WO2016135778A1 - セルロースアセテート粉体およびセルロースアセテート粉体の製造方法 - Google Patents
セルロースアセテート粉体およびセルロースアセテート粉体の製造方法 Download PDFInfo
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- WO2016135778A1 WO2016135778A1 PCT/JP2015/001007 JP2015001007W WO2016135778A1 WO 2016135778 A1 WO2016135778 A1 WO 2016135778A1 JP 2015001007 W JP2015001007 W JP 2015001007W WO 2016135778 A1 WO2016135778 A1 WO 2016135778A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B3/00—Preparation of cellulose esters of organic acids
- C08B3/06—Cellulose acetate, e.g. mono-acetate, di-acetate or tri-acetate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0016—Plasticisers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/101—Esters; Ether-esters of monocarboxylic acids
- C08K5/103—Esters; Ether-esters of monocarboxylic acids with polyalcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/12—Esters; Ether-esters of cyclic polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
- C08K5/523—Esters of phosphoric acids, e.g. of H3PO4 with hydroxyaryl compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/08—Cellulose derivatives
- C08L1/10—Esters of organic acids, i.e. acylates
- C08L1/12—Cellulose acetate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape
- C08L2205/18—Spheres
Definitions
- the present invention relates to cellulose acetate powder and a method for producing cellulose acetate powder.
- Cellulose acetate generally has poor thermoplasticity as it is. Usually, by adding a plasticizer, thermoplasticity can be imparted and thermoforming can be performed.
- Patent Document 1 describes that a plasticizer is absorbed into cellulose acetate pellets to form a molded product.
- Patent Document 2 describes a cellulose acetate plasticizing step and a molding step by mixing cellulose acetate flakes or powder and a mixture of a plasticizer.
- An object of this invention is to provide the cellulose acetate powder which can reduce the spot-like spot of a molded object, and can prevent the fall of the manufacturing process passage of a molded object.
- the first of the present invention comprises cellulose acetate having an acetylation degree of 53 to 56% and a 6% viscosity of 30 to 200 mPa ⁇ s, a cumulative pore volume of 0.200 ml / g or more, and a particle size of 500 ⁇ m.
- the present invention relates to a cellulose acetate powder having a particle ratio of 40% or less and an angle of repose of 51 ° or less.
- the second aspect of the present invention is the production of cellulose acetate powder, comprising the steps of mixing a reaction mixture containing cellulose acetate and water or dilute acetic acid to obtain a precipitate of cellulose acetate, and pulverizing the precipitate. Regarding the method.
- the cellulose acetate powder of the present invention it is possible to reduce spot-like spots on the molded body and to prevent a decrease in the processability of the molded body.
- the cellulose acetate powder according to the present disclosure comprises cellulose acetate having an acetylation degree of 53 to 56% and a 6% viscosity of 30 to 200 mPa ⁇ s, and a cumulative pore volume is 0.200 ml / g or more. It is preferable that the ratio of particles having a particle size of 500 ⁇ m or more is 40% or less and the angle of repose is 51 ° or less.
- the cellulose acetate according to the present disclosure preferably has an acetylation degree of 53 to 56%, more preferably 53.7 to 55.7%, and further preferably 54.0 to 55.4%. preferable. If the degree of acetylation is less than 53%, the dimensional stability, moisture resistance, heat resistance, etc. of the molded product will be low, and if it exceeds 56%, the strength of the molded product will be excellent but it will be brittle. When used in a molded article such as a fiber material, a frame of glasses or sunglasses, the addition of a large amount of a plasticizer to obtain a suitable degree of elongation and softness increases the possibility of bleeding out.
- the degree of acetylation means the amount of bound acetic acid per unit weight of cellulose.
- the degree of acetylation follows the measurement and calculation of the degree of acetylation in ASTM: D-817-91 (test method for cellulose acetate and the like).
- the cellulose acetate according to the present disclosure preferably has a 6% viscosity of 30 to 200 mPa ⁇ s, more preferably 50 to 180 mPa ⁇ s, and still more preferably 70 to 160 mPa ⁇ s. If the 6% viscosity is less than 30 mPa ⁇ s, the fluidity in injection molding is too high, and the possibility of leakage from the mold increases. On the other hand, if the 6% viscosity exceeds 200 mPa ⁇ s, the fluidity in injection molding is low, and the surface smoothness of the molded article may be deteriorated.
- the 6% viscosity is obtained by dissolving cellulose acetate in a 95% aqueous acetone solution so as to be 6 wt / vol%, and then obtaining the viscosity by a fluidization time using an Ostwald viscometer.
- the cellulose acetate powder according to the present disclosure preferably has a cumulative pore volume of 0.200 ml / g or more, more preferably 0.300 ml / g or more, and 0.500 ml / g or more. Further preferred.
- the cumulative pore volume is less than 0.200 ml / g, a cellulose acetate powder to which a large amount of plasticizer is added in order to make it difficult to produce spot-like spots in the cellulose acetate molded body production process is used. When sent to an extruder, bridging is likely to occur in the hopper, resulting in poor manufacturing process passage.
- the cumulative pore volume is preferably larger, and may be, for example, 1.500 ml / g or less, 1.200 ml / g or less, or 1.000 ml / g or less.
- the cumulative pore volume is determined by the mercury intrusion method. It can be measured using a mercury porosimeter (Quantachrome, PoleMaster 60).
- the particle size of the cellulose acetate powder according to the present disclosure is such that the ratio of particles having a particle size of 500 ⁇ m or more is preferably 40% or less, more preferably 10% or less, and even more preferably 2% or less. . When the ratio of particles having a particle diameter of 500 ⁇ m or more exceeds 40%, spot-like spots are likely to occur on the molded body. Further, the particle size is preferably such that the ratio of particles having a particle size of 500 ⁇ m or more is smaller, for example, 0.1% or more.
- the ratio (%) of particles having a particle size of 500 ⁇ m or more can be determined using a sieve specified in JIS Z8801.
- a roll tap machine manufactured by Iida Seisakusho, tapping: 156 times / minute, rolling: 290 times / minute
- the sample can be obtained by vibrating the 100 g sample for 5 minutes and calculating the ratio of the total weight of the powder on each sieve to the total weight (100 g sample).
- the particle size represented by the median diameter d 50.
- Method of measuring the median size d 50 is as follows. It can be determined using a sieve specified in JIS Z 8801. Specifically, each sieve having a mesh opening of 4,000 ⁇ m, 1,700 ⁇ m, 1,000 ⁇ m, 840 ⁇ m, 500 ⁇ m, 300 ⁇ m, 150 ⁇ m, and 50 ⁇ m and a saucer are prepared, and a sieve with a mesh opening of 4,000 ⁇ m is low-tapped.
- the angle of repose of the cellulose acetate powder according to the present disclosure is preferably 51 ° or less, more preferably 49 ° or less, and even more preferably 48 ° or less.
- the angle of repose exceeds 51 °, when cellulose acetate powder added with a large amount of plasticizer in order to make it difficult to produce spot-like spots in the cellulose acetate molded product production process, it is sent to an extruder using a hopper. Bridging is likely to occur in the hopper, and the manufacturing process passage is poor.
- the angle of repose refers to the angle formed by the conical generatrix formed by the powder deposited on the horizontal plane when the powder is freely dropped on the horizontal plane and the horizontal plane.
- the angle of repose of the powder can be measured with an angle of repose measuring instrument [manufactured by Hosokawa Micron Corporation, trade name “Powder Tester TYPE: PT-E”, etc.].
- Plasticizer A plasticizer can be added and adsorbed to the cellulose acetate powder of the present disclosure.
- plasticizer examples include the following. Aromatic carboxylic acid esters [dimethyl phthalate, diethyl phthalate, dibutyl phthalate, dihexyl phthalate, dioctyl phthalate, phthalate, di C 1-12 alkyl esters such as di-2-ethylhexyl phthalate, phthalic acid dimethoxyethyl etc.
- Phthalic acid C 1-6 alkoxy C 1-12 alkyl ester Phthalic acid C 1-6 alkoxy C 1-12 alkyl ester, phthalic acid C 1-12 alkyl-aryl-C 1-3 alkyl ester such as butyl benzyl phthalate, ethyl phthalyl ethylene glycolate, butyl phthalyl butylene glycol Trimellitic acid tri C 1-12 such as C 1-6 alkylphthalyl C 2-4 alkylene glycolate such as a rate, trimethyl trimellitic acid, triethyl trimellitic acid, trioctyl trimellitic acid, tri-2-ethylhexyl trimellitic acid Alkyl Ester, pyromellitic acid tetra-C 1-12 alkyl esters of pyromellitic acid tetraoctyl, Phosphate ester [Tributyl phosphate, tricresyl phosphate, triphenyl phosphate, etc.]
- plasticizers diethyl phthalate, triphenyl phosphate or triacetin is preferably used because of its good compatibility with cellulose acetate.
- the amount of the plasticizer added to 100 parts by weight of the cellulose acetate powder according to the present disclosure is preferably 20 to 40 parts by weight, more preferably 24 to 36 parts by weight, and 26 to 34 parts by weight with respect to 100 parts by weight of cellulose acetate. Part is more preferred.
- the added amount of the plasticizer is less than 20 parts by weight, spot-like spots of the molded body are likely to occur, and when it exceeds 40 parts by weight, the bending strength of the molded body is lowered.
- spot-like spots refer to colorless or opaque points that can be visually distinguished from normal transparent portions on the surface of the molded body.
- the cellulose acetate powder according to the present disclosure includes an activation step in which acetic acid or acetic acid containing 1 to 10% by weight of sulfuric acid (sulfur-containing acetic acid) is added to raw cellulose in one or two stages to activate the pretreatment ( i), an acetylation step (ii) for acetylating pretreated activated cellulose in the presence of a sulfuric acid catalyst, partially neutralizing the sulfuric acid catalyst, and aging in the presence of a sulfuric acid catalyst (or residual sulfuric acid)
- the saponification ripening step (iii), the purification and drying treatment (iv), and the pulverization step (v) can be followed by a series of steps.
- a general method for producing cellulose acetate reference can be made to “Wood Chemistry” (above) (Umeda et al., Kyoritsu Publishing Co., Ltd.,
- cellulose As the cellulose (pulp) used as the raw material of the cellulose acetate powder of the present disclosure, wood pulp (coniferous pulp, hardwood pulp), cotton linter, or the like can be used. These celluloses may be used alone or in combination of two or more. For example, softwood pulp and cotton linter or hardwood pulp may be used in combination.
- Linter pulp is preferable because the purity of cellulose is high and the transparency of the molded product is high because of less colored components.
- Wood pulp is preferred because of its cost advantage over stable supply of raw materials and linter.
- wood pulp examples include hardwood pre-hydrolyzed kraft pulp.
- the wood pulp can be pulverized pulp obtained by pulverizing hardwood prehydrolyzed kraft pulp or the like into cotton.
- the crushing can be performed using, for example, a disc refiner.
- the ⁇ cellulose content of the raw material cellulose is preferably 90% by weight or more in order to reduce insoluble residue and not impair the transparency of the molded product.
- a method of adding acetic acid and / or sulfur-containing acetic acid to cellulose for example, a method of adding acetic acid or sulfur-containing acetic acid in one step, or adding acetic acid and adding sulfur-containing acetic acid after a certain time has passed. And a method in which acetic acid or sulfur-containing acetic acid is added in two or more steps after adding a sulfur-containing acetic acid after a certain period of time has elapsed.
- acetic acid and / or sulfur-containing acetic acid is added to cellulose and then left to stand at 17 to 40 ° C. for 0.2 to 48 hours, or 0.1 to 24 at 17 to 40 ° C. It can be performed by time sealing and stirring.
- acetylation step (ii) of acetylating the pretreated activated cellulose in the presence of a sulfuric acid catalyst for example, adding the pretreated activated cellulose to a mixture consisting of acetic acid, acetic anhydride, and sulfuric acid, Alternatively, acetylation can be started by adding a mixture of acetic acid and acetic anhydride and sulfuric acid to the pretreated activated cellulose.
- acetic acid and acetic anhydride when preparing a mixture of acetic acid and acetic anhydride, it is not particularly limited as long as acetic acid and acetic anhydride are contained, but the ratio of acetic acid to acetic anhydride is 300 to 600 parts by weight of acetic acid, Acetic anhydride is preferably 200 to 400 parts by weight, more preferably acetic anhydride 240 to 280 parts by weight with respect to acetic acid 350 to 530 parts by weight.
- the ratio of cellulose, a mixture of acetic acid and acetic anhydride, and sulfuric acid is preferably 500 to 1000 parts by weight of the mixture of acetic acid and acetic anhydride with respect to 100 parts by weight of cellulose.
- the amount is preferably 5 to 15 parts by weight, more preferably 7 to 13 parts by weight, and still more preferably 8 to 11 parts by weight.
- the acetylation reaction of cellulose can be carried out by stirring for 30 minutes to 36 hours from the start of acetylation at 20 to 55 ° C.
- the cellulose acetylation reaction may be carried out, for example, by heating from 20 to 55 ° C. for 5 minutes to 36 hours from the start of acetylation under stirring conditions, or from outside under stirring conditions.
- the reaction can be carried out without applying any heat inside or outside the reaction system.
- the initial stage of the acetylation reaction is a solid-liquid heterogeneous reaction, and while the depolymerization reaction is suppressed, the acetylation reaction proceeds and the unreacted product is reduced. From the viewpoint, it is preferable to raise the temperature in 2 hours or less, more preferably 1 hour or less.
- the time required for the acetylation reaction (hereinafter also referred to as acetylation time) is preferably 150 to 280 minutes.
- the acetylation time refers to the time from when raw material cellulose is charged into the reaction system and the reaction with acetic anhydride is started until the neutralizer is charged.
- the sulfuric acid catalyst is partially neutralized and ripened in the presence of a sulfuric acid catalyst (or residual sulfuric acid)
- sulfuric acid is bound to cellulose as a sulfate ester by the acetylation reaction. After completion of the acetylation reaction, this sulfate ester is saponified and removed to improve thermal stability.
- a neutralizing agent such as water, dilute acetic acid, or magnesium acetate aqueous solution is added to stop the acetylation reaction.
- water reacts with acetic anhydride present in the reaction mixture containing cellulose acetate to produce acetic acid, and the water content of the reaction mixture containing cellulose acetate after the saponification ripening step is 5 to 70 mol% with respect to acetic acid. Can be added. If the amount is less than 5 mol%, the saponification reaction does not proceed and depolymerization proceeds, resulting in a low-viscosity cellulose acetate. Since it comes out of the system, the saponification reaction of the precipitated cellulose ester does not proceed.
- dilute acetic acid refers to a 1 to 50% by weight aqueous acetic acid solution.
- the magnesium acetate aqueous solution is preferably 5 to 30% by weight.
- reaction mixture containing cellulose acetate refers to any mixture containing cellulose acetate in each step until cellulose acetate powder is obtained.
- the sulfate ion concentration in the reaction mixture containing cellulose acetate is high, the sulfate ester cannot be removed efficiently, so an aqueous solution of an alkaline earth metal salt of acetic acid such as magnesium acetate or an acetic acid-water mixed solution is added. It is preferable to reduce the sulfate ion concentration by forming an insoluble sulfate. It is preferable to adjust the sulfate ion of the reaction mixture containing cellulose acetate to 1 to 6 parts by weight with respect to 100 parts by weight of cellulose acetate (in terms of cellulose).
- the saponification aging time (hereinafter also referred to as aging time) is not particularly limited, but when adjusting the acetylation degree to 53 to 56%, for example, it is performed for 10 to 240 minutes.
- the aging time refers to the time from the start of charging the neutralizer to the stop of the saponification reaction.
- the saponification ripening is preferably carried out by holding at a ripening temperature of 50 to 100 ° C., particularly preferably 70 to 90 ° C. for 20 to 120 minutes.
- the aging temperature refers to the temperature in the reaction system during the aging time.
- the reaction system can be maintained at a uniform and appropriate temperature by utilizing the heat of reaction between water and acetic anhydride, so that the degree of acetylation is too high or too low. Is prevented from being generated.
- the purification is performed by mixing a mixture containing cellulose acetate and a precipitating agent such as water, dilute acetic acid, or an aqueous magnesium acetate solution, and separating the produced cellulose acetate (precipitate).
- a precipitating agent such as water, dilute acetic acid, or an aqueous magnesium acetate solution
- the product can be obtained and washed with water to remove free metal components and sulfuric acid components.
- water or dilute acetic acid is preferable as the precipitant used for obtaining the cellulose acetate precipitate. This is because the sulfate in the cellulose acetate powder obtained as a precipitate can be easily removed by dissolving the sulfate in the reaction mixture containing cellulose acetate.
- an alkali metal compound and / or an alkaline earth metal compound may be used as a stabilizer as necessary.
- a calcium compound such as calcium hydroxide may be added.
- JP-A-2013-049867 describes that cellulose triacetate is precipitated by discharging the reaction mixture into dilute acetic acid.
- a powder having a large particle size can be produced, and the cellulose acetate solution can It is disclosed in British Patent Application No. 532949 that mixing with a weak precipitation liquid (40% acetic acid solution) followed by mixing with a strong precipitation liquid (18% acetic acid solution) to precipitate cellulose acetate stepwise.
- a weak precipitation liquid 40% acetic acid solution
- a strong precipitation liquid 18% acetic acid solution
- the precipitation point of the cellulose acetate is rapidly exceeded.
- adding a precipitant to a reaction mixture containing cellulose acetate (1) adding an amount of precipitant exceeding the precipitation point of cellulose acetate at a time, and (2) an amount exceeding the precipitation point of cellulose acetate.
- a method of stirring the reaction mixture containing cellulose acetate and the precipitating agent using a commercial mixer, or the precipitant in the reaction mixture containing cellulose acetate. And kneading using a biaxial kneader For example, in the case of a method of stirring using a commercial mixer, a reaction mixture containing cellulose acetate and a precipitant necessary for precipitating cellulose acetate are mixed at a time and stirred.
- the precipitating agent can be added to the reaction mixture containing cellulose acetate in several times, but immediately before the precipitation point is exceeded, the precipitating agent is added to the reaction containing cellulose acetate. It is preferable to add 0.5 to 2 times the amount of the mixture at once.
- drying is not particularly limited as a method thereof, and a known one can be used, and for example, drying can be performed under conditions such as blowing and decompression.
- drying method include hot air drying.
- the method of pulverizing the cellulose acetate precipitate is as follows: It is not limited.
- a conventional pulverizer such as a sample mill, a hammer mill, a turbo mill, an atomizer, a cutter mill, a bead mill, a ball mill, a roll mill, a jet mill, or a pin mill can be used. Further, it may be freeze pulverization, dry pulverization at normal temperature, or wet pulverization. Among these, it is preferable to use a hammer mill or a turbo mill because of its excellent pulverization ability.
- the screen diameter is preferably 2.0 mm or less, more preferably 1.0 mm or less, and further preferably 0.5 mm or less.
- the screen diameter exceeds 2.0 mm, it becomes difficult to obtain a powder satisfying both the particle size and the angle of repose of the present disclosure.
- the cellulose acetate powder and the plasticizer can be mixed by a mixer such as a planetary mill, a Henschel mixer, a vibration mill, or a ball mill. It is preferable to use a Henschel mixer because homogeneous mixing and dispersion are possible in a short time.
- the degree of mixing is not particularly limited. For example, in the case of a Henschel mixer, mixing is preferably performed for 10 minutes to 1 hour.
- drying can be performed after mixing the cellulose acetate powder and the plasticizer.
- drying method include a method of allowing to stand at 50 to 105 ° C. for 1 to 48 hours for drying.
- the cellulose acetate molded article can be produced using cellulose acetate powder adsorbed with a plasticizer by mixing and drying the cellulose acetate powder and a plasticizer.
- the cellulose acetate powder adsorbed with the plasticizer is kneaded with an extruder such as a single or twin screw extruder to prepare pellets, and melt kneaded with a kneader such as a heating roll or a Banbury mixer. The method of preparation is mentioned.
- a single-screw or twin-screw extruder equipped with a T-die can be re-dissolved to form a film or the like.
- the cellulose acetate powder of the present disclosure can be formed into various molded bodies by injection molding, extrusion molding, vacuum molding, profile molding, foam molding, injection press, press molding, blow molding, gas injection molding, and the like.
- the cellulose acetate powder of the present disclosure and the molded body made of the cellulose acetate powder include, for example, the OA / home appliance field, the electrical / electronic field, the communication field, the sanitary field, the transportation vehicle field such as an automobile, the furniture / building material, etc.
- Can be used in a wide range of fields such as sheets, films, pipes, sticks, stamps, decorations, eyeglass frames, tool patterns, food utensils, toys, textiles, and miscellaneous goods.
- Degree of acetylation (%) [6.5 ⁇ (BA) ⁇ F] / W (Where A is the titration of 1N-sulfuric acid in the sample (ml), B is the titration of 1N-sulfuric acid in the blank test (ml), F is the concentration factor of 1N-sulfuric acid, and W is the weight of the sample. Show).
- ⁇ 6% viscosity> The 6% viscosity of cellulose acetate was measured by the following method.
- viscosity (mPa ⁇ s) flowing time (s) ⁇ viscosity coefficient (1)
- the viscometer coefficient was measured using the standard solution for viscometer calibration [made by Showa Oil Co., Ltd., trade name “JS-200” (based on JIS Z 8809)] in the same manner as described above, and the following formula ( 2).
- Viscometer coefficient ⁇ Absolute viscosity of standard solution (mPa ⁇ s) ⁇ Density of solution (0.827 g / cm 3 ) ⁇ / ⁇ Density of standard solution (g / cm 3 ) ⁇ Number of seconds flowing down of standard solution (s) ( 2)
- the particle size was determined by defining the smallest opening size that did not pass when sieving using the sieve specified in JIS Z 8801 as the particle size, and using the sieve specified in JIS Z 8801.
- the ratio of particles having a particle size of 500 ⁇ m or more was determined as follows. Prepare sieves and trays with mesh openings of 4,000 ⁇ m, 1,700 ⁇ m, 1,000 ⁇ m, 840 ⁇ m, 500 ⁇ m, 300 ⁇ m, 150 ⁇ m, and 50 ⁇ m. First, open a sieve with a mesh opening of 4,000 ⁇ m on a low-tap machine (( (Made by Iida Seisakusho Co., Ltd., tapping: 156 times / minute, rolling: 290 times / minute), 100 g of cellulose acetate powder was vibrated for 5 minutes, and the sample on the saucer was sieved to a sieve with an opening of 1,700 ⁇ m.
- a low-tap machine (Made by Iida Seisakusho Co., Ltd., tapping: 156 times / minute, rolling: 290 times / minute)
- each sieve having an opening of 1,000 ⁇ m, 840 ⁇ m, and 500 ⁇ m was sieved in order.
- the ratio of the total weight of cellulose acetate powder on each sieve having an opening of 4,000 ⁇ m, 1,700 ⁇ m, 1,000 ⁇ m, 840 ⁇ m, and 500 ⁇ m to the total weight (100 g of cellulose acetate powder) It was a ratio.
- Adsorption gas Nitrogen gas Cell size: Small pellet cell 1.80cm 3 (system outer diameter 9mm) Measurement item: 3 points on the adsorption side of 0.1, 0.2, 0.3 Analysis item: 1 point of BET, multiple points of BET, specific surface area by Langmuir Number of measurements: Measured 3 times with different samples. The specific surface area described in Table 1 is an average of three measurements.
- Hopper fluidity was evaluated from the powder fluidity index according to the following criteria.
- ⁇ Powder flowability index> The powder flowability index of cellulose acetate flakes or powders was obtained by calculating each index from the measured values of repose angle, compression degree, spatula angle, and uniformity, and setting the powder flowability index. The index from each measured value was in accordance with the powder flowability index table (by Powder Technology Pocketbook, Tsunemi Hayashi).
- ⁇ Repose angle> The angle of repose of the cellulose acetate flakes or powder was measured using a powder tester [trade name “Powder Tester TYPE: PT-E” manufactured by Hosokawa Micron Corporation. More specifically, a plasticizer-free flake or powder (about 100 g) is put on a sieve, and the powder is dropped on a special table placed horizontally through a funnel by vibration. A mountain was formed, and the angle formed by the straight line connecting the top and bottom of the mountain with the horizontal plane was measured.
- ⁇ Compression degree> The degree of compression of the cellulose acetate flakes or powder was measured using a powder tester [trade name “Powder Tester TYPE: PT-E” manufactured by Hosokawa Micron Corporation. More specifically, use a special scoop to gently pour the powder into a special cup and fill it up until the powder overflows from the special cup mouth, then grind the surface with the attached blade and weight the cup and other parts. It was measured. From this value, the weight of the powder was obtained by subtracting the previously measured cup weight, and the value obtained by dividing this by the cup internal volume (100 ml) was taken as the loose apparent density.
- a powder tester trade name “Powder Tester TYPE: PT-E” manufactured by Hosokawa Micron Corporation. More specifically, use a special scoop to gently pour the powder into a special cup and fill it up until the powder overflows from the special cup mouth, then grind the surface with the attached blade and weight the cup and other parts. It was measured. From this value, the weight of the powder was
- the spatula angle was evaluated using a powder tester [made by Hosokawa Micron Corporation, trade name “Powder Tester TYPE: PT-E”.
- a powder tester made by Hosokawa Micron Corporation, trade name “Powder Tester TYPE: PT-E”.
- the weight attached to the spatula assembly was lifted to the upper end of the pole and dropped, and the spatula was shocked only once. Thereafter, the inclination angle of the sample on the spatula was measured. The average of the measured values in (1) and (2) was taken and used as the spatula angle.
- the particle size distribution was measured, and the value obtained by dividing the 60% under-sieving particle size by the 10% under-sieving particle size was defined as the uniformity.
- the particle size distribution was prepared in the same manner as the preparation of the particle size distribution, and the opening sizes at the cumulative weight percentages of 60% and 10% were set to 60% undersize particle size and 10% undersize particle size, respectively.
- ⁇ Film spots> To 100 parts by weight of cellulose acetate flakes or powder, 35 parts by weight of DEP (diethyl phthalate) was added and mixed well with a Henschel mixer to obtain a compound, which was dried at 90 ° C. for 8 hours. The dried compound was pelletized at a temperature of 230 ° C. using a 30 m / m ⁇ twin screw extruder. Using this pellet, a 200 ⁇ m film was formed by remelting at 230 ° C. with a single-screw extruder I (model number: GT-25A, manufactured by Plastic Optical Laboratory Co., Ltd.) equipped with a 150-mm wide T-die. . The number of spot-like spots per 210 cm 2 (70 mm ⁇ 300 mm) of the formed film was visually evaluated. Evaluation was made according to the following criteria.
- ⁇ Comparative Example 1> A hardwood prehydrolyzed kraft pulp having an ⁇ -cellulose content of 98.4 wt% was pulverized into a cotton shape with a disc refiner. After 26.8 parts by weight of acetic acid was sprayed on 100 parts by weight of pulverized pulp (water content 8%) and stirred well, the mixture was allowed to stand for 60 hours and activated as a pretreatment (activation step).
- the activated pulp was added to a mixture consisting of 323 parts by weight acetic acid, 245 parts by weight acetic anhydride, and 13.1 parts by weight sulfuric acid.
- the mixture was previously cooled to 5 ° C. It took 40 minutes to adjust to a maximum temperature of 5 ° C. to 40 ° C. and acetylated for 90 minutes after the pulp was added to the mixture.
- a neutralizing agent (24% magnesium acetate aqueous solution) was added over 3 minutes so that the amount of sulfuric acid (aged sulfuric acid amount) was adjusted to 2.5 parts by weight. Further, after raising the temperature of the reaction bath to 75 ° C., water was added to make the reaction bath moisture (ripening moisture) concentration 52 mol%.
- the aging water concentration was expressed in mol% by multiplying the ratio of the reaction bath water to acetic acid expressed in molar ratio by 100. Thereafter, aging was carried out at 85 ° C. for 100 minutes, and aging was stopped by neutralizing sulfuric acid with magnesium acetate to obtain a reaction mixture containing cellulose acetate.
- Comparative example 2 The cellulose acetate flakes obtained in Comparative Example 1 were pulverized using a Makino type pulverizer (manufactured by Hadano Sangyo Co., Ltd., model number: DD-2-3.7). The grinding conditions were a rotational speed of 2450 rpm and a screen diameter of ⁇ 5.0 mm.
- the obtained cellulose acetate powder was measured for acetylation degree, 6% viscosity, particle size, cumulative pore volume, BET specific surface area, angle of repose, and hopper fluidity. Moreover, about the film shape
- the precipitated cellulose acetate was washed with water, immersed in a dilute calcium hydroxide aqueous solution (20 ppm), filtered and dried to obtain cellulose acetate flakes.
- the obtained cellulose acetate flakes were pulverized using the same pulverizer as Comparative Example 2.
- the grinding conditions were a rotational speed of 2450 rpm and a screen diameter of 0.5 mm.
- the obtained cellulose acetate powder was measured for acetylation degree, 6% viscosity, particle size, cumulative pore volume, BET specific surface area, angle of repose, and hopper fluidity. Moreover, about the film shape
- ⁇ Comparative example 4 Diluted acetic acid (10 wt%) was kneaded into the reaction mixture containing cellulose acetate obtained in Comparative Example 1 using a biaxial kneader, and cellulose acetate was precipitated by a kneading precipitation method. At this time, dilute acetic acid was kneaded into the reaction mixture containing cellulose acetate three times. 0.5 times amount (weight ratio) at the first time, 1.2 times amount (weight ratio) at the second time, 0.6 times amount (weight ratio) at the third time, and a total of the reaction mixture containing cellulose acetate 2.3 times the amount (weight ratio) was added. Cellulose acetate was gradually precipitated and precipitated. The precipitated cellulose acetate was washed with water, immersed in a dilute calcium hydroxide aqueous solution (20 ppm), filtered and dried to obtain cellulose acetate flakes.
- the obtained cellulose acetate flakes were pulverized using the same pulverizer as Comparative Example 2.
- the grinding conditions were a rotational speed of 2450 rpm and a screen diameter of 0.5 mm.
- the obtained cellulose acetate powder was measured for acetylation degree, 6% viscosity, particle size, cumulative pore volume, BET specific surface area, angle of repose, and hopper fluidity. Moreover, about the film shape
- Comparative Example 5 The cellulose acetate flakes obtained in Comparative Example 3 were the same as Comparative Example 3 except that they were not pulverized.
- the obtained cellulose acetate flakes were measured for acetylation degree, 6% viscosity, particle size, cumulative pore volume, BET specific surface area, angle of repose, and hopper fluidity. Moreover, about the film shape
- Dilute acetic acid (10 wt%) was kneaded into the reaction mixture containing cellulose acetate using a biaxial kneader, and cellulose acetate was precipitated by a kneading precipitation method. At this time, dilute acetic acid was kneaded into the reaction mixture containing cellulose acetate in several times.
- count of the comparative example 3 it does not add a dilute acetic acid at the 1st time with respect to the reaction mixture containing a cellulose acetate, 1.7 times amount (weight ratio) at the 2nd time, and 0.6 times at the 3rd time. The amount (weight ratio) was added in a total of 2.3 times (weight ratio). Precipitation occurred when 1.7 times (weight ratio) of dilute acetic acid (10 wt%) was added.
- the precipitated cellulose acetate was washed with water, immersed in a dilute calcium hydroxide aqueous solution (20 ppm), filtered and dried to obtain cellulose acetate flakes.
- the obtained cellulose acetate flakes were measured for acetylation degree, 6% viscosity, particle size, cumulative pore volume, BET specific surface area, angle of repose, and hopper fluidity. Moreover, about the film shape
- Example 1 The cellulose acetate flakes obtained in Comparative Example 1 were pulverized using the same pulverizer as Comparative Example 2. The grinding conditions were a rotational speed of 2450 rpm and a screen diameter of 0.5 mm.
- the obtained cellulose acetate powder was measured for acetylation degree, 6% viscosity, particle size, cumulative pore volume, BET specific surface area, angle of repose, and hopper fluidity. Moreover, about the film shape
- Example 2 The cellulose acetate flakes obtained in Comparative Example 1 were pulverized using the same pulverizer as Comparative Example 2. The grinding conditions were a rotational speed of 2450 rpm and a screen diameter of ⁇ 1.0 mm.
- the obtained cellulose acetate powder was measured for acetylation degree, 6% viscosity, particle size, cumulative pore volume, BET specific surface area, angle of repose, and hopper fluidity. Moreover, about the film shape
- Example 3 The cellulose acetate flakes obtained in Comparative Example 1 were pulverized using the same pulverizer as Comparative Example 2. The grinding conditions were a rotational speed of 2450 rpm and a screen diameter of ⁇ 2.0 mm.
- the obtained cellulose acetate powder was measured for acetylation degree, 6% viscosity, particle size, cumulative pore volume, BET specific surface area, angle of repose, and hopper fluidity. Moreover, about the film shape
- Example 4 Cellulose acetate flakes were obtained in the same manner as in Comparative Example 1, except that the reaction bath water (ripening water) concentration was 54 mol% and the aging time was changed to 85 minutes. The obtained cellulose acetate flakes were pulverized using the same pulverizer as Comparative Example 2. The grinding conditions were a rotational speed of 2450 rpm and a screen diameter of 0.5 mm.
- the obtained cellulose acetate powder was measured for acetylation degree, 6% viscosity, particle size, cumulative pore volume, BET specific surface area, angle of repose, and hopper fluidity. Moreover, about the film shape
- Example 5 Cellulose acetate flakes were obtained in the same manner as in Comparative Example 1, except that the reaction bath water (ripening water) concentration was 44 mol% and the aging time was changed to 130 minutes. The obtained cellulose acetate flakes were pulverized using the same pulverizer as Comparative Example 2. The grinding conditions were a rotational speed of 2450 rpm and a screen diameter of 0.5 mm.
- the obtained cellulose acetate powder was measured for acetylation degree, 6% viscosity, particle size, cumulative pore volume, BET specific surface area, angle of repose, and hopper fluidity. Moreover, about the film shape
- Example 6 Dilute acetic acid (10 wt%) was kneaded into the reaction mixture containing cellulose acetate obtained in Example 5 using a biaxial kneader, and cellulose acetate was precipitated by a kneading precipitation method. At this time, dilute acetic acid was kneaded into the reaction mixture containing cellulose acetate in several times. When it says corresponding to the frequency
- the precipitated cellulose acetate was washed with water, immersed in a dilute calcium hydroxide aqueous solution (20 ppm), filtered and dried to obtain cellulose acetate flakes.
- the obtained cellulose acetate flakes were pulverized using the same pulverizer as Comparative Example 2.
- the grinding conditions were a rotational speed of 2450 rpm and a screen diameter of 0.5 mm.
- the obtained cellulose acetate powder was measured for acetylation degree, 6% viscosity, particle size, cumulative pore volume, BET specific surface area, angle of repose, and hopper fluidity. Moreover, about the film shape
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Abstract
Description
本開示に係るセルロースアセテートは、酢化度が53~56%であることが好ましく、53.7~55.7%であることがより好ましく、54.0~55.4%であることがさらに好ましい。酢化度が53%未満であると、成形体の寸法安定性や耐湿性、耐熱性などが低くなり、56%を超えると、成形体の強度に優れるが脆くなり、例えば、衣料用等の繊維材料、メガネやサングラスのフレーム等の成形品に用いる場合、適した伸度等やわらかさを得るために可塑剤を大量に添加するとブリードアウトを生じる可能性が高くなる。
本開示に係るセルロースアセテートは、6%粘度が30~200mPa・sであることが好ましく、50~180mPa・sであることがより好ましく、70~160mPa・sであることがさらに好ましい。6%粘度が30mPa・s未満であると、射出成型における流動性が高すぎ金型から洩れ出る可能性が高くなる。また、6%粘度が200mPa・sを超えると射出成型における流動性が低く成形体の表面平滑性が悪化する可能性がある。
本開示に係るセルロースアセテート粉体は、累積細孔容積が0.200ml/g以上であることが好ましく、0.300ml/g以上であることがより好ましく、0.500ml/g以上であることがさらに好ましい。累積細孔容積が0.200ml/g未満であると、セルロースアセテートの成形体製造工程において、スポット状の斑を生じにくくするために多量の可塑剤を添加したセルロースアセテート粉体をホッパーを用いて押出機に送ると、ホッパー内でブリッジが生じやすく、製造工程通過性に劣る。また、累積細孔容積は、より大きい方が好ましいところ、例えば、1.500ml/g以下、1.200ml/g以下、または、1.000ml/g以下であってもよい。
本開示に係るセルロースアセテート粉体の粒度は、粒径が500μm以上の粒子の比率が40%以下であることが好ましく、10%以下であることがより好ましく、2%以下であることがさらに好ましい。粒径が500μm以上の粒子の比率が40%を超えると成形体にスポット状の斑が生じやすくなる。また、粒度は、粒径が500μm以上の粒子の比率がより小さい方が好ましいところ、例えば、0.1%以上であってもよい。ここで、粒径が500μm以上の粒子の比率(%)は、JIS Z 8801に規定の篩を用いて求めることができる。すなわち、目開きが、500μmである篩、及び500μmを超える1以上の篩と受け皿とを用い、ロータップマシーン((株)飯田製作所製、タッピング:156回/分、ローリング:290回/分)に取り付け、100gの試料を5分間振動させた後、各篩上の粉体の重量の合計の、全体重量(試料100g)に対する割合を算出することにより求めることができる。
本開示に係るセルロースアセテート粉体の安息角は、安息界が51°以下であることが好ましく、49°以下であることがより好ましく、48°以下であることがさらに好ましい。安息角が51°を超えると、セルロースアセテートの成形体製造工程において、スポット状の斑を生じにくくするために多量の可塑剤を添加したセルロースアセテート粉体をホッパーを用いて押出機に送ると、ホッパー内でブリッジが生じやすく、製造工程通過性に劣る。
本開示のセルロースアセテート粉体には、可塑剤を添加および吸着させることができる。
リン酸エステル[リン酸トリブチル、リン酸トリクレジル、リン酸トリフェニルなど]
脂肪酸エステル[アジピン酸ジブチル、アジピン酸ジオクチル、アジピン酸ブトキシエトキシエチル・ベンジル、アジピン酸ジブトキシエトキシエチルなどのアジピン酸エステル、アゼライン酸ジエチル、アゼライン酸ジブチル、アゼライン酸ジオクチルなどのアゼライン酸エステル、セバシン酸ジブチル、セバシン酸ジオクチルなどのセバシン酸エステル、オレイン酸ブチル、リシノール酸メチルアセチルなど]、
多価アルコール(グリセリン、トリメチロールプロパン、ペンタエリスリトール、ソルビトールなど)の低級脂肪酸エステル[トリアセチン、ジグリセリンテトラアセテートなど]、
グリコールエステル(ジプロピレングリコールジベンゾエートなど)、
クエン酸エステル[クエン酸アセチルトリブチルなど]、
アミド類[N-ブチルベンゼンスルホンアミドなど]、
エステルオリゴマー(カプロラクトンオリゴマーなど)などを含有してもよい。これらの可塑剤は、単独でまたは二種以上組み合わせて使用してもよい。
セルロースアセテート粉体の製造方法について詳述する。本開示に係るセルロースアセテート粉体は、原料セルロースに酢酸または1~10重量%の硫酸を含む酢酸(含硫酢酸)を一段または二段に分けて添加して前処理活性化する活性化工程(i)と、硫酸触媒の存在下で、前処理活性化したセルロースを酢化する酢化工程(ii)と、前記硫酸触媒を部分中和し、硫酸触媒(又は残存硫酸)の存在下で熟成するケン化熟成工程(iii)と、精製及び乾燥処理(iv)と、粉砕工程(v)とを含む一連の工程を経ることにより製造することができる。なお、一般的なセルロースアセテートの製造方法については、「木材化学」(上)(右田ら、共立出版(株)1968年発行、第180頁~第190頁)を参照できる。
本開示のセルロースアセテート粉体の原料となるセルロース(パルプ)としては、木材パルプ(針葉樹パルプ、広葉樹パルプ)や綿花リンターなどが使用できる。これらのセルロースは単独で又は二種以上組み合わせてもよく、例えば、針葉樹パルプと、綿花リンター又は広葉樹パルプとを併用してもよい。
また、木材パルプは、広葉樹前加水分解クラフトパルプ等を綿状に解砕した解砕パルプを用いることができる。解砕は、例えば、ディスクリファイナーを用いて行うことができる。
原料セルロースがシート状の形態で供給されるなど、以降の工程で取扱いにくい場合は、原料セルロースを乾式で解砕処理する工程を経ることが好ましい。解砕処理した原料セルロースに酢酸または1~10重量%の硫酸を含む酢酸(含硫酢酸)を添加して前処理活性化する活性化工程(i)において、酢酸及び/または含硫酢酸は原料セルロース100重量部に対して、好ましくは10~500重量部を添加することができる。また、セルロースに酢酸及び/または含硫酢酸を添加する方法としては、例えば、酢酸もしくは含硫酢酸を一段階で添加する方法、または、酢酸を添加して一定時間経過後、含硫酢酸を添加する方法、含硫酢酸を添加して一定時間経過後、酢酸を添加する方法等の酢酸または含硫酢酸を2段階以上に分割して添加する方法等が挙げられる。添加の具体的手段としては、噴霧してかき混ぜる方法が挙げられる。
本開示のセルロースアセテート粉体に可塑剤を混合する場合、セルロースアセテート粉体と可塑剤との混合は、遊星ミル、ヘンシェルミキサー、振動ミル、ボールミルなどの混合機により行うことができる。短時間で均質な混合分散が可能であるため、ヘンシェルミキサーを用いることが好ましい。また、混合の程度は特に限定されるものではないが、例えば、ヘンシェルミキサーの場合、好ましくは10分~1時間混合する。
セルロースアセテート成形体は、セルロースアセテート粉体と可塑剤を混合、乾燥することにより、可塑剤が吸着したセルロースアセテート粉体を用いて製造することができる。製造は、例えば、可塑剤が吸着したセルロースアセテート粉体を、一軸又は二軸押出機などの押出機で混練してペレットに調製する方法、加熱ロールやバンバリーミキサー等の混練機で溶融混練して調製する方法が挙げられる。
ASTM-D-817-91(セルロースアセテートなどの試験方法)における酢化度の測定方法により求めた。
酢化度(%)=[6.5×(B-A)×F]/W
(式中、Aは試料での1N-硫酸の滴定量(ml)、Bはブランク試験での1N-硫酸の滴定量(ml)、Fは1N-硫酸の濃度ファクター、Wは試料の重量を示す)。
セルロースアセテートの6%粘度は、下記の方法で測定した。
6%粘度(mPa・s)=流下時間(s)×粘度計係数 (1)
粘度計係数は、粘度計校正用標準液[昭和石油社製、商品名「JS-200」(JIS Z 8809に準拠)]を用いて上記と同様の操作で流下時間を測定し、次式(2)より求める。
粘度計係数={標準液絶対粘度(mPa・s)×溶液の密度(0.827g/cm3)}/{標準液の密度(g/cm3)×標準液の流下秒数(s) (2)
粒径は、JIS Z 8801に規定の篩を用いて篩分けした時に、通過しなかった最も小さい目開きサイズを粒径と定義し、JIS Z 8801に規定の篩を用いて求めた。
水銀ポロシメーター(Quantachrome社製、PoreMaster60)を用いて、水銀圧入法により、測定を行った。
比表面積の測定法;BET多点法
測定装置:高速比表面積・細孔径分布測定装置NOVA-1200(ユアサアイオニクス(株)製)
前処理条件:試料を測定セルに入れ、60℃(真空下)で10分間脱気した。
セルサイズ:スモールペレットセル1.80cm3(システム外径9mm)
測定項目:0.1、0.2、0.3の吸着側3点
解析項目:BET1点、BET多点、ラングミュアーによる比表面積
測定回数:試料を替えて3回測定した。表1に記載する比表面積は3回測定の平均値である。
ホッパー流動性は粉体流動性指数から以下の基準で評価した。
「×」:粉体流動性指数0~39
セルロースアセテートフレークまたは粉体の粉体流動性指数は、安息角、圧縮度、スパチュラ角、均一度の各測定値から各々の指数を求め合計した数値を粉体流動性指数とした。各測定値からの指数は粉体流動性指数表(粉体技術ポケットブック 林 恒美 著)に従った。
セルロースアセテートフレークまたは粉体の安息角はパウダーテスター[ホソカワミクロン(株)製、商品名「パウダーテスター TYPE:PT-E」を用いて行った。より具体的には、篩上に可塑剤未添加のフレークまたは粉体(約100g)を入れ、振動によりロートを経由して下部の水平に置かれた専用テーブルの上に粉体を落下させて山を形成し、その山の頂点と底辺とを結んだ直線が水平面となす角度を測定した。
セルロースアセテートフレークまたは粉体の圧縮度はパウダーテスター[ホソカワミクロン(株)製、商品名「パウダーテスター TYPE:PT-E」を用いて行った。より具体的には、専用スコップを用いて粉体を静かに専用カップに注ぎ、専用カップ口から粉体が溢れるまで充満させた後、付属のブレードで表面部分をすり切り、カップも含めて重量を測定した。この値から、予め測定したカップ重量を引いて粉体重量を求め、これをカップ内容積(100ml)で除した値をゆるみ見掛密度とした。次に、上記専用カップにキャップを継ぎ足して、パウダーテスターのタッピングホルダーに設置した後、粉体を更に充満させ、キャップの上にキャップカバーを取り付けた。これを180秒間タッピングした。タッピング終了後、キャップ及びキャップカバーを取り外し、付属のブレードで専用カップの表面部分をすり切り、カップも含めて重量を測定した。この値から、予め測定したカップ重量を引いて粉体重量を求め、これをカップ内容積(100ml)で除した値を固め見掛密度とした。以上の操作で得られた固め見掛密度及びゆるみ見掛密度から、次式を用いて圧縮度(%)を計算した。
(圧縮度)={(固め見掛密度)-(ゆるみ見掛密度)}/(固め見掛密度)×100
スパチュラ角の評価は、パウダーテスター[ホソカワミクロン(株)製、商品名「パウダーテスター TYPE:PT-E」を用いて行った。(1)専用バットの上に置かれたスパチュラの上に試料を加え、スパチュラ上に試料を盛り上げた。その後、専用パットが乗った昇降台を下げ、付属の分度器スタンドを用いて、スパチュラ上に堆積した試料の稜線の傾斜角を測定した。(2)スパチュラアセンブリーに付属の錘をポールの上端に持ち上げてから落下させ、1回だけスパチュラにショックを与えた。その後、スパチュラ上の試料の傾斜角を測定した。
(1)及び(2)における測定値の平均をとり、これをスパチュラ角とした。
粒度分布測定を実施し、60%篩下粒径を10%篩下粒径で割った値を均一度とした。粒度分布測定は、前記粒度分布の作成と同様に、粒度分布を作成し、累積重量百分率60%および10%における目開きサイズをそれぞれ60%篩下粒径および10%篩下粒径とした。
セルロースアセテートフレークまたは粉体100重量部に対し、DEP(フタル酸ジエチル)35重量部を加え、ヘンシェルミキサーで十分混合し、コンパウンドを得、90℃で8時間乾燥した。乾燥したコンパウンドを30m/mΦの2軸押出機を用いて、230℃の温度でペレット化した。このペレットを用いて、150mm幅のT-ダイを装着した1軸押出機I(型番:GT-25A、(株)プラスチック光学研究所製)により、230℃で再溶解し200μmのフィルムを成形した。成形したフィルム210cm2(縦横70mm×300mm)当たりのスポット状の斑の個数を目視にて評価した。以下の基準で評価した。
「○」:スポット状の斑の数26個以上60個以下
「×」:スポット状の斑の数61個以上
αセルロース含量98.4wt%の広葉樹前加水分解クラフトパルプをディスクリファイナーで綿状に解砕した。100重量部の解砕パルプ(含水率8%)に26.8重量部の酢酸を噴霧し、良くかき混ぜた後、前処理として60時間静置し活性化した(活性化工程)。
比較例1で得られたセルロースアセテートフレークを、マキノ式粉砕機(槇野産業株式会社製、型番:DD-2-3.7)を用いて粉砕した。粉砕条件は、回転速度2450rpm、スクリーン径φ5.0mmとした。
比較例1で得られたセルロースアセテートを含む反応混合物に希酢酸(10wt%)を二軸ニーダーを用いて練り込み、練込沈澱方式でセルロースアセテートを沈澱させた。このとき、セルロースアセテートを含む反応混合物に対し、3回に分け希酢酸を練り込んだ。セルロースアセテートを含む反応混合物に対し1回目に0.4倍量(重量比)の希酢酸(10wt%)を練り込み反応混合物が均一になった後、2回目に0.5倍量(重量比)、3回目に0.6倍量(重量比)、合計で1.5倍量(重量比)を添加した。希酢酸(10wt%)を3回目に0.6倍量(重量比)添加した際に沈澱が生じた。
比較例1で得られたセルロースアセテートを含む反応混合物に希酢酸(10wt%)を二軸ニーダーを用いて練り込み、練込沈澱方式でセルロースアセテートを沈澱させた。このとき、セルロースアセテートを含む反応混合物に対し、3回に分け希酢酸を練り込んだ。セルロースアセテートを含む反応混合物に対し1回目に0.5倍量(重量比)、2回目に1.2倍量(重量比)、3回目に0.6倍量添(重量比)、合計で2.3倍量(重量比)を添加した。徐々にセルロースアセテートを析出・沈澱させた。沈澱したセルロースアセテートを水洗し、希水酸化カルシウム水溶液(20ppm)に浸漬した後、濾別し乾燥することにより、セルロースアセテートフレークを得た。
比較例3で得られたセルロースアセテートフレークを、粉砕しなかった以外は、比較例3と同様にした。
反応浴水分(熟成水分)濃度を44mol%とし、熟成の時間を130分に変更した以外は、比較例1と同様にして、セルロースアセテートを含む反応混合物を得た。
比較例1で得られたセルロースアセテートフレークを、比較例2と同じ粉砕機を用いて粉砕した。粉砕条件は、回転速度2450rpm、スクリーン径φ0.5mmとした。
比較例1で得られたセルロースアセテートフレークを、比較例2と同じ粉砕機を用いて粉砕した。粉砕条件は、回転速度2450rpm、スクリーン径φ1.0mmとした。
比較例1で得られたセルロースアセテートフレークを、比較例2と同じ粉砕機を用いて粉砕した。粉砕条件は、回転速度2450rpm、スクリーン径φ2.0mmとした。
反応浴水分(熟成水分)濃度を54mol%とし、熟成の時間を85分間に変更した以外は、比較例1と同様にして、セルロースアセテートフレークを得た。得られたセルロースアセテートフレークを、比較例2と同じ粉砕機を用いて粉砕した。粉砕条件は、回転速度2450rpm、スクリーン径φ0.5mmとした。
反応浴水分(熟成水分)濃度を44mol%とし、熟成の時間を130分に変更した以外は、比較例1と同様にして、セルロースアセテートフレークを得た。得られたセルロースアセテートフレークを、比較例2と同じ粉砕機を用いて粉砕した。粉砕条件は、回転速度2450rpm、スクリーン径φ0.5mmとした。
実施例5で得られたセルロースアセテートを含む反応混合物に希酢酸(10wt%)を二軸ニーダーを用いて練り込み、練込沈澱方式でセルロースアセテートを沈澱させた。このとき、セルロースアセテートを含む反応混合物に対し、数回に分け希酢酸を練り込んだ。比較例3の回数に対応させて述べると、セルロースアセテートを含む反応混合物に対し1回目に希酢酸を添加せず、2回目に1.7倍量(重量比)、3回目に0.6倍量(重量比)、合計2.3倍量(重量比)を添加した。希酢酸(10wt%)を1.7倍量(重量比)添加した際に沈澱が生じた。
Claims (7)
- 酢化度が53~56%、および6%粘度が30~200mPa・sであるセルロースアセテートからなり、
累積細孔容積が0.200ml/g以上であり、
粒径500μm以上の粒子の比率が40%以下であり、
かつ、安息角が51°以下である、
セルロースアセテート粉体。 - 粒径が500μm以上の粒子の比率が10%以下である、請求項1に記載のセルロースアセテート粉体。
- 前記セルロースアセテート粉体100重量部に対し、20~40重量部の可塑剤を添加した、請求項1または2に記載のセルロースアセテート粉体。
- 前記可塑剤が、フタル酸ジエチル、トリアセチンまたはリン酸トリフェニルである、請求項3に記載のセルロースアセテート粉体。
- セルロースアセテートを含む反応混合物と水または希酢酸とを混合し、セルロースアセテートの沈澱物を得る工程と、
前記沈澱物を粉砕する工程とを有する、請求項1または2に記載のセルロースアセテート粉体の製造方法。 - セルロースアセテートを含む反応混合物と水または希酢酸とを混合する方法が、ミキサーで撹拌する方法である、請求項5に記載のセルロースアセテート粉体の製造方法。
- 請求項1または2に記載のセルロースアセテート粉体100重量部に対し、20~40重量部の可塑剤を混合する、セルロースアセテート粉体の製造方法。
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