WO2017117971A1 - 密封胶检测及超声清洗装置 - Google Patents

密封胶检测及超声清洗装置 Download PDF

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Publication number
WO2017117971A1
WO2017117971A1 PCT/CN2016/090829 CN2016090829W WO2017117971A1 WO 2017117971 A1 WO2017117971 A1 WO 2017117971A1 CN 2016090829 W CN2016090829 W CN 2016090829W WO 2017117971 A1 WO2017117971 A1 WO 2017117971A1
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Prior art keywords
component
sealant
detecting
ultrasonic cleaning
tested
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PCT/CN2016/090829
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English (en)
French (fr)
Inventor
郝延顺
庞鲁
贺新钢
王月
Original Assignee
京东方科技集团股份有限公司
鄂尔多斯市源盛光电有限责任公司
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Application filed by 京东方科技集团股份有限公司, 鄂尔多斯市源盛光电有限责任公司 filed Critical 京东方科技集团股份有限公司
Priority to US15/502,692 priority Critical patent/US20180111172A1/en
Publication of WO2017117971A1 publication Critical patent/WO2017117971A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/02Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
    • B08B7/026Using sound waves
    • B08B7/028Using ultrasounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • B08B5/023Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04Cleaning by suction, with or without auxiliary action
    • B08B5/043Cleaning travelling work
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/8422Investigating thin films, e.g. matrix isolation method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2215/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B2215/006Suction tables
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/8422Investigating thin films, e.g. matrix isolation method
    • G01N2021/8427Coatings

Definitions

  • Embodiments of the present invention relate to a sealant detection and ultrasonic cleaning apparatus.
  • thin film transistor liquid crystal displays have become a new generation of display devices due to their high resolution, high color saturation, fast response speed, and high aperture ratio, and are widely used in electronic display products such as mobile phones.
  • the array substrate and the color filter substrate are formed into a thin film transistor liquid crystal display.
  • the sealant coating detection device is first entered, then the ultrasonic cleaning device is entered, and finally the process of the cartridge is performed to firmly bond the color filter substrate and the array substrate together.
  • the process is complicated, the production capacity is relatively low, and the equipment required for production is large, and the equipment purchase and maintenance cost is huge.
  • a sealant detecting and ultrasonic cleaning apparatus comprising: a sealant detecting part for detecting whether an adhesive on an element to be tested is abnormal; and an ultrasonic cleaning part for detecting a sealant detecting part The subsequent components to be tested are ultrasonically cleaned.
  • the sealant detecting member includes an outlet and an inlet, and the ultrasonic cleaning member is disposed at one side of the sealant detecting member outlet.
  • the sealant detecting and ultrasonic cleaning apparatus further includes: a position detecting part for detecting a position of the member to be tested; and a control part at which the element to be tested is in the sealant detecting part Controlling, by the sealant detecting component, whether the sealant on the component to be tested is abnormal, and controlling the ultrasonic cleaning component to clean the component to be tested when the component to be tested is in the ultrasonic cleaning component .
  • control component is further configured to control the component to be tested to enter and exit the sealant detecting component and the ultrasonic cleaning component.
  • control unit controls the test element to be removed from the inlet of the sealant detecting member when the sealant detecting member detects that there is an abnormality in the sealant on the member to be tested, and Send a message.
  • the control unit controls the test element to be removed from the outlet of the sealant detecting member and from the ultrasonic cleaning when the sealant detecting member detects that there is no abnormality in the sealant on the member to be tested.
  • An inlet of the component enters the ultrasonic cleaning component, and after the ultrasonic cleaning component ultrasonically cleans the component to be tested, the control component removes the component to be tested from an inlet of the ultrasonic cleaning component from the
  • An outlet of the sealant detecting member enters the sealant detecting member and is removed from an inlet of the sealant detecting member, or the control member is to be ultrasonically cleaned after the ultrasonic cleaning member ultrasonically cleans the member to be tested
  • the element to be tested is removed from the outlet of the ultrasonic cleaning component.
  • the sealant detecting and ultrasonic cleaning apparatus further includes: a frame, the sealant detecting member and the ultrasonic cleaning member are disposed on the frame; and a moving platform disposed at the machine And mounted on the shelf for carrying the component to be tested into and out of the sealant detecting component and the ultrasonic cleaning component.
  • the sealant detecting and ultrasonic cleaning apparatus further includes: a suction cup disposed on the moving platform for fixing the device to be tested.
  • the sealant detecting member includes a light source, a collimating laser, a beam splitter, and an image controller; the light source is for illuminating a side of the device to be tested that is not coated with a sealant; and the collimating laser emits a collimated laser The collimated laser passes through the beam splitter to illuminate the sealant in the device under test; and the image controller is configured to receive a collimated laser reflected by the sealant, and determine the collimated laser according to the received collimated laser Whether the sealant is abnormal.
  • the ultrasonic cleaning component includes: a pressure chamber, a vacuum chamber, and an ultrasonic generator; gas in the pressure chamber is incident on the device to be tested through an ultrasonic generator at a pressure chamber opening, so that the test is to be tested The particles on the surface of the element diffuse; and the vacuum chamber is for drawing the scattered particles from the opening of the vacuum chamber into the vacuum chamber.
  • the component to be inspected is an opposite substrate coated with a sealant prior to the process of the cartridge and/or an array substrate coated with a sealant.
  • FIG. 1 is a schematic block diagram of a sealant detecting and ultrasonic cleaning apparatus provided by an embodiment of the present invention
  • FIG. 2 is a schematic structural view of a sealant detecting and ultrasonic cleaning device according to an embodiment of the present invention
  • FIG. 3 is a schematic view showing the working principle of the sealant detecting component of the sealant detecting and ultrasonic cleaning device provided by the embodiment of the present invention
  • FIG. 4 is a schematic view showing the working principle of the ultrasonic cleaning component of the sealant detecting and ultrasonic cleaning device provided by the embodiment of the present invention.
  • the sealant detecting and ultrasonic cleaning apparatus 100 includes a sealant detecting member and an ultrasonic cleaning member.
  • the sealant detecting component 1 is configured to detect whether the sealant on the component to be tested is abnormal; the ultrasonic cleaning component 2 is configured to ultrasonically clean the component to be tested after the sealant detecting component is detected.
  • the component to be inspected is a counter substrate coated with a sealant prior to the process of the cartridge and/or an array substrate coated with a sealant.
  • the opposite substrate is a color film substrate.
  • the component to be detected is sent to the sealant detecting and ultrasonic cleaning device provided by the embodiment of the present invention, for example, by a robot.
  • the component to be tested first enters the sealant detecting component to perform sealant detection, and then enters the ultrasonic cleaning component for ultrasonic cleaning. After the two processes are completed, the component to be tested is taken out by the robot to perform the next process.
  • the sealant detecting and ultrasonic cleaning device provided by the embodiment of the invention comprises an ultrasonic cleaning component and a sealant detecting component, and the component to be tested qualified by the sealant detecting component can be sealed from the sealing component.
  • the glue detection component directly enters the ultrasonic cleaning component, so that the sealant detection and the ultrasonic cleaning are performed in one device, thereby shortening the process flow and reducing the space occupied by the device.
  • the sealant detecting and ultrasonic sealing device provided in the embodiment of the present invention includes an outlet and an inlet, and the ultrasonic cleaning component is disposed at one side of the outlet of the sealant detecting member.
  • the sealant detection and the outlet and inlet of the ultrasonic cleaning device may be the same port or different ports. If the sealant is detected and the outlet and inlet of the ultrasonic cleaning device are the same port, the inlet of the sealant detecting member can be used as the outlet and inlet of the device as a whole. If the sealant is detected and the outlet and inlet of the ultrasonic cleaning device are different ports, the inlet of the sealant detecting member may be used as the inlet of the device as a whole, and the outlet of the ultrasonic cleaning device may be used as the outlet of the device as a whole.
  • the positional relationship between the sealant detecting component and the ultrasonic cleaning component can be reasonably set according to the sequence of the process flow, thereby ensuring that the component to be tested is along the most convenient path in the process of performing sealant detection and ultrasonic cleaning. Traveling, which shortens the time of the process and increases production efficiency.
  • the sealant detection and ultrasonic cleaning device provided by the embodiment of the invention further includes:
  • a position detecting component 3 for detecting a position of the component to be tested
  • the control member 4 controls the sealant detecting member 1 to detect whether the sealant on the member to be tested is abnormal when the member to be tested is in the sealant detecting member 1, and controls the ultrasonic cleaning member when the member to be tested is in the ultrasonic cleaning member 2. 2 Clean the components to be tested.
  • the position detecting section 3 includes a sensor or a camera.
  • the position detecting component 3 may include a first sub-detecting component disposed in the sealant detecting component 1 and a second sub-detecting component disposed in the ultrasonic cleaning component 2; or the position detecting component 3 may be A detecting device that moves the components to be tested together.
  • the position detecting unit 3 transmits the detected position information of the element to be tested to the control unit, the control unit controls the sealant detecting unit to start detecting the element to be tested based on the position information, and controls the ultrasonic cleaning unit to start cleaning the element to be tested.
  • the control component may detect the current position of the component to be tested or the process of the component to be tested according to the position detecting component. Control the relevant components to be entered by the device under test to enter the ready state or parameter adjustment state to save time in the process flow. For example, when the control unit receives the position detecting unit, it detects that the component to be tested is in the sealant detecting part for the sealant detection.
  • control component controls the ultrasonic cleaning component to adjust and preheat the relevant parameters before the component to be tested enters the ultrasonic cleaning component, so as to shorten the time of the process of performing the sealant detection and the ultrasonic cleaning of the component to be tested.
  • the sealant detecting and ultrasonic cleaning device detects the position of the component to be tested by using the position detecting component, so that the control component correctly controls the operation of the sealant detecting component and the ultrasonic cleaning component.
  • the sealant detecting and ultrasonic control device control unit is also used to control the member to be tested to enter and exit the sealant detecting member and the ultrasonic cleaning member.
  • control component controls the component to be tested to enter and exit the sealant detecting component and the ultrasonic cleaning component, and may control the component to be tested to enter the sealant detecting component according to the process flow, and then enter the ultrasonic cleaning component for ultrasonic cleaning
  • the component to be tested can be controlled to enter the sealant detecting component and not enter the ultrasonic cleaning component after being detected. That is, the control unit can control the path of the component to be tested as needed.
  • the sealant detection and ultrasonic cleaning device provided by the embodiment of the invention controls the movement of the component to be tested according to the need, thereby ensuring the fluency of the process.
  • the sealant detecting and ultrasonic control device of the embodiment of the present invention controls the component to be tested to be removed from the inlet of the sealant detecting component when the sealant detecting component detects that the sealant on the component to be tested is abnormal. Send a message.
  • the sealant detecting and ultrasonic cleaning device provided by the embodiment of the invention no longer performs ultrasonic cleaning on the component to be tested when the sealant on the component to be tested is abnormal, thereby saving time.
  • the control component when the sealant detecting component detects that the sealant on the component to be tested does not have an abnormality, the control component is controlled to be removed from the outlet of the sealant detecting component and Entering the ultrasonic cleaning component from the inlet of the ultrasonic cleaning component; after the ultrasonic cleaning component ultrasonically cleaning the component to be tested, the control component removes the component to be tested from the inlet of the ultrasonic cleaning component, and enters the sealing gel detecting component from the outlet of the sealing rubber detecting component. And removing the component from the inlet of the sealant detecting component or after the ultrasonic cleaning component ultrasonically cleans the component to be tested, the component is removed from the outlet of the ultrasonic cleaning component.
  • the sealant detection and ultrasonic cleaning device provided by the embodiment of the invention continue to perform ultrasonic cleaning on the device to be tested without abnormality in the sealant on the component to be tested.
  • the sealant detecting and ultrasonic cleaning device provided by the implementation of the present invention further includes:
  • a frame, a sealant detecting component and an ultrasonic cleaning component are disposed on the frame;
  • a mobile platform is disposed on the frame for carrying the component to be tested into and out of the sealant detecting component and the ultrasonic cleaning component.
  • FIG. 2 is a schematic structural view of a sealant detecting and ultrasonic cleaning device according to an embodiment of the present invention.
  • the sealant detecting member 1 and the ultrasonic cleaning member 2 are disposed on a frame 5 on which a moving platform 6 is further disposed.
  • the component to be tested When the component to be tested is subjected to sealant detection and ultrasonic cleaning, the component to be tested is placed on the moving platform 6 of the frame 5, and the moving platform 6 drives the component to be tested into the sealant detecting component 1 and the ultrasonic cleaning component 2, and is in progress. After the sealant detection and ultrasonic cleaning, the moving platform 6 drives the component to be tested to be removed from the sealant detection and the ultrasonic cleaning device.
  • the sealant detecting and ultrasonic cleaning device provided by the embodiment of the invention sets the sealant detecting component 1 and the ultrasonic cleaning component 2 on the frame 5 to ensure the stability of the entire device.
  • the arrangement of the mobile platform 6 enables the element to be tested to move stably on the frame 5.
  • the sealant detection and ultrasonic cleaning device provided by the embodiment of the invention further includes:
  • a suction cup is disposed on the mobile platform 6 for fixing the component to be tested.
  • the sealant detecting and ultrasonic cleaning device provided by the embodiment of the invention provides a suction cup for fixing the component to be tested on the mobile platform 6, thereby ensuring the position of the component to be tested during the detection of the sealant and the ultrasonic cleaning process, and ensuring the position detection. Accuracy.
  • sealant detection and the sealant detecting component in the ultrasonic cleaning device provided by the embodiment of the present invention are as shown in FIG.
  • the sealant detecting member includes a collimator laser 7, a beam splitter 8, an image controller 9, and a light source 11.
  • the light source 11 is used for illuminating the side of the component to be tested which is not coated with the sealant to provide illumination for the detection of the sealant;
  • the collimator laser 7 emits a collimated laser, and the collimated laser passes through the beam splitter 8 to illuminate the sealant in the component to be tested;
  • the image controller 9 is configured to receive a collimated laser reflected by the sealant, and determine whether the sealant is abnormal according to the received collimated laser.
  • the collimated laser light from the collimator laser 7 passes through the beam splitter 8 and is irradiated onto the sealant 10 on the element to be tested, which is reflected by the sealant 10 and then received by the image controller 9.
  • the image controller 9 determines whether there is an abnormality in the sealant on the substrate by analyzing the received collimated laser light.
  • the sealant detection and the sealant detecting component in the ultrasonic cleaning device provided by the embodiment of the invention detect whether the sealant has broken glue or the glue width does not meet the requirements.
  • the sealant detection and ultrasonic cleaning components in the ultrasonic cleaning device provided by the embodiments of the present invention are as shown in FIG. 4 .
  • the ultrasonic cleaning component includes a pressure chamber 12, a vacuum chamber 13, and an ultrasonic generator 14.
  • the gas in the pressure chamber 12 is incident on the element to be detected, such as the substrate 15, through the ultrasonic generator 14 at the opening of the pressure chamber 12 to diffuse the particles on the surface of the element to be detected; the vacuum chamber 13 is used to evacuate the scattered particles from the vacuum The opening of the chamber 13 is sucked into the vacuum chamber 13.
  • the ultrasonic cleaning component in the sealant detection and ultrasonic cleaning device provided by the embodiment of the present invention cleans the component to be tested through the pressure chamber 12, the vacuum chamber 13, and the ultrasonic generator 14.
  • the sealant detection and ultrasonic cleaning device comprises an ultrasonic cleaning component and a sealant detecting component, and the component to be tested which is qualified by the sealant detecting component is directly entered into the ultrasonic cleaning component from the sealing rubber detecting component, so that Sealant inspection and ultrasonic cleaning are performed in one device, which shortens the process and reduces the space occupied by the equipment.
  • first and second are used for descriptive purposes only, and are not to be construed as indicating or implying relative importance.
  • the term “plurality” refers to two or more, unless specifically defined otherwise.

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  • Physics & Mathematics (AREA)
  • Mathematical Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
  • Cleaning Or Drying Semiconductors (AREA)
  • Cleaning In General (AREA)

Abstract

一种密封胶检测及超声清洗装置(100)。该装置(100)包括:密封胶检测部件(1),用于检测待测元件上密封胶是否异常;以及超声清洗部件(2),用于对密封胶检测部件(1)检测后的待测元件进行超声清洗。在一个装置(100)中实现了密封胶检测和超声清洗,缩短了工艺流程,减少了设备占用的空间。

Description

密封胶检测及超声清洗装置 技术领域
本发明的实施例涉及一种密封胶检测及超声清洗装置。
背景技术
近年来,薄膜晶体管液晶显示器凭借高分辨率、高色彩饱和度、反应速度快、高开口率等优点成为新一代显示器件,广泛应用于手机等电子显示产品中。阵列基板和彩膜基板对盒形成薄膜晶体管液晶显示器。
通常,在彩膜基板上涂覆封框胶之后,先进入密封胶涂覆检测设备,然后进入超声清洗设备,最后进行对盒工艺以将彩膜基板和阵列基板牢固粘接一起。这样一来,工艺流程复杂,产能相对较低;并且生产所需设备多,设备购买及维护费用巨大。
发明内容
根据本发明的实施例,提供一种密封胶检测及超声清洗装置,包括:密封胶检测部件,用于检测待测元件上密封胶是否异常;以及超声清洗部件,用于对密封胶检测部件检测后的待测元件进行超声清洗。
例如,所述密封胶检测部件包括出口和入口,所述超声清洗部件设置在所述密封胶检测部件出口的一侧。
例如,根据本发明实施例的密封胶检测及超声清洗装置还包括:位置检测部件,用于检测所述待测元件的位置;以及控制部件,在所述待测元件处于所述密封胶检测部件中时控制所述密封胶检测部件检测所述待测元件上的密封胶是否异常,在所述待测元件处于所述超声清洗部件中时控制所述超声清洗部件对所述待测元件进行清洗。
例如,所述控制部件还用于控制所述待测元件进出所述密封胶检测部件和所述超声清洗部件。
例如,所述控制部件在所述密封胶检测部件检测到所述待测元件上的密封胶存在异常时,控制所述待测元件从所述密封胶检测部件的入口移出,并 发出提示信息。
例如,所述控制部件在所述密封胶检测部件检测所述待测元件上的密封胶不存在异常时,控制所述待测元件从所述密封胶检测部件的出口移出并从所述超声清洗部件的入口进入所述超声清洗部件,在所述超声清洗部件对所述待测元件进行超声清洗后,所述控制部件将所述待测元件从所述超声清洗部件的入口移出,从所述密封胶检测部件的出口进入所述密封胶检测部件,并从所述密封胶检测部件的入口移出,或者在所述超声清洗部件对所述待测元件进行超声清洗后所述控制元件将所述待测元件从所述超声清洗部件的出口移出。
例如,根据本发明实施例的密封胶检测及超声清洗装置还包括:机架,所述密封胶检测部件和所述超声清洗部件设置在所述机架上;以及移动平台,设置在所述机架上,用于承载所述待测元件进出所述密封胶检测部件和所述超声清洗部件。
例如,根据本发明实施例的密封胶检测及超声清洗装置还包括:吸盘,设置在所述移动平台上,用于固定所述待测元件。
例如,所述密封胶检测部件包括光源、准直激光器、分光镜和图像控制器;所述光源用于照射所述待测元件未涂覆密封胶的一面;所述准直激光器发出准直激光,所述准直激光通过分光镜后照射所述待测元件中的密封胶;并且所述图像控制器用于接收经所述密封胶反射的准直激光,根据接收到的准直激光判断所述密封胶是否存在异常。
例如,所述超声清洗部件包括:压力室、真空室和超声发生器;所述压力室中的气体经过压力室开口处的超声发生器射到所述待测元件上,以使所述待测元件表面的微粒扩散;并且所述真空室用于将散开的微粒从所述真空室的开口吸入所述真空室。
例如,所述待检测元件为对盒工艺之前涂覆了密封胶的对向基板和/或涂覆了密封胶的阵列基板。
附图说明
为了更清楚地说明本发明实施例的技术方案,下面将对实施例的附图作简单地介绍,显而易见地,下面描述中的附图仅仅涉及本发明的一些实施例, 而非对本发明的限制。
图1示出了本发明实施例提供的密封胶检测及超声清洗装置的示意框图;
图2示出了本发明实施例提供的密封胶检测及超声清洗装置的结构示意图;
图3示出了本发明实施例提供的密封胶检测及超声清洗装置的密封胶检测部件的工作原理示意图;以及
图4示出了本发明实施例提供的密封胶检测及超声清洗装置的超声清洗部件的工作原理示意图。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合附图,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。
需要说明的是,在不冲突的情况下,本发明的实施例及实施例中的特征可以相互组合。
图1是本发明实施例提供的密封胶检测及超声清洗装置的示意框图。参见图1,该密封胶检测及超声清洗装置100包括密封胶检测部件和超声清洗部件。密封胶检测部件1,用于检测待测元件上密封胶是否异常;超声清洗部件2,用于对密封胶检测部件检测后的待测元件进行超声清洗。
例如,待检测元件为对盒工艺之前涂覆了密封胶的对向基板和/或涂覆了密封胶的阵列基板。例如,对向基板为彩膜基板。
待检测元件例如通过机械手被送入本发明实施例提供的密封胶检测及超声清洗装置,待检测元件首先进入密封胶检测部件进行密封胶检测,然后进入超声清洗部件进行超声清洗。两道工序完成后,再由机械手将待检测元件取出,以便进行下一道工序。
本发明实施例提供的密封胶检测及超声清洗装置包括超声清洗部件和密封胶检测部件,经密封胶检测部件检测的密封胶合格的待测元件可以从密封 胶检测部件直接进入超声清洗部件,使得在一个装置中即进行密封胶检测也进行超声清洗,从而缩短工艺流程,减少设备占用的空间。
例如,本发明实施例提供的密封胶检测及超声清洗装置中的密封胶检测部件包括出口和入口,超声清洗部件设置在该密封胶检测部件出口的一侧。
需要说明的是:密封胶检测及超声清洗装置的出口和入口可以是同一个口,也可以是不同的口。若密封胶检测及超声清洗装置的出口和入口是同一个口,则可以将密封胶检测部件的入口作为装置整体的出口和入口。若密封胶检测及超声清洗装置的出口和入口是不同的口,则可以将将密封胶检测部件的入口作为装置整体的入口,将超声清洗装置的出口作为装置整体的出口。
根据本发明的实施例,可以按照工艺流程的先后顺序,合理设置密封胶检测部件和超声清洗部件的位置关系,保证待测元件在进行密封胶检测及超声清洗的过程中沿着最便捷的路径行进,从而缩短了工艺流程的用时,提高了生产效率。
例如,本发明实施例提供的密封胶检测及超声清洗装置还包括:
位置检测部件3,用于检测待测元件的位置;
控制部件4,在待测元件处于密封胶检测部件1中时,控制密封胶检测部件1检测待测元件上的密封胶是否异常,在待测元件处于超声清洗部件2中时,控制超声清洗部件2对待测元件进行清洗。
例如,位置检测部件3包括传感器或者摄像头。
需要说明的是:位置检测部件3可以包括一个设置在密封胶检测部件1中的第一子检测部件和一个设置在超声清洗部件2中第二子检测部件;或者位置检测部件3也可以是随着待测元件一起运动的检测装置。位置检测部件3将检测到的待测元件的位置信息传输到控制部件,控制部件根据位置信息控制密封胶检测部件开始对待测元件进行检测,以及控制超声清洗部件开始对待测元件进行清洗。
进一步地,若密封胶检测部件或者超声清洗部件在工作前需要预热或者需要进行参数的调整,控制部件可以根据位置检测部件检测到的待测元件当前的位置或者待测元件所处的工艺过程,控制待测元件将要进入的相关部件进入准备状态或者参数调节状态,以节省工艺流程的时间。例如,在控制部件收到位置检测部件检测到待测元件正在密封胶检测部件进行密封胶检测的 信息后,在待测元件进入超声清洗部件之前控制部件控制超声清洗部件进行相关参数的调节并进行预热,以缩短待测元件进行密封胶检测和超声清洗的工艺流程的时间。
本发明实施例提供的密封胶检测及超声清洗装置,采用位置检测部件检测待测元件的位置,以使控制部件正确控制密封胶检测部件和超声清洗部件的运行。
例如,根据本发明实施例的密封胶检测及超声清洗装置的控制部件还用于控制待测元件进出密封胶检测部件和超声清洗部件。
需要说明的是:控制部件控制待测元件进出密封胶检测部件和超声清洗部件,可以是按照工艺流程控制待测元件进入密封胶检测部件进行密封胶检测后再进入超声清洗部件进行超声清洗,也可以控制待测元件进入密封胶检测部件检测后不进入超声清洗部件。也即控制部件可以根据需要对待测元件的路径进行控制。
本发明实施例提供的密封胶检测及超声清洗装置,控制部件根据需要对待测元件的运动进行控制,保证了工艺过程的流畅性。
例如,本发明实施例提供的密封胶检测及超声清洗装置的控制部件在密封胶检测部件检测到待测元件上的密封胶存在异常时,控制待测元件从密封胶检测部件的入口移出,并发出提示信息。
本发明实施例提供的密封胶检测及超声清洗装置,在待测元件上的密封胶异常时,不再对该待测元件进行超声清洗,节省了时间。
例如,本发明实施例提供的密封胶检测及超声清洗装置中,控制部件在密封胶检测部件检测待测元件上的密封胶不存在异常时,控制待测元件从密封胶检测部件的出口移出并从超声清洗部件的入口进入超声清洗部件;在超声清洗部件对待测元件进行超声清洗后,控制部件将待测元件从超声清洗部件的入口移出,从密封胶检测部件的出口进入密封胶检测部件,并从密封胶检测部件的入口移出,或者在超声清洗部件对待测元件进行超声清洗后控制元件将待测元件从超声清洗部件的出口移出。
本发明实施例提供的密封胶检测及超声清洗装置在待测元件上的密封胶不存在异常的情况下,继续对待测元件进行超声清洗。
例如,本发明实施提供的密封胶检测及超声清洗装置还包括:
机架,密封胶检测部件和超声清洗部件设置在该机架上;以及
移动平台,设置在该机架上,用于承载待测元件进出密封胶检测部件和超声清洗部件。
图2是本发明实施例提供的密封胶检测及超声清洗装置的结构示意图。参见图2,密封胶检测部件1和超声清洗部件2设置在机架5上,机架上还设置有移动平台6。
在对待测元件进行密封胶检测和超声清洗时,将待测元件放置在机架5的移动平台6上,移动平台6带动待测元件进入密封胶检测部件1和超声清洗部件2,并在进行密封胶检测和超声清洗后移动平台6带动待测元件从该密封胶检测及超声清洗装置移出。
本发明实施例提供的密封胶检测及超声清洗装置将密封胶检测部件1和超声清洗部件2设置在机架5上,保证了整个装置的稳定性。移动平台6的设置使得待测元件能在机架5上稳定移动。
例如,本发明实施例提供的密封胶检测及超声清洗装置还包括:
吸盘,设置在移动平台6上,用于固定待测元件。
本发明实施例提供的密封胶检测及超声清洗装置,在移动平台6上设置固定待测元件的吸盘,保证了密封胶检测和超声清洗过程中待测元件的位置不变,保证了位置检测的精确性。
例如,本发明实施例提供的密封胶检测及超声清洗装置中的密封胶检测部件如图3所示。
如图3所示,该密封胶检测部件包括准直激光器7、分光镜8、图像控制器9和光源11。光源11用于照射待测元件未涂覆密封胶的一面,为密封胶的检测提供光照;准直激光器7发出准直激光,准直激光通过分光镜8后照射待测元件中的密封胶;图像控制器9用于接收经密封胶反射的准直激光,根据接收到的准直激光判断密封胶是否存在异常。
准直激光器7发出的准直激光经分光镜8后,照射到待测元件上的密封胶10上,经该密封胶10反射后被图像控制器9接收。图像控制器9通过对接收到的准直激光进行分析,判断该基板上的密封胶是否存在异常。
本发明实施例提供的密封胶检测及超声清洗装置中的密封胶检测部件检测密封胶是否存在断胶或者胶宽不符合要求的情况。
例如,本发明实施例提供的密封胶检测及超声清洗装置中的超声清洗部件如图4所示。
如图4所示,该超声清洗部件包括:压力室12、真空室13和超声发生器14。压力室12中的气体经过压力室12开口处的超声发生器14射到待检测元件,例如基板15上,以使待检测元件表面的微粒扩散;真空室13用于将散开的微粒从真空室13的开口吸入真空室13中。
本发明实施例提供的密封胶检测及超声清洗装置中的超声清洗部件通过压力室12、真空室13和超声发生器14对待测元件进行清洗。
本发明实施例提供的密封胶检测及超声清洗装置包括超声清洗部件和密封胶检测部件,经密封胶检测部件检测的密封胶合格的待测元件从密封胶检测部件直接进入超声清洗部件,使得在一个装置中即进行密封胶检测也进行超声清洗,从而缩短工艺流程,减少了设备占用的空间。
在本发明实施例中,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。术语“多个”指两个或两个以上,除非另有明确的限定。
以上所述仅是本发明的示范性实施方式,而非用于限制本发明的保护范围,本发明的保护范围由所附的权利要求确定。
本申请要求于2016年1月5日递交的第201620008873.1号中国专利申请的优先权,在此全文引用上述中国专利申请公开的内容以作为本申请的一部分。

Claims (11)

  1. 一种密封胶检测及超声清洗装置,包括:
    密封胶检测部件,用于检测待测元件上密封胶是否异常;以及
    超声清洗部件,用于对密封胶检测部件检测后的待测元件进行超声清洗。
  2. 根据权利要求1所述的密封胶检测及超声清洗装置,其中,
    所述密封胶检测部件包括出口和入口,所述超声清洗部件设置在所述密封胶检测部件出口的一侧。
  3. 根据权利要求1所述的密封胶检测及超声清洗装置,还包括:
    位置检测部件,用于检测所述待测元件的位置;以及
    控制部件,在所述待测元件处于所述密封胶检测部件中时控制所述密封胶检测部件检测所述待测元件上的密封胶是否异常,在所述待测元件处于所述超声清洗部件中时控制所述超声清洗部件对所述待测元件进行清洗。
  4. 根据权利要求3所述的密封胶检测及超声清洗装置,其中,
    所述控制部件还用于控制所述待测元件进出所述密封胶检测部件和所述超声清洗部件。
  5. 根据权利要求4所述的密封胶检测及超声清洗装置,其中,
    所述控制部件在所述密封胶检测部件检测到所述待测元件上的密封胶存在异常时,控制所述待测元件从所述密封胶检测部件的入口移出,并发出提示信息。
  6. 根据权利要求4所述的密封胶检测及超声清洗装置,其中,
    所述控制部件在所述密封胶检测部件检测所述待测元件上的密封胶不存在异常时,控制所述待测元件从所述密封胶检测部件的出口移出并从所述超声清洗部件的入口进入所述超声清洗部件,
    在所述超声清洗部件对所述待测元件进行超声清洗后,所述控制部件将所述待测元件从所述超声清洗部件的入口移出,从所述密封胶检测部件的出口进入所述密封胶检测部件,并从所述密封胶检测部件的入口移出,或者在所述超声清洗部件对所述待测元件进行超声清洗后所述控制元件将所述待测元件从所述超声清洗部件的出口移出。
  7. 根据权利要求1所述的密封胶检测及超声清洗装置,还包括:
    机架,所述密封胶检测部件和所述超声清洗部件设置在所述机架上;以及
    移动平台,设置在所述机架上,用于承载所述待测元件进出所述密封胶检测部件和所述超声清洗部件。
  8. 根据权利要求7所述的密封胶检测及超声清洗装置,还包括:
    吸盘,设置在所述移动平台上,用于固定所述待测元件。
  9. 根据权利要求1至8中任一项所述的密封胶检测及超声清洗装置,其中,
    所述密封胶检测部件包括光源、准直激光器、分光镜和图像控制器;
    所述光源用于照射所述待测元件未涂覆密封胶的一面;
    所述准直激光器发出准直激光,所述准直激光通过分光镜后照射所述待测元件中的密封胶;并且
    所述图像控制器用于接收经所述密封胶反射的准直激光,根据接收到的准直激光判断所述密封胶是否存在异常。
  10. 根据权利要求1至8中任一项所述的密封胶检测及超声清洗装置,其中,
    所述超声清洗部件包括:压力室、真空室和超声发生器;
    所述压力室中的气体经过压力室开口处的超声发生器射到所述待测元件上,以使所述待测元件表面的微粒扩散;并且
    所述真空室用于将散开的微粒从所述真空室的开口吸入所述真空室。
  11. 根据权利要求1至8中任一项所述的密封胶检测及超声清洗装置,其中,
    所述待检测元件为对盒工艺之前涂覆了密封胶的对向基板和/或涂覆了密封胶的阵列基板。
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