WO2017092153A1 - 一种胺基聚合物、其制造方法及其用途 - Google Patents

一种胺基聚合物、其制造方法及其用途 Download PDF

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WO2017092153A1
WO2017092153A1 PCT/CN2016/000661 CN2016000661W WO2017092153A1 WO 2017092153 A1 WO2017092153 A1 WO 2017092153A1 CN 2016000661 W CN2016000661 W CN 2016000661W WO 2017092153 A1 WO2017092153 A1 WO 2017092153A1
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group
linear
branched alkyl
straight
methyl
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PCT/CN2016/000661
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English (en)
French (fr)
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成欣
张建荣
黄作鑫
段庆华
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中国石油化工股份有限公司
中国石油化工股份有限公司石油化工科学研究院
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Priority to SG11201804679RA priority Critical patent/SG11201804679RA/en
Priority to US15/780,918 priority patent/US10968313B2/en
Priority to JP2018528978A priority patent/JP7083310B2/ja
Priority to EP16869467.7A priority patent/EP3385299B1/en
Priority to RU2018123936A priority patent/RU2731560C2/ru
Publication of WO2017092153A1 publication Critical patent/WO2017092153A1/zh

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Definitions

  • the present invention relates to the field of functional materials, and in particular to an amine based polymer.
  • the invention also relates to a process for the manufacture of the amine-based polymer and to its use as, for example, a fuel oil detergent.
  • the present invention relates to an amine-based polymer in which a main chain of the amine-based polymer is bonded to a structure represented by the following formula (I) through an -O- bond,
  • the present invention relates to the following aspects.
  • step 2) reacting the product of step 1) with an oxidizing agent
  • reaction temperature of the step 1) is from 100 to 200 ° C and the reaction pressure is from 1 to 5 kg.
  • alkenyl alcohol described in step 1) is selected from the group consisting of allyl alcohol, 3-buten-1-ol, 3-butene-2- Alcohol, 3-methyl-3-buten-1-ol, 4-penten-1-ol, 4-penten-2-ol, 4-penten-3-ol, 3-methyl 4-pentyl Alkenyl 1-ol, 2-methyl 4-pentene 1-ol, 3-ethyl 4-pentene 1-ol, 2-ethyl 4-pentene 1-ol, 3-isobutyl 4-pentene 1-alcohol, 2-isobutyl 4-pentene 1-ol, 2,3-dimethyl 4-pentene 1-ol, 2,2-dimethyl 4-pentene 1-ol, 3,3 - dimethyl 4-pentene 1-ol, 5-hexen-1-ol, 4-methyl-5-hexenol, 3-methyl-5-hexenol, 2-methyl-5- Hexenol, 3-ethyl-5
  • the peroxidic organic acid is selected from the group consisting of C 3 -C 12 peroxidic organic acids.
  • peroxidic organic acid is selected from the group consisting of peroxyformic acid, peracetic acid, peroxypropionic acid, peroxybutyric acid, t-butyl hydroperoxide, One or more of peroxybenzoic acid and m-chloroperoxybenzoic acid.
  • step 1 The method according to any of the preceding claims, characterized in that the molar ratio of the oxidizing agent to the alkenyl alcohol in step 1) is from 1 to 10:1.
  • reaction temperature in the step 2) is 20-80 ° C and the reaction time is 1 h-8 h.
  • step 2) A catalyst is added, the catalyst being selected from the group consisting of molecular sieves, organic acids or inorganic acids.
  • the organic amine in the step 3 is one of a polyamine polyamine and a C 1 -C 30 primary amine, a secondary amine or an alcohol amine. Or a variety.
  • the inorganic ammonium in the step 3) is one or more of ammonia gas, ammonia water and inorganic ammonium salt.
  • a solvent is added, the solvent being a C 1 -C 8 alcohol.
  • a catalyst is added, the catalyst being a tertiary amine or a phenolic substance.
  • tertiary amine is selected from the group consisting of trihydrocarbyl tertiary amines having a molecular weight of between 10 and 500 and amine derivatives thereof.
  • tertiary amine is selected from the group consisting of trimethylamine, triethylamine, tripropylamine, N,N-dimethylethylamine, N,N-dimethyl Propylamine, N,N-dimethylbutylamine, N,N-diethylpropylamine, N,N-dipropyl-1-propylamine, N,N-diethylbutylamine, N,N-dimethyl -1,2-ethylenediamine, N,N-dimethyl-1,3-propanediamine, N,N-dimethylpentylamine, N,N-dimethylhexylamine, N,N-di Methylheptylamine, N,N-dimethyloctylamine, N,N-dimethyldecylamine, NN-dimethyldecylamine, N,N-dimethylundecylamine, N,N,N-dimethyl
  • the phenolic substance is selected from the group consisting of phenol, sodium phenolate, hydroquinone, sodium hydroquinone, o-cresol, sodium o-cresol, and Methyl phenol, sodium m-methyl phenolate, p-cresol and sodium p-cresol, 2,4-dimethylphenol, 2,4,6-trimethylphenol, ethyl phenol, sodium methoxide, 2,4-diethyl Phenolic, 2,4,6-triethylphenol, p-methoxyphenol, m-methoxyphenol, o-methoxyphenol, sodium p-methoxyphenol, sodium m-methoxyphenol, o-methoxy One or more of sodium phenylphenolate in sodium phenol and phenylphenol.
  • reaction temperature of the step 3 is from 100 to 180 ° C and the reaction time is from 1 h to 8 h.
  • amine-based polymer of the present invention improved deposit formation inhibiting performance can be achieved when used as a fuel oil detergent as compared with the prior art.
  • the amine-based polymer according to the present invention is less expensive to manufacture than the prior art.
  • Figure 2 is a nuclear magnetic hydrogen spectrum of the epoxy polyether of Example 1;
  • Figure 6 is a comparison diagram of the nuclear magnetic resonance spectrum of the alkenyl polyether, the epoxy polyether, and the polyether amine of Example 1.
  • the curves A, B, and C respectively represent the alkenyl polyether and the epoxy polyether from top to bottom. Nuclear magnetic resonance spectrum of polyetheramine.
  • FIG. 7 is an enlarged view of a nuclear magnetic resonance spectrum comparison diagram of the alkenyl polyether, the epoxy polyether, and the polyether amine of Example 1.
  • the curves A, B, and C respectively represent alkenyl polyether and epoxy from top to bottom.
  • halogen refers to fluorine, chlorine, bromine or iodine.
  • the C 1-20 linear or branched alkyl group for example, a C 1-10 linear or branched alkyl group, a C 1-6 linear or branched alkyl group or a C 1-4 straight chain or
  • the branched alkyl group may, for example, be a methyl group or an ethyl group.
  • the C 5-10 monocyclic or polycyclic cycloalkyl group for example, a C 5-8 monocyclic or polycyclic cycloalkyl group or a C 5-7 monocyclic or polycyclic cycloalkyl group can be mentioned, and specific examples thereof include Cyclopentyl or cyclohexyl.
  • the number average molecular weight Mn is determined by gel permeation chromatography (GPC) unless otherwise specified.
  • * represents the binding end of the -O- bond.
  • the structure represented by the formula (I) is bonded to a -O- bond on the polymer main chain by an unbonded bond at a position indicated by * to form a covalent bond, and further passes the -O A bond is attached to the polymer backbone.
  • a group R 6 and a group R 7 there are a group R 6 and a group R 7 .
  • the a group R 6 or the a groups R 7 are the same or different from each other, and are each independently selected from hydrogen, an optionally substituted C 1-10 hydrocarbon group, and
  • the C 1-10 hydrocarbon group for example, a C 1-10 linear or branched alkyl group, a C 2-10 linear or branched alkenyl group, and a C 2-10 linear or branched alkyne may be mentioned.
  • group preferably a C1 -6 straight-chain or branched-chain alkyl group, more preferably a C 1-4 straight-chain or branched-chain alkyl group.
  • the q groups R 9 are the same or different from each other, and are each independently selected from hydrogen and a C 1-10 hydrocarbon group.
  • the C 1-10 hydrocarbon group for example, a C 1-10 linear or branched alkyl group, a C 2-10 linear or branched alkenyl group, and a C 2-10 linear or branched alkyne may be mentioned.
  • the group is preferably a C 1-6 linear or branched alkyl group, more preferably a C 1-4 straight or branched alkyl group.
  • q is an integer between 1 and 50, preferably an integer between 1 and 10, more preferably 1, 2, 3 or 4.
  • a is an integer between 1 and 10, preferably an integer between 1 and 4, more preferably 1, 2 or 3.
  • the main chain of the amine-based polymer (also referred to as a skeleton structure) has a hydrogen atom from which a p-hydroxy group is removed from a hydroxyl group having p'-hydroxy groups (the remaining p unbound -O) -
  • p' is an integer between 1 and 10, preferably an integer between 1 and 3, more preferably 1.
  • p is an integer between 1 and 10, preferably an integer between 1 and 3, more preferably 1, and 1 ⁇ p ⁇ p'.
  • the hydroxyl polymer may be those conventionally used in the art for designing fuel oil detergents, including but not limited to polyester, polyether and enol polymerization. Things and so on. More specifically, as the hydroxyl polymer having p'-hydroxyl groups, for example, a polyester having a corresponding number of free hydroxyl groups and a polyether having a corresponding number of free hydroxyl groups may be mentioned, preferably with a corresponding number of free hydroxyl groups. Polyether.
  • Pentane and hexylene oxide preferably ethylene oxide and propylene oxide.
  • the alkylene glycol may, for example, be a compound represented by the following formula (A-IV'), and more specifically, for example, ethylene glycol, propylene glycol, butanediol, pentanediol and hexanediol, preferably Ethylene glycol and propylene glycol.
  • the oxacycloalkane include a cyclic ether represented by the following formula (A-IV "), and more specifically, oxetane and oxacyclohexane are mentioned as the copolymerization sheet.
  • Specific examples of the body include a polyhydric alcohol other than a diol such as glycerin or pentaerythritol, and glycerol is preferable.
  • hydroxyl polymer for example, those exemplified as the parent polymer as the amine-based polymer, preferably an alkylene glycol polymer, more preferably The polyether represented by the formula (III).
  • the a group R 3 or the a groups R 4 are the same or different from each other, and are each independently selected from hydrogen and a C 1-10 hydrocarbon group.
  • the C 1-10 hydrocarbon group for example, a C 1-10 linear or branched alkyl group, a C 2-10 linear or branched alkenyl group, and a C 2-10 linear or branched alkyne may be mentioned.
  • the group is preferably a C 1-6 linear or branched alkyl group, more preferably a C 1-4 straight or branched alkyl group.
  • the molar ratio of the hydroxyl polymer represented by the formula (A-II) to the alkenyl compound represented by the formula (A-III) is generally from 1:1 to 1.5, preferably. 1:1 to 1.2.
  • the reaction pressure is generally atmospheric.
  • the reaction time is generally from 2 to 10 h.
  • the method B for example, a method including the following steps B-1) and B-2) can be mentioned.
  • the alkenyl compound represented by the formula (A-III) is reacted with an alkylene oxide to obtain an alkenyl polyether represented by the following formula (A-V).
  • the alkylene oxide is represented by the following formula (A-IV). More specifically, examples of the alkylene oxide include ethylene oxide, propylene oxide, butylene oxide, pentylene oxide, and hexylene oxide, and ethylene oxide and propylene oxide are preferable. These alkylene oxides may be used singly or in combination of two or more kinds.
  • the group Ru' is selected from the group consisting of a single bond and a C 1-22 straight or branched alkyl group.
  • the C 1-22 linear or branched alkyl group for example, a C 1-20 linear or branched alkyl group, a C 1-10 straight or branched alkyl group or a C 1-4 may be mentioned.
  • a linear or branched alkyl group preferably a methyl group.
  • each group Ru is identical or different from each other, each independently selected from a C 2-24 straight or branched alkylene group, preferably each independently selected from a C 2-12 straight or branched alkylene group. More preferably, each group is independently selected from C 2-6 straight or branched alkylene groups, more preferably each independently selected from -CH 2 -CH 2 - and -CH 2 -CH(CH 3 )-, more preferably -CH 2 -CH(CH 3 )-.
  • the group Ru when the group Ru is two or more, different units They may be bonded to each other in a random, (two or more) block or alternate manner at any ratio determined as needed, provided that the total (average) number of these units is y.
  • the group Ru represents a combination of -CH 2 -CH 2 - and -CH 2 -CH(CH 3 )-, and y is 2.2
  • the unit And unit Between any (two or more) blocks, alternating or random, any ratio determined according to need (for example, the molar ratio between the two may be 1:99 to 99:1) may be bonded to each other, provided that The total (average) number of these two units is 2.2.
  • At least a portion (at least a certain number) of groups Ru are selected from C 3-6 straight or branched alkylene groups (corresponding to non- Unit), wherein -CH 2 -CH(CH 3 )-(corresponding to the unit
  • the polyether represented by the formula (AV) must contain (a certain number, the upper limit of which is y) Lifting element (such as unit
  • the value m1 is selected from any value between 0 and 200, preferably any value between 0 and 100, more preferably any value between 0 and 50. More preferably, any value between 0 and 30 is preferred.
  • the value m1 represents a unit The average number, so it can be a non-integer.
  • the numerical value m1 for example, 0, 0.2, 0.8, 1, 1.5, 2.0, 3.0, 3.5, 7.5, 10.0, 15.0, 25.0, 30.2, 35.0, 40.0, 45.5, 50.5, 55.2, 60.0, 75.5, 80.5, 85.0, 90.5 or 95.7.
  • the value n1 is selected from any value between 0 and 200, preferably any value between 0 and 100, more preferably any value between 0 and 50. More preferably, any value between 0 and 30 is preferred.
  • the value n1 represents a unit The average number, so it can be a non-integer.
  • the numerical value n1 for example, 0, 0.2, 0.8, 1, 1.5, 2.0, 3.0, 3.5, 7.5, 10.0, 15.0, 25.0, 30.2, 35.0, 40.0, 45.5, 50.5, 55.2, 60.0, 75.5, 80.5, 85.0, 90.5 or 95.7.
  • the value m1 is different from the value n1, and the sum of the two (ie, the unit) And unit
  • the overall average number is y.
  • y is selected from any value between 1 and 200, preferably any value between 1 and 100, more preferably any value between 1 and 50, more preferably any value between 1 and 30.
  • step B-2 optionally, a compound selected from the following formula (A-VI) is introduced into the reaction system during or after the completion of the step B-1) And at least one terminal blocking agent of the alkenyl compound represented by the formula (A-III) is reacted with the alkenyl polyether represented by the formula (AV) which has been formed in the reaction system, and At least a part of the alkenyl polyether is converted into an alkenyl polyether represented by the following formula (A-VII) or an alkenyl polyether represented by the following formula (A-VIII).
  • both the compound represented by the formula (A-VI) and the alkenyl compound represented by the formula (A-III) function as a blocking agent, and are collectively referred to as a blocking agent.
  • the term "optionally substituted” preferably means one or more (for example, 1 to 5) , 1 to 4, 1 to 3, 1 to 2 or 1) C 1-20 linear or branched alkyl substituted, preferably one or more (eg 1 to 5, 1 to 4, 1 to 3, 1 to 2 or 1) C 5-15 linear or branched alkyl substitution.
  • the group R' 0 specifically, a dodecylphenyl group or a nonylphenyl group can be mentioned.
  • the reaction temperature is usually from 100 to 200 ° C, preferably from 100 to 150 ° C, most preferably from 100 to 120 ° C.
  • the reaction pressure is generally from 1 to 5 kg, preferably from 1 to 3 kg, most preferably from 1 to 2 kg.
  • a C 1-6 monohydric alcohol for example, a C 1-6 monohydric alcohol can be mentioned, and more specifically, for example, methanol, ethanol, isopropanol and n-butanol can be mentioned.
  • These solvents may be used singly or in combination of two or more kinds.
  • the alkenyl polymer represented by the formula (AI) is oxidized with an oxidizing agent, and at least one (preferably a plurality of) groups are contained in the alkenyl polymer. Oxidation to a group An oxidation product is obtained.
  • step 2) all p x a groups are Oxidation to a group
  • the oxidation reaction in step 2), can be carried out in any manner conventionally known to a person skilled in the art, as long as the at least one (preferably all p x a) groups can be Oxidation to a group Just fine.
  • the oxidizing agent for example, those generally used by those skilled in the art to achieve epoxidation of an olefin can be mentioned, and specific examples thereof include oxygen, ozone, hydrogen peroxide, and metal oxidation.
  • a compound a metal peroxide, a dichromic acid or a salt thereof, a permanganic acid or a salt thereof, a peracid or a salt thereof, a hypohalous acid or a salt thereof, an organic hydroperoxide and an organic peroxide, more specifically, for example Hydrogen peroxide, organic hydroperoxide and peroxidic organic acid, especially hydrogen peroxide, sodium hypochlorite, ammonium peroxodisulfate, benzoyl peroxide, N-methyl oxidized morpholine, methyl antimony trioxide, osmium tetroxide , hypochlorous acid, KMnO 4 , K 2 Cr 2 O 7 , KNO 3 , Na 2 O 2 , MnO 2 , ozone and oxygen.
  • Hydrogen peroxide organic hydroperoxide and peroxidic organic acid, especially hydrogen peroxide, sodium hypochlorite, ammonium peroxodisulfate, benzoyl peroxide,
  • organic hydroperoxide more specifically, t-butyl hydroperoxide can be mentioned.
  • organic peroxide such as may more particularly include C 3-12 peroxy acids
  • peroxy acid is preferably peracetic acid, peracetic acid, peracetic acid, perbenzoic acid or m-chloroperbenzoic Oxybenzoic acid.
  • oxidizing agent m-chloroperoxybenzoic acid and peroxyacetic acid are particularly preferred, and m-chloroperoxybenzoic acid is most preferred.
  • These oxidizing agents may be used singly or in combination of two or more kinds.
  • the oxidizing agent and the alkenyl polymer represented by the formula (AI) (with a group)
  • the molar ratio is generally from 10 to 1 :1, preferably from 5 to 1 :1, most preferably from 3 to 1 :1.
  • the reaction temperature of the oxidation reaction is generally from 20 to 80 ° C, preferably from 20 to 60 ° C, most preferably from 30 to 50 ° C.
  • the reaction time of the oxidation reaction is generally from 1 h to 8 h, preferably from 2 h to 6 h, most preferably from 2 h to 4 h.
  • the catalyst in step 2), may or may not be used.
  • the catalyst for example, those generally used by those skilled in the art to achieve epoxidation of an olefin can be exemplified, and specific examples thereof include a hydrotalcite-based catalyst, a molecular sieve-based catalyst, an organic acid, and an inorganic acid.
  • the hydrotalcite-based catalyst include intercalated hydrotalcite and hydrotalcite-like.
  • the molecular sieve-based catalyst for example, a titanium silica molecular sieve can be mentioned.
  • the organic acid for example, a C 1-5 carboxylic acid such as formic acid, acetic acid, propionic acid, butyric acid, and valeric acid can be mentioned.
  • the inorganic acid examples include sulfuric acid, hydrochloric acid, nitric acid, and phosphoric acid.
  • These catalysts may be used singly or in combination of two or more kinds.
  • the catalyst and the alkenyl polymer of formula (AI) (with groups)
  • the molar ratio is generally from 0.1 to 5:1, preferably from 0.5 to 5.0:1, most preferably from 0.5 to 3.0:1.
  • the solvent in step 2), may or may not be added.
  • the solvent include a C 1 -C 8 alcohol, and more specific examples thereof include n-propanol, n-butanol, and n-hexanol.
  • step 3 the oxidation product obtained in step 2) is aminated with an aminating agent to form the group All amination to a group
  • an aminating agent represented by the following formula (BI) for example, an aminating agent represented by the following formula (BI) may be mentioned, and specific examples thereof include ammonia, C 1 - C 30 primary amine, and C 3 . -C 30 secondary amine, alcohol amine and polyene polyamine, preferably ammonia and C 1 - C 30 primary amine, more specifically, for example, ammonia, ethylamine, propylamine, ethylenediamine, ethanolamine and triethylenetetramine.
  • aminating agents may be used singly or in combination of two or more kinds.
  • the groups R 6 and R 7 are the same or different from each other, and are each independently selected from hydrogen, an optionally substituted C 1-10 hydrocarbon group, and
  • the C 1-10 hydrocarbon group for example, a C 1-10 linear or branched alkyl group, a C 2-10 linear or branched alkenyl group, and a C 2-10 linear or branched alkyne may be mentioned.
  • the group is preferably a C 1-6 linear or branched alkyl group, more preferably a C 1-4 straight or branched alkyl group.
  • the term "optionally substituted” preferably means one or more (for example 1 to Five, one to four, one to three, one to two or one) hydroxyl substitutions.
  • the q groups R 8 are the same or different from each other, and are each independently selected from a C 1-40 alkylene group.
  • the C 1-40 alkylene group for example, a C 1-40 linear or branched alkylene group, a C 2-40 linear or branched alkenylene group, and a C 2-40 linear or branched chain may be mentioned.
  • the q groups R 9 are the same or different from each other, and are each independently selected from hydrogen and a C 1-10 hydrocarbon group.
  • the C 1-10 hydrocarbon group for example, a C 1-10 linear or branched alkyl group, a C 2-10 linear or branched alkenyl group, and a C 2-10 linear or branched alkyne may be mentioned.
  • the group is preferably a C 1-6 linear or branched alkyl group, more preferably a C 1-4 straight or branched alkyl group.
  • the group R 10 is selected from the group consisting of hydrogen and a C 1-10 hydrocarbon group.
  • the C 1-10 hydrocarbon group for example, a C 1-10 linear or branched alkyl group, a C 2-10 linear or branched alkenyl group, and a C 2-10 linear or branched alkyne may be mentioned.
  • the group is preferably a C 1-6 linear or branched alkyl group, more preferably a C 1-4 straight or branched alkyl group.
  • q is an integer between 1 and 50, preferably an integer between 1 and 10, more preferably 1, 2, 3 or 4.
  • the aminating agent and the oxidation product (with groups)
  • the molar ratio is generally from 1-4:1, preferably from 1-2:1, most preferably from 1 to 1.5:1.
  • the reaction temperature is generally from 100 to 180 ° C, preferably from 100 to 150 ° C, most preferably from 120 to 150 ° C.
  • the reaction pressure is generally from 1 to 5 kg, preferably from 1 to 3 kg, most preferably from 1 to 2 kg.
  • the reaction time is generally from 1 h to 8 h, preferably from 2 h to 6 h, most preferably from 2 h to 5 h.
  • the solvent may or may not be added.
  • the solvent include a C 1 -C 8 alcohol, and more specific examples thereof include n-propanol, n-butanol, and n-hexanol.
  • the catalyst in step 3), may or may not be added.
  • a tertiary amine and a phenolic substance are mentioned, and a tertiary amine is preferable.
  • the tertiary amine include a trihydrocarbyl tertiary amine having a molecular weight of 10 to 500 and an amine derivative thereof, and more specifically, for example, trimethylamine, triethylamine, tripropylamine, N,N-dimethyl B.
  • tertiary amines may be used singly or in combination of two or more kinds.
  • the phenolic substance include mono-, di-, polyhydric or sodium phenolate having a molecular weight of 20 to 500, and an electron-donating group such as an alkoxy group, a phenyl group or an alkyl group may be attached to the benzene ring.
  • the phenolic substance examples include phenol, sodium phenolate, hydroquinone, sodium hydroquinone, o-cresol, sodium o-cresol, m-cresol, sodium m-cresol, P-cresol and sodium p-cresol, 2,4-dimethylphenol, 2,4,6-trimethylphenol, ethylphenol, sodium ethoxide, 2,4-diethylphenol, 2,4,6 - triethylphenol, p-methoxyphenol, m-methoxyphenol, o-methoxyphenol, sodium p-methoxyphenol, sodium m-methoxyphenol, sodium o-methoxyphenol, benzene in phenylphenol Sodium phenolate, preferably phenol and/or sodium phenoxide, most preferably sodium phenoxide. These phenolic substances may be used singly or in combination of two or more kinds.
  • the catalyst and the oxidation product (with groups) in use, the catalyst and the oxidation product (with groups)
  • the molar ratio is from 0.1 to 1:1, preferably from 0.1 to 0.5:1, most preferably from 0.3 to 0.5:1.
  • the present invention after the end of the production process of the amine-based polymer, the amine-based polymer is obtained by removing the catalyst and the solvent which may be present from the finally obtained reaction mixture by any means conventionally known. Accordingly, the present invention also relates to an amine-based polymer produced according to the aforementioned method for producing an amine-based polymer of the present invention.
  • the amine-based polymers of the present invention are particularly suitable for the manufacture of detergents (detergent principals), such as fuel oil detergents, particularly gasoline detergents.
  • the detergent exhibits excellent sediment formation inhibiting properties.
  • the detergent includes any of the amine-based polymers of the foregoing invention or the amine-based polymers produced according to the aforementioned production method of the present invention.
  • a diluent in order to manufacture the detergent, may be further added to the amine-based polymer.
  • a diluent for example, a mineral base oil, a polyolefin, and a polyether can be mentioned. These diluents may be used singly or in combination of two or more.
  • one or more of API I, II, and III mineral lubricating base oils may be selected, preferably selected from the group consisting of a viscosity of 20-120 cSt (cSt) at 40 ° C, One or more of mineral lubricating base oils having a viscosity index of at least 50 or more, more preferably selected from mineral lubricating base oils having a viscosity of 28 to 110 centistokes (cSt) at 40 ° C and a viscosity index of at least 80 or more.
  • cSt centistokes
  • polyolefin for example, one of polyolefins obtained by homopolymerization of ethylene, propylene or a C 4 - C 10 ⁇ -olefin or copolymerization of two or more of these olefins may be mentioned.
  • PAO polyalphaolefins
  • cSt centistokes
  • cSt centistokes
  • examples of the C 4 -C 10 ⁇ -olefin include n-butene, isobutylene, n-pentene, n-hexene, n-octene and n-decene.
  • the polyolefin has a number average molecular weight Mn of generally 500 to 3,000, preferably 500 to 2,500, and most preferably 500 to 1,500.
  • the polyether for example, a polymer produced by reacting an alcohol with an epoxide can be mentioned.
  • the alcohol for example, ethylene glycol and/or 1,3-propanediol can be mentioned.
  • ethylene oxide and/or propylene oxide can be mentioned.
  • the number average molecular weight Mn of the polyether is generally from 500 to 3,000, preferably from 700 to 3,000, and most preferably from 1,000 to 2,500.
  • the amine-based polymer accounts for 10 to 70% by weight, preferably 30 to 70% by weight, most preferably 50 to 70% by weight based on the total mass of the detergent.
  • the amine-based polymer and the diluent may be mixed at 20 ° C - 60 ° C for 1 h to 6 h.
  • the amine-based polymer or detergent of the present invention is also particularly suitable for the production of a fuel oil composition which exhibits excellent deposit formation inhibiting properties. Therefore, according to the present invention, there is further provided a fuel oil composition comprising any of the aforementioned amine-based polymers of the present invention, an amine-based polymer produced according to the aforementioned manufacturing method of the present invention, or the aforementioned detergent of the present invention, and a foundation fuel.
  • the amine based polymer or the detergent is generally added in an amount of from 30 to 2000 mg per liter, preferably from 50 to 2000 mg/kg, based on the total mass of the fuel oil composition, based on the total mass of the fuel oil composition. More preferably, it is 50-1000 mg/kg.
  • the base fuel for example, a base fuel used in a spark ignition type or a compression ignition type internal combustion engine, such as a lead-containing or lead-free motor gasoline, aviation gasoline, and diesel fuel oil can be cited.
  • additional additives may be included in the fuel oil composition in addition to the amine based polymer and the detergent.
  • additional additive for example, a scale agent, an antioxidant, a diluent, a metal passivator, a dye, a label, a corrosion inhibitor, an insecticide, an antistatic agent, a damper, a demulsifier, and a broken agent can be mentioned. Aerosols, anti-icing additives, antiknock agents, lubricating additives and combustion improvers.
  • These additional additives may be used singly or in combination of two or more kinds, and the amount thereof is not particularly limited as it is conventionally used in the art.
  • a polyether amine was used as an example of an amine-based polymer.
  • the invention is further described in detail, but the invention is not limited thereto. It will be apparent to those skilled in the art that other types of amine based polymers can be made based on the foregoing disclosure of the present invention and used as fuel oil detergents.
  • the pipeline, the oil circuit and the sample bottle are separately cleaned with xylene and n-heptane; the sponge of the inlet of the sample bottle is replaced, the sample is added, the deposition plate is inserted into the tank, the thermocouple is inserted, and the time is charged.
  • control sample sprayed within 70-75min close the fuel valve and air valve, keep at 175 ° C, re-time 10 min, turn off the heating, naturally cool; soak the deposition plate in n-heptane for 6 min, remove Constant weight, weighing, and the difference between the blank plate is the amount of sediment formation.
  • the drop rate of sediment is an important indicator for evaluating the detergency of detergents. The larger the value, the stronger the detergency.
  • the sediment decline rate (%) is calculated according to the following formula:
  • m IVD, 0 and m IVD are the amount of blank gasoline and detergent detergent simulated intake valve deposits, respectively, in mg.
  • the chemical formula of the obtained epoxy polyether is:
  • FIG 1 is a comparative diagram of the infrared spectrum of the alkenyl polyether, the epoxy polyether, and the polyetheramine of Example 1, and the infrared spectrum of the alkenyl polyether, the epoxy polyether, and the polyetheramine from the top to the bottom.
  • the figures are represented by the letters A, B, and C, respectively.
  • Curve A, B, C are terminal hydroxyl groups have 3471cm -1 in FIG characteristic peak, an ether bond COC symmetric stretching vibration absorption peak at 1108cm -1, and the width of the peak intensity in the vicinity of 2900cm -1 and 1300cm -1
  • the 1460 cm -1 region has obvious absorption peaks for CH stretching vibration and deformation vibration of CH 2 and CH 3 groups.
  • the main difference is between 1500-1700cm -1 .
  • curve B The epoxy-polyether is epoxidized by the double bond, and the absorption peak at this position disappears;
  • the primary amine of the polyetheramine of the curve C product has in-plane bending vibration, ⁇ N-H is located at 1650-1500 cm -1 , and the ⁇ N of the primary amine
  • the -H absorption intensity is moderate, and the absorption intensity of the secondary amine is weak.
  • Example 2 is a nuclear magnetic hydrogen spectrum diagram of the epoxy polyether of the intermediate product of Example 1.
  • the peaks at 2.60-2.80 ppm and 3.01-3.20 ppm in the figure are displacement peaks of hydrogen sulfide.
  • 4-6ppm The double bond peak is significantly weakened, indicating that most of the terminal hydroxyl groups have been epoxidized.
  • Figure 3 is a partial enlarged view of the nuclear magnetic hydrogen spectrum of the epoxy polyether of the intermediate product of Example 1, and it can be seen that the peak integrated area at 3.20 ppm is about half of the peak area at 2.61-2.80 ppm, which is a good illustration of H 10 The number is half of the H 9 number.
  • Figure 4 is a nuclear magnetic hydrogen spectrum of the polyetheramine of the product of Example 1, wherein the peak at 3.3-4.0 ppm corresponds to hydrogen 2457 on the methylene group in the epoxy polyether, and the peak at 0.9-1.7 ppm corresponds to the epoxy.
  • Hydrogen 36 on the methyl group in the polyether, and the displacement of hydrogen on the two methylene groups in the introduced ethylenediamine are at 2.66-2.80 ppm.
  • the hydrogen in the hydroxyl group and the amine group is at 1-6 ppm. There was a small amount of double bond shift at 4-6 ppm, indicating that the alkenyl polyether did not react completely.
  • Figure 5 is a partial enlarged view of the nuclear magnetic hydrogen spectrum of the polyetheramine of the product of Example 1, and it can be seen that the peak integrated area at 3.20 ppm (corresponding to H 10 , having a hydrogen atom at the position) is about 2.80 ppm (corresponding to H). 9 , H c , H d , a total of 6 hydrogen atoms) of the peak integral area of one sixth, the ratio of the peak area of the two positions is consistent with the ratio of the number of hydrogen atoms in the corresponding position in the formula.
  • Figure 6 is a hydrogen spectrum comparison diagram of the alkenyl polyether, the intermediate epoxy polyether, and the product polyether amine in Example 1, which are alkenyl polyether, epoxy polyether, polyether from top to bottom.
  • the infrared spectrum of the amine is represented by the letters A, B, and C, respectively.
  • the double bond peaks of B and C at 4-6 ppm are significantly weakened, indicating that most of the double bond reaction is complete.
  • the intermediate epoxy polyether shifts from 2.60 to 3.06 ppm, corresponding to H on the epoxy group.
  • the displacement of hydrogen on the epoxy bond disappears, and hydrogen on the two methylene groups of ethylenediamine appears at 2.74-2.82 ppm.
  • Figure 7 is a partial enlarged view of the hydrogen spectrum comparison chart of the alkenyl polyether, the intermediate epoxy polyether, and the product polyether amine in Example 1, and the alkenyl polyether and the epoxy group are sequentially polymerized from top to bottom.
  • the infrared spectrum of ether and polyetheramine is represented by the letters A, B and C, respectively.
  • the appearance of the peak at 3.20 ppm for curves B and C corresponds to the newly occurring H 10
  • the peak at curve C at 2.74 to 2.82 ppm is the displacement of hydrogen in the newly introduced ethylenediamine.
  • the reaction was cooled to room temperature, neutralized with acetic acid, and washed with water to remove the catalyst. The water and volatiles are distilled off under reduced pressure to obtain a terminal alkenyl polyether product, and the product has a bromine number of 17.20 gBr/100 g.
  • the reaction was cooled to room temperature, neutralized with acetic acid, and washed with water to remove the catalyst. The water and volatile matter are distilled off under reduced pressure to obtain a terminal alkenyl polyether product, and the product has a bromine number of g/100 mL.

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Abstract

本发明涉及一种胺基聚合物,其主链通过-O-键与下式(I)所示的结构连接。本发明还涉及所述胺基聚合物的制造方法及其作为燃料油清净剂的用途。与现有技术相比,本发明的燃料油清净剂具有制造成本更低和沉积物生成抑制性能进一步改善的优点。式(I)中,各基团和数值的定义见说明书。

Description

一种胺基聚合物、其制造方法及其用途 技术领域
本发明涉及功能材料领域,特别涉及一种胺基聚合物。本发明还涉及该胺基聚合物的制造方法及其作为比如燃料油清净剂的用途。
背景技术
燃料油中的不饱和烯烃、芳烃及少量含硫化合物极易与氧气反应形成胶质,并最终形成积碳沉积物,尤其在进气阀、喷嘴、燃烧室等关键部位会加速发动机沉积物的生成,严重影响发动机的工作性能,导致发动机启动困难、怠速不稳、驾驶性差、加速性差、功率损失严重等问题。为了抑制发动机中这类沉积物的生成,现有技术开发了大量的清净剂。
US5112364公开了一种在含镍催化剂的存在下将壬基酚聚氧化丁烯醚胺化来制造聚醚胺的方法,所述聚醚胺可用作燃料油清净剂。但是,该现有技术的制造方法存在聚醚胺的制造成本较高的缺陷,并且所述聚醚胺在作为燃料油清净剂使用时,在沉积物生成抑制性能方面还不能说是充分的。
发明内容
本发明人在现有技术的基础上经过刻苦的研究,发现了一种新型的胺基聚合物,并且通过进一步的研究发现,使用该新型的胺基聚合物来制造清净剂(比如清净剂主剂),就可以解决前述问题,并由此完成了本发明。
具体而言,本发明涉及一种胺基聚合物,其中所述胺基聚合物的主链通过-O-键与下式(I)所示的结构连接,
Figure PCTCN2016000661-appb-000001
其中,*表示-O-键的结合端;基团Link代表连接基团,选自单键和C1-10亚烃基(优选C1-6直链或支链亚烷基,进一步优选C1-4直链或支链亚 烷基);基团R1和R2彼此相同或不同,各自独立地选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基);a个基团R3或a个基团R4彼此相同或不同,各自独立地选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基);a个基团R6或a个基团R7彼此相同或不同,各自独立地选自氢、任选取代的C1-10烃基(优选任选取代的C1-6直链或支链烷基,进一步优选任选取代的C1-4直链或支链烷基)和
Figure PCTCN2016000661-appb-000002
(其中,q个基团R8彼此相同或不同,各自独立地选自C1-40亚烃基,优选C1-40直链或支链亚烷基,更优选C1-20直链或支链亚烷基,进一步优选C2-6直链或支链亚烷基;q个基团R9彼此相同或不同,各自独立地选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基);基团R10选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基);q为1至50之间的整数,优选1至10之间的整数,更优选1、2、3或4);a为1至10之间的整数,优选1至4之间的整数,更优选1、2或3;a个基团R′彼此相同或不同,各自独立地选自单键和C1-10亚烃基(优选C1-6直链或支链亚烷基,进一步优选C1-4直链或支链亚烷基,更优选亚甲基或亚乙基);基团R5选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基)。
本发明还涉及所述胺基聚合物的制造方法及其作为燃料油清净剂的用途。
更为具体而言,本发明涉及以下方面的内容。
1.聚醚胺化合物,其结构为:
Figure PCTCN2016000661-appb-000003
其中R0选自氢原子、羟基、C1-C20的烷基或连接C1-C20烷基的苯基中的一种;n是聚醚链段的聚合度,为1-100之间的整数;包含聚醚链段的每个聚合单元中的R’、R”各自独立地选自氢或C1-6烷基;m为0-10之间的整数;R1、R2、R3、R4分别独立地选自氢或C1-6烷基;x为0-10 之间的整数;R5、R6各自独立地选自氢、C1-6烷基或
Figure PCTCN2016000661-appb-000004
中的一种,其中R7为C1-40烷基;R8、R9各自独立地选自氢或C1-6烷基;q为1-50之间的整数。
2.按照前述方面所述的聚醚胺化合物,其特征在于,所述R0为甲基或羟基;n为5-80之间的整数;R’、R”各自独立地选自C1-4烷基;m为0-8之间的整数;R1、R2、R3、R4分别独立地选自氢或C1-4烷基;x为0-6之间的整数;R5、R6各自独立地选自
Figure PCTCN2016000661-appb-000005
其中R7为C1-20烷基;R8、R9各自独立地选自氢或甲基;q为1-10之间的整数。
3.按照前述方面任一项所述的聚醚胺化合物,其特征在于,所述聚醚胺的分子量为500-10000。
4.一种聚醚胺化合物的制备方法,包括如下步骤:
1)将烯基醇与环氧化物反应生成烯基聚醚;
2)将步骤1)产物与氧化剂反应;
3)将步骤2)产物与有机胺或无机铵反应,收集产物。
5.按照前述方面任一项所述的方法,其特征在于,所述烯基醇的结构为:
Figure PCTCN2016000661-appb-000006
其中R1、R2、R3、R4分别独立地选自氢或C1-6烷基;
所述环氧化物的结构为:
Figure PCTCN2016000661-appb-000007
其中的R’、R”各自独立地选自氢或C1-6烷基;m为0-10之间的整数。
6.按照前述方面任一项所述的方法,其特征在于,所述环氧化物选自环氧乙烷、环氧丙烷、环氧丁烷、环异戊烷和环氧己烷中的一种或多种。
7.按照前述方面任一项所述的方法,其特征在于,所述步骤1)中烯基醇与环氧化物之间的摩尔比为1∶1-100。
8.按照前述方面任一项所述的方法,其特征在于,所述步骤1)的反应温度为100-200℃,反应压力为1-5公斤。
9.按照前述方面任一项所述的方法,其特征在于,步骤1)中所述的烯基醇选自烯丙基醇、3-丁烯-1-醇、3-丁烯-2-醇、3-甲基-3-丁烯-1-醇、4-戊烯-1-醇、4-戊烯-2-醇、4-戊烯-3-醇、3-甲基 4-戊烯 1-醇、2-甲基 4-戊烯 1-醇、3-乙基 4-戊烯 1-醇、2-乙基 4-戊烯 1-醇、3-异丁基 4-戊烯 1-醇、2-异丁基 4-戊烯 1-醇、2,3-二甲基 4-戊烯 1-醇、2,2-二甲基 4-戊烯 1-醇、3,3-二甲基 4-戊烯 1-醇、5-己烯-1-醇、4-甲基-5-己烯醇、3-甲基-5-己烯醇、2-甲基-5-己烯醇、3-乙基-5-己烯醇、5-己烯-2-醇、5-己烯-3-醇、5-己烯-4-醇、6-庚烯-1-醇、2-甲基-6-庚烯-1-醇、3-甲基-6-庚烯-1-醇、4-甲基-6-庚烯-1-醇、5-甲基-6-庚烯-1-醇、2-乙基-6-庚烯-1-醇、3-乙基-6-庚烯-1-醇、4-乙基-6-庚烯-1-醇、5-乙基-6-庚烯-1-醇、2-甲基-7辛烯-1-醇、3-甲基-7辛烯-1-醇、4-甲基-7辛烯-1-醇、5-甲基-7辛烯-1-醇、6-甲基-7辛烯-1-醇、3-乙基-7辛烯-1-醇、9-癸烯-1-醇、10-十一烯-1-醇和11-十二烯-1-醇的一种或多种。
10.按照前述方面任一项所述的方法,其特征在于,所述步骤1)中加入催化剂,所述催化剂为碱性催化剂,所述催化剂与所述烯基醇之间的摩尔比为0.01-0.1∶1。
11.按照前述方面任一项所述的方法,其特征在于,步骤2)中所述氧化剂为过氧化有机酸、双氧水、次氯酸钠、过二硫酸铵、过氧化苯甲酰、N-甲基氧化吗啉、甲基三氧化铼、四氧化锇、次氯酸、KMnO4、K2Cr2O7、KNO3、Na2O2、MnO2、臭氧和氧气中的一种或多种。
12.按照前述方面任一项所述的方法,其特征在于,所述过氧化有机酸选自C3-C12的过氧化有机酸。
13.按照前述方面任一项所述的方法,其特征在于,所述过氧化有机酸选自过氧甲酸、过氧乙酸、过氧丙酸、过氧丁酸、叔丁基过氧化氢、过氧苯甲酸和间氯过氧苯甲酸中的一种或多种。
14.按照前述方面任一项所述的方法,其特征在于,所述氧化剂与步骤1)中烯基醇的摩尔比为1-10∶1。
15.按照前述方面任一项所述的方法,其特征在于,所述步骤2)中的反应温度为20-80℃,反应时间为1h-8h。
16.按照前述方面任一项所述的方法,其特征在于,所述步骤2) 中加入催化剂,所述催化剂选自分子筛、有机酸或无机酸。
17.按照前述方面任一项所述的方法,其特征在于,步骤3)中所述的有机胺为多烯多胺和C1-C30的伯胺、仲胺、醇胺中的一种或多种。
18.按照前述方面任一项所述的方法,其特征在于,步骤3)中所述的无机铵为氨气、氨水和无机铵盐中的一种或多种。
19.按照前述方面任一项所述的方法,其特征在于,所述步骤3)中加入溶剂,所述溶剂为C1-C8醇。
20.按照前述方面任一项所述的方法,其特征在于,所述步骤3)中加入催化剂,所述催化剂为叔胺或酚类物质。
21.按照前述方面任一项所述的方法,其特征在于,所述叔胺选自分子量在10-500之间的三烃基叔胺及其胺基衍生物。
22.按照前述方面任一项所述的方法,其特征在于,所述叔胺选自三甲胺、三乙胺、三丙胺、N,N-二甲基乙胺、N,N-二甲基丙胺、N,N-二甲基丁胺、N,N-二乙基丙胺、N,N-二丙基-1-丙胺、N,N-二乙基丁胺、N,N-二甲基-1,2-乙二胺、N,N-二甲基-1,3-丙二胺、N,N-二甲基戊胺、N,N-二甲基己胺、N,N-二甲基庚胺、N,N-二甲基辛胺、N,N-二甲基壬胺、NN-二甲基癸胺、N,N-二甲基十一胺、N,N-二甲基十二胺、N,N-二乙基戊胺、N,N-二乙基己胺、N,N-二乙基庚胺、N,N-二乙基辛胺、N,N-二乙基壬胺、N,N-二乙基癸胺、N,N-二乙基十一胺、N,N-二乙基十二胺、N,N-二丙基丁胺、N,N-二丙基戊胺、N,N-二丙基己胺、N,N-二丙基庚胺、N,N-二丙基辛胺、N,N-二丙基壬胺、N,N-二丙基癸胺、N,N-二丙基十一胺、N,N-二丙基十二胺、三苯胺和N,N-2甲基苄胺中的一种或多种;所述酚类物质为分子量在20-500之间的一元、二元、多元酚或酚钠。
23.按照前述方面任一项所述的方法,其特征在于,所述酚类物质选自苯酚、苯酚钠、对苯二酚、对苯二酚钠、邻甲苯酚、邻甲苯酚钠、间甲苯酚、间甲苯酚钠、对甲苯酚和对甲苯酚钠、2,4-二甲基苯酚、2,4,6-三甲基苯酚、乙苯酚、乙苯酚钠、2,4-二乙基苯酚、2,4,6-三乙基苯酚、对甲氧基苯酚、间甲氧基苯酚、邻甲氧基苯酚、对甲氧基苯酚钠、间甲氧基苯酚钠、邻甲氧基苯酚钠、苯基苯酚中苯基苯酚钠的一种或多种。
24.按照前述方面任一项所述的方法,其特征在于,所述步骤3)的反应温度为100-180℃,反应时间为1h-8h。
25.前述方面任一项所述的聚醚胺化合物或按照前述方面任一项所述方法制备得到的聚醚胺化合物用作燃油清净剂。
技术效果
根据本发明的胺基聚合物,与现有技术相比,在作为燃料油清净剂使用时,可以实现改善的沉积物生成抑制性能。
根据本发明的胺基聚合物,与现有技术相比,制造成本更低。
附图说明
图1是实施例1中烯基聚醚、环氧基聚醚、聚醚胺红外谱图的对比图,图中曲线A、B、C从上到下依次分别代表烯基聚醚、环氧基聚醚、聚醚胺的红外谱图;
图2是实施例1环氧基聚醚的核磁氢谱;
图3是实施例1环氧基聚醚的环氧区的核磁放大谱图;
图4是实施例1聚醚胺的核磁氢谱;
图5是实施例1聚醚胺的核磁胺化基团区的放大谱图;
图6是实施例1烯基聚醚、环氧基聚醚、聚醚胺的核磁氢谱对比图,曲线A、B、C从上到下依次分别代表烯基聚醚、环氧基聚醚、聚醚胺的核磁氢谱谱图。
图7是实施例1烯基聚醚、环氧基聚醚、聚醚胺的核磁氢谱对比图的放大图,曲线A、B、C从上到下依次分别代表烯基聚醚、环氧基聚醚、聚醚胺的核磁氢谱谱图局部放大图。
具体实施方式
下面对本发明的具体实施方式进行详细说明,但是需要指出的是,本发明的保护范围并不受这些具体实施方式的限制,而是由附录的权利要求书来确定。
本说明书提到的所有出版物、专利申请、专利和其它参考文献全都引于此供参考。除非另有定义,本说明书所用的所有技术和科学术语都具有本领域技术人员常规理解的含义。在有冲突的情况下,以本说明书的定义为准。
当本说明书以词头“本领域技术人员公知”、“现有技术”或其同义词来导出材料、物质、方法、步骤、装置或部件等时,该词头导出的对象涵盖本申请提出时本领域常规使用的那些,但也包括目前还不常用,却将变成本领域公认为适用于类似目的的那些。
在本说明书的上下文中,除了明确说明的内容之外,未提到的任何事宜或事项均直接适用本领域已知的那些而无需进行任何改变。而且,本文描述的任何实施方式均可以与本文描述的一种或多种其他实施方式自由结合,由此而形成的技术方案或技术思想均视为本发明原始公开或原始记载的一部分,而不应被视为是本文未曾披露或预期过的新内容,除非本领域技术人员认为该结合是明显不合理的。
最后,在没有明确指明的情况下,本说明书内所提到的所有百分数、份数、比率等都是以重量为基准的,除非以重量为基准时不符合本领域技术人员的常规认识。
虽然在实践或试验本发明中能用类似于或等同于本文所述的方法和材料,但适用的方法和材料已描述在本文中。
在本说明书的上下文中,表述“卤素”指的是氟、氯、溴或碘。
在本说明书中,在基团的定义中有时使用术语“单键”。所谓“单键”,指的是该基团不存在。举例而言,假定结构式-CH2-A-CH3,其中基团A被定义为选自单键和甲基。鉴于此,若A是单键,则代表该基团A不存在,此时所述结构式即被相应简化为-CH2-CH3
在本说明书的上下文中,在没有特别说明的情况下,所谓“任选取代”,指的是任选被一个或多个(比如1至5个、1至4个、1至3个、1至2个或者1个)选自羟基、氨基、C1-20直链或支链烷基、C5-10单环或多环环烷基、C2-20直链或支链烯基和C6-20芳基的取代基取代。作为所述C1-20直链或支链烷基,比如可以举出C1-10直链或支链烷基、C1-6直链或支链烷基或者C1-4直链或支链烷基,具体比如可以举出甲基或乙基。作为所述C5-10单环或多环环烷基,比如可以举出C5-8单环或多环环烷基或者C5-7单环或多环环烷基,具体比如可以举出环戊基或环己基。作为所述C2-20直链或支链烯基,比如可以举出C2-10直链或支链烯基或C2-4直链或支链烯基,具体比如可以举出乙烯基、丙烯基或者烯丙基。作为所述C6-20芳基,比如可以举出C6-10芳基,具体比如可以举出苯基或者萘基。作为所述取代基,优选羟基或C1-4直链或支链烷 基。
在本说明书的上下文中,在没有特别说明的情况下,数均分子量Mn是由凝胶渗透色谱法(GPC)测定的。
在本说明书的上下文中,在没有特别说明的情况下,任何涉及的凝胶渗透色谱法(GPC)或GPC谱图的测定条件均为:仪器:美国Waters公司waters2695型凝胶渗透色谱分析仪;流动相采用四氢呋喃,流速为1mL/min,色谱柱温度为35℃,流出时间40min,样品质量分数为0.16%-0.20%。
本发明涉及一种胺基聚合物。所述胺基聚合物具有聚合物主链,并且所述聚合物主链通过-O-键与下式(I)所示的结构连接。在此,所述-O-键位于所述聚合物主链上,构成所述聚合物主链的一部分。鉴于这种连接方式,所述式(I)所示的结构通常以端基、侧链或者二者兼有的形式悬挂在所述聚合物主链上。
Figure PCTCN2016000661-appb-000008
根据本发明,在式(I)中,*表示-O-键的结合端。具体而言,所述式(I)所示的结构通过*所示位置处的未结合键与所述聚合物主链上的-O-键结合成共价键,并进而通过所述-O-键与所述聚合物主链连接。
根据本发明,在式(I)中,基团Link代表连接基团,选自单键和C1-10亚烃基。在此,作为所述C1-10亚烃基,比如可以举出C1-10直链或支链亚烷基、C2-10直链或支链亚烯基和C2-10直链或支链亚炔基,优选C1-6直链或支链亚烷基,进一步优选C1-4直链或支链亚烷基。
根据本发明,在式(I)中,基团R1和R2彼此相同或不同,各自独立地选自氢和C1-10烃基。在此,作为所述C1-10烃基,比如可以举出C1-10直链或支链烷基、C2-10直链或支链烯基和C2-10直链或支链炔基,优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基。
根据本发明,在式(I)中,存在a个基团R3和a个基团R4。在此,所述a个基团R3或所述a个基团R4彼此相同或不同,各自独立地选自氢和C1-10烃基。在此,作为所述C1-10烃基,比如可以举出C1-10直链 或支链烷基、C2-10直链或支链烯基和C2-10直链或支链炔基,优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基。
根据本发明,在式(I)中,存在a个基团R6和a个基团R7。在此,所述a个基团R6或所述a个基团R7彼此相同或不同,各自独立地选自氢、任选取代的C1-10烃基和
Figure PCTCN2016000661-appb-000009
在此,作为所述C1-10烃基,比如可以举出C1-10直链或支链烷基、C2-10直链或支链烯基和C2-10直链或支链炔基,优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基。
根据本发明一个优选的实施方式,在式(I)中,在基团R6或基团R7的定义中,所谓“任选取代”,优选指的是被一个或多个(比如1至5个、1至4个、1至3个、1至2个或者1个)羟基取代。
根据本发明,在式
Figure PCTCN2016000661-appb-000010
中,存在q个基团R8。在此,所述q个基团R8彼此相同或不同,各自独立地选自C1-40亚烃基。作为所述C1-40亚烃基,比如可以举出C1-40直链或支链亚烷基、C2-40直链或支链亚烯基和C2-40直链或支链亚炔基,优选C1-40直链或支链亚烷基,更优选C1-20直链或支链亚烷基,进一步优选C2-6直链或支链亚烷基。
根据本发明,在式
Figure PCTCN2016000661-appb-000011
中,存在q个基团R9。在此,所述q个基团R9彼此相同或不同,各自独立地选自氢和C1-10烃基。在此,作为所述C1-10烃基,比如可以举出C1-10直链或支链烷基、C2-10直链或支链烯基和C2-10直链或支链炔基,优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基。
根据本发明,在式
Figure PCTCN2016000661-appb-000012
中,基团R10选自氢和C1-10烃基。在此,作为所述C1-10烃基,比如可以举出C1-10直链或支链烷基、C2-10直链或支链烯基和C2-10直链或支链炔基,优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基。
根据本发明,在式
Figure PCTCN2016000661-appb-000013
中,q为1至50之间的整数,优选1至10之间的整数,更优选1、2、3或4。
根据本发明,在式(I)中,a为1至10之间的整数,优选1至4之间的整数,更优选1、2或3。
根据本发明,在式(I)中,存在a个基团R′。在此,所述a个基团R′彼此相同或不同,各自独立地选自单键和C1-10亚烃基。在此,作为所述C1-10亚烃基,比如可以举出C1-10直链或支链亚烷基、C2-10直链或支链亚烯基和C2-10直链或支链亚炔基,优选C1-6直链或支链亚烷基,进一步优选C1-4直链或支链亚烷基,更优选亚甲基或亚乙基。
根据本发明,在式(I)中,基团R5选自氢和C1-10烃基。在此,作为所述C1-10烃基,比如可以举出C1-10直链或支链烷基、C2-10直链或支链烯基和C2-10直链或支链炔基,优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基。
根据本发明的一个实施方式,所述胺基聚合物具有下式(II)所示的结构。
Figure PCTCN2016000661-appb-000014
根据本发明,在式(II)中,基团
Figure PCTCN2016000661-appb-000015
和p个-O-键,合在一起表示所述胺基聚合物的主链。鉴于此,基团
Figure PCTCN2016000661-appb-000016
和-O-键均属于本发明胺基聚合物主链的一部分。
根据本发明,在式(II)中,p为1至10之间的整数,优选1至3之间的整数,更优选1。
根据本发明,在式(II)中,其他基团和数值的定义如所述式(I)所述。在此,需要强调的是,根据本发明,p个悬挂基团
Figure PCTCN2016000661-appb-000017
是彼此独立存在的,并且这些悬挂基团中各基团和数值的定义在不同的悬挂基团之间可以彼此相同或不同,各自独立地如所述式(I)所述。
根据本发明,所述胺基聚合物的主链(也称为骨架结构)具有从带有p′个羟基的羟基聚合物上除去其中p个羟基的氢原子(剩余p个未结合的-O-键)而获得的结构。在此,p′为1至10之间的整数,优选1至3之间的整数,更优选1。p为1至10之间的整数,优选1至3之间的整数,更优选1,并且1≤p≤p′。相应地,基团
Figure PCTCN2016000661-appb-000018
具有从带有p′个羟基的羟基聚合物上除去其中p个羟基(剩余p个未结合键)而获得的结构。
根据本发明,举例而言,所述胺基聚合物可能具有以下例示性结构。在以下结构中,X-1和X-2代表侧链,X-3代表端基,
Figure PCTCN2016000661-appb-000019
代表聚合物主链。
Figure PCTCN2016000661-appb-000020
根据本发明,作为所述胺基聚合物的母体聚合物,所述羟基聚合物可以是本领域在设计燃料油清净剂时经常使用的那些,包括但不限于聚酯、聚醚和烯醇聚合物等。更具体而言,作为所述带有p′个羟基的羟基聚合物,比如可以举出带有相应数目自由羟基的聚酯和带有相应数目自由羟基的聚醚,优选带有相应数目自由羟基的聚醚。
根据本发明,作为所述带有相应数目自由羟基的聚酯,比如可以举出在高分子链的一个或两个末端具有羟基的聚酯,或者通过使用多元醇等共聚单体而获得的具有更多个羟基的聚酯。所述带有相应数目自由羟基的聚酯的结构及其制造方法在本领域是已知的,在此不再赘述。
根据本发明,作为所述带有相应数目自由羟基的聚醚,比如可以举出在高分子链的一个或两个末端具有羟基的聚醚,或者通过使用多元醇等共聚单体而获得的具有更多个羟基的聚醚。
根据本发明的一个实施方式,作为所述带有相应数目自由羟基的聚醚,特别可以举出亚烷基二醇聚合物。在此,作为所述亚烷基二醇聚合物,比如可以举出通过均聚或共聚烯化氧、亚烷基二醇或氧杂环烷烃而获得的聚合物。在所述均聚或共聚过程中,还可以根据需要引入共聚单体。在此,作为所述烯化氧,比如可以举出下式(A-IV)所示的烯化氧,更具体比如可以举出环氧乙烷、环氧丙烷、环氧丁烷、环氧戊烷和环氧己烷,优选环氧乙烷和环氧丙烷。作为所述亚烷基二醇,比如可以举出下式(A-IV′)所示的化合物,更具体比如可以举出乙二醇、丙二醇、丁二醇、戊二醇和己二醇,优选乙二醇和丙二醇。作为所述氧杂环烷烃,比如可以举出下式(A-IV″)所示的环状醚,更具体比如可以举出氧杂环丁烷和氧杂环己烷。作为所述共聚单体,具体比如可以举出丙三醇、季戊四醇等除了二元醇之外的多元醇,优选丙三醇。
Figure PCTCN2016000661-appb-000021
根据本发明的该实施方式,在式(A-IV)中,基团Ru′选自单键和C1-22直链或支链烷基。在此,作为所述C1-22直链或支链烷基,比如可以举出C1-20直链或支链烷基、C1-10直链或支链烷基或者C1-4直链或支链烷基,优选甲基。
HO-Ru″-OH  (A-IV′)
根据本发明的该实施方式,在式(A-IV′)中,基团Ru″选自C2-22直链或支链烷基。在此,作为所述C2-22直链或支链烷基,比如可以举出C2-20直链或支链烷基、C2-10直链或支链烷基或者C2-6直链或支链烷基,优选乙基或丙基。
Figure PCTCN2016000661-appb-000022
根据本发明的该实施方式,在式(A-IV″)中,基团Ru″′选自C3-22直链或支链烷基。在此,作为所述C3-22直链或支链烷基,比如可以举出C3-20直链或支链烷基、C3-10直链或支链烷基或者C3-6直链或支链烷基,优选丙基。
根据本发明的该实施方式,作为所述亚烷基二醇聚合物,更具体可以举出下式(III)所示的聚醚。
根据本发明的该实施方式,在式(III)中,基团R0选自氢原子和任选取代的C1-50烃基。在此,作为所述C1-50烃基,比如可以举出C1-50直链或支链烷基、C2-50直链或支链烯基、C2-50直链或支链炔基、C6-50单环或多环芳基和C3-50单环或多环环烷基,更具体比如可以举出C1-20直链或支链烷基、C6-10单环或多环芳基和C3-20单环或多环环烷基(或者C5-7单环或多环环烷基),特别是C5-15直链或支链烷基、苯基和环己基。
根据本发明一个优选的实施方式,在式(III)中,在基团R0的定义中,所谓“任选取代”,优选指的是被一个或多个(比如1至5个、1至4个、1至3个、1至2个或者1个)C1-20直链或支链烷基取代,优选被一个或多个(比如1至5个、1至4个、1至3个、1至2个或者1个)C5-15直链或支链烷基取代。在此,作为所述基团R0,具体比如可以举出十二烷基苯基或者壬基苯基。
根据本发明的一个实施方式,在式(III)中,存在y个基团Ru。在此,所述y个基团Ru彼此相同或不同,各自独立地选自C2-24直链或支链亚烷基,优选各自独立地选自C2-12直链或支链亚烷基,更优选各自独立地选自C2-6直链或支链亚烷基,更优选各自独立地选自 -CH2-CH2-和-CH2-CH(CH3)-,更优选-CH2-CH(CH3)-。
根据本发明的该实施方式,在式(III)中,y选自1至200之间的任意数值,优选1至100之间的任意数值,更优选1至50之间的任意数值,更优选1至30之间的任意数值。在此,y表示聚醚链段
Figure PCTCN2016000661-appb-000024
的平均聚合度,因此可以是非整数。作为所述数值y,具体比如可以举出1、1.5、2.0、3.0、3.5、7.5、10.0、15.0、25.0、30.2、35.0、40.0、45.5、50.5、55.2、60.0、75.5、80.5、85.0、90.5或者95.7。
根据本发明的该实施方式,在式(III)中,当基团Ru为两种或多种时,不同的单元
Figure PCTCN2016000661-appb-000025
之间可以按照无规、(两或多)嵌段或者交替等方式以任意根据需要确定的比例相互键合,前提是这些单元的总体(平均)数目为y。举例而言,当基团Ru表示-CH2-CH2-与-CH2-CH(CH3)-的组合,并且y为2.2时,单元
Figure PCTCN2016000661-appb-000026
与单元
Figure PCTCN2016000661-appb-000027
之间可以按照(两或多)嵌段、交替或者无规等任意方式以任意根据需要确定的比例(比如二者之间的摩尔比可以为1∶99至99∶1)相互键合,前提是这两种单元的总体(平均)数目为2.2。
根据本发明一个特别的实施方式,在式(III)中,至少一部分(至少一定数量)的基团Ru选自C3-6直链或支链亚烷基(相应于非
Figure PCTCN2016000661-appb-000028
单元),其中优选-CH2-CH(CH3)-(相应于单元
Figure PCTCN2016000661-appb-000029
),由此使得所述式(III)所示的聚醚必须包含(一定数量,其数目上限为y)的非
Figure PCTCN2016000661-appb-000030
单元(比如单元
Figure PCTCN2016000661-appb-000031
根据本发明一个特别的实施方式,在式(III)中,基团
Figure PCTCN2016000661-appb-000032
可以是下式(III-1)所示的二嵌段聚醚链段。此时,如式(III-1)所示,单元
Figure PCTCN2016000661-appb-000033
与单元
Figure PCTCN2016000661-appb-000034
之间按照二嵌段的方式键合。当然,根据本发明,所述基团
Figure PCTCN2016000661-appb-000035
并不限于式(III-1)所示的特定二嵌段聚醚链段,还可以是单元
Figure PCTCN2016000661-appb-000036
与单元
Figure PCTCN2016000661-appb-000037
之间按照多嵌段(比如三嵌段或四嵌段)的方式键合而成的三或者四等多嵌段聚醚链段。这类多嵌段聚醚链段的结构对于本领域技术人员而言是已知的,在此不再赘述。
Figure PCTCN2016000661-appb-000038
根据本发明的该实施方式,在式(III-1)中,数值m1选自0至200之间的任意数值,优选0至100之间的任意数值,更优选0至50之间的任意数值,更优选0至30之间的任意数值。此时,所述数值m1代表单元
Figure PCTCN2016000661-appb-000039
的平均数目,因此可以是非整数。作为所述数值m1,比如可以举出0、0.2、0.8、1、1.5、2.0、3.0、3.5、7.5、10.0、15.0、25.0、30.2、35.0、40.0、45.5、50.5、55.2、60.0、75.5、80.5、85.0、90.5或者95.7。
根据本发明的该实施方式,在式(III-1)中,数值n1选自0至200之间的任意数值,优选0至100之间的任意数值,更优选0至50之间的任意数值,更优选0至30之间的任意数值。此时,所述数值n1代表单元
Figure PCTCN2016000661-appb-000040
的平均数目,因此可以是非整数。作为所述数值n1,比如可以举出0、0.2、0.8、1、1.5、2.0、3.0、3.5、7.5、10.0、15.0、25.0、30.2、35.0、40.0、45.5、50.5、55.2、60.0、75.5、80.5、85.0、90.5或者95.7。
根据本发明的该实施方式,在式(III-1)中,数值m1与数值n1不同时为0,并且二者之和(即单元
Figure PCTCN2016000661-appb-000041
与单元
Figure PCTCN2016000661-appb-000042
的总体平均数目)为y。在此,y选自1至200 之间的任意数值,优选1至100之间的任意数值,更优选1至50之间的任意数值,更优选1至30之间的任意数值。
根据本发明一个优选的实施方式,所述胺基聚合物具有下式(II-A)所示的结构或者下式(II-B)所示的结构。此时,所述胺基聚合物一般称为聚醚胺。
Figure PCTCN2016000661-appb-000043
根据本发明的该实施方式,在式(II-A)和式(II-B)中,各基团和数值分别如本申请说明书前述相应定义。
根据本发明的该实施方式,特别针对燃料油清净剂用途,所述聚醚胺的分子量Mn一般为500-10000,优选500-4000。
根据本发明的一个实施方式,作为所述胺基聚合物,优选如下式(II-C)所示的的聚醚胺。该聚醚胺的分子量Mn一般为600-2000,优选1000-1500。
Figure PCTCN2016000661-appb-000044
根据本发明的一个实施方式,任意前述的胺基聚合物可以按照以下的制造方法进行制造。鉴于此,本申请还涉及一种胺基聚合物的制造方法。具体而言,所述制造方法比如可以包括如下的步骤1)至步骤3)。
根据本发明,在步骤1)中,制造下式(A-I)所示的烯基聚合物。
Figure PCTCN2016000661-appb-000045
当然,如果所述式(A-I)所示的烯基聚合物可以市售获得,则所述步骤1)即成为任选步骤而不是必要步骤。
根据本发明,在式(A-I)中,基团
Figure PCTCN2016000661-appb-000046
和p个-O-键,合在一起表示所述烯基聚合物的主链。鉴于此,基团
Figure PCTCN2016000661-appb-000047
和-O-键均属于所述烯基聚合物主链的一部分。
根据本发明,在式(A-I)中,p为1至10之间的整数,优选1至3之间的整数,更优选1。
根据本发明,在式(A-I)中,需要强调的是,p个悬挂基团
Figure PCTCN2016000661-appb-000048
是彼此独立存在的,并且这些悬挂基团中各基团和数值的定义在不同的悬挂基团之间可以彼此相同或不同,各自独立地如下所述定义。
根据本发明,在式(A-I)中,基团Link代表连接基团,选自单键和C1-10亚烃基。在此,作为所述C1-10亚烃基,比如可以举出C1-10直链或支链亚烷基、C2-10直链或支链亚烯基和C2-10直链或支链亚炔基,优选C1-6直链或支链亚烷基,进一步优选C1-4直链或支链亚烷基。
根据本发明,在式(A-I)中,基团R1和R2彼此相同或不同,各自独立地选自氢和C1-10烃基。在此,作为所述C1-10烃基,比如可以举出C1-10直链或支链烷基、C2-10直链或支链烯基和C2-10直链或支链炔基,优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基。
根据本发明,在式(A-I)中,存在a个基团R3和a个基团R4。在此,所述a个基团R3或所述a个基团R4彼此相同或不同,各自独立地选自氢和C1-10烃基。在此,作为所述C1-10烃基,比如可以举出C1-10直链或支链烷基、C2-10直链或支链烯基和C2-10直链或支链炔基,优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基。
根据本发明,在式(A-I)中,a为1至10之间的整数,优选1至4之间的整数,更优选1、2或3。
根据本发明,在式(A-I)中,存在a个基团R′。在此,所述a个基团R′彼此相同或不同,各自独立地选自单键和C1-10亚烃基。在此,作为所述C1-10亚烃基,比如可以举出C1-10直链或支链亚烷基、C2-10直链或支链亚烯基和C2-10直链或支链亚炔基,优选C1-6直链或支链亚烷基,进一步优选C1-4直链或支链亚烷基,更优选亚甲基或亚乙基。
根据本发明,在式(A-I)中,基团R5选自氢和C1-10烃基。在此,作为所述C1-10烃基,比如可以举出C1-10直链或支链烷基、C2-10直链或支链烯基和C2-10直链或支链炔基,优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基。
根据本发明,所述烯基聚合物的主链(也称为骨架结构)具有从带有p′个羟基的羟基聚合物上除去其中p个羟基的氢原子(剩余p个未结合的-O-键)而获得的结构。在此,p′为1至10之间的整数,优选1至3之间的整数,更优选1。p为1至10之间的整数,优选1至3之间的整数,更优选1,并且1≤p≤p′。相应地,基团
Figure PCTCN2016000661-appb-000049
具有从带有p′个羟基的羟基聚合物上除去其中p个羟基(剩余p个未结合键)而获得的结构。
根据本发明,作为所述烯基聚合物的母体聚合物,所述羟基聚合物可以是前述针对作为所述胺基聚合物的母体聚合物而列举的那些,优选亚烷基二醇聚合物,更优选所述式(III)所示的聚醚。
Figure PCTCN2016000661-appb-000050
根据本发明一个优选的实施方式,所述烯基聚合物具有下式(A-A)所示的结构或者下式(A-B)所示的结构。
Figure PCTCN2016000661-appb-000051
Figure PCTCN2016000661-appb-000052
根据本发明的该实施方式,在式(A-A)和式(A-B)中,各基团和数值分别如本申请说明书前述相应定义。
根据本发明,在步骤1)中,作为所述式(A-I)所示的烯基聚合物的制造方法,比如可以举出以下的方式A)或方式B)。
根据本发明,按照方式A),使下式(A-II)所示的羟基聚合物与下式(A-III)所示的烯基化合物发生反应,制造所述式(A-I)所示的烯基聚合物。
根据本发明的一个实施方式,按照方式A),可以在所述式(A-II)所示的羟基聚合物的制造过程中或制造结束之后,向所述羟基聚合物的聚合反应体系中引入所述式(A-III)所示的烯基化合物来进行所述反应。
Figure PCTCN2016000661-appb-000053
根据本发明,在式(A-II)中,基团
Figure PCTCN2016000661-appb-000054
和数值p分别如本申请说明书前述相应定义。
根据本发明,按照方式A),作为所述羟基聚合物,比如可以举出前述针对作为所述胺基聚合物的母体聚合物而列举的那些,优选亚烷基二醇聚合物,更优选所述式(III)所示的聚醚。
Figure PCTCN2016000661-appb-000055
根据本发明,在式(A-III)中,基团G表示能够与-OH(比如所述式(A-II)所示的羟基聚合物上的至少一个-OH,优选全部p个-OH)反应而脱除化合物GH的官能团,优选卤素或羟基。在此,作为所述 卤素,更优选氯。
根据本发明,在式(A-III)中,基团Link代表连接基团,选自单键和C1-10亚烃基。在此,作为所述C1-10亚烃基,比如可以举出C1-10直链或支链亚烷基、C2-10直链或支链亚烯基和C2-10直链或支链亚炔基,优选C1-6直链或支链亚烷基,进一步优选C1-4直链或支链亚烷基。
根据本发明,在式(A-III)中,基团R1和R2彼此相同或不同,各自独立地选自氢和C1-10烃基。在此,作为所述C1-10烃基,比如可以举出C1-10直链或支链烷基、C2-10直链或支链烯基和C2-10直链或支链炔基,优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基。
根据本发明,在式(A-III)中,存在a个基团R3和a个基团R4。在此,所述a个基团R3或所述a个基团R4彼此相同或不同,各自独立地选自氢和C1-10烃基。在此,作为所述C1-10烃基,比如可以举出C1-10直链或支链烷基、C2-10直链或支链烯基和C2-10直链或支链炔基,优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基。
根据本发明,在式(A-III)中,a为1至10之间的整数,优选1至4之间的整数,更优选1、2或3。
根据本发明,在式(A-III)中,存在a个基团R′。在此,所述a个基团R′彼此相同或不同,各自独立地选自单键和C1-10亚烃基。在此,作为所述C1-10亚烃基,比如可以举出C1-10直链或支链亚烷基、C2-10直链或支链亚烯基和C2-10直链或支链亚炔基,优选C1-6直链或支链亚烷基,进一步优选C1-4直链或支链亚烷基,更优选亚甲基或亚乙基。
根据本发明,在式(A-III)中,基团R5选自氢和C1-10烃基。在此,作为所述C1-10烃基,比如可以举出C1-10直链或支链烷基、C2-10直链或支链烯基和C2-10直链或支链炔基,优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基。
根据本发明,在方式A)中,作为所述式(A-III)所示的烯基化合物,更具体比如可以举出烯丙基醇、3-丁烯-1-醇、3-丁烯-2-醇、3-甲基-3-丁烯-1-醇、4-戊烯-1-醇、4-戊烯-2-醇、4-戊烯-3-醇、3-甲基 4-戊烯 1-醇、2-甲基 4-戊烯 1-醇、3-乙基 4-戊烯 1-醇、2-乙基 4-戊烯 1-醇、3-异丁基 4-戊烯 1-醇、2-异丁基 4-戊烯 1-醇、2,3-二甲基 4-戊烯1-醇、2,2-二甲基 4-戊烯 1-醇、3,3-二甲基 4-戊烯 1-醇、5-己烯-1-醇、4-甲基-5-己烯醇、3-甲基-5-己烯醇、2-甲基-5-己烯醇、3-乙基-5- 己烯醇、5-己烯-2-醇、5-己烯-3-醇、5-己烯-4-醇、6-庚烯-1-醇、2-甲基-6-庚烯-1-醇、3-甲基-6-庚烯-1-醇、4-甲基-6-庚烯-1-醇、5-甲基-6-庚烯-1-醇、2-乙基-6-庚烯-1-醇、3-乙基-6-庚烯-1-醇、4-乙基-6-庚烯-1-醇、5-乙基-6-庚烯-1-醇、2-甲基-7辛烯-1-醇、3-甲基-7辛烯-1-醇、4-甲基-7辛烯-1-醇、5-甲基-7辛烯-1-醇、6-甲基-7辛烯-1-醇、3-乙基-7辛烯-1-醇、9-癸烯-1-醇、10-十一烯-1-醇、11-十二烯-1-醇、烯丙基卤、3-丁烯-1-卤、3-丁烯-2-卤、3-甲基-3-丁烯-1-卤、4-戊烯-1-卤、4-戊烯-2-卤、4-戊烯-3-卤、3-甲基 4-戊烯 1-卤、2-甲基 4-戊烯 1-卤、3-乙基 4-戊烯 1-卤、2-乙基 4-戊烯 1-卤、3-异丁基 4-戊烯 1-卤、2-异丁基 4-戊烯 1-卤、2,3-二甲基 4-戊烯 1-卤、2,2-二甲基 4-戊烯 1-卤、3,3-二甲基 4-戊烯 1-卤、5-己烯-1-卤、4-甲基-5-己烯卤、3-甲基-5-己烯卤、2-甲基-5-己烯卤、3-乙基-5-己烯卤、5-己烯-2-卤、5-己烯-3-卤、5-己烯-4-卤、6-庚烯-1-卤、2-甲基-6-庚烯-1-卤、3-甲基-6-庚烯-1-卤、4-甲基-6-庚烯-1-卤、5-甲基-6-庚烯-1-卤、2-乙基-6-庚烯-1-卤、3-乙基-6-庚烯-1-卤、4-乙基-6-庚烯-1-卤、5-乙基-6-庚烯-1-卤、2-甲基-7辛烯-1-卤、3-甲基-7辛烯-1-卤、4-甲基-7辛烯-1-卤、5-甲基-7辛烯-1-卤、6-甲基-7辛烯-1-卤、3-乙基-7辛烯-1-卤、9-癸烯-1-卤、10-十一烯-1-卤、11-十二烯-1-卤、5-氯-1,3-戊二烯、6-氯-1,3-己二烯、5-氯-1,3-己二烯、6-氯-2,4-己二烯和5-氯-2,4-己二烯。这些烯基化合物可以仅使用一种,也可以两种或多种组合使用。
根据本发明,按照方式A),所述式(A-II)所示的羟基聚合物与所述式(A-III)所示的烯基化合物的摩尔比一般为1∶1~1.5,优选1∶1~1.2。
根据本发明,按照方式A),反应温度一般为50-150℃。
根据本发明,按照方式A),反应压力一般为常压。
根据本发明,按照方式A),反应时间一般为2-10h。
根据本发明,按照方式A),可以根据需要使用催化剂。作为所述催化剂,比如可以举出本领域技术人员为此目的而通常使用的那些,具体比如可以举出碱性催化剂,更具体比如可以举出碱金属、碱金属醇盐和碱金属氢氧化物,特别是氢氧化钾和甲醇钠。这些催化剂可以仅使用一种,也可以两种或多种组合使用。在使用时,所述催化剂与所述式(A-III)所示的烯基化合物的摩尔比一般为1-2∶1,优选1-1.5∶1, 最优选1-1.1∶1。
根据本发明,按照方式A),可以使用溶剂,也可以不使用溶剂。在使用时,作为所述溶剂,比如可以举出C1-6一元醇,更具体比如可以举出甲醇、乙醇、异丙醇和正丁醇。这些溶剂可以仅使用一种,也可以两种或多种组合使用。
根据本发明,按照方式B),在制造所述式(A-II)所示的羟基聚合物时,以所述式(A-III)所示的烯基化合物作为起始剂。在此,所谓“作为起始剂”,就是以所述式(A-III)所示的烯基化合物上的基团G作为聚合反应引发点,通过随后的链增长反应,在其基础上生长出所述羟基聚合物,由此获得以该起始剂(除去基团G)为链端的羟基聚合物。
根据本发明,作为所述方式B),具体比如可以举出包含以下步骤B-1)和步骤B-2)的方法。
根据本发明,在步骤B-1)中,使所述式(A-III)所示的烯基化合物与烯化氧发生反应,获得下式(A-V)所示的烯基聚醚。
根据本发明,在步骤B-1)中,所述烯化氧如下式(A-IV)所示。作为所述烯化氧,更具体比如可以举出环氧乙烷、环氧丙烷、环氧丁烷、环氧戊烷和环氧己烷,优选环氧乙烷和环氧丙烷。这些烯化氧可以仅使用一种,也可以两种或多种组合使用。
Figure PCTCN2016000661-appb-000056
根据本发明,在式(A-IV)中,基团Ru′选自单键和C1-22直链或支链烷基。在此,作为所述C1-22直链或支链烷基,比如可以举出C1-20直链或支链烷基、C1-10直链或支链烷基或者C1-4直链或支链烷基,优选甲基。
Figure PCTCN2016000661-appb-000057
根据本发明,在式(A-V)中,存在y个基团Ru。在此,所述y个基团Ru彼此相同或不同,各自独立地选自C2-24直链或支链亚烷基,优选各自独立地选自C2-12直链或支链亚烷基,更优选各自独立地选自 C2-6直链或支链亚烷基,更优选各自独立地选自-CH2-CH2-和-CH2-CH(CH3)-,更优选-CH2-CH(CH3)-。
根据本发明,在式(A-V)中,y选自1至200之间的任意数值,优选1至100之间的任意数值,更优选1至50之间的任意数值,更优选1至30之间的任意数值。在此,y表示聚醚链段
Figure PCTCN2016000661-appb-000058
的平均聚合度,因此可以是非整数。作为所述数值y,具体比如可以举出1、1.5、2.0、3.0、3.5、7.5、10.0、15.0、25.0、30.2、35.0、40.0、45.5、50.5、55.2、60.0、75.5、80.5、85.0、90.5或者95.7。
根据本发明,在式(A-V)中,当基团Ru为两种或多种时,不同的单元
Figure PCTCN2016000661-appb-000059
之间可以按照无规、(两或多)嵌段或者交替等方式以任意根据需要确定的比例相互键合,前提是这些单元的总体(平均)数目为y。举例而言,当基团Ru表示-CH2-CH2-与-CH2-CH(CH3)-的组合,并且y为2.2时,单元
Figure PCTCN2016000661-appb-000060
与单元
Figure PCTCN2016000661-appb-000061
之间可以按照(两或多)嵌段、交替或者无规等任意方式以任意根据需要确定的比例(比如二者之间的摩尔比可以为1∶99至99∶1)相互键合,前提是这两种单元的总体(平均)数目为2.2。
根据本发明一个特别的实施方式,在式(A-V)中,至少一部分(至少一定数量)的基团Ru选自C3-6直链或支链亚烷基(相应于非
Figure PCTCN2016000661-appb-000062
单元),其中优选-CH2-CH(CH3)-(相应于单元
Figure PCTCN2016000661-appb-000063
由此使得所述式(A-V)所示的聚醚必须包含(一定数量,其数目上限为y)的非
Figure PCTCN2016000661-appb-000064
举元(比如单元
Figure PCTCN2016000661-appb-000065
根据本发明一个特别的实施方式,在式(A-V)中,基团
Figure PCTCN2016000661-appb-000066
可以是下式(A-V-1)所示的二嵌段聚醚链段。此时,如式(A-V-1)所示,单元
Figure PCTCN2016000661-appb-000067
与单元
Figure PCTCN2016000661-appb-000068
之间按照二嵌段的方式键合。当然,根据本发明,所述基团
Figure PCTCN2016000661-appb-000069
并不限于式(A-V-1)所示的特定二嵌段聚醚链段,还可以是单元
Figure PCTCN2016000661-appb-000070
与单元
Figure PCTCN2016000661-appb-000071
之间按照多嵌段(比如三嵌段或四嵌段)的方式键合而成的三或者四等多嵌段聚醚链段。这类多嵌段聚醚链段的结构对于本领域技术人员而言是已知的,在此不再赘述。
Figure PCTCN2016000661-appb-000072
根据本发明的该实施方式,在式(A-V-1)中,数值m1选自0至200之间的任意数值,优选0至100之间的任意数值,更优选0至50之间的任意数值,更优选0至30之间的任意数值。此时,所述数值m1代表单元
Figure PCTCN2016000661-appb-000073
的平均数目,因此可以是非整数。作为所述数值m1,比如可以举出0、0.2、0.8、1、1.5、2.0、3.0、3.5、7.5、10.0、15.0、25.0、30.2、35.0、40.0、45.5、50.5、55.2、60.0、75.5、80.5、85.0、90.5或者95.7。
根据本发明的该实施方式,在式(A-V-1)中,数值n1选自0至200之间的任意数值,优选0至100之间的任意数值,更优选0至50之间的任意数值,更优选0至30之间的任意数值。此时,所述数值n1代表单元
Figure PCTCN2016000661-appb-000074
的平均数目,因此可以是非整数。作为所述数值n1,比如可以举出0、0.2、0.8、1、1.5、2.0、3.0、3.5、7.5、10.0、15.0、25.0、30.2、35.0、40.0、45.5、50.5、55.2、60.0、75.5、80.5、85.0、90.5或者95.7。
根据本发明的该实施方式,在式(A-V-1)中,数值m1与数值n1不同时为0,并且二者之和(即单元
Figure PCTCN2016000661-appb-000075
与单元
Figure PCTCN2016000661-appb-000076
的总体平均数目)为y。在此,y选自1至200之间的任意数值,优选1至100之间的任意数值,更优选1至50之间的任意数值,更优选1至30之间的任意数值。
根据本发明,在步骤B-2)中,任选地,在所述步骤B-1)进行过程中或者完全结束之后,向反应体系中引入选自下式(A-VI)所示的化合物和所述式(A-III)所示的烯基化合物中的至少一种封端剂,使其与反应体系中已经生成的所述式(A-V)所示的烯基聚醚反应,将所述烯基聚醚的至少一部分转化为下式(A-VII)所示的烯基聚醚或下式(A-VIII)所示的烯基聚醚。在此,所述式(A-VI)所示的化合物和所述式(A-III)所示的烯基化合物均起到封端剂的作用,统称为封端剂。
G′-R′0   (A-VI)
根据本发明,在式(A-VI)中,基团G′表示能够与-OH(比如所述式(A-V)所示的烯基聚醚上的-OH)反应而脱除化合物G′H的官能团,优选卤素或羟基。在此,作为所述卤素,更优选氯。
根据本发明,在式(A-VI)中,基团R′0选自任选取代的C1-50烃基。在此,作为所述C1-50烃基,比如可以举出C1-50直链或支链烷基、C2-50直链或支链烯基、C2-50直链或支链炔基、C6-50单环或多环芳基和C3-50单环或多环环烷基,更具体比如可以举出C1-20直链或支链烷基、C6-10单环或多环芳基和C3-20单环或多环环烷基(或者C5-7单环或多环环烷基),特别是C5-15直链或支链烷基、苯基和环己基。
根据本发明一个优选的实施方式,在式(A-VI)中,在基团R′0的定义中,所谓“任选取代”,优选指的是被一个或多个(比如1至5个、1至4个、1至3个、1至2个或者1个)C1-20直链或支链烷基取代,优选被一个或多个(比如1至5个、1至4个、1至3个、1至2个或者1个)C5-15直链或支链烷基取代。在此,作为所述基团R′0,具体比如可以举出十二烷基苯基或者壬基苯基。
Figure PCTCN2016000661-appb-000077
Figure PCTCN2016000661-appb-000078
根据本发明,在式(A-VII)和式(A-VIII)中,各基团和数值分别如本申请说明书前述相应定义。
根据本发明,在步骤B-1)中,所述式(A-III)所示的烯基化合物与所述烯化氧的摩尔比一般为1∶1-100,优选1∶10-40。在步骤B-2)中,所述式(A-V)所示的烯基聚醚与所述封端剂的摩尔比一般为1∶1~1.5,优选1∶1~1.2。
根据本发明,在步骤B-1)和步骤B-2)中,反应温度一般为100-200℃,优选100-150℃,最优选100-120℃。
根据本发明,在步骤B-1)和步骤B-2)中,反应压力一般为1-5公斤,优选1-3公斤,最优选1-2公斤。
根据本发明,在步骤B-1)中,反应时间一般为3-20h,优选3-11h。在步骤B-2)中,反应时间一般为2-10h,优选6-8h。
根据本发明,在步骤B-1)中,可以根据需要使用催化剂。作为所述催化剂,比如可以举出本领域技术人员为此目的而通常使用的那些,具体比如可以举出碱性催化剂,更具体比如可以举出碱金属、碱金属醇盐和碱金属氢氧化物,特别是氢氧化钾和甲醇钠。这些催化剂可以仅使用一种,也可以两种或多种组合使用。在使用时,所述催化剂与所述式(A-III)所示的烯基化合物的摩尔比一般为1-2∶1,优选1-1.5∶1,最优选1-1.1∶1。根据本发明,在步骤B-1)中,可以使用溶剂,也可以不使用溶剂。在使用时,作为所述溶剂,比如可以举出C1-6一元醇,更具体比如可以举出甲醇、乙醇、异丙醇和正丁醇。这些溶剂可以仅使用一种,也可以两种或多种组合使用。
根据本发明,在步骤2)中,使所述式(A-I)所示的烯基聚合物与氧化剂发生氧化反应,将所述烯基聚合物包含的至少一个(优选多个)基团
Figure PCTCN2016000661-appb-000079
氧化为基团
Figure PCTCN2016000661-appb-000080
而获得氧化产物。
根据本发明的一个优选实施方式,在步骤2)中,将全部p×a个基 团
Figure PCTCN2016000661-appb-000081
氧化为基团
Figure PCTCN2016000661-appb-000082
根据本发明,在步骤2)中,所述氧化反应可以按照本领域技术人员常规已知的任何方式进行,只要能够将所述至少一个(优选全部p×a个)基团
Figure PCTCN2016000661-appb-000083
氧化为基团
Figure PCTCN2016000661-appb-000084
即可。
根据本发明,在步骤2)中,作为所述氧化剂,比如可以举出本领域技术人员为了实现烯烃环氧化而通常使用的那些,具体比如可以举出氧气、臭氧、过氧化氢、金属氧化物、金属过氧化物、重铬酸或其盐、高锰酸或其盐、过酸或其盐、次卤酸或其盐、有机氢过氧化物和有机过氧化物,更具体比如可以举出过氧化氢、有机氢过氧化物和过氧化有机酸,特别是双氧水、次氯酸钠、过二硫酸铵、过氧化苯甲酰、N-甲基氧化吗啉、甲基三氧化铼、四氧化锇、次氯酸、KMnO4、K2Cr2O7、KNO3、Na2O2、MnO2、臭氧和氧气。在此,作为所述有机氢过氧化物,更具体比如可以举出叔丁基过氧化氢。作为所述过氧化有机酸,更具体比如可以举出C3-12过氧化有机酸,优选过氧甲酸、过氧乙酸、过氧丙酸、过氧丁酸、过氧苯甲酸或间氯过氧苯甲酸。作为所述氧化剂,特别优选间氯过氧苯甲酸和过氧乙酸,最优选间氯过氧苯甲酸。这些氧化剂可以仅使用一种,也可以两种或多种组合使用。
根据本发明,在步骤2)中,所述氧化剂与所述式(A-I)所示的烯基聚合物(以基团
Figure PCTCN2016000661-appb-000085
为计)的摩尔比一般为10-1∶1,优选5-1∶1,最优选3-1∶1。
根据本发明,在步骤2)中,所述氧化反应的反应温度一般为20-80℃,优选20-60℃,最优选30-50℃。
根据本发明,在步骤2)中,所述氧化反应的反应压力一般为1-5公斤,优选1-3公斤,最优选1-2公斤。
根据本发明,在步骤2)中,所述氧化反应的反应时间一般为1h-8h,优选2h-6h,最优选2h-4h。
根据本发明,在步骤2)中,可以使用催化剂,也可以不使用催化剂。作为所述催化剂,比如可以举出本领域技术人员为了实现烯烃环氧化而通常使用的那些,具体比如可以举出水滑石类催化剂、分子筛类催化剂、有机酸和无机酸。作为所述水滑石类催化剂,比如可以举出插层水滑石和类水滑石。作为所述分子筛类催化剂,比如可以举出钛硅分子筛。作为所述有机酸,比如可以举出C1-5羧酸,例如甲酸、乙酸、丙酸、丁酸和戊酸。作为所述无机酸,比如可以举出硫酸、盐酸、硝酸和磷酸。这些催化剂可以仅使用一种,也可以两种或多种组合使用。在使用时,所述催化剂与所述式(A-I)所示的烯基聚合物(以基团
Figure PCTCN2016000661-appb-000086
为计)的摩尔比一般为0.1-5∶1,优选0.5-5.0∶1,最优选0.5-3.0∶1。
根据本发明,在步骤2)中,可以加入溶剂,也可以不加入溶剂。作为所述溶剂,具体比如可以举出C1-C8醇,更具体比如可以举出正丙醇、正丁醇和正己醇。
根据本发明,在步骤3)中,使步骤2)获得的所述氧化产物与胺化剂发生胺化反应,将所述基团
Figure PCTCN2016000661-appb-000087
全部胺化为基团
Figure PCTCN2016000661-appb-000088
根据本发明,在步骤3)中,作为所述胺化剂,比如可以举出下式(B-I)所示的胺化剂,具体比如可以举出氨、C1-C30伯胺、C3-C30仲胺、醇胺和多烯多胺,优选氨和C1-C30伯胺,更具体比如可以举出氨、乙胺、丙胺、乙二胺、乙醇胺和三乙烯四胺。这些胺化剂可以仅使用一种,也可以两种或多种组合使用。
Figure PCTCN2016000661-appb-000089
根据本发明,在式(B-I)中,基团R6和R7彼此相同或不同,各自独立地选自氢、任选取代的C1-10烃基和
Figure PCTCN2016000661-appb-000090
在此,作为所述C1-10烃基,比如可以举出C1-10直链或支链烷基、C2-10直链或支链烯基和C2-10直链或支链炔基,优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基。
根据本发明一个优选的实施方式,在式(B-I)中,在基团R6或基团R7的定义中,所谓“任选取代”,优选指的是被一个或多个(比如1至5个、1至4个、1至3个、1至2个或者1个)羟基取代。
根据本发明,在式
Figure PCTCN2016000661-appb-000091
中,存在q个基团R8。在此,所述q个基团R8彼此相同或不同,各自独立地选自C1-40亚烃基。作为所述C1-40亚烃基,比如可以举出C1-40直链或支链亚烷基、C2-40直链或支链亚烯基和C2-40直链或支链亚炔基,优选C1-40直链或支链亚烷基,更优选C1-20直链或支链亚烷基,进一步优选C2-6直链或支链亚烷基。
根据本发明,在式
Figure PCTCN2016000661-appb-000092
中,存在q个基团R9。在此,所述q个基团R9彼此相同或不同,各自独立地选自氢和C1-10烃基。在此,作为所述C1-10烃基,比如可以举出C1-10直链或支链烷基、C2-10直链或支链烯基和C2-10直链或支链炔基,优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基。
根据本发明,在式
Figure PCTCN2016000661-appb-000093
中,基团R10选自氢和C1-10烃基。在此,作为所述C1-10烃基,比如可以举出C1-10直链或支链烷基、C2-10直链或支链烯基和C2-10直链或支链炔基,优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基。
根据本发明,在式
Figure PCTCN2016000661-appb-000094
中,q为1至50之间的整数,优选1至10之间的整数,更优选1、2、3或4。
根据本发明,在步骤3)中,所述胺化剂与所述氧化产物(以基团
Figure PCTCN2016000661-appb-000095
为计)的摩尔比一般为一般为1-4∶1,优选为1-2∶1,最优选1-1.5∶1。根据本发明,在步骤3)中,反应温度一般为100-180℃,优选100-150℃,最优选120-150℃。
根据本发明,在步骤3)中,反应压力一般为1-5公斤,优选1-3公斤,最优选1-2公斤。
根据本发明,在步骤3)中,反应时间一般为1h-8h,优选2h-6h,最优选2h-5h。
根据本发明,在步骤3)中,可以加入溶剂,也可以不加入溶剂。作为所述溶剂,具体比如可以举出C1-C8醇,更具体比如可以举出正丙醇、正丁醇和正己醇。
根据本发明,在步骤3)中,可以加入催化剂,也可以不加入催化剂。作为所述催化剂,比如可以举出叔胺和酚类物质,优选叔胺。作为所述叔胺,比如可以举出分子量10-500的三烃基叔胺及其胺基衍生物,更具体比如可以举出三甲胺、三乙胺、三丙胺、N,N-二甲基乙胺、N,N-二甲基丙胺、N,N-二甲基丁胺、N,N-二乙基丙胺、N,N-二丙基-1-丙胺、N,N-二乙基丁胺、N,N-二甲基-1,2-乙二胺、N,N-二甲基-1,3-丙二胺、N,N-二甲基戊胺、N,N-二甲基己胺、N,N-二甲基庚胺、N,N-二甲基辛胺、N,N-二甲基壬胺、N,N-二甲基癸胺、N,N-二甲基十一胺、N,N-二甲基十二胺、N,N-二乙基戊胺、N,N-二乙基己胺、N,N-二乙基庚胺、N,N-二乙基辛胺、N,N-二乙基壬胺、N,N-二乙基癸胺、N,N-二乙基十一胺、N,N-二乙基十二胺、N,N-二丙基丁胺、N,N-二丙基戊胺、N,N-二丙基己胺、N,N-二丙基庚胺、N,N-二丙基辛胺、N,N-二丙基壬胺、N,N-二丙基癸胺、N,N-二丙基十一胺、N,N-二丙基十二胺、三苯胺和N,N-2甲基苄胺,优选三甲胺、三乙胺和N,N’-2甲基苄胺,最优选三甲胺和/或三乙胺。这些叔胺可以仅使用一种,也可以两种或多种组合使用。作为所述酚类物质,比如可以举出分子量20-500的一元、二元、多元酚或酚钠,其苯环上可以连有供电子基团如烷氧基、苯基、烷基。作为所述酚类物质,更具体比如可以举出苯酚、苯酚钠、对苯二酚、对苯二酚钠、邻甲苯酚、邻甲苯酚钠、间甲苯酚、间甲苯酚钠、 对甲苯酚和对甲苯酚钠、2,4-二甲基苯酚、2,4,6-三甲基苯酚、乙苯酚、乙苯酚钠、2,4-二乙基苯酚、2,4,6-三乙基苯酚、对甲氧基苯酚、间甲氧基苯酚、邻甲氧基苯酚、对甲氧基苯酚钠、间甲氧基苯酚钠、邻甲氧基苯酚钠、苯基苯酚中苯基苯酚钠,优选苯酚和/或苯酚钠,最优选苯酚钠。这些酚类物质可以仅使用一种,也可以两种或多种组合使用。
根据本发明,在步骤3)中,在使用时,所述催化剂与所述氧化产物(以基团
Figure PCTCN2016000661-appb-000096
为计)的摩尔比为0.1-1∶1,优选0.1-0.5∶1,最优选0.3-0.5∶1。
根据本发明,在所述胺基聚合物的制造方法结束后,通过常规已知的任何方式从最终获得的反应混合物中除去催化剂和可能存在的溶剂后,即获得胺基聚合物。因此,本发明还涉及根据本发明前述的胺基聚合物的制造方法制造的胺基聚合物。
本发明的胺基聚合物特别适合于制造清净剂(清净剂主剂),比如燃料油清净剂,特别是汽油清净剂。该清净剂表现出优异的沉积物生成抑制性能。在此,所述清净剂包括本发明前述的任何胺基聚合物或者根据本发明前述的制造方法制造的胺基聚合物。
根据本发明,为了制造所述清净剂,还可以向所述胺基聚合物中进一步加入稀释剂。在此,作为所述稀释剂,比如可以举出矿物基础油、聚烯烃和聚醚。这些稀释剂可以仅使用一种,也可以两种或多种组合使用。
根据本发明,作为所述矿物基础油,比如可以选用API I、II、III类矿物润滑油基础油中的一种或多种,优选选自40℃粘度为20-120厘斯(cSt)、粘度指数至少在50以上的矿物润滑油基础油中的一种或多种,更优选选自40℃粘度为28-110厘斯(cSt)、粘度指数至少在80以上的矿物润滑油基础油中的一种或多种。
根据本发明,作为所述聚烯烃,比如可以举出通过乙烯、丙烯或C4-C10α-烯烃的均聚或者通过这些烯烃中的两种或多种共聚而得到的聚烯烃中的一种或多种,优选100℃粘度为2-25厘斯(cSt)(优选100℃粘度为6-10厘斯(cSt))的聚α-烯烃(PAO)中的一种或多种。其中,作为所述C4-C10α-烯烃,比如可以举出正丁烯、异丁烯、正戊烯、 正己烯、正辛烯和正癸烯。另外,所述聚烯烃的数均分子量Mn一般为500-3000,优选500-2500,最优选500-1500。
根据本发明,作为所述聚醚,比如可以举出由醇与环氧化物反应所生成的聚合物。作为所述醇,比如可以举出乙二醇和/或1,3-丙二醇。作为所述环氧化物,比如可以举出环氧乙烷和/或环氧丙烷。另外,所述聚醚的数均分子量Mn一般为500-3000,优选700-3000,最优选1000-2500。
一般而言,在本发明的清净剂中,以质量计,所述胺基聚合物占所述清净剂总质量的10-70wt%,优选30-70wt%,最优选50-70wt%。
根据本发明,为了制造所述清净剂,将所述胺基聚合物与所述稀释剂(如果使用的话)在20℃-60℃混合1h-6h即可。
本发明的胺基聚合物或清净剂也特别适合于制造燃料油组合物,该燃料油组合物表现出优异的沉积物生成抑制性能。因此,根据本发明,进一步涉及一种燃料油组合物,其包括本发明前述的任何胺基聚合物、根据本发明前述的制造方法制造的胺基聚合物或者本发明前述的清净剂,以及基础燃料。
根据本发明,以胺基聚合物为计,基于燃料油组合物的总质量,所述胺基聚合物或所述清净剂的添加量一般为30-2000mg/此,优选50-2000mg/kg,更优选50-1000mg/kg。
根据本发明,作为所述基础燃料,比如可以举出火花点火式或压缩点燃式内燃机中使用的基础燃料,例如含铅或不含铅的马达汽油、航空汽油及柴油等燃料油。
根据本发明,除了所述胺基聚合物和所述清净剂之外,该燃料油组合物中还可以包括其他的附加添加剂。作为所述附加添加剂,比如可以举出去垢剂、抗氧化剂、稀释剂、金属钝化剂、染料、标记物、腐蚀抑制剂、杀虫剂、抗静电剂、降阻尼剂、破乳化剂、破烟雾剂、防结冰添加剂、抗爆剂、润滑添加剂和助燃剂等。这些附加添加剂可以单独使用,也可以两种或多种组合使用,而且其用量从本领域的常规用量,并没有特别的限定。
实施例
在以下的实施例和对比例中,以聚醚胺作为胺基聚合物的实例对 本发明进行进一步的详细说明,但本发明并不限于此。本领域技术人员显然可以基于本申请发明公开的前述内容制造出其他类型的胺基聚合物,并将其用作燃料油清净剂。
实施例和对比例涉及的沉积物生成抑制性能按照如下方法进行评定。
采用汽油机进气阀沉积物模拟试验方法(GB19592-2004)。
具体而言,用二甲苯、正庚烷分别清洗管路、油路和样品瓶;更换样品瓶中进样口的海绵,加入样品,将沉积板插入槽内夹紧,插上热电偶,计时设定为70min;升温至165℃时打开空气截止阀,空气流量控制在700L/h,空气压力位80kPa;到175℃时,开燃料阀,先排气泡至无喘息声,浮子稳定在指标“30”处;控制样品在70-75min之内喷完;关闭燃料阀和空气阀,保持在175℃,重新计时10min后,关闭加热,自然冷却;在正庚烷中浸泡沉积板6min,取出恒重,称量,与空白板之差即为沉积物生成量。
沉积物下降率是评价清净剂清净性的重要指标,其值越大,清净性越强。基于汽油机进气阀沉积物模拟试验方法(GB19592-2004)测量的沉积物生成量(mIVD,mg),按照下式计算沉积物下降率(%):
Figure PCTCN2016000661-appb-000097
其中,mIVD,0和mIVD分别为空白汽油和加清净剂汽油模拟进气阀沉积物生成量,单位为mg。
实施例1
1)聚醚的制造。将58g烯丙基醇和1.5g氢氧化钾的混合物加入到反应釜中,将反应器中空气用氮气替代后将反应器密闭并加热到110℃,将压力降到2000帕,将水分蒸出后,向反应器中通入氮气使恢复常压,将温度升到140℃左右,将696g环氧丙烷连续压入反应釜中反应直至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到烯基聚醚产品,产品溴价为19.40gBr/100g。
所得聚醚的化学式为:
Figure PCTCN2016000661-appb-000098
所得烯基聚醚的平均聚合度n=11。
2)烯基聚醚的环氧化。在氮气保护下,向四口烧瓶中加入754g的烯基聚醚和60g甲酸,升温至60℃,将453g的双氧水混合后于两小时内滴加入四口烧瓶中,反应2-8小时,产物用NaOH水洗至pH=7.0左右再用清水洗三遍,干燥后旋蒸即得环氧基聚醚。所得环氧基聚醚的化学式为:
Figure PCTCN2016000661-appb-000099
所得环氧基聚醚的平均聚合度n=11。
3)将上述处理后的物料打入胺化反应釜中,加入60g的乙二胺及10g的正丁醇,反应温度150℃,反应2-6小时,得到聚醚胺粗产品。产品水洗旋蒸后即得到聚醚胺产品,产品氮含量为2.45%,总转化率为70%。所得聚醚胺的化学式为:
Figure PCTCN2016000661-appb-000100
所得聚醚胺的平均聚合度n=11。
图1是实施例1烯基聚醚、环氧基聚醚、聚醚胺红外谱图的对比图,从上到下依次是烯基聚醚、环氧基聚醚、聚醚胺的红外谱图,分别用字母A、B、C表示。曲线A、B、C在图中都在3471cm-1有端羟基的特征峰出现,醚键C-O-C的对称伸缩振动吸收峰在1108cm-1,峰强且宽,在2900cm-1附近和1300cm-1以及1460cm-1区域有明显的表征CH2和CH3基团的C-H伸缩振动和变形振动的吸收峰。主要的区别出现在1500-1700cm-1之间的位置,曲线A原料烯基聚醚碳碳双键的伸缩振动峰σC=C吸收峰的位置在1670-1620cm-1,强度较弱;曲线B环氧基聚醚由于双键被环氧化,此位置的吸收峰消失;曲线C产物聚醚胺的伯胺存在面内弯曲振动,δN-H位于1650-1500cm-1处,伯胺的δN-H吸收强度中等,仲胺的吸收强度较弱。
图2是实施例1中间产物环氧基聚醚的核磁氢谱图。图中2.60-2.80ppm处和3.01-3.20ppm处的峰是环氧氢的位移峰。4-6ppm处 的双键峰显著减弱,说明端羟基已经大部分都被环氧化了。
图3是实施例1中间产物环氧基聚醚的核磁氢谱图的局部放大图,可以看出3.20ppm处的峰积分面积约是2.61-2.80ppm处的峰面积的一半,正好说明H个数是H个数的一半。
图4是实施例1产物聚醚胺的核磁氢谱图,图中3.3-4.0ppm处的峰对应环氧基聚醚中亚甲基上的氢②④⑤⑦,0.9-1.7ppm处的峰对应环氧基聚醚中甲基上的氢③⑥,引入的乙二胺中的两个亚甲基上的氢的位移在2.66-2.80ppm处。羟基和胺基中的氢在1-6ppm处。且4-6ppm处有少量的双键位移,说明烯基聚醚并未反应完全。
图5是实施例1产物聚醚胺的核磁氢谱图的局部放大图,可以看出3.20ppm处(对应H,该位置有一个氢原子)的峰积分面积约是2.80ppm处(对应H、Hc、Hd,共有6个氢原子)的峰积分面积的六分之一,两个位置峰面积的比例与分子式中相应位置氢原子数的比例是一致的。
图6是实施例1中的烯基聚醚、中间产物环氧基聚醚、产物聚醚胺的氢谱对比图,从上到下依次是烯基聚醚、环氧基聚醚、聚醚胺的红外谱图,分别用字母A、B、C表示。由图可知,B和C在4-6ppm处的双键峰显著减弱,说明双键大部分反应完全了。中间产物环氧基聚醚在2.60-3.06ppm处出现位移,对应于环氧基上的H。终产物聚醚胺的氢谱图中,环氧键上的氢的位移消失,在2.74-2.82ppm处出现了乙二胺的两个亚甲基上的氢。
图7是实施例1中的烯基聚醚、中间产物环氧基聚醚、产物聚醚胺的氢谱对比图的局部放大图,从上到下依次是烯基聚醚、环氧基聚醚、聚醚胺的红外谱图,分别用字母A、B、C表示。曲线B、C在3.20ppm处的峰的出现对应新出现的H,曲线C则在2.74-2.82ppm处的峰是新引入的乙二胺中的氢的位移。
实施例2
1)聚醚的制备。将58g烯丙基醇和1.5g氢氧化钾的混合物加入到反应釜中,将反应器中空气用氮气替代后将反应器密闭并加热到110℃,将压力降到2000帕,将水分蒸出后,向反应器中通入氮气使恢复常压,将温度升到140℃左右,将696g环氧丙烷连续压入反应釜中反 应直至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到端烯基聚醚产品,产品溴价为19.19gBr/100g。所得聚醚化学式为:
Figure PCTCN2016000661-appb-000101
所得端烯基聚醚的平均聚合度n=11。
2)端烯基聚醚的环氧化。在氮气保护下,向四口烧瓶中加入754g的端烯基聚醚和70g乙酸,升温至60℃,将755g的双氧水与10g浓硫酸(98%)混合后于两小时内滴加入四口烧瓶中,反应2-8小时,产物用NaOH水洗至pH=7.0左右再用清水洗三遍,干燥后旋蒸即得环氧聚醚。所得环氧聚醚的化学式为:
Figure PCTCN2016000661-appb-000102
所得环氧聚醚的平均聚合度n=11。
3)将上述处理后的物料打入胺化反应釜中,加入20-30g的液氨及5g的三乙胺,反应温度200℃,反应2-6小时,得到聚醚胺粗产品。产品旋蒸后即得到聚醚胺产品,产品氮含量为1.55%,总转化率为86.3%。所得聚醚胺的化学式为:
Figure PCTCN2016000661-appb-000103
所得聚醚胺的平均聚合度n=11。
实施例3
1)聚醚的制备。将72.10g丁烯醇和1.5g氢氧化钾的混合物加入到反应釜中,将反应器中空气用氮气替代后将反应器密闭并加热到110℃,将压力降到2000帕,将水分蒸出后,向反应器中通入氮气使恢复常压,将温度升到140℃左右,将864g环氧丁烷连续压入反应釜中反应直至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到端烯基聚醚产品,产品溴价为16.71gBr/100g。
Figure PCTCN2016000661-appb-000104
2)端烯基聚醚的环氧化。在氮气保护下,向四口烧瓶中加入936g的端烯基聚醚,将172.57g的间氯过氧苯甲酸两小时内滴加入四口烧瓶中,反应2-8小时,产物先后用5%的NaSO3溶液和5%的NaHCO3溶液清洗,再水洗5-6遍至pH=7.0左右,干燥后旋蒸即得环氧聚醚。
Figure PCTCN2016000661-appb-000105
3)将上述处理后的物料打入胺化反应釜中,加入61g的乙醇胺及10g三乙胺,反应温度150℃,反应2-6小时,得到聚醚胺粗产品。产品水洗旋蒸后即得到聚醚胺产品。产品氮含量为0.89%。总转化率为63.6%。
Figure PCTCN2016000661-appb-000106
实施例4
1)聚醚的制备。将58g丙烯醇和1.5g氢氧化钾的混合物加入到反应釜中,将反应器中空气用氮气替代后将反应器密闭并加热到110℃,将压力降到2000帕,将水分蒸出后,向反应器中通入氮气使恢复常压,将温度升到140℃左右,将176g环氧乙烷烷连续压入反应釜中反应直至压力不再变化,再加入464g环氧丙烷,并将混合物在140℃下继续反应至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到端烯基聚醚产品,产品溴价为22.5gBr/100g。
Figure PCTCN2016000661-appb-000107
2)端烯基聚醚的环氧化。在氮气保护下,向四口烧瓶中加入810g的端烯基聚醚2g钛硅分子筛,升温至60℃,将453g的双氧水两小时 内滴加入四口烧瓶中,反应2-8小时,静置分层,油层用5%的NaSO3溶液清洗,再水洗3遍,干燥后旋蒸即得环氧聚醚。
Figure PCTCN2016000661-appb-000108
3)将上述处理后的物料打入胺化反应釜中,加入73g的三乙烯四胺及1g三乙胺,反应温度150℃,反应2-6小时,得到聚醚胺粗产品。产品水洗旋蒸后即得到聚醚胺产品。产品氮含量为3.58%。总转化率为55%。
Figure PCTCN2016000661-appb-000109
实施例5
1)聚醚的制备。将114g的3-甲基5-己烯醇和1.2g氢氧化钠的混合物加入到反应釜中,将反应器中空气用氮气替代后将反应器密闭并加热到110℃,将压力降到2000帕,将水分蒸出后,向反应器中通入氮气使恢复常压,将温度升到140℃左右,将232g环氧丙烷连续压入反应釜中反应直至压力不再变化,再加入576g环氧丁烷,并将混合物在140℃下继续反应至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到端烯基聚醚产品,产品溴价为17.20gBr/100g。
Figure PCTCN2016000661-appb-000110
2)端烯基聚醚的环氧化。在氮气保护下,向四口烧瓶中加入914g的端烯基聚醚和将80g过氧乙酸两小时内滴加入四口烧瓶中,反应2-8小时,产物先后用5%的NaSO3溶液和5%的NaHCO3溶液清洗,再水洗5-6遍至pH=7.0左右,干燥后旋蒸即得环氧聚醚。
Figure PCTCN2016000661-appb-000111
3)将上述处理后的物料打入胺化反应釜中,加入30g的乙二胺及 1g三乙胺,反应温度150℃,反应2-6小时,得到聚醚胺粗产品。产品水洗旋蒸后即得到聚醚胺产品。产品氮含量为1.32%。总转化率为89%。
Figure PCTCN2016000661-appb-000112
实施例6
1)聚醚的制备。将58g烯丙基醇和2.0g氢氧化钠的混合物加入到反应釜中,将反应器中的空气用氮气替代后,将反应器密闭并加热到110℃,压力降到2000帕,将水分蒸出后,向反应器中通入氮气使其恢复常压,将温度升到140℃左右,将870g环氧丙烷连续压入反应釜中反应直至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到端烯基聚醚产品,产品溴价为18.79g/100mL。
所得聚醚的化学式为:
Figure PCTCN2016000661-appb-000113
所得端烯基聚醚的平均聚合度n=14。
2)端烯基聚醚的环氧化。在氮气保护下,向四口烧瓶中加入928g的端烯基聚醚和75g甲酸,升温至60℃,将566g的双氧水混合后于两小时内滴加入四口烧瓶中,反应2-8小时,产物用NaOH水洗至pH=7.0左右再用清水洗三遍,干燥后旋蒸即得环氧聚醚。所得环氧聚醚的化学式为:
Figure PCTCN2016000661-appb-000114
所得环氧聚醚的平均聚合度n=14。
3)将上述处理后的物料打入胺化反应釜中,加入75g的乙二胺及23g的苯酚钠,反应温度为150℃,反应2-6小时,得到聚醚胺粗产品。产品水洗旋蒸后即得到聚醚胺产品,产品的氮含量为2.97%,总转化率为68%。所得聚醚胺的化学式为:
Figure PCTCN2016000661-appb-000115
所得聚醚胺的平均聚合度n=14。
实施例7
1)聚醚的制备。将72.10g丁烯醇和2.0g氢氧化钾的混合物加入到反应釜中,将反应器中的空气用氮气替代后将反应器密闭并加热到110℃,压力降到2000帕,将水分蒸出后,向反应器中通入氮气使其恢复常压,将温度升到140℃左右,将1080g环氧丁烷连续压入反应釜中反应直至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到端烯基聚醚产品,产品溴价为13.01gBr/100mL。
Figure PCTCN2016000661-appb-000116
2)端烯基聚醚的环氧化。在氮气保护下,向四口烧瓶中加入1152g的端烯基聚醚,将215.77g的间氯过氧苯甲酸在两小时内滴加入四口烧瓶中,反应2-8小时,产物先后用5%的NaSO3溶液和5%的NaHCO3溶液清洗,再水洗5-6遍至pH=7.0左右,干燥后旋蒸即得环氧聚醚。
Figure PCTCN2016000661-appb-000117
3)将上述处理后的物料打入胺化反应釜中,加入61g的乙醇胺及11g对苯二酚,反应温度150℃,反应2-6小时,得到聚醚胺粗产品。产品水洗旋蒸后即得到聚醚胺产品,产品的氮含量为0.73%,总转化率为60.31%。
Figure PCTCN2016000661-appb-000118
实施例8
1)聚醚的制备。将58g丙烯醇和2.0g氢氧化钾的混合物加入到反 应釜中,将反应器中的空气用氮气替代后将反应器密闭并加热到110℃,压力降到2000帕,将水分蒸出后,向反应器中通入氮气使其恢复常压,将温度升到140℃左右,将220g环氧乙烷烷连续压入反应釜中反应直至压力不再变化,再加入692g环氧丙烷,并将混合物在140℃下继续反应至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到端烯基聚醚产品,产品溴价为g/100mL。
Figure PCTCN2016000661-appb-000119
2)端烯基聚醚的环氧化。在氮气保护下,向四口烧瓶中加入970g的端烯基聚醚2.5g钛硅分子筛,升温至60℃,将566g的双氧水两小时内滴加入四口烧瓶中,反应2-8小时,静置分层,油层用5%的NaSO3溶液清洗,再水洗3遍,干燥后旋蒸即得环氧聚醚。
Figure PCTCN2016000661-appb-000120
3)将上述处理后的物料打入胺化反应釜中,加入91g的三乙烯四胺及1.25g三乙胺,反应温度为150℃,反应2-6小时,得到聚醚胺粗产品,水洗旋蒸后即得到聚醚胺产品。产品的氮含量为3.17%,总转化率为55%。
Figure PCTCN2016000661-appb-000121
实施例9
1)聚醚的制备。将220g壬基酚和2.0g氢氧化钾的混合物加入到反应釜中,将反应器中空气用氮气替代后将反应器密闭并加热到110℃,将压力降到2000帕,将水分蒸出后,向反应器中通入氮气使恢复常压,将温度升到140℃左右,将696g环氧丙烷连续压入反应釜中反应直至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到壬基酚聚醚产品。
所得聚醚的化学式为:
Figure PCTCN2016000661-appb-000122
2)向步骤1)得到的产物898g聚醚中加入59g甲醇钠,反应生成聚醚醇钠,,然后加入76.5g烯丙基氯,反应时间在2-10h,反应温度在50-150℃,反应完毕后要减压脱除未反应的烯丙基氯,将粗产物进行精制。得到端烯基聚醚的结构如下:
Figure PCTCN2016000661-appb-000123
3)端烯基聚醚的环氧化。在氮气保护下,向四口烧瓶中加入939g的聚醚和75g甲酸,升温至60℃,将453g的双氧水混合后于两小时内滴加入四口烧瓶中,反应2-8小时,产物用NaOH水洗至pH=7.0左右再用清水洗三遍,干燥后旋蒸即得环氧聚醚。所得环氧聚醚的化学式为:
Figure PCTCN2016000661-appb-000124
4)将上述处理后的物料打入胺化反应釜中,加入60g的乙二胺及10g的正丁醇,反应温度150℃,反应2-6小时,得到聚醚胺粗产品。产品水洗旋蒸后即得到聚醚胺产品,产品氮含量为2.15%,总转化率为77%。所得聚醚胺的化学式为:
Figure PCTCN2016000661-appb-000125
实施例10
1)聚醚的制备。将220g壬基酚和2.0g氢氧化钾的混合物加入到反应釜中,将反应器中空气用氮气替代后将反应器密闭并加热到110℃,将压力降到2000帕,将水分蒸出后,向反应器中通入氮气使恢复常压,将温度升到140℃左右,将864g环氧丁烷连续压入反应釜中反 应直至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到壬基酚聚醚产品。
Figure PCTCN2016000661-appb-000126
2)向步骤1)得到的产物1066g聚醚中加入44g氢氧化钠,反应生成聚醚醇钠,然后加入76.5g烯丙基氯,反应时间在2-10h,反应温度在50-150℃,反应完毕后要减压脱除未反应的烯丙基氯,将粗产物进行精制。
Figure PCTCN2016000661-appb-000127
3)端烯基聚醚的环氧化。在氮气保护下,向四口烧瓶中加入1121g的端烯基聚醚。将172.57g的间氯过氧苯甲酸两小时内滴加入四口烧瓶中,反应2-8小时,产物先后用5%的NaSO3溶液和5%的NaHCO3溶液清洗,再水洗5-6遍至pH=7.0左右,干燥后旋蒸即得环氧聚醚。
Figure PCTCN2016000661-appb-000128
4)将上述处理后的物料打入胺化反应釜中,加入61g的乙醇胺及10g三乙胺,反应温度150℃,反应2-6小时,得到聚醚胺粗产品。产品水洗旋蒸后即得到聚醚胺产品。产品氮含量为0.98%,总转化率为83%。
Figure PCTCN2016000661-appb-000129
实施例11
1)聚醚的制备。将84g5-羟基-1,3-戊二烯和1.5g氢氧化钾的混合物加入到反应釜中,将反应器中空气用氮气替代后将反应器密闭并加热到110℃,将压力降到2000帕,将水分蒸出后,向反应器中通入氮气使恢复常压,将温度升到140℃左右,将696g环氧丙烷连续压入反 应釜中反应直至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到端烯基聚醚产品,产品溴价为35.90gBr/100g。
Figure PCTCN2016000661-appb-000130
2)端烯基聚醚的环氧化。在氮气保护下,向四口烧瓶中加入762g的端烯基聚醚和120g甲酸,升温至60℃,将906g的双氧水混合后于两小时内滴加入四口烧瓶中,反应2-8小时,产物用NaOH水洗至pH=7.0左右再用清水洗三遍,干燥后旋蒸即得环氧聚醚。
Figure PCTCN2016000661-appb-000131
3)将上述处理后的物料打入胺化反应釜中,加入120g的乙二胺及20g的正丁醇,反应温度150℃,反应2-6小时,得到聚醚胺粗产品。产品水洗旋蒸后即得到聚醚胺产品,产品氮含量为4.94%,总转化率为81%。
Figure PCTCN2016000661-appb-000132
实施例12
1)聚醚的制备。将220g壬基酚和2.0g氢氧化钾的混合物加入到反应釜中,将反应器中空气用氮气替代后将反应器密闭并加热到110℃,将压力降到2000帕,将水分蒸出后,向反应器中通入氮气使恢复常压,将温度升到140℃左右,将696g环氧丙烷连续压入反应釜中反应直至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到壬基酚聚醚产品,
Figure PCTCN2016000661-appb-000133
2)向步骤1)得到的产物898g聚醚中加入59g甲醇钠,反应生成 聚醚醇钠,然后加入103.5g 5-氯-1,3-戊二烯,反应时间在2-10h,反应温度在50-150℃,反应完毕后要减压脱除未反应的烯丙基氯,将粗产物进行精制。得到端烯基聚醚的结构如下:
Figure PCTCN2016000661-appb-000134
3)端烯基聚醚的环氧化。在氮气保护下,向四口烧瓶中加入966g的聚醚和150g甲酸,升温至60℃,将906g的双氧水混合后于两小时内滴加入四口烧瓶中,反应2-8小时,产物用NaOH水洗至pH=7.0左右再用清水洗三遍,干燥后旋蒸即得环氧聚醚。
Figure PCTCN2016000661-appb-000135
4)将上述处理后的物料打入胺化反应釜中,加入120g的乙二胺及20g的正丁醇,反应温度150℃,反应2-6小时,得到聚醚胺粗产品。产品水洗旋蒸后即得到聚醚胺产品,产品氮含量为3.96%,总转化率为79%。所得聚醚胺的化学式为:
Figure PCTCN2016000661-appb-000136
对比例1
1)聚醚的制备。将1.5g氢氧化钾的混合物到反应釜中,将反应器中空气用氮气,将温度升到140℃左右,约将696g环氧丙烷连续压入反应釜中反应直至压力不再变化,并将混合物在140℃下继续反应至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到聚醚产品,产品聚醚羟值136mgKOH/g,分子量696。
Figure PCTCN2016000661-appb-000137
2)在1L高压釜中,投入步骤1)制得的聚醚、45g改性雷尼镍催化剂及60g乙二胺,将氢气充至10.0-14.0Mpa的初压,并开始加热,在反应温度200-240℃下保温数小时,反应毕,降温至室温,排空釜内 的气体,开釜,出料,过滤除去催化剂,然后,液体通过减压蒸馏,除去水及过量液氨,得到产物聚醚胺。经分析,产品氮含量为3.51%,转化率为93%,其结构式为:
Figure PCTCN2016000661-appb-000138
对比例2
1)聚醚的制备。将1.5g氢氧化钾的混合物到反应釜中,将反应器中空气用氮气,将温度升到140℃左右,约将696g环氧丙烷连续压入反应釜中反应直至压力不再变化,并将混合物在140℃下继续反应至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到聚醚产品,产品聚醚羟值136mgKOH/g,分子量696。
Figure PCTCN2016000661-appb-000139
2)在1L高压釜中,投入步骤1)制得的聚醚、45g改性雷尼镍催化剂及两公斤氨气,再用氢气充至10.0-14.0Mpa的初压,并开始加热,在反应温度200-240℃下保温数小时,反应毕,降温至室温,排空釜内的气体,开釜,出料,过滤除去催化剂,然后,液体通过减压蒸馏,除去水及过量液氨,得到产物聚醚胺。经分析,产品氮含量为3.77%,转化率为98.43%,其结构式为:
Figure PCTCN2016000661-appb-000140
对比例3
1)聚醚的制备。将220g壬基酚和2.0g氢氧化钾的混合物到反应釜中,将反应器中空气用氮气,将温度升到140℃左右,约将696g环氧丙烷连续压入反应釜中反应直至压力不再变化,并将混合物在140℃下继续反应至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到聚醚产品,分子量898。
Figure PCTCN2016000661-appb-000141
2)在1L高压釜中,投入步骤1)制得的聚醚、45g改性雷尼镍催化剂及两公斤氨气,将氢气充至10.0-14.0Mpa的初压,并开始加热,在反应温度200-240℃下保温数小时,反应毕,降温至室温,排空釜内的气体,开釜,出料,过滤除去催化剂,然后,液体通过减压蒸馏,除去水及过量液氨,得到产物聚醚胺。经分析,产品氮含量为1.35%,转化率为88%,其结构式为:
Figure PCTCN2016000661-appb-000142
对比例4
1)聚醚的制备。将1.5g氢氧化钾的混合物到反应釜中,将反应器中空气用氮气,将温度升到140℃左右,约将696g环氧丙烷连续压入反应釜中反应直至压力不再变化,并将混合物在140℃下继续反应至压力不再变化。反应完成后,将反应物冷却至室温,用醋酸中和,并水洗除去催化剂。减压蒸去水分及易挥发物,即得到聚醚产品,产品聚醚羟值136mgKOH/g,分子量696。
Figure PCTCN2016000661-appb-000143
2)在1L高压釜中,投入步骤1)制得的聚醚、45g改性雷尼镍催化剂及30g乙二胺,将氢气充至10.0-14.0Mpa的初压,并开始加热,在反应温度200-240℃下保温数小时,反应毕,降温至室温,排空釜内的气体,开釜,出料,过滤除去催化剂,然后,液体通过减压蒸馏,除去水及过量液氨,得到产物聚醚胺。经分析,产品氮含量为1.12%,转化率为58%,其结构式为:
Figure PCTCN2016000661-appb-000144
分别评价实施例和对比例涉及的燃料油清净剂的沉积物生成抑制性能,结果见表1。
表1沉积物生成抑制性能的评价结果
Figure PCTCN2016000661-appb-000145

Claims (12)

  1. 一种胺基聚合物,其特征在于,其主链通过-O-键与下式(I)所示的结构连接,
    Figure PCTCN2016000661-appb-100001
    其中,*表示-O-键的结合端;基团Link代表连接基团,选自单键和C1-10亚烃基(优选C1-6直链或支链亚烷基,进一步优选C1-4直链或支链亚烷基);基团R1和R2彼此相同或不同,各自独立地选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基);a个基团R3或a个基团R4彼此相同或不同,各自独立地选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基);a个基团R6或a个基团R7彼此相同或不同,各自独立地选自氢、任选取代的C1-10烃基(优选任选取代的C1-6直链或支链烷基,进一步优选任选取代的C1-4直链或支链烷基)和
    Figure PCTCN2016000661-appb-100002
    (其中,q个基团R8彼此相同或不同,各自独立地选自C1-40亚烃基,优选C1-40直链或支链亚烷基,更优选C1-20直链或支链亚烷基,进一步优选C2-6直链或支链亚烷基;q个基团R9彼此相同或不同,各自独立地选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基);基团R10选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基);q为1至50之间的整数,优选1至10之间的整数,更优选1、2、3或4);a为1至10之间的整数,优选1至4之间的整数,更优选1、2或3;a个基团R′彼此相同或不同,各自独立地选自单键和C1-10亚烃基(优选C1-6直链或支链亚烷基,进一步优选C1-4直链或支链亚烷基,更优选亚甲基或亚乙基);基团R5选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基)。
  2. 按照权利要求1所述的胺基聚合物,其具有下式(II)所示的结构,
    Figure PCTCN2016000661-appb-100003
    其中,基团
    Figure PCTCN2016000661-appb-100004
    和p个-O-键,合在一起表示所述胺基聚合物的主链;p为1至10之间的整数,优选1至3之间的整数,更优选1;其他基团和数值的定义如式(I)所述。
  3. 按照权利要求1或2所述的胺基聚合物,其中所述主链具有从带有p′(p′为1至10之间的整数,优选1至3之间的整数,更优选1)个羟基的羟基聚合物上除去其中p(p是整数,并且1≤p≤p′)个羟基的氢原子而获得的结构。
  4. 按照权利要求3所述的胺基聚合物,其中所述羟基聚合物选自带有所述p′个羟基的聚醚和带有所述p′个羟基的聚酯中的至少一种,优选选自带有所述p′个羟基的聚醚,特别优选选自亚烷基二醇聚合物,特别优选选自下式(III)所示的聚醚,
    Figure PCTCN2016000661-appb-100005
    其中,基团R0选自氢原子和任选取代的C1-50烃基,优选选自氢原子、C1-20直链或支链烷基、被一个或多个C1-20直链或支链烷基取代的C6-10单环或多环芳基和被一个或多个C1-20直链或支链烷基取代的C3-20单环或多环环烷基,进一步优选选自氢原子、C5-15直链或支链烷基和被一个或多个C5-15直链或支链烷基取代的苯基;y个基团Ru彼此相同或不同,各自独立地选自C2-24直链或支链亚烷基,优选各自独立地选自C2-12直链或支链亚烷基,更优选各自独立地选自C2-6直链或支链亚烷基,更优选各自独立地选自-CH2-CH2-和-CH2-CH(CH3)-;y表示聚醚链段-O-Ru-的平均聚合度,选自1至200之间的任意数值,优选1至100之间的任意数值,更优选1至50之间的任意数值,更优选1至 30之间的任意数值。
  5. 按照权利要求1或2所述的胺基聚合物,其具有下式(II-A)所示的结构或者下式(II-B)所示的结构、或者是下式(II-C)所示的聚醚胺,其分子量Mn为600-2000,优选1000-1500,
    Figure PCTCN2016000661-appb-100006
    其中,基团R0选自氢原子和任选取代的C1-50烃基,优选选自氢原子、C1-20直链或支链烷基、被一个或多个C1-20直链或支链烷基取代的C6-10芳基和被一个或多个C1-20直链或支链烷基取代的C3-20环烷基,进一步优选选自氢原子、C5-15直链或支链烷基和被一个或多个C5-15直链或支链烷基取代的苯基;y个基团Ru彼此相同或不同,各自独立地选自C2-24直链或支链亚烷基,优选各自独立地选自C2-12直链或支链亚烷基,更优选各自独立地选自C2-6直链或支链亚烷基,更优选各自独立地选自-CH2-CH2-和-CH2-CH(CH3)-;y表示聚醚链段-O-Ru-的平均聚合度,选自1至200之间的任意数值,优选1至100之间的任意数值,更优选1至50之间的任意数值,更优选1至30之间的任意数值;其他基团和数值的定义如式(I)所述,
    Figure PCTCN2016000661-appb-100007
  6. 一种胺基聚合物的制造方法,包括如下步骤:
    1)任选地,制造下式(A-I)所示的烯基聚合物的步骤,
    Figure PCTCN2016000661-appb-100008
    其中,基团
    Figure PCTCN2016000661-appb-100009
    和p个-O-键,合在一起表示聚合物主链;p为1至10之间的整数,优选1至3之间的整数,更优选1;基团Link代表连接基团,选自单键和C1-10亚烃基(优选C1-6直链或支链亚烷基,进一步优选C1-4直链或支链亚烷基);基团R1和R2彼此相同或不同,各自独立地选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基);a个基团R3或a个基团R4彼此相同或不同,各自独立地选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基);a为1至10之间的整数,优选1至4之间的整数,更优选1、2或3;a个基团R′彼此相同或不同,各自独立地选自单键和C1-10亚烃基(优选C1-6直链或支链亚烷基,进一步优选C1-4直链或支链亚烷基,更优选亚甲基或亚乙基);基团R5选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基),
    2)使所述烯基聚合物与氧化剂(优选选自氧气、臭氧、过氧化氢、金属氧化物、金属过氧化物、重铬酸或其盐、高锰酸或其盐、过酸或其盐、次卤酸或其盐、有机氢过氧化物和有机过氧化物中的一种或多种,更优选选自过氧化氢、有机氢过氧化物和过氧化有机酸(优选C3-12过氧化有机酸,更优选比如过氧甲酸、过氧乙酸、过氧丙酸、过氧丁酸、过氧苯甲酸或间氯过氧苯甲酸)中的一种或多种)发生氧化反应,将所述烯基聚合物包含的至少一个基团
    Figure PCTCN2016000661-appb-100010
    氧化为基团
    Figure PCTCN2016000661-appb-100011
    而获得氧化产物的步骤,和
    3)使步骤2)获得的氧化产物与下式(B-I)所示的胺化剂(优选选自氨、乙胺、丙胺、乙二胺、乙醇胺和三乙烯四胺中的一种或多种) 发生胺化反应,将所述基团
    Figure PCTCN2016000661-appb-100012
    胺化为基团
    Figure PCTCN2016000661-appb-100013
    的步骤,
    Figure PCTCN2016000661-appb-100014
    其中,基团R6和R7彼此相同或不同,各自独立地选自氢、任选取代的C1-10烃基(优选任选取代的C1-6直链或支链烷基,进一步优选任选取代的C1-4直链或支链烷基)和
    Figure PCTCN2016000661-appb-100015
    (其中,q个基团R8彼此相同或不同,各自独立地选自C1-40亚烃基,优选C1-40直链或支链亚烷基,更优选C1-20直链或支链亚烷基,进一步优选C2-6直链或支链亚烷基;q个基团R9彼此相同或不同,各自独立地选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基);基团R10选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基);q为1至50之间的整数,优选1至10之间的整数,更优选1、2、3或4)。
  7. 按照权利要求6所述的制造方法,其中按照以下方式之一或者其组合进行所述步骤1):
    A)使下式(A-II)所示的羟基聚合物与下式(A-III)所示的烯基化合物(优选选自烯丙基醇、3-丁烯-1-醇、3-丁烯-2-醇、3-甲基-3-丁烯-1-醇、4-戊烯-1-醇、4-戊烯-2-醇、4-戊烯-3-醇、3-甲基4-戊烯1-醇、2-甲基4-戊烯1-醇、3-乙基4-戊烯1-醇、2-乙基4-戊烯1-醇、3-异丁基4-戊烯1-醇、2-异丁基4-戊烯1-醇、2,3-二甲基4-戊烯1-醇、2,2-二甲基4-戊烯1-醇、3,3-二甲基4-戊烯1-醇、5-己烯-1-醇、4-甲基-5-己烯醇、3-甲基-5-己烯醇、2-甲基-5-己烯醇、3-乙基-5-己烯醇、5-己烯-2-醇、5-己烯-3-醇、5-己烯-4-醇、6-庚烯-1-醇、2-甲基-6-庚烯-1-醇、3-甲基-6-庚烯-1-醇、4-甲基-6-庚烯-1-醇、5-甲基-6-庚烯-1-醇、2-乙基-6-庚烯-1-醇、3-乙基-6-庚烯-1-醇、4-乙基-6-庚烯-1-醇、5-乙基-6-庚烯 -1-醇、2-甲基-7辛烯-1-醇、3-甲基-7辛烯-1-醇、4-甲基-7辛烯-1-醇、5-甲基-7辛烯-1-醇、6-甲基-7辛烯-1-醇、3-乙基-7辛烯-1-醇、9-癸烯-1-醇、10-十一烯-1-醇、11-十二烯-1-醇、烯丙基卤、3-丁烯-1-卤、3-丁烯-2-卤、3-甲基-3-丁烯-1-卤、4-戊烯-1-卤、4-戊烯-2-卤、4-戊烯-3-卤、3-甲基4-戊烯1-卤、2-甲基4-戊烯1-卤、3-乙基4-戊烯1-卤、2-乙基4-戊烯1-卤、3-异丁基4-戊烯1-卤、2-异丁基4-戊烯1-卤、2,3-二甲基4-戊烯1-卤、2,2-二甲基4-戊烯1-卤、3,3-二甲基4-戊烯1-卤、5-己烯-1-卤、4-甲基-5-己烯卤、3-甲基-5-己烯卤、2-甲基-5-己烯卤、3-乙基-5-己烯卤、5-己烯-2-卤、5-己烯-3-卤、5-己烯-4-卤、6-庚烯-1-卤、2-甲基-6-庚烯-1-卤、3-甲基-6-庚烯-1-卤、4-甲基-6-庚烯-1-卤、5-甲基-6-庚烯-1-卤、2-乙基-6-庚烯-1-卤、3-乙基-6-庚烯-1-卤、4-乙基-6-庚烯-1-卤、5-乙基-6-庚烯-1-卤、2-甲基-7辛烯-1-卤、3-甲基-7辛烯-1-卤、4-甲基-7辛烯-1-卤、5-甲基-7辛烯-1-卤、6-甲基-7辛烯-1-卤、3-乙基-7辛烯-1-卤、9-癸烯-1-卤、10-十一烯-1-卤、11-十二烯-1-卤、5-氯-1,3-戊二烯、6-氯-1,3-己二烯、5-氯-1,3-己二烯、6-氯-2,4-己二烯和5-氯-2,4-己二烯中的一种或多种)反应,制造所述式(A-I)所示的烯基聚合物,
    Figure PCTCN2016000661-appb-100016
    其中,基团
    Figure PCTCN2016000661-appb-100017
    和p个-O-键,合在一起表示聚合物主链;p为1至10之间的整数,优选1至3之间的整数,更优选1,
    Figure PCTCN2016000661-appb-100018
    其中,基团G表示能够与-OH反应而脱除化合物GH的官能团,优选卤素(更优选氯)或羟基;基团Link代表连接基团,选自单键和C1-10亚烃基(优选C1-6直链或支链亚烷基,进一步优选C1-4直链或支链亚 烷基);基团R1和R2彼此相同或不同,各自独立地选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基);a个基团R3或a个基团R4彼此相同或不同,各自独立地选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基);a为1至10之间的整数,优选1至4之间的整数,更优选1、2或3;a个基团R′彼此相同或不同,各自独立地选自单键和C1-10亚烃基(优选C1-6直链或支链亚烷基,进一步优选C1-4直链或支链亚烷基,更优选亚甲基或亚乙基);基团R5选自氢和C1-10烃基(优选C1-6直链或支链烷基,进一步优选C1-4直链或支链烷基),
    B)制造所述式(A-II)所示的羟基聚合物时,以所述式(A-III)所示的烯基化合物作为起始剂。
  8. 按照权利要求7所述的制造方法,其中按照以下步骤进行所述方式B),
    B-1)使所述式(A-III)所示的烯基化合物与至少一种下式(A-IV)所示的烯化氧(优选选自环氧乙烷、环氧丙烷、环氧丁烷、环氧戊烷和环氧己烷中的一种或多种,更优选选自环氧乙烷和环氧丙烷中的一种或多种)反应,获得下式(A-V)所示的烯基聚醚,
    Figure PCTCN2016000661-appb-100019
    其中,基团Ru′选自单键和C1-22直链或支链烷基,优选选自单键和C1-10直链或支链烷基,更优选选自单键和C1-4直链或支链烷基,更优选选自单键和甲基,
    Figure PCTCN2016000661-appb-100020
    其中,y个基团Ru彼此相同或不同,各自独立地选自C2-24直链或支链亚烷基,优选各自独立地选自C2-12直链或支链亚烷基,更优选各自独立地选自C2-6直链或支链亚烷基,更优选各自独立地选自-CH2-CH2-和-CH2-CH(CH3)-;y表示聚醚链段-O-Ru-的平均聚合度,选自1至200之间的任意数值,优选1至100之间的任意数值,更优选1至50之间的任意数值,更优选1至30之间的任意数值;其他基团和数值 的定义如式(A-III)所述,
    B-2)任选地,在所述步骤B-1)进行过程中或者完全结束之后,使选自下式(A-VI)所示的化合物和所述式(A-III)所示的烯基化合物中的至少一种封端剂与所述式(A-V)所示的烯基聚醚反应,将其至少一部分转化为下式(A-VII)所示的烯基聚醚或下式(A-VIII)所示的烯基聚醚,
    G′-R′0   (A-VI)
    其中,基团G′表示能够与-OH反应而脱除化合物G′H的官能团,优选卤素(更优选氯)或羟基;基团R′0选自任选取代的C1-50烃基,优选选自C1-20直链或支链烷基、被一个或多个C1-20直链或支链烷基取代的C6-10芳基和被一个或多个C1-20直链或支链烷基取代的C3-20环烷基,进一步优选选自C5-15直链或支链烷基和被一个或多个C5-15直链或支链烷基取代的苯基,
    Figure PCTCN2016000661-appb-100021
  9. 按照权利要求1或2所述的胺基聚合物或者按照权利要求6所述的制造方法制造的胺基聚合物用作燃料油清净剂的用途。
  10. 一种燃料油清净剂,包括按照权利要求1或2所述的胺基聚合物或者按照权利要求6所述的制造方法制造的胺基聚合物,并任选包括选自聚烯烃、矿物基础油和聚醚中的一种或多种的稀释剂。
  11. 按照权利要求10所述的燃料油清净剂,其中以质量计,所述胺基聚合物占所述燃料油清净剂总质量的10-70wt%,优选30-70wt%,最优选50-70wt%。
  12. 一种燃料油组合物,包括按照权利要求1或2所述的胺基聚合物、按照权利要求6所述的制造方法制造的胺基聚合物或者按照权利要求10所述的燃料油清净剂,以及基础燃料,其中以胺基聚合物为计,基于所述燃料油组合物的总质量,所述胺基聚合物或所述燃料油清净 剂的添加量为30-2000mg/kg,优选50-2000mg/kg,更优选50-1000mg/kg。
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CN106832255B (zh) 2019-09-24
EP3385299B1 (en) 2020-11-04
RU2018123936A (ru) 2020-01-15
RU2018123936A3 (zh) 2020-03-06
EP3385299A4 (en) 2019-07-24
CN106832255A (zh) 2017-06-13
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