WO2017135326A1 - 微粒子分散液の精密改質方法 - Google Patents
微粒子分散液の精密改質方法 Download PDFInfo
- Publication number
- WO2017135326A1 WO2017135326A1 PCT/JP2017/003669 JP2017003669W WO2017135326A1 WO 2017135326 A1 WO2017135326 A1 WO 2017135326A1 JP 2017003669 W JP2017003669 W JP 2017003669W WO 2017135326 A1 WO2017135326 A1 WO 2017135326A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- dispersion
- fine particle
- experimental example
- particle dispersion
- fine particles
- Prior art date
Links
- 239000006185 dispersion Substances 0.000 title claims abstract description 645
- 239000010419 fine particle Substances 0.000 title claims abstract description 632
- 239000007788 liquid Substances 0.000 title claims abstract description 192
- 238000000034 method Methods 0.000 title claims abstract description 130
- 239000012535 impurity Substances 0.000 claims abstract description 124
- 239000012528 membrane Substances 0.000 claims abstract description 56
- 238000001914 filtration Methods 0.000 claims abstract description 55
- 239000002245 particle Substances 0.000 claims abstract description 42
- 238000011282 treatment Methods 0.000 claims description 175
- 229910052751 metal Inorganic materials 0.000 claims description 137
- 239000002184 metal Substances 0.000 claims description 135
- 238000012545 processing Methods 0.000 claims description 115
- 238000001556 precipitation Methods 0.000 claims description 77
- 239000012530 fluid Substances 0.000 claims description 75
- 239000002994 raw material Substances 0.000 claims description 61
- 239000002904 solvent Substances 0.000 claims description 61
- 238000002407 reforming Methods 0.000 claims description 32
- 238000003756 stirring Methods 0.000 claims description 24
- 230000002093 peripheral effect Effects 0.000 claims description 19
- 239000011164 primary particle Substances 0.000 claims description 19
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 238000012546 transfer Methods 0.000 claims description 13
- 238000004220 aggregation Methods 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 230000001376 precipitating effect Effects 0.000 claims description 8
- 238000002715 modification method Methods 0.000 claims description 5
- 238000000108 ultra-filtration Methods 0.000 claims description 3
- 230000002776 aggregation Effects 0.000 abstract description 10
- 238000010130 dispersion processing Methods 0.000 abstract description 8
- 238000005054 agglomeration Methods 0.000 abstract 3
- 238000012986 modification Methods 0.000 description 50
- 230000004048 modification Effects 0.000 description 50
- 230000008569 process Effects 0.000 description 47
- 238000005259 measurement Methods 0.000 description 46
- 239000000126 substance Substances 0.000 description 45
- 238000004062 sedimentation Methods 0.000 description 33
- IUVCFHHAEHNCFT-INIZCTEOSA-N 2-[(1s)-1-[4-amino-3-(3-fluoro-4-propan-2-yloxyphenyl)pyrazolo[3,4-d]pyrimidin-1-yl]ethyl]-6-fluoro-3-(3-fluorophenyl)chromen-4-one Chemical compound C1=C(F)C(OC(C)C)=CC=C1C(C1=C(N)N=CN=C11)=NN1[C@@H](C)C1=C(C=2C=C(F)C=CC=2)C(=O)C2=CC(F)=CC=C2O1 IUVCFHHAEHNCFT-INIZCTEOSA-N 0.000 description 32
- 238000002474 experimental method Methods 0.000 description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 25
- 239000000047 product Substances 0.000 description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 20
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 18
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 18
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 18
- 238000000151 deposition Methods 0.000 description 18
- 238000005374 membrane filtration Methods 0.000 description 18
- 229910052814 silicon oxide Inorganic materials 0.000 description 18
- 238000005194 fractionation Methods 0.000 description 17
- 238000003860 storage Methods 0.000 description 17
- -1 Organic complexes Chemical class 0.000 description 16
- 238000004140 cleaning Methods 0.000 description 16
- 238000012937 correction Methods 0.000 description 16
- 230000008021 deposition Effects 0.000 description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 15
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 15
- VFLDPWHFBUODDF-FCXRPNKRSA-N curcumin Chemical compound C1=C(O)C(OC)=CC(\C=C\C(=O)CC(=O)\C=C\C=2C=C(OC)C(O)=CC=2)=C1 VFLDPWHFBUODDF-FCXRPNKRSA-N 0.000 description 14
- 238000011156 evaluation Methods 0.000 description 13
- 238000002360 preparation method Methods 0.000 description 13
- 239000000243 solution Substances 0.000 description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 12
- 239000003002 pH adjusting agent Substances 0.000 description 12
- 239000013049 sediment Substances 0.000 description 12
- 238000002371 ultraviolet--visible spectrum Methods 0.000 description 12
- 239000000203 mixture Substances 0.000 description 11
- 239000000706 filtrate Substances 0.000 description 10
- 239000002244 precipitate Substances 0.000 description 9
- 239000010409 thin film Substances 0.000 description 9
- 239000011787 zinc oxide Substances 0.000 description 9
- 229910001111 Fine metal Inorganic materials 0.000 description 8
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 8
- 230000007246 mechanism Effects 0.000 description 8
- 239000002923 metal particle Substances 0.000 description 8
- 229910052755 nonmetal Inorganic materials 0.000 description 8
- 229910000881 Cu alloy Inorganic materials 0.000 description 7
- NEIHULKJZQTQKJ-UHFFFAOYSA-N [Cu].[Ag] Chemical compound [Cu].[Ag] NEIHULKJZQTQKJ-UHFFFAOYSA-N 0.000 description 7
- 229940109262 curcumin Drugs 0.000 description 7
- 239000004148 curcumin Substances 0.000 description 7
- 235000012754 curcumin Nutrition 0.000 description 7
- VFLDPWHFBUODDF-UHFFFAOYSA-N diferuloylmethane Natural products C1=C(O)C(OC)=CC(C=CC(=O)CC(=O)C=CC=2C=C(OC)C(O)=CC=2)=C1 VFLDPWHFBUODDF-UHFFFAOYSA-N 0.000 description 7
- 238000010979 pH adjustment Methods 0.000 description 7
- 238000000411 transmission spectrum Methods 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 238000012790 confirmation Methods 0.000 description 6
- 239000002270 dispersing agent Substances 0.000 description 6
- 239000003995 emulsifying agent Substances 0.000 description 6
- 230000001747 exhibiting effect Effects 0.000 description 6
- 239000010408 film Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 229960004106 citric acid Drugs 0.000 description 5
- 239000002612 dispersion medium Substances 0.000 description 5
- 150000004677 hydrates Chemical class 0.000 description 5
- 150000002736 metal compounds Chemical class 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 238000002834 transmittance Methods 0.000 description 5
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- 230000002378 acidificating effect Effects 0.000 description 4
- 150000004703 alkoxides Chemical class 0.000 description 4
- 235000011114 ammonium hydroxide Nutrition 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000001139 pH measurement Methods 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 150000002894 organic compounds Chemical class 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- NEAPKZHDYMQZCB-UHFFFAOYSA-N N-[2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]ethyl]-2-oxo-3H-1,3-benzoxazole-6-carboxamide Chemical compound C1CN(CCN1CCNC(=O)C2=CC3=C(C=C2)NC(=O)O3)C4=CN=C(N=C4)NC5CC6=CC=CC=C6C5 NEAPKZHDYMQZCB-UHFFFAOYSA-N 0.000 description 2
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- 229960000583 acetic acid Drugs 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000005119 centrifugation Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000011258 core-shell material Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- JXTHNDFMNIQAHM-UHFFFAOYSA-N dichloroacetic acid Chemical compound OC(=O)C(Cl)Cl JXTHNDFMNIQAHM-UHFFFAOYSA-N 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 238000004817 gas chromatography Methods 0.000 description 2
- 239000012510 hollow fiber Substances 0.000 description 2
- IKDUDTNKRLTJSI-UHFFFAOYSA-N hydrazine hydrate Chemical compound O.NN IKDUDTNKRLTJSI-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 2
- 150000004679 hydroxides Chemical class 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 229920002492 poly(sulfone) Polymers 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- DVQHRBFGRZHMSR-UHFFFAOYSA-N sodium methyl 2,2-dimethyl-4,6-dioxo-5-(N-prop-2-enoxy-C-propylcarbonimidoyl)cyclohexane-1-carboxylate Chemical compound [Na+].C=CCON=C(CCC)[C-]1C(=O)CC(C)(C)C(C(=O)OC)C1=O DVQHRBFGRZHMSR-UHFFFAOYSA-N 0.000 description 2
- 239000012453 solvate Substances 0.000 description 2
- 230000003595 spectral effect Effects 0.000 description 2
- 238000000967 suction filtration Methods 0.000 description 2
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 2
- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical class C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 description 1
- BFSVOASYOCHEOV-UHFFFAOYSA-N 2-diethylaminoethanol Chemical compound CCN(CC)CCO BFSVOASYOCHEOV-UHFFFAOYSA-N 0.000 description 1
- URDOJQUSEUXVRP-UHFFFAOYSA-N 3-triethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CCO[Si](OCC)(OCC)CCCOC(=O)C(C)=C URDOJQUSEUXVRP-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 101710134784 Agnoprotein Proteins 0.000 description 1
- 101100366322 Arabidopsis thaliana ADC1 gene Proteins 0.000 description 1
- 101100545225 Caenorhabditis elegans spe-10 gene Proteins 0.000 description 1
- 101100316805 Caenorhabditis elegans spe-5 gene Proteins 0.000 description 1
- 241000284156 Clerodendrum quadriloculare Species 0.000 description 1
- 229910002554 Fe(NO3)3·9H2O Inorganic materials 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 1
- 241000542980 Mimidae Species 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 1
- OAIBJFXHLVZONG-UHFFFAOYSA-N O.O.O.O.O.O.O.O.O.[N+](=O)([O-])[O-].[Fe+2].[Si](OCC)(OCC)(OCC)OCC.[N+](=O)([O-])[O-] Chemical compound O.O.O.O.O.O.O.O.O.[N+](=O)([O-])[O-].[Fe+2].[Si](OCC)(OCC)(OCC)OCC.[N+](=O)([O-])[O-] OAIBJFXHLVZONG-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 101150032645 SPE1 gene Proteins 0.000 description 1
- 101100366397 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) SPE3 gene Proteins 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- JAWMENYCRQKKJY-UHFFFAOYSA-N [3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-ylmethyl)-1-oxa-2,8-diazaspiro[4.5]dec-2-en-8-yl]-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]methanone Chemical compound N1N=NC=2CN(CCC=21)CC1=NOC2(C1)CCN(CC2)C(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F JAWMENYCRQKKJY-UHFFFAOYSA-N 0.000 description 1
- 125000005595 acetylacetonate group Chemical group 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- QZPSXPBJTPJTSZ-UHFFFAOYSA-N aqua regia Chemical compound Cl.O[N+]([O-])=O QZPSXPBJTPJTSZ-UHFFFAOYSA-N 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- 150000008378 aryl ethers Chemical class 0.000 description 1
- 229910052789 astatine Inorganic materials 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- JEZFASCUIZYYEV-UHFFFAOYSA-N chloro(triethoxy)silane Chemical compound CCO[Si](Cl)(OCC)OCC JEZFASCUIZYYEV-UHFFFAOYSA-N 0.000 description 1
- FOCAUTSVDIKZOP-UHFFFAOYSA-N chloroacetic acid Chemical compound OC(=O)CCl FOCAUTSVDIKZOP-UHFFFAOYSA-N 0.000 description 1
- 229940106681 chloroacetic acid Drugs 0.000 description 1
- 238000000975 co-precipitation Methods 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- SXTLQDJHRPXDSB-UHFFFAOYSA-N copper;dinitrate;trihydrate Chemical compound O.O.O.[Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O SXTLQDJHRPXDSB-UHFFFAOYSA-N 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- UFCXHBIETZKGHB-UHFFFAOYSA-N dichloro(diethoxy)silane Chemical compound CCO[Si](Cl)(Cl)OCC UFCXHBIETZKGHB-UHFFFAOYSA-N 0.000 description 1
- 229960005215 dichloroacetic acid Drugs 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229940013688 formic acid Drugs 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229940093915 gynecological organic acid Drugs 0.000 description 1
- 150000002366 halogen compounds Chemical class 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 229920003063 hydroxymethyl cellulose Polymers 0.000 description 1
- 229940031574 hydroxymethyl cellulose Drugs 0.000 description 1
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 1
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000002608 ionic liquid Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical class Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- 229910000358 iron sulfate Inorganic materials 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- MVFCKEFYUDZOCX-UHFFFAOYSA-N iron(2+);dinitrate Chemical compound [Fe+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MVFCKEFYUDZOCX-UHFFFAOYSA-N 0.000 description 1
- AQBLLJNPHDIAPN-LNTINUHCSA-K iron(3+);(z)-4-oxopent-2-en-2-olate Chemical compound [Fe+3].C\C([O-])=C\C(C)=O.C\C([O-])=C\C(C)=O.C\C([O-])=C\C(C)=O AQBLLJNPHDIAPN-LNTINUHCSA-K 0.000 description 1
- DRLFMBDRBRZALE-UHFFFAOYSA-N melatonin Chemical compound COC1=CC=C2NC=C(CCNC(C)=O)C2=C1 DRLFMBDRBRZALE-UHFFFAOYSA-N 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 1
- 238000001471 micro-filtration Methods 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000001728 nano-filtration Methods 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 150000002843 nonmetals Chemical class 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 229940116315 oxalic acid Drugs 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 125000001820 oxy group Chemical group [*:1]O[*:2] 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000011163 secondary particle Substances 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 150000003376 silicon Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical class [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
- 229910001961 silver nitrate Inorganic materials 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- WBQTXTBONIWRGK-UHFFFAOYSA-N sodium;propan-2-olate Chemical compound [Na+].CC(C)[O-] WBQTXTBONIWRGK-UHFFFAOYSA-N 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 229940032330 sulfuric acid Drugs 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- HIFJUMGIHIZEPX-UHFFFAOYSA-N sulfuric acid;sulfur trioxide Chemical compound O=S(=O)=O.OS(O)(=O)=O HIFJUMGIHIZEPX-UHFFFAOYSA-N 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 239000013076 target substance Substances 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- KEBMUYGRNKVZOX-UHFFFAOYSA-N tetra(propan-2-yl)silane Chemical compound CC(C)[Si](C(C)C)(C(C)C)C(C)C KEBMUYGRNKVZOX-UHFFFAOYSA-N 0.000 description 1
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 description 1
- ZQZCOBSUOFHDEE-UHFFFAOYSA-N tetrapropyl silicate Chemical compound CCCO[Si](OCCC)(OCCC)OCCC ZQZCOBSUOFHDEE-UHFFFAOYSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- YNJBWRMUSHSURL-UHFFFAOYSA-N trichloroacetic acid Chemical compound OC(=O)C(Cl)(Cl)Cl YNJBWRMUSHSURL-UHFFFAOYSA-N 0.000 description 1
- XWPXMMSMCXBBGE-UHFFFAOYSA-N triethoxy(9-triethoxysilylnonyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCCCCCCC[Si](OCC)(OCC)OCC XWPXMMSMCXBBGE-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- NIINUVYELHEORX-UHFFFAOYSA-N triethoxy(triethoxysilylmethyl)silane Chemical compound CCO[Si](OCC)(OCC)C[Si](OCC)(OCC)OCC NIINUVYELHEORX-UHFFFAOYSA-N 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- NHXVNEDMKGDNPR-UHFFFAOYSA-N zinc;pentane-2,4-dione Chemical compound [Zn+2].CC(=O)[CH-]C(C)=O.CC(=O)[CH-]C(C)=O NHXVNEDMKGDNPR-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/50—Mixing liquids with solids
- B01F23/51—Methods thereof
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B13/00—Oxygen; Ozone; Oxides or hydroxides in general
- C01B13/14—Methods for preparing oxides or hydroxides in general
- C01B13/36—Methods for preparing oxides or hydroxides in general by precipitation reactions in aqueous solutions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/50—Mixing liquids with solids
- B01F23/51—Methods thereof
- B01F23/511—Methods thereof characterised by the composition of the liquids or solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/50—Mixing liquids with solids
- B01F23/56—Mixing liquids with solids by introducing solids in liquids, e.g. dispersing or dissolving
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/80—After-treatment of the mixture
- B01F23/808—Filtering the mixture
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B13/00—Oxygen; Ozone; Oxides or hydroxides in general
- C01B13/14—Methods for preparing oxides or hydroxides in general
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B13/00—Oxygen; Ozone; Oxides or hydroxides in general
- C01B13/14—Methods for preparing oxides or hydroxides in general
- C01B13/16—Purification
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G49/00—Compounds of iron
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G49/00—Compounds of iron
- C01G49/02—Oxides; Hydroxides
- C01G49/06—Ferric oxide [Fe2O3]
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G9/00—Compounds of zinc
- C01G9/02—Oxides; Hydroxides
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/80—Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70
- C01P2002/84—Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70 by UV- or VIS- data
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/01—Particle morphology depicted by an image
- C01P2004/04—Particle morphology depicted by an image obtained by TEM, STEM, STM or AFM
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/64—Nanometer sized, i.e. from 1-100 nanometer
Definitions
- the present invention relates to a precision modification method for a fine particle dispersion.
- Fine particles are materials used in a wide range of fields, such as semiconductors, toners, paints, ceramics, metals, chemicals, cosmetics, chemicals, color filters, etc.
- Various manufacturing methods have been proposed. When the fine particles are actually used, they are used by dispersing them in various solvents.
- the fine particles are aggregated, that is, in a state where secondary particles are formed, the characteristics as nanoparticles cannot be sufficiently exhibited.
- nanometer-sized fine particles of 200 nm or less improve the properties, there is a problem that it becomes easier to form aggregates, and the dispersibility of the fine particles is controlled and further dispersed to primary particles.
- the fine particle dispersion contains impurities derived from the fine particle raw material liquid or the fine particle precipitation solvent. Therefore, although high dispersibility can be maintained within a certain period of time after the fine particles are precipitated, the fine particles often aggregate and settle in the fine particle dispersion due to the above-described impurities due to the change over time.
- fine particles immediately after precipitation have a small particle diameter.
- the particle diameters are uniform and the original dispersibility is high, the influence of aggregation due to change with time may be large.
- the fine particle dispersion is concentrated by using a method such as centrifugation, suction filtration, or filter press, and a cleaning liquid such as pure water is added to the fine particle dispersion again. It is common to remove impurities in the fine particle dispersion by repeating centrifugation, suction filtration, and the like.
- Patent Document 3 discloses a method for purifying fine particles that separates and removes ionic impurities contained in the fine particles.
- an ionic impurity is separated and removed together with a permeate to obtain a concentrated fine particle aqueous dispersion, and water is added to the concentrated fine particle aqueous dispersion to obtain a fine particle concentration.
- the fine particles are purified by a circulating membrane filtration method in which dilution is performed to a specific range and membrane filtration is again performed by a cross flow method.
- the degree of progress of the ionic impurity removal treatment is easily confirmed, and it is considered that high dispersibility can be obtained.
- a mechanism for dispersing or crushing the aggregate is not provided, it is difficult to remove impurities contained in the aggregate even when purification is performed to the target pH. It was difficult to obtain a fine particle dispersion with controlled dispersibility.
- Patent Document 4 it is conceivable to stir the fine particle dispersion before being subjected to the treatment with the filtration membrane. However, simply stirring can disperse the aggregates of the fine particles to the primary particles. difficult.
- paragraph 0159 (Example 12) of Patent Document 5 it is shown that a disperser (manufactured by Campe Co., Ltd .: BATCH) SAND) was used before the treatment with the filtration membrane. They were only used to produce dispersions. Moreover, the disperser is used for coarse dispersion and is used as a batch disperser, and it is difficult to perform a treatment with a filtration membrane continuously after the dispersion.
- Patent Documents 4 and 5 do not propose a technique that pays attention to the origin of impurities in the fine particle dispersion, and it is also proposed that impurities be removed before reaggregation. Not. Therefore, the inventions shown in these documents do not propose to reduce the total amount of impurities present in the dispersion containing the fine particles, but to improve the dispersibility of the fine particles after completion of the treatment. It wasn't something to do.
- the present invention removes not only the impurities present in the liquid of the fine particle dispersion but also the impurities present in the aggregates of the primary particles and the like so that the total amount of impurities present in the dispersion containing the fine particles is reduced. It is an object of the present invention to provide a method for modifying a fine particle dispersion that can be reduced. Another object of the present invention is to provide a method for modifying a fine particle dispersion that can enhance the dispersibility of the fine particles.
- the present invention provides a method for modifying a fine particle dispersion that improves the dispersibility of fine particles, wherein physical energy is applied to the fine particle aggregates contained in the fine particle dispersion so that the fine particles are smaller than the fine particle aggregates.
- a dispersion treatment to disperse the particles, the impurities contained in the aggregate are released into the dispersion, and before the reaggregation is completely performed by the impurities, the impurities are dispersed by the removal unit.
- a method for modifying a fine particle dispersion characterized by performing a removal treatment to remove the liquid.
- the impurities in the aggregate are released into the dispersion, it is difficult to completely avoid reaggregation due to the released impurities or impurities previously present in the dispersion.
- the said impurity does not ask
- the impurities include in-liquid impurities present in the dispersion independently of the aggregates and in-particle impurities present in the aggregates.
- a method for reforming a fine particle dispersion comprising a transfer step for sending to a section and a removal treatment step for removing impurities in the liquid from the dispersion at the removal section.
- the present invention also provides a method for modifying a fine particle dispersion, characterized in that the dispersion treatment and the removal treatment are performed continuously and repeatedly.
- the removal unit includes a filtration membrane, and the fine particle dispersion is characterized in that the impurities are removed from the dispersion by supplying the dispersion to the filtration membrane and filtering by a cross flow method.
- a liquid modification method is provided.
- the present invention also provides a method for modifying a fine particle dispersion, wherein the filtration membrane is an ultrafiltration membrane.
- the present invention provides at least one of a path length, a flow velocity, a flow rate, a fluid pressure, and a temperature in the immediately preceding transfer path for sending the dispersion liquid after releasing the impurities to the removal unit.
- the dispersion treatment is a treatment in which the physical energy is applied to the aggregate by a rotary disperser that rotates the stirring blade in the dispersion, and the peripheral speed of the stirring blade is 10 m.
- a method for modifying a fine particle dispersion characterized by carrying out dispersion treatment at a rate of not less than / s.
- the present invention provides a method for modifying a fine particle dispersion, which controls the dispersibility of the fine particles in the fine particle dispersion by controlling the pH of the fine particle dispersion after the removal treatment.
- the pH control of the fine particle dispersion may be performed by continuously and repeatedly performing the dispersion treatment and the removal treatment, or a pH adjuster is added after completing these treatments.
- the pH may be adjusted, or both may be used in combination.
- the primary particle diameter of the fine particles is not particularly limited, and can be applied to particles having an extremely small primary particle diameter.
- it can be applied to a dispersion of fine particles having a primary particle diameter of 200 nm or less.
- the structure of the fine particles is not particularly limited.
- metal fine particles such as silver-copper alloy fine particles, organic fine particles such as curcumin fine particles, and zinc oxide fine particles or iron oxide fine particles whose surface is coated with silicon oxide. It can be applied to oxide fine particles.
- the fine particles used in the practice of the present invention may be obtained by breakdown or may be obtained by build-up, and the origin of the fine particles and the dispersion thereof is not particularly questioned. Absent.
- the primary particle diameter of the fine particles is a fine particle in the unit of nm, as a method of efficiently producing a fine particle dispersion, the above-described relatively rotating processing surfaces that can be approached and separated can be used.
- the present invention was able to provide a method for producing a fine particle dispersion exhibiting stable dispersibility by performing the above-described method for modifying the fine particle dispersion after performing the step of obtaining the dispersion. .
- the present invention can reduce the total amount of impurities present in the dispersion, including impurities present in the liquid of the fine particle dispersion and impurities present in the aggregates of the primary particles. It has been possible to provide a method for modifying a fine particle dispersion. Further, the present invention has been able to provide a method for producing a fine particle dispersion to which such a fine particle dispersion modification method is applied.
- (A) is a schematic diagram of a dispersion reforming apparatus in an embodiment of the present invention
- (B) is a schematic diagram of a dispersion reforming apparatus in another embodiment of the present invention
- (C) is It is the schematic of the dispersion liquid reforming apparatus in other embodiment of this invention. It is a principle diagram of the dispersion reforming method of the present invention.
- (A) is a schematic sectional view of the precipitation treatment apparatus according to the embodiment of the present invention
- (a) is the result of 10000 times
- (b) is the result observed at 800000 times.
- 6 is a TEM photograph of fine particles in a fine particle dispersion obtained in Experimental Example A1-6 of the present invention.
- (a) is a result of 50,000 times
- (b) is a result of 100000 times observation.
- 4 is a TEM photograph of fine particles in a fine particle dispersion obtained in Experimental Example A1-4 of the present invention.
- (a) is the result of 10000 times
- (b) is the result observed at 600000 times.
- 6 is a TEM photograph of fine particles in a fine particle dispersion obtained in Experimental Example B1-5 of the present invention.
- (a) is the result of observing 2500 times and (b) is 20,000 times.
- 7 is a TEM photograph of fine particles in a fine particle dispersion obtained in Experimental Example B1-7 of the present invention.
- (a) is the result of observing 2500 times and (b) is 10000 times.
- 4 is a TEM photograph of fine particles in a fine particle dispersion obtained in Experimental Example B1-4 of the present invention.
- (a) is the result of observing 2500 times and (b) is 10000 times.
- 6 is a TEM photograph of oxide fine particles in the oxide fine particle dispersion obtained in Experimental Example C1-6 of the present invention.
- (a) is the result of 10000 times
- (b) is the result observed at 800000 times.
- 4 is a TEM photograph of oxide fine particles in an oxide fine particle dispersion obtained in Experimental Example C1-9 of the present invention.
- (a) is the result of 10000 times and (b) is the result observed at 100000 times.
- 4 is a TEM photograph of oxide fine particles in an oxide fine particle dispersion obtained in Experimental Example C1-4 of the present invention.
- (a) is the result of 10000 times and (b) is the result of observing at 250,000 times.
- propylene glycol dispersions prepared using oxide fine particle dispersions obtained under the conditions of Experimental Example C1-2, Experimental Example C1-4, Experimental Example C1-6, and Experimental Example C1-9 of the present invention It is a UV-Vis spectrum measurement result (transmission spectrum).
- FIG. 6 is a TEM photograph of oxide fine particles in the oxide fine particle dispersion obtained in Experimental Example C5-6 of the present invention.
- (a) is the result of 10000 times and (b) is the result of observing at 250,000 times.
- 4 is a TEM photograph of oxide fine particles in the oxide fine particle dispersion obtained in Experimental Example C5-3 of the present invention.
- (a) is the result of 10000 times and (b) is the result of observing at 250,000 times.
- 4 is a TEM photograph of oxide fine particles in the oxide fine particle dispersion obtained in Experimental Example C5-2 of the present invention.
- (a) is the result of 10000 times and (b) is the result observed at 100000 times.
- the fine particle dispersion reforming method of the present invention is implemented as a method comprising a step of reforming using a dispersion reforming apparatus 100 as shown in FIGS. 1 (A), (B), and (C). Can do.
- the fine particle dispersion to be modified can be manufactured or prepared by various methods, and can be manufactured by a deposition apparatus shown in FIG. 3 as an example. In the following description, first, the step of modifying the fine particle dispersion will be described with reference to FIG. 1, and then the step of obtaining the fine particle dispersion will be described with reference to FIG.
- the dispersion reforming apparatus 100 includes a dispersion processing apparatus 110, a removal unit 120 including a filtration membrane, and a storage container 130, which are connected by a piping system.
- the dispersion processing apparatus 110 includes a dispersion container 101 and a dispersion machine 102 laid on the dispersion container 101 as main components.
- the fine particle dispersion L1 sent by the pump 104 overflows in the dispersion container 101, and is sent to the removal section 120 having a filtration membrane through which the crossflow cleaning liquid L2 is passed and filtered. .
- the filtered liquid containing impurities is discharged as the filtrate L3 together with the crossflow cleaning liquid L2, and the rest is put into the storage container 130 again.
- the container 130 is preferably provided with a stirrer 200 for making the concentration of the dispersion uniform.
- the fine particle dispersion charged again in the storage container 130 is supplied again to the dispersion container 101, and the above-described dispersion and impurity removal are continuously and repeatedly performed.
- the fine particle dispersion is subjected to pH and / or conductivity control while being dispersed by the disperser 102.
- the conductivity of the fine particle dispersion is preferably 100 ⁇ S / cm or less, more preferably 50 ⁇ S / cm or less.
- the pH control range can be adjusted to the target pH by the target fine particles.
- FIGS. 2 (A) and 2 (B) show the principle diagrams regarding impurity removal when the dispersion reforming apparatus 100 according to the present invention is used.
- the physical energy E of the disperser 102 laid on the dispersion container 101 is used, in particular, the fine particles in the dispersion liquid.
- the aggregate b of a is temporarily or instantaneously dispersed or crushed, and the impurities c in the particles are released into the dispersion.
- the fine particle dispersion liquid to which the physical energy E is added is sent to the removal unit having the filtration membrane d immediately after the physical energy E is added, whereby the particles in the particles discharged to the fine particle dispersion liquid
- the impurities c are filtered by the filtration membrane d and removed.
- FIG. 2 (C) only a conventional filtration process is used, and a mechanism such as a disperser 102 that applies physical energy E to the aggregates is not laid, or fine particle aggregates are dispersed.
- the fine particles a reaggregate, and the impurities c are taken into the aggregate b.
- the impurity c may cause aggregation of the fine particles a, that is, a nucleus of the aggregate b, and the aggregate b is dispersed or crushed to release the impurities c in the particles into the fine particle dispersion.
- the dispersion is performed within 3 seconds, preferably within 1 second. It is preferable to start the removal process for removing the impurity c from the liquid.
- T1 sec (seconds)
- the time (T1: sec (seconds)) until the removal unit 120 starts removing impurities from the dispersion vessel 101 in which the disperser 102 is laid down is the path length (Lea: m), the flow rate (FL: m). 3 / sec) and the pipe inner diameter (Leb: m).
- T1 Lea / (FL / ((Leb / 2) 2 ⁇ ⁇ ))
- the FL, Lea, and Leb are controlled, and T1 is in the range of 0 to 3 seconds, preferably 0.05 to 1 second.
- the process of removing impurities from the dispersion can be carried out within 3 seconds, preferably within 1 second after adding E to release the impurities in the particles to the fine particle dispersion.
- the dispersibility of the fine particles in the fine particle dispersion can be controlled by controlling the fluid pressure of the fluid flowing in the dispersion reforming apparatus and the fluid temperature.
- the range of the fluid pressure and the fluid temperature can be appropriately selected according to the type and material of the dispersing device, the dispersing machine, and the filtration membrane to be used, and the target fine particle dispersion.
- the disperser 102 laid on the dispersion vessel 101 is preferably a disperser having a stirring blade among various dispersers described later. Further, during the treatment, as the peripheral speed of the stirring blade is increased, the number of aggregates dispersed or crushed in the dispersion vessel 101 is increased, and the size of the aggregates is likely to be reduced.
- the dispersion treatment is preferably performed with the peripheral speed of the stirring blade set to 10 m / s or more, and more preferably 15 m / s or more.
- the filtration membrane in the present invention can use a general membrane filtration membrane according to the particle size of the target substance fine particles and the intended treatment conditions, and is not particularly limited, but is not limited to a microfiltration membrane or an ultrafiltration membrane.
- Various filtration membranes such as nanofiltration membranes can be used.
- examples of the form include a hollow fiber type filtration membrane, a tubular membrane, a spiral membrane, and a flat membrane.
- the material of the filter membrane is not particularly limited, but ceramics such as alumina and titanium oxide, polysulfone polymers, polyester polymers, aromatic ether polymers, (meth) acrylic polymers, (meth) Examples include acrylonitrile polymers, fluorine polymers, olefin polymers, vinyl alcohol polymers, and cellulose polymers.
- ceramics such as alumina and titanium oxide, polysulfone polymers, polyester polymers, aromatic ether polymers, (meth) acrylic polymers, (meth) Examples include acrylonitrile polymers, fluorine polymers, olefin polymers, vinyl alcohol polymers, and cellulose polymers.
- a film having an appropriate material, a molecular weight cut off, and a pore size can be used.
- Examples of the disperser in the present invention include a normal rotary disperser, a high-pressure homogenizer, an ultrasonic homogenizer, and the like. It is desirable to disperse using a dispersing device such as a rotary disperser that achieves homogeneous mixing by applying force.
- Examples of the high-pressure homogenizer include Starburst (manufactured by Sugino Machine), high-pressure homogenizer HPH (manufactured by IKA), and HIGH PRESSURE HOMOGENIZER (manufactured by Sanmaru Kikai Kogyo).
- ultrasonic homogenizer examples include UX series (Mitsui Denki Seisakusho), US-1200TCVP and SUSH-300T (Nihon Seiki Seisakusho), UP200 and UIP16000 (Heelscher).
- a stirrer and a disperser disclosed in Japanese Patent No. 5147091 can be applied.
- the rotary disperser is preferably carried out continuously, and in the case of carrying out continuously, the supply and discharge of the fluid to and from the stirring tank may be performed continuously without using the stirring tank.
- a continuous disperser may be used, and the stirring energy E can be appropriately controlled using a known stirrer or stirring means.
- the stirring energy E is described in detail in Japanese Patent Application Laid-Open No. 04-114725 by the applicant of the present application.
- the method of stirring and dispersion treatment in the present invention is not particularly limited, but it is carried out by using various shearing type, friction type, high pressure jet type, ultrasonic type stirring machines, dissolvers, emulsifiers, dispersing machines, homogenizers and the like. be able to.
- Examples include Ultra Tarrax (manufactured by IKA), Polytron (manufactured by Kinematica), TK Homomixer (manufactured by Primex), Ebara Milder (manufactured by Ebara Seisakusho), TK Homomic Line Flow (manufactured by Primics), Colloid Mill (manufactured by Shinko Pan) Tech), Thrasher (Nihon Coke Kogyo), Trigonal Wet and Fine Crusher (Mitsui Miike Chemical), Cavitron (Eurotech), Fine Flow Mill (Pacific Kiko), etc. ⁇ Batch-type or continuous dual-use dispersers such as Technic), Claremix dissolver (MTechnic), Fillmix (Primics) can be listed.
- the stirring process for applying energy E to the aggregate b includes a stirring blade that rotates at high speed, a screen that is provided outside the stirring blade, and a fluid that is discharged from the opening of the screen as a jet stream. It is desirable to use a machine, particularly the above-mentioned Claremix (made by M Technique) or Claremix dissolver (made by M Technique).
- FIG. 1 (B) and 1 (C) show other embodiments of the dispersion reforming apparatus 100 according to the present invention.
- the removal unit 120 having a plurality of filtration membranes is laid in series, and the fine particle dispersion liquid dispersed by the dispersion treatment apparatus 110 is a plurality of filtration membranes.
- the container is returned to the container 130.
- the storage container 130 is connected to the dispersion container 101 via the pump 105, and the fine particle dispersion filtered through the filtration membrane of the removing unit 120 is stored in the storage container 130.
- the dispersion is sent to the dispersion container 101 without passing through the process, and the fine particle dispersion circulates without passing through the storage container 130.
- the fine particle dispersion after the treatment is sent to the next treatment or container by opening the on-off valve 106 arranged at an appropriate position in the circulation path.
- the dispersion container 101 in the dispersion processing apparatus 110 performs instantaneous dispersion processing in the dispersion machine 102 as a pipe or the like in which the dispersion machine 102 is laid without having a substantial volume (for example, one complete pass) (Continuous type) and a mode in which physical energy E is dropped into the fine particle dispersion (not shown).
- a bypass passage 107 is provided so that a flow passage that repeatedly passes only the removal unit 120 without passing through the disperser 102 can be formed as necessary. May be.
- the gist of the present invention is that the dispersion treatment and the removal treatment are continuously performed, but the continuous treatment does not need to be continuously performed during the entire time for performing the modification treatment of the fine particle dispersion.
- a valve for selecting a flow path such as a three-way valve is switched to the bypass passage 107 side, and the fine particle dispersion is passed through the bypass passage 107 without passing through the disperser 102. Only the part 120 is allowed to pass through, and the filter membrane removes impurities previously present in the fine particle liquid by filtration. When the amount of impurities previously present in the liquid is reduced, the flow is reduced.
- the path selection valve may be switched to the disperser 102 side to perform the above-described continuous processing, and as a post-processing of the above-described continuous processing, only the removal unit 120 may be passed. Also good.
- (Fine particles) In the present invention, it is intended for a fine particle dispersion in which fine particles are dispersed in a dispersion, and the type of fine particles and the type of the dispersion can be variously changed and obtained by breakdown. May be obtained by build-up, and the origin of the fine particles and the dispersion thereof is not particularly questioned.
- the dispersion can be prepared by various methods.
- the prepared fine particles may be appropriately dispersed in the dispersion, and in that case, various mixing stirrers should be used according to a conventional method. You can also.
- the form of the fine particles may be composed of a single element, may be composed of a plurality of types of elements, may be a core-shell type fine particle, or may be an aggregate.
- the method for producing a fine particle dispersion in the present invention is preferably applied to fine particles having a primary particle size of 200 nm or less, and more preferably applied to fine particles having a particle size of 50 nm or less, but is not limited thereto, and the primary particle size is 200 nm. Larger particulates may be accommodated.
- the kind of the fine particles to be treated and the dispersion medium it can be used for fine particles having a primary particle diameter of more than 200 nm and not more than 1 ⁇ m.
- the particles before treatment may be an aggregate having a diameter of 1 ⁇ m or more.
- the fine particles in the dispersion according to the present invention can be applied to various fine particles disclosed in Patent Documents 1 and 2.
- various reactions shown in Patent Documents 1 and 2 can be applied to the reaction for obtaining the fine particles.
- the fluids to be mixed are not particularly limited.
- oxides, metals, ceramics, and semiconductors oxides, metals, ceramics, and semiconductors
- a fluid capable of precipitating inorganic fine particles such as silica and organic fine particles such as organic pigments and drugs can be shown. In many cases, since these fine particles are fine, they often form aggregates, and the usefulness of applying the present invention is recognized.
- the raw material of the fine particles used for the production of the fine particles in the present invention there are no particular limitations on the raw material of the fine particles used for the production of the fine particles in the present invention. Any method can be used as long as it becomes fine particles by a method such as reaction, crystallization, precipitation, and coprecipitation. In the present invention, the method is hereinafter referred to as precipitation.
- the oxide raw material used for the production of the fine particles is a substance that is a raw material of the fine particles, for example, a simple substance of metal or nonmetal, a metal compound or nonmetal. A compound.
- the metal in the present invention is not particularly limited. Preferred are all metal elements on the chemical periodic table.
- the nonmetal in the present invention is not particularly limited, but preferably, B, Si, Ge, As, Sb, C, N, O, S, Te, Se, F, Cl, Br, I, At, and the like are used.
- Non-metallic elements can be mentioned. These metals and nonmetals may be a single element, or may be an alloy composed of a plurality of elements or a substance containing a nonmetallic element in the metal element. In the present invention, the above metal compound is referred to as a metal compound.
- a metal or nonmetallic salt and oxide for example, a metal or nonmetallic salt and oxide, hydroxide, hydroxide oxide, nitride, carbide, complex, organic salt, Organic complexes, organic compounds or their hydrates, organic solvates and the like can be mentioned.
- the metal salt or non-metal salt is not particularly limited, but metal or non-metal nitrate or nitrite, sulfate or sulfite, formate or acetate, phosphate or phosphite, hypophosphorous acid Examples thereof include salts, chlorides, oxy salts, acetylacetonate salts or hydrates thereof, and organic solvates.
- organic compounds include metal or non-metal alkoxides. As described above, these metal compounds or nonmetal compounds may be used alone or as a mixture of two or more.
- the core oxide raw material is zinc or iron. Examples thereof include oxides, hydroxides, other compounds such as zinc salts and alkoxides, and hydrates thereof.
- inorganic compounds such as zinc or iron chlorides, nitrates and sulfates, and organic compounds such as zinc or iron alkoxides and acetylacetonates can be mentioned.
- Specific examples include zinc oxide, zinc chloride, zinc nitrate, iron chloride (III), iron chloride (II), iron nitrate (III), iron sulfate (III), zinc acetylacetonate, iron acetylacetonate, Examples thereof include hydrates thereof.
- oxide material for the shell include silicon oxides and hydroxides, other compounds such as silicon salts and alkoxides, and hydrates thereof.
- TMOS tetramethyl ortho Silicate
- TEOS tetraethylorthosilicate
- oligomeric condensates of TEOS such as ethylsilicate 40, tetraisopropylsilane, tetra
- siloxane compounds bis (triethoxysilyl) methane, 1,9-bis (triethoxysilyl) nonane, diethoxydichlorosilane, triethoxychlorosilane, and the like may be used as the oxide material for the shell.
- a fine particle raw material solution containing at least a fine particle raw material is used.
- the fine particle raw material is solid, it is preferably used in a state where the fine particle raw material is melted or mixed or dissolved in a solvent described later (including a state in which molecules are dispersed).
- the fine particle raw material is a liquid or a gas, it may be used in a state of being mixed or dissolved in a solvent described later (including a state of molecular dispersion).
- the fine particle raw material liquid can be carried out even if it includes a dispersion liquid or slurry.
- the fine particle depositing substance in the production of the fine particles is not particularly limited as long as the fine particle raw material can be precipitated as fine particles.
- an acidic substance or a basic substance can be used.
- the fine particle depositing substance is not particularly limited as long as the fine particle raw material can be deposited as fine particles.
- an acidic substance or a basic substance can be used.
- Basic substance examples of the basic substance as the fine particle precipitation substance include metal hydroxides such as sodium hydroxide and potassium hydroxide, metal alkoxides such as sodium methoxide and sodium isopropoxide, amines such as triethylamine, diethylaminoethanol and diethylamine. System compounds and ammonia.
- metal hydroxides such as sodium hydroxide and potassium hydroxide
- metal alkoxides such as sodium methoxide and sodium isopropoxide
- amines such as triethylamine, diethylaminoethanol and diethylamine. System compounds and ammonia.
- the acidic substance as the fine particle precipitation substance examples include inorganic acids such as aqua regia, hydrochloric acid, nitric acid, fuming nitric acid, sulfuric acid and fuming sulfuric acid, formic acid, acetic acid, citric acid, chloroacetic acid, dichloroacetic acid, oxalic acid and trifluoro Examples include organic acids such as acetic acid and trichloroacetic acid.
- inorganic acids such as aqua regia, hydrochloric acid, nitric acid, fuming nitric acid, sulfuric acid and fuming sulfuric acid, formic acid, acetic acid, citric acid, chloroacetic acid, dichloroacetic acid, oxalic acid and trifluoro
- organic acids such as acetic acid and trichloroacetic acid.
- a fine particle precipitation solvent containing at least a fine particle precipitation substance is used, and it is preferable to prepare a fine particle precipitation solvent by mixing, dissolving, and molecularly dispersing at least the fine particle precipitation substance in a solvent.
- the solvent used for preparing the fine particle raw material liquid and the fine particle precipitation solvent include water, an organic solvent, and a mixed solvent composed of a plurality of them.
- the water include tap water, ion-exchanged water, pure water, ultrapure water, and RO water.
- the organic solvent include alcohol compound solvents, amide compound solvents, ketone compound solvents, ether compound solvents, and aromatic compounds.
- Examples include solvents, carbon disulfide, aliphatic compound solvents, nitrile compound solvents, sulfoxide compound solvents, halogen compound solvents, ester compound solvents, ionic liquids, carboxylic acid compounds, and sulfonic acid compounds.
- Each of the above solvents may be used alone or in combination.
- the alcohol compound solvent include monohydric alcohols such as methanol and ethanol, polyols such as ethylene glycol and propylene glycol, and the like.
- the acidic substance may be mixed with the fine particle raw material liquid as necessary within a range that does not adversely affect the production of the fine particles.
- the same dispersion treatment apparatus used for dispersing the fine particles can be applied.
- dispersants and surfactants may be used according to the purpose and necessity as long as they do not adversely affect the production of fine particles.
- a dispersing agent or surfactant various commercially available products generally used, products, or newly synthesized ones can be used. Examples include anionic surfactants, cationic surfactants, nonionic surfactants, dispersants such as various polymers, and the like. These may be used alone or in combination of two or more.
- the above surfactant and dispersant may be contained in at least one fluid of the fine particle raw material liquid, the fine particle precipitation solvent, and the shell raw material liquid, or may be used as an independent fluid.
- the origin of the fine particles is not limited, but a fine particle dispersion can be obtained using a microreactor shown in FIG.
- the precipitation treatment apparatus in the present embodiment can be implemented using an apparatus related to the development of the applicant of the present application shown in Patent Document 1, International Publication WO2009 / 008392 pamphlet, and the like.
- This apparatus includes first and second processing units 10 and 20 that face each other, and the first processing unit 10 rotates.
- the opposing surfaces of both processing parts 10 and 20 are processing surfaces.
- the first processing unit 10 includes a first processing surface 1
- the second processing unit 20 includes a second processing surface 2.
- Both processing surfaces 1 and 2 are connected to the flow paths d1, d2, and d3 of the first, second, and third processed fluids, and constitute a part of the sealed flow path of the processed fluid.
- the distance between the processing surfaces 1 and 2 is usually adjusted to 1 mm or less, for example, a minute distance of about 0.1 ⁇ m to 50 ⁇ m. As a result, the fluid to be processed passing between the processing surfaces 1 and 2 becomes a forced thin film fluid forced by the processing surfaces 1 and 2.
- this precipitation processing apparatus performs the fluid process which mixes and reacts the 1st, 2nd, or 3rd to-be-processed fluid between the processing surfaces 1 and 2, and precipitates microparticles
- the apparatus includes a first holder 11 that holds the first processing portion 10, a second holder 21 that holds the second processing portion 20, and a contact pressure application mechanism 43. , A rotation drive mechanism (not shown), a first introduction part d10, a second introduction part d20, a third introduction part d30, and fluid pressure applying mechanisms p1, p2, and p3.
- the first processing unit 10 and the second processing unit 20 are annular disks, and an upstream gap between the first processing unit 10 and the second processing unit 20 (this example Then, the annular inner circumferential gap) constitutes the first introduction part d10, and the fluid to be treated introduced from the first introduction part d10 to the processing surfaces 1 and 2 is downstream (in this example, the annular outer circumferential side). Flow out of the processing surfaces 1 and 2 from the gap).
- the second introduction part d20 and the third introduction part d30 are open to at least one of the processing surfaces 1 and 2, and are introduced between the processing surfaces 1 and 2 from the first introduction part d10.
- the fluids to be treated are joined from the middle, and the fluids to be treated are mixed on the treatment surfaces 1 and 2.
- the opening of the third introduction part d30 is located downstream of the opening of the second introduction part d20 (in this example, outside in the radial direction).
- These fluids to be processed become forced thin film fluids and try to move downstream of both processing surfaces 1 and 2.
- the mixed fluid is subjected to a combined vector of an annular radial movement vector and a circumferential movement vector. It acts on the processing fluid and moves from the inside to the outside in a substantially spiral shape.
- the second holder 21 is fixed to the apparatus, the first holder 11 attached to the rotation shaft 50 of the rotation drive mechanism rotates, and the first processing supported by the first holder 11 is performed.
- the working unit 10 rotates with respect to the second processing unit 20.
- the second processing unit 20 may be rotated, or both may be rotated.
- the rotation speed can be set to, for example, 350 rpm to 5000 rpm.
- the second processing unit 20 approaches and separates in the axial direction of the rotation shaft 50 with respect to the first processing unit 10, and the storage unit 41 provided in the second holder 21 2 A portion of the processing portion 20 opposite to the processing surface 2 side is accommodated so that it can appear and disappear.
- the first processing unit 10 may be moved closer to and away from the second processing unit 20, and both the processing units 10 and 20 moved closer to and away from each other. May be.
- the contact surface pressure applying mechanism is a force that pushes the first processing surface 1 of the first processing portion 10 and the second processing surface 2 of the second processing portion 20 in the approaching direction (hereinafter referred to as contact surface pressure).
- a mechanism using the spring 43, fluid pressure, gravity or the like can be employed.
- a thin film fluid having a minute film thickness of nm to ⁇ m is generated while keeping the distance between the surfaces 1 and 2 at a predetermined minute distance.
- the concave portion 13 may be formed.
- the recess 13 can be formed on at least one of the processing surfaces 1 and 2, and by forming these recesses 13, a micropump effect for sending a fluid to be processed between the processing surfaces 1 and 2 can be obtained. be able to.
- the introduction parts d20 and d30 described above at a position facing the flat surface 16 without the recess 13.
- the direction of introduction from the introduction portions d20 and d30 can be inclined at a predetermined elevation angle with respect to the second processing surface 2, thereby suppressing the occurrence of turbulence with respect to the flow of the first fluid to be processed.
- a second fluid to be processed can be introduced between the processing surfaces 1 and 2.
- the introduction direction from the introduction parts d20 and d30 may have directionality in the plane along the second processing surface 2 described above.
- the mixed fluids discharged to the outside of the processing parts 10 and 20 are collected in a container (not shown) through the vessel v as a fine particle dispersion, or dispersed in FIG. 1 without passing through the container. It is sent to the liquid reformer 100.
- the opening d20 and the opening d30 are provided in the region between the processing surfaces 1 and 2.
- the region between the two is a precipitation forming region of the fine particles serving as the core related to the precipitation of the fine particles serving as the core.
- the region downstream (outside in the example in the figure) from the opening d30 is the oxide deposition region that becomes the shell related to the deposition of the coating that becomes the shell.
- both processes may not be completely separated. In other words, even after the deposition of the coating that becomes the shell is started, the precipitation and growth of the fine particles that become the core may continue partially.
- the number of fluids to be treated and the number of flow paths are three in the example of FIG. 3A, but may be two, and the surfactants and dispersants are distinguished as other fluids.
- Four or more channels may be formed for introduction.
- the shape, size, and number of the openings of the introduction portions provided in each processing portion are not particularly limited, and can be implemented with appropriate changes. For example, it may be an annular shape, a plurality of discontinuous openings arranged in an annular shape, or a single opening.
- the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples.
- the following experiments were conducted as examples and comparative examples.
- the liquid A refers to the first fluid to be treated introduced from the first introduction part d10 of the deposition apparatus shown in FIG. 3A
- the liquid B is the same as the deposition apparatus (B )
- the third introduction part d30 was not laid and the third fluid to be treated was not used except during the preparation of the fine particle dispersion for performing Experimental Examples C1 to C3.
- Experimental example A is modification of a metal fine particle dispersion, and for the table relating to experimental example A, numbers starting from A1 were used.
- Experiment B is modification of the organic fine particle dispersion, and for the table relating to Experiment B, numbers starting from B1 were used.
- Experimental Example C is modification of the oxide fine particle dispersion, and for the table relating to Experimental Example C, numbers starting from C1 were used.
- Experimental example A shows the modification of the silver-copper alloy fine particle dispersion as the modification of the metal fine particle dispersion.
- the effect of improving the fine particle dispersibility is shown.
- Example A Experiment of metal fine particle (silver copper alloy fine particle) dispersion
- Table A4-1 The criteria for evaluating the sedimentation degree to show the dispersion stability in Table A4-1 are as follows.
- the degree of sedimentation was confirmed by visual observation from above, side and bottom surfaces of the beaker filled with the dispersion. At that time, the height of the sediment, the brightness of the sediment (the dark sediment is considered to have more sediment than the bright sediment), the presence or absence of unevenness of the sediment, and the clarity of the two-layer separation was evaluated comprehensively and the above evaluation was performed. This evaluation is the same for all of Experimental Examples A, B, and C described later.
- Example A A metal raw material liquid and a metal precipitation solvent were prepared using CLEARMIX (product name: CLM-2.2S, manufactured by M Technique), which is a high-speed rotary dispersion emulsifier, as a pretreatment for the step of obtaining a dispersion.
- CLEARMIX product name: CLM-2.2S, manufactured by M Technique
- each component of the metal raw material liquid is prepared at 30 ° C. with a preparation temperature of 50 ° C. and a rotor rotation speed of 20000 rpm using CLEARMIX.
- the mixture was homogeneously mixed to prepare a metal raw material liquid.
- each component of a metal precipitation solvent is stirred for 30 minutes at the preparation temperature of 45 degreeC and the rotation speed of a rotor at 15000 rpm using CLEARMIX. To prepare a metal precipitation solvent.
- AgNO 3 is silver nitrate (manufactured by Kanto Chemical)
- Cu (NO 3 ) 2 .3H 2 O is copper nitrate trihydrate (manufactured by Kanto Chemical)
- EG ethylene glycol (manufactured by Kishida Chemical)
- HMH is hydrazine monohydrate (manufactured by Kanto Chemical)
- DMAE 2-dimethylaminoethanol (Kanto Chemical)
- KOH is potassium hydroxide (product name: Kasei Califlakes, manufactured by Nippon Soda)
- pure water is pH 5.86 (measurement temperature 18.4 ° C.), conductivity 0.83 ⁇ S / cm (measurement temperature 18.3) ° C) water was used.
- the prepared metal raw material liquid and metal precipitation solvent were mixed in a precipitation treatment apparatus shown in FIG.
- the third introduction part d30 was not laid, and the third fluid to be treated was not used (not shown).
- the metal raw material liquid is introduced between the processing surfaces 1 and 2 as the A liquid, and the metal deposition solvent is used as the B liquid between the processing surfaces 1 and 2 while the processing unit 10 is operated at a rotational speed of 1700 rpm.
- the metal precipitation solvent and the metal raw material liquid were mixed in a thin film fluid to deposit metal fine particles between the processing surfaces 1 and 2.
- a fluid containing metal fine particles (metal fine particle dispersion) was discharged from between the processing surfaces 1 and 2 of the deposition processing apparatus.
- the discharged fine metal particle dispersion was collected in a beaker via a vessel v.
- Table A2 shows the operating conditions of the precipitation treatment apparatus.
- the introduction temperature (liquid feeding temperature) and the introduction pressure (liquid feeding pressure) of the liquid A and the liquid B shown in Table A2 are sealed introduction paths (the first introduction part d1 and the first introduction line) between the processing surfaces 1 and 2. 2 is measured using a thermometer and a pressure gauge provided in the introduction part d2), and the introduction temperature of the liquid A shown in Table A2 is an actual temperature under the introduction pressure in the first introduction part d1.
- the temperature of the A liquid, and the introduction temperature of the B liquid is the actual temperature of the B liquid under the introduction pressure in the second introduction part d2.
- a pH meter of Model No. D-71 manufactured by HORIBA, Ltd. was used for the pH measurement. Before introducing the liquid A and the liquid B into the precipitation treatment apparatus, the pH was measured at the temperature described in Table A1. Moreover, since it is difficult to measure the pH of the mixed fluid immediately after mixing the metal raw material liquid and the metal precipitation solvent, the pH of the metal fine particle dispersion discharged from the apparatus and collected in a beaker was measured at room temperature.
- Example A1 The dispersion modification experiment according to Experimental Example A1 corresponds to an example of the present invention.
- step of modifying the dispersion impurities are removed and the pH is adjusted using the dispersion reformer 100 shown in FIG. 1 (A) from the metal fine particle dispersion discharged from the precipitation treatment apparatus and collected in the beaker. went.
- Table A3 which will be described later, shows the method and conditions of the reforming treatment according to each of Experimental Examples A1 to A4 of the present invention. Specifically, first, 5 kg of pure water (Table A3: (1), pH 5.86 (measurement temperature 23.2 ° C.), conductivity 0.83 ⁇ S / cm (in FIG.
- the measurement temperature is 23.1 ° C.) and the operation of the pump 104 is started, so that the pure water is removed from the disperser 102 (Table A3: (3), Claremix, which is a high-speed rotary dispersion emulsifier, product (Name: CLM-2.2S, rotor: R1, screen: S0.8-48, manufactured by M Technique) was supplied to the dispersion vessel 101.
- the pure water sent by the pump 104 overflows the dispersion container 101, overflows, is sent to the removing unit 120, and is partly discharged as the filtrate L3 together with the crossflow cleaning liquid, and part is accommodated again. Returned to container 130.
- the removal unit 120 includes a filtration membrane (Table A3: (4) hollow fiber type dialyzer, product name: APS-21MD New, membrane area: 2.1 m 2 , material: polysulfone, manufactured by Asahi Kasei Medical).
- a cross-flow cleaning solution pure water is 1.5 L / min, 21 ° C. (Table A3: (2), pH 5.86 (measurement temperature 23.2 ° C.), conductivity 0.83 ⁇ S / cm (measurement temperature 23. 1 ° C)) was used.
- the operation of the disperser 102 was started, and the rotor rotational speed was set to 20000 rpm (Table A3: (5) peripheral speed: 31.4 m / s).
- the metal fine particle dispersion (hereinafter referred to as metal fine particle dispersion) discharged from the precipitation treatment apparatus and collected in the beaker. ( ⁇ 3 kg) was put into the container 130 (Table A3: (6), (7)).
- the metal fine particle dispersion was mixed with pure water circulating in the apparatus and circulated from the container to the container via the dispersion treatment apparatus and the filtration membrane in the same manner as the pure water.
- the pH of the metal fine particle dispersion in the container 130 is 11.39 (measurement temperature: 25.4 ° C.) (Table A3: (8)), and the conductivity is 645 ⁇ S / cm (measurement temperature: 25.1 ° C.). (Table A3: (9)) (shown in Experimental Example A1-1 of Table A4-1).
- the metal fine particle dispersion was dispersed in the dispersion vessel 101, then sent to the removing unit 120 and filtered, and the filtrate L3 containing impurities was discharged together with the crossflow cleaning liquid.
- the metal fine particle dispersion liquid fed to the flow rate of 6.4 L / min by the pump 104 (Table A3: (10)) was returned to the container 130 again at 5.4 L / min (Table A3: ( 11)), the filtrate L3 containing impurities is discharged at a flow rate of 1.0 L / min by the filtration membrane of the removing unit 120 (Table A3: (12)).
- the storage container 130 is supplied with pure water (pH 5.86 (measurement temperature: 23.2 ° C.)).
- the immediately preceding transfer path from the dispersion container 101 to the removal unit 120 has a connection length (Lea) of 0.3 m (Table A3: (19)) and a pipe inner diameter (Leb) of 0.0105 m (Table). A3: (20)).
- the flow rate of the fine particle dispersion in the immediately preceding transfer path is 1.2 m / sec (Table A3: (21)), and the time T1 until the removal of impurities by the removing unit 120 from the dispersion container 101 is 0. 24 seconds (0.24 seconds) (Table A3: (22)), that is, after the impurities are released into the dispersion, a removal process for removing the impurities from the dispersion is started within 3 seconds.
- thermometer (not shown) laid in the dispersion vessel 101 is 25 ° C. to 29 ° C. (Table A3: (23)), and the temperature of the metal fine particle dispersion in the container 130 is 24 to 29 ° C. during the treatment. (Table A3: (24)).
- an electrical conductivity meter of model number ES-51 manufactured by HORIBA, Ltd. was used (Table A3: (25)).
- Experimental Example A1-1 to Experimental Example A1-6 the metal fine particle dispersions collected from the container 130 every treatment time are referred to as Experimental Example A1-1 to Experimental Example A1-6, and the pH of the metal fine particle dispersion of Experimental Example A1-6 is adjusted to pH.
- the dispersions to which the adjusting agent was added were designated as Experimental Example A1-7 and Experimental Example A1-8.
- the concentrations of metal fine particles in the metal fine particle dispersions of Experimental Example A1-1 to Experimental Example A1-8 were all 0.2 wt% as a silver-copper alloy.
- Table A4-1 shows the pH, conductivity, and PVP residual ratio of the metal fine particle dispersion during the modification of the metal fine particle dispersion.
- the concentration was calculated by ICP analysis, and the value obtained by subtracting the concentration of the silver-copper alloy from the solid content concentration obtained by vacuum drying a part of the dispersion was defined as the PVP concentration, and the PVP concentration relative to the concentration of the silver-copper alloy The ratio at the start of the modification treatment of the dispersion was calculated as a residual rate of 100%.
- the metal fine particle dispersions of Experimental Example A1-1 and Experimental Example A1-2 were confirmed to settle at the time described in the initial sedimentation confirmation time in Table A4-1, and contained a layer containing metal fine particles and almost metal fine particles. It was confirmed that they were separated into layers that were not.
- the initial sedimentation confirmation time refers to the dispersion liquid fractionated during the reforming process and the sedimentation of the fine particles first after the pH of the dispersion liquid is adjusted by adding a pH adjuster to the fractionated dispersion liquid. This time was confirmed, and this evaluation is the same for all of Experimental Example A, Experimental Example B, and Experimental Example C described later.
- the dispersibility of the metal fine particles in the metal fine particle dispersion can be controlled by controlling the pH or conductivity based on the processing time of the metal fine particle dispersion using the dispersion liquid reforming apparatus of the present invention. Further, in Experimental Example A1-5, it was confirmed that the precipitate of the metal fine particles was further reduced when left to stand for 2 weeks after fractionation than when it was allowed to stand for 1 week after fractionation. The thing was not confirmed.
- the pH of the metal fine particle dispersion By adjusting the pH of the metal fine particle dispersion to be in the range of 6.5 to 8.5, the dispersibility of the metal fine particles contained in the metal fine particle dispersion can be improved.
- the metal fine particles in the metal fine particle dispersion in the range of 5 to 7.5 were dispersed once again without any dispersion treatment, especially for the sediment once generated after standing for one week. It was considered that the metal fine particles were included.
- Experimental Example A1-7 which was prepared to have a pH of 6.73 (measurement temperature: 25.1 ° C.) and an electric conductivity of 4.16 ⁇ S / cm (measurement temperature: 25.3 ° C.), is a metal fine particle of Experimental Example A1-5
- the dispersion stability and self-dispersibility were the same as the dispersion.
- Experimental Example A1-8 adjusted to pH 7.74 (measurement temperature: 25.6 ° C.) and conductivity of 5.94 ⁇ S / cm (measurement temperature: 25.6 ° C.), Experimental Example A1-3 and Dispersion stability and self-dispersibility similar to those of the metal fine particle dispersion obtained under the conditions of Experimental Example A1-4 were exhibited.
- FIG. 4 shows a TEM photograph of the metal fine particles in the metal fine particle dispersion of Experimental Example A1-5. From the 10,000 times TEM photograph of FIG. 4A, it was confirmed that the metal fine particles were uniformly dispersed. Moreover, it was confirmed that the primary particle diameter is about 10 nm from the 800,000 times TEM photograph of FIG.4 (b). Similar results were obtained for metal fine particles produced under the conditions of Experimental Example A1-7 (not shown).
- the TEM observation in Experimental Example A was performed using a transmission electron microscope, JEM-2100 (manufactured by JEOL). The observation conditions were that the acceleration voltage was 200 kV and the observation magnification was 10,000 times or more. Evaluated.
- FIG. 5 shows a TEM photograph of the metal fine particles obtained under the conditions of Experimental Example A1-6. From the 50,000 times TEM photograph of FIG. 5A and the 100,000 times TEM photograph of FIG. 5A, it is observed that the metal fine particles are aggregated as compared to Experimental Example A1-5, and the number of aggregates is large. Observed.
- FIG. 6 shows a TEM photograph of the metal fine particles obtained under the conditions of Experimental Example A1-4. From FIG. 6 (a) 10000 times TEM photograph and (b) 600,000 times TEM photograph, it was observed that metal fine particles were aggregated as compared with Experimental Example A1-5. Compared with the metal fine particles obtained under the conditions, the number of aggregates was small, and it was observed that the particles were uniformly dispersed. Similar results were obtained for the metal fine particles of Experimental Example A1-3 and Experimental Example A1-8 (not shown).
- the dispersibility of the metal fine particles in the metal fine particle dispersion can also be controlled by controlling the pH or conductivity after the impurity removal treatment in the method for modifying a dispersion of the present invention. Furthermore, it was found that PVP in the metal fine particle dispersion can also be reduced by performing the above treatment.
- Example A2 In Experimental Example A2 and Experimental Example A3, the reforming process was performed in the same manner as in Experimental Example A1 except that the number of revolutions of the disperser 102 (CLEARMIX) in Experimental Example A1 was changed.
- Experimental Example A4 is shown in FIG. Except for the dispersion machine 102 and the dispersion container 101 of the apparatus described in 1), except that the container 104 filled with the metal fine particle dispersion was directly sent to the removal unit 120 using the pump 104 and filtered. The modification treatment was performed in the same manner as in Experimental Example A1.
- Experimental example A2 is a condition performed by changing the number of revolutions of the disperser to 15000 rpm (peripheral speed: 23.6 m / sec), and experimental example A3 is changed to 6000 rpm (peripheral speed: 7.9 m / sec, experimental example A3).
- the removal of impurities is started by the removal unit 120 from the dispersion vessel 101 in the immediately preceding transfer path from the dispersion vessel 101 to the removal unit 120, the pipe length (Lea), the pipe inner diameter (Leb), the flow rate of the fine particle dispersion,
- the time T1 until the process was performed was the same as in Experimental Example A1.
- Table A3 shows the conditions of Experimental Examples A2, A3, and A4, Table A4-2 shows the results of Experimental Example A2, Table A4-3 shows the results of Experimental Example A3, and Table A4-4 shows the results of Experimental Example A4.
- Table A3 shows the conditions of Experimental Examples A2, A3, and A4
- Table A4-2 shows the results of Experimental Example A2
- Table A4-3 shows the results of Experimental Example A3
- Table A4-4 shows the results of Experimental Example A4.
- Dispersion stability and self-dispersibility similar to those of the fine particle dispersion were exhibited, and Experimental Example A2-8 exhibited the same dispersion stability as the fine metal particle dispersions of Experimental Example A2-3 and Experimental Example A2-4. That is, the dispersibility of the metal fine particles in the metal fine particle dispersion can also be controlled by controlling the pH or conductivity after the removal treatment in the method for modifying a dispersion of the present invention as in Experimental Example A1. all right.
- the dispersion of the agglomerate b is insufficient from the middle of the treatment or partly dispersed when the liquid is sent from the disperser 102 to the removing unit 120 It is considered that all of the particles that have been returned to the aggregate b are in a state as shown in FIG.
- Example A5 As Experimental Example A5, the dispersion of metal fine particles, which were discharged from the deposition apparatus in Experimental Example A and collected in a beaker, was separately subjected to a batch-type dispersion process and a modification process by membrane filtration. Note that Experimental Example A5 corresponds to a comparative example of the present invention.
- the solution was directly sent from the storage container 130 to the removing unit 120 using the pump 104 and filtered.
- the filtration membrane, cleaning liquid, pump, and the like used for the treatment are the same as in Experimental Examples A1 to A4. Note that the time from the end of the dispersion treatment to the start of filtration required 20 minutes, and apparent aggregation and sedimentation of metal fine particles were already observed at the start of filtration.
- the membrane filtration treatment when the metal fine particle dispersion in the container reaches 2 L ( ⁇ 2.0 kg), the metal fine particle dispersion is extracted from the processing apparatus, and the pH, conductivity, dispersibility and Dispersion stability was confirmed.
- Table A4-5 shows the results of modifying the metal fine particle dispersion by charging 3.0 L of pure water into the storage container 130 and repeating the above processing operation.
- the modification treatment was performed until the pH of the metal fine particle dispersion reached 6.79. However, even when the treatment was repeated, the treatment until the pH fell below 6.79 was difficult. Further, even when the treatment was performed up to the same pH as in Experimental Example A1, the same dispersibility and dispersion stability as in Experimental Example A1 could not be confirmed, and metal fine particles were observed within 3 days for all conditions. Sedimentation was confirmed. This is because, in Experimental Example A5, since the batch-type dispersion treatment and the removal treatment by membrane filtration were each carried out independently, before the reaggregation by the impurities, all of the impurities were dispersed by the removal section. This is because the removal process of removing from the liquid could not be performed.
- Experiments A6 to A9 were conducted by changing the conditions for the reforming treatment in Experiment A1.
- Experiments A6 to A9 correspond to examples of the present invention.
- the changed conditions are shown in Table A4-6.
- the pressure gauge display Pa shown in Table A4-6 is a pressure display for both of the pressure gauges Pa shown in FIG.
- the condition of Experimental Example A6 is an experimental example in which the flow rate of the pump 104, that is, the liquid flow rate of the metal fine particle dispersion liquid from the container 130 to the dispersion processing device 110 and the removing unit 120 is increased as compared with Experimental Example A1. Since Lea and Leb are the same as those in Experimental Example A1, the flow velocity (FL) of the dispersion in the immediately preceding transfer path is increased and T1 is decreased. Under the conditions of Experimental Example A6, by performing the modification treatment up to the same pH or electrical conductivity as in Experimental Example A1, a metal fine particle dispersion exhibiting better dispersibility or dispersion stability than Experimental Example A1 can be prepared. It was.
- the discharge time of the filtrate L3 could be increased by increasing the flow rate of the pump 104 over that of A1, thereby shortening the processing time. I was able to.
- the conditions of Experimental Example A7 are experimental examples in which the temperature of the metal fine particle dispersion is increased as compared with Experimental Example A1. Since the discharge amount of the filtrate L3 could be increased by raising the temperature of the metal fine particle dispersion, the treatment time could be shortened, and the modification treatment was performed to the same pH or conductivity as in Experimental Example A1. Thus, a metal fine particle dispersion having the same dispersibility or dispersion stability as in Experimental Example A1 could be prepared.
- the metal fine particle dispersion obtained in Experimental Example A6 and having a dispersibility or dispersion stability superior to Experimental Example A1 is, for example, a pH obtained in Experimental Example A1-4 of 7.77.
- the initial sedimentation confirmation time becomes longer, and the TEM observation confirmed that the fine metal particles were more dispersed than in Experimental Example A1-4. It shows a metal fine particle dispersion.
- the conditions of Experimental Example A8 are experimental conditions in which the flow rate of the pump 104 is reduced and Lea is increased compared to Experimental Example A1.
- the amount of discharge of the filtrate L3 is reduced and T1 is long, but by performing the modification treatment to the same pH or conductivity as in Experimental Example A1, the same dispersibility or dispersion stability as in Experimental Example A1 is exhibited.
- a metal fine particle dispersion could be prepared.
- the conditions of Experimental Example A9 are the conditions changed so that T1 becomes 3 seconds or more by changing Lea and Leb from the conditions of Experimental Example A1.
- the modification treatment could be performed up to the same pH or conductivity as in Experimental Example A1, even when the modification treatment was performed up to the same pH as in Experimental Example A1-5, it was obtained in Experimental Example A1-5. It was not possible to prepare a fine particle dispersion exhibiting such dispersibility and dispersion stability.
- the dispersibility of the metal fine particles contained in the metal fine particle dispersion can be controlled by changing the flow velocity, flow rate, fluid pressure, or temperature in the immediately preceding transfer path, and the dispersibility of the metal fine particles can be improved by changing them. It was possible to do.
- Example B Experiment of organic fine particle (curcumin fine particle) dispersion
- Curcumin which is an organic substance
- Claremix product name: CLM-2.2S, manufactured by M Technique
- CLM-2.2S high-speed rotary dispersion emulsifier
- each component of organic substance precipitation solvent is stirred for 30 minutes at the preparation temperature of 35 degreeC, and the rotation speed of a rotor at 15000 rpm using CLEARMIX.
- the mixture was homogeneously mixed to prepare an organic substance precipitation solvent.
- HPMC is hydroxymethyl cellulose (Metroose SE-03 manufactured by Shin-Etsu Chemical Co., Ltd.), citric acid (Kanto Chemical Co., Ltd.), EtOH is ethanol (purity 99.5).
- the prepared organic raw material liquid and organic precipitation solvent were mixed in a precipitation treatment apparatus shown in FIG.
- the third introduction part d30 was not laid, and the third fluid to be treated was not used (not shown).
- an organic material precipitation solvent is introduced between the processing surfaces 1 and 2 as a liquid B while an organic substance precipitation solvent is introduced between the processing surfaces 1 and 2 as the liquid A and the processing unit 10 is operated at a rotation speed of 500 rpm.
- the organic precipitation solvent and the organic raw material liquid were mixed in the thin film fluid, and organic fine particles were precipitated between the processing surfaces 1 and 2.
- a fluid containing organic fine particles (organic fine particle dispersion) was discharged from between the processing surfaces 1 and 2 of the deposition processing apparatus.
- the discharged organic fine particle dispersion was collected in a beaker via the vessel v.
- Table B2 shows the operating conditions of the precipitation treatment apparatus.
- the introduction temperature (liquid feeding temperature) and the introduction pressure (liquid feeding pressure) of the liquid A and the liquid B shown in Table B2 are sealed introduction paths (the first introduction part d1 and the first introduction path) between the processing surfaces 1 and 2. 2 was measured using a thermometer and a pressure gauge provided in the introduction part d2), and the introduction temperature of the liquid A shown in Table B2 was actually measured under the introduction pressure in the first introduction part d1.
- the temperature of the A liquid, and the introduction temperature of the B liquid is the actual temperature of the B liquid under the introduction pressure in the second introduction part d2.
- a pH meter of Model No. D-71 manufactured by HORIBA, Ltd. was used for the pH measurement. Before introducing the liquid A into the precipitation treatment apparatus, its pH was measured at the temperature described in Table B1. Further, since it is difficult to measure the pH of the mixed fluid immediately after mixing the organic raw material liquid and the organic precipitation solvent, the pH of the organic fine particle dispersion liquid discharged from the apparatus and collected in a beaker was measured at room temperature.
- Example B1 The modification experiment of the dispersion according to Experimental Example B1 corresponds to an example of the present invention.
- step of modifying the dispersion impurities are removed and the pH is adjusted from the organic fine particle dispersion discharged from the precipitation processing apparatus and collected in a beaker using the dispersion reforming apparatus 100 of FIG. went.
- Table B3 which will be described later, shows the method and conditions of the reforming treatment according to each of Experimental Examples B1 to B4 of the present invention. The treatment was performed in the same manner as in Experimental Example A except for the conditions described in Table B3.
- Experimental Example B1-1 the organic fine particle dispersions separated from the container 130 every processing time while the reforming process is continued are referred to as Experimental Example B1-1 to Experimental Example B1-5.
- the dispersion obtained by adding a pH adjuster to the organic fine particle dispersion of Experimental Example B1-5 was designated as Experimental Example B1-6 and Experimental Example B1-7, and the dispersion obtained by adding the pH adjusting agent to Experimental Example B1-6 was tested. It was set as Example B1-8.
- the concentration of organic fine particles in the organic fine particle dispersions obtained under the conditions of Experimental Example B1-1 to Experimental Example B1-8 was 0.2 wt% as curcumin.
- Table B4-1 shows the pH, conductivity, and ethanol residual ratio (EtOH residual ratio) of the organic fine particle dispersion during the modification treatment of the organic fine particle dispersion.
- Experimental Example B1-5 0.05 wt% aqueous sodium hydrogen carbonate solution as a pH adjuster was added to the organic fine particle dispersion of Experimental Example B1-5, and Claremix (product name: CLM-2.2S, rotor: R1, screen: S0.8).
- Experimental Example B1-6 and Experimental Example B1-7 were produced by dispersion treatment at 20000 rpm for 30 minutes at ⁇ 48, manufactured by M Technique.
- 0.02 wt% citric acid aqueous solution as a pH adjuster was added to Experimental Example B1-6, and Claremix (product name: CLM-2.2S, rotor: R1, screen: S0.8-48, M.M.
- Experimental Example B1-6 for 30 minutes at 20000 rpm to prepare an organic fine particle dispersion of Experimental Example 1-8.
- the results of Experimental Example B1-6 to Experimental Example B1-8 are shown in Table B4-1.
- Experimental Example B1-6 prepared to have a pH of 6.51 (measurement temperature: 25.1 ° C.) and an electric conductivity of 6.29 ⁇ S / cm (measurement temperature: 25.3 ° C.), Experimental Example B1-6 3 or the same dispersion stability as that of the organic fine particle dispersion of Experimental Example B1-4.
- Experimental Example B1-7 prepared to have a pH of 7.68 (measurement temperature: 25.1 ° C.) and a conductivity of 20.1 ⁇ S / cm (measurement temperature: 25.1 ° C.), Experimental Example B1-7 Compared with 5, dispersion stability decreased.
- Experimental Example B1-8 prepared to have a pH of 5.81 (measurement temperature: 25.4 ° C.) and a conductivity of 18.6 ⁇ S / cm (measurement temperature: 25.1 ° C.), Experimental Example B1-8 Dispersion stability and self-dispersibility similar to those of the organic fine particle dispersion obtained under the condition 5 were exhibited.
- FIG. 7 shows a TEM photograph of the organic fine particles obtained under the conditions of Experimental Example B1-5. From the 2500-times TEM photograph of FIG. 7A, it was confirmed that the organic fine particles were uniformly dispersed. Moreover, it was confirmed from the 20,000 times TEM photograph of FIG.7 (b) that a primary particle diameter is about 50 nm to 100 nm. Similar results were also obtained for organic fine particles produced under the conditions of Experimental Example B1-8 (not shown).
- the TEM observation in Experimental Example B was conducted using a transmission electron microscope, JEM-2100 (manufactured by JEOL), and as the observation conditions, the acceleration voltage was 80 kV, the observation magnification was 2500 times or more, and the dispersibility of the organic fine particle dispersion was increased. evaluated.
- an organic fine particle dispersion was obtained. It was found that the dispersibility of the organic fine particles contained therein can be controlled, and the dispersion stability can be improved by controlling the pH or conductivity based on the processing time of the organic fine particle dispersion. Further, it was found that the dispersibility of the organic fine particles in the organic fine particle dispersion can also be controlled by controlling the pH or conductivity after performing the impurity removal treatment in the method for modifying the dispersion of the present invention.
- Example B4 was a dispersion of the apparatus described in FIG. The same method as in Experimental Example B1, except that the machine 102 and the dispersing container 101 are removed and the container 130 filled with the organic fine particle dispersion is directly fed to the removing unit 120 and filtered using the pump 104.
- the reforming process was performed.
- the processing conditions are shown in Table B3, the results of Experimental Example B2 are shown in Table B4-2, the results of Experimental Example B3 are shown in Table B4-3, and the results of Experimental Example B4 are shown in Table B4-4. Note that the modification experiment of the dispersion according to Experimental Example B2 corresponds to an example of the present invention, and the modification experiment of the dispersion according to Experimental Example B3 and Experimental Example B4 corresponds to a comparative example of the present invention.
- Experimental Example B2-6 prepared by adding 0.05 wt% aqueous sodium hydrogen carbonate solution as a pH adjuster to the organic fine particle dispersion of Experimental Example B2-5 by the same method as Experimental Example B1 is the same as Experimental Example B2-5
- the dispersibility was lower, and 0.02 wt% citric acid aqueous solution was added to Experimental Example B2-6.
- ⁇ 7 showed the same dispersion stability as Experimental Example B2-5. That is, the dispersibility of the organic fine particles in the organic fine particle dispersion can also be controlled by controlling the pH or conductivity after performing the removal treatment in the method for modifying a dispersion of the present invention as in Experimental Example B1. all right.
- Example B5 As Experimental Example B5, the organic fine particle dispersion liquid discharged from the precipitation processing apparatus in Experimental Example B and collected in a beaker was subjected to a batch dispersion process and a modification process by membrane filtration, respectively.
- Experimental example B5 corresponds to a comparative example in the present invention. Specifically, 5 kg ( ⁇ 5.0 L) of the organic fine particle dispersion discharged from the precipitation processing apparatus and collected in a beaker is charged into the container 130, and Claremix (product name: BLM-2.2S, rotor: Dispersion treatment was performed for 20 minutes at 20000 rpm (peripheral speed: 31.4 m / s) using R1, screen: S0.8-48, manufactured by M Technique.
- Claremix product name: BLM-2.2S, rotor: Dispersion treatment was performed for 20 minutes at 20000 rpm (peripheral speed: 31.4 m / s) using R1, screen: S0.8-48, manufactured by M Technique.
- the temperature of the organic fine particle dispersion was 24 to 28 ° C. during the treatment.
- the organic fine particle dispersion is filled using the dispersion machine 102 and the dispersion vessel 101 of the apparatus shown in FIG.
- the solution was directly sent from the storage container 130 to the removing unit 120 using the pump 104 and filtered.
- the filtration membrane, cleaning liquid, pump, etc. used in the treatment are the same as in Experimental Examples B1 to B4.
- the time from the end of the dispersion treatment to the start of filtration required 20 minutes, and apparent aggregation and sedimentation of organic fine particles were already observed at the start of filtration.
- the modification treatment was performed until the pH of the organic fine particle dispersion reached 5.39. However, even when the treatment was repeated, the treatment until the pH exceeded 5.39 was difficult. Further, even when the treatment was performed up to the same pH as in Experimental Example B1, the dispersibility and dispersion stability equivalent to Experimental Example B1 could not be confirmed. This is because, in Experimental Example B5, since the batch-type dispersion treatment and the removal treatment by membrane filtration were each carried out independently, before the re-aggregation by the impurities, all of the impurities were dispersed by the removal section. This is because the removal process of removing from the liquid could not be performed.
- Experiments B6 to B9 were conducted by changing the conditions for the reforming treatment in Experiment B1.
- Experiments B6 to B8 correspond to examples of the present invention, and experiment B9 corresponds to a comparative example.
- the changed conditions are shown in Table B4-6.
- the pressure gauge display Pa shown in Table B4-6 is a pressure display for both of the pressure gauges Pa shown in FIG.
- the conditions of Experimental Example B6 are experimental examples in which the flow rate of the pump 104, that is, the liquid flow rate of the organic fine particle dispersion liquid from the storage container 130 to the dispersion processing device 110 and the removing unit 120 is increased as compared with Experimental Example B1. Since Lea and Leb are the same as those in Experimental Example B1, the flow velocity (FL) of the dispersion in the immediately preceding transfer path is improved and T1 is shortened. Under the conditions of Experimental Example B6, by performing the modification treatment to the same pH or conductivity as in Experimental Example B1, it is possible to prepare an organic fine particle dispersion that exhibits better dispersibility or dispersion stability than Experimental Example B1. It was.
- the conditions of Experimental Example B7 are experimental examples in which the pressure in the immediately preceding transfer path of the organic fine particle dispersion is increased as compared with Experimental Example B1.
- an organic fine particle dispersion exhibiting the same dispersibility or dispersion stability as in Experimental Example B1 can be prepared, and the filtrate L3 is discharged. Since the amount could be increased, the processing time could be shortened.
- the organic fine particle dispersion having excellent dispersibility or dispersion stability in the organic fine particles obtained in Experimental Example B6 and superior to that in Experimental Example B1 is, for example, the pH obtained in Experimental Example B1-4 is 5.52.
- the initial sedimentation confirmation time becomes longer, and in TEM observation, it was confirmed that the organic fine particles were more dispersed than in Experimental Example B1-4.
- the organic fine particle dispersion is shown.
- the conditions of Experimental Example B8 are experimental conditions in which the flow rate of the pump 104 is reduced and Lea is increased compared to Experimental Example B1.
- the discharge amount of the filtrate L3 is reduced and T1 is long, but by performing the modification treatment to the same pH or conductivity as in Experimental Example B1, the same dispersibility or dispersion stability as in Experimental Example B1 is exhibited.
- An organic fine particle dispersion could be prepared.
- the condition of Experimental Example B9 is a condition in which T1 is changed to 3 seconds or more by changing Lea and Leb from the condition of Experimental Example B1, and the process until the pH exceeds 5.29 even when the process is repeated.
- dispersibility and dispersion stability equivalent to those of Experimental Example B1 could not be confirmed, and sedimentation of organic fine particles was confirmed within 3 days under all conditions.
- T1 is 3 seconds or more
- the organic fine particles once dispersed by the physical energy E from the disperser 102 to the aggregate b are fed to the removing unit 120 from the disperser 102 to the aggregate b. It is considered that the reason is that the state shown in FIG.
- the dispersibility of organic fine particles contained in the organic fine particle dispersion can be controlled by changing the flow velocity, flow rate or fluid pressure in the immediately preceding transfer path, and the dispersibility of the organic fine particles can be improved by changing them. It was possible.
- Example C Experiment of oxide fine particle dispersion
- Claremix product name: CLM-2.2S, manufactured by M Technique
- CLM-2.2S high-speed rotary dispersion emulsifier
- An oxide raw material liquid was prepared. Specifically, based on the formulation of the first fluid (liquid A) shown in Table C1, each component of the oxide raw material liquid is prepared using Claremix at a preparation temperature of 40 ° C. and the rotor rotation speed at 20000 rpm. The mixture was homogeneously mixed by stirring for 30 minutes to prepare an oxide raw material liquid.
- each component of an oxide precipitation solvent is stirred for 30 minutes at the preparation temperature of 45 degreeC and the rotation speed of a rotor at 15000 rpm using CLEARMIX.
- the mixture was homogeneously mixed to prepare an oxide precipitation solvent.
- each component of the silicon oxide raw material liquid was prepared using Claremix, a preparation temperature of 20 ° C., and a rotor rotation speed of 6000 rpm. The mixture was homogeneously mixed by stirring for 10 minutes to prepare a silicon oxide raw material liquid.
- the prepared oxide raw material liquid, oxide precipitation solvent, and silicon oxide raw material liquid were mixed in a precipitation treatment apparatus shown in FIG. Specifically, the oxide raw material liquid is introduced as the A liquid between the processing surfaces 1 and 2, and the processing portion 10 is operated at a rotation speed of 1130 rpm, while the oxide precipitation solvent is used as the B liquid for the processing surfaces 1 and 2. Introduced between the two, the oxide precipitation solvent and the oxide raw material liquid were mixed in the thin film fluid to precipitate oxide fine particles between the processing surfaces 1 and 2. Next, a silicon oxide raw material liquid was introduced between the processing surfaces 1 and 2 as a C liquid and mixed with a mixed fluid containing oxide fine particles previously deposited in a thin film fluid.
- oxide fine particle dispersion coated with silicon oxide fluid containing oxide fine particles coated with silicon oxide in which silicon oxide is deposited on the surface of the oxide fine particles previously deposited (hereinafter referred to as oxide fine particle dispersion coated with silicon oxide) was discharged from between the processing surfaces 1 and 2 of the deposition processing apparatus.
- the fine oxide particle dispersion coated with the discharged silicon oxide was collected in a beaker via the vessel v.
- Table C2 shows the operating conditions of the precipitation treatment apparatus.
- the introduction temperature (liquid feeding temperature) and the introduction pressure (liquid feeding pressure) of the liquid A, liquid B and liquid C shown in Table C2 are sealed introduction paths (first introduction part) leading to the processing surfaces 1 and 2. d1, the second introduction part d2, and the thermometer and pressure gauge provided in the third introduction path C3), and the introduction temperature of the liquid A shown in Table C2 is the first introduction
- the actual temperature of the liquid A under the introduction pressure in the part d1 and the introduction temperature of the liquid B is the actual temperature of the liquid B under the introduction pressure in the second introduction part d2, and the introduction temperature of the liquid C Is the actual temperature of the liquid C under the introduction pressure in the third introduction part d3.
- a pH meter of model number C-71 manufactured by HORIBA, Ltd. was used for pH measurement. Before introducing the A liquid, the B liquid, and the C liquid into the deposition apparatus, the pH was measured at room temperature. Moreover, it is possible to measure the pH of the mixed fluid immediately after mixing the oxide raw material liquid and the oxide precipitation solvent, and the pH immediately after mixing the fluid containing the oxide fine particles previously deposited and the silicon oxide raw material liquid. Since it was difficult, the pH of the oxide fine particle dispersion liquid coated with silicon oxide that was discharged from the apparatus and collected in a beaker was measured at room temperature.
- Example C1 The dispersion modification experiment according to Experimental Example C1 corresponds to an example of the present invention.
- the dispersion liquid reforming apparatus 100 in FIG. 1A is used from the oxide fine particle dispersion liquid coated with silicon oxide that is discharged from the precipitation treatment apparatus and collected in the beaker. Removal of impurities and pH adjustment were performed.
- Table C12 which will be described later, shows the method and conditions of the reforming treatment according to each of Experimental Examples C1 to C3 and Experimental Examples C5 to C6 of the present invention. The treatment was performed in the same manner as in Experimental Example A except for the conditions described in Table C12.
- Experimental Example C1-1 to Experimental Example C1-9 A dispersion obtained by adding a pH adjuster to the oxide fine particle dispersion of Experimental Example C1-9 was designated as Experimental Example C1-10, Experimental Example C1-11, and Experimental Example C1-12.
- the concentrations of the oxide fine particles in the oxide fine particle dispersions of Experimental Example C1-1 to Experimental Example C1-12 were all 4.0 wt% as Fe 2 O 3 .
- Table C3 shows the pH and conductivity of the oxide fine particle dispersion during the modification treatment of the oxide fine particle dispersion.
- IPA isopropyl alcohol
- UV-Vis spectrum For the UV-Vis spectrum, a visible ultraviolet absorption spectrophotometer (product name: UV-2450, manufactured by Shimadzu Corporation) was used. The transmission spectrum was measured with a measurement range of 200 nm to 800 nm, a sampling rate of 0.2 nm, and a low measurement speed. In the transmission spectrum measurement, a dispersion liquid in which silicon oxide-coated iron oxide was dispersed in PG at a concentration of 2.1 ⁇ 10 ⁇ 3 mol / L (as Fe 2 O 3 ) was used as a measurement sample.
- the oxide fine particles when it was allowed to stand for 1 week after fractionation, the oxide fine particles were slightly precipitated, but the amount of the precipitate was about 0.1 wt% of the oxide fine particles contained in the dispersion. Met.
- Experimental Example C1-3 and Experimental Example C1-4 a slightly larger amount of oxide fine particles settled at the time of standing for 1 week (2 weeks after sorting) than at the time of standing for 1 week after sorting.
- the amount of the sediment was about 0.2 wt% of the oxide fine particles contained in the dispersion. It has been found that the dispersion stability of the oxide fine particle dispersion is improved when the pH of the oxide fine particle dispersion is in the range of 6.5 to 8.5 using the dispersion reforming apparatus of the present invention.
- Experimental Example C1-10 prepared at pH 6.72 and conductivity 3.51 ⁇ S / cm (measurement temperature: 26.7 ° C.), pH 7.24, conductivity 6.25 ⁇ S / cm (measurement temperature)
- Experimental Example C1-11 prepared at 26.8 ° C. showed the same dispersion stability and self-dispersibility as the oxide fine particle dispersions of Experimental Example C1-5 to Experimental Example C1-7.
- Experimental Example C1-12 prepared to have a pH of 8.35 and an electrical conductivity of 25.9 ⁇ S / cm (measurement temperature: 26.9 ° C.) is the oxide fine particle dispersion of Experimental Example C1-3 and Experimental Example C1-4 Showed the same dispersion stability and self-dispersibility.
- FIG. 11 (a) A TEM photograph of the oxide fine particles of Experimental Example C1-9 is shown in FIG. From the 10000 ⁇ TEM photograph in FIG. 11 (a) and the 100000 ⁇ TEM photograph in (b), it was observed that the oxide fine particles were aggregated as compared with Experimental Example C1-6, and the number of aggregates was also Many were observed. Similar results were obtained for the oxide fine particles of Experimental Example C1-8 (not shown).
- FIG. 12A A TEM photograph of the oxide fine particles of Experimental Example C1-4 is shown in FIG. From the 10000 ⁇ TEM photograph of FIG. 12A and the 25000 ⁇ TEM photograph of FIG. 12A, it was observed that the oxide fine particles were aggregated as compared with Experimental Example C1-6. Compared to 9 oxide fine particles, the number of aggregates was small, and a state of uniform dispersion was observed. Similar results were obtained for the oxide fine particles of Experimental Example C1-3 and Experimental Example C1-12.
- UV-Vis spectrum measurement results UV-Vis spectrum measurement results (transmission) performed using the PG dispersion prepared using the oxide fine particle dispersions of Experimental Example C1-2, Experimental Example C1-4, Experimental Example C1-6, and Experimental Example C1-9
- the spectrum is shown in FIG. PG dispersions prepared using the oxide fine particle dispersions of Experimental Example C1-4 and Experimental Example C1-6 show substantially the same spectral shape, exhibiting absorption in the wavelength region of 200 nm to 400 nm, and having a wavelength of 700 nm to 800 nm. In the region, the transmittance was 95% or more.
- the PG dispersions prepared using the oxide fine particle dispersions of Experimental Example C1-2 and Experimental Example C1-9 have transmittances in the range of 700 nm to 800 nm in Experimental Example C1-4 and Experimental Example C1-6. It became low compared. Since the dispersibility of the oxide fine particles in the oxide fine particle dispersion of Experimental Example C1-2 and Experimental Example C1-9 is lower than that of Experimental Example C1-4 and Experimental Example C1-6, Experimental Example C1-2, Since the oxide fine particles contained in the oxide fine particle dispersion of Experimental Example C1-9 were not uniformly dispersed in the PG dispersion, and aggregates were also formed, the PG of Experimental Examples C1-4 and 1-6 It is considered that the light transmittance in the visible region is lower than that of the dispersion.
- oxide fine particles were prepared by preparing an oxide fine particle dispersion using a device comprising an apparatus for removing impurities from the oxide fine particle dispersion by a cross flow method using a filtration membrane and a disperser. It was found that the dispersion stability can be improved by controlling the pH or conductivity based on the treatment time of the dispersion. It was also found that the dispersibility of the oxide fine particle dispersion was improved when a dispersion using another dispersion medium was prepared using the obtained oxide fine particle dispersion.
- the pH or conductivity of the dispersion is controlled to control the dispersibility of the oxide fine particles contained in the oxide fine particle dispersion. I understood that I could do it. Further, for example, with respect to the oxide fine particle dispersion having a pH of 6.01, the dispersion stability is improved by adjusting the pH again in the range of 6.5 to 8.5, and the obtained oxide fine particle dispersion is obtained. It was found that the dispersibility of the oxide fine particle dispersion was also improved when a dispersion using another dispersion medium was prepared by using.
- Example C2 The dispersion modification experiment according to Experimental Example C2 corresponds to a comparative example of the present invention.
- the disperser 102 and the dispersion container 101 of the apparatus described in FIG. 1A are removed, and the pump 104 is used to transfer the removal container 120 from the storage container 130 filled with the oxide fine particle dispersion.
- the pump 104 is used to transfer the removal container 120 from the storage container 130 filled with the oxide fine particle dispersion.
- impurities in the oxide fine particle dispersion were removed and pH was adjusted by the same method as in Experimental Example C1, and the oxide fine particle dispersion was modified.
- Table C4 shows the results of Experimental Example C2.
- the modification treatment was performed until the pH of the oxide fine particle dispersion reached 7.48. However, even when the treatment was repeated, the treatment until the pH fell below 7.48 was difficult. Further, even when the modification treatment was performed up to the same pH and conductivity as in Experimental Example C1, the same dispersibility and dispersion stability as in Experimental Example C1 could not be confirmed.
- Example C3 The modification experiment of the dispersion according to Experimental Example C3 corresponds to an example in which the peripheral speed of the disperser in the present invention is 10 m / s or less.
- Experimental Example C3 the modification process of the oxide fine particle dispersion was performed in the same manner as in Experimental Example C1, except that the peripheral speed of the disperser was set to 7.1 m / s for the apparatus described in FIG. It was.
- the conditions of Experimental Example C3 are shown in Table C12, and the results are shown in Table C5.
- Experimental Example C3-8 pH 6.31
- Claremix product name: CLM-2.2S, rotor: R1, screen
- S0.8-48 manufactured by M Technique
- Experimental Example C3-9 which was prepared with a pH of 6.81 and a conductivity of 6.12 ⁇ S / cm (measurement temperature: 26.7 ° C.), had a pH of 7.36 and a conductivity of 6.77 ⁇ S / cm (measurement temperature).
- Experimental Example C3-10 prepared at 26.8 ° C. showed the same dispersion stability and self-dispersibility as the oxide fine particle dispersions of Experimental Example C3-6 and Experimental Example C3-7.
- Experimental Example C3-11 prepared at a pH of 8.25 and an electrical conductivity of 23.3 ⁇ S / cm (measurement temperature: 26.9 ° C.) is an oxide fine particle dispersion of Experimental Example C3-4 and Experimental Example C3-5 Showed the same dispersion stability and self-dispersibility.
- Example C4 As Experimental Example C4, the oxide fine particle dispersion liquid coated with silicon oxide that was discharged from the precipitation treatment apparatus in Experimental Example C and collected in a beaker was subjected to batch processing and removal processing by membrane filtration, respectively. It went alone.
- Experimental example C4 corresponds to a comparative example of the present invention. Specifically, 14 kg ( ⁇ 14 L) of the oxide fine particle dispersion discharged from the precipitation processing apparatus and collected in a beaker is charged into the container 130, and Claremix (product name: CLM-2.2S, rotor: R1).
- the membrane filtration treatment is performed by extracting the oxide fine particle dispersion from the processing apparatus when the oxide fine particle dispersion in the container reaches 1.5 L ( ⁇ 1.5 kg), and adjusting the pH, conductivity, and the like of the oxide fine particle dispersion. The rate, dispersibility and dispersion stability were confirmed.
- Table C6 shows the results of modifying the oxide fine particle dispersion by charging 13.5 L of pure water into the storage container 130 and repeating the above operation.
- the modification treatment was performed until the pH of the oxide fine particle dispersion reached 7.04. However, even when the treatment was repeated, the treatment until the pH fell below 7.04 was difficult. Moreover, even when it was washed to the same pH as in Experimental Example C1, the dispersibility and dispersion stability equivalent to Experimental Example C1 could not be confirmed. This is because, in Experimental Example C4, since the batch dispersion process and the removal process by membrane filtration were each performed independently, the impurities were dispersed by the removal unit before all re-aggregation by the impurities. This is because the removal process of removing from the liquid could not be performed.
- the prepared oxide raw material liquid and the oxide precipitation solvent were mixed in a precipitation treatment apparatus shown in FIG. Specifically, an oxide precipitation solvent is introduced as the liquid A between the processing surfaces 1 and 2, and the processing unit 10 is operated at a rotational speed of 1700 rpm, while the oxide raw material liquid is processed as the liquid B. 2 and mixing the oxide precipitation solvent and the oxide raw material liquid in a thin film fluid to precipitate oxide fine particles between the processing surfaces 1 and 2, and a fluid containing oxide fine particles (hereinafter, The oxide fine particle dispersion) was discharged from between the processing surfaces 1 and 2 of the deposition processing apparatus. The discharged oxide fine particle dispersion was collected in a beaker via the vessel v. Table C8 shows the operating conditions of the precipitation treatment apparatus.
- the introduction temperature (liquid feeding temperature) and the introduction pressure (liquid feeding pressure) of the liquid A and liquid B shown in Table C8 are sealed introduction paths (the first introduction part d1 and the first introduction part) between the processing surfaces 1 and 2. 2 was measured using a thermometer and a pressure gauge provided in the introduction part d2), and the introduction temperature of the liquid A shown in Table C8 is the actual pressure under the introduction pressure in the first introduction part d1.
- the temperature of the A liquid, and the introduction temperature of the B liquid is the actual temperature of the B liquid under the introduction pressure in the second introduction part d2.
- a pH meter of model number C-71 manufactured by HORIBA, Ltd. was used for pH measurement. Before introducing the A liquid and the B liquid into the precipitation treatment apparatus, the pH was measured at room temperature. Moreover, since it is difficult to measure the pH of the mixed fluid immediately after mixing the oxide raw material liquid and the oxide precipitation solvent, the pH of the oxide fine particle dispersion liquid discharged from the apparatus and collected in a beaker is adjusted to room temperature. It was measured.
- Example C5 The dispersion modification experiment according to Experimental Example C5 corresponds to an example of the present invention.
- step of modifying the dispersion impurities are removed from the dispersion of oxide fine particles discharged from the deposition apparatus and collected in a beaker using the dispersion reformer 100 of FIG. Adjustments were made to modify the oxide fine particle dispersion.
- Table C12 shows the conditions. The treatment was performed in the same manner as in Experimental Example C1 except for the conditions described in Table C12.
- the oxide fine particle dispersions separated from the container 130 every processing time while the above processing was continued were designated as Experimental Example C5-1 to Experimental Example C5-7.
- the concentrations of oxide fine particles in the oxide fine particle dispersions obtained under the conditions of Experimental Example C5-1 to Experimental Example C5-7 were all 4.0 wt% as ZnO.
- Table C9 shows the results of Experimental Example C5 together with the pH and conductivity of the oxide fine particle dispersion during the modification of the oxide fine particle dispersion. By performing the modification treatment, the pH and conductivity of the oxide fine particle dispersion approached the same values as MeOH used in the modification treatment. Further, the oxide fine particle dispersion was fractionated under the conditions of Experimental Example C5-1 to Experimental Example 5-7 shown in Table C9.
- a portion of each of the collected oxide fine particle dispersions was diluted with propylene glycol (hereinafter referred to as PG), and Claremix (product name: CLM-2.2S, rotor: R1, screen: S0.8-48, M -Dispersion treatment was performed at 20000 rpm (peripheral speed: 31.4 m / s) for 30 minutes using a technique.
- Part of the obtained PG dispersion of fine oxide particles was diluted with isopropyl alcohol (hereinafter referred to as IPA), treated with an ultrasonic cleaner for 5 minutes, and dropped onto the collodion film and dried in the air for 4 hours.
- IPA isopropyl alcohol
- IPA isopropyl alcohol
- the rest of the PG dispersion of oxide fine particles was used for UV-Vis spectrum measurement.
- UV-Vis spectrum For the UV-Vis spectrum, a visible ultraviolet absorption spectrophotometer (product name: UV-2450, manufactured by Shimadzu Corporation) was used. The transmission spectrum was measured with a measurement range of 200 nm to 800 nm, a sampling rate of 0.2 nm, and a low measurement speed. In the transmission spectrum measurement, a dispersion liquid in which zinc oxide was dispersed in PG at a concentration of 1.9 ⁇ 10 ⁇ 3 mol / L (as ZnO) was used as a measurement sample.
- the dispersion stability of the oxide fine particle dispersion was improved by setting the pH of the oxide fine particle dispersion to 7.0 to 8.5 using the dispersion reformer of the present invention.
- the precipitates of oxide fine particles were less when they were allowed to stand for 2 weeks after fractionation than when they were allowed to stand for 1 week after fractionation. Confirmed and substantially no sediment was confirmed.
- the oxide fine particles in the oxide fine particle dispersions of Experimental Example C5-5 to Experimental Example 5-7 with a pH in the range of 7.0 to 7.5 are the precipitates once generated after standing for one week.
- it was dispersed again without being subjected to a dispersion treatment it was considered to contain oxide fine particles having self-dispersibility.
- FIG. 15 (a) A TEM photograph of the oxide fine particles of Experimental Example C5-3 is shown in FIG. From the TEM photograph of FIG. 15 (a) and the TEM photograph of (b), it was observed that the oxide fine particles were aggregated as compared with Experimental Example C5-6, but Experimental Example C5-1 and Experimental Example C5 Compared with -2 oxide fine particles, the number of aggregates was small, and it was observed that the particles were uniformly dispersed. Similar results were obtained for the oxide fine particles of Experimental Example C5-4 (not shown).
- FIG. 16 (a) A TEM photograph of the oxide fine particles of Experimental Example C5-2 is shown in FIG. From the TEM photograph of FIG. 16 (a) and the TEM photograph of (b), it was observed that the oxide fine particles were aggregated as compared with Experimental Example C5-3 and Experimental Example C5-6, and the number of aggregates. Many were also observed. Similar results were obtained for oxide fine particles produced under the conditions of Experimental Example C5-1.
- FIG. 17 shows the UV-Vis spectrum measurement results (transmission spectrum) performed using the PG dispersion prepared using the oxide fine particle dispersions of Experimental Example C5-2, Experimental Example C5-3, and Experimental Example C5-6. Show.
- the PG dispersions prepared using the oxide fine particle dispersions of Experimental Example C5-3 and Experimental Example C5-6 show substantially the same spectral shape, and show a transmittance of 90% or more in the region from 400 nm to 800 nm. It was.
- the transmittance of the PG dispersion prepared under the conditions of Experimental Example C5-2 was lower than that of Experimental Example C5-3 and Experimental Example C5-6 in the region from 700 nm to 800 nm. Since the dispersibility of the oxide fine particles in the oxide fine particle dispersion prepared under the conditions of Experimental Example C5-2 is lower than that of Experimental Example C5-3 and Experimental Example C5-6, the conditions of Experimental Example C5-2 Since the oxide fine particles prepared in Step 1 were not uniformly dispersed in the PG dispersion and aggregates were also formed, light in the visible region was larger than the PG dispersions in Experimental Example C5-3 and Experimental Example C5-6. Is considered to be low.
- Example C6 The dispersion modification experiment according to Experimental Example C6 corresponds to a comparative example of the present invention.
- the disperser and the dispersion container of the apparatus described in FIG. 1A are removed, and the container is filled directly with the oxide fine particle dispersion, and then sent directly to the removing unit 120 using the pump 104.
- the oxide fine particle dispersion was modified by the same method as in Experimental Example C5, except that the solution was filtered and filtered.
- Table C10 shows the results of Experimental Example C6.
- the modification treatment was performed until the pH of the oxide fine particle dispersion reached 7.59. However, even when the treatment was repeated, the treatment until the pH fell below 7.59 was difficult.
- oxide fine particle dispersions (experimental examples C6-5 to C6-7), which were treated until the pH was the same as in experimental example C5, were also obtained as in experimental example C5. Dispersibility like a liquid and dispersion stability could not be confirmed.
- Experimental Example C7 the oxide fine particle dispersion used in Experimental Example C5 was separately subjected to a batch dispersion process and a membrane filtration removal process.
- Experimental example C7 corresponds to a comparative example in the present invention. Specifically, 14 kg ( ⁇ 14 L) of the oxide fine particle dispersion discharged from the precipitation processing apparatus and collected in a beaker is charged into the container 130, and Claremix (product name: CLM-2.2S, rotor: R1). Then, using a screen: S0.8-48, manufactured by M Technique, dispersion treatment was performed for 30 minutes at 20000 rpm (peripheral speed: 31.4 m / s).
- the temperature of the oxide fine particle dispersion was 23 to 24 ° C. during the treatment.
- the solution was directly sent to the removing unit 120 using the pump 104 and filtered.
- the filtration membrane, cleaning liquid, pump, and the like used for the treatment are the same as those in Experimental Examples C1 to C4. Note that the time from the end of the dispersion treatment to the start of filtration required 20 minutes, and apparent aggregation and sedimentation of oxide fine particles were already observed at the start of filtration.
- the modification treatment was performed until the pH of the oxide fine particle dispersion reached 7.88. However, even when the treatment was repeated, the treatment until the pH fell below 7.88 was difficult. Moreover, even when it was washed to the same pH as in Experimental Example C4, the same dispersibility and dispersion stability as in Experimental Example C4 could not be confirmed. This is because, in Experimental Example C7, since the batch-type dispersion treatment and the removal treatment by membrane filtration were each carried out independently, before the re-aggregation by the impurities, all of the impurities were dispersed by the removal section. This is because the removal process of removing from the liquid could not be performed.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Colloid Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Water Supply & Treatment (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Aviation & Aerospace Engineering (AREA)
Abstract
Description
微粒子を実際に使用する際には、各種の溶媒に分散させて使用するが、微粒子が凝集した状態、即ち二次粒子を形成している状態では、ナノ粒子としての特性が十分に発揮できないことが多い。特に200nm以下のナノメートルサイズの微粒子とすることによって、その特性は向上するものの、凝集体をより形成しやすくなるという課題があり、微粒子の分散性を制御され、更には一次粒子にまで分散させた、微粒子分散液の製造方法が求められている。
本発明の他の目的は、微粒子の分散性を高めることができる微粒子分散液の改質方法を提供することを課題とする。
上記微粒子の一次粒子径は、特には問わないが、極めて小さな一次粒子径の粒子に対しても行うことができ、例えば、一次粒子径が200nm以下の微粒子の分散液にも適用できる。
上記微粒子の構造は、特には問わないが、たとえば、銀銅合金微粒子のような金属微粒子や、クルクミン微粒子のような有機物微粒子、並びに酸化亜鉛微粒子または表面をケイ素酸化物で被覆された酸化鉄微粒子などの酸化物微粒子に対して適用することができる。
また本発明の実施に際して用いられる微粒子は、ブレークダウンによって得られたものであってもよく、ビルドアップによって得られたものであってもよく、上記微粒子やその分散液の由来は特に問うものではない。一例として、上記微粒子の一次粒子径がnm単位の微粒子である場合、効率的に良好な微粒子分散液を製造する方法としては、接近・離反可能な相対的に回転する処理用面間において、上記微粒子の原料である微粒子原料を少なくとも含む微粒子原料液と、上記微粒子を析出させるための微粒子析出物質を少なくとも含む微粒子析出溶媒とを混合させると共に当該混合させた流体中で上記微粒子を析出させる工程を含むものを示すことができる。本発明は、この分散液を得る工程を行った後、上記微粒子分散液の改質方法をなすことによって、安定した分散性を示す微粒子分散液の製造方法を提供することができたものである。
以下の説明では、まず図1を参照して微粒子分散液を改質する工程を説明した後で、図3を参照して微粒子分散液を得る工程を説明する。
図3に示す析出処理装置により生成された微粒子分散液L1を収容容器130に投入しポンプ104の運転を開始することで、微粒子分散液L1を分散用容器101に供給する。ポンプ104によって送液された微粒子分散液L1は、分散用容器101内を満たしてオーバーフローし、クロスフロー用洗浄液L2を通液された濾過膜を備えた除去部120に送液されて濾過される。上記除去部120に送液された微粒子分散液L1のうち、上記濾過された後の不純物を含む液は、濾液L3としてクロスフロー用洗浄液L2と共に排出され、残りは再び収容容器130に投入される。なお、収容容器130には分散液の濃度を均一にするための攪拌機200を備えた方が好適である。収容容器130に再び投入された微粒子分散液は、再度分散用容器101に供給され、上記の分散と不純物除去とが連続的且つ繰り返し行われる。
本発明においては、微粒子分散液について、分散機102による分散処理を行いながら、pH並びに、もしくは導電率の制御を行うものである。この微粒子分散液の導電率は100μS/cm以下、より好ましくは50μS/cm以下であることが好ましい。pHの制御範囲は対象となる微粒子によって目的のpHに調製することが可能である。また分散機102による分散処理を行いながら濾過膜を備えた除去部120並びにpH調整の操作を行うことで、凝集した微粒子間に存在する不純物(即ち、凝集体に含まれる不純物である粒子中不純物)についても容易に除去することが可能となり、更に粒子一つ一つの表面を均一に同じ状態とすることが可能である。
T1=Lea/(FL/((Leb/2)2×π)) 式(1)
本発明においては、微粒子を分散液に分散させた微粒子分散液を対象とするもので、微粒子の種類や分散液の種類は種々変更して実施することができるものであり、ブレークダウンによって得られたものであってもよく、ビルドアップによって得られたものであってもよく、上記微粒子やその分散液の由来は特に問うものではない。分散液の調製は種々の手法で行うことができ、例えば、予め用意された微粒子を適宜分散液に分散させたものであってもよく、その際には、定法に従い種々の混合攪拌機を用いることもできる。また、後述する微粒子原料を溶媒に溶解または分子分散させて調製した微粒子原料液と、微粒子析出溶媒とを混合させて微粒子を析出させた微粒子の分散液を用いることが好ましい。微粒子の形態は、単一の元素からなるものであってもよく、複数種類の元素からなるものものであってもよく、コアシェル型の微粒子でも良く、さらに凝集体であってもかまわない。なお、本発明における微粒子分散液の製造方法は、一次粒子径が200nm以下の微粒子について適応させることが好ましく、50nm以下の微粒子について適応させることがより好ましいが、これに限らず一次粒子径が200nmより大きい微粒子について適応させても構わない。用いる濾過膜や分散機、また被処理物である微粒子の種類や分散媒によっても異なるが、一次粒子径が200nmより大きく1μm以下の微粒子に用いることもできる。また、処理前の粒子としては、1μm以上の径の凝集体であってもかまわない。
本発明に係る分散液中の微粒子は、特許文献1や2に示された種々の微粒子に対して適用することができる。また、当該微粒子を得るための反応についても特許文献1や2に示された種々の反応を適用することができるものである。
その一例を示せば、複数種類の流体を処理用面間に投入して混合する場合において、混合すべき流体としては、特に限定されるものではないが、例えば、酸化物、金属、セラミックス、半導体、シリカなどの無機物の微粒子や、有機顔料や薬物のような有機物の微粒子を析出可能な流体を示すことができる。多くの場合、これらの微粒子は微細であるが故に凝集体を形成していることが多く、本発明を適用する有用性が認められる。
本発明における微粒子の作製に用いる微粒子原料としては、特に限定されない。反応、晶析、析出、共沈等の方法で微粒子となるものであれば実施できる。本発明においては、以下、当該方法を析出と記載する。
ここで、酸化物微粒子の場合を例にとると、同微粒子の作製に用いる酸化物原料とは、微粒子の原料である物質であって、例えば金属や非金属の単体、金属化合物や非金属の化合物である。本発明における金属は、特に限定されない。好ましくは化学周期表上における全ての金属元素である。また、本発明における非金属は、特に限定されないが、好ましくは、B,Si,Ge,As,Sb,C,N,O,S,Te,Se,F,Cl,Br,I,At等の非金属元素を挙げることができる。これらの金属や非金属について、単一の元素であっても良く、複数の元素からなる合金や金属元素に非金属元素を含む物質であっても良い。また、本発明において、上記の金属の化合物を金属化合物という。金属化合物または上記の非金属の化合物としては特に限定されないが、一例を挙げると、金属または非金属の塩や酸化物、水酸化物、水酸化酸化物、窒化物、炭化物、錯体、有機塩、有機錯体、有機化合物またはそれらの水和物、有機溶媒和物などが挙げられる。金属塩または非金属の塩としては、特に限定されないが、金属または非金属の硝酸塩や亜硝酸塩、硫酸塩や亜硫酸塩、蟻酸塩や酢酸塩、リン酸塩や亜リン酸塩、次亜リン酸塩や塩化物、オキシ塩やアセチルアセトナート塩またはそれらの水和物、有機溶媒和物などが挙げられ、有機化合物としては金属または非金属のアルコキシドなどが挙げられる。以上、これらの金属化合物または非金属の化合物は単独で使用しても良く、複数以上の混合物として使用しても良い。
例えば微粒子が、酸化鉄または酸化亜鉛をコアとし、シェルにケイ素酸化物からなるケイ素酸化物で被覆された酸化鉄微粒子または酸化亜鉛で有る場合には、コア用酸化物原料として、亜鉛または鉄の酸化物や水酸化物、その他亜鉛の塩やアルコキシドなどの化合物やそれらの水和物などが挙げられる。特に限定されないが、亜鉛または鉄の塩化物、硝酸塩、硫酸塩などの無機化合物や、亜鉛または鉄のアルコキシドやアセチルアセトナート等の有機化合物などが挙げられる。具体的な一例としては、酸化亜鉛、塩化亜鉛、硝酸亜鉛、塩化鉄(III)、塩化鉄(II)、硝酸鉄(III)、硫酸鉄(III)、亜鉛アセチルアセトナート、鉄アセチルアセトナートやそれらの水和物などが挙げられる。またシェル用酸化物原料としては、ケイ素の酸化物や水酸化物、その他ケイ素の塩やアルコキシドなどの化合物やそれらの水和物が挙げられる。特に限定されないが、フェニルトリメトキシシラン、メチルトリメトキシシラン、メチルトリエトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-トリフルオロプロピル-トリメトキシシラン、メタクリロキシプロピルトリエトキシシラン、テトラメチルオルトシリケート(TMOS)、テトラエチルオルトシリケート(TEOS)、およびTEOSのオリゴマ縮合物、例えば、エチルシリケート40、テトライソプロピルシラン、テトラプロポキシシラン、テトライソブトキシシラン、テトラブトキシシラン、および同様の物質が挙げられる。さらにシェル用酸化物原料として、その他のシロキサン化合物、ビス(トリエトキシシリル)メタン、1、9-ビス(トリエトキシシリル)ノナン、ジエトキシジクロロシラン、トリエトキシクロロシラン等を用いても構わない。
上記の微粒子析出物質としての塩基性物質としては、水酸化ナトリウムや水酸化カリウムなどの金属水酸化物、ナトリウムメトキシドやナトリウムイソプロポキシドのような金属アルコキシド、トリエチルアミン、ジエチルアミノエタノールやジエチルアミンなどのアミン系化合物やアンモニアなどが挙げられる。
上記の微粒子析出物質としての酸性物質としては、王水、塩酸、硝酸、発煙硝酸、硫酸、発煙硫酸などの無機酸や、ギ酸、酢酸、くえん酸、クロロ酢酸、ジクロロ酢酸、シュウ酸、トリフルオロ酢酸、トリクロロ酢酸などの有機酸が挙げられる。
上記微粒子の作製においては、微粒子析出物質を少なくとも含む微粒子析出溶媒を用いるものであり、少なくとも微粒子析出物質を溶媒に混合・溶解・分子分散させて微粒子析出溶媒を調製することが好ましい。微粒子原料液、並びに微粒子析出溶媒の調製に用いる溶媒としては、例えば水や有機溶媒、またはそれらの複数からなる混合溶媒が挙げられる。上記水としては、水道水やイオン交換水、純水や超純水、RO水などが挙げられ、有機溶媒としては、アルコール化合物溶媒、アミド化合物溶媒、ケトン化合物溶媒、エーテル化合物溶媒、芳香族化合物溶媒、二硫化炭素、脂肪族化合物溶媒、ニトリル化合物溶媒、スルホキシド化合物溶媒、ハロゲン化合物溶媒、エステル化合物溶媒、イオン性液体、カルボン酸化合物、スルホン酸化合物などが挙げられる。上記の溶媒はそれぞれ単独で使用しても良く、または複数を混合して使用しても良い。アルコール化合物溶媒としては、メタノールやエタノールなどの1価アルコールや、エチレングリコールやプロピレングリコールなどのポリオールなどが挙げられる。また、微粒子の作製に悪影響を及ぼさない範囲において、必要に応じて、上記酸性物質を微粒子原料液に混合しても良い。
上記微粒子原料液または微粒子析出溶媒は、上記微粒子を分散させるために用いた分散処理装置と同様のものを適応することが可能である。
また、微粒子の作製に悪影響を及ぼさない範囲において、目的や必要に応じて各種の分散剤や界面活性剤を用いてもよい。特に限定されないが、分散剤や界面活性剤としては一般的に用いられる様々な市販品や、製品または新規に合成したものなどを使用できる。一例として、陰イオン性界面活性剤、陽イオン性界面活性剤、非イオン性界面活性剤や、各種ポリマーなどの分散剤などを挙げることができる。これらは単独で使用してもよく、2種以上を併用してもよい。上記の界面活性剤および分散剤は、微粒子原料液、微粒子析出溶媒、シェル用原料液の少なくとも何れか1つの流体に含まれていてもよく独立した流体として用いられるものであってもよい。
本発明においては、微粒子の由来は問わないが、析出処理装置の一例として、図3に示すマイクロリアクターを用いて、微粒子分散液を得ることができる。
また、各処理用部に設けられる導入部の開口部は、その形状や大きさや数は特に制限はなく適宜変更して実施し得る。たとえば、円環形状であってもよく、円環形状に配列された不連続な複数の開口であってもよく、単独の開口であってもよい。
(実験例の概要)
本発明の実施例及び比較例を示すために、大別して実験例A、B及びCの3種類の微粒子について、以下の実験を行った。実験例Aは金属微粒子分散液の改質であり、実験例Aに関する表については、A1から始まる番号を用いた。実験例Bは有機物微粒子分散液の改質であり、実験例Bに関する表については、B1から始まる番号を用いた。実験例Cは酸化物微粒子分散液の改質であり、実験例Cに関する表については、C1から始まる番号を用いた。
実験例Aは、金属微粒子分散液の改質として、銀銅合金微粒子分散液の改質を示すものである。これらの金属微粒子分散液の改質に関する実験例においては、微粒子の分散性を向上することに対する効果を示す。
実験例A1の結果を表A4-1に示した。表A4-1における分散安定性を示すための沈降度合いの評価基準は次の通りである。
B評価:2週間経過時点で沈降が確認されたが、極めて僅かなもの。
C評価:2週間経過時点で沈降が確認されたが、僅かなもの。
D評価:2週間経過時点で沈降が確認されたの。
E評価:2週間経過時点で多くの沈降が確認されたもの。
F評価:2週間経過時点で極めて多くの沈降が確認されたもの。
分散液を得る工程の前処理として高速回転式分散乳化装置であるクレアミックス(製品名:CLM-2.2S、エム・テクニック製)を用いて、金属原料液、金属析出溶媒を調製した。具体的には、表A1に示す第一流体(A液)の処方に基づいて、金属原料液の各成分を、クレアミックスを用いて、調製温度50℃、ローターの回転数を20000rpmにて30分間撹拌することにより均質に混合し、金属原料液を調製した。また、表A1に示す第二流体(B液)の処方に基づいて、金属析出溶媒の各成分を、クレアミックスを用いて、調製温度45℃、ローターの回転数を15000rpmにて30分間撹拌することにより均質に混合し、金属析出溶媒を調製した。
なお、表A1に記載の化学式や略記号で示された物質については、AgNO3は硝酸銀(関東化学製)、Cu(NO3)2・3H2Oは硝酸銅三水和物(関東化学製) 、EGはエチレングリコール(キシダ化学製)、HMHはヒドラジン一水和物(関東化学製)、PVPはポリビニルピロリジノン(K=30)(関東化学製)、DMAEは2-ジメチルアミノエタノール(関東化学製)、KOHは水酸化カリウム(製品名:カセイカリフレーク、日本曹達製)、純水はpH 5.86(測定温度18.4℃)、導電率0.83μS/cm(測定温度18.3℃)の水を使用した。
実験例A1に係る分散液の改質実験は、本発明の実施例に相当する。
分散液を改質する工程においては、析出処理装置から吐出させ、ビーカーに回収した金属微粒子分散液より、図1(A)の分散液改質装置100を用いて不純物の除去、並びにpH調整を行った。後述する表A3に、本発明の各実験例A1からA4に係る改質処理の方法並びに条件について示す。具体的には、まず図1(A)に示す収容容器130に5kgの純水(表A3:(1)、pH 5.86(測定温度23.2℃)、導電率0.83μS/cm(測定温度23.1℃))を投入し、ポンプ104の運転を開始することで、当該純水を、分散機102(表A3:(3)、高速回転式分散乳化装置であるクレアミックス、製品名:CLM-2.2S、ローター:R1、スクリーン:S0.8-48、エム・テクニック製)が敷設された分散用容器101に供給した。ポンプ104によって送液された純水は、分散用容器101内を満たしてオーバーフローし、除去部120に送液されて、一部はクロスフロー用洗浄液と共に濾液L3として排出され、一部は再び収容容器130に戻された。除去部120には、濾過膜(表A3:(4)中空糸型透析器、製品名:APS-21MD New、膜面積 : 2.1 m2 、材質:ポリスルホン、旭化成メディカル製 )を備えるもので、クロスフロー用洗浄液として純水が1.5L/min、21℃(表A3:(2)、pH 5.86(測定温度23.2℃)、導電率0.83μS/cm(測定温度23.1℃))にて通液されているものを用いた。
金属微粒子分散液は分散用容器101内で分散処理されてから除去部120に送液されて濾過され、不純物を含む濾液L3がクロスフロー用洗浄液と共に排出された。ポンプ104によって6.4L/minの流量に送液された金属微粒子分散液は(表A3:(10))、5.4L/minにて再び収容容器130に戻されていたため(表A3:(11))、除去部120の濾過膜によって1.0L/minの流量にて不純物を含む濾液L3が排出されていることとなる(表A3:(12))。
収容容器130内の金属微粒子分散液が2.0L(≒2.0kg)にまで濃縮された段階で、収容容器130に純水(pH 5.86(測定温度:23.2℃)導電率 0.83μS/cm(測定温度23.1℃))を3L(≒3.0kg)投入した(表A3:(13)、(14))。投入中およびその前後でも運転状態を変化させることなく継続し、金属微粒子分散液中の不純物を除去した。濃縮時(分散液が2.0L)と希釈時(分散液が5L)との間に、金属微粒子分散液中の金属微粒子の濃度は、0.1wt%から0.2wt%の間を変動した(表A3:(15))。図1における圧力計について、Paは2本共に0.10MPaG、Pbは0.15MPaG、Pcは0.02MPaGを指していた(表A3:(16)、(17)、(18))。分散用容器101から、除去部120までの直前移送経路は、継路長(Lea)が、0.3m(表A3:(19))、配管内径(Leb)が0.0105mであった(表A3:(20))。直前移送経路における微粒子分散液の流速は1.2m/sec(表A3:(21))であり、また分散用容器101から除去部120によって不純物の除去が開始されるまでの時間T1は0.24sec(0.24秒)であり(表A3:(22))、つまり、不純物を分散液中に放出させた後、3秒以内に上記分散液から除去する除去処理を開始している。また、分散用容器101内に敷設された温度計(図示無し)は25℃から29℃(表A3:(23))、収容容器130内の金属微粒子分散液の温度は処理中24から29℃(表A3:(24))であった。なお、導電率測定には、堀場製作所製の型番ES-51の電気導電率計を用いた(表A3:(25))。
実験例A1-1、実験例A1-2の金属微粒子分散液は表A4-1の初期沈降確認時期に記載の時間で沈降が確認され、金属微粒子が含まれる層と、ほぼ金属微粒子が含まれていない層とに分離していることが確認された。なお、初期沈降確認時期とは、上記改質処理中において分取した分散液並びに当該分取した分散液にpH調整剤を投入して分散液のpHを調製してから始めに微粒子の沈降が確認された時期であり、この評価は、後述する実験例A、実験例B、実験例Cの全てについて同じである。実験例A1-3、並びに実験例A1-4については分取後1週間静置した時点で僅かに金属微粒子の沈降が見られ、実験例A1-5の金属微粒子分散液は、分取後1週間静置した時点で、極僅かに金属微粒子の沈降が見られたが、沈降物の量は、分散液中に含まれる金属微粒子の0.1wt%程度であった。しかし、実験例A1-5からさらに処理時間を延長して調製した実験例A1-6の金属微粒子分散液については分取後0.5時間静置した時点で明らかな金属微粒子の沈降が見られ、金属微粒子が含まれる層と、ほぼ金属微粒子が含まれていない層とに分離していることが確認された。本発明の分散液改質装置を用いて金属微粒子分散液の処理時間に基づいて、pHまたは導電率を制御することによって、金属微粒子分散液中の金属微粒子の分散性を制御できることがわかった。さらに実験例A1-5については、分取後2週間静置した時点で金属微粒子の沈降物が分取後1週間静置した時点よりもさらに少なくなっていることが確認され、実質的に沈降物は確認されなかった。金属微粒子分散液のpHを6.5から8.5の範囲となるように調製することで、金属微粒子分散液に含まれる金属微粒子の分散性を向上でき、金属微粒子分散液のpHを6.5から7.5の範囲とした金属微粒子分散液中の金属微粒子は、1週間の静置にて一旦発生した沈降物について、特に分散処理をすることなく再度分散したことから、自己分散性を有する金属微粒子を含むことが考えられた。
実験例A1-6の金属微粒子分散液にpH調整剤として0.05wt%アンモニア水溶液を投入し、クレアミックス(製品名:CLM-2.2S、ローター:R1、スクリーン:S0.8-48、エム・テクニック製)にて20000rpmにて30分間の分散処理をすることで、実験例A1-7および実験例A1-8を調製した。実験例A1-7及び実験例A1-8の結果を表A4-1に示す。pHを6.73(測定温度:25.1℃)、導電率を4.16μS/cm(測定温度:25.3℃)に調製した実験例A1-7は、実験例A1-5の金属微粒子分散液と同様の分散安定性および自己分散性を示した。
(分散性の評価:TEM観察)
実験例A1-5の金属微粒子分散液中における金属微粒子のTEM写真を図4に示す。図4(a)の10000倍のTEM写真より、金属微粒子が均一に分散している様子が確認された。また、図4(b)の800000倍のTEM写真より一次粒子径は10nm程度であることが確認された。また同様の結果が実験例A1-7の条件で作製した金属微粒子についても得られた(図示無し)。なお、実験例AにおけるTEM観察は、透過型電子顕微鏡、JEM-2100(JEOL製)を用いて、観察条件として、加速電圧を200kV、観察倍率を1万倍以上として金属微粒子分散液の分散性を評価した。
実験例A1-6の条件で得られた金属微粒子のTEM写真を図5に示す。図5(a)の50000倍のTEM写真並びに(b)の100000倍のTEM写真より、金属微粒子が実験例A1-5に比べて凝集している様子が観察され、また凝集体の数も多く観察された。
実験例A1-4の条件で得られた金属微粒子のTEM写真を図6に示す。図6(a)の10000倍のTEM写真並びに(b)の600000倍のTEM写真より、金属微粒子が実験例A1-5に比べて凝集している様子が観察されたが、実験例A1-6の条件で得られた金属微粒子に比べると、凝集体の数も少なく、均一に分散している様子が観察された。また同様の結果が実験例A1-3並びに実験例A1-8の金属微粒子についても得られた(図示無し)。
実験例A2並びに実験例A3は実験例A1おける分散機102(クレアミックス)の回転数を変更した以外は実験例A1と同じ方法で改質処理を行い、実験例A4は、図1(A)に記載した装置の分散機102並びに分散用容器101を除し、金属微粒子分散液を満たした収容容器130から、除去部120へ、ポンプ104を用いて直接送液して濾過を行った以外は実験例A1と同じ方法で改質処理を行った。実験例A2は分散機の回転数を15000rpm(周速度:23.6m/sec)、実験例A3は6000rpm(周速度:7.9m/sec、実験例A3)に変更して行った条件であり、分散用容器101から、除去部120までの直前移送経路における、継路長(Lea)、配管内径(Leb)並びに微粒子分散液の流速、分散用容器101から除去部120によって不純物の除去が開始されるまでの時間T1は実験例A1と同じとした。実験例A2、A3及びA4の条件を表A3に、実験例A2の結果を表A4-2、実験例A3の結果を表A4-3、実験例A4の結果を表A4-4に示す。なお、実験例A2に係る分散液の改質実験は、本発明の実施例に相当し、実験例A3並びに実験例A4に係る分散液の改質実験は、本発明の比較例に相当する。
実験例A5として、実験例Aにて析出処理装置から吐出させ、ビーカーに回収した金属微粒子の分散液をバッチ式での分散処理と、膜濾過による改質処理とをそれぞれ単独にて行った。なお、実験例A5は本発明の比較例に相当する。具体的には、析出処理装置から吐出させ、ビーカーに回収した金属微粒子の分散液を収容容器130に5kg(≒5.0L)投入し、クレアミックス(製品名:CLM-2.2S、ローター:R1、スクリーン:S0.8-48、エム・テクニック製)を用いて、20000rpm(周速度:31.4m/s)にて20分間の分散処理を行った。金属微粒子分散液の温度は、処理中24から29℃であった。分散処理終了後、実験例A4と同様に、図1(A)に記載した装置の分散機102並びに分散用容器101、即ち分処理装置110を除した装置を用いて、金属微粒子分散液を満たした収容容器130から、除去部120へ、ポンプ104を用いて直接送液して濾過を行った。処理に用いた濾過膜、洗浄液、ポンプ等は、実験例A1からA4と同じである。なお、分散処理終了後から、濾過開始までの時間は20分を要し、濾過開始の時点では既に金属微粒子の明らかな凝集と沈降が見られた。膜濾過の処理は、収容容器内の金属微粒子分散液が2L(≒2.0kg)となった時点で処理装置から金属微粒子分散液を抜き出し、金属微粒子分散液のpH、導電率並びに分散性並びに分散安定性を確認した。収容容器130に、純水を3.0L投入し、上記処理操作を繰り返すことで、金属微粒子分散液の改質処理を行った結果を、表A4-5に示す。
実験例A1の改質処理の条件を変更し、実験例A6からA9の実験を行った。なお、実験例A6からA9の実験は本発明の実施例に相当する。変更した条件を表A4-6に示す。なお、表A4-6に示した圧力計表示Paは、図1(A)に示した圧力計Paの2本共の圧力表示である。
実験例Bとして、有機物であるクルクミンについて示す。分散液を得る工程の前処理として高速回転式分散乳化装置であるクレアミックス(製品名:CLM-2.2S、エム・テクニック製)を用いて、有機物原料液、有機物析出溶媒を調製した。具体的には、表B1に示す第二流体(B液)の処方に基づいて、有機物原料液の各成分を、クレアミックスを用いて、調製温度25℃、ローターの回転数を20000rpmにて30分間撹拌することにより均質に混合し、有機物原料液を調製した。また、表B1に示す第一流体(A液)の処方に基づいて、有機物析出溶媒の各成分を、クレアミックスを用いて、調製温度35℃、ローターの回転数を15000rpmにて30分間撹拌することにより均質に混合し、有機物析出溶媒を調製した。
なお、表B1に記載の化学式や略記号で示された物質については、HPMCはヒドロキシメチルセルロース(メトロース SE-03信越化学工業製)、くえん酸(関東化学製)、EtOHはエタノール(純度99.5%、関東化学製)、純水はpH 5.86(測定温度18.4℃)、導電率0.83μS/cm(測定温度18.3℃)の水を使用した。
実験例B1に係る分散液の改質実験は、本発明の実施例に相当する。
分散液を改質する工程においては、析出処理装置から吐出させ、ビーカーに回収した有機物微粒子分散液より、図1(A)の分散液改質装置100を用いて不純物の除去、並びにpH調整を行った。後述する表B3に、本発明の各実験例B1からB4に係る改質処理の方法並びに条件について示す。表B3に記載した条件以外は、実験例Aと同様の操作にて処理を行った。
実験例B1-1、実験例B1-2の有機物微粒子分散液については、表B4-1の初期沈降確認時期に記載の時間で沈降が見られ、有機物微粒子が含まれる層と、ほぼ有機物微粒子が含まれていない層とに分離していることが確認された。実験例B1-3並びに実験例B1-4については分取後1週間静置した時点で僅かに有機物微粒子の沈降が見られ、実験例B1-5の有機物微粒子分散液については、分取後1週間静置した時点で、極僅かに有機物微粒子の沈降が見られたが、沈降物の量は、分散液中に含まれる有機物微粒子の0.1wt%程度であった。本発明の分散液改質装置を用いて有機物微粒子分散液の処理時間に基づいて、pHまたは導電率を制御することによって、有機物微粒子分散液中の有機物微粒子の分散性が向上することがわかった。さらに実験例B1-5ついては、分取後2週間静置した時点で有機物微粒子の沈降物が分取後1週間静置した時点よりも少なくなっていることが確認され、実質的に沈降物は確認されなかったため、特に分散処理をすることなく再度分散したことから、自己分散性を有する有機物微粒子を含むことが考えられた。
また、実験例B1-5の有機物微粒子分散液にpH調整剤として0.05wt%炭酸水素ナトリウム水溶液を投入し、クレアミックス(製品名:CLM-2.2S、ローター:R1、スクリーン:S0.8-48、エム・テクニック製)にて20000rpmにて30分間分散処理して、実験例B1-6及び実験例B1-7を作製した。また、実験例B1-6に、pH調整剤として0.02wt%くえん酸水溶液を投入し再度クレアミックス(製品名:CLM-2.2S、ローター:R1、スクリーン:S0.8-48、エム・テクニック製)にて20000rpmにて30分間分散処理して、実験例1-8の有機物微粒子分散液を調製した。実験例B1-6から実験例B1-8の結果を表B4-1に示す。pHを6.51(測定温度:25.1℃)、導電率を6.29μS/cm(測定温度:25.3℃)となるように調製した実験例B1-6については、実験例B1-3、または実験例B1-4の有機物微粒子分散液と同様の分散安定性を示した。pHを7.68(測定温度:25.1℃)、導電率を20.1μS/cm(測定温度:25.1℃)となるように調製した実験例B1-7については、実験例B1-5に比べて分散安定性が低下した。pHを5.81(測定温度:25.4℃)、導電率を18.6μS/cm(測定温度:25.1℃)となるように調製した実験例B1-8については、実験例B1-5の条件で得られた有機物微粒子分散液と同様の分散安定性および自己分散性を示した。
(分散性の評価:TEM観察)
実験例B1-5の条件で得られた有機物微粒子のTEM写真を図7に示す。図7(a)の2500倍のTEM写真より、有機物微粒子が均一に分散している様子が確認された。また、図7(b)の20000倍のTEM写真より一次粒子径は50nmから100nm程度であることが確認された。また同様の結果が実験例B1-8の条件で作製した有機物微粒子についても得られた(図示無し)。なお、実験例BにおけるTEM観察は、透過型電子顕微鏡、JEM-2100(JEOL製)を用いて、観察条件として、加速電圧を80kV、観察倍率を2500倍以上として有機物微粒子分散液の分散性を評価した。
実験例B1-7の条件で得られた有機物微粒子のTEM写真を図8に示す。図8(a)の2500倍のTEM写真並びに(b)の10000倍のTEM写真より、有機物微粒子が実験例B1-5に比べて凝集している様子が観察され、また溶解したような粒子も観察された。
実験例B1-4の条件で得られた有機物微粒子のTEM写真を図9に示す。図9(a)の2500倍のTEM写真並びに(b)の10000倍のTEM写真より、有機物微粒子が実験例B1-5に比べて凝集している様子が観察されたが、実験例B1-7の条件で得られた有機物微粒子に比べると、凝集体の数も少なく、均一に分散している様子が観察された。また同様の結果が実験例B1-3並びにB1-6の条件で作製した有機物微粒子についても得られた(図示無し)。
実験例B2並びに実験例B3は実験例B1における分散機の回転数を変更した以外は実験例B1と同じ方法で改質処理を行い、実験例B4は図1(A)に記載した装置の分散機102並びに分散用容器101を除し、有機物微粒子分散液を満たした収容容器130から、除去部120へ、ポンプ104を用いて直接送液して濾過を行った以外は実験例B1と同じ方法で改質処理を行った。処理条件を表B3に、実験例B2の結果を表B4-2、実験例B3の結果を表B4-3、実験例B4の結果を表B4-4に示す。なお、実験例B2に係る分散液の改質実験は、本発明の実施例に相当し、実験例B3並びに実験例B4に係る分散液の改質実験は、本発明の比較例に相当する。
実験例B5として、実験例Bにて析出処理装置から吐出させ、ビーカーに回収した有機物微粒子分散液をバッチ式での分散処理と、膜濾過による改質処理とをそれぞれ単独にて行った。なお、実験例B5は本発明における比較例に相当する。具体的には、析出処理装置から吐出させ、ビーカーに回収した有機物微粒子の分散液を収容容器130に5kg(≒5.0L)投入し、クレアミックス(製品名:BLM-2.2S、ローター:R1、スクリーン:S0.8-48、エム・テクニック製)を用いて、20000rpm(周速度:31.4m/s)にて20分間の分散処理を行った。有機物微粒子分散液の温度は、処理中24から28℃であった。分散処理終了後、実験例B4と同様に、図1(A)に記載した装置の分散機102並びに分散用容器101、即ち分処理装置110を除した装置を用いて、有機物微粒子分散液を満たした収容容器130から、除去部120へ、ポンプ104を用いて直接送液して濾過を行った。処理に用いた濾過膜、洗浄液、ポンプ等は、実験例B1からB4と同じである。なお、分散処理終了後から、濾過開始までの時間は20分を要し、濾過開始の時点では既に有機物微粒子の明らかな凝集と沈降が見られた。膜濾過の処理は、収容容器内の有機物微粒子分散液が2L(≒2.0kg)となった時点で処理装置から有機物微粒子分散液を抜き出し、有機物微粒子分散液のpH、導電率並びに分散性並びに分散安定性を確認した。収容容器130に、純水を3.0L投入し、上記処理操作を繰り返すことで、有機物微粒子分散液の改質処理を行った結果を、表B4-5に示す。
実験例B1の改質処理の条件を変更し、実験例B6からB9の実験を行った。なお、実験例B6からB8の実験は本発明の実施例に相当し、実験例B9の実験は比較例に相当する。変更した条件を表B4-6に示す。なお、表B4-6に示した圧力計表示Paは、図1(A)に示した圧力計Paの2本共の圧力表示である。
分散液を得る工程の前処理として高速回転式分散乳化装置であるクレアミックス(製品名:CLM-2.2S、エム・テクニック製)を用いて、酸化物原料液、酸化物析出溶媒、並びにケイ素酸化物原料液を調製した。具体的には、表C1に示す第1流体(A液)の処方に基づいて、酸化物原料液の各成分を、クレアミックスを用いて、調製温度40℃、ローターの回転数を20000rpmにて30分間撹拌することにより均質に混合し、酸化物原料液を調製した。また、表C1に示す第2流体(B液)の処方に基づいて、酸化物析出溶媒の各成分を、クレアミックスを用いて、調製温度45℃、ローターの回転数を15000rpmにて30分間撹拌することにより均質に混合し、酸化物析出溶媒を調製した。さらに、表C1に示す第3流体 ケイ素酸化物原料液(C液)の処方に基づいて、ケイ素酸化物原料液の各成分を、クレアミックスを用いて、調製温度20℃、ローターの回転数6000rpmにて10分間撹拌することにより均質に混合し、ケイ素酸化物原料液を調製した。
なお、表C1に記載の化学式や略記号で示された物質については、97wt%H2SO4は濃硫酸(キシダ化学製)、NaOHは水酸化ナトリウム(関東化学製)、TEOSはテトラエチルオルトシリケート(和光純薬製)、Fe(NO3)3・9H2Oは硝酸鉄九水和物(関東化学製)を使用した。
実験例C1に係る分散液の改質実験は、本発明の実施例に相当する。
分散液を改質する工程においては、析出処理装置から吐出させ、ビーカーに回収したケイ素酸化物に被覆された酸化物微粒子分散液より、図1(A)の分散液改質装置100を用いて不純物の除去、並びにpH調整を行った。後述する表C12に、本発明の各実験例C1からC3、並びに実験例C5からC6に係る改質処理の方法並びに条件について示す。表C12に記載した条件以外は、実験例Aと同様の操作にて処理を行った。
UV-Visスペクトルは、可視紫外吸光分光光度計(製品名:UV-2450、島津製作所製)を使用した。測定範囲を200nmから800nm、サンプリングレートを0.2nm、測定速度を低速としてとして透過スペクトルを測定した。透過スペクトル測定には、PGにケイ素酸化物被覆酸化鉄を2.1×10-3mol/L(Fe2O3として)の濃度で分散させた分散液を測定試料として用いた。
実験例C1-1、実験例C1-2、実験例C1-8、実験例C1-9の酸化物微粒子分散液については、表C3の初期沈降確認時期に記載の時間で酸化物微粒子の沈降が見られ、酸化物微粒子が含まれる層と、ほぼ酸化物微粒子が含まれていない層とに分離した。実験例C1-3並びに実験例C1-4については分取後1週間静置した時点で僅かに酸化物微粒子の沈降が見られ、実験例C1-5から実験例C1-7の酸化物微粒子分散液については、分取後1週間静置した時点で、極僅かに酸化物微粒子の沈降が見られたが、沈降物の量は、分散液中に含まれる酸化物微粒子の0.1wt%程度であった。また、実験例C1-3並びに実験例C1-4については更に1週間(分取後2週間)静置した時点で、分取後1週間静置した時点よりも僅かに多い酸化物微粒子の沈降が見られたものの、沈降物の量は、分散液中に含まれる酸化物微粒子の0.2wt%程度であった。本発明の分散液改質装置を用いて酸化物微粒子分散液のpHが6.5から8.5の範囲とすることで、酸化物微粒子分散液の分散安定性が向上することがわかった。さらに実験例C1-5から実験例C1-7ついては、分取後2週間静置した時点では、驚くことに沈降物は確認できなかった。pHが6.5から7.5の範囲とした酸化物微粒子分散液中の酸化物微粒子は、1週間の静置にて一旦発生した沈降物について、特に分散処理をすることなく再度分散したことから、自己分散性を有する酸化物微粒子を含むことが考えられた。
実験例C1-9の酸化物微粒子分散液にpH調整剤として0.05wt%アンモニア水溶液を投入し、クレアミックス(製品名:CLM-2.2S、ローター:R1、スクリーン:S0.8-48、エム・テクニック製)にて20000rpmにて30分間分散処理して実験例C1-10から実験例C1-12を調製した。実験例C1-10から実験例C1-12の結果を表C3に示す。
pHを6.72、導電率を3.51μS/cm(測定温度:26.7℃)に調製した実験例C1-10、並びにpHを7.24、導電率を6.25μS/cm(測定温度:26.8℃)に調製した実験例C1-11は、実験例C1-5から実験例C1-7の酸化物微粒子分散液と同様の分散安定性および自己分散性を示した。pHを8.35、導電率を25.9μS/cm(測定温度:26.9℃)に調製した実験例C1-12は、実験例C1-3並びに実験例C1-4の酸化物微粒子分散液と同様の分散安定性および自己分散性を示した。なお、実験例C1-1の酸化物微粒子分散液に0.1wt%硝酸水溶液を加えて、pHを6.90(測定温度23.4℃)としたものについては、導電率は12460μS/cm(12.46mS/cm)であり、調整後0.1時間以内に明らかな沈降が見られ、酸化物微粒子が含まれる層と、ほぼ酸化物微粒子が含まれていない層とに分離した。これより本発明の改質処理における不純物の除去処理を行っていない場合には、pHを調整した場合にあっても分散性を制御できないことがわかった。
(分散性の評価:TEM観察)
実験例C1-6の酸化物微粒子のTEM写真を図10に示す。図10(a)の10000倍のTEM写真より、酸化物微粒子が均一に分散している様子が確認された。また、図10(b)の800000倍のTEM写真より一次粒子径は8nm程度であることが確認された。また同様の結果が実験例C1-5、実験例C1-7、実験例C1-10並びに実験例C1-11の酸化物微粒子についても得られた(図示無し)。なお、実験例CにおけるTEM観察は、透過型電子顕微鏡、JEM-2100(JEOL製)を用いて、観察条件として、加速電圧を80kV、観察倍率を10000倍以上として酸化物微粒子分散液の分散性を評価した。
実験例C1-9の酸化物微粒子のTEM写真を図11に示す。図11(a)の10000倍のTEM写真並びに(b)の100000倍のTEM写真より、酸化物微粒子が実験例C1-6に比べて凝集している様子が観察され、また凝集体の数も多く観察された。また同様の結果が実験例C1-8の酸化物微粒子についても得られた(図示無し)。
実験例C1-4の酸化物微粒子のTEM写真を図12に示す。図12(a)の10000倍のTEM写真並びに(b)の25000倍のTEM写真より、酸化物微粒子が実験例C1-6に比べて凝集している様子が観察されたが、実験例C1-9の酸化物微粒子に比べると、凝集体の数も少なく、均一に分散している様子が観察された。また同様の結果が実験例C1-3、並びに実験例C1-12の酸化物微粒子についても得られた。
(UV-Visスペクトル測定結果)
実験例C1-2、実験例C1-4、実験例C1-6、実験例C1-9の酸化物微粒子分散液を用いて調製したPG分散液を用いて行ったUV-Visスペクトル測定結果(透過スペクトル)を図13に示す。実験例C1-4、実験例C1-6の酸化物微粒子分散液を用いて調製したPG分散液は、略同じスペクトル形状を示し、波長200nmから400nmの領域においては吸収を示し、700nmから800nmの領域においては95%以上の透過率を示した。それに対し、実験例C1-2、実験例C1-9の酸化物微粒子分散液を用いて調製したPG分散液は700nmから800nmの領域における透過率が実験例C1-4、実験例C1-6に比べて低いものとなった。実験例C1-2、実験例C1-9の酸化物微粒子分散液中の酸化物微粒子の分散性が、実験例C1-4、実験例C1-6に比べて低いため、実験例C1-2、実験例C1-9の酸化物微粒子分散液に含まれる酸化物微粒子がPG分散液中において均一に分散しておらず、凝集体も形成されたために、実験例C1-4、1-6のPG分散液よりも可視領域の光の透過率が低いと考えられる。
実験例C2に係る分散液の改質実験は、本発明の比較例に相当する。
実験例C2として、図1(A)に記載した装置の分散機102並びに分散用容器101を除し、酸化物微粒子分散液を満たした収容容器130から、除去部120へ、ポンプ104を用いて直接送液して濾過を行った以外は、実験例C1と同様の方法で酸化物微粒子分散液中の不純物の除去並びにpH調整を行い、酸化物微粒子分散液の改質処理を行った。表C4に実験例C2の結果を示す。
実験例C3に係る分散液の改質実験は、本発明における分散機の周速度が10m/s以下である実施例に相当する。
実験例C3として、図1(A)に記載した装置について分散機の周速度を7.1m/sとした以外は、実験例C1と同様の方法で酸化物微粒子分散液の改質処理を行った。実験例C3の条件を表C12に、結果を表C5に示す。
また、実験例C3-8(pH6.31)の酸化物微粒子分散液にpH調整剤として0.05wt%アンモニア水溶液を投入し、クレアミックス(製品名:CLM-2.2S、ローター:R1、スクリーン:S0.8-48、エム・テクニック製)にて20000rpmにて30分間分散処理して実験例C3-9から実験例C3-11を作製した。pHを6.81、導電率を6.12μS/cm(測定温度:26.7℃)に調製した実験例C3-9は、pHを7.36、導電率を6.77μS/cm(測定温度:26.8℃)に調製した実験例C3-10は、実験例C3-6並びに実験例C3-7の酸化物微粒子分散液と同様の分散安定性および自己分散性を示した。pHを8.25、導電率を23.3μS/cm(測定温度:26.9℃)に調製した実験例C3-11は、実験例C3-4並びに実験例C3-5の酸化物微粒子分散液と同様の分散安定性および自己分散性を示した。
実験例C4として、実験例Cにて析出処理装置から吐出させ、ビーカーに回収したケイ素酸化物に被覆された酸化物微粒子分散液をバッチ式での分散処理と、膜濾過による除去処理とをそれぞれ単独にて行った。なお、実験例C4は本発明の比較例に相当する。具体的には、析出処理装置から吐出させ、ビーカーに回収した酸化物微粒子の分散液を収容容器130に14kg(≒14L)投入し、クレアミックス(製品名:CLM-2.2S、ローター:R1、スクリーン:S0.8-48、エム・テクニック製)を用いて、20000rpm(周速度:31.4m/s)にて30分間の分散処理を行った。酸化物微粒子分散液の温度は、処理中22℃から24℃であった。分散処理終了後、図1(A)に記載した装置の分散機102並びに分散用容器101、即ち分処理装置110を除した装置を用いて、酸化物微粒子分散液を満たした収容容器130から、除去部120へ、ポンプ104を用いて直接送液して濾過を行った。処理に用いた濾過膜、洗浄液、ポンプ等は、実験例C1からC3と同じである。なお、分散処理終了後から、濾過開始までの時間は20分を要し、濾過開始の時点では既に酸化物微粒子の明らかな凝集と沈降が見られた。膜濾過の処理は、収容容器内の酸化物微粒子分散液が1.5L(≒1.5kg)となった時点で処理装置から酸化物微粒子分散液を抜き出し、酸化物微粒子分散液のpH、導電率並びに分散性並びに分散安定性を確認した。収容容器130に、純水を13.5L投入し、上記操作を繰り返すことで、酸化物微粒子分散液の改質処理を行った結果を、表C6に示す。
次に、実験例C1からC4とは異なる酸化物微粒子の分散液によって、実験例C5と実験例C6とを行った。実験例C5と実験例C6とに用いる分散液を得る前工程として、高速回転式分散乳化装置であるクレアミックス(製品名:CLM-2.2S、エム・テクニック製)を用いて、酸化物原料液及び酸化物析出溶媒を調製した。具体的には、表C7に示す第2流体(B液)の処方に基づいて、酸化物原料液の各成分を、クレアミックスを用いて、調製温度70℃、ローター回転数を20000rpmにて30分間撹拌することにより均質に混合し、酸化物原料液を調製した。また、表C7に示す第1流体(A液)の処方に基づく酸化物析出溶媒については他の物質等溶解させていない単独の溶媒であるため、特に調製のための処理は行っていない。なお、表C7に記載の化学式や略記号で示された物質については、MeOHはメタノール(ゴードー製)、KOHは水酸化カリウム(日本曹達製)、ZnOは酸化亜鉛(関東化学製)を使用した。
表C8に、析出処理装置の運転条件を示す。表C8に示したA液、B液の導入温度(送液温度)と導入圧力(送液圧力)は、処理用面1、2間に通じる密封された導入路(第1導入部d1と第2導入部d2)内に設けられた温度計と圧力計とを用いて測定したものであり、表C8に示したA液の導入温度は、第1導入部d1内の導入圧力下における実際のA液の温度であり、同じくB液の導入温度は、第2導入部d2内の導入圧力下における実際のB液の温度である。
実験例C5に係る分散液の改質実験は、本発明の実施例に相当する。
分散液を改質する工程においては、析出処理装置から吐出させ、ビーカーに回収した酸化物微粒子の分散液より、図1(A)の分散液改質装置100を用いて不純物の除去、並びにpH調整を行い、酸化物微粒子分散液の改質処理を行った。表C12に条件を示す。表C12に記載した条件以外は、実験例C1と同様の操作にて処理を行った。
UV-Visスペクトルは、可視紫外吸光分光光度計(製品名:UV-2450、島津製作所製)を使用した。測定範囲を200nmから800nm、サンプリングレートを0.2nm、測定速度を低速としてとして透過スペクトルを測定した。透過スペクトル測定には、PGに酸化亜鉛を1.9×10-3mol/L(ZnOとして)の濃度で分散させた分散液を測定試料として用いた。
実験例C5-1、並びに実験例C5-2の酸化物微粒子分散液については、分取後2時間静置した時点で明らかな酸化物微粒子の沈降が見られ、酸化物微粒子が含まれる層と、ほぼ酸化物微粒子が含まれていない層とに分離した。実験例C5-3並びに実験例C5-4については分取後1週間静置した時点で僅かに酸化物微粒子の沈降が見られ、実験例C5-5から実験例C5-7の酸化物微粒子分散液については、分取後1週間静置した時点で、極僅かに酸化物微粒子の沈降が見られたが、沈降物の量は、分散液中に含まれる酸化物微粒子の0.2wt%程度であった。本発明の分散液改質装置を用いて酸化物微粒子分散液のpHを7.0から8.5とすることで、酸化物微粒子分散液の分散安定性が向上することがわかった。さらに実験例C5-5から実験例C5-7ついては、分取後2週間静置した時点で酸化物微粒子の沈降物が分取後1週間静置した時点の時点よりも少なくなっていることが確認され、実質的に沈降物は確認されなかった。pHが7.0から7.5の範囲とした実験例C5-5から実験例5-7の酸化物微粒子分散液中の酸化物微粒子は、1週間の静置にて一旦発生した沈降物について、特に分散処理をすることなく再度分散したことから、自己分散性を有する酸化物微粒子を含むことが考えられた。
(TEM観察)
実験例C5-6の酸化物微粒子のTEM写真を図14に示す。図14(a)のTEM写真より、酸化物微粒子が均一に分散している様子が確認された。また、図14(b)のTEM写真より一次粒子径は10nm程度であることが確認された。また同様の結果が、実験例C5-5並びに実験例C5-7の酸化物微粒子についても得られた(図示無し)。
実験例C5-3の酸化物微粒子のTEM写真を図15に示す。図15(a)のTEM写真並びに(b)のTEM写真より、酸化物微粒子が実験例C5-6に比べて凝集している様子が観察されたが、実験例C5-1、並びに実験例C5-2の酸化物微粒子に比べると、凝集体の数も少なく、均一に分散している様子が観察された。また同様の結果が、実験例C5-4の酸化物微粒子についても得られた(図示無し)。
実験例C5-2の酸化物微粒子のTEM写真を図16に示す。図16(a)のTEM写真並びに(b)のTEM写真より、酸化物微粒子が実験例C5-3、並びに実験例C5-6に比べて凝集している様子が観察され、また凝集体の数も多く観察された。また同様の結果が実験例C5-1の条件で作製した酸化物微粒子についても得られた。
(UV-Visスペクトル測定)
実験例C5-2、実験例C5-3、実験例C5-6の酸化物微粒子分散液を用いて調製したPG分散液を用いて行ったUV-Visスペクトル測定結果(透過スペクトル)を図17に示す。実験例C5-3、並びに実験例C5-6の酸化物微粒子分散液を用いて作製したPG分散液は、略同じスペクトル形状を示し、400nmから800nmの領域においては90%以上の透過率を示した。それに対し、実験例C5-2の条件で作製したPG分散液は700nmから800nmの領域における透過率が実験例C5-3、並びに実験例C5-6に比べて低いものとなった。実験例C5-2の条件で作製した酸化物微粒子分散液中の酸化物微粒子の分散性が、実験例C5-3、並びに実験例C5-6に比べて低いため、実験例C5-2の条件で作製した酸化物微粒子がPG分散液中において均一に分散しておらず、凝集体も形成されたために、実験例C5-3、並びに実験例C5-6のPG分散液よりも可視領域の光の透過率が低いと考えられる。
実験例C6に係る分散液の改質実験は、本発明の比較例に相当する。
実験例C6として、図1(A)に記載した装置の分散機並びに分散用容器を除し、酸化物微粒子分散液を満たした収容容器130から、除去部120へ、ポンプ104を用いて直接送液して濾過を行った以外は、実験例C5と同様の方法で酸化物微粒子分散液の改質処理を行った。表C10に実験例C6の結果を示す。
実験例C7として、実験例C5に用いた酸化物微粒子分散液をバッチ式での分散処理と、膜濾過による除去処理とをそれぞれ単独にて行った。なお、実験例C7は、本発明における比較例に相当する。
具体的には、析出処理装置から吐出させ、ビーカーに回収した酸化物微粒子の分散液を収容容器130に14kg(≒14L)投入し、クレアミックス(製品名:CLM-2.2S、ローター:R1、スクリーン:S0.8-48、エム・テクニック製)を用いて、20000rpm(周速度:31.4m/s)にて30分間の分散処理を行った。酸化物微粒子分散液の温度は、処理中23から24℃であった。分散処理終了後、図1(A)に記載した装置の分散機102並びに分散用容器101、即ち分処理装置110を除した装置を用いて、酸化物微粒子分散液を満たした収容容器130から、除去部120へ、ポンプ104を用いて直接送液して濾過を行った。処理に用いた濾過膜、洗浄液、ポンプ等は、実験例C1からC4と同じである。なお、分散処理終了後から、濾過開始までの時間は20分を要し、濾過開始の時点では既に酸化物微粒子の明らかな凝集と沈降が見られた。膜濾過の処理は、収容容器内の酸化物微粒子分散液が1.5L(≒1.2kg)となった時点で処理装置から酸化物微粒子分散液を抜き出し、酸化物微粒子分散液のpH、導電率並びに分散性並びに分散安定性を確認した。収容容器130に、MeOHを13.5L投入し、上記操作を繰り返すことで、酸化物微粒子分散液の改質処理を行った結果を、表C11に示す。
b 凝集体
c 不純物
d 濾過膜
E 物理的エネルギー
Claims (12)
- 微粒子の分散性を向上させる微粒子分散液の改質方法において、
上記微粒子分散液に含有された上記微粒子の凝集体に対して物理的エネルギーを加えて上記微粒子の凝集体よりも小さな粒子に分散させる分散処理を行うことにより、上記凝集体中に含まれていた不純物を上記分散液中に放出させ、
上記不純物によって再凝集が全てなされる前に、除去部によって上記不純物を上記分散液から除去する除去処理を行うことを特徴とする微粒子分散液の改質方法。 - 上記不純物は、上記凝集体とは独立して上記分散液中に存在する液中不純物と、上記凝集体中に存在する粒子中不純物とを含み、
上記分散処理によって、上記凝集体から上記粒子中不純物を上記分散液中に放出させて上記液中不純物とする放出ステップと、
上記放出ステップを経た上記分散液を、上記液中不純物によって再凝集が全てなされる前に、上記除去部に送る移送ステップと、
上記除去部にて上記液中不純物を上記分散液から除去する除去処理ステップと、
を備えた請求項1記載の微粒子分散液の改質方法。 - 上記分散処理と上記除去処理とを連続的且つ繰り返し行うことを特徴とする請求項1または請求項2の何れかに記載の微粒子分散液の改質方法。
- 上記除去部は濾過膜を備え、上記濾過膜を用いて上記不純物を上記分散液から除去することを特徴とする請求項1から請求項3の何れかに記載の微粒子分散液の改質方法。
- 上記濾過膜は限外濾過膜であり、上記濾過膜へ上記分散液を供給してクロスフロー方式によって濾過することにより、上記不純物を上記分散液から除去することを特徴とする請求項4に記載の微粒子分散液の改質方法。
- 上記不純物を上記分散液中に放出させた後、3秒以内に上記分散液から除去する除去処理を開始することを特徴とする請求項1から請求項5の何れかに記載の微粒子分散液の改質方法。
- 上記不純物を放出させた後の上記分散液を上記除去部に送るための直前移送経路における経路長と、流速と、流量と、流体圧と、温度との少なくとも何れか一つを制御する事で、上記微粒子分散液中の微粒子の分散性を制御することを特徴とする請求項1から請求項6の何れかに記載の微粒子分散液の改質方法。
- 上記分散処理は、上記分散液中で撹拌羽根を回転させる回転式の分散機により上記物理的エネルギーを上記凝集体に対して与える処理であり、上記撹拌羽根の周速度を10m/s以上として分散処理することを特徴とする請求項1から請求項7の何れかに記載の微粒子分散液の改質方法。
- 上記除去処理を行った後の上記微粒子分散液のpHを制御する事で、上記微粒子分散液中の微粒子の分散性を制御することを特徴とする請求項1から請求項8の何れかに記載の微粒子分散液の改質方法。
- 上記微粒子の一次粒子径が200nm以下であることを特徴とする請求項1から請求項9の何れかに記載の微粒子分散液の改質方法。
- 上記微粒子が、金属微粒子、有機物微粒子、または酸化物微粒子であることを特徴とする請求項1から請求項10の何れかに記載の微粒子分散液の改質方法。
- 請求項1から請求項11の何れかに記載の微粒子分散液の改質方法と、上記改質方法を行う前になされる分散液を得る工程とを備え、
上記分散液を得る工程は、接近・離反可能な相対的に回転する処理用面間において、上記微粒子の原料を少なくとも含む微粒子原料液と、上記微粒子を析出させるための微粒子析出物質を少なくとも含む微粒子析出溶媒とを混合させると共に当該混合させた流体中で上記微粒子を析出させる工程であることを特徴とする微粒子分散液の製造方法。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17747480.6A EP3412628A4 (en) | 2016-02-02 | 2017-02-01 | PRECISE MODIFICATION PROCESS FOR FINE PARTICLE DISPERSION LIQUID |
US16/074,645 US11008216B2 (en) | 2016-02-02 | 2017-02-01 | Precise modifying method for fine particle dispersion liquid |
KR1020187014667A KR102649105B1 (ko) | 2016-02-02 | 2017-02-01 | 미립자 분산액의 정밀 개질 방법 |
JP2017507038A JP6144447B1 (ja) | 2016-02-02 | 2017-02-01 | 微粒子分散液の精密改質方法 |
CN201780005784.9A CN108430915B (zh) | 2016-02-02 | 2017-02-01 | 微粒分散液的精密改性方法 |
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2016-018434 | 2016-02-02 | ||
JP2016-018435 | 2016-02-02 | ||
JP2016018435 | 2016-02-02 | ||
JP2016018434 | 2016-02-02 | ||
PCT/JP2016/085460 WO2017134910A1 (ja) | 2016-02-02 | 2016-11-29 | 色特性を制御された酸化亜鉛粒子、及びその製造方法並びにその酸化亜鉛粒子を含む塗布用組成物 |
JPPCT/JP2016/085460 | 2016-11-29 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2017135326A1 true WO2017135326A1 (ja) | 2017-08-10 |
Family
ID=59499837
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2017/003670 WO2017135327A1 (ja) | 2016-02-02 | 2017-02-01 | 微粒子分散液の精密改質方法 |
PCT/JP2017/003669 WO2017135326A1 (ja) | 2016-02-02 | 2017-02-01 | 微粒子分散液の精密改質方法 |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2017/003670 WO2017135327A1 (ja) | 2016-02-02 | 2017-02-01 | 微粒子分散液の精密改質方法 |
Country Status (5)
Country | Link |
---|---|
US (2) | US11111145B2 (ja) |
EP (2) | EP3412628A4 (ja) |
KR (2) | KR102649105B1 (ja) |
CN (2) | CN108430915B (ja) |
WO (2) | WO2017135327A1 (ja) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3412628A4 (en) * | 2016-02-02 | 2019-07-10 | M. Technique Co., Ltd. | PRECISE MODIFICATION PROCESS FOR FINE PARTICLE DISPERSION LIQUID |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05155616A (ja) * | 1991-12-09 | 1993-06-22 | Nippon Shokubai Co Ltd | 透明性イットリアゾルおよびその製造方法 |
JP2001011081A (ja) * | 1999-06-25 | 2001-01-16 | Fuji Photo Film Co Ltd | 非感光性脂肪酸銀塩粒子の調製方法 |
JP2003020228A (ja) * | 2001-07-03 | 2003-01-24 | Fuji Photo Film Co Ltd | 金属または金属−カルコゲンナノ粒子の液相合成法およびこれを用いた相変化光記録媒体 |
JP2005219934A (ja) * | 2004-02-03 | 2005-08-18 | Dowa Mining Co Ltd | 酸化ジルコニウム微粒子懸濁液およびその製造方法 |
JP2010223985A (ja) * | 2009-03-19 | 2010-10-07 | Tomoegawa Paper Co Ltd | 金属酸化物微粒子、塗料および光学積層体並びにその製造方法 |
WO2011090085A1 (ja) * | 2010-01-19 | 2011-07-28 | 日産化学工業株式会社 | 変性酸化第二セリウムコロイド粒子及びその製造方法 |
JP2013082621A (ja) * | 2010-08-26 | 2013-05-09 | M Technique Co Ltd | 単離可能な酸化物微粒子または水酸化物微粒子の製造方法 |
Family Cites Families (33)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3630952A (en) * | 1969-07-14 | 1971-12-28 | Claudius Nielsen | Metal-phospho-silica composition and method of manufacture |
JPS5155616A (ja) * | 1974-11-10 | 1976-05-15 | Ricoh Kk | |
US4737268A (en) * | 1986-03-18 | 1988-04-12 | University Of Utah | Thin channel split flow continuous equilibrium process and apparatus for particle fractionation |
JPS63166422A (ja) * | 1986-12-29 | 1988-07-09 | Toshiba Corp | サンドグラインドミル |
JP3733599B2 (ja) * | 1993-08-11 | 2006-01-11 | 住友化学株式会社 | 金属酸化物粉末およびその製造方法 |
JPH0769620A (ja) * | 1993-08-31 | 1995-03-14 | Nissan Chem Ind Ltd | フッ化ナトリウムマグネシウムゾル、微粉末及びその製造法 |
DE4402547C1 (de) * | 1994-01-28 | 1995-03-23 | Stockhausen Chem Fab Gmbh | Vorrichtung und Verfahren zum Auflösen von wasserlöslichen, pulverförmigen Polymerisaten |
GB9520703D0 (en) * | 1995-10-10 | 1995-12-13 | Ecc Int Ltd | Paper coating pigments and their production and use |
PL202088B1 (pl) * | 1998-07-09 | 2009-05-29 | Grace W R & Co | Dyspersja cząstek oraz sposób wytwarzania dyspersji cząstek |
US7569614B2 (en) | 2003-03-14 | 2009-08-04 | Nissan Chemical Industries, Ltd. | Process for producing acidic aqueous alumina sol |
CN100497181C (zh) * | 2003-03-31 | 2009-06-10 | Toto株式会社 | 表面改性二氧化钛微粒和其分散液及其制备方法 |
JP4898452B2 (ja) * | 2003-12-05 | 2012-03-14 | マルチミューン ジーエムビーエイチ | 治療および診断用抗Hsp70抗体 |
CN101232963B (zh) * | 2005-07-25 | 2011-05-04 | 住友金属矿山株式会社 | 铜微粒分散液及其制造方法 |
JP4707186B2 (ja) | 2005-10-03 | 2011-06-22 | 株式会社四国総合研究所 | シリカ粉体の製法およびそれによって得られたシリカ粉体 |
US8152963B2 (en) * | 2005-10-06 | 2012-04-10 | Daio Paper Corporation | Method for manufacturing a regenerated particle aggregate |
JP2008019115A (ja) * | 2006-07-11 | 2008-01-31 | Catalysts & Chem Ind Co Ltd | シリコン微粒子の製造方法 |
WO2008062871A1 (fr) * | 2006-11-22 | 2008-05-29 | Shiseido Company Ltd. | Procédé de production d'une poudre de fines particules d'oxyde de zinc et de cosmétiques contenant la poudre |
JP4817154B2 (ja) * | 2007-07-06 | 2011-11-16 | エム・テクニック株式会社 | 強制超薄膜回転式処理法を用いたナノ粒子の製造方法 |
KR101358261B1 (ko) * | 2007-07-06 | 2014-02-05 | 엠. 테크닉 가부시키가이샤 | 세라믹스 나노입자의 제조 방법 |
JP2009035019A (ja) | 2007-07-31 | 2009-02-19 | Nissan Motor Co Ltd | 車両用バンパ構造 |
US8636974B2 (en) | 2007-09-12 | 2014-01-28 | M. Technique Co., Ltd. | Titanium dioxide superfine particles and method for producing the same |
KR101334491B1 (ko) * | 2008-08-13 | 2013-11-29 | 바스프 에스이 | 나노미립자 산화 아연의 제조 방법 |
JP5306966B2 (ja) * | 2008-10-27 | 2013-10-02 | 古河電気工業株式会社 | 銅微粒子分散水溶液の製造方法、及び銅微粒子分散水溶液の保管方法 |
CN100591621C (zh) * | 2008-11-11 | 2010-02-24 | 武汉理工大学 | 模板法制备单分散性硫化铋纳米颗粒的方法 |
JP5918580B2 (ja) | 2011-03-14 | 2016-05-18 | 株式会社ダイセル | 微粒子の精製方法、及び該微粒子の精製方法を含む遷移金属化合物担持酸化チタン微粒子の製造方法 |
KR101328195B1 (ko) * | 2011-08-23 | 2013-11-13 | 포항공과대학교 산학협력단 | 니켈 페라이트 나노 입자 복합체 및 이의 제조 방법 |
JP6198379B2 (ja) | 2011-09-30 | 2017-09-20 | 日揮触媒化成株式会社 | 改質ジルコニア微粒子粉末、改質ジルコニア微粒子分散ゾルおよびその製造方法 |
CN102583576A (zh) * | 2012-03-23 | 2012-07-18 | 北京科技大学 | 一种利用铁尾矿制备超顺磁性Fe3O4纳米颗粒的方法 |
CN102702886A (zh) * | 2012-05-09 | 2012-10-03 | 佛山市福泉新材料科技发展有限公司 | 一种纳米隔热反射涂料 |
JP2014004508A (ja) * | 2012-06-22 | 2014-01-16 | Hitachi Ltd | 水処理装置及び凝集物形成方法 |
JP6260850B2 (ja) * | 2013-03-04 | 2018-01-17 | 株式会社リコー | 流動体攪拌装置、流動体攪拌方法及びトナー製造方法 |
KR101588169B1 (ko) * | 2015-07-28 | 2016-01-25 | 고려대학교 산학협력단 | 나노 기공, 메조 기공 및 마크로 기공이 3차원적으로 상호 연결된 다공성 산화물 반도체, 그 제조방법 및 이를 가스감응물질로 포함하는 가스센서 |
EP3412628A4 (en) * | 2016-02-02 | 2019-07-10 | M. Technique Co., Ltd. | PRECISE MODIFICATION PROCESS FOR FINE PARTICLE DISPERSION LIQUID |
-
2017
- 2017-02-01 EP EP17747480.6A patent/EP3412628A4/en active Pending
- 2017-02-01 KR KR1020187014667A patent/KR102649105B1/ko active IP Right Grant
- 2017-02-01 US US16/074,665 patent/US11111145B2/en active Active
- 2017-02-01 EP EP17747481.4A patent/EP3412629A4/en active Pending
- 2017-02-01 US US16/074,645 patent/US11008216B2/en active Active
- 2017-02-01 KR KR1020187014670A patent/KR102588816B1/ko active IP Right Grant
- 2017-02-01 CN CN201780005784.9A patent/CN108430915B/zh active Active
- 2017-02-01 WO PCT/JP2017/003670 patent/WO2017135327A1/ja active Application Filing
- 2017-02-01 CN CN201780005790.4A patent/CN108883934A/zh active Pending
- 2017-02-01 WO PCT/JP2017/003669 patent/WO2017135326A1/ja active Application Filing
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05155616A (ja) * | 1991-12-09 | 1993-06-22 | Nippon Shokubai Co Ltd | 透明性イットリアゾルおよびその製造方法 |
JP2001011081A (ja) * | 1999-06-25 | 2001-01-16 | Fuji Photo Film Co Ltd | 非感光性脂肪酸銀塩粒子の調製方法 |
JP2003020228A (ja) * | 2001-07-03 | 2003-01-24 | Fuji Photo Film Co Ltd | 金属または金属−カルコゲンナノ粒子の液相合成法およびこれを用いた相変化光記録媒体 |
JP2005219934A (ja) * | 2004-02-03 | 2005-08-18 | Dowa Mining Co Ltd | 酸化ジルコニウム微粒子懸濁液およびその製造方法 |
JP2010223985A (ja) * | 2009-03-19 | 2010-10-07 | Tomoegawa Paper Co Ltd | 金属酸化物微粒子、塗料および光学積層体並びにその製造方法 |
WO2011090085A1 (ja) * | 2010-01-19 | 2011-07-28 | 日産化学工業株式会社 | 変性酸化第二セリウムコロイド粒子及びその製造方法 |
JP2013082621A (ja) * | 2010-08-26 | 2013-05-09 | M Technique Co Ltd | 単離可能な酸化物微粒子または水酸化物微粒子の製造方法 |
Also Published As
Publication number | Publication date |
---|---|
KR102588816B1 (ko) | 2023-10-13 |
EP3412629A4 (en) | 2019-07-10 |
KR20180111768A (ko) | 2018-10-11 |
KR102649105B1 (ko) | 2024-03-19 |
WO2017135327A1 (ja) | 2017-08-10 |
EP3412629A1 (en) | 2018-12-12 |
EP3412628A1 (en) | 2018-12-12 |
US20190031509A1 (en) | 2019-01-31 |
US11111145B2 (en) | 2021-09-07 |
KR20180111769A (ko) | 2018-10-11 |
CN108883934A (zh) | 2018-11-23 |
CN108430915A (zh) | 2018-08-21 |
US20190031508A1 (en) | 2019-01-31 |
CN108430915B (zh) | 2022-07-26 |
US11008216B2 (en) | 2021-05-18 |
EP3412628A4 (en) | 2019-07-10 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5794582B2 (ja) | 単離可能な酸化物微粒子または水酸化物微粒子の製造方法 | |
JP2013082621A5 (ja) | ||
TW200936229A (en) | Method of fractionating oxidic nanoparticles by crossflow membrane filtration | |
JP4840835B2 (ja) | ナノ微粒子の製造方法 | |
JP6035499B2 (ja) | 微粒子の製造方法 | |
CN106068341A (zh) | 单晶氧化锌纳米粒子的制造方法 | |
KR101988239B1 (ko) | 금속 미립자의 제조 방법 | |
JP6698989B2 (ja) | 複合フタロシアニン微粒子およびその製造方法 | |
TW201831646A (zh) | 研磨組合物 | |
JP6144447B1 (ja) | 微粒子分散液の精密改質方法 | |
WO2017135326A1 (ja) | 微粒子分散液の精密改質方法 | |
JP6151469B1 (ja) | 微粒子分散液の精密改質方法 | |
JP5598989B2 (ja) | ドープ元素量を制御された析出物質の製造方法 | |
JP4742202B1 (ja) | ドープ元素量を制御された析出物質の製造方法 | |
WO2017047732A1 (ja) | 有機顔料微粒子の製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
ENP | Entry into the national phase |
Ref document number: 2017507038 Country of ref document: JP Kind code of ref document: A |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 17747480 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 20187014667 Country of ref document: KR Kind code of ref document: A |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2017747480 Country of ref document: EP |
|
ENP | Entry into the national phase |
Ref document number: 2017747480 Country of ref document: EP Effective date: 20180903 |