WO2016202229A1 - 一种有色聚丙烯纤维及其制备方法 - Google Patents

一种有色聚丙烯纤维及其制备方法 Download PDF

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WO2016202229A1
WO2016202229A1 PCT/CN2016/085654 CN2016085654W WO2016202229A1 WO 2016202229 A1 WO2016202229 A1 WO 2016202229A1 CN 2016085654 W CN2016085654 W CN 2016085654W WO 2016202229 A1 WO2016202229 A1 WO 2016202229A1
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component
polypropylene
tert
ppm
bis
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PCT/CN2016/085654
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English (en)
French (fr)
Inventor
陈彬彬
成娟
范志恒
望月克彦
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东丽纤维研究所(中国)有限公司
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Application filed by 东丽纤维研究所(中国)有限公司 filed Critical 东丽纤维研究所(中国)有限公司
Priority to KR1020177035724A priority Critical patent/KR102581172B1/ko
Priority to JP2017564680A priority patent/JP6806094B2/ja
Priority to CN201680010353.7A priority patent/CN107208318B/zh
Publication of WO2016202229A1 publication Critical patent/WO2016202229A1/zh

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties

Definitions

  • the invention relates to a colored polypropylene fiber with good oxidation resistance and a preparation method thereof.
  • Polypropylene fibers are widely used due to their advantages of light weight and fast drying.
  • polypropylene undergoes oxidative decomposition to produce alkyl radicals, and this reaction proceeds continuously.
  • auto-oxidation cycle polypropylene itself oxidatively cleaves, and at the same time, the cleavage reaction is an exothermic reaction, and the polypropylene will melt, smoke or even burn under the action of self-heating.
  • patent CN02112743.3 discloses a transparent polyester composition in which phenolic and phosphonite or sulfuric acid antioxidants are added in order to improve the oxidation resistance of polypropylene.
  • colored polypropylene has poorer oxidation resistance, and colorants such as carbon black in colored polypropylene have an adsorption effect on the antioxidant, which affects the distribution of the antioxidant in the polypropylene and weakens the resistance.
  • the role of oxygen agents is important to add an antioxidant.
  • a colored polypropylene fiber comprising a component a hindered phenolic antioxidant and a component b phosphite antioxidant and/or component c hindered amine antioxidant, wherein component a 400 to 15000 ppm of the colored polypropylene fiber; when the component b is contained, the weight ratio of the component b to the component a is 0.8 to 6.0:1, preferably 0.8 to 4.0:1; when the component c is contained, the component c is occupied
  • the color of the polypropylene fiber is 4,000 to 50,000 ppm, preferably 4,000 to 20,000 ppm.
  • the L value of the colored polypropylene fiber is preferably less than 20.
  • the L value of the colored polypropylene fiber is preferably 20 to 75.
  • the component a preferably comprises from 500 to 8000 ppm of the colored polypropylene fibers.
  • the colored polypropylene fibers contain both component a, component b and component c.
  • the component a hindered phenol antioxidant-type antioxidant is preferably tetrakis[ ⁇ -(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid] pentaerythritol ester; ⁇ -(3,5-di Tert-butyl-4-hydroxyphenyl)propanoic acid stearyl alcohol; 1,3,5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl Benzene or 1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4,6-(1H, At least one of 3H, 5H)-trione.
  • the component b phosphite antioxidant is preferably poly(dipropylene glycol) phenyl phosphite; bis(2,6-di-tert-butyl-4-methylphenyl)pentaerythritol diphosphate; three (2 , 4-di-tert-butylphenyl)phenylphosphite; bis(2,4,6-tri-tert-butylphenyl)pentaerythritol diphosphite; tetrakis(2,4-di-tert-butylphenol)- 4,4'-biphenyldiphosphite or 3,9-bisoctadecyloxy-2,4,8,10-tetraoxa-3,9-diphosphorylcyclo[5.5]undecane At least one.
  • the component c hindered amine antioxidant-type antioxidant is preferably poly ⁇ [6-[(1,1,3,3-tetramethylbutyl)amino]]-1,3,5-triazine- 2,4-[(2,2,6,6,-Tetramethyl-piperidinyl)imino]-1,6-hexamethylene[[2,2,6,6-tetramethyl-4- Piperidinyl)imino] ⁇ ; polysuccinic acid (4-hydroxyethyl-2,2,6,6-tetramethyl-1-piperidineethanol); N I , N II , N III , N IV -tetrakis(2,4-di(N-1,2,2,6,6-pentamethyl-4-piperidyl)imino-n)))-butylamino)-1,3,5 -triazin-6-yl)-4,7-diazanonane-1,10-diamine; bis(1-undecane-2,2,6,6-tetramethylpiperid
  • the invention also discloses a preparation method of colored polypropylene fiber, which comprises a polypropylene and a component a hindered phenolic antioxidant and a component b phosphite antioxidant and/or component c hindered amine antioxidation
  • the mixture is uniformly mixed and extruded into granules to obtain a colored polypropylene mixture, and then the colored polypropylene mixture is melt-spun to obtain colored polypropylene fibers, wherein component a accounts for 400 to 15000 ppm of the polypropylene mixture, and component b is added.
  • the weight ratio of the fraction b to the component a is from 0.8 to 6.0:1; when the component c is added, the component c constitutes from 4,000 to 50,000 ppm of the polypropylene mixture.
  • the colored polypropylene fiber of the invention has excellent oxidation resistance, low cracking heat generation and wide application.
  • polypropylene itself is unstable, easily oxidized, and the oxidation process is accompanied by heat generation, thus affecting the safety of articles using polypropylene fibers.
  • an antioxidant can improve the oxidation resistance of the polypropylene, for a colored polypropylene containing a colorant which is less resistant to oxidation, the effect of the antioxidant is affected by the adsorption of the colorant against the oxygen. Adding too much antioxidant will reduce the physical properties of the polypropylene product and cause the colored polypropylene product to be susceptible to yellowing.
  • the colored polypropylene fiber provided by the invention not only has excellent oxidation resistance, but also has physical properties such as strength, and is not prone to yellowing.
  • the colored polypropylene fiber of the present invention contains a component a hindered phenolic antioxidant and a component b phosphite antioxidant and/or component c hindered amine antioxidant, and component a occupies colored polypropylene fiber. 400 to 15000 ppm.
  • the weight ratio of the component b to the component a is from 0.8 to 6.0:1; when the polypropylene fiber contains the component c, the component c accounts for from 4,000 to 50,000 ppm of the colored polypropylene fiber.
  • alkyl radicals and peroxy radicals are formed, wherein the alkyl radicals are further oxidized to peroxy radicals.
  • the peroxidic free radicals are unstable, and a part of the peroxidic free radicals will further form hydroperoxides, which accelerate the oxidative decomposition of the polypropylene.
  • the above component a hindered phenolic antioxidant can capture peroxidic free radicals
  • component b phosphite antioxidant can capture hydroperoxide
  • component c hindered amine antioxidant can simultaneously capture peroxidic free radicals And alkyl radicals.
  • the content of the hindered phenolic antioxidant in the fiber must be above 400 ppm, otherwise the component a hindered phenolic antioxidant is mostly adsorbed by the colorant in the fiber. After that, it will be difficult to improve the oxidation resistance of the colored polypropylene fiber, and the colorant itself has poor oxidation resistance, which may cause further deterioration of the oxidation resistance of the colored polypropylene fiber.
  • the content of the hindered phenolic antioxidant in the colored polypropylene fiber is higher than 15000 ppm, not only the preparation cost of the colored polypropylene fiber is increased, but also the excess component a hindered phenolic antioxidant is in the air. Oxidation to form terpenoids results in yellowing of colored polypropylene fibers.
  • the L value of the colored polypropylene fiber is less than 20; when the component a accounts for 400 ppm or more and less than 1100 ppm of the colored polypropylene fiber, the L value of the colored polypropylene fiber is 20 to 75.
  • the component a hindered phenolic antioxidant in the colored polypropylene fiber of the present invention preferably has a content of from 500 to 8,000 ppm.
  • the component b phosphite antioxidant can effectively inhibit the oxidation of the component a hindered phenolic antioxidant in the air, thereby suppressing the yellowing of the polypropylene.
  • the weight ratio of component b to component a in the colored polypropylene fiber is from 0.8 to 6.0:1.
  • the weight ratio of the component b to the component a is less than 0.8:1, the oxidation of the hindered phenolic antioxidant in the air of the component a cannot be effectively inhibited, and the yellowing of the polypropylene fiber cannot be avoided, and the effective capture is also impossible.
  • the oxidative decomposition of polypropylene is accelerated.
  • the weight ratio of component b to component a is greater than 6.0:1, there are more components of the hindered phenolic antioxidant than component a.
  • the phosphite antioxidant remains in the colored polypropylene fiber.
  • this component b phosphite antioxidant does not provide antioxidants.
  • the effect of the addition on the contrary, will increase the cost of preparation of colored polypropylene fibers, while a large amount of component b phosphite antioxidants will reduce the strength of polypropylene fibers.
  • the weight ratio of component b to component a in the colored polypropylene fiber of the present invention is preferably from 0.8 to 4.0:1.
  • Component c is a hindered amine antioxidant that acts to capture alkyl radicals and peroxy radicals.
  • the content of the component c hindered amine antioxidant in the colored polypropylene fiber is less than 4000 ppm, the alkyl radical and the peroxy radical are not effectively captured, and the excess alkyl radical is further oxidized to the peroxidation free
  • the peroxide radical generates a large amount of hydroperoxide, which further accelerates the oxidation of the polypropylene and does not improve the oxidation resistance of the colored polypropylene fiber.
  • the content of the component c hindered amine antioxidant is more than 50,000 ppm, the strength of the colored polypropylene fiber is lowered, and the cost is also increased.
  • the content of the component c in the colored polypropylene fiber of the present invention is preferably from 4,000 to 20,000 ppm.
  • the colored polypropylene fiber of the present invention contains a component a hindered phenolic antioxidant and a component b phosphite antioxidant and/or component c hindered amine antioxidant, that is, there are three cases: One contains component a and component b, the second contains component a and component c, and the third contains component a, component b and component c. Among them, the third case is preferred, that is, the colored polypropylene fiber contains both a component a hindered phenol antioxidant, a component b phosphite antioxidant, and a component c hindered amine antioxidant.
  • the hindered phenolic antioxidant of the component a is not particularly limited and may be methyl ⁇ -(3,5-di-tert-butyl-4-hydroxyphenyl)propionate; N,N'-1,6 - hexylene-bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propanamide]; 1,3,5-tris-(3,5-dicyclohexyl-4-hydroxybenzyl Isocyanurate; N,N'-bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl]indole; 3-(3,5-di-tert-butyl-4 -hydroxy) octadecyl propionate; 2,2'-methylenebis(4-methyl-6-tert-butylphenol); 2,6-di-tert-butyl-4-methylphenol; 4,4 '-Methylene bis(2,6-di-tert-butyl
  • the component b phosphite antioxidant is not particularly limited and may be dimethyl phosphite, bis(2,4-di-tert-butylphenyl)phenyl phosphite; three (1, 2,2,6,6-pentamethylpiperidinol phosphite; tris(nonylphenol) phosphite; bis(2,4,6-tri-tert-butylphenyl)pentaerythritol diphosphite; Bis(2,4,6-tri-tert-butylphenyl)pentaerythritol diphosphite; tetrakis(2,4-di-tert-butylphenol)-4,4'-biphenyl bisphosphite; dinonylbenzene Phosphite; diphenyl isooctyl phosphite; poly(dipropylene glycol) phenyl phosphite; tris(
  • the component c hindered amine antioxidant is not particularly limited and may be bis(1,2,2,6,6-pentamethyl-4-piperidyl)sebacate; 3-(2 , 2,6,6-tetramethylpiperidin-4-amino)propionic acid dodecyl ester; 2-(3',5'-di-tert-butyl-2'-hydroxyphenyl)-5-chlorobenzo Triazole; 2,4,6-trichloro-1,3,5-triazine; N-butyl-1-butylamine; N-butyl-2,2,6,6-tetramethyl-4- Piperidine; poly ⁇ [6-[(1,1,3,3-tetramethylbutyl)amino]]-1,3,5-triazine-2,4-[(2,2,6, 6,-tetramethyl-piperidinyl)imino]-1,6-hexamethylene[(2,2,6,6-tetramethyl-4-piperidinyl)imino] ⁇
  • polysuccinic acid 4-hydroxyethyl-2,2,6,6-tetramethyl-1-piperidineethanol
  • the antioxidant of the present invention may also be used in combination with a hydroxylamine, and among them, a octadecylhydroxylamine may be mentioned.
  • the invention also discloses a preparation method of colored polypropylene fiber, which comprises a polypropylene and a component a hindered phenolic antioxidant and a component b phosphite antioxidant and/or component c hindered amine antioxidation
  • the mixture is uniformly mixed and extruded into granules to obtain a colored polypropylene mixture, and then the colored polypropylene mixture is melt-spun to obtain colored polypropylene fibers, wherein component a accounts for 400 to 15000 ppm of the polypropylene mixture, and component b is added.
  • the weight ratio of the fraction b to the component a is from 0.8 to 6:1; when the component c is added, the component c constitutes from 4,000 to 50,000 ppm of the polypropylene mixture.
  • the colored polypropylene fiber of the present invention may be a fiber obtained by blending a colorant masterbatch in a polypropylene chip and then spinning, or a fiber obtained by blending a polypropylene chip and a polyester, followed by spinning and dyeing.
  • the coloring agent may be a pigment or a dye.
  • the type of the pigment and the dye in the present invention is not particularly limited, and may be various pigments and dyes for the polymer, such as carbon black, titanium white powder, cadmium red, and ultrafine crystals. , phthalocyanine green, phthalocyanine blue, water solid red, zinc yellow, Hansa yellow, TERATOP BLUE NFB GR, TERATOP RED NFR, TERATOP YELLOW NFG, TERASIL BLACK WW-KSN, etc.
  • the content of the colorant in the polypropylene fiber is also not particularly limited, and can be adjusted according to the application or market demand within the known range of the prior art.
  • the manner and timing of introduction of the coloring agent are not particularly limited.
  • the coloring agent may be directly added, or the mother particle containing the coloring agent may be added; the timing of introduction may be when the polypropylene is blended with the antioxidant. Addition may also be carried out by mixing and remelting the spun after the polypropylene and the antioxidant are blended and extruded.
  • the colored polypropylene fiber of the invention has excellent anti-oxidation property, good physical property and not easy to yellowing due to mutual synergy between the different components of the antioxidant.
  • test methods involved in the present invention are as follows:
  • the colored polypropylene fibers were first prepared into a cylinder and pretreated in accordance with JIS L 0217 103. Then according to the "Test method for acidification and heating of polypropylene fibers (acceleration method)" (Japan Chemical Fiber Association Law) Test and evaluate. When the test time reached 100 hours, it did not generate heat itself, that is, it was judged that the polypropylene fiber was qualified for oxidation resistance. Otherwise, it is judged as unqualified.
  • test speed is 200 mm/min and the distance between the two clamps is 200 mm.
  • the L value of the dyed cartridge was measured by a Datacolor 650 spectrophotometer.
  • antioxidant 1010 tetrakis[ ⁇ -(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid] pentaerythritol ester
  • antioxidant 330 1,3,5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)benzene
  • antioxidant 1024 N,N'-bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl]hydrazine
  • antioxidant 2246 2,2'-methylenebis(4-methyl-6-tert-butylphenol) (abbreviation: antioxidant 2246);
  • antioxidant BHT 2,6-Di-tert-butyl-4-methylphenol
  • antioxidant PDP poly(dipropylene glycol) phenyl phosphite
  • Tris(1,2,2,6,6-pentamethylpiperidinol) phosphite (abbreviation: component b1);
  • antioxidant 633 bis(2,4,6-tri-tert-butylphenyl)pentaerythritol diphosphite
  • Slicing polypropylene, component a (methyl ⁇ -(3,5-di-tert-butyl-4-hydroxyphenyl)propionate), component c (polysuccinic acid (4-hydroxyethyl-2, 2,6,6-tetramethyl-1-piperidineethanol) and colorant masterbatch (black) were added to a mixer for kneading and extrusion granulation, wherein component a accounted for 6000 ppm of the polypropylene mixture.
  • Component c represents 10,000 ppm of the polypropylene mixture; finally, the pellets are melt spun to form colored polypropylene fibers.
  • component a N, N'-1,6-hexylene-bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propanamide]
  • component b Bis(2,4-di-tert-butylphenyl)phenylphosphite
  • component a accounts for 10,000 ppm of the polypropylene mixture
  • component b and component a The weight ratio was 0.8:1; finally, the pellets were mixed with the colorant masterbatch (black) and melt-spun to form colored polypropylene fibers.
  • the polypropylene was sliced, the component a(N,N'-bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl]hydrazine) and the component b (three (1, 2, 2,6,6-pentamethylpiperidinol phosphite) was added to a mixer for kneading and extrusion granulation, wherein component a accounted for 6000 ppm of the polypropylene mixture, and the weight of component b and component a The ratio is 6.0:1; finally, the pellets are mixed with the colorant masterbatch (black) and melt-spun to form colored polypropylene fibers.
  • Slicing polypropylene, component a (3-(3,5-di-tert-butyl-4-hydroxy)propionic acid octadecyl) and component c (double (1,2,2,6,6-penta Base-4-piperidinyl) sebacate) is added to a mixer for kneading and extrusion granulation, wherein component a accounts for 1100 ppm of the polypropylene mixture, component c accounts for 5000 ppm of the polypropylene mixture;
  • the material is mixed with the colorant masterbatch (black) and melt-spun to form colored polypropylene fibers.
  • Slicing polypropylene, component a (3-(3,5-di-tert-butyl-4-hydroxy)propionic acid octadecyl) and component c (3-(2,2,6,6-tetramethyl) Piperidine-4-amino)propionic acid dodecyl ester) is added to a mixer for kneading and extrusion granulation, wherein component a accounts for 15000 ppm of the polypropylene mixture, component c accounts for 13,000 ppm of the polypropylene mixture;
  • the material is mixed with the colorant masterbatch (black) and melt-spun to form colored polypropylene fibers.
  • Slicing polypropylene, component a (2,2'-methylenebis(4-methyl-6-tert-butylphenol)), component b (bis(2,4,6-tri-tert-butylbenzene) Base) pentaerythritol diphosphite) and component c (2,4,6-trichloro-1,3,5-triazine) are added to a mixer for kneading and extrusion granulation, wherein component a occupies 7000 ppm of the propylene mixture, the weight ratio of component b to component a is 2.0:1, component c is 5000 ppm of the polypropylene mixture; finally, the pellet is mixed with the colorant masterbatch (black) and then melt-spun. Colored polypropylene fiber.
  • component a (2,6-di-tert-butyl-4-methylphenol), component b (bis(2,4,6-tri-tert-butylphenyl)pentaerythritol diphosphite) And component c (N-butyl-2,2,6,6-tetramethyl-4-piperidinamine) is added to a mixer for kneading and extrusion granulation, wherein component a accounts for the polypropylene mixture 1300 ppm, the weight ratio of component b to component a is 4:1, component c is 15000 ppm of the polypropylene mixture; finally, the pellet is mixed with the colorant masterbatch (black) and melt-spun to form colored polypropylene. fiber.
  • component a (2,6-di-tert-butyl-4-methylphenol)
  • component b bis(2,4,6-tri-tert-butylphenyl)pentaerythritol diphosphite
  • component c N
  • component a (1,3,5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)benzene), component b (three (2,4-di-tert-butylphenyl)phosphite) and colorant masterbatch (black) are added to a mixer for kneading and extrusion granulation, wherein component a accounts for 1200 ppm of the polypropylene mixture, component The weight ratio of b to component a was 3.0:1; finally, the pellets were melt spun to form colored polypropylene fibers.
  • component a N, N'-1,6-hexylene-bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propanamide]
  • component b Tris(2,4-di-tert-butylphenyl)phosphite
  • component a accounts for 10,000 ppm of the polypropylene mixture, and the weight of component b and component a The ratio is 0.8:1; finally, the pellets are mixed with the colorant masterbatch (black) and melt-spun to form colored polypropylene fibers.
  • Section of polypropylene, component a (1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4 , 6-(1H,3H,5H)-trione) and component b (tris(2,4-di-tert-butylphenyl)phosphite) are added to a mixer for kneading and extrusion granulation, wherein Component a represents 6000 ppm of the polypropylene mixture, and the weight ratio of component b to component a is 6.0:1; finally, the pellets are mixed with the colorant masterbatch (black) and melt-spun to form colored polypropylene fibers.
  • Section of polypropylene, component a (1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4 , 6-(1H,3H,5H)-trione), component c (bis(2,2,6,6-tetramethylpiperidinyl) sebacate) is added to the mixer for mixing and extrusion Granulation was carried out in which component a was 1200 ppm of the polypropylene mixture and component c was 50,000 ppm of the polypropylene mixture; finally, the pellet was mixed with the colorant masterbatch (black) and melt spun to obtain colored polypropylene fibers.
  • Section of polypropylene, component a (1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4 , 6-(1H,3H,5H)-trione), component b (tris(2,4-di-tert-butylphenyl)phosphite) and component c (double (2,2,6,6) - Tetramethylpiperidinyl) sebacate) was added to a mixer for kneading and extrusion granulation, wherein component a was 1200 ppm of the polypropylene mixture and the weight ratio of component b to component a was 0.8: 1.
  • Component c is 50,000 ppm of the polypropylene mixture; finally, the pellets are mixed with the colorant masterbatch (black) and melt-spun to form colored polypropylene fibers.
  • the weight ratio of component b to component a is 3.0:1
  • component c is 8000 ppm of the polypropylene mixture
  • the pellet is mixed with the colorant masterbatch (black) and melt-spun to form colored polypropylene fiber.
  • the polypropylene was sliced, the polyester section of 10% by weight of the final fiber, and the component a (1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1, 3,5-triazine-2,4,6-(1H,3H,5H)-trione), component b (tris(2,4-di-tert-butylphenyl)phosphite) and component c (1,3,5-triazine-2,4,6-triamine-NN"'-[1,2-ethanediyl bis[[[4,6-bis[butyl(1,2,2) ,6,6-pentamethyl-4-piperidinyl)amino]-1,3,5-trimoxazin-2-yl]imino]3,1-propanediyl]]-double [N'- N"-dibutyl-N',N"-bis(1,2,2,6,6-pentamethyl-4-piperidin
  • component a comprises 520 ppm of the polypropylene mixture
  • the weight ratio of component b to component a is 1.2:1
  • component c comprises 5200 ppm of the polypropylene mixture
  • the polypropylene was sliced, the polyester section of 10% by weight of the final fiber, and the component a (1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1, 3,5-triazine-2,4,6-(1H,3H,5H)-trione), component b (tris(2,4-di-tert-butylphenyl)phosphite) and component c (1,3,5-triazine-2,4,6-triamine-NN"'-[1,2-ethanediyl bis[[[4,6-bis[butyl(1,2,2) ,6,6-pentamethyl-4-piperidinyl)amino]-1,3,5-trimoxazin-2-yl]imino]3,1-propanediyl]]-double [N'- N"-dibutyl-N',N"-bis(1,2,2,6,6-pentamethyl-4-piperidin
  • component a comprises 450 ppm of the polypropylene mixture
  • the weight ratio of component b to component a is 1.2:1
  • component c comprises 5200 ppm of the polypropylene mixture
  • the polypropylene was sliced, the polyester section of 10% by weight of the final fiber, and the component a (1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1, 3,5-triazine-2,4,6-(1H,3H,5H)-trione), component b (tris(2,4-di-tert-butylphenyl)phosphite) and component c (1,3,5-triazine-2,4,6-triamine-NN"'-[1,2-ethanediyl bis[[[4,6-bis[butyl(1,2,2) ,6,6-pentamethyl-4-piperidinyl)amino]-1,3,5-trimoxazin-2-yl]imino]3,1-propanediyl]]-double [N'- N"-dibutyl-N',N"-bis(1,2,2,6,6-pentamethyl-4-piperidin
  • component a comprises 1000 ppm of the polypropylene mixture
  • the weight ratio of component b to component a is 1.2:1
  • component c comprises 5200 ppm of the polypropylene mixture
  • Section of polypropylene, component a (1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4 , 6-(1H,3H,5H)-trione), component b (tris(2,4-di-tert-butylphenyl)phosphite) is added to a mixer for kneading and extrusion granulation, wherein Component a represents 520 ppm of the polypropylene mixture, and the weight ratio of component b to component a is 3.0:1; finally, the pellets are mixed with the colorant masterbatch (red) and melt spun to form colored polypropylene fibers.
  • Section of polypropylene, component a (1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4 , 6-(1H,3H,5H)-trione), component b (tris(2,4-di-tert-butylphenyl)phosphite) is added to a mixer for kneading and extrusion granulation, wherein Component a represents 520 ppm of the polypropylene mixture, and the weight ratio of component b to component a is 6.0:1; finally, the pellets are mixed with the colorant masterbatch (yellow) and melt-spun to form colored polypropylene fibers.
  • Section of polypropylene, component a (1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4 , 6-(1H,3H,5H)-trione), component c (bis(2,2,6,6-tetramethylpiperidinyl) sebacate) is added to the mixer for mixing and extrusion Granulation was carried out in which component a was 520 ppm of the polypropylene mixture and component c was 50,000 ppm of the polypropylene mixture; finally, the pellet was mixed with the colorant masterbatch (red) and melt spun to obtain colored polypropylene fibers.
  • Section of polypropylene, component a (1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4 , 6-(1H,3H,5H)-trione), component b (tris(2,4-di-tert-butylphenyl)phosphite) and component c (double (2,2,6,6) -tetramethylpiperidinyl) sebacate) was added to a mixer for kneading and extrusion granulation, wherein component a was 520 ppm of the polypropylene mixture and the weight ratio of component b to component a was 1.2: 1.
  • Component c is 50,000 ppm of the polypropylene mixture; finally, the pellets are mixed with the colorant masterbatch (blue) and melt-spun to form colored polypropylene fibers.
  • Polypropylene chips 10% by weight of the final fiber, polyester chips, component a (1,3,5-tris(4-tert-butyl-3- Hydroxy-2,6-dimethylbenzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione), component b (three (2,4-) Di-tert-butylphenyl phosphite) and component c (1,3,5-triazine-2,4,6-triamine-NN"'-[1,2-ethanediyl bis[[ [4,6-bis[butyl(1,2,2,6,6-pentamethyl-4-piperidyl)amino]-1,3,5-trimoxazin-2-yl]imino] 3,1-propanediyl]]-bis[N'-N"-dibutyl-N',N"-bis(1,2,2,6,6-pentamethyl-4-piperidinyl) ]) adding to
  • the polypropylene was sliced, the polyester section of 10% by weight of the final fiber, and the component a (1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1, 3,5-triazine-2,4,6-(1H,3H,5H)-trione), component b (tris(2,4-di-tert-butylphenyl)phosphite) and component c (1,3,5-triazine-2,4,6-triamine-NN"'-[1,2-ethanediyl bis[[[4,6-bis[butyl(1,2,2) ,6,6-pentamethyl-4-piperidinyl)amino]-1,3,5-trimoxazin-2-yl]imino]3,1-propanediyl]]-double [N'- N"-dibutyl-N',N"-bis(1,2,2,6,6-pentamethyl-4-piperidin
  • component a comprises 520 ppm of the polypropylene mixture
  • component b has a weight ratio of 3.0:1
  • component c comprises 5200 ppm of the polypropylene mixture
  • the pellet is melt spun into polypropylene fiber.
  • the dye was then dyed with TERATOP BLUE NFB GR dye.
  • the polypropylene was sliced, the polyester section of 10% by weight of the final fiber, and the component a (1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1, 3,5-triazine-2,4,6-(1H,3H,5H)-trione), component b (tris(2,4-di-tert-butylphenyl)phosphite) and component c (1,3,5-triazine-2,4,6-triamine-NN"'-[1,2-ethanediyl bis[[[4,6-bis[butyl(1,2,2) ,6,6-pentamethyl-4-piperidinyl)amino]-1,3,5-trimoxazin-2-yl]imino]3,1-propanediyl]]-double [N'- N"-dibutyl-N',N"-bis(1,2,2,6,6-pentamethyl-4-piperidin
  • component a comprises 520 ppm of the polypropylene mixture
  • the weight ratio of component b to component a is 6.0:1
  • component c comprises 5200 ppm of the polypropylene mixture
  • component a (1,3,5-tris(4-tert-

Abstract

本发明公开了一种有色聚丙烯纤维,该纤维中含有组分a受阻酚类抗氧剂以及组分b亚磷酸酯类抗氧剂和/或组分c受阻胺类抗氧剂,其中组分a占有色聚丙烯纤维的400~15000ppm;组分b与组分a的重量比为0.8~6.0:1,组分c占有色聚丙烯纤维的4000~50000ppm。所述有色聚丙烯纤维具有优异的抗氧化性能,裂解发热少,应用广泛。

Description

一种有色聚丙烯纤维及其制备方法 技术领域
本发明涉及一种抗氧化性好的有色聚丙烯纤维及其制备方法。
背景技术
聚丙烯纤维由于具有轻量、快干等优点受到广泛的利用。然而聚丙烯在光和热的作用下会进行氧化分解,产生烷基自由基,而且这种反应会连续不断的进行下去。通过这种被称作自动氧化循环的连锁反应,聚丙烯自身氧化裂解,同时该裂解反应为发热反应,在自身发热的作用下聚丙烯会发生熔融、发烟甚至烧毁。
为了降低聚丙烯的氧化发热问题,现有技术中的主要措施是添加抗氧化剂。如专利CN02112743.3公开了一种可透明化聚丙烯组合物,为了提高聚丙烯的抗氧化性能在其中加入了酚类及亚膦酸酯类或硫酸类抗氧化剂。然而不同于透明聚丙烯,有色聚丙烯的抗氧化性更差,同时有色聚丙烯中的着色剂如炭黑等对抗氧剂有吸附作用,会影响抗氧剂在聚丙烯中的分布,削弱抗氧剂的作用。
发明内容
本发明的目的在于提供一种抗氧化性好的有色聚丙烯纤维。
本发明的技术解决方法:
一种有色聚丙烯纤维,该聚丙烯纤维中含有组分a受阻酚类抗氧剂以及组分b亚磷酸酯类抗氧剂和/或组分c受阻胺类抗氧剂,其中组分a占有色聚丙烯纤维的400~15000ppm;含有组分b时,组分b与组分a的重量比为0.8~6.0:1,优选0.8~4.0:1;含有组分c时,组分c占有色聚丙烯纤维的4000~50000ppm,优选4000~20000ppm。
当组分a占有色聚丙烯纤维的1100~15000ppm时,有色聚丙烯纤维的L值优选小于20。
当组分a占有色聚丙烯纤维的400ppm以上、小于1100ppm时,有色聚丙烯纤维的L值优选20~75。
所述组分a优选占有色聚丙烯纤维的500~8000ppm。
该有色聚丙烯纤维中优选同时含有组分a、组分b和组分c。
所述组分a受阻酚类抗氧剂类抗氧剂优选四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯;β-(3,5-二叔丁基-4-羟基苯基)丙酸十八碳醇酯;1,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羟基苄基)苯或1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮中的至少一种。
所述组分b亚磷酸酯类抗氧剂优选聚(二丙二醇)苯基亚磷酸酯;双(2,6-二叔丁基-4-甲基苯基)季戊四醇二磷酸酯;三(2,4-二叔丁基苯基)苯基亚磷酸酯;双(2,4,6-三叔丁基苯基)季戊四醇二亚磷酸酯;四(2,4-二叔丁基酚)-4,4'-联苯二亚磷酸酯或3,9-双十八烷氧基-2,4,8,10-四氧-3,9-二磷螺环[5.5]十一烷中的至少一种。
所述组分c受阻胺类抗氧剂类抗氧剂优选聚{[6-[(1,1,3,3-四甲基丁基)氨基]]-1,3,5-三嗪-2,4-[(2,2,6,6,-四甲基-哌啶基)亚氨基]-1,6-己二撑[(2,2,6,6-四甲基-4-哌啶基)亚氨基]};聚丁二酸(4-羟乙基-2,2,6,6-四甲基-1-哌啶乙醇)酯;N,N,N,N-四(2,4-二(N-1,2,2,6,6-五甲基-4-哌啶基)亚氨基-n)))-丁基氨基)-1,3,5-三嗪-6-基)-4,7-重氮癸烷-1,10-二胺;双(1-十一烷-2,2,6,6-四甲基哌啶-4-基)碳酸酯或1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基] 亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)]中的至少一种。
本发明还公开了一种有色聚丙烯纤维的制备方法,将聚丙烯与组分a受阻酚类抗氧剂以及组分b亚磷酸酯类抗氧剂和/或组分c受阻胺类抗氧剂混合均匀并挤出造粒得到有色聚丙烯混合物,然后将有色聚丙烯混合物进行熔融纺丝得到有色聚丙烯纤维,其中组分a占聚丙烯混合物的400~15000ppm,添加组分b时,组分b与组分a的重量比为0.8~6.0:1;添加组分c时,组分c占聚丙烯混合物的4000~50000ppm。
本发明所述的有色聚丙烯纤维具有优异的抗氧化性能,裂解发热少,应用广泛。
具体实施方式
聚丙烯本身的结构不稳定,容易被氧化,并且氧化过程伴随有发热现象,因此会影响使用聚丙烯纤维的制品的安全性。虽然添加抗氧剂可以提高聚丙烯的抗氧化性能,但是对于抗氧化性更差的含有着色剂的有色聚丙烯而言,由于着色剂对抗氧剂的吸附,会影响抗氧化剂的效果。而添加过多的抗氧剂又会降低聚丙烯制品的物理性能,且会导致有色聚丙烯制品容易黄变。
本发明提供的有色聚丙烯纤维不仅具有优良的抗氧化性能,纤维的物理性能如强度也较好,且不容易发生黄变。
本发明的有色聚丙烯纤维中含有组分a受阻酚类抗氧剂以及组分b亚磷酸酯类抗氧剂和/或组分c受阻胺类抗氧剂,组分a占有色聚丙烯纤维的400~15000ppm。当聚丙烯纤维含有组分b时,组分b与组分a的重量比为0.8~6.0:1;当聚丙烯纤维含有组分c时,组分c占有色聚丙烯纤维的4000~50000ppm。
在聚丙烯氧化分解的过程中会生成烷基自由基和过氧化自由基,其中烷基自由基会进一步氧化成过氧化自由基。而过氧化自由基不稳定,一部分过氧化自由基又会进一步生成氢过氧化物,加速聚丙烯的氧化分解。上述组分a受阻酚类抗氧剂可以捕捉过氧化自由基,组分b亚磷酸酯类抗氧剂可以捕捉氢过氧化物,组分c受阻胺类抗氧剂可以同时捕捉过氧化自由基和烷基自由基。
为了获得具有一定抗氧化性的有色聚丙烯纤维,纤维中组分a受阻酚类抗氧剂的含量必须在400ppm以上,否则组分a受阻酚类抗氧剂大部分被纤维中的着色剂吸附后将难以提高有色聚丙烯纤维的抗氧化性能,同时着色剂本身的抗氧化性能也较差,会导致有色聚丙烯纤维抗氧化性能的进一步恶化。而当有色聚丙烯纤维中组分a受阻酚类抗氧剂含量高于15000ppm时,不仅会增加有色聚丙烯纤维的制备成本,同时过量的组分a受阻酚类抗氧剂在空气中会被氧化生成醌类化合物,导致有色聚丙烯纤维发生黄变。
当组分a占有色聚丙烯纤维的1100~15000ppm时,有色聚丙烯纤维的L值小于20;当组分a占有色聚丙烯纤维的400ppm以上、小于1100ppm时,有色聚丙烯纤维的L值为20~75。
本发明的有色聚丙烯纤维中组分a受阻酚类抗氧剂含量优选为500~8000ppm。
组分b亚磷酸酯类抗氧剂除了具有上述捕捉氢过氧化物的作用外,还可以有效地抑制组分a受阻酚类抗氧剂在空气中的氧化,从而抑制聚丙烯的黄变。为了同时达到上述效果,有色聚丙烯纤维中组分b与组分a的重量比为0.8~6.0:1。当组分b与组分a的重量比低于0.8:1时,不能有效抑制组分a受阻酚类抗氧剂在空气的氧化,无法避免聚丙烯纤维的黄变,同时也不能有效的捕获氢过氧化物,聚丙烯的氧化分解加速严重。当组分b与组分a的重量比大于6.0:1时,相对于组分a受阻酚类抗氧剂会有较多的组分b亚磷酸酯类抗氧剂残留在有色聚丙烯纤维中,而由于已经没有可供捕捉的氢过氧化物,这部分组分b亚磷酸酯类抗氧剂起不到抗氧 化的作用,反而会增加有色聚丙烯纤维的制备成本,同时大量的组分b亚磷酸酯类抗氧剂会使聚丙烯纤维的强度下降。在含有组分b亚磷酸酯类抗氧剂时,本发明的有色聚丙烯纤维中组分b与组分a的重量比优选为0.8~4.0:1。
组分c受阻胺类抗氧剂的作用为捕捉烷基自由基及过氧化自由基。当有色聚丙烯纤维中组分c受阻胺类抗氧剂的含量低于4000ppm时,不能有效地捕捉烷基自由基及过氧化自由基,过多的烷基自由基会进一步氧化成过氧化自由基,而过氧化自由基又会生成大量的氢过氧化物,进一步加速聚丙烯的氧化,无法提高有色聚丙烯纤维的抗氧化性能。而当组分c受阻胺类抗氧剂的含量高于50000ppm时,有色聚丙烯纤维的强度下降,同时成本也会增加。在含有组分c受阻胺类抗氧剂时,本发明的有色聚丙烯纤维中组分c的含量优选4000~20000ppm。
本发明所述有色聚丙烯纤维中含有组分a受阻酚类抗氧剂以及组分b亚磷酸酯类抗氧剂和/或组分c受阻胺类抗氧剂,也即存在三种情况:一是含有组分a和组分b,二是含有组分a和组分c,三是含有组分a、组分b和组分c。其中优选第三种情况,即有色聚丙烯纤维中同时含有组分a受阻酚类抗氧剂、组分b亚磷酸酯类抗氧剂和组分c受阻胺类抗氧剂。
对所述组分a受阻酚类抗氧剂没有特别的限定,可以是β-(3,5-二叔丁基-4-羟基苯基)丙酸甲酯;N,N'-1,6-亚己基-双[3-(3,5-二叔丁基-4–羟基苯基)丙酰胺];1,3,5-三-(3,5-二环己基-4-羟基苄基)异氰尿酸酯;N,N'-双[3-(3,5-二叔丁基-4-羟基苯基)丙酰]肼;3-(3,5-二叔丁基-4-羟基)丙酸十八酯;2,2'-亚甲基双(4-甲基-6-叔丁基酚);2,6-二叔丁基-4-甲基苯酚;4,4'-甲撑双(2,6-二叔丁基苯酚);2,2-硫代双[3-(3,5-二叔丁基-4-羟基苯基)丙酸乙酯];四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯;β-(3,5-二叔丁基-4-羟基苯基)丙酸十八碳醇酯;1,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羟基苄基)苯或1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮中的至少一种,其中优选四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯;β-(3,5-二叔丁基-4-羟基苯基)丙酸十八碳醇酯;1,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羟基苄基)苯或1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮中的至少一种。
对所述组分b亚磷酸酯类抗氧剂没有特别的限定,可以是二甲基亚磷酸酯、双(2,4-二叔丁基苯基)苯基亚磷酸酯;三(1,2,2,6,6-五甲基哌啶醇)亚磷酸酯;三(壬基酚)亚磷酸酯;双(2,4,6-三叔丁基苯基)季戊四醇二亚磷酸酯;双(2,4,6-三叔丁基苯基)季戊四醇二亚磷酸酯;四(2,4-二叔丁基酚)-4,4'-联苯二亚磷酸酯;二癸基苯基亚磷酸酯;二苯基异辛基亚磷酸酯;聚(二丙二醇)苯基亚磷酸酯;三(2,4-二叔丁基苯基)亚磷酸酯;3,9-双十八烷氧基-2,4,8,10-四氧-3,9-二磷螺环[5.5]十一烷;三苄基亚磷酸酯或亚磷酸三(2-乙基己基)酯中的至少一种,其中优选聚(二丙二醇)苯基亚磷酸酯;双(2,6-二叔丁基-4-甲基苯基)季戊四醇二磷酸酯;三(2,4-二叔丁基苯基)亚磷酸酯;双(2,4,6-三叔丁基苯基)季戊四醇二亚磷酸酯;四(2,4-二叔丁基酚)-4,4'-联苯二亚磷酸酯或3,9-双十八烷氧基-2,4,8,10-四氧-3,9-二磷螺环[5.5]十一烷中的至少一种。
对所述组分c受阻胺类抗氧剂没有特别的限定,可以是双(1,2,2,6,6-五甲基-4-哌啶基)癸二酸酯;3-(2,2,6,6-四甲基哌啶-4-氨基)丙酸十二酯;2-(3',5'-二叔丁基-2'-羟基苯基)-5-氯苯并三唑;2,4,6-三氯-1,3,5-三嗪;N-丁基-1-丁胺;N-丁基-2,2,6,6-四甲基-4-哌啶胺;聚{[6-[(1,1,3,3-四甲基丁基)氨基]]-1,3,5-三嗪-2,4-[(2,2,6,6,-四甲基-哌啶基)亚氨基]-1,6-己二撑[(2,2,6,6-四甲基-4- 哌啶基)亚氨基]};聚丁二酸(4-羟乙基-2,2,6,6-四甲基-1-哌啶乙醇)酯;N,N,N,N-四(2,4-二(N-1,2,2,6,6-五甲基-4-哌啶基)亚氨基-n)))-丁基氨基)-1,3,5-三嗪-6-基)-4,7-重氮癸烷-1,10-二胺;双(2,2,6,6-四甲基哌啶基)癸二酸酯或1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)];双(1-十一烷-2,2,6,6-四甲基哌啶-4-基)碳酸酯或1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)]中的至少一种。其中优选聚{[6-[(1,1,3,3-四甲基丁基)氨基]]-1,3,5-三嗪-2,4-[(2,2,6,6,-四甲基-哌啶基)亚氨基]-1,6-己二撑[(2,2,6,6-四甲基-4-哌啶基)亚氨基]};聚丁二酸(4-羟乙基-2,2,6,6-四甲基-1-哌啶乙醇)酯;N,N,N,N-四(2,4-二(N-1,2,2,6,6-五甲基-4-哌啶基)亚氨基-n)))-丁基氨基)-1,3,5-三嗪-6-基)-4,7-重氮癸烷-1,10-二胺;1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)]或双(1-十一烷-2,2,6,6-四甲基哌啶-4-基)碳酸酯中的至少一种。其中,组分c更优选1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)],与组分a、组分b并用的情况下,纺丝温度在260℃以下。
本发明所述的抗氧化剂,也可以与羟基胺类并用,其中可列举的有二十八烷基羟胺。
本发明还公开了一种有色聚丙烯纤维的制备方法,将聚丙烯与组分a受阻酚类抗氧剂以及组分b亚磷酸酯类抗氧剂和/或组分c受阻胺类抗氧剂混合均匀并挤出造粒得到有色聚丙烯混合物,然后将有色聚丙烯混合物进行熔融纺丝得到有色聚丙烯纤维,其中组分a占聚丙烯混合物的400~15000ppm,添加组分b时,组分b与组分a的重量比为0.8~6:1;添加组分c时,组分c占聚丙烯混合物的4000~50000ppm。
本发明的有色聚丙烯纤维可以是在聚丙烯切片中共混着色剂母粒然后进行纺丝得到的纤维,也可以是聚丙烯切片和聚酯共混后再进行纺丝、染色得到的纤维。
所述着色剂可以是颜料,也可以是染料,本发明对颜料和染料的种类不做特别的限定,可以是聚合物用各种颜料和染料,如炭黑、钛白粉、镉红、群菁、酞菁绿、酞菁蓝、水固红、锌黄、汉沙黄、TERATOP BLUE NFB GR、TERATOP RED NFR、TERATOP YELLOW NFG、TERASIL BLACK WW-KSN等。对聚丙烯纤维中着色剂的含量也不做特别的限定,在现有技术的公知范围内,根据应用场合或市场需求可以做出相应的调整。另外,对着色剂的引入方式和时机也不作特别的限定,如引入方式可以是直接添加着色剂,也可以添加含有着色剂的母粒;引入时机可以是在聚丙烯与抗氧化剂共混时一起加入,也可以在聚丙烯与抗氧化剂共混挤出之后加入混合再熔融纺丝。
本发明所述的有色聚丙烯纤维,由于其中不同组分抗氧剂之间的相互协同作用,使其具有优异的抗氧化性能,物性好,不易黄变。
本发明所涉及的测试方法如下:
(1)耐氧化发热测试
首先将有色聚丙烯纤维制备成筒编物,并按照JIS L 0217 103法进行前处理。然后依据《聚丙烯纤维的酸化发热试验方法(加速法)》(日本化学纤维协会法)进 行测试并评价。当试验时间到达100小时时,自身并未发热,即判断该聚丙烯纤维的耐氧化发热性合格。否则,判定为不合格。
(2)纤维的黄变值测试
在密闭容器中放入NOx气体发生剂(85%磷酸及2%的亚硝酸水溶液),然后将试样及蓝色标准染色布置于容器内,当蓝色标准染色布颜色褪为标准灰度板3号时,更换蓝色标准染色布,当颜色再次达到标准灰度板3号时,将试样取出,并清洗2次,晾干。通过Datacolor 650分光光度仪对黄变值进行测定。
(3)纤维的强度测试
通过强伸度测试仪进行测试。测试速度为200mm/min,两夹具之间的距离是200mm。
(4)纤维的抗氧化发热性(简易法/wt%)
取纤维样品,称取重量为W1,用差示扫描量热仪,在气体氛围为压空、气体流量为60±0.05ml条件下,从25℃开始以30℃/min的速度升温至160℃,保持22小时,通过分析得出重量减少率,重量减少率在10wt%以下的话,科肯法判断为合格。重量减少率越低,表明抗氧化性越好。
(5)筒编物染色后的L值
通过Datacolor 650分光光度仪对染色后的筒编物进行L值测定。
本发明实施例中涉及的抗氧剂的的简写如下。
组分a:
(1)1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮(简写:抗氧剂1790);
(2)四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯)(简写:抗氧剂1010);
(3)1,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羟基苄基)苯(简写:抗氧剂330);
(4)β-(3,5-二叔丁基-4-羟基苯基)丙酸甲酯(简写:组分a1);
(5)N,N'-双[3-(3,5-二叔丁基-4-羟基苯基)丙酰]肼(简写:抗氧剂1024);
(6)3-(3,5-二叔丁基-4-羟基)丙酸十八酯(简写:组分a2);
(7)2,2'-亚甲基双(4-甲基-6-叔丁基酚)(简写:抗氧剂2246);
(8)2,6-二叔丁基-4-甲基苯酚(简写:抗氧剂BHT)。
(9)N,N'-1,6-亚己基-双[3-(3,5-二叔丁基-4–羟基苯基)丙酰胺](简写:抗氧剂1098)。
组分b:
(1)聚(二丙二醇)苯基亚磷酸酯(简写:抗氧剂PDP);
(2)3,9-双十八烷氧基-2,4,8,10-四氧-3,9-二磷螺环[5.5]十一烷(简写:抗氧剂619);
(3)三(2,4-二叔丁基苯基)亚磷酸酯(简写:抗氧剂168);
(4)三(1,2,2,6,6-五甲基哌啶醇)亚磷酸酯(简写:组分b1);
(5)双(2,4,6-三叔丁基苯基)季戊四醇二亚磷酸酯(简写:抗氧剂633);
(6)双(2,4-二叔丁基苯基)苯基亚磷酸酯(简写:组分b2)。
组分c:
(1)聚{[6-[(1,1,3,3-四甲基丁基)氨基]]-1,3,5-三嗪-2,4-[(2,2,6,6,-四甲基-哌啶基)亚氨基]-1,6-己二撑[(2,2,6,6-四甲基-4-哌啶基)亚氨基]}(简写:HS944);
(2)N,N,N,N-四(2,4-二(N-1,2,2,6,6-五甲基-4-哌啶基)亚氨基-n)))-丁基氨基)-1,3,5-三嗪-6-基)-4,7-重氮癸烷-1,10-二胺(简写:组分c1);
(3)聚丁二酸(4-羟乙基-2,2,6,6-四甲基-1-哌啶乙醇)酯(简写:UV622);
(4)双(2,2,6,6-四甲基哌啶基)癸二酸酯(简写:TINUVIN770);
(5)3-(2,2,6,6-四甲基哌啶-4-氨基)丙酸十二酯(简写:组分c2);
(6)2,4,6-三氯-1,3,5-三嗪(简写:组分c3);
(7)N-丁基-2,2,6,6-四甲基-4-哌啶胺(简写:组分c4);
(8)1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)](简写:HALS119);
(9)双(1,2,2,6,6-五甲基-4-哌啶基)癸二酸酯(简写:UV-292);
(10)双(1-十一烷-2,2,6,6-四甲基哌啶-4-基)碳酸酯(简写:LA-81)。实施例1
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(聚(二丙二醇)苯基亚磷酸酯)、组分c(聚{[6-[(1,1,3,3-四甲基丁基)氨基]]-1,3,5-三嗪-2,4-[(2,2,6,6,-四甲基-哌啶基)亚氨基]-1,6-己二撑[(2,2,6,6-四甲基-4-哌啶基)亚氨基]})和着色剂母粒(黑色)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1100ppm,组分b与组分a的重量比为0.8:1,组分c占聚丙烯混合物的50000ppm;最后将粒料经熔融纺丝制成有色聚丙烯纤维。
实施例2
将聚丙烯切片、组分a(四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯)、组分b(3,9-双十八烷氧基-2,4,8,10-四氧-3,9-二磷螺环[5.5]十一烷)和组分c(N,N,N,N-四(2,4-二(N-1,2,2,6,6-五甲基-4-哌啶基)亚氨基-n)))-丁基氨基)-1,3,5-三嗪-6-基)-4,7-重氮癸烷-1,10-二胺)和着色剂母粒(黑色)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的15000ppm,组分b与组分a的重量比为6.0:1,组分c占聚丙烯混合物的8000ppm;最后将粒料经熔融纺丝制成有色聚丙烯纤维。
实施例3
将聚丙烯切片、组分a(1,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羟基苄基)苯)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和着色剂母粒(黑色)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1100ppm,组分b与组分a的重量比为3.0:1;最后将粒料经熔融纺丝制成有色聚丙烯纤维。
实施例4
将聚丙烯切片、组分a(β-(3,5-二叔丁基-4-羟基苯基)丙酸甲酯)、组分c(聚丁二酸(4-羟乙基-2,2,6,6-四甲基-1-哌啶乙醇)酯)和着色剂母粒(黑色)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的6000ppm,组分c占聚丙烯混合物的10000ppm;最后将粒料经熔融纺丝制成有色聚丙烯纤维。
实施例5
将聚丙烯切片、组分a(N,N'-1,6-亚己基-双[3-(3,5-二叔丁基-4–羟基苯基)丙酰胺])和组分b(双(2,4-二叔丁基苯基)苯基亚磷酸酯)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的10000ppm,组分b与组分a的重量比为0.8:1;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例6
将聚丙烯切片、组分a(N,N'-双[3-(3,5-二叔丁基-4-羟基苯基)丙酰]肼)和组分b(三(1,2,2,6,6-五甲基哌啶醇)亚磷酸酯)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的6000ppm,组分b与组分a的重量比为6.0:1;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例7
将聚丙烯切片、组分a(3-(3,5-二叔丁基-4-羟基)丙酸十八酯)和组分c(双(1,2,2,6,6-五甲基-4-哌啶基)癸二酸酯)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1100ppm,组分c占聚丙烯混合物的5000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例8
将聚丙烯切片、组分a(3-(3,5-二叔丁基-4-羟基)丙酸十八酯)和组分c(3-(2,2,6,6-四甲基哌啶-4-氨基)丙酸十二酯)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的15000ppm,组分c占聚丙烯混合物的13000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例9
将聚丙烯切片、组分a(2,2'-亚甲基双(4-甲基-6-叔丁基酚))、组分b(双(2,4,6-三叔丁基苯基)季戊四醇二亚磷酸酯)和组分c(2,4,6-三氯-1,3,5-三嗪)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的7000ppm,组分b与组分a的重量比为2.0:1,组分c占聚丙烯混合物的5000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例10
将聚丙烯切片、组分a(2,6-二叔丁基-4-甲基苯酚)、组分b(双(2,4,6-三叔丁基苯基)季戊四醇二亚磷酸酯)和组分c(N-丁基-2,2,6,6-四甲基-4-哌啶胺)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1300ppm,组分b与组分a的重量比为4:1,组分c占聚丙烯混合物的15000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例11
将聚丙烯切片、组分a(1,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羟基苄基)苯)、组分b(聚(二丙二醇)苯基亚磷酸酯)、组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])和着色剂母粒(黑色)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1200ppm,组分b与组分a的重量比为0.8:1,组分c占聚丙烯混合物的50000ppm;最后将粒料经熔融纺丝制成有色聚丙烯纤维。
实施例12
将聚丙烯切片、组分a(四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯)、组分b(3,9-双十八烷氧基-2,4,8,10-四氧-3,9-二磷螺环[5.5]十一烷)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的15000ppm,组分b与组分a的重量比为6.0:1,组分c占聚丙烯混合物的8000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔 融纺丝制成有色聚丙烯纤维。
实施例13
将聚丙烯切片、组分a(1,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羟基苄基)苯)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和着色剂母粒(黑色)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1200ppm,组分b与组分a的重量比为3.0:1;最后将粒料经熔融纺丝制成有色聚丙烯纤维。
实施例14
将聚丙烯切片、组分a(β-(3,5-二叔丁基-4-羟基苯基)丙酸甲酯)、组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N’-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])和着色剂母粒(黑色)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的6000ppm,组分c占聚丙烯混合物的10000ppm;最后将粒料经熔融纺丝制成有色聚丙烯纤维。
实施例15
将聚丙烯切片、组分a(N,N'-1,6-亚己基-双[3-(3,5-二叔丁基-4–羟基苯基)丙酰胺])和组分b(三(2,4-二叔丁基苯基)亚磷酸酯)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的10000ppm,组分b与组分a的重量比为0.8:1;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例16
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)和组分b(三(2,4-二叔丁基苯基)亚磷酸酯)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的6000ppm,组分b与组分a的重量比为6.0:1;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例17
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1200ppm,组分c占聚丙烯混合物的5000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例18
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的15000ppm,组分c占聚丙烯混合物的13000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例19
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6- 五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的7000ppm,组分b与组分a的重量比为2.0:1,组分c占聚丙烯混合物的5000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例20
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1300ppm,组分b与组分a的重量比为4.0:1,组分c占聚丙烯混合物的15000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例21
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分c(双(2,2,6,6-四甲基哌啶基)癸二酸酯)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1200ppm,组分c占聚丙烯混合物的50000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例22
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(双(2,2,6,6-四甲基哌啶基)癸二酸酯)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1200ppm,组分b与组分a的重量比为0.8:1,组分c占聚丙烯混合物的50000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例23
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1200ppm,组分b与组分a的重量比为3.0:1,组分c占聚丙烯混合物的8000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例24
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的520ppm,组分b与组分a的重量比为1.2:1,组分c占聚丙烯混合物的5200ppm;最后将粒料与着色剂母粒(蓝色)混合后经熔 融纺丝制成有色聚丙烯纤维。
实施例25
将聚丙烯切片、占最终纤维10wt%的聚酯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的520ppm,组分b与组分a的重量比为1.2:1,组分c占聚丙烯混合物的5200ppm;最后将粒料经熔融纺丝制成聚丙烯纤维,再用TERATOP BLUE NFB GR染料进行染色。
实施例26
将聚丙烯切片、占最终纤维10wt%的聚酯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的450ppm,组分b与组分a的重量比为1.2:1,组分c占聚丙烯混合物的5200ppm;最后将粒料经熔融纺丝制成聚丙烯纤维,再用TERATOP BLUE NFB GR染料进行染色。
实施例27
将聚丙烯切片、占最终纤维10wt%的聚酯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1000ppm,组分b与组分a的重量比为1.2:1,组分c占聚丙烯混合物的5200ppm;最后将粒料经熔融纺丝制成聚丙烯纤维,再用TERATOP BLUE NFB GR染料进行染色。
实施例28
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1500ppm,组分b与组分a的重量比为3.0:1,组分c占聚丙烯混合物的5200ppm;最后将粒料与着色剂母粒(蓝色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例29
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的520ppm,组分c占聚丙烯混合物的5200ppm;最后将粒料与着色剂母粒(红色)混合后经熔 融纺丝制成有色聚丙烯纤维。
实施例30
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的520ppm,组分b与组分a的重量比为3.0:1;最后将粒料与着色剂母粒(红色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例31
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的520ppm,组分b与组分a的重量比为6.0:1;最后将粒料与着色剂母粒(黄色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例32
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的520ppm,组分c占聚丙烯混合物的4000ppm;最后将粒料与着色剂母粒(黄色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例33
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的520ppm,组分c占聚丙烯混合物的50000ppm;最后将粒料与着色剂母粒(蓝色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例34
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分c(双(2,2,6,6-四甲基哌啶基)癸二酸酯)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的520ppm,组分c占聚丙烯混合物的50000ppm;最后将粒料与着色剂母粒(红色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例35
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(双(2,2,6,6-四甲基哌啶基)癸二酸酯)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的520ppm,组分b与组分a的重量比为1.2:1,组分c占聚丙烯混合物的50000ppm;最后将粒料与着色剂母粒(蓝色)混合后经熔融纺丝制成有色聚丙烯纤维。
实施例36
将聚丙烯切片、占最终纤维10wt%的聚酯切片、组分a(1,3,5-三(4-叔丁基-3- 羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的520ppm,组分b与组分a的重量比为0.8:1,组分c占聚丙烯混合物的5200ppm;最后将粒料经熔融纺丝制成聚丙烯纤维,再用TERATOP BLUE NFB GR染料进行染色。
实施例37
将聚丙烯切片、占最终纤维10wt%的聚酯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的520ppm,组分b与组分a的重量比为3.0:1,组分c占聚丙烯混合物的5200ppm;最后将粒料经熔融纺丝制成聚丙烯纤维,再用TERATOP BLUE NFB GR染料进行染色。
实施例38
将聚丙烯切片、占最终纤维10wt%的聚酯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的520ppm,组分b与组分a的重量比为6.0:1,组分c占聚丙烯混合物的5200ppm;最后将粒料经熔融纺丝制成聚丙烯纤维,再用TERATOP BLUE NFB GR染料进行染色。
实施例39
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(双(1-十一烷-2,2,6,6-四甲基哌啶-4-基)碳酸酯)加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的520ppm,组分b与组分a的重量比为6.0:1,组分c占聚丙烯混合物的5200ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
比较例1
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(聚(二丙二醇)苯基亚磷酸酯)和组分c(聚{[6-[(1,1,3,3-四甲基丁基)氨基]]-1,3,5-三嗪-2,4-[(2,2,6,6,-四甲基-哌啶基)亚氨基]-1,6-己二撑[(2,2,6,6-四甲基-4-哌啶基)亚氨基]})加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的100ppm,组分b与组分a的重量比为0.8:1,组分c占聚丙烯混合物的5000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
比较例2
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(聚(二丙二醇)苯基亚磷酸酯)和组分c(聚{[6-[(1,1,3,3-四甲基丁基)氨基]]-1,3,5-三嗪-2,4-[(2,2,6,6,-四甲基-哌啶基) 亚氨基]-1,6-己二撑[(2,2,6,6-四甲基-4-哌啶基)亚氨基]})加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1100ppm,组分b与组分a的重量比为10.0:1,组分c占聚丙烯混合物的5000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
比较例3
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(聚(二丙二醇)苯基亚磷酸酯)和组分c(聚{[6-[(1,1,3,3-四甲基丁基)氨基]]-1,3,5-三嗪-2,4-[(2,2,6,6,-四甲基-哌啶基)亚氨基]-1,6-己二撑[(2,2,6,6-四甲基-4-哌啶基)亚氨基]})加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的25000ppm,组分b与组分a的重量比为3.0:1,组分c占聚丙烯混合物的80000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
比较例4
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的100ppm,组分b与组分a的重量比为0.8:1,组分c占聚丙烯混合物的5000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
比较例5
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1100ppm,组分b与组分a的重量比为10.0:1,组分c占聚丙烯混合物的5000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
比较例6
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的25000ppm,组分b与组分a的重量比为3.0:1,组分c占聚丙烯混合物的80000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
比较例7
将聚丙烯切片、组分a(1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮)、组分b(三(2,4-二叔丁基苯基)亚磷酸酯)和组分c(1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”- 二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)])加入混炼机进行混炼并挤出造粒,其中组分a占聚丙烯混合物的1100ppm,组分b与组分a的重量比为1.2:1,组分c占聚丙烯混合物的3000ppm;最后将粒料与着色剂母粒(黑色)混合后经熔融纺丝制成有色聚丙烯纤维。
Figure PCTCN2016085654-appb-000001
Figure PCTCN2016085654-appb-000002
Figure PCTCN2016085654-appb-000003

Claims (11)

  1. 一种有色聚丙烯纤维,其特征是:该聚丙烯纤维中含有组分a受阻酚类抗氧剂以及组分b亚磷酸酯类抗氧剂和/或组分c受阻胺类抗氧剂,其中组分a占有色聚丙烯纤维的400~15000ppm;含有组分b时,组分b与组分a的重量比为0.8~6.0:1;含有组分c时,组分c占有色聚丙烯纤维的4000~50000ppm。
  2. 根据权利要求1所述的有色聚丙烯纤维,其特征是:所述的组分a占有色聚丙烯纤维的1100~15000ppm,有色聚丙烯纤维的L值小于20。
  3. 根据权利要求1所述的有色聚丙烯纤维,其特征是:所述的组分a占有色聚丙烯纤维的400ppm以上、小于1100ppm,有色聚丙烯纤维的L值为20~75。
  4. 根据权利要求1所述的有色聚丙烯纤维,其特征是:所述的组分a占有色聚丙烯纤维的500~8000ppm。
  5. 根据权利要求1或2所述的有色聚丙烯纤维,其特征是:所述的组分b与组分a的重量比为0.8~4.0:1。
  6. 根据权利要求1或2所述的有色聚丙烯纤维,其特征是:所述的组分c占有色聚丙烯纤维的4000~20000ppm。
  7. 根据权利要求1所述的有色聚丙烯纤维,其特征是:该有色聚丙烯纤维中含有组分a、组分b和组分c。
  8. 根据权利要求1所述的有色聚丙烯纤维,其特征是:所述组分a受阻酚类抗氧剂类抗氧剂为四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯;β-(3,5-二叔丁基-4-羟基苯基)丙酸十八碳醇酯;1,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羟基苄基)苯或1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮中的至少一种。
  9. 根据权利要求1所述的有色聚丙烯纤维,其特征是:所述组分b亚磷酸酯类抗氧剂为聚(二丙二醇)苯基亚磷酸酯;双(2,6-二叔丁基-4-甲基苯基)季戊四醇二磷酸酯;三(2,4-二叔丁基苯基)亚磷酸酯;双(2,4,6-三叔丁基苯基)季戊四醇二亚磷酸酯;四(2,4-二叔丁基酚)-4,4'-联苯二亚磷酸酯或3,9-双十八烷氧基-2,4,8,10-四氧-3,9-二磷螺环[5.5]十一烷中的至少一种。
  10. 根据权利要求1所述的有色聚丙烯纤维,其特征是:所述组分c受阻胺类抗氧剂类抗氧剂为聚{[6-[(1,1,3,3-四甲基丁基)氨基]]-1,3,5-三嗪-2,4-[(2,2,6,6,-四甲基-哌啶基)亚氨基]-1,6-己二撑[(2,2,6,6-四甲基-4-哌啶基)亚氨基]};聚丁二酸(4-羟乙基-2,2,6,6-四甲基-1-哌啶乙醇)酯;NⅠ,NⅡ,NⅢ,NⅣ-四(2,4-二(N-1,2,2,6,6-五甲基-4-哌啶基)亚氨基-n)))-丁基氨基)-1,3,5-三嗪-6-基)-4,7-重氮癸烷-1,10-二胺;双(1-十一烷-2,2,6,6-四甲基哌啶-4-基)碳酸酯或1,3,5-三嗪-2,4,6-三胺-N-N”'-[1,2-乙烷二基双[[[4,6-双[丁基(1,2,2,6,6-五甲基-4-哌啶基)氨基]-1,3,5-三哑嗪-2-基]亚氨基]3,1-丙烷二基]]-双[N'-N”-二丁基-N',N”-双(1,2,2,6,6-五甲基-4-哌啶基)]中的至少一种。
  11. 一种权利要求1所述有色聚丙烯纤维的制备方法,其特征是:将聚丙烯与组分a受阻酚类抗氧剂以及组分b亚磷酸酯类抗氧剂和/或组分c受阻胺类抗氧剂混合均匀并挤出造粒得到有色聚丙烯混合物,然后将有色聚丙烯混合物进行熔融纺丝得到有色聚丙烯纤维,其中组分a占聚丙烯混合物的400~15000ppm,添加组分b时,组分b与组分a的重量比为0.8~6.0:1;添加组分c时,组分c占聚丙烯混合物的4000~50000ppm。
PCT/CN2016/085654 2015-06-15 2016-06-14 一种有色聚丙烯纤维及其制备方法 WO2016202229A1 (zh)

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