WO2017122750A1 - フラックス - Google Patents
フラックス Download PDFInfo
- Publication number
- WO2017122750A1 WO2017122750A1 PCT/JP2017/000890 JP2017000890W WO2017122750A1 WO 2017122750 A1 WO2017122750 A1 WO 2017122750A1 JP 2017000890 W JP2017000890 W JP 2017000890W WO 2017122750 A1 WO2017122750 A1 WO 2017122750A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- mass
- flux
- test
- examples
- octylbenzimidazole
- Prior art date
Links
- 230000004907 flux Effects 0.000 title claims abstract description 81
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims abstract description 27
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims abstract description 27
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000002904 solvent Substances 0.000 claims abstract description 25
- 150000007524 organic acids Chemical class 0.000 claims abstract description 22
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims description 41
- -1 benzimidazole compound Chemical class 0.000 claims description 38
- 239000013008 thixotropic agent Substances 0.000 claims description 14
- 150000001412 amines Chemical class 0.000 claims description 10
- 239000002253 acid Substances 0.000 claims description 7
- 150000003839 salts Chemical class 0.000 claims description 7
- 239000000758 substrate Substances 0.000 abstract description 18
- 238000005476 soldering Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 7
- HYZJCKYKOHLVJF-UHFFFAOYSA-N 1H-benzimidazole Chemical compound C1=CC=C2NC=NC2=C1 HYZJCKYKOHLVJF-UHFFFAOYSA-N 0.000 abstract description 6
- 150000001875 compounds Chemical class 0.000 abstract description 4
- 238000012360 testing method Methods 0.000 description 91
- 229910000679 solder Inorganic materials 0.000 description 44
- 230000000052 comparative effect Effects 0.000 description 36
- 238000009736 wetting Methods 0.000 description 33
- IRMWQHINYNTMNS-UHFFFAOYSA-N 2-octyl-1h-benzimidazole Chemical compound C1=CC=C2NC(CCCCCCCC)=NC2=C1 IRMWQHINYNTMNS-UHFFFAOYSA-N 0.000 description 26
- 239000010949 copper Substances 0.000 description 18
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 17
- 229910052802 copper Inorganic materials 0.000 description 17
- 230000007480 spreading Effects 0.000 description 17
- MQNYEJGERZGBRS-UHFFFAOYSA-N 2-octyl-1H-benzimidazole hydrobromide Chemical compound Br.CCCCCCCCc1nc2ccccc2[nH]1 MQNYEJGERZGBRS-UHFFFAOYSA-N 0.000 description 10
- 150000002460 imidazoles Chemical class 0.000 description 8
- 239000012190 activator Substances 0.000 description 7
- PNZDZRMOBIIQTC-UHFFFAOYSA-N ethanamine;hydron;bromide Chemical compound Br.CCN PNZDZRMOBIIQTC-UHFFFAOYSA-N 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 2-phenyl-1h-imidazole Chemical compound C1=CNC(C=2C=CC=CC=2)=N1 ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 0.000 description 6
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- DSESGJJGBBAHNW-UHFFFAOYSA-N (e)-[amino(anilino)methylidene]-phenylazanium;bromide Chemical compound Br.C=1C=CC=CC=1N=C(N)NC1=CC=CC=C1 DSESGJJGBBAHNW-UHFFFAOYSA-N 0.000 description 3
- OWRCNXZUPFZXOS-UHFFFAOYSA-N 1,3-diphenylguanidine Chemical compound C=1C=CC=CC=1NC(=N)NC1=CC=CC=C1 OWRCNXZUPFZXOS-UHFFFAOYSA-N 0.000 description 3
- VSMPBJCKGWINIB-UHFFFAOYSA-N 2-heptan-3-yl-1h-benzimidazole Chemical compound C1=CC=C2NC(C(CC)CCCC)=NC2=C1 VSMPBJCKGWINIB-UHFFFAOYSA-N 0.000 description 3
- YECSLYXTXWSKBO-UHFFFAOYSA-N 2-nonyl-1h-benzimidazole Chemical compound C1=CC=C2NC(CCCCCCCCC)=NC2=C1 YECSLYXTXWSKBO-UHFFFAOYSA-N 0.000 description 3
- OYGJENONTDCXGW-UHFFFAOYSA-N 2-pentyl-1h-benzimidazole Chemical compound C1=CC=C2NC(CCCCC)=NC2=C1 OYGJENONTDCXGW-UHFFFAOYSA-N 0.000 description 3
- WHNZFQLKIXZLRB-UHFFFAOYSA-N 2-phenyl-1h-imidazole;hydrobromide Chemical compound Br.C1=CNC(C=2C=CC=CC=2)=N1 WHNZFQLKIXZLRB-UHFFFAOYSA-N 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000002529 flux (metallurgy) Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- FBHPRUXJQNWTEW-UHFFFAOYSA-N 1-benzyl-2-methylimidazole Chemical compound CC1=NC=CN1CC1=CC=CC=C1 FBHPRUXJQNWTEW-UHFFFAOYSA-N 0.000 description 2
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 2
- BMYNFMYTOJXKLE-UHFFFAOYSA-N 3-azaniumyl-2-hydroxypropanoate Chemical compound NCC(O)C(O)=O BMYNFMYTOJXKLE-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 2
- 229940071870 hydroiodic acid Drugs 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 238000012795 verification Methods 0.000 description 2
- XZKLXPPYISZJCV-UHFFFAOYSA-N 1-benzyl-2-phenylimidazole Chemical compound C1=CN=C(C=2C=CC=CC=2)N1CC1=CC=CC=C1 XZKLXPPYISZJCV-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- PQAMFDRRWURCFQ-UHFFFAOYSA-N 2-ethyl-1h-imidazole Chemical compound CCC1=NC=CN1 PQAMFDRRWURCFQ-UHFFFAOYSA-N 0.000 description 1
- TYOXIFXYEIILLY-UHFFFAOYSA-N 5-methyl-2-phenyl-1h-imidazole Chemical compound N1C(C)=CN=C1C1=CC=CC=C1 TYOXIFXYEIILLY-UHFFFAOYSA-N 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 150000001556 benzimidazoles Chemical class 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical class OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- JJWLVOIRVHMVIS-UHFFFAOYSA-N isopropylamine Chemical compound CC(C)N JJWLVOIRVHMVIS-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000010405 reoxidation reaction Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/362—Selection of compositions of fluxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/3612—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with organic compounds as principal constituents
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/153—Connection portion
- H01L2924/1531—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
- H01L2924/15311—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/156—Material
- H01L2924/157—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof
- H01L2924/15738—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950 C and less than 1550 C
- H01L2924/15747—Copper [Cu] as principal constituent
Definitions
- the present invention relates to a flux containing a benzimidazole compound.
- ⁇ Flux used for soldering requires performances such as removal of metal oxides, prevention of reoxidation when the solder melts, and reduction of solder surface tension.
- a flux composed of an activator that removes an oxide film on the metal surface to improve wettability and a base material such as rosin that protects the activator from heat is used.
- Patent Document 1 discloses a soldering flux composition containing a solvent, an aromatic carboxylic acid, and an imidazole compound.
- Patent Document 2 discloses a soldering flux composition containing a benzimidazole compound having an alkyl group at the 2-position as an activator.
- Patent Document 3 discloses that a treatment liquid containing a first imidazole compound is brought into contact with the surface of copper or a copper alloy of a printed wiring board.
- a treatment method in which a treatment solution containing a second imidazole compound is brought into contact is disclosed.
- BGA ball grid array
- An electronic component to which BGA is applied includes, for example, a semiconductor package.
- a Cu-OSP substrate in which a Cu electrode is treated with a water-soluble preflux OSP Organic Solderability Preservative
- OSP Organic Solderability Preservative
- Patent Document 4 discloses a method for forming an OSP-treated substrate and a solder ball mounted on the substrate. Generally, when mounting a mounting component on an OSP-treated substrate, as described in Patent Document 4, a step of removing the OSP film on the substrate is required before the step of mounting the solder balls. After the removal step, the mounting component is soldered to the substrate.
- the present invention solves such problems, and provides a flux that can be soldered to a Cu-OSP-treated substrate without the need for a Cu-OSP film removal step. Objective.
- the technical means of the present invention taken in order to solve the above-mentioned problems are as follows.
- (1) Contains rosin, organic acid, benzimidazole compound, solvent, rosin 30% to 70% by mass, organic acid 1% to 10% by mass, benzimidazole compound 0.2% by mass
- the flux contains 10% by mass or less and 20% by mass or more and 60% by mass or less of a solvent, and the benzimidazole compound is composed of at least one of 2-alkylbenzimidazole and 2-alkylbenzimidazole hydrohalide.
- the flux of the present invention it is possible to perform a soldering process that does not require a process for removing Cu-OSP even on a substrate subjected to Cu-OSP treatment. Therefore, the cost required for soldering can be reduced.
- the flux of the present embodiment includes rosin, an organic acid, a solvent, and a benzimidazole compound.
- Rosin is added in an amount of 30% by mass or more and 70% by mass or less in order to protect the activator component from heat and suppress volatilization of the activator component.
- examples of the rosin include hydrogenated rosin, acid-modified rosin, polymerized rosin, and rosin ester.
- Organic acid is added in an amount of 1% by mass to 10% by mass as an activator component in the flux.
- organic acid succinic acid, glutaric acid, adipic acid and the like are used.
- the thixotropic agent may be added more than 0% by mass and 10% by mass or less for imparting thixotropy.
- thixotropic agents include higher fatty acid amides and castor hydrogenated oil.
- the solvent is added in an amount of 20% by mass to 60% by mass in order to dissolve the solid content in the flux.
- the solvent is selected from generally known glycol ether compounds.
- the solvent preferably does not volatilize at a low temperature range of 120 ° C. to 150 ° C. in order to efficiently bring about the action of the activator.
- the boiling point of the solvent is preferably 200 ° C. or higher, and more preferably 240 ° C. or higher.
- 2-alkylbenzimidazole or 2-alkylbenzimidazole hydrohalide is used in an amount of 0.2% by mass to 10% by mass.
- 2-alkylbenzimidazoles examples include 2-pentylbenzimidazole, 2-octylbenzimidazole, 2-nonylbenzimidazole, 2- (1-ethylpentyl) benzimidazole, and the like.
- the 2-alkylbenzimidazole of the 2-alkylbenzimidazole hydrohalate is the same as the above compound, and examples of the hydrohalic acid include hydrochloric acid, hydrobromic acid, hydroiodic acid and the like.
- imidazole compounds may be added to the flux containing the benzimidazole compound.
- imidazole compounds that can be added include imidazole, 2-methylimidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 4-methyl-2-phenylimidazole, 1-benzyl- Examples include 2-methylimidazole and 1-benzyl-2-phenylimidazole.
- an amine hydrohalide may be added to the flux containing the benzimidazole compound.
- the amine compound of an amine hydrohalide salt that can be added includes ethylamine, diethylamine, dibutylamine, isopropylamine, diphenylguanidine, cyclohexylamine, etc.
- hydrohalic acid includes hydrochloric acid, hydrobromic acid, Examples include hydroiodic acid.
- Both of the above-described additives may be added to the flux containing the benzimidazole compound. That is, an amine hydrohalide excluding other imidazole compounds and 2-alkylbenzimidazole hydrohalates may be added to the flux containing the benzimidazole compounds.
- an antioxidant for example, an antioxidant, a surfactant, an antifoaming agent, and the like may be appropriately added as long as the performance of the flux is not impaired.
- the fluxes of the examples and comparative examples were prepared with the compositions shown in the following table, and the appearance test and the solder wetting spread test were performed as follows. It was.
- the flux of each Example and a comparative example contains a rosin, an organic acid, a thixotropic agent, and a solvent in the ratio described in Tables 1 and 2 (the numbers in the flux composition are mass%). Show).
- either Cu-OSP and flux residue or both Cu-OSP and flux residue may remain on the substrate. Residues such as Cu-OSP residues and flux residues cause poor bonding and poor conductivity. When the residue on the substrate is removed, it is possible to suppress poor bonding and poor conduction. It can be judged that the examples showing good cleanability in this appearance test were able to properly remove Cu-OSP residue and flux residue without going through the Cu-OSP removal step.
- solder Wetting Spread Test A) Evaluation Method First, Cu-OSP treatment was performed on a copper plate having a thickness of 0.3 mm and a size of 30 mm ⁇ 30 mm. The Cu-OSP-treated copper plate was heated at 250 ° C. for 30 minutes and then baked at 175 ° C. for 12 hours. Subsequently, the fluxes prepared in the proportions shown in the respective examples and comparative examples in each table were applied to a Cu-OSP-treated copper plate. A solder ball having a composition of Sn-3Ag-0.5Cu and a diameter of 500 ⁇ m was mounted on each copper plate coated with the flux. The copper plate was heated at a peak of 250 ° C. and a heating rate of 2.5 ° C./sec, and then cooled to room temperature. The copper plate was washed with a hydrocarbon-based cleaning agent, and the wet spread diameter of the solder was measured.
- soldering defects such as poor bonding are likely to occur, and if a flux with good wettability is used for solder, soldering defects are less likely to occur.
- 2-octylbenzimidazole, 2-pentylbenzimidazole, 2-nonylbenzimidazole, and 2- (1-ethylpentyl) benzimidazole were selected as the 2-alkylbenzimidazole.
- 2-ethyl-4-methylimidazole, 2-phenylimidazole, and 1-benzyl-2-methylimidazole were selected.
- Diphenylguanidine was selected as the other amine compound.
- Example 1 contains 5% by mass of 2-octylbenzimidazole.
- Example 2 contains 5% by weight of 2-pentylbenzimidazole.
- Example 3 contains 5% by weight of 2-nonylbenzimidazole.
- Example 4 contains 5% by weight of 2- (1-ethylpentyl) benzimidazole. That is, Examples 1 to 4 all contain 5% by mass of 2-alkylbenzimidazole.
- Examples 5 and 6 contain 0.2% by mass and 10% by mass of 2-octylbenzimidazole, respectively. In Examples 1 to 6 described above, good results were obtained in the appearance test and the wetting and spreading test.
- Comparative Example 1 contains 0.01% by mass of 2-octylbenzimidazole. In Comparative Example 1, good results were not obtained in the appearance test and the solder spreading test. Comparative Example 2 contains 20% by mass of 2-octylbenzimidazole. In Comparative Example 2, a good result was obtained in the wet spreading test, but a good result was not obtained in the appearance test.
- Example 7 contains 5% by mass of 2-octylbenzimidazole and 5% by mass of 2-ethyl-4-methylimidazole. In Example 7, good results were obtained in the appearance test and the wet spreading test.
- Comparative Example 3 contains 5% by mass of 2-octylbenzimidazole and 10% by mass of 2-phenylimidazole. In Comparative Example 3, a good result was obtained in the wet spreading test, but a good result was not obtained in the appearance test.
- Comparative Example 4 contains 5% by mass of 2-ethyl-4-methylimidazole. In Comparative Example 4, good results were obtained in the wetting and spreading test, but good results were not obtained in the appearance test. Comparative Example 5 contains 5% by mass of 2-phenylimidazole. In Comparative Example 5, a good result was obtained in the wetting and spreading test, but a good result was not obtained in the appearance test. Comparative Example 6 contains 5% by mass of diphenylguanidine. In Comparative Example 6, good results were obtained in the wetting and spreading test, but good results were not obtained in the appearance test. Comparative Example 7 contains 5% by mass of 1-benzyl-2-methylimidazole. In Comparative Example 7, good results were obtained in the wet spreading test, but good results were not obtained in the appearance test.
- Comparative Example 8 contains only rosin, organic acid, thixotropic agent, and solvent. In Comparative Example 8, good results were not obtained in the appearance test and the solder spreading test.
- a flux containing 5% by mass of 2-octylbenzimidazole and 5% by mass or less of an imidazole compound and having an imidazole compound addition amount equal to or less than the addition amount of 2-octylbenzimidazole is used for the appearance test and soldering. Good results can be obtained in the wet spread test.
- 2-alkylbenzimidazole hydrohalide a flux containing 2-alkylbenzimidazole hydrohalide was verified.
- 2-octylbenzimidazole was selected and added as the 2-alkylbenzimidazole.
- 2-alkylbenzimidazole hydrohalide 2-octylbenzimidazole hydrobromide was selected.
- examples of amine hydrohalides ethylamine hydrobromide and diphenylguanidine hydrobromide were selected.
- 2-Phenylimidazole hydrobromide was selected as the imidazole compound including a salt of imidazole compound and hydrohalic acid.
- Examples 8 to 10 contain 5% by mass, 0.2% by mass, and 10% by mass of 2-octylbenzimidazole hydrobromide, respectively. Examples 8 to 10 all showed good results in the appearance test and the solder wetting spread test.
- Comparative Examples 9 and 10 contain 0.01% by mass and 20% by mass of 2-octylbenzimidazole hydrobromide, respectively. In Comparative Example 9, good results could not be obtained in the appearance test and the solder wetting spread test. In Comparative Example 10, good results were obtained in the appearance testing, although good results were obtained in the solder wetting spread test. There wasn't.
- Example 11 contains 5% by mass of 2-octylbenzimidazole and 2-octylbenzimidazole hydrobromide. In Example 11, good results were obtained in the appearance test and the solder spreading test.
- Example 12 contains 5% by mass of 2-octylbenzimidazole and 1% by mass of ethylamine hydrobromide.
- Example 13 contains 5% by mass of 2-octylbenzimidazole and 5% by mass of ethylamine hydrobromide.
- Example 14 contains 5% by mass of 2-octylbenzimidazole hydrobromide and 1% by mass of ethylamine hydrobromide.
- Example 15 contains 5% by mass of 2-octylbenzimidazole hydrobromide and 5% by mass of ethylamine hydrobromide.
- Example 16 contains 5% by mass of 2-octylbenzimidazole hydrobromide and 1% by mass of diphenylguanidine hydrobromide.
- Example 17 contains 5% by mass of 2-octylbenzimidazole hydrobromide and 1% by mass of 2-phenylimidazole hydrobromide. Examples 12 to 17 all showed good results in the appearance test and the solder wetting spread test.
- Example 18 contains 30% by mass of rosin, 2% by mass of organic acid, 3% by mass of 2-octylbenzimidazole, 10% by mass of a thixotropic agent, and 55% by mass of a solvent.
- Example 19 contains 40% by mass of rosin, 10% by mass of organic acid, 5% by mass of 2-octylbenzimidazole, 7% by mass of a thixotropic agent, and 38% by mass of a solvent.
- Example 20 contains 60% by mass of rosin, 6% by mass of organic acid, 5% by mass of 2-octylbenzimidazole, and 29% by mass of a solvent.
- Example 21 contains 70% by mass of rosin, 1% by mass of organic acid, 2% by mass of 2-octylbenzimidazole, 1% by mass of a thixotropic agent, and 26% by mass of a solvent.
- the amount of imidazole compound added is preferably less than or equal to the amount of benzimidazole compound added.
- the salt of an imidazole type compound and hydrohalic acid is included as an imidazole type compound, it is preferable that the sum total contains 5 mass% or less.
- the flux of Examples 1 to 21 contains rosin in an amount of 30% to 70% by mass, organic acid in an amount of 1% to 10% by mass, and a solvent in an amount of 20% to 60% by mass.
- the content of rosin was 30% by mass to 70% by mass
- the content of organic acid was 1% by mass to 10% by mass
- the content is preferably 20% by mass or more and 60% by mass or less.
- the thixotropic agent is contained in an amount of more than 0% by mass to 10% by mass or less, good results were obtained in the appearance test and the solder wetting spread test. It can be said that it is good.
- the color of the copper plate was confirmed by visual observation, but no discoloration of the copper plate was observed in any of the examples. Even when reflow was performed in the air instead of an inert gas such as nitrogen gas, no discoloration of the copper plate was observed in any of the examples. Therefore, it can be seen that the OSP film processed on the copper plate was able to prevent oxidation, and it can be said that the OSP film can be removed only at the portion where the flux is applied.
- the flux of the present invention can also be applied to substrates other than Cu-OSP-treated substrates.
- the present invention is applied to a flux used for soldering.
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Abstract
Description
(1)ロジン、有機酸、ベンゾイミダゾール系化合物、溶剤を含み、ロジンを30質量%以上70質量%以下、有機酸を1質量%以上10質量%以下、ベンゾイミダゾール系化合物を0.2質量%以上10質量%以下、溶剤を20質量%以上60質量%以下含有するフラックスであり、ベンゾイミダゾール系化合物は、2-アルキルベンゾイミダゾールと2-アルキルベンゾイミダゾールハロゲン化水素酸塩のうち少なくとも1種からなることを特徴とするフラックス。
ことを特徴とする(1)から(3)のいずれかに記載のフラックス。
本実施の形態のフラックスは、ロジン、有機酸、溶剤およびベンゾイミダゾール系化合物を含む。
(I)外観試験について
(A)評価方法
まず、厚さ0.3mm、大きさ30mm×30mmの銅板にCu-OSP処理を行った。Cu-OSP処理をした銅板を、250℃で30分間加熱した後、175℃で12時間ベーキングした。続いて、各表中の各実施例及び比較例に示す割合で調合したフラックスを、Cu-OSP処理した銅板に塗布した。銅板にフラックスを塗布した後、ベーキングした銅板を250℃ピーク、昇温速度2.5℃/secで加熱し、その後室温まで冷却した。炭化水素系洗浄剤で銅板を洗浄し、拡大顕微鏡ではんだ付け箇所周辺に残留物がないか外観を検査した。
(B)判定基準
○:良好な洗浄性を示した
×:基板に残留物が残った
(A)評価方法
まず、厚さ0.3mm、大きさ30mm×30mmの銅板にCu-OSP処理を行った。Cu-OSP処理をした銅板を、250℃で30分間加熱した後、175℃で12時間ベーキングした。続いて、各表中の各実施例及び比較例に示す割合で調合したフラックスを、Cu-OSP処理した銅板に塗布した。フラックスを塗布された各銅板に、Sn-3Ag-0.5Cuの組成で、直径500μmのはんだボールを搭載した。銅板を250℃ピーク、昇温速度2.5℃/secで加熱し、その後室温まで冷却した。炭化水素系洗浄剤で銅板を洗浄し、はんだの濡れ広がり径を測定した。
○:濡れ広がり径が1000μm以上
×:濡れ広がり径が1000μm未満
実施例1~4でいずれも外観試験及びはんだの濡れ広がり試験で良好な結果を得られた上に、比較例8では両試験ともに良好な結果を得られなかったため、2-アルキルベンゾイミダゾール含有するフラックスは、外観試験及びはんだの濡れ広がり試験で良好な結果を得られる。
実施例8~10、比較例9、10の結果から、2-アルキルベンゾイミダゾールハロゲン化水素酸塩の一例である2-オクチルベンゾイミダゾール臭化水素酸塩を0.2質量%以上10質量%以下含有するフラックスが、外観試験及びはんだの濡れ広がり試験で良好な結果を得られる。
(i)実施例1~6、8~10でいずれも外観試験及びはんだの濡れ広がり試験で良好な結果を得られたため、ロジン、有機酸、チキソ剤、溶剤を含有するフラックスであって、ベンゾイミダゾール系化合物として、2-アルキルベンゾイミダゾールと2-アルキルベンゾイミダゾールハロゲン化水素酸塩のうち少なくとも1種を合計0.2質量%以上10質量%以下含有するフラックスは、外観試験及びはんだの濡れ広がり試験で良好な結果を得られる。
(ii)実施例12~17でいずれも外観試験及びはんだの濡れ広がり試験で良好な結果を得られたため、上述の(i)のフラックスに、更にアミンハロゲン化水素酸塩(但し、2-アルキルベンゾイミダゾールハロゲン化水素酸塩を除く)を5質量%以下含有するフラックスは、外観試験及びはんだの濡れ広がり試験で良好な結果を得られる。
(iii)実施例7のフラックスが、外観試験及びはんだの濡れ広がり試験で良好な結果を得らたため、上述の(i)又は(ii)フラックスに、更にイミダゾール系化合物を5質量%以下含有するフラックスは、外観試験及びはんだの濡れ広がり試験で良好な結果を得られる。このとき、比較例3の結果より、イミダゾール系化合物の添加量はベンゾイミダゾール系化合物の添加量以下であることが好ましい。また、このとき、イミダゾール系化合物として、イミダゾール系化合物とハロゲン化水素酸との塩を含む場合は、その合計が5質量%以下含有することが好ましい。
(iv)実施例1~21のフラックスは、ロジンを30質量%以上70質量%以下、有機酸を1質量%以上10質量%以下、溶剤を20質量%以上60質量%以下含有しており、外観試験及びはんだの濡れ広がり試験で良好な結果を得られたことから、ロジンの含有割合は30質量%以上70質量%以下、有機酸の含有割合は1質量%以上10質量%以下、溶剤の含有割合は20質量%以上60質量%以下であることが好ましいといえる。また、チキソ剤を0質量%超10質量%以下含有しても外観試験及びはんだの濡れ広がり試験で良好な結果を得られたことから、チキソ剤を0質量%超10質量%以下含有してもよいといえる。
Claims (4)
- ロジン、有機酸、ベンゾイミダゾール系化合物、溶剤を含み、
ロジンを30質量%以上70質量%以下、有機酸を1質量%以上10質量%以下、ベンゾイミダゾール系化合物を0.2質量%以上10質量%以下、溶剤を20質量%以上60質量%以下含有するフラックスであり、
前記ベンゾイミダゾール系化合物は、2-アルキルベンゾイミダゾールと2-アルキルベンゾイミダゾールハロゲン化水素酸塩のうち少なくとも1種からなる
ことを特徴とするフラックス。 - さらに、アミンハロゲン化水素酸塩(但し、2-アルキルベンゾイミダゾールハロゲン化水素酸塩を除く)を5質量%以下含有する
ことを特徴とする請求項1に記載のフラックス。 - さらに、イミダゾール系化合物(但し、イミダゾール系化合物とハロゲン化水素酸との塩を含む場合はその合計)を5質量%以下含有し、前記イミダゾール系化合物の添加量は前記ベンゾイミダゾール系化合物の添加量以下である
ことを特徴とする請求項1又は2に記載のフラックス。 - さらに、チキソ剤を0質量%超10質量%以下含有する
ことを特徴とする請求項1から3のいずれか1項に記載のフラックス。
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EP3409412A4 (en) | 2019-06-19 |
US20190030656A1 (en) | 2019-01-31 |
TW201825464A (zh) | 2018-07-16 |
JP6222412B1 (ja) | 2017-11-01 |
TWI681953B (zh) | 2020-01-11 |
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