WO2016195076A1 - 中空粒子を含有した中間層を有する感熱記録体 - Google Patents
中空粒子を含有した中間層を有する感熱記録体 Download PDFInfo
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- WO2016195076A1 WO2016195076A1 PCT/JP2016/066600 JP2016066600W WO2016195076A1 WO 2016195076 A1 WO2016195076 A1 WO 2016195076A1 JP 2016066600 W JP2016066600 W JP 2016066600W WO 2016195076 A1 WO2016195076 A1 WO 2016195076A1
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- heat
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- intermediate layer
- resin
- recording material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/40—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used characterised by the base backcoat, intermediate, or covering layers, e.g. for thermal transfer dye-donor or dye-receiver sheets; Heat, radiation filtering or absorbing means or layers; combined with other image registration layers or compositions; Special originals for reproduction by thermography
- B41M5/42—Intermediate, backcoat, or covering layers
- B41M5/44—Intermediate, backcoat, or covering layers characterised by the macromolecular compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/36—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using a polymeric layer, which may be particulate and which is deformed or structurally changed with modification of its' properties, e.g. of its' optical hydrophobic-hydrophilic, solubility or permeability properties
- B41M5/366—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using a polymeric layer, which may be particulate and which is deformed or structurally changed with modification of its' properties, e.g. of its' optical hydrophobic-hydrophilic, solubility or permeability properties using materials comprising a polymeric matrix containing a polymeric particulate material, e.g. hydrophobic heat coalescing particles
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F285/00—Macromolecular compounds obtained by polymerising monomers on to preformed graft polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M2205/00—Printing methods or features related to printing methods; Location or type of the layers
- B41M2205/04—Direct thermal recording [DTR]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M2205/00—Printing methods or features related to printing methods; Location or type of the layers
- B41M2205/36—Backcoats; Back layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M2205/00—Printing methods or features related to printing methods; Location or type of the layers
- B41M2205/38—Intermediate layers; Layers between substrate and imaging layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M2205/00—Printing methods or features related to printing methods; Location or type of the layers
- B41M2205/40—Cover layers; Layers separated from substrate by imaging layer; Protective layers; Layers applied before imaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/30—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using chemical colour formers
- B41M5/323—Organic colour formers, e.g. leuco dyes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/30—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using chemical colour formers
- B41M5/333—Colour developing components therefor, e.g. acidic compounds
Definitions
- the present invention relates to a heat-sensitive recording material, and more particularly to improvement of an intermediate layer ("undercoat layer") disposed between a support and a heat-sensitive color-developing layer constituting the heat-sensitive recording material.
- the present invention relates to a technology capable of providing a high-sensitivity and high-quality image with excellent high-speed recording characteristics and providing a thermal recording material (or thermal recording paper) excellent in printability.
- thermal recording methods using thermal heads have been required to improve performance such as energy saving, higher printing speed, and higher printing density.
- the thermal recording medium used has high sensitivity even at low thermal energy. Therefore, it is required to obtain a high-quality image.
- thermal recording media has become widespread, and from the initial use of facsimiles, computer terminal printers, measurement recorders, etc., recently, labels, tickets, receipts, etc. have been widely used.
- high-speed recording that is, high-sensitivity and high-quality recording is required for logistics labels, food labels, meter-reading handy terminals, tickets, and the like.
- it is required to be able to perform good recording at a high speed with little occurrence of fading and a clear difference in shading between the printed portion and the non-printed portion.
- thermosensitive recording material there are the following means for increasing the sensitivity of the thermosensitive recording material conventionally performed.
- the present invention relates to (2) a layer structure of a thermosensitive recording material, and relates to an improvement of an intermediate layer provided between a support and a thermosensitive coloring layer.
- the role of increasing the sensitivity of the thermal recording material provided by providing the intermediate layer is as follows. (1) Maintaining the smoothness of the surface of the thermal recording body, increasing the contact area with the thermal recording head (thermal head), and improving the heat transfer to the thermal coloring layer. (2) The heat transferred to the thermosensitive coloring layer is retained in the thermosensitive coloring layer and has a so-called heat insulating effect that does not dissipate heat to the base paper side in order to effectively use the coloring reaction.
- Patent Document 1 describes that an intermediate layer mainly composed of hollow particles is provided between the support and the thermosensitive coloring layer to increase the sensitivity.
- a bulky inorganic pigment such as silica having an oil absorption of 80 ml / 100 g (JIS-K5101) or calcined clay as a material for forming the intermediate layer. It is inferior to an intermediate layer formed using hollow particles.
- the hollow particles inorganic substances and organic substances are known.
- hollow particles made of an inorganic substance have a large particle size and cannot be applied to an intermediate layer of a thermal recording paper.
- the organic substance hollow particles are classified into the following two types, and it is known that both foamed hollow particles and non-foamed hollow particles can be applied to the intermediate layer of the thermal recording paper.
- a volatile substance such as isobutane is encapsulated with a thermoplastic polymer containing vinylidene chloride, and then expanded by heating to form a hollow body.
- Expanded hollow particles also referred to as thermally expandable hollow particles.
- JP 59-005093 A Japanese Patent Laid-Open No. 3-67735 Japanese Patent Laid-Open No. 4-241987 JP-A-56-32513 JP 63-213509 A
- the hollow hollow particles can increase the hollow ratio and are excellent in heat insulation effect, they are manufactured by foaming the contained volatile substance, so that it is difficult to control the particle size and the particle size distribution is very high. Since it becomes large, it is necessary to use a means of classification in production, which is very unproductive. Moreover, even if the classification is performed, the particle diameters are not uniform, so that the formed intermediate layer becomes thick, and there is a problem that the image quality is deteriorated. Naturally, although various proposals for solving these problems have been made, a satisfactory solution has not yet been found.
- the shell becomes thin although the particle diameter becomes large, there is a problem that the mechanical strength of the shell is extremely low and it is difficult to maintain printability (particularly surface printing strength). That is, during offset printing, the ink on the blanket is easily tucked away from the weak intermediate layer portion, and is not particularly suitable for high-speed printing that requires surface printing strength.
- This problem can be solved to some extent by using a large amount of the binder in the intermediate layer.
- the heat insulating property of the intermediate layer is lowered, which causes another problem that the sensitivity is lowered.
- non-foamed hollow particles have the advantage that the particle size distribution is sharp due to the characteristics of the production method, there is no need for a step such as classification, and the production cost is much lower than that of foamed hollow particles. Furthermore, there is a performance suitable for high-speed printing suitability that the mechanical strength of the shell is higher than the foamed hollow particles.
- the particle size is larger than 1.5 ⁇ m, it is difficult to increase the hollow ratio while maintaining the state of a good spherical particle, compared with the intermediate layer in the case of using foamed hollow particles. There was a problem that the heat insulation effect was inferior.
- the particles having a uniform particle diameter maintained in a spherical shape are used. I found it impossible. Therefore, when applied to the intermediate layer constituting the thermosensitive recording medium, it is desirable to develop hollow particles having a high hollow ratio with a uniform particle size, a particle size of 1.5 ⁇ m or more, maintaining a good spherical particle state. It is.
- non-foamed hollow particles are generally suitable as the hollow particles applied to the intermediate layer constituting the thermosensitive recording medium. That is, the non-foamed hollow particles are difficult to increase the hollow ratio compared with the foamed hollow particles, and although the performance of imparting heat insulation is inferior, the production cost can be reduced, and the foamed hollow particles are used. Compared to the case, there is an advantage that the thickness of the intermediate layer can be reduced and the intermediate layer can have an important performance such as high-speed printability.
- an object of the present invention is to provide non-foamed hollow particles constituting the intermediate layer of the thermosensitive recording medium, maintaining a good spherical particle state in the intermediate layer, having a uniform particle size, and a particle size of 1.5 ⁇ m or more. It is a thermal recording medium that is capable of recording with high sensitivity and high image quality, and that is compatible with recent high-speed recording in thermal recording by improving it to an optimal one with a high hollow ratio, and is known An object of the present invention is to provide a heat-sensitive recording material that is compatible with offset printability when printing information on the heat-sensitive recording surface.
- the present invention relates to [1] a heat-sensitive recording material obtained by sequentially laminating an intermediate layer and a thermosensitive coloring layer mainly composed of a leuco dye and a developer on a support, wherein the intermediate layer comprises Hollow particles containing hollow particles formed by drying a solvent of an aqueous gel having an alkali swellability made of a (meth) acrylic copolymer having an acid value of 200 to 400 mgKOH / g. And a resin part having an outermost layer of particles formed of a hydrophobic monomer and having no alkali swellability, the hollow particles having an average particle diameter of 1.
- a heat-sensitive recording material characterized by having a hollowness of 5 to 3.5 ⁇ m and a porosity of 60 to 85%.
- Preferred forms of the heat-sensitive recording material of the present invention include the following.
- the intermediate layer becomes the hollow core part after drying, the aqueous gel encapsulating the solvent in which the aqueous gel is encapsulated by the resin part, and the hydrophobic resin that is a binder resin
- the heat-sensitive recording material according to [1] wherein a mixture containing a polymer aqueous emulsion is used as a coating liquid, the coating liquid is applied onto the support, and then the solvent is dried.
- the hydrophobic polymer is a styrene-acrylic copolymer, a styrene-butadiene copolymer, a styrene-butadiene-acrylic copolymer, an acrylonitrile-butadiene copolymer, an ethylene-vinyl acetate copolymer, or vinyl chloride.
- the heat-sensitive recording material according to [2] which is at least one selected from the group consisting of vinyl acetate copolymer, vinyl acetate-acrylic copolymer, acrylic copolymer, vinyl acetate resin and polyurethane resin.
- the intermediate layer becomes the hollow core part after drying, the aqueous gel encapsulating a solvent is encapsulated by the resin part, and the outermost layer of the resin part has a crosslinked structure
- a mixture containing an aqueous gel-encapsulating resin particle emulsion formed of a resin and a water-soluble polymer as a binder resin is used as a coating liquid, and after the coating liquid is applied onto the support, the solvent is dried.
- the heat-sensitive recording material according to [1] which is formed as described above.
- the water-soluble polymer is polyvinyl alcohol and derivatives thereof, starch and derivatives thereof, hydroxymethylcellulose, hydroxyethylcellulose, hydroxypropylcellulose, methylcellulose, ethylcellulose, sodium polyacrylate, polyvinylpyrrolidone, acrylamide-acrylate copolymer At least one selected from the group consisting of a polymer, an acrylamide-acrylic acid ester-methacrylic acid ester copolymer, a styrene-maleic anhydride copolymer, an isobutylene-maleic anhydride copolymer, casein, gelatin, and derivatives thereof.
- the heat-sensitive recording material according to [4].
- the non-foamed hollow particles in the intermediate layer constituting the heat-sensitive recording medium have a uniform particle size and a good spherical particle state despite the large particle size of 1.5 ⁇ m or more.
- the hollow ratio is as high as 60 to 85%, and the thickness of the intermediate layer can be reduced as compared with the case of using foamed hollow particles. As a result, it can cope with the recent high speed recording in thermal recording.
- a thermal recording medium that enables high-sensitivity and high-quality recording, and also has excellent offset printing suitability when printing known information on its thermal recording surface, and has excellent anti-thermal recording characteristics. Can be provided.
- FIG. 4 is a 400 ⁇ SEM image showing a cross section of the thermal recording paper of Example 1.
- FIG. FIG. 2 is a 2000 times enlarged SEM image of an intermediate layer portion in FIG. 1. It is a SEM image which shows the particle diameter of the hollow particle contained in the intermediate
- middle layer in FIG. 3 is a TEM image of 7000 times the particles constituting the aqueous gel-encapsulating resin particle emulsion used in forming the intermediate layer in Example 1.
- FIG. 3 is an FE-SEM image of 30000 times the particles constituting the aqueous gel-encapsulating resin particle emulsion used for forming the intermediate layer in Example 1.
- (meth) acryl in the description of the present invention means both “acryl” and “methacryl”, and the term “(meth) acrylate” means “acrylate” and “methacrylate”. "Means both.
- the inventors of the present invention have made extensive studies to apply the characteristics of non-foamed hollow particles (hereinafter simply referred to as hollow particles) when applied to an intermediate layer of a thermal recording material, and have various particle sizes and hollow ratios. As a result of obtaining hollow particles and forming an intermediate layer using them, various studies have resulted in achieving a high-sensitivity, high-quality recording and obtaining a heat-sensitive recording material having high-speed offset printing suitability. It came.
- the heat-sensitive recording material of the present invention is a heat-sensitive recording material obtained by sequentially laminating an intermediate layer and a heat-sensitive coloring layer mainly composed of a leuco dye and a developer on a support. And the said intermediate
- the hollow core part formed by drying the solvent of an aqueous gel having an alkali swellability made of a (meth) acrylic copolymer having an acid value of 200 to 400 mg KOH / g, and the hollow particles, A resin part having an outermost layer of particles having no alkali swellability, which is formed of a hydrophobic monomer and encapsulating the core part, and the average particle diameter of the hollow particles is 1.5 to 3.5 ⁇ m And the hollow ratio is 60 to 85%.
- ⁇ Support> As the support constituting the heat-sensitive recording material of the present invention, paper mainly composed of wood pulp, such as high-quality paper and recycled paper, is generally used. Of course, a synthetic resin film or the like can also be used.
- thermosensitive coloring components of the coloring system include those obtained by reacting a leuco dye with a developer, those obtained by reacting an imino compound and an isocyanate compound, and long-chain fatty acid iron salts and polyhydric phenols.
- a particularly preferable reaction by the reaction between a leuco dye and an electron accepting substance is used.
- the heat-sensitive color forming layer comprising the coating layer mainly comprising a leuco dye and a color developer that is brought into contact with the leuco dye to form a color
- the thermosensitive coloring layer constituting the present invention comprises a leuco compound, a developer, and a binder (binder) as essential components, and a known additive such as a pigment, a surfactant, a heat-fusible material. It can be formed by preparing a paint mixed with a substance (lubricant) and applying the obtained paint.
- Examples of the leuco compound (dye) used in the present invention include the following, and these can be used alone or in a mixture of two or more.
- compounds such as triphenylmethane series, fluorane series, phenothiazine series, auramine series, spiropyran series, indinophthalide series, more specifically 3,3-bis (p-dimethylaminophenyl) -phthalide, 3, 3-bis (p-dimethylaminophenyl) -6-dimethylaminophthalide, 3,3-bis (p-dimethylaminophenyl) -6-diethylaminophthalide, 3,3-bis (p-dimethylaminophenyl)- 6-chlorophthalide, 3,3-bis (p-dibutylaminophenyl) phthalide, 3-cyclohexylamino-6-chlorofluorane, 3-dimethylamino-5,7-dimethylfluorane, 3-N-methyl
- the electron-accepting color developer used in the present invention that causes color development upon contact with the leuco dye as described above is not particularly limited, but those listed below can be used.
- phenolic compounds, thiophenolic compounds, thiourea derivatives, organic acids and metal salts thereof can be used.
- 4-tert-butylphenol 4-acetylphenol, 4-tert-octylphenol, 4,4′-sec-butylidene diphenol, 4-phenylphenol, 4,4′-dihydroxydiphenylmethane, 4,4 '-Isopropylidene diphenol, 4,4'-cyclohexylidene diphenol, 1,1-bis (4-hydroxyphenyl) -1-phenylethane, 4,4'-dihydroxydiphenyl sulfide, 4,4'-thiobis ( 3-methyl-6-tert-butylphenol), 4,4′-dihydroxydiphenylsulfone, 2,4′-dihydroxydiphenylsulfone, 4-hydroxy-4′-isopropoxydiphenylsulfone, and bis (3-allyl-4- Hydroxyphenyl) sulfone, bis Phenolic compounds such as butyl p-hydroxyphenyl) acetate and methyl bis (p-hydroxyphenyl)
- the developer is usually preferably used in an amount of 100 to 700 parts by weight, more preferably 150 to 400 parts by weight, based on a total of 100 parts by weight of the leuco dye.
- the developer is usually preferably used in an amount of 100 to 700 parts by weight, more preferably 150 to 400 parts by weight, based on a total of 100 parts by weight of the leuco dye.
- two or more kinds of developers can be used in combination.
- an image stabilizer may be further used as a material for forming the heat-sensitive color forming layer constituting the heat-sensitive recording material of the present invention mainly for improving the storage stability of the color-recorded image.
- Examples of such an image stabilizer include 1,1,3-tris (2-methyl-4-hydroxy-5-cyclohexylphenyl) butane and 1,1,3-tris (2-methyl-4-hydroxy).
- Phenolic compounds such as bisphenol, 4,4 ′-[1,3-phenylenebis (1-methylethylidene)] bisphenol and 2,2 ′-[4- (4-hydroxyphenylsulfonyl) phenoxy] diethyl ether 4-benzyloxyphenyl-4 ′-(2-methyl-2,3-epoxypropyloxy) phenylsulfone, 4- (2-methyl- , 2-epoxyethyl) diphenylsulfone, 4,4′-bis [(4-methyl-3-phenoxycarbonylaminophenyl) ureido] diphenylsulfone, 4- (2-ethyl-1,2-epoxyethyl) di
- a sulfone compound and a compound containing at least one selected from isocyanuric acid compounds such as 1,3,5-tris (2,6-dimethylbenzyl-3-hydroxy-4-tert-butyl) isocyanuric acid be able to.
- isocyanuric acid compounds such as 1,3,5-tris (2,6-dimethylbenzyl-3-hydroxy-4-tert-butyl) isocyanuric acid
- the image stabilizer is not limited to these, and two or more kinds of compounds may be used in combination as required.
- thermofusible substance in order to adjust the color development sensitivity of the thermosensitive coloring layer, a thermofusible substance can be contained as a sensitizer in the material for forming the thermosensitive coloring layer.
- a sensitizer a compound conventionally known as a sensitizer for a thermal recording material can be used.
- Additives such as a color developer used in the present invention, an image stabilizer and a sensitizer used as necessary, are dispersed in water in the same manner as when the leuco dye is used in a solid fine particle state, What is necessary is just to mix this, when preparing the coating material for heat-sensitive color development layer formation.
- these additives can be dissolved in a solvent and emulsified in water using a water-soluble polymer compound as an emulsifier.
- a particulate extender (a bulking agent) having an average particle size of 10 ⁇ m or less is included in the thermal coloring layer.
- a particulate extender (a bulking agent) having an average particle size of 10 ⁇ m or less is included in the thermal coloring layer.
- it can.
- Inorganic pigments and organic pigments such as urea-formalin resin, styrene-methacrylic acid copolymer resin and polystyrene resin can be used.
- an inorganic pigment having an oil absorption of 50 ml / 100 g or more.
- the blending amount of the inorganic pigment is preferably an amount that does not lower the color density, that is, 50% by mass or less with respect to the total solid mass of the thermosensitive coloring layer.
- thermosensitive coloring layer constituting the thermosensitive recording material of the present invention
- a binder binder
- a crosslinking agent e.g., polyvinyl alcohol and derivatives thereof, starch and derivatives thereof, cellulose derivatives such as hydroxymethylcellulose, hydroxyethylcellulose, hydroxypropylcellulose, methylcellulose, and ethylcellulose, sodium polyacrylate, polyvinylpyrrolidone, and acrylamide-acrylate.
- Water-soluble polymer materials such as copolymer, acrylamide-acrylic acid ester-methacrylic acid ester copolymer, styrene-maleic anhydride copolymer, isobutylene-maleic anhydride copolymer, casein, gelatin and derivatives thereof, Styrene-acrylic copolymer, styrene-butadiene copolymer, styrene-butadiene-acrylic copolymer, acrylonitrile-butadiene copolymer, ethylene-vinyl acetate Alcohol copolymer, vinyl chloride - vinyl acetate copolymer, vinyl acetate - acrylic copolymer, it can be mentioned an aqueous emulsion of a hydrophobic polymer such as an acrylic copolymer, vinyl acetate resins and polyurethane resins.
- a hydrophobic polymer such as an acrylic copolymer, vinyl acetate resins and polyurethane
- thermosensitive coloring layer a crosslinking agent for three-dimensional curing of the binder can be contained in the thermosensitive coloring layer.
- aldehyde compounds such as glyoxal
- polyamine compounds such as polyethyleneimine, epoxy compounds, polyamide resins, melamine resins, dimethylol urea compounds, aziridine compounds, blocked isocyanate compounds, and ammonium persulfate, ferric chloride, and chloride
- An inorganic compound such as magnesium, sodium tetraborate, potassium tetraborate, or at least one crosslinkable compound selected from boric acid, boric acid triester, boron-based polymer, etc. It is preferably used in the range of 1 to 10% by mass with respect to the partial mass.
- Waxes can also be added to the material for forming the thermosensitive coloring layer.
- waxes such as paraffin wax, carnauba wax, microcrystalline wax, polyolefin wax, polyethylene wax, and stearamide, for example.
- Higher fatty acid amides such as ethylene bis stearic acid amide, higher fatty acid esters, and derivatives thereof.
- thermosensitive coloring layer examples include higher fatty acid polyvalent metal salts such as zinc stearate, aluminum stearate, calcium stearate, and zinc oleate. Further, if necessary, various additives such as an oil repellent, an antifoaming agent and a viscosity modifier can be further added to the heat-sensitive color developing layer within a range not impairing the effects of the present invention.
- the type and amount of leuco dye, developer, and other various components used as necessary for the material for forming the thermosensitive coloring layer are appropriately adjusted according to the purpose.
- the developer is 100 to 700 parts by weight
- the sensitizer is 25 to 500 parts by weight
- the fine inorganic pigment is 10 to 500 parts by weight
- the binder is 100% by weight of the leuco dye. About 10 to 25% by mass is used.
- a protective layer can be provided on the thermosensitive coloring layer described above.
- the protective layer is mainly composed of a fine inorganic pigment and a binder, like the protective layer used in conventionally known heat-sensitive recording materials.
- a lubricant such as polyolefin wax and zinc stearate is preferably added to the protective layer, particularly for the purpose of preventing sticking to the thermal head, and an ultraviolet absorber may also be included.
- this can also be comprised in two or more layers.
- the added value of the product can be increased by providing a glossy protective layer.
- the heat-sensitive recording material of the present invention is characterized in that the intermediate layer has the following specific hollow particles.
- the unique hollow particles characterizing the present invention have an average particle diameter of 1.5 ⁇ m or more and 3.5 ⁇ m or less, and the hollow ratio is extremely high as 60 to 85%. 2 and 3, in the intermediate layer, the particles are not crushed, the high hollowness is maintained, and the particles are in the form of spherical particles with uniform particle sizes. It can exist. For this reason, a high heat insulating effect is obtained by the formed intermediate layer, and the intermediate layer can be made thinner than when foamed hollow particles are used, increasing the contact area with the thermal recording head (thermal head), Heat transfer to the thermosensitive coloring layer can be improved. Furthermore, compared to the case of using foamed hollow particles in which the particle diameter is large but the shell is thin, the mechanical strength is sufficient and the offset printability on the surface of the thermal recording paper is excellent.
- the intermediate layer having excellent functionality can be easily formed by the following method. For example, when the solvent is dried, a hollow core as shown in FIGS. 2 and 3 is formed.
- the aqueous gel containing the solvent has an alkali swellability formed with a hydrophobic monomer.
- a mixture containing an aqueous gel-encapsulating resin particle emulsion encapsulated by a resin part (shell) having an outermost layer of particles not to be coated and an aqueous emulsion of a hydrophobic polymer as a binder resin is used as a coating liquid. It can form easily by apply
- the intermediate layer it is possible to use a water-soluble polymer as the binder resin.
- a water-soluble polymer as the binder resin.
- a resin having a crosslinked structure introduced into the resin part constituting the aqueous gel-encapsulating resin particle emulsion to increase the strength of the hollow particles should be used. Is preferred.
- the aqueous gel-encapsulating resin particle emulsion used above can be produced, for example, by the following method.
- a seed particle having a core-shell structure comprising a core portion having alkali swellability and a shell layer having an outermost layer not having alkali swellability formed of a hydrophobic monomer is used.
- the resin layer having the outermost layer of particles that is formed of a hydrophobic monomer and has no alkali swellability is formed by laminating a resin layer that is the outermost layer of particles on the shell layer.
- an aqueous gel-encapsulating resin particle emulsion used in the coating liquid for forming the intermediate layer can be produced.
- the core particles having alkali swellability made of a (meth) acrylic copolymer having an acid value of 200 to 400 mgKOH / g as seed particles have alkali swellability formed from a hydrophobic monomer.
- Alkali swell ratio ⁇ (Average particle diameter after alkali swelling) 3 / (average particle diameter before alkali swelling) 3 -1 ⁇ ⁇ 100
- the seed particles can be obtained as follows. First, an aliphatic alkyl (meth) acrylate (a1) having 3 or less carbon atoms in an alkyl group, a carboxyl group-containing monomer (a2), and all the above (a1) and (a2) can be copolymerized.
- an aliphatic alkyl (meth) acrylate (a1) having 3 or less carbon atoms in an alkyl group, a carboxyl group-containing monomer (a2), and all the above (a1) and (a2) can be copolymerized.
- Alkali swellability comprising a (meth) acrylic copolymer having an acid value of 200 to 400 mgKOH / g by copolymerizing a monomer mixture containing a monomer (a3) having 8 to 17 carbon atoms Core particles having Next, the material containing the core particle and the hydrophobic monomer is subjected to emulsion polymerization, so that the core particle has an outermost layer formed of the hydrophobic monomer and having no alkali swellability. Core-shell particles covered with a layer are obtained. The seed particles can be obtained by subjecting the core-shell particles to an alkali swelling treatment.
- Examples of (a3) include styrene or a copolymerizable monomer represented by the following general formula.
- R 1 represents a hydrogen atom or a methyl group
- R 2 represents an alkyl group having 4 to 13 carbon atoms, or a benzene ring or alicyclic ring having 4 to 13 carbon atoms. Any of the groups comprising it.
- Examples of the monomer represented by the above general formula include n-butyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, n-amyl (meth) acrylate, and isoamyl (meth).
- suitable (a1) examples include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, and the like.
- Examples of (a2) include acrylic acid, acrylic acid dimer, methacrylic acid, or hydroxyalkyl (meth) acrylates such as 2-hydroxyethyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate, Examples include monomers obtained by reacting maleic anhydride, succinic anhydride, and phthalic anhydride. Among them, it is preferable to use general-purpose acrylic acid or methacrylic acid.
- the amount of the carboxyl group-containing monomer (a2) to be used is such that the acid value of the obtained copolymer is 200 to 400 mgKOH / g, more preferably about 200 to 300 mgKOH / g. preferable.
- the coating solution used when forming the intermediate layer constituting the heat-sensitive recording material of the present invention the following can be used.
- the aqueous gel-encapsulating resin particle emulsion obtained as described above and a hydrophobic polymer aqueous emulsion that is a binder resin are mixed and used.
- aqueous emulsions of hydrophobic polymers include styrene-acrylic copolymers, styrene-butadiene copolymers, styrene-butadiene-acrylic copolymers, acrylonitrile-butadiene copolymers, ethylene-vinyl acetate copolymers, Aqueous emulsions such as vinyl chloride-vinyl acetate copolymer, vinyl acetate-acrylic copolymer, acrylic copolymer, vinyl acetate resin and polyurethane resin can be used.
- a good intermediate layer can be formed by using the aqueous emulsion of the hydrophobic polymer as mentioned above.
- a coating liquid is prepared by appropriately using the aqueous emulsion of the hydrophobic polymer listed above. It is preferable.
- the coating liquid for forming the intermediate layer is applied and then dried.
- the particles may be deformed and the performance may be impaired. For this reason, when using together, it is preferable to prepare a coating liquid in consideration of this point, without using water-soluble polymer as a main component.
- aqueous emulsion of the hydrophobic polymer used in preparing the coating liquid include, for example, a styrene-acrylic copolymer, a styrene-butadiene copolymer, a styrene-butadiene-acrylic copolymer, Hydrophobic polymers such as acrylonitrile-butadiene copolymer, ethylene-vinyl acetate copolymer, vinyl chloride-vinyl acetate copolymer, vinyl acetate-acrylic copolymer, acrylic copolymer, vinyl acetate resin, and polyurethane resin
- the present invention it is also possible to use a water-soluble polymer as a main component as the binder resin constituting the coating liquid used when forming the intermediate layer constituting the heat-sensitive recording material.
- the resin part constituting the aqueous gel-encapsulating resin particle emulsion used together is used for the purpose of increasing the strength of the hollow particles.
- a resin formed of a resin having a crosslinked structure According to the study by the present inventors, such a configuration prevents the particles from being crushed into a bowl-like shape even though hollow particles having an extremely high hollow ratio of 60 to 85% are used. That is, by comprising as mentioned above, the water-soluble polymer excellent in versatility can be used as a binder resin, and a wider use can be expected.
- water-soluble polymer used as the binder resin when preparing the coating liquid examples include the following.
- the binder resin when a water-soluble polymer is used as the binder resin, it is preferable to use an aqueous gel-containing resin particle emulsion that is used in combination with a resin having a resin part having a crosslinked structure. . What is necessary is just to form the emulsion of such a structure as follows, for example.
- the aqueous gel-encapsulating resin particle emulsion has a core composed of a core portion having alkali swellability and a shell layer formed of a hydrophobic monomer and having an outermost layer not having alkali swellability.
- inorganic pigments such as those listed above can be added as necessary.
- the mixing ratio is preferably 9: 1 to 1: 9.
- various additives such as a dispersing agent, an antifoamer, a mold release agent, a viscosity modifier, can also be added as needed.
- thermosensitive recording material of the present invention is further laminated on the thermosensitive coloring layer for the purpose of protecting the thermosensitive coloring layer, and an aqueous emulsion of a water-soluble polymer and / or a hydrophobic polymer as described above.
- a protective layer can be provided using a coating liquid containing the main component.
- the heat-sensitive recording material of the present invention has, for example, an inorganic pigment having an oil absorption of 50 ml / 100 g or more and the above-mentioned publicly known material in order to enhance the contact between the heat-sensitive coloring layer and the thermal head between the support and the intermediate layer.
- the undercoat layer can be provided by a coating liquid mainly composed of the above binder.
- the heat-sensitive recording material of the present invention is formed by sequentially laminating an intermediate layer having specific hollow particles on a support and a heat-sensitive coloring layer mainly composed of a leuco dye and a developer, If necessary, a protective layer and an undercoat layer can also be provided.
- the thickness of each layer constituting it is preferably as follows, for example.
- the protective layer provided as necessary is a layer that hinders from the viewpoint of recording with high sensitivity and high image quality, which is an object of the present invention, and is preferably as thin as possible.
- the thickness is preferably about 2 ⁇ m to 5 ⁇ m.
- thermosensitive coloring layer constituting the present invention is thin as high-speed printing is performed, and it is preferable that the color former is blended in high density. Therefore, when there is a protective layer, it is 2 to 6 ⁇ m, and when there is no protective layer, the head Since an additive imparting matching properties is introduced, it is preferably about 3 to 10 ⁇ m.
- the intermediate layer characterizing the present invention is required to have a higher heat insulating property at the uppermost portion in contact with the thermosensitive coloring layer.
- the heat insulating property can be increased. There was not much effect on improvement.
- the present invention as described above, since hollow particles having a large average particle diameter of 1.5 to 3.5 ⁇ m and a high hollow ratio are used, 2 to 20 g / m 2 is used. A thickness of about 2 and preferably a thickness of about 2 to 10 ⁇ m sufficiently exhibits the effect of improving heat insulation. On the other hand, if it is too thick, it may cause a decrease in printed surface strength, which is not preferable.
- the particle diameter of the hollow particles to be used becomes large, and the intermediate layer becomes as thick as about 20 g / m 2 to 40 g / m 2 .
- the intermediate layer is easily peeled off and the printing surface strength is extremely inferior.
- the thermosensitive recording material of the present invention may be provided with an undercoat layer as necessary.
- the undercoat layer is a layer for filling the unevenness of the base paper as a support to provide an intermediate layer uniformly, and is preferably about 5 to 20 ⁇ m.
- Examples of the method for forming each layer described above on the support include known coating methods such as an air knife method, a blade method, a gravure method, a roll coater method, a spray method, a dip method, a bar method, and an extrusion method. Either may be used.
- a back layer can be provided for suppressing permeation of oil and plasticizer from the back surface of the recording material, or for curling control.
- smoothing the thermosensitive coloring layer using a known smoothing method such as a super calender or a soft calender has an effect of increasing the coloring sensitivity.
- the surface of the heat-sensitive color developing layer may be applied to either a calendar metal roll or an elastic roll.
- thermosensitive coloring component [Preparation of coating liquid for forming first thermosensitive coloring layer] ⁇ Preparation of thermosensitive coloring component> (1) Preparation of liquid A (dispersion of leuco dye) 20 parts of 3-di (n-butyl) amino-6-methyl-7-anilinofluorane, 10 parts of a 5% aqueous solution of partially saponified PVA (trade name: Gocelan L-3266, manufactured by Nippon Synthetic Chemical Co., Ltd.) and 10 parts of water The composition consisting of parts was pulverized with a sand mill until the average particle size became 1.0 ⁇ m.
- B solution (dispersion of developer)
- a composition comprising 20 parts of 4,4′-isopropylidenediphenol, 10 parts of a 5% aqueous solution of partially saponified PVA (trade name: Gocelan L-3266, manufactured by Nippon Synthetic Chemical Co., Ltd.) and 10 parts of water was averaged by a sand mill. It grind
- thermosensitive coloring layer ⁇ Preparation of coating solution for forming thermosensitive coloring layer >> 60 parts of a 30% dispersion of silica (trade name: Mizukasil P-527, manufactured by Mizusawa Chemical Co., Ltd.), 40 parts of the previously prepared A liquid, 120 parts of the previously prepared B liquid, and water of zinc stearate as a lubricant 30% of dispersion (trade name: Hydrin Z-7-30, solid content 31.5%, manufactured by Chukyo Yushi Co., Ltd.), 15% of completely saponified PVA (trade name: Poval 105, molecular weight 500, manufactured by Kuraray Co., Ltd.) A composition comprising 150 parts of an aqueous solution was mixed and stirred to obtain a coating solution for the first thermosensitive coloring layer.
- thermosensitive coloring layer Preparation of coating solution for forming second thermosensitive coloring layer
- 4,4′-dihydroxy was used instead of 4,4′-isopropylidenediphenol used in the preparation of solution B (developer dispersion). Except for using diphenylsulfone, the same coating solution for forming a second thermosensitive coloring layer was obtained in the same manner.
- thermosensitive coloring layer 40 parts of liquid A, 120 parts of liquid B, and styrene butadiene polymer latex (solid content concentration 50%, glass transition point 13 ° C.) prepared in the preparation of the coating liquid for forming the first thermosensitive coloring layer, respectively.
- a composition comprising 30 parts of a 15% aqueous solution of 40 parts of fully saponified PVA (trade name: Poval 105, molecular weight 500, manufactured by Kuraray Co., Ltd.) and 120 parts of water was mixed and stirred to form a third thermosensitive coloring layer.
- a coating solution was obtained.
- [Preparation of coating solution for protective layer formation] 60 parts of a 30% dispersion of silica (trade name: Mizukasil P-527, manufactured by Mizusawa Chemical), an aqueous dispersion of zinc stearate (trade name: Hydrin Z-7-30, solid content 31.5%, Chukyo Yushi Co., Ltd.) 30 parts) and 800 parts of a 10% aqueous solution of silicon-modified polyvinyl alcohol (trade name: R-1130, molecular weight 1700, manufactured by Kuraray Co., Ltd.) were mixed to obtain a coating solution for forming a protective layer.
- silica trade name: Mizukasil P-527, manufactured by Mizusawa Chemical
- an aqueous dispersion of zinc stearate trade name: Hydrin Z-7-30, solid content 31.5%, Chukyo Yushi Co., Ltd.
- 800 parts of a 10% aqueous solution of silicon-modified polyvinyl alcohol trade name: R-1130, molecular weight
- aqueous gel encapsulating a solvent which becomes a hollow core part after drying, is encapsulated by a resin part not having alkali swellability, and a binder resin.
- a coating solution for forming an intermediate layer which was a mixture with an aqueous emulsion of a hydrophobic polymer, was obtained.
- emulsifier A sodium polyoxyethylene polycyclic phenyl ether sulfate
- MMA sodium polyoxyethylene polycyclic phenyl ether sulfate
- CHA cyclohexyl acrylate
- m-AAc methacrylic acid
- core particle-1 After the completion of the dropwise addition of the monomer mixed emulsion, aging is performed for about 2 hours, followed by filtration for the purpose of removing aggregates, and a core particle emulsion having an average particle size of about 640 nm and an evaporation residue of about 20%. Got.
- the acid value calculated from the monomer composition of the particles is 292 mg KOH / g.
- the obtained core particle emulsion is used in Examples 1 to 6. Hereinafter, it is referred to as “core particle-1”.
- the average particle size is a value measured with a particle size analyzer (FPAR-1000 (trade name), manufactured by Otsuka Electronics Co., Ltd.).
- FPAR-1000 trade name
- This apparatus uses dynamic light scattering to measure the particle diameter by directly observing scattered light from the particles of the core particle emulsion obtained above.
- the acid value calculated from the monomer composition was used as the acid value for the copolymer constituting the core particles.
- a comparative core particle emulsion was obtained as follows. First, 150 parts of water, sodium polyoxyethylene alkyl ether sulfate (EO chain addition mole number 18, alkyl group carbon number 12) (hereinafter referred to as emulsifier B), 0.5 part of n-dodecyl mercaptan, methyl methacrylate A monomer mixed emulsion was prepared by stirring and mixing 60 parts of (MMA) and 40 parts of methacrylic acid (m-AAc). A core particle emulsion was prepared in the same manner as in the preparation of “Core Particle-1” described above except that the obtained monomer mixed emulsion was used. The obtained core particle emulsion is used in a comparative example. Hereinafter, it is referred to as “comparative core particle”.
- the seed particle emulsion used in Example 1 was prepared as follows. (Formation of shell layer) First, 50 parts of water, 0.5 part of the aforementioned emulsifier B, 35 parts of methyl methacrylate (MMA), 5 parts of butyl methacrylate (BMA), 8 parts of butyl acrylate (BA), 2 parts of methacrylic acid (m-AAc) Were mixed with stirring to prepare a monomer mixed emulsion for synthesizing the shell layer 1. Hereinafter, this is called a shell 1 monomer mixed emulsion.
- MMA methyl methacrylate
- BMA butyl methacrylate
- BA butyl acrylate
- m-AAc methacrylic acid
- this is called a shell 2 monomer mixed emulsion.
- a seed particle emulsion having a core-shell structure used in Examples was prepared by using the core particle-1 prepared earlier and the two monomer mixed emulsions prepared above by the following method. First, in a 2 L four-necked round bottom flask equipped with a stirrer, a thermometer and a reflux condenser, 900 parts of water and 20 parts of the core particle-1 emulsion as solids were charged, and the mixture was purged with nitrogen while stirring. The temperature was raised to ° C. Then, while maintaining the internal temperature at 85 ° C., 0.5 part of potassium persulfate was added as a polymerization initiator, and after dissolution, the previously prepared shell 1 monomer mixed emulsion was added dropwise over about 1 hour to react. I let you. After completion of the addition of the shell 1 monomer mixed emulsion, the previously prepared shell 2 monomer mixed emulsion was dropped and reacted over about 1 hour.
- Alkaline swelling treatment Further, after completion of the addition, an alkali swelling treatment was performed. Specifically, 8 parts of 25% aqueous ammonia was added to the round bottom flask to adjust the pH to 7.0 or higher, and the internal temperature was aged at 90 ° C. for about 2 hours. Sampling was performed in the middle of aging, and the average particle diameter before and after the alkali swelling treatment was measured. These average particle diameters are measured by measuring the particle diameter from each particle image (SEM image) using a scanning electron microscope (JSM-6510 (trade name), manufactured by JEOL Ltd.). It was.
- the alkali swellability of the average particle diameter before alkali swelling treatment is 970 nm
- the average particle diameter after alkali swelling treatment is 1720 nm
- the alkali swelling ratio is 458 (%)
- the evaporation residue is about 10%.
- a seed particle emulsion was prepared. This alkali-swelled particle is referred to as “seed particle-1”.
- the seed particle emulsion used in Comparative Example 1 was prepared by preparing “Seed Particle-1” except that “Core Particle-1” used above was replaced with “Comparative Core Particle” prepared above. The same was done.
- the seed particle emulsion used in the comparative example obtained is called “comparative seed particle”. These particles had an average particle diameter before the alkali swelling treatment of 460 nm, an average particle diameter after the alkali swelling treatment of 650 nm, and an alkali swelling ratio of 182 (%).
- a resin layer as the outermost layer is formed on the surface of the shell layer constituting the seed particle, and the alkali swelling property
- An aqueous gel-encapsulating resin particle emulsion comprising a core portion having a resin portion and an outermost layer of particles not having alkali swellability formed of a hydrophobic monomer and encapsulating the core portion was obtained.
- the monomer mixed emulsion was dropped and reacted in a round bottom flask over about 2 hours, and after completion of dropping, the mixture was aged for about 2 hours. Thereafter, the mixture was cooled to room temperature to prepare an aqueous gel-encapsulated resin particle emulsion having an average particle size of 2.60 ⁇ m and an evaporation residue of about 15%.
- thermosensitive coloring layer [Formation of thermosensitive coloring layer]
- the thermosensitive coloring layers 1 and 2 were applied on the intermediate layer so that the coating amount after drying was 4 g / m 2 , and the thermosensitive coloring layers were formed with the respective coating solutions.
- 7, 8 and Comparative Examples 1 to 3 two thermal recording papers having different thermal coloring layers were obtained.
- Comparative Example 5 the intermediate layer was not provided, and the thermal coloring layer coating solutions 1 and 2 were applied so that the coating amount after drying was 4 g / m 2 , respectively. Heat-sensitive recording paper was obtained.
- the thermal paper of Example 4 has a configuration in which an undercoat layer is provided between the base paper of Example 1 and the intermediate layer. Specifically, a thermal recording paper was obtained in exactly the same manner as in Example 1 except that the coating solution for forming the undercoat layer was applied so that the coating amount after drying was 8 g / m 2 . For comparison, a thermal recording paper of Comparative Example 4 was obtained by removing the intermediate layer from the configuration of Example 4.
- Example 1 [Formation of thermal recording paper with protective layer]
- the third thermosensitive coloring layer was provided so that the coating amount after drying was 3 g / m 2
- a thermal recording paper with a protective layer of Example 5 was obtained so that the coating amount after drying the protective layer was 2 g / m 2 .
- thermal recording paper with undercoat layer and protective layer Except that the undercoat layer coating solution was applied to the heat-sensitive recording paper of Example 5 between the base paper and the intermediate layer so that the coating amount after drying was 8 g / m 2 . A thermal recording paper with an undercoat layer and a protective layer was obtained.
- thermal recording paper of Examples 1 to 8 and Comparative Examples 1 to 5 The thermal recording papers of Examples 1 to 10 and Comparative Examples 1 to 5 obtained by forming the respective layers as described above were subjected to a smoothing process using a super calender, and each of the thermal recording papers was used as an evaluation thermal recording paper. did.
- the hollow particles of the group B are hollow particles having the properties defined in the present invention, but when used in the intermediate layer of the thermal recording material, as shown in Example 2, compared to Comparative Examples 1 and 2, It was found that a high-sensitivity image can be obtained with a small coating amount. Further, from the comparison in the case where the thermal recording papers of Example 1, Example 8 and Comparative Example 1 are used, not only the hollow ratio of the hollow particles is increased but also the average particle diameter is increased for the high speed recording characteristics. That was also shown to be important. However, as shown in Comparative Example 3, when the particle diameter becomes too large, dot reproducibility is poor and the strength of the intermediate layer is reduced. For this reason, the scope of the present invention is considered optimal.
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Abstract
Description
(1)ロイコ染料、顕色剤、増感剤等の使用する薬品(総称して発色剤)による方法。
(2)感熱記録体の層構成による方法。
本発明は、(2)感熱記録体の層構成に関し、支持体と感熱発色層との間に設けられる中間層の改良に関するものである。
(1)感熱記録体表面の平滑性を保持し、熱記録ヘッド(サーマルヘッド)との接触面積を高め、感熱発色層への熱伝達を向上させる。
(2)感熱発色層に伝達された熱を感熱発色層内に保持し、有効に発色反応に供するため原紙側に熱を散逸させない、いわゆる断熱効果を持つ。
(1)特許文献2或いは特許文献3に記載されているような、イソブタンのような揮発性物質を、塩化ビニリデンを含む熱可塑性重合体でカプセル化し、その後加熱により膨張せしめて中空体とした、発泡中空粒子(熱膨張性中空粒子ともいう)。
(2)特許文献4或いは特許文献5に記載されているような、アルカリ膨潤法で製造される非発泡中空粒子。
[2]前記中間層が、乾燥後に前記中空のコア部となる、溶媒を内包した前記水性ゲルが、前記樹脂部によって内包されてなる水性ゲル内包樹脂粒子エマルションと、結着樹脂である疎水性高分子の水性エマルションとを含む混合物を塗工液とし、該塗工液を、前記支持体上に塗布後、前記溶媒を乾燥して形成されてなる[1]の感熱記録体。
[3]前記疎水性高分子が、スチレン-アクリル共重合体、スチレン-ブタジエン共重合体、スチレン-ブタジエン-アクリル共重合体、アクリロニトリル-ブタジエン共重合体、エチレン-酢酸ビニル共重合体、塩化ビニル-酢酸ビニル共重合体、酢酸ビニル-アクリル共重合体、アクリル共重合体、酢酸ビニル樹脂及びポリウレタン樹脂からなる群から選択される少なくともいずれかである[2]の感熱記録体。
[5]前記水溶性高分子が、ポリビニルアルコール及びその誘導体、澱粉及びその誘導体、ヒドロキシメチルセルロース、ヒドロキシエチルセルロース、ヒドロキシプロピルセルロース、メチルセルロース、エチルセルロース、ポリアクリル酸ソーダ、ポリビニルピロリドン、アクリルアミド-アクリル酸エステル共重合体、アクリルアミド-アクリル酸エステル-メタクリル酸エステル共重合体、スチレン-無水マレイン酸共重合体、イソブチレン-無水マレイン酸共重合体、カゼイン、ゼラチン及びそれらの誘導体からなる群から選択される少なくともいずれかである[4]の感熱記録体。
[7]前記感熱発色層の上に、更に、水溶性高分子又は/及び疎水性高分子の水性エマルションを主成分とする保護層を積層してなる[1]~[6]のいずれかの感熱記録体。
[8]前記支持体と前記中間層との間に、無機顔料を主体とする下引き層が設けられている[1]~[7]のいずれかの感熱記録体。
中空率(%)
={(SEMから測定した平均最大粒子径-TEMから求めた殻樹脂部の厚さ×2)3/(SEMから測定した平均最大粒子径)3}×100
本発明の感熱記録体を構成する支持体としては、上質紙や再生紙等の、木材パルプを主成分とする紙が一般的である。もちろん、合成樹脂フィルムなどを用いることもできる。
本発明の感熱記録体を構成する感熱発色層の感熱発色成分としては、ロイコ染料と電子受容性物質(顕色剤ともいう)を主成分とするものが適用される。従来公知の発色系の感熱発色成分の代表的なものとしては、ロイコ染料と顕色剤との反応によるもの、イミノ化合物とイソシアナート化合物との反応によるもの、長鎖脂肪酸鉄塩と多価フェノールとの反応によるものがあるが、本発明では、特に好適な、ロイコ染料と電子受容性物質との反応によるものを用いる。
本発明の感熱記録体においては、上記で説明した感熱発色層の上に保護層を設けることができる。保護層は、従来から公知の感熱記録材料に使用されている保護層と同様、微粒子の無機顔料及び結着剤を主体として構成される。本発明の感熱記録体においては、特に保護層には、サーマルヘッドに対するスティッキングを防止する目的で、ポリオレフィンワックス、ステアリン酸亜鉛のような滑剤を添加することが好ましく、紫外線吸収剤を含むこともでき、また、これを2層以上に構成することもできる。また、光沢のある保護層を設けることにより、製品の付加価値を高めることもできる。
本発明の感熱記録体は、中間層が、下記に述べる特有の中空粒子を有してなることを特徴とする。本発明を特徴づける特有の中空粒子は、平均粒子径が1.5μm以上、3.5μm以下であり、その中空率が60~85%と極めて高いものでありながら、これを使用して中間層を形成した場合に、図2及び図3に示したように、中間層中において、粒子が潰れることなく、その高い中空率を保持し、しかも粒子径の大きさが揃った球状粒子の状態で存在できるものである。このため、形成した中間層によって高い断熱効果が得られ、該中間層は、発泡中空粒子を使用した場合に比べて層厚を薄くでき、熱記録ヘッド(サーマルヘッド)との接触面積を高め、感熱発色層への熱伝達を向上させることができる。更に、粒子径が大きくなるがシェルが薄くなる発泡中空粒子を使用した場合に比較して、機械的強度も十分にあり、感熱記録紙表面へのオフセット印刷適性に優れたものになる。
アルカリ膨潤率(%)
={(アルカリ膨潤後の平均粒子径)3/(アルカリ膨潤前の平均粒子径)3-1}×100
(ただし、上記式中のR1は、水素原子又はメチル基を示し、R2は、炭素数が4~13であるアルキル基、或いは、炭素数が4~13であるベンゼン環又は脂環を含んでなる基のいずれかを示す。)
本発明の感熱記録体は、更に、前記感熱発色層を保護する目的で、感熱発色層の上に積層して、前記したような、水溶性高分子又は/及び疎水性高分子の水性エマルションを主成分とする塗工液を用いて、保護層を設けることができる。
また、本発明の感熱記録体は、支持体と中間層との間に、感熱発色層とサーマルヘッドとの接触を高めるため、例えば、吸油量が50ml/100g以上の無機顔料と、前記した公知の結着剤とを主体とする塗工液によって下引き層を設けることができる。このような構成とすることで、得られる感熱記録体は、更なる高感度で高画質の記録を実現できるものとなる。
上記したように、本発明の感熱記録体は、支持体上に、特有の中空粒子を有する中間層と、ロイコ染料及び顕色剤を主成分とする感熱発色層とを順次積層してなり、必要に応じて、保護層や下引き層を設けることもできる。本発明の感熱記録体が感熱記録紙である場合における構成する各層の厚みは、例えば、下記のようにすることが好ましい。まず、必要に応じて設ける保護層は、本発明が目的とする高感度で高画質の記録を行う点からは、阻害する層であるといえ、なるべく薄いことが望ましい。感熱発色層を保護する目的からは、2μm~5μm程度とすることが好ましい。
《感熱発色成分の調製》
(1)A液調製(ロイコ染料の分散)
3-ジ(n-ブチル)アミノ-6-メチル-7-アニリノフルオラン20部、部分鹸化PVA(商品名:ゴーセランL-3266、日本合成化学社製)の5%水溶液10部及び水10部からなる組成物を、サンドミルで平均粒子径が1.0μmになるまで粉砕した。
4,4’-イソプロピリデンジフェノール20部、部分鹸化PVA(商品名:ゴーセランL-3266、日本合成化学社製)の5%水溶液10部及び水10部からなる組成物を、サンドミルで平均粒子径が1.0μmになるまで粉砕した。
シリカ(商品名:ミズカシルP-527、水沢化学社製)の30%分散液60部、先に調製したA液を40部、先に調製したB液を120部、滑剤としてステアリン酸亜鉛の水分散液(商品名:ハイドリンZ-7-30、固形分31.5%、中京油脂社製)を30部、完全鹸化PVA(商品名:ポバール105、分子量500、クラレ社製))の15%水溶液150部からなる組成物を混合撹拌して、第1の感熱発色層用の塗工液を得た。
第1の感熱発色層形成用の塗工液の調製の際に、B液調製(顕色剤の分散)で用いた4,4’-イソプロピリデンジフェノールに替えて、4,4’-ジヒドロキシジフェニルスルホンにした以外は全く同一にして、第2の感熱発色層形成用の塗工液を得た。
第1の感熱発色層形成用の塗工液の調製でそれぞれ調製した、A液を40部、B液を120部、スチレンブタジエン重合体ラテックス(固形分濃度50%、ガラス転移点13℃)を40部、完全鹸化PVA(商品名:ポバール105、分子量500、クラレ社製)の15%水溶液を30部、水120部からなる組成物を混合撹拌して、第3の感熱発色層形成用の塗工液を得た。
シリカ(商品名:ミズカシルP-527、水沢化学製)の30%分散液60部、ステアリン酸亜鉛の水分散液(商品名:ハイドリンZ-7-30、固形分31.5%、中京油脂社製)を30部、ケイ素変性ポリビニルアルコール(商品名:R-1130、分子量1700、クラレ社製)の10%水溶液800部を混合して、保護層形成用の塗工液を得た。
下記のようにして、乾燥後に中空のコア部となる、溶媒を内包した水性ゲルが、アルカリ膨潤性を有さない樹脂部によって内包されてなる水性ゲル内包樹脂粒子エマルションと、結着樹脂である疎水性高分子の水性エマルションとの混合物からなる、中間層形成用の塗工液を得た。
実施例及び比較例で用いる水性ゲル内包樹脂粒子エマルションは、下記のようにしてアルカリ膨潤法で調製した。
まず、水150部、ポリオキシエチレン多環フェニルエーテル硫酸ナトリウム(EO鎖付加モル数4、多環フェニル基炭素数15)(以下、乳化剤Aと呼ぶ)0.5部に、メチルメタクリレート(MMA)45部、シクロヘキシルアクリレート(CHA)10部、及びメタクリル酸(m-AAc)45部を撹拌混合して、単量体混合乳化物を調製した。得られた単量体混合乳化物を用い、下記のようにしてコア粒子エマルションを作製した。
先に調製したコア粒子-1及び比較用コア粒子をそれぞれ用い、下記のようにして、該コア粒子を、疎水性単量体で形成されたアルカリ膨潤性を有さない最外層(シェル層2)を有するシェル層でカバーしてなる、コア-シェル構造を有するアルカリ膨潤性のシード粒子エマルションを調製した。
(シェル層の形成)
まず、水50部、前記した乳化剤Bを0.5部に、メチルメタクリレート(MMA)35部、ブチルメタクリレート(BMA)5部、ブチルアクリレート(BA)8部、メタクリル酸(m-AAc)2部を撹拌混合して、シェル層1を合成するための単量体混合乳化物を調製した。以下、これをシェル1単量体混合乳化物と呼ぶ。また、水50部、前記した乳化剤Bを0.5部に、スチレン(ST)50部を撹拌混合して、シェル層2を合成するための単量体混合乳化物を調製した。以下、これをシェル2単量体混合乳化物と呼ぶ。
更に、上記添加終了後、アルカリ膨潤処理を行った。具体的には、丸底フラスコ内に25%アンモニア水8部を添加して、pH7.0以上とし、内温を90℃で約2時間の熟成を行った。熟成の途中途中で、サンプリングして、アルカリ膨潤処理前後の平均粒子径を測定した。これらの平均粒子径は、走査型電子顕微鏡(JSM-6510(商品名)、日本電子社製)を使用し、粒子画像(SEM画像)から粒子径をそれぞれ測定し、10個の平均値で示した。その結果、アルカリ膨潤処理前の平均粒子径が970nmで、アルカリ膨潤処理後の平均粒子径が1720nmである、アルカリ膨潤率が458(%)の、蒸発残分が約10%のアルカリ膨潤性のシード粒子エマルションを調製した。このアルカリ膨潤後の粒子を「シード粒子-1」と呼ぶ。なお、アルカリ膨潤率は、下記の式から算出した値である。
アルカリ膨潤率(%)
={(アルカリ膨潤後の平均粒子径)3/(アルカリ膨潤前の平均粒子径)3-1}×100
予め、水100部、乳化剤Bを0.5部に、スチレン(ST)100部を撹拌混合して、粒子の最外層となる樹脂層の形成用の単量体混合乳化物を調製した。そして、「シード粒子-1」と「比較用シード粒子」をそれぞれに用い、下記のようにして、シード粒子を構成するシェル層の表面に最外層となる樹脂層を形成して、アルカリ膨潤性を有するコア部と、該コア部を内包する、疎水性単量体で形成されたアルカリ膨潤性を有さない粒子の最外層を有する樹脂部とからなる水性ゲル内包樹脂粒子エマルションを得た。
スチレン-ブタジエン重合体ラテックス(固形分濃度50%、ガラス転移点13℃)を用いた。
上記で得た実施例、比較例に供する各水性ゲル内包樹脂粒子エマルションと、上記のスチレン-ブタジエン重合体ラテックスを用い、それぞれ、水性ゲル内包樹脂粒子エマルション600部と、スチレン-ブタジエン重合体ラテックスを100部とを混合撹拌し、固形分濃度20%の中間層形成用の塗工液をそれぞれ調製した。
焼成カオリン(アンシレックスー93、エンゲルハード社製)100部、スチレン-ブタジエン重合体ラテックス(固形分濃度50%、ガラス転移点13℃)を40部、完全鹸化PVA(商品名:ポバール105、分子量500、クラレ社製)の15%水溶液30部、水140部からなる組成物を混合撹拌して、下引き層形成用の塗工液を得た。
実施例1、4~8、比較例1~3の各感熱記録紙においては、日本製紙パピリア社製(銘柄名:白銀)65g/m2の上質紙に、乾燥後の塗布量が4g/m2になるように中間層用の塗工液を塗布して中間層を形成した。また、実施例2では、上記上質紙に、乾燥後の塗布量が2g/m2になるように中間層用の塗工液を塗布して中間層を形成し、実施例3では、上記上質紙に、乾燥後の塗布量が8g/m2になるように中間層用の塗工液を塗布して中間層を形成した。比較例4、5では中間層を設けなかった。
中間層上に感熱発色層用塗液1及び2を乾燥後の塗布量が4g/m2になるようにそれぞれ塗布して、感熱発色層をそれぞれの塗液で形成し、実施例1~4、7、8、比較例1~3の、感熱発色層が異なる感熱記録紙を2種類ずつ得た。更に、比較例5では、中間層を設けず、感熱発色層用塗液1及び2を乾燥後の塗布量がそれぞれ4g/m2になるように塗布して感熱発色層を形成し、比較用の感熱記録紙を得た。
実施例4の感熱紙においては、実施例1の原紙と中間層との間に下引き層を設けた構成とした。具体的には、下引き層形成用の塗工液を乾燥後の塗布量が8g/m2になるように塗布して、その他は実施例1と全く同様にして感熱記録紙を得た。また、比較のため、実施例4における構成から中間層を除いた比較例4の感熱記録紙を得た。
実施例1において、第1の感熱発色層及び第2の感熱発色層に替わりに、第3の感熱発色層を乾燥後の塗布量が3g/m2となるように設けた後、更に、その上に保護層を乾燥後の塗布量が2g/m2となるようにして、実施例5の保護層付の感熱記録紙を得た。
実施例5の感熱記録紙に、原紙と中間層との間に下引き層塗布液を乾燥後の塗布量が8g/m2になるように塗布した以外は全く同様にして、実施例6の下引き層及び保護層付の感熱記録紙を得た。
上記のようにして各層を形成して得た実施例1~10、比較例1~5の各感熱記録紙を、スーパーキャレンダーで平滑化処理をして、それぞれを評価用の感熱記録紙とした。
上記で得た実施例1~8、比較例1~5の感熱記録紙をそれぞれに用い、下記の各種試験をして、記録特性と印刷特性を評価した。得られた評価結果を、表1にまとめて示した。
(1)中間層の中空の平均粒子径φ
マイクロトラック・ベル社製の、レーザー回折-散乱式の粒度分布測定機を用い、測定モジュールMT3300EXII、試料循環器SDC200ml、測定条件:デフォルト設定、溶媒:水(屈折率=1.31)、粒子形状:非球形(屈折率=1.81)、測定回数:Avg/2、測定時間:10秒、測定範囲:0.021~2000μmで測定し、そのメディアン径の値を用い平均粒子径φとした。
実施例及び比較例で用いた中空粒子においては、電子顕微鏡観察より表面観測(SEM)から、中空粒子10個の平均最大粒子径を求め、更に透過観測(TEM)から樹脂部(殻)の厚さを求め、粒子が球状であると仮定し、これらの値から、下記の計算式を用いて中空率を求めた。実施例1の中空粒子の中空率は81%であった。また、この中空粒子のTEMで求めた樹脂部(殻)の厚さは0.07μmであった。
中空率(%)
={(SEMから測定した平均最大粒子径-TEMから求めた殻樹脂部の厚さ×2)3/(SEMから測定した平均最大粒子径)3}×100
得られた感熱記録紙のそれぞれに、イシダ社製のラベルプリンターBP-4000を用いて、ドット密度:12dots/mm、印字速度:325mm/secで、印字エネルギーを最大エネルギー100%とし、各10%ずつエネルギーを低下させて記録した。そして、各エネルギーにおける光学濃度を、X-Rite社製の「SpectroEye LT」(商品名)濃度計でそれぞれ測定し、求めた。感度の良否は、50%エネルギーで記録した時の光学濃度の大きさで評価し、表1に結果を示した。すなわち、表1中に示した光学濃度の値が相対的に大きい場合は、低い熱エネルギーで、高感度で、光学濃度の高い高画質の画像が得られたことを示している。
得られた感熱記録紙をそれぞれに用いRI印刷試験機で記録を行い、ドライピック(紙剥け)の発生の有無で、印刷強度の評価を行った。具体的には、記録を、インクタック15、インク盛り量0.7g/m2で行い、印刷面のピッキング(印刷時に発生する紙の毛羽立ち紙剥け)の発生の度合いを観測し、下記の基準で3段階評価した。
A:紙の毛羽立ちも、紙剥けも全く認められない。
B:紙の毛羽立ちが認められたが、実用上問題はない。
C:紙剥けが認められた。
上記の実施例及び比較例1~3で検討した中空粒子の平均粒子径及び中空率を大まかに分けると、以下3つのグループに分けられる。
Aグループ(比較例1、2):平均粒子径0.8~1.4μm、中空率40~60%
Bグループ(実施例):平均粒子径1.5~3.5μm、中空率60~85%
Cグループ(比較例3):平均粒子径3.6μm以上、中空率90%以上
Aグループの中空粒子が中間層に用いられている比較例の感熱記録紙では、実施例と比較して、得られる画像の高感度化は難しいが、印刷適性は良好であった。
Bグループの中空粒子が中間層に用いられている実施例の感熱記録紙では、高感度化と、印刷適性を兼ね備えている画像が得られた。
Cグループの中空粒子が中間層に用いられている比較例の感熱記録紙では、粒子径測定できたものの、中間層製造時の乾燥工程においてほぼ90%が中空粒子とはならずお椀状になったため、断熱性が低下し感度は低下した。
Claims (8)
- 支持体上に、中間層と、ロイコ染料及び顕色剤を主成分とする感熱発色層とを順次積層してなる感熱記録体であって、前記中間層が中空粒子を含有してなり、該中空粒子が、酸価が200~400mgKOH/gである(メタ)アクリル系共重合体からなるアルカリ膨潤性を有する水性ゲルの溶媒が乾燥して形成された中空のコア部と、該コア部を内包する、疎水性単量体で形成されたアルカリ膨潤性を有さない粒子の最外層を有する樹脂部とからなり、該中空粒子の平均粒子径が1.5~3.5μmで、且つ、その中空率が60~85%であることを特徴とする感熱記録体。
- 前記中間層が、乾燥後に前記中空のコア部となる、溶媒を内包した前記水性ゲルが、前記樹脂部によって内包されてなる水性ゲル内包樹脂粒子エマルションと、結着樹脂である疎水性高分子の水性エマルションとを含む混合物を塗工液とし、該塗工液を前記支持体上に塗布後、前記溶媒を乾燥して形成されてなる請求項1に記載の感熱記録体。
- 前記疎水性高分子が、スチレン-アクリル共重合体、スチレン-ブタジエン共重合体、スチレン-ブタジエン-アクリル共重合体、アクリロニトリル-ブタジエン共重合体、エチレン-酢酸ビニル共重合体、塩化ビニル-酢酸ビニル共重合体、酢酸ビニル-アクリル共重合体、アクリル共重合体、酢酸ビニル樹脂及びポリウレタン樹脂からなる群から選択される少なくともいずれかである請求項2に記載の感熱記録体。
- 前記中間層が、乾燥後に前記中空のコア部となる、溶媒を内包した前記水性ゲルが、前記樹脂部によって内包されてなり、且つ、該樹脂部の前記最外層が架橋構造を有する樹脂で形成されている水性ゲル内包樹脂粒子エマルションと、結着樹脂である水溶性高分子とを含む混合物を塗工液とし、該塗工液を前記支持体上に塗布後、前記溶媒を乾燥して形成されてなる請求項1に記載の感熱記録体。
- 前記水溶性高分子が、ポリビニルアルコール及びその誘導体、澱粉及びその誘導体、ヒドロキシメチルセルロース、ヒドロキシエチルセルロース、ヒドロキシプロピルセルロース、メチルセルロース、エチルセルロース、ポリアクリル酸ソーダ、ポリビニルピロリドン、アクリルアミド-アクリル酸エステル共重合体、アクリルアミド-アクリル酸エステル-メタクリル酸エステル共重合体、スチレン-無水マレイン酸共重合体、イソブチレン-無水マレイン酸共重合体、カゼイン、ゼラチン及びそれらの誘導体からなる群から選択される少なくともいずれかである請求項4に記載の感熱記録体。
- 前記中間層の厚みが、2~20g/m2である請求項1~5のいずれか1項に記載の感熱記録体。
- 前記感熱発色層の上に、更に、水溶性高分子及び/又は疎水性高分子の水性エマルションを主成分とする保護層を積層してなる請求項1~6のいずれか1項に記載の感熱記録体。
- 前記支持体と前記中間層との間に、更に、無機顔料を主体とする下引き層が設けられている請求項1~7のいずれか1項に記載の感熱記録体。
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WO2020045498A1 (ja) * | 2018-08-29 | 2020-03-05 | 日本ゼオン株式会社 | 感熱記録材料、およびこれに用いられる感熱記録材料用の中空樹脂粒子 |
JP2020104279A (ja) * | 2018-12-26 | 2020-07-09 | 王子ホールディングス株式会社 | 感熱記録体 |
JP2021030658A (ja) * | 2019-08-28 | 2021-03-01 | 大阪シーリング印刷株式会社 | 感熱記録部材 |
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WO2020045498A1 (ja) * | 2018-08-29 | 2020-03-05 | 日本ゼオン株式会社 | 感熱記録材料、およびこれに用いられる感熱記録材料用の中空樹脂粒子 |
JP7392647B2 (ja) | 2018-08-29 | 2023-12-06 | 日本ゼオン株式会社 | 感熱記録材料、およびこれに用いられる感熱記録材料用の中空樹脂粒子 |
JP2020104279A (ja) * | 2018-12-26 | 2020-07-09 | 王子ホールディングス株式会社 | 感熱記録体 |
JP7067462B2 (ja) | 2018-12-26 | 2022-05-16 | 王子ホールディングス株式会社 | 感熱記録体 |
JP2021030658A (ja) * | 2019-08-28 | 2021-03-01 | 大阪シーリング印刷株式会社 | 感熱記録部材 |
Also Published As
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CN107614277B (zh) | 2019-11-05 |
US20180201040A1 (en) | 2018-07-19 |
JP6845479B2 (ja) | 2021-03-17 |
CN107614277A (zh) | 2018-01-19 |
US10300726B2 (en) | 2019-05-28 |
JPWO2016195076A1 (ja) | 2018-03-29 |
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