed to 150 ° C. for 5 minutes, and the coating film is thermally cured to form a substrate on which an electronic circuit is formed.
- the optical element can be formed by changing the wiring substrate and the 20 PinSOIC component into an optical element such as a glass substrate, a prism, and a lens, respectively, and similarly thermally curing the coating films of the compositions A and B.
- an optical element such as a glass substrate, a prism, and a lens, respectively.
- Many of the above organic salts are suitable as an adhesive for forming optical components because of their high transparency.
- a desired pattern shape can be formed by ejecting the compositions A and B as thermosetting ink from an inkjet head of a piezoelectric element type, a bubble jet (registered trademark) type, a continuous jet type, or an electrostatic induction type. it can. That is, an ink such as the above compositions A and B can be formed and used as a thermosetting ink to directly draw a desired pattern.
- a spotter can also be used for direct drawing of a pattern by the thermosetting ink according to the present invention.
- thermosetting ink By adding a compound having an optical effect such as a pigment, a dye, or a light emitting material to the thermosetting ink, a desired display can be made on a plastic substrate such as glass or metal.
- Prepreg resin composition for carbon fiber reinforced plastics 350 g of N, N, N ′, N′-tetraglycidyldiaminodiphenylmethane (epoxy equivalent 120), 300 g of brominated epoxy resin (epoxy equivalent 360), 350 g of bisphenol A type epoxy resin (epoxy equivalent 189), organic salt as a curing agent 4 or 250 g of organic salt 21 and 2564 g (20 parts added) of polyethersulfone 100p are dissolved in 3590 g of a mixed solvent of methylene chloride (55) / chloroform (42) / methanol (3). This solution is impregnated with TORAYCA T300 cloth # 7373, left to stand overnight, and then dried at 120 ° C.
- the prepreg is placed on a release-treated aluminum plate and set for autoclaving with a nylon bag bag.
- the set product is put in an autoclave and pressurized to 6 kg / cm 2 , and then heated at 180 ° C. for 2 hours to obtain a cured plate.
- the thickness of the cured plate is 5.0 mm, and the glass transition temperature is 190 ° C.
- a test piece having a length of 150 mm and a width of 100 mm is cut out from the cured plate, and then the end face is processed so that the length and width directions are 90 °.
- the organic salt 4 and the organic salt 21 were used as a curing agent. for each case the resulting a 26.5 kg / mm 2 and 27.0 kg / mm 2.
- the results are as follows: N, N, N ′, N′-tetraglycidyldiaminodiphenylmethane 350 g, brominated epoxy resin 300 g, bisphenol A type epoxy resin 350 g, neopentyl glycol bis (p-aminobenzoate) 470 g (epoxy 1) 1 equivalent of amine to equivalent) is dissolved in MEK.
- the residual compressive strength after impact was measured using this solution in the same manner as described above, it was 18.0 kg / mm 2 .
- Curing agents, curing accelerators, test materials or base generators for the organic salts according to some aspects of the present invention include sealing members, adhesive members, prepregs and rust inhibitors, protective films, reflective films, and insulating films.
- a composition or ink for forming a member or film having mechanical, chemical, optical, and electrical performance can be prepared.
- the above-mentioned organic salt according to some embodiments of the present invention includes a curing agent and a curing accelerator for a composition containing a polymerizable substrate such as an isocyanate compound and an alcohol compound for producing an epoxy compound, a phenol compound, or a urethane resin.
- a polymerizable substrate such as an isocyanate compound and an alcohol compound for producing an epoxy compound, a phenol compound, or a urethane resin.
- the above-mentioned organic salt according to some embodiments of the present invention is different from a powdery composition or the like in a solution-like composition in which the life of the curing agent and the curing accelerator is shortened or a dispersed liquid composition in which particles are dispersed. This is particularly significant from the viewpoint of excellent storage stability while maintaining the curing performance including the quality of the cured film.
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Abstract
Description
水等の溶媒に溶解することにより水酸化物イオンを発生させる化合物又は水酸化物イオンを直接発生させるもの
(2)プロトンを受容するブレンステッド塩基 (Broensted base)として機能する化学種又は物質を発生させるもの
(3)置換基を有していてもよいアミン及び置換基を有していてもよいホスフィン等のルイス塩基を発生させるもの
[上記一般式(3)及び(4)のZ1乃至Z5の各々は互いに独立して、水素原子、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示し、前記有機基の場合は、Z1乃至Z5のうち少なくとも二つが少なくとも一つの原子を介して結合してもよい。上記一般式(1)及び(2)のR1乃至R5の各々は、互いに同一でも異なっていてもよい置換基であって、水素原子、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の元素の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい。上記一般式(1)及び(2)のDは酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の元素の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい有機基を示し、E及びGの各々は、互いに独立して、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい有機基を示し、H及びJの各々は、互いに独立して、水素原子、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の元素の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい有機基を示す。]
[上記一般式(3)及び(4)のZ6乃至Z11の各々は互いに独立して、水素原子、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示し、前記有機基の場合は、Z6乃至Z11のうち少なくとも二つが少なくとも一つの原子を介して結合してもよい。上記一般式(3)及び(4)のR5乃至R8の各々は、互いに同一でも異なっていてもよい置換基であって、水素原子、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の元素の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい。上記一般式(3)及び(4)のLは酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の元素の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい有機基を示し、M及びQの各々は、互いに独立して、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい有機基を示し、T及びXの各々は、互いに独立して、水素原子、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の元素の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい有機基を示す。]
[上記一般式(5)乃至(8)のA1は水素原子、水素原子、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示し、A2乃至A6の各々は、互いに独立して、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示し、前記有機基は異なる二つの酸素原子に結合する少なくとも一つの原子を含み、上記一般式(5)乃至(8)のD及びLは窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示し、E、G、M及びQの各々は、独立して、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示し、H、J、T及びXの各々は、独立して、水素原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示す。上記一般式のR1乃至R8はそれぞれ水素原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示す。]
[有機塩の合成]
ビスフェノールA型エポキシ樹脂(jER828、三菱化学株式会社社製)100質量部に対して、酸無水物(HN-5500、日立化成株式会社製)を161質量部、有機塩3、26,25、18、19、17、20、22、21及び23を14質量部、
シランカップリング剤KBM-403、信越化学工業株式会社製)0.55質量部を混練し、液状組成物を調製する。ゲル化時間及び粘度変化は、それぞれ150℃及び25℃で測定する。比較例は2-メチルイミダゾールのアミアダクトである。二つの鉄の試験片の間に上記液状組成物を塗布し、せん断接着強度はひっぱり試験機を用いて測定する。
上記の組成物A及びBを配線用基板に接着剤塗布機で塗布することにより塗膜を形成し、上記塗膜を80℃~150°C、1Torrで3分間体積膨張したものに、20PinSOIC部品等の電子部品を部品装着機にて装着し、基板を150°Cに、5分間暴露し、上記塗膜を熱硬化させることにより電子回路が形成させた基板を形成する。
N,N,N',N'-テトラグリシジルジアミノジフェニルメタン(エポキシ当量120)350g、ブロム化エポキシ樹脂(エポキシ当量360)300g、ビスフェノールA型エポキシ樹脂(エポキシ当量189)350g、硬化剤となる有機塩4又は有機塩21を250g、ポリエーテルサルホン100pを2564g(20部添加)を塩化メチレン(55)/クロロホルム(42)/メタノール(3)の混合溶媒3590gに溶かす。この溶液をトレカT300クロス#7373に含浸させ、一晩放置後、120℃、5分間乾燥してWR41%のクロスプリプレグを作製する。このプリプレグを疑似等方に24プライ積層した後、離型処理したアルミ板上に載せ、ナイロン製のバキュムバッグでオートクレーブ用にセットする。このセットした物をオートクレーブに入れ6kg/cm2に加圧した後、180℃、2時間加熱して硬化板を得る。この硬化板の厚さは、5.0mm、ガラス転移温度は190℃である。この硬化板から縦150mm、横100mmの試験片を切り出した後、縦横厚さ方向が90゜になるよう端面加工する。この試験片に厚さ10mmあたり900kg-cmの落錘衝撃を与えた後、縦方向に圧縮荷重をかけ衝撃後の残存圧縮強度を測定すると、有機塩4及び有機塩21を硬化剤に用いて得られた場合のそれぞれについて、26.5kg/mm2及び27.0kg/mm2である。結果は、比較例として、N,N,N',N'-テトラグリシジルジアミノジフェニルメタン350g、ブロム化エポキシ樹脂300g、ビスフェノールA型エポキシ樹脂350g、ネオペンチルグリコールビス(p-アミノベンゾエート)470g(エポキシ1当量に対してアミン1当量に相当)をMEKに溶かす。この溶液を用いて上記と同様にして、衝撃後の残存圧縮強度を測定すると、18.0kg/mm2である。
Claims (39)
- 塩基発生剤であって、
前記塩基発生剤は、
陰イオンと、
陽イオンと、を含み、
前記陰イオンは、五配位又は六配位構造を有する14族元素の第1の原子を含むこと、
を特徴とする塩基を発生する塩基発生剤。 - 請求項1に記載の塩基発生剤において、
前記陽イオンは、15族元素の第2の原子を含むこと、
を特徴とする塩基発生剤。 - 請求項2に記載の塩基発生剤において、
前記第2の原子は、窒素原子又はリン原子であること、
を特徴とする塩基発生剤。 - 請求項1乃至3のいずれかに記載の塩基発生剤において、
前記塩基は、前記陽イオンが分解することにより発生すること、
を特徴とする塩基発生剤。 - 請求項2又は3に記載の塩基発生剤において、
前記第2の原子は4つの結合を有すること、
を特徴とする塩基発生剤。 - 請求項1乃至5のいずれかに記載の塩基発生剤において、
前記第1の原子は少なくとも4つの16族元素の第3の原子に結合していること、
を特徴とする塩基発生剤。 - 請求項6に記載の塩基発生剤において、
前記第3の原子は酸素原子であること、
を特徴とする塩基発生剤。 - 請求項1乃至7のいずれかに記載の塩基発生剤において、
50℃以上の温度に加熱することにより前記塩基が発生すること、
を特徴とする塩基発生剤。 - モノマー若しくは樹脂を硬化させる又はモノマー若しくは樹脂の硬化を促進する試剤であって、
前記試剤は、
陰イオンと、
陽イオンと、を含み、
前記陰イオンは、五配位又は六配位構造を有する14族元素の第1の原子を含むこと、
を特徴とする試剤。 - 請求項9に記載の試剤において、
前記陽イオンは、15族元素の第2の原子を含むこと、
を特徴とする試剤。 - 請求項9又は10に記載の試剤において、
前記陰イオンは、前記第1の原子は六配位構造を有すること、
を特徴とする試剤。 - 請求項9乃至11のいずれかに記載の試剤において、
50℃以上の温度に加熱することによりモノマー又は樹脂を硬化させること、
を特徴とする試剤。 - 請求項9乃至12のいずれかに記載の試剤において、
前記第1の原子は6個の酸素原子に結合していること、
を特徴とする試剤。 - 下記一般式(1)及び(2)のいずれかで表される有機塩。
[上記一般式(3)及び(4)のZ1乃至Z5の各々は互いに独立して、水素原子、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示し、前記有機基の場合は、Z1乃至Z5のうち少なくとも二つが少なくとも一つの原子を介して結合してもよい。上記一般式(1)及び(2)のR1乃至R5の各々は、互いに同一でも異なっていてもよい置換基であって、水素原子、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の元素の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい。上記一般式(1)及び(2)のDは酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の元素の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい有機基を示し、E及びGの各々は、互いに独立して、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい有機基を示し、H及びJの各々は、互いに独立して、水素原子、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の元素の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい有機基を示す。] - 下記一般式(3)及び(4)のいずれかで表される有機塩。
[上記一般式(3)及び(4)のZ6乃至Z11の各々は互いに独立して、水素原子、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示し、前記有機基の場合は、Z6乃至Z11のうち少なくとも二つが少なくとも一つの原子を介して結合してもよい。上記一般式(3)及び(4)のR5乃至R8の各々は、互いに同一でも異なっていてもよい置換基であって、水素原子、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の元素の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい。上記一般式(3)及び(4)のLは酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の元素の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい有機基を示し、M及びQの各々は、互いに独立して、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい有機基を示し、T及びXの各々は、互いに独立して、水素原子、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の元素の原子、ハロゲン原子等のヘテロ原子又は置換基を有していてもよい有機基を示す。] - 請求項14に記載の有機塩において、
前記Dは炭素原子を含む二価の有機基であること、
を特徴とする有機塩。 - 請求項14又は16に記載の有機塩において、
前記R4は芳香族を含むこと、
を特徴とする有機塩。 - 請求項14、16又は17のいずれかに記載の有機塩において、
前記E又はGは窒素原子を含むこと、
を特徴とする有機塩。 - 請求項18に記載の有機塩において、
前記E又はGは炭素―窒素二重結合を含むこと、
を特徴とする有機塩。 - 請求項15に記載の有機塩において、
前記Lは炭素原子を含む二価の有機基であること、
を特徴とする有機塩。 - 請求項15又は20に記載の有機塩において、
前記R8は芳香族を含むこと、
を特徴とする有機塩。 - 請求項15、20又は21に記載の有機塩において、
前記M又はQは窒素原子を含むこと、
を特徴とする有機塩。 - 請求項15、20、21又は22に記載の有機塩において、
前記M又はQは炭素―窒素二重結合を含むこと、
を特徴とする有機塩。 - 下記一般式(5)、(6)、(7)及び(8)のいずれかで表される有機塩。
[上記一般式(5)乃至(8)のA1は水素原子、水素原子、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示し、A2乃至A6の各々は、互いに独立して、酸素原子及び硫黄原子等の第16族の元素の原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示し、前記有機基は異なる二つの酸素原子に結合する少なくとも一つの原子を含み、上記一般式(5)乃至(8)のD及びLは窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示し、E、G、M及びQの各々は、独立して、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示し、H、J、T及びXの各々は、独立して、水素原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示す。上記一般式のR1乃至R8はそれぞれ水素原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよい有機基を示す。] - 請求項24に記載の有機塩において、
A2乃至A6の各々は互いに結合した二つの炭素原子を含むこと、
を特徴とする有機塩。 - 請求項25に記載の有機塩において、
前記二つの炭素原子のそれぞれが異なる酸素原子に結合していること、
を特徴とする有機塩。 - 請求項24乃至26のいずれかに記載の有機塩について
A2乃至A6の各々は置換基を有していても良いアリール基であること、
を特徴とする有機塩。 - 請求項24乃至27のいずれかに記載の有機塩において、
A1は水素原子、窒素原子及びリン原子等の第15族の元素の原子、ケイ素原子等の炭素原子以外の第14族の原子、若しくはハロゲン原子等のヘテロ原子を含む置換基又は置換基を有していてもよいアリール基、置換基を有していてもよいアリル基及び置換基を有していてもよいビニル基であること、
を特徴とする有機塩。 - 請求項1乃至8のいずれかに記載の塩基発生剤、請求項9乃至13のいずれかに記載の試剤又は請求項14乃至28のいずれかに記載の有機塩と、
モノマー又は樹脂と、を含むこと、
を特徴とする組成物。 - 請求項29に記載の組成物において、
前記モノマー又は前記樹脂は、環状構造を有し、
前記環状構造は、第16族元素の第4の原子は含んでいること、
を特徴とする組成物。 - 請求項30に記載の組成物において、
前記モノマー又は前記樹脂は、エポキシ基又はオキセタニル基を有すること、
を特徴とする組成物。 - 請求項28乃至30のいずれかに記載の組成物において、
さらにヒドロキシ基を有する化合物を含むこと、
を特徴とする組成物。 - 請求項29乃至31のいずれかに記載の組成物において、
前記モノマー又は前記樹脂は、ケイ素原子を含むこと、
を特徴とする組成物。 - 請求項2乃至33のいずれかに記載の組成物において、
さらに粒子を含むこと、
を特徴とする組成物。 - 請求項34に記載の組成物において、
前記粒子は、無機粒子であること、
を特徴とする組成物。 - 請求項29乃至35のいずれかに記載の組成物又は前記組成物の溶液を基体に塗布することにより第1の膜を形成する第1の工程と、
前記第1の膜又は前記第1の膜から揮発成分の少なくとも一部を除去した第2の膜を50℃以上の温度で加熱する加熱工程を行うことにより前記第1の膜又は前記第2の膜を硬化させる第2の工程と、を含むこと、
を特徴とする素子の製造方法。 - 請求項36に記載の素子の製造方法において、
前記加熱工程は、前記第1の膜又は前記第2の膜を80℃以上の温度に加熱することにより行われること、
を特徴とする素子の製造方法。 - 請求項29乃至35のいずれかに記載の組成物を硬化することにより得られた硬化膜。
- 請求項38に記載の硬化膜を含む素子。
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