WO2016080067A1 - 燃料噴射装置の駆動装置 - Google Patents
燃料噴射装置の駆動装置 Download PDFInfo
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- WO2016080067A1 WO2016080067A1 PCT/JP2015/076600 JP2015076600W WO2016080067A1 WO 2016080067 A1 WO2016080067 A1 WO 2016080067A1 JP 2015076600 W JP2015076600 W JP 2015076600W WO 2016080067 A1 WO2016080067 A1 WO 2016080067A1
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- injection
- voltage source
- pulse width
- fuel injection
- fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/008—Controlling each cylinder individually
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D41/3809—Common rail control systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D41/40—Controlling fuel injection of the high pressure type with means for controlling injection timing or duration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D41/40—Controlling fuel injection of the high pressure type with means for controlling injection timing or duration
- F02D41/401—Controlling injection timing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D41/40—Controlling fuel injection of the high pressure type with means for controlling injection timing or duration
- F02D41/402—Multiple injections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/061—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
- F02D2041/2003—Output circuits, e.g. for controlling currents in command coils using means for creating a boost voltage, i.e. generation or use of a voltage higher than the battery voltage, e.g. to speed up injector opening
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
- F02D2041/2003—Output circuits, e.g. for controlling currents in command coils using means for creating a boost voltage, i.e. generation or use of a voltage higher than the battery voltage, e.g. to speed up injector opening
- F02D2041/2006—Output circuits, e.g. for controlling currents in command coils using means for creating a boost voltage, i.e. generation or use of a voltage higher than the battery voltage, e.g. to speed up injector opening by using a boost capacitor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
- F02D2041/2017—Output circuits, e.g. for controlling currents in command coils using means for creating a boost current or using reference switching
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
- F02D2041/202—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit
- F02D2041/2024—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit the control switching a load after time-on and time-off pulses
- F02D2041/2027—Control of the current by pulse width modulation or duty cycle control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
- F02D2041/202—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit
- F02D2041/2051—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit using voltage control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
- F02D2041/202—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit
- F02D2041/2055—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit with means for determining actual opening or closing time
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
- F02D2041/2068—Output circuits, e.g. for controlling currents in command coils characterised by the circuit design or special circuit elements
- F02D2041/2082—Output circuits, e.g. for controlling currents in command coils characterised by the circuit design or special circuit elements the circuit being adapted to distribute current between different actuators or recuperate energy from actuators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D2041/389—Controlling fuel injection of the high pressure type for injecting directly into the cylinder
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D2200/00—Input parameters for engine control
- F02D2200/02—Input parameters for engine control the parameters being related to the engine
- F02D2200/06—Fuel or fuel supply system parameters
- F02D2200/0602—Fuel pressure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
Definitions
- the present invention relates to a drive device for driving a fuel injection device of an internal combustion engine.
- the fuel By performing divided injection, the fuel can be prevented from adhering to the piston and cylinder wall surfaces, so the injected fuel is easily vaporized, and the total amount of unburned particles (PN) and the number of unburned particles, which is the number of unburned particles, are suppressed. It becomes possible.
- PN unburned particles
- the fuel injection device In an engine that performs split injection, it is necessary to divide the fuel that has been injected at one time into multiple injections, so the fuel injection device needs to be able to control a smaller injection amount than before. .
- multi-stage injection it is easy to obtain the effect of suppressing the number of unburned particles by increasing the number of injections. Therefore, it is required to improve the responsiveness of the fuel injection device and reduce the interval of fuel injection during the combustion stroke.
- the injection amount of the fuel injection device is controlled by the pulse width of the injection pulse output from the engine control unit (ECU).
- the normally closed electromagnetic fuel injection valve electromechanical fuel injection device
- the drive unit is composed of a coil, a core, and a mover.
- the drive circuit of an electromagnetic fuel injection device first applies a high voltage from a high voltage source to a coil when an injection pulse is output in order to quickly shift from a valve closing state to a valve opening state. Controls to quickly raise the coil current. Thereafter, after the mover moves away from the valve seat and moves toward the core, the voltage application is switched to a low voltage and switching control is performed so that a constant current is supplied to the coil.
- the high voltage source is a method of storing the voltage of the low voltage source, but when the fuel is re-injected under the condition that the injection interval of the multistage injection becomes small and the voltage value of the high voltage source does not return to the initial value, Depending on the voltage applied to the coil, the value of the current flowing through the coil changes, and there may be variations in the injection amount even under the condition of supplying the same injection pulse width.
- Patent Document 1 discloses a control method in which a voltage applied to a coil is estimated, and when the estimated value is lower than a specified value, the command injection period is lengthened according to the amount of decrease.
- the time Tp from when the energization starts until the current reaches the peak current value is measured, and the energization is stopped from the time when the injection command signal falls when the time Tp becomes longer than the reference value. Also disclosed is a control device for a fuel injection device that delays by a delay time.
- the drive current is supplied to and stopped from the solenoid (coil), thereby generating and extinguishing the magnetic attractive force in the mover to open and close the valve body.
- the time from when the fuel injection of the other cylinders stops until the next fuel injection is shortened, so the voltage of the high voltage source of the drive device does not return to the initial value, and the applied voltage to the coil It is necessary to inject fuel under small conditions.
- the high voltage is reduced, the current flowing through the coil is reduced, and the magnetic attractive force acting on the mover is reduced. Therefore, the time until the valve element opens is increased, and injection is performed before the valve is opened. The injection amount decreases.
- the injection pulse When the injection pulse is large or when the injection pulse is stopped after reaching the period of switching control so that a constant current is supplied by switching the voltage applied to the coil to a low voltage, the voltage of the high voltage source When the fuel pressure is lower than when the fuel pressure is not reduced, the injection amount is reduced by the amount of time until the valve element is opened.
- An object of the present invention is to correct injection amount variation and change in injection timing when the voltage of the high voltage source of the driving device is lowered.
- a drive device for a fuel injection device provides a valve body for an electromagnetic fuel injection device by energizing a solenoid and applying a magnetic attractive force between a fixed core and a mover.
- a driving device for opening a valve wherein a high voltage is applied to the solenoid when the valve is opened, and after the driving current flowing through the solenoid reaches a predetermined current value, the driving current is held smaller than the predetermined current value
- a drive device for a fuel injection device that has a function of switching to an electric current and maintaining a valve-opened state, generates an injection pulse, and controls an energization time to the solenoid by a pulse width of the injection pulse.
- the pulse width of the injection pulse When setting the pulse width of the injection pulse to the energization time for closing the valve after the drive current is switched to the holding current, the pulse width of the injection pulse when the fuel injection timing or the fuel injection period overlaps between the cylinders. , Corrected to be longer than the pulse width of the injection pulse when the injection timing or the injection period does not overlap,
- the pulse width of the injection pulse is set to an energization time for closing before the drive current is switched to the holding current
- the energization time for closing the pulse width of the injection pulse after the drive current is switched to the holding current Compared with the case where it is set to, the function of reducing the absolute value of the correction amount of the pulse width of the ejection pulse is provided.
- the correction amount of the injection amount can be appropriately determined according to the range of the injection pulse width. It is possible to suppress the variation in the injection amount due to. Further, it is possible to provide a drive device that can reduce the controllable minimum injection amount by correcting the injection pulse width to be smaller in the range where the injection pulse width is small compared to the range where the injection pulse width is large.
- FIG. 1 is a schematic view showing a configuration of a fuel injection system when a fuel injection device, a pressure sensor, a drive device, and an ECU (engine control unit) according to a first embodiment of the present invention are mounted on an in-cylinder direct injection engine.
- FIG. 1 is a longitudinal sectional view of a fuel injection device according to a first embodiment of the present invention, and a diagram showing an example of the configuration of a drive circuit and ECU for driving the fuel injection device. It is an expanded sectional view which expands and shows the section of the drive part of the fuel injection device concerning the 1st example of the present invention.
- FIG. 7 is a diagram showing the relationship between the voltage value of the high voltage source, the injection pulse, the drive current, the valve body displacement amount, and the time for the first cylinder and the third cylinder during the period 604 in FIG. 6.
- the voltage value of the high voltage source has not decreased (Q 801 ) and when it has decreased (Q 802 )
- the relationship between the injection pulse width and the fuel injection amount, and the injection pulse width and the injection amount deviation It is the figure which showed the relationship. It is the figure which showed the relationship between the voltage value of a high voltage source, the injection pulse, the drive current, the amount of valve-body displacement, and time on the conditions with a small injection pulse (Condition that injection pulse width Ti is 804 in FIG. 8).
- FIG. 1 is a schematic diagram showing the configuration of a fuel injection system when a fuel injection device, a pressure sensor, a drive device, and an ECU (engine control unit) according to a first embodiment of the present invention are mounted on an in-cylinder direct injection engine. It is. The configuration of FIG. 1 is also applied to the second embodiment.
- the fuel injection system includes fuel injection devices 101A to 101D, a fuel rail 105, a pressure sensor 102, a fuel pump 106, a fuel pipe 120, a drive device 150, an ECU, and the like.
- the fuel injection devices 101A to 101D are installed in each cylinder so that the fuel spray from the injection holes is directly injected into the combustion chambers 107A to 107D.
- the fuel is boosted by the fuel pump 106, sent to the fuel rail 105, and delivered to the fuel injection devices 101A to 101D.
- the fuel pressure varies depending on the balance between the flow rate of the fuel discharged by the fuel pump 106 and the injection amount of the fuel injected into the combustion chambers 107A to 107D by the fuel injection devices 101A to 101D provided in each cylinder of the engine.
- the discharge amount from the fuel pump 106 is controlled with a predetermined pressure as a target value based on information from the pressure sensor 102 provided in the fuel rail 105.
- the number of cylinders and the number of fuel injection devices 101A to 101D are not limited to the number of the present embodiment.
- the fuel injection of the fuel injection devices 101A to 101D is controlled by the injection pulse width sent from the ECU 104.
- This injection pulse is input to the drive circuit 103 of the fuel injection devices 101A to 101D, and the drive circuit 103 is sent from the ECU 104.
- a drive current waveform is determined based on the command, and the drive current waveform is supplied to the fuel injection devices 101A to 101D for a time based on the injection pulse.
- the drive circuit 103 is mounted as a component or a board integrated with the ECU 104.
- the drive circuit 103 and the ECU 104 are collectively referred to as a drive device 150.
- the drive circuit 103 is provided in each of the fuel injection devices 101A to 101D.
- the booster circuit 514 (see FIG. 5) in the drive circuit 103 may be shared by a plurality of fuel injection devices.
- the drive circuit 103 provided for each of the fuel injection devices 101A to 101D may be distributed over a plurality of substrates, or may be provided collectively on a single substrate. Alternatively, the driving circuits 103 provided in a distributed manner on a plurality of substrates may be accommodated in one case. Below, it demonstrates, without distinguishing the drive circuit 103 of each fuel-injection apparatus 101A thru
- FIG. 2 is a view showing a longitudinal sectional view of the fuel injection devices 101A to 101D according to the present embodiment and an example of the configuration of the drive circuit 103 and the ECU 104 for driving the fuel injection devices 101A to 101D.
- the same symbols are used for parts equivalent to those in FIG.
- the ECU 104 takes in signals indicating the state of the engine from various sensors, and calculates the injection pulse width and injection timing for controlling the injection amount of fuel injected from the fuel injection devices 101A to 101D according to the operating conditions of the internal combustion engine. I do.
- the ECU 104 is provided with an A / D converter and an I / O port for capturing signals from various sensors.
- the injection pulse output from the ECU 104 is input to the drive circuit 103 of the fuel injection devices 101A to 101D through the signal line 110.
- the drive circuit 103 controls a voltage applied to the solenoid 205 and supplies a current to the solenoid 205.
- the ECU 104 communicates with the drive circuit 103 through the communication line 111, and switches the drive current generated by the drive circuit 103 according to the pressure of fuel supplied to the fuel injection devices 101A to 101D and the operation conditions, and the current and time. It is possible to change the set value.
- FIG. 3 is an enlarged cross-sectional view showing an enlarged cross section of the drive unit of the fuel injection devices 101A to 101D according to the first embodiment of the present invention.
- the same symbols are used for parts equivalent to those in FIG.
- the fuel injection devices 101A to 101D shown in FIGS. 2 and 3 are normally closed solenoid valves (electromagnetic fuel injection devices).
- the solenoid 205 When the solenoid 205 is not energized, the spring 210 is a first spring.
- the valve body 214 is urged in the valve closing direction, and the valve body 214 is in close contact with the valve seat 218 and is in a closed state.
- the urging force of the second spring (return spring) 212 acting in the valve opening direction acts on the mover (movable core) 202.
- the end surface 302 of the movable element 202 contacts the valve body 214, and the movable element 202 is stationary.
- the valve body 214 and the mover 202 are configured to be relatively displaceable and are contained in the nozzle holder 201.
- the nozzle holder 201 has an end surface 303 that serves as a spring seat for the return spring 212. The force by the spring 210 is adjusted at the time of assembly by the pushing amount of the spring retainer 224 fixed to the inner diameter of the fixed core 207.
- the fixed core 207, the mover 202, the nozzle holder 201, and the housing 203 constitute a magnetic circuit, and there is a gap between the mover 202 and the fixed core 207.
- a magnetic diaphragm 211 is formed in a portion corresponding to the gap between the mover 202 and the fixed core 207 of the nozzle holder 201.
- the solenoid 205 is attached to the outer peripheral side of the nozzle holder 201 while being wound around the bobbin 204.
- a rod guide 215 is provided in the vicinity of the tip of the valve body 214 on the valve seat 218 side so as to be fixed to the nozzle holder 201.
- the valve body 214 is guided in movement in the valve shaft direction by two sliding portions of the inner peripheral surface of the fixed core 207 of the valve body 214 and the rod guide 215.
- An orifice cup 216 in which a valve seat 218 and a fuel injection hole 219 are formed is fixed at the tip of the nozzle holder 201, and an internal space (fuel passage) provided between the mover 202 and the valve body 214 is provided. Sealed from the outside.
- the fuel is supplied to the fuel injection devices 101A to 101D from the fuel rail 105 provided upstream of the fuel injection devices 101A to 101D.
- the fuel supplied to the fuel injection devices 101A to 101D flows to the tip of the valve body 214 through the first fuel passage hole 231. While the valve body 214 remains in the closed state, the fuel is sealed by the seat portion formed at the end of the valve body 214 on the valve seat 218 side and the valve seat 218.
- a differential pressure is generated between the upper part and the lower part of the valve body 214 due to the fuel pressure. This differential pressure is obtained by multiplying the fuel pressure and the pressure receiving area of the contact diameter of the valve body 214 and the valve seat 218 (hereinafter referred to as the seat diameter).
- the valve body 114 is pushed in the valve closing direction by the differential pressure and the load of the spring 210.
- a current is supplied from the drive circuit 103 to the solenoid 205 through the wiring member 209 in the valve-closed state, a magnetic field is generated in the magnetic circuit, and a magnetic flux passes between the fixed core 207 and the mover 202 to move the mover 202.
- Magnetic attractive force acts on the.
- the mover 202 starts to be displaced in the direction of the fixed core 207 (valve opening operation).
- the end surface 302 of the mover 202 abuts on the position restricting portion (flange portion) 303 of the valve body 214, and the mover 202 and the valve body 214 are displaced together.
- the mover 202 moves to the position of the fixed core 207, and the mover 202 collides with the fixed core 207. After the mover 202 collides with the fixed core 207, the mover 202 rebounds by receiving a reaction force from the fixed core 207. However, the mover 202 is fixed by the magnetic attractive force acting on the mover 202. It is sucked by 207 and stops. At this time, since a force is applied to the mover 202 in the direction of the fixed core 207 by the return spring 212, the time until the bounce converges can be shortened.
- the rebounding action is small, the time during which the gap between the mover 202 and the fixed core 207 is increased is shortened, and a stable operation can be performed even with a smaller injection pulse width.
- the movable element 202 is displaced away from the position restricting portion 303 of the valve body 214.
- the movable element 202 and the valve body 214 that have finished the valve opening operation in this way are stationary in the valve open state.
- a gap is formed between the valve body 202 and the valve seat 218, and fuel is injected from the injection hole 219.
- the fuel flows through the center hole 207 a provided in the fixed core 207 and the lower fuel passage hole 305 provided in the mover 202 and flows in the downstream direction.
- the end surface 302 of the mover 202 is in contact with the position restricting portion (flange portion) 303 of the valve body 214.
- valve body 214 when the valve body 214 is closed from the open state, after the valve body 214 comes into contact with the valve seat 218, the movable element 202 is separated from the position restricting portion (flange portion) 303 of the valve body 214 and is closed. Continue displacement in the direction. The movable element 202 is returned to the initial position of the valve closing state by the return spring 212 after continuing the displacement in the valve closing direction for a certain time.
- the movable element 202 When the valve element 214 is closed, the movable element 202 is separated from the valve element 214, so that the mass of the movable member at the moment when the valve element 214 collides with the valve seat 218 is reduced by the mass of the movable element 202. be able to. For this reason, the collision energy when the valve body 214 collides with the valve seat 218 can be reduced, and the bounce of the valve body 214 caused by the collision of the valve body 214 with the valve seat 218 can be suppressed.
- the valve body 214 and the mover 202 collide with the valve seat 218 at the moment when the mover 202 collides with the fixed core 207 when the valve is opened and when the valve is closed.
- the bounce of the mover 202 to the fixed core 207 and the bounce of the valve body 214 to the valve seat 218 can be suppressed.
- FIG. 4 is a diagram showing a relationship between a general injection pulse for driving the fuel injection device, a drive voltage, a drive current, a displacement amount of the valve element, a displacement amount of the mover, and time.
- FIG. 5 is a diagram showing details of the drive device of the fuel injection device according to the first embodiment of the present invention.
- the drive circuit 103 applies high voltage 401 to the solenoid 205 from a high voltage source that is energized through the switching elements 505 and 506 and boosted to a voltage higher than the battery voltage.
- supply of current is started.
- the current value reaches the peak current value I peak predetermined in the ECU 104, the application of the high voltage 401 is stopped.
- the switching element 505 and the switching element 506 are deenergized, the diode 509 and the diode 510 are energized by the back electromotive force due to the inductance of the fuel injection device 540, and the current is fed back to the voltage source VH side.
- the current supplied to 540 rapidly decreases from the peak current value I peak like the current 402.
- the switching element 506 is turned on during the transition from the peak current value I peak to the current 403, the current due to the back electromotive force energy flows to the ground potential 515 side, and the current is regenerated in the circuit, so that the solenoid 205 has almost the same.
- the current gradually decreases.
- the drive circuit 103 energizes the switching element 506 and applies the battery voltage VB by energization / non-energization of the switching element 507 so that the predetermined current 403 is maintained.
- a switching period to be controlled is provided.
- the fluid force acting on the valve body 214 increases, and the time until the valve body 214 reaches the target opening becomes longer.
- the arrival timing to the target opening may be delayed with respect to the arrival time of the peak current I peak , but when the current is rapidly reduced as in 402, the magnetic attractive force acting on the mover 202 is also rapidly reduced. For this reason, the behavior of the valve body 214 becomes unstable, and in some cases, the valve closing may be started even during energization.
- the fuel injection device 540 (101A to 101D) is driven by the profile of the supply current.
- the movable element 202 and the valve body 214 starts the displacement at the timing t 41, then the movable element 202 and the valve body 214 reaches the maximum opening degree To do.
- the mover 202 collides with the fixed core 207, and the mover 202 performs a bounding operation with the fixed core 207.
- valve body 214 Since the valve body 214 is configured to be relatively displaceable with respect to the movable element 202, the valve body 214 is separated from the movable element 202, and the displacement of the valve body 214 overshoots beyond the maximum opening. Thereafter, the mover 202 is stopped at a predetermined maximum opening position by the magnetic attractive force generated by the holding current 403 and the force in the valve opening direction of the return spring 212, and the valve element 214 is moved to the mover 202. It sits down and stops at the maximum opening position, and the valve opens.
- the displacement amount of the valve body 214 does not become larger than the maximum opening, and the mover 202 after reaching the maximum opening. And the displacement amount of the valve body 214 is equivalent.
- the CPU 501 is built in ECU104, for example.
- the CPU 501 includes a pressure sensor 102 attached to the fuel rail 105, an A / F sensor for measuring the amount of air flowing into the engine cylinder, an oxygen sensor for detecting the oxygen concentration of exhaust gas discharged from the engine cylinder, a crank
- An injection pulse width Ti (that is, an injection amount) for taking in a signal indicating the state of the engine such as an angle sensor and controlling the injection amount injected from the fuel injection device 540 (101A to 101D) according to the operating condition of the internal combustion engine And the injection timing is calculated.
- the CPU 501 outputs the injection pulse width Ti to the drive IC 502 of the fuel injection device through the communication line 504. Thereafter, the drive IC 502 switches between energization and non-energization of the switching elements 505, 506, and 507 to supply a drive current to the fuel injection device 540.
- the switching element 505 is connected between a high voltage source higher than the voltage source VB input to the drive circuit and a terminal on the high voltage side of the fuel injection device 540.
- the switching elements 505, 506, and 507 are configured by, for example, FETs or transistors, and can switch between energization and non-energization of the fuel injection device 540.
- the boosted voltage VH which is the initial voltage value of the high voltage source, is 60 V, for example, and is generated by boosting the battery voltage by the booster circuit 514.
- the booster circuit 514 includes a DC / DC converter or the like, and a coil 530, a transistor 531, a diode 532, and a capacitor 533.
- the booster circuit 514 When the booster circuit 514 is configured by the latter method, when the transistor 531 is turned on, the battery voltage VB flows to the ground potential 534 side. However, when the transistor 531 is turned off, a high voltage generated in the coil 530 is rectified through the diode 532. Then, electric charge is accumulated in the capacitor 533. This transistor is repeatedly turned on and off until the boosted voltage VH is reached, and the voltage of the capacitor 533 is increased.
- the transistor 531 is connected to the IC 502 or the CPU 501, and the boost voltage VH output from the boost circuit 514 is detected by the IC 502 or the CPU 501. In this embodiment, the boosted voltage VH is input to the IC 502 through the wiring 551, and the boosted voltage VH is detected by the IC 502.
- a diode 535 is provided between the power supply side terminal 590 of the solenoid 205 and the switching element 505 so that a current flows from the booster circuit 514 as the second voltage source in the direction of the solenoid 205 and the contact potential 515. It has been.
- a diode 511 is also provided between the power supply side terminal 590 of the solenoid 205 and the switching element 507 so that a current flows from the battery voltage source VB in the direction of the solenoid 205 and the contact potential 515. By providing the diode 535 and the diode 511, current is supplied from the ground potential 515 toward the solenoid 205, the battery voltage source VB, and the second voltage source 514 while the switch element 506 is energized. It does not flow.
- the ECU 104 is equipped with a register and a memory for storing numerical data necessary for engine control such as calculation of the injection pulse width. The register and the memory are included in the driving device 150 or the CPU 501 in the driving device 150.
- the switching element 507 is connected between the low voltage source and the high voltage terminal of the fuel injection device.
- the low voltage source VB is, for example, a battery voltage, and the voltage value is about 12 to 14V.
- the switching element 506 is connected between the low voltage side terminal of the fuel injection device 540 and the ground potential 515.
- the driving IC 502 detects a current value flowing through the fuel injection device 540 by using current detection resistors 508, 512, and 513, and switches between energization / non-energization of the switching elements 505, 506, and 507 according to the detected current value.
- the desired drive current is generated.
- the diodes 509 and 510 are provided to apply a reverse voltage to the solenoid 205 of the fuel injection device and to rapidly reduce the current supplied to the solenoid 205.
- the CPU 501 communicates with the drive IC 502 through the communication line 503, and the drive current generated by the drive IC 502 can be switched depending on the pressure of fuel supplied to the fuel injection device 540 and the operation conditions. Further, both ends of the resistors 508, 512, and 513 are connected to the A / D conversion port of the IC 502 by wirings 550, 551, 580, 581, 552, and 553, and a voltage applied to both ends of the resistors 508, 512, and 513 is applied. The IC 502 can be detected.
- FIG. 6 shows a fuel injection device driving apparatus according to the first embodiment of the present invention.
- one combustion cycle including an intake stroke, a compression stroke, an expansion stroke, and an exhaust stroke, three times in the intake stroke and 2 in the compression stroke. It is the figure which showed the relationship of the fuel-injection timing of each cylinder in the case of performing multistage fuel injection.
- FIG. 7 is a diagram showing the relationship between the voltage value of the high voltage source, the injection pulse, the drive current, the valve displacement and the time for the first cylinder and the third cylinder during the period 604 in FIG. is there.
- FIG. 8 shows the relationship between the injection pulse width and the fuel injection amount when the voltage value of the high voltage source is not lowered (Q 801 ) and when the voltage value of the high voltage source is lowered (Q 802 ). It is the figure which showed the relationship and the relationship between an injection pulse width and injection amount deviation.
- FIG. 9 shows the relationship between the voltage value of the high voltage source, the injection pulse, the drive current, the amount of displacement of the valve body, and the time under the condition where the injection pulse is small (in which the injection pulse width Ti is 804 in FIG. FIG. FIG.
- FIG. 10 shows the voltage of the high voltage source under the condition that the voltage value of the high voltage source is not lowered and the condition that the voltage is lowered, the injection pulse, the drive current, the magnetic attractive force acting on the mover 202, and the valve body. It is the figure which showed the relationship between displacement amount and time.
- FIG. 11 is a diagram showing the relationship between the boosted voltage and the fuel injection timing under three conditions in which the fuel pressure supplied to the fuel injection device is different for the drive device for the fuel injection device according to the first embodiment.
- the injection amount correction method will be described with reference to FIGS. First, conditions for overlapping injection timings between cylinders will be described.
- fuel injection is performed in the intake stroke to form a homogeneous mixture in the cylinder, and then fuel injection is performed in the compression stroke to form a local rich mixture in the vicinity of the spark plug.
- stratified combustion is performed to perform combustion control that achieves both exhaust purification and fuel efficiency improvement by PN suppression.
- the injection timing (injection period) between the cylinders may overlap.
- a general series 4 that ignites in the order of the first cylinder, the third cylinder, the fourth cylinder, and the second cylinder.
- the case of a cylinder engine is shown.
- the injection in the compression stroke in the third cylinder and the injection in the intake stroke in the fourth cylinder overlap.
- the injection in the intake stroke in the second cylinder and the injection in the compression stroke in the fourth cylinder overlap.
- the injection in the intake stroke in the first cylinder and the injection in the compression stroke in the second cylinder overlap.
- one booster circuit 514 is arranged for each cylinder, if the injection interval in one cylinder is secured, the fuel injection in the intake stroke and the compression stroke overlaps between the cylinders. The possibility that the next re-injection is required with the voltage value lowered is small. However, since the charge accumulated in the capacitor 533 of the booster circuit 514 is discharged after a certain time has elapsed, the voltage value of the high voltage source may slightly decrease when the drive cycle of the booster circuit 514 is slow.
- one booster circuit 514 is provided for each of the first and third odd-numbered cylinders and the second and fourth even-numbered cylinders.
- the booster circuit 514 may be shared. By reducing the number of booster circuits 514, the number of switching elements formed of transistors or the like that have a withstand voltage and the number of capacitors that can store high voltage can be reduced, so that the cost of the drive circuit 103 can be reduced.
- the switching element 531 in order to store the electric charge in the capacitor 533, the switching element 531 is controlled to be repeatedly turned on and off at a high frequency. In this case, the booster circuit 514 generates heat and the time for applying a high voltage to the solenoid 202 or the current value that can be passed through the solenoid 202 may be restricted.
- the heat generation of the drive circuit 103 can be suppressed, and even when the fuel pressure supplied to the fuel injection device 540 is high, the fuel injection device is not subject to current restrictions. 540 current control can be performed. As a result, the fuel injection device 540 can be stably operated at a high fuel pressure, and the accuracy of the injection amount in the high fuel pressure range can be increased.
- FIG. 7 shows, as an example, conditions (cases) for performing multi-stage injection in a configuration in which one booster circuit 514 is provided for each of the first and third odd cylinders and the second and fourth even cylinders. .
- FIG. 7 shows the first and third odd-numbered cylinders
- the second and fourth even-numbered cylinders are the same as those in FIG.
- the drive current and the valve body displacement amount of the front cylinder (first cylinder) when the timing at which the injection pulse is turned on coincide with the timing at which the injection pulse of the third cylinder is turned on are shown by the broken line 712 and the valve body displacement amount, respectively. This is indicated by reference numeral 713.
- the voltage value of the high voltage source (step-up circuit) 514 is controlled so that the boosted voltage VH.
- the solenoid 205 a voltage is applied from a high voltage source 514, the voltage value of the high voltage source 514 is reduced by the charge stored in the capacitor 533 is reduced To do.
- voltage application from the high voltage source 514 to the solenoid 205 is stopped, and the battery voltage source VB or 0 V is applied to the solenoid 205.
- the injection pulse in the compression stroke in the first cylinder is energized at time t 73 before returning to the boosted voltage VH
- the voltage value of the high voltage source 514 decreases.
- the voltage application from the high voltage source 514 to the solenoid 205 is stopped, so that it returns to the boosted voltage value VH after a certain time has elapsed. To do.
- the voltage value applied to the solenoid 205 is lower in the first cylinder than in the third cylinder, so that the current flowing through the solenoid 205 is reduced and the rise of the current is delayed. As a result, the rise of the magnetic attractive force generated in the mover 202 is also delayed.
- the valve opening delay time until the valve body 214 reaches the target opening degree after the injection pulse is turned on becomes longer in the first cylinder.
- the amount is reduced.
- the injection pulse width is made longer than the injection pulse width when the voltage is not decreased. By correcting, the injection amount is increased. Thereby, the injection amount dispersion
- the pulse width of the injection pulse is set to an energization time (for example, the injection pulse width 815 in FIG. 8) that is closed after the drive current is switched to the holding current, the fuel injection timing or the fuel injection between the cylinders.
- the pulse width of the injection pulse when the periods overlap is longer than the pulse width of the injection pulse when the injection timing or the injection period does not overlap.
- the pulse width of the injection pulse is set to the energization time (for example, the injection pulse width 815 in FIG. 8) that is closed after the drive current is switched to the holding current, the voltage of the high voltage source 514 is reduced. This means that the pulse width of the injection pulse is corrected to be longer than the pulse width of the injection pulse when the voltage of the high voltage source is not lowered.
- the correction amount of the injection pulse may be determined according to the voltage value of the high voltage source 514.
- a voltage detection means for detecting the voltage value of the high voltage source which is the output of the booster circuit 514, by connecting the contact point 516 to the IC 502 or the A / D conversion port of the CPU 501.
- the contact 516 is connected to the A / D conversion port of the IC 502 via the wiring 551.
- the relationship between the injection amount, the voltage value of the high voltage source 514, and the injection pulse width is preferably given to the CPU 501 in advance. With this configuration, an appropriate injection pulse width Ti can be determined from the required injection amount calculated by the CPU 501 and the detected voltage value of the high voltage source 514.
- FIG. 7 shows a case where the pulse width Ti of the injection pulse is sufficiently long. This corresponds to the case where the injection pulse width Ti shown in FIG. 8 is longer than the pulse width at 814, and corresponds to the section indicated by 830 in the injection amount characteristic.
- a general flow rate characteristic will be described using a flow rate characteristic Q 801 when the voltage of the high voltage source 514 is not lowered.
- the injection pulse width Ti does not reach a certain time and becomes smaller than 811
- the magnetic attractive force acting on the mover 202 does not exceed the force in the valve closing direction acting on the valve body 214.
- the fuel is not injected.
- the force in the valve closing direction is a resultant force of the force of the spring 210 acting on the valve body 214 and the force due to the differential pressure of the fuel pressure acting on the valve body 214 in the above-described valve closing state.
- the valve body 214 Under the condition where the injection pulse width Ti is short, for example, 801, the valve body 214 is separated from the valve seat 218 and starts to be displaced, but since the valve body 214 starts closing before reaching the target opening, The injection amount is smaller than the one-dot chain line 820 extrapolated from the straight line region 830 where the relationship between the injection pulse width and the injection amount is linear.
- valve closing starts immediately after reaching the target opening, and the trajectory of the valve body 214 becomes a parabolic motion.
- the kinetic energy of the valve body 214 in the valve opening direction is large, and the magnetic attraction force acting on the mover 202 is large. Therefore, the ratio of the time required for valve closing increases, and the one-dot chain line 820 The injection amount increases.
- the valve body 214 is closed at the timing when the bounce amount of the valve body 214 generated when the movable element 202 collides with the fixed core 207 at the timing when the valve body 214 reaches the target opening degree becomes maximum. Start the valve. For this reason, the repulsive force when the movable element 202 collides with the fixed core 207 acts on the movable element 202, and the valve closing delay time from when the injection pulse is turned off until the valve body 214 is closed is reduced. As a result, the injection amount is reduced with respect to the alternate long and short dash line 820.
- the valve closing delay time becomes longer, and the injection amount increases with respect to the alternate long and short dash line 820.
- the valve opening delay time increases due to the kinetic energy of the mover 202. To do. For this reason, even after the current supplied to the solenoid 205 reaches the holding current, the injection amount at the point 804 may be larger than the one-dot chain line 820.
- the fuel injection amount increases linearly as the injection pulse width Ti increases.
- the injection amount varies.
- the region where the fuel injection amount increases linearly as the injection pulse width Ti increases is increased, or the relationship between the injection pulse width Ti and the injection amount is increased. It is necessary to correct the injection amount in a non-linear region that is not linear and has an injection pulse width Ti shorter than the pulse width at 805.
- the fuel injection timing is delayed from 811 to 812 due to the delay of the valve opening start timing of the valve element 214 for the reason described in FIG.
- the injection pulse width 815 when the voltage decreases compared to when the voltage of the high voltage source 514 does not decrease, the injection amount becomes smaller as indicated by 840 due to the delay in valve opening.
- the relationship between the drive current and the displacement amount of the valve body 214 under this condition is as described with reference to 710, 711, 712, and 713 in FIG.
- the injection amount may be larger when the voltage is lower than when the voltage of the high voltage source 514 is not decreased.
- the amount of displacement of the valve body 214 until the valve body 214 reaches the target opening is equal to the point 805.
- the valve closing delay time is the same between the condition where the voltage of the high voltage source 514 is not lowered and the condition where the voltage is lowered, the voltage is lowered as compared with the case where the voltage of the high voltage source 514 is not lowered. In the case, the injection amount becomes smaller.
- the valve closing delay time becomes longer when the voltage of the high voltage source 514 is reduced, and the displacement amount area of the valve body 214 is larger. growing.
- the injection amount is determined by the area of the displacement amount of the valve body 214, the injection amount increases when the voltage of the high voltage source 514 is lower than when the voltage is not lower.
- FIG. 7 shows a case where the pulse width Ti of the ejection pulse is shorter than that in FIG. This corresponds to the case where the ejection pulse width Ti shown in FIG.
- a waveform denoted by reference numeral 921 in FIG. 9 is a holding current supplied from the battery power supply VB when it is assumed that the injection pulse width Ti has the same length as that in FIG.
- the time until the drive current reaches the peak current value I peak is delayed when the voltage of the high voltage source 514 is lower than when the voltage is not lowered. Can be mentioned. This delay, as shown in FIG. 9, the injection pulse drive current value at the timing t 94 to be OFF is increased. As the drive current value increases, the magnetic attractive force increases and the valve closing delay time becomes longer.
- Magnetic attraction force injection pulse remains with the increase of the driving current at the timing t 94 to be OFF is increased. As the residual magnetic attraction force increases, the force in the valve opening direction acting on the mover 202 increases, and the valve closing delay time increases.
- the second factor that increases the injection amount is the bounce of the valve body 214 that occurs after the mover 202 reaches the target opening.
- the target of the valve body 214 after the bounce between the movable element 202 and the fixed core 207 after the valve body 214 reaches the target opening converges.
- the valve body 214 starts to close from the opening degree.
- the bounce that occurs after the valve element 214 reaches the target opening degree has not converged, and the mover 202 moves in the direction of the target opening degree.
- the valve starts to close in the middle. For this reason, the valve closing delay time increases due to the kinetic energy of the mover 202.
- the injection amount is determined by a trade-off between the valve opening delay time and the valve closing delay time, and when the voltage is lower than when the voltage of the high voltage source 514 is not reduced, the injection pulse is turned OFF.
- the injection amount until the valve body 214 is closed after the injection pulse is turned OFF increases.
- the injection pulse width 815 as compared with the injection pulse width 815 in the linear region (linear region) 830, the deviation of the injection amount does not change in the positive direction or the voltage of the high voltage source 514 does not decrease.
- the amount of injection may be larger when the voltage is lower than the case.
- the injection pulse width may be corrected to be longer. Thereby, the change of the injection quantity which arises by valve opening delay can be suppressed.
- Such correction of the ejection pulse width may be performed by the driving device 150.
- the pulse width of the injection pulse is set to the energizing time (injection pulse width 804 in FIG. 8) that is closed before the drive current is switched to the holding current, the voltage of the high voltage source 514 is reduced.
- the pulse width of the ejection pulse may be corrected so as to be shorter than the pulse width of the ejection pulse when the voltage of the high voltage source is not lowered.
- the amount of change in the injection amount due to a decrease in the voltage of the high voltage source 514 depends on the voltage value of the high voltage source 514. Therefore, the contact 516 is connected to the A / D conversion port of the IC 502 or the CPU 501 so that the voltage value of the high voltage source 514 that is the output of the booster circuit 514 can be detected, and the injection amount, the voltage value of the high voltage source 514, and the injection pulse width. It is preferable to give the relationship to the CPU 501 in advance. With this configuration, an appropriate injection pulse width Ti can be determined from the required injection amount calculated by the CPU 501 and the detected voltage value of the high voltage source 514.
- the injection amount that has been realized by one injection is divided into a plurality of injections, it is necessary to reduce the minimum injection amount that can be controlled by one injection. is there. In this case, since the injection amount is limited in the linear region 830, it is necessary to accurately control the injection amount in the region where the injection pulse width Ti is smaller than the point 805.
- the injection amount in which the injection pulse width Ti is 813 to 814 under the condition that the voltage value of the high voltage source 514 is lowered also depends on the current value at the timing when the injection pulse is turned off.
- Both ends of the resistor 508 or the resistor 513 may be connected to the A / D conversion port of the CPU 501 or the IC 502, and a current detection unit that detects a current value after the drive current reaches the peak current I peak may be provided.
- the injection amount is the pre-injection in the condition of the next multistage injection in one combustion cycle.
- the injection pulse width in the next injection may be corrected so as to correct the changed injection amount.
- the relationship among the injection amount, the voltage value of the high voltage source 514, the drive current value, and the injection pulse width Ti may be given in advance to the CPU 501 or the IC 502 as MAP information or an approximate expression.
- the current value at the timing when the injection pulse is turned off is affected by the voltage value of the high voltage source 514 and the resistance value of the solenoid 205.
- the solenoid 205 When the solenoid 205 generates heat, the resistance value of the solenoid 205 increases.
- the solenoid 205 contributes to heat generation. Since the drive cycle of the fuel injection device 540 is the same, the current value at the timing when the injection pulse is turned off can be estimated if the voltage value of the high voltage source 514 can be detected. Therefore, the voltage value of the high voltage source 514 may be detected immediately before the fuel injection timing, and the injection pulse width correction amount may be determined from the detected value.
- the time resolution of the A / D conversion port is limited due to hardware limitations.
- the injection amount deviation is shown as a ratio of the injection amount Q 802 when the voltage is decreased with respect to the injection amount Q 801 when the voltage of the high voltage source 514 is not decreased. For this reason, the injection amount deviation 860 is larger than the injection amount deviation 840. However, in the region where the injection amount deviation 840 occurs, since the injection amount Q 801 is larger than the injection amount Q 802 , the absolute value of the correction amount of the injection pulse width necessary for correcting the injection amount deviation 860 is the injection amount. This is smaller than the absolute value of the correction amount of the injection pulse width necessary for correcting the quantity deviation 840.
- the absolute value of the correction amount of the injection pulse width necessary for correcting the injection amount deviation 860 in the injection pulse width 813 and further correcting the injection amount so as to coincide with the one-dot chain line 820 extrapolated from the straight line region 830 is The absolute value of the correction amount of the injection pulse width necessary for correcting the injection amount deviation 840 (the correction amount of the injection pulse width required to match the injection amount Q 801 ) is small.
- the injection pulse width is corrected when the voltage of the high voltage source 514 is reduced. It is good to correct
- the pulse width of the injection pulse is set to an energization time (for example, the injection pulse width 813 in FIG. 8) that is closed before the drive current is switched to the holding current, the drive current holds the pulse width of the injection pulse.
- the absolute value of the correction amount of the pulse width of the injection pulse is made smaller than when the energization time for closing the valve is set (for example, the injection pulse width 815 in FIG. 8).
- the valve body displacement amount in FIG. 10 is the valve body displacement amount when the voltage value of the high voltage source 514 at the timing when the injection pulse is turned on becomes the initial boosted voltage VH and the fuel pressure is low.
- 1003 shows the displacement of the valve body under the condition that the fuel pressure is high.
- the valve body displacement amount is set to 1002.
- the valve body displacement amount under the condition where the fuel pressure is high is indicated by 1004.
- the three conditions with different fuel pressures shown in FIG. 11 are assumed to be 1101, 1102, 1103 in order of increasing fuel pressure.
- the valve opening start timing of the valve body 214 is delayed and the fuel injection timing is delayed.
- the fuel spray is likely to adhere to the piston, and the formation state of the fuel spray is changed, so that the homogeneity of the spray is lowered.
- the adhesion of fuel spray to the piston and the decrease in spray homogeneity may lead to an increase in PN.
- the fuel injection timing is delayed under the fuel injection conditions in the intake stroke, so that the fuel injection timing is delayed with respect to the intake valve opening / closing timing, and the mixture of the inflow air into the piston cylinder and the injected fuel is mixed.
- PN increases because the degree of homogeneity varies from cylinder to cylinder or from injection to multistage injection.
- the voltage value of the high voltage source 514 or the current flowing through the solenoid 205 is detected by the CPU 502 or the IC 501, and the detected value is increased. It is preferable to correct the energization timing of the injection pulse by calculating the voltage value of the voltage source 514 or the amount of decrease from the boosted voltage VH.
- the relationship between the voltage value of the high voltage source 514 and the fuel injection timing is substantially linear.
- the relationship between the voltage value of the high voltage source 514 and the injection timing is preferably given to the CPU 501 in advance.
- an appropriate injection timing is determined from the detected voltage of the high voltage source 514, and the energization timing (application timing) of the energization pulse is advanced by the amount of deviation from the reference value. It can be corrected with high accuracy.
- the valve body 214 starts to open at a timing when the magnetic attractive force acting on the movable element 102 exceeds the force in the valve closing direction acting on the valve body 214 and the movable element 102.
- the energization timing may be a trigger. With such a configuration, the current value after the energization of the solenoid 205 is reliably detected can be detected, so that the calculation accuracy of the correction amount of the energization timing can be improved and the correction accuracy of the valve opening start timing can be improved.
- the current value Iso during the period from when energization to the solenoid 205 is started until the valve element 214 is opened is detected at two or more points, and the slope of the current value Iso, that is, time differentiation.
- the correction amount of the energization timing may be determined using an approximate expression. With such a configuration, the influence of the detection error of the current Iso can be reduced as compared with the case where the current value Iso is detected at one point, so that the correction accuracy of the valve opening start timing can be increased.
- the relationship between the voltage value and driving current of the high voltage source 514 and the correction amount of the injection pulse energization timing is preferably given to the CPU 501 in advance as MAP data or an approximate expression.
- the energization timing can be appropriately determined from the current value detected by such a configuration and the voltage value of the high voltage source 514, and variations in injection timing can be suppressed.
- the delay in the energization timing of the injection pulse when the voltage value of the high voltage source 514 is reduced is affected by the fuel pressure supplied to the fuel injection device 540.
- the sensitivity of the change in the fuel injection timing due to the decrease in the voltage value of the high voltage source 514 is different, and the higher the fuel pressure, the higher the voltage.
- the inclination of the fuel injection timing with respect to the voltage value of the source 514 increases.
- valve opening start timing difference 1011 is larger than the valve opening start timing difference 1010.
- the magnetic attractive force acting on the mover 202 depends on the drive current energy, that is, the time integral value of the drive current. As the voltage value of the high voltage source 514 is lowered, the slope of the drive current is reduced and the slope of the magnetic attractive force is also reduced. Due to this difference in inclination, the delay in the valve opening start timing and the injection timing when the voltage of the high voltage source 514 decreases is greater for the fuel pressure 1006 than for the condition where the fuel pressure is low 1007. Therefore, by detecting the fuel pressure supplied to the fuel injection device 540 and determining the energization timing for correcting the injection timing according to the fuel pressure and the voltage value of the high voltage source 514, variations in the injection timing are suppressed. it can.
- a pressure signal detecting means for detecting the fuel pressure by connecting the signal from the pressure sensor 102 to the A / D conversion port of the CPU 501.
- the detection of the fuel pressure may be performed by using the energization timing of the injection pulse calculated by the CPU 501 as a trigger and detecting the fuel pressure at a timing before the trigger.
- the pressure in the rail pipe 133 fluctuates, and the pressure detected through the pressure sensor 102 also fluctuates.
- FIG. 12 shows an injection pulse at a point 815 in FIG. 8 for the case where the voltage value of the high voltage source is not lowered and the case where the voltage value is lowered in the fuel injection device driving apparatus according to the second embodiment of the present invention.
- FIG. 6 is a diagram showing a driving current and a valve body displacement amount in a width, and a driving current and a valve body displacement amount in an injection pulse width at a point 802.
- FIG. 12 shows a drive current waveform 1201 and a valve body displacement 1202 when the voltage of the high voltage source 514 does not decrease compared to the initial value (boosted voltage VH) in the injection pulse width at the point 802 in FIG.
- the current waveform when the voltage of the high voltage source 514 is lower than the initial value is shown as 1203, and the valve body displacement is shown as 1204.
- the current waveform when the voltage of the high voltage source 514 does not decrease compared to the initial value is shown as 1205
- the displacement of the valve body is shown as 1206, and the voltage of the high voltage source 514 becomes the initial value
- a current waveform 1207 and a valve body displacement amount 1208 are shown in the case of a decrease.
- valve closing starts immediately before reaching the target opening, and the locus of the valve body 214 is a parabolic motion. That is, in the range below the pulse width at the point 802, the valve body 214 is driven under a half lift condition in which it closes without reaching the target opening. Under this condition, the amount of displacement of the valve body increases with the valve closing delay time according to the injection pulse as compared with the condition where the energization is stopped after the valve body 214 reaches the target opening, so that the injection with respect to the injection amount High sensitivity of pulse width.
- the half lift condition does not decrease when the voltage of the high voltage source 514 decreases from the initial boosted voltage VH.
- the correction amount of the injection pulse width may be corrected to be large.
- the drive current value at the timing of stopping energization is lower than when the voltage does not decrease.
- the valve body 214 and the movable body 214 are movable at the timing of stopping energization with a delay in the valve opening start timing as compared with the case where the voltage does not decrease.
- the child 202 has a small kinetic energy. From these things, the maximum value 1210 of the displacement amount of the valve body 214 becomes small.
- the injection pulse width becomes larger than when the voltage does not decrease.
- this invention is not limited to each above-mentioned Example, Various modifications are included.
- the above-described embodiments have been described in detail for easy understanding of the present invention, and are not necessarily limited to those having all the configurations.
- a part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment.
- Voltage value of high voltage source 514 The valve body displacement amount when the fuel pressure is lower than the initial value and the fuel pressure is high, 1010, 1011 ... the difference in valve opening start timing, 1101, 1102, 1103 ... the high voltage source under three conditions with different fuel pressures The relationship between the voltage value of 514 and the fuel injection timing.
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Abstract
Description
噴射パルスのパルス幅を前記駆動電流が前記保持電流に切り替わった後に閉弁する通電時間に設定する場合に、気筒間で燃料の噴射タイミング又は燃料の噴射期間が重なる場合の噴射パルスのパルス幅を、前記噴射タイミング又は前記噴射期間が重ならない場合の噴射パルスのパルス幅に比べて、長くするように補正し、
噴射パルスのパルス幅を前記駆動電流が前記保持電流に切り替わる前に閉弁する通電時間に設定する場合に、噴射パルスのパルス幅を前記駆動電流が前記保持電流に切り替わった後に閉弁する通電時間に設定している場合に比べて、噴射パルスのパルス幅の補正量の絶対値を小さくする機能を備えたものである。
なお、ピーク電流値Ipeakから電流403への移行期間にスイッチング素子506をONにすると、逆起電力エネルギーによる電流は接地電位515側に流れ、電流が回路内を回生し、ソレノイド205にはほぼ0Vの電圧が印加されて電流は緩やかに低下する。電流値が所定の電流値404より小さくなると、駆動回路103はスイッチング素子506を通電し、バッテリ電圧VBの印加をスイッチング素子507の通電・非通電によって行い、所定の電流403が保たれるように制御するスイッチング期間を設ける。燃料噴射装置540に供給される燃料圧力が大きくなると、弁体214に作用する流体力が増加し、弁体214が目標開度に到達するまでの時間が長くなる。この結果、ピーク電流Ipeakの到達時間に対して目標開度への到達タイミングが遅れる場合があるが、電流を402のように急速に低減すると、可動子202に働く磁気吸引力も急速に低下するため、弁体214の挙動が不安定となり、場合によっては通電中にも関わらず閉弁を開始してしまう場合がある。ピーク電流Ipeakから電流403の移行中にスイッチング素子506をONにて電流を緩やかに減少させる場合、磁気吸引力の低下を抑制でき高燃料圧力での弁体214の安定性を確保でき、噴射量ばらつきを抑制できる。
図6は、本発明の第一実施例に係る燃料噴射装置の駆動装置について、吸気行程、圧縮行程、膨張行程、排気行程からなる1燃焼サイクル中において、吸気行程に3回、圧縮行程に2回の多段燃料噴射を行う場合の各気筒の燃料噴射タイミングの関係を示した図である。また、図7は、第1気筒及び第3気筒について、図6の604の期間における、高電圧源の電圧値、噴射パルス、駆動電流及び弁体変位量と時間との関係を示した図である。図8は、高電圧源の電圧値が低下していない場合(Q801)と、高電圧源の電圧値が低下している場合(Q802)とについて、噴射パルス幅と燃料噴射量との関係と、噴射パルス幅と噴射量偏差との関係とを示した図である。図9は、噴射パルスが小さい条件(図8において噴射パルス幅Tiが804となる条件)での高電圧源の電圧値、噴射パルス、駆動電流、弁体変位量と時間との関係を示した図である。図10は、高電圧源の電圧値が低下していない条件と電圧が低下している条件での高電圧源の電圧、噴射パルス、駆動電流、可動子202に作用する磁気吸引力および弁体変位量と時間との関係を示した図である。図11は、第一実施例に係る燃料噴射装置の駆動装置について、燃料噴射装置に供給される燃料圧力が違う3つの条件での昇圧電圧と燃料噴射タイミングとの関係を示した図である。
Claims (7)
- ソレノイドに通電して固定コアと可動子との間に磁気吸引力を作用させることにより電磁式燃料噴射装置の弁体を開弁させる駆動装置であって、開弁時に高電圧を前記ソレノイドに印加し、前記ソレノイドに流れる駆動電流が所定の電流値に達した後、前記駆動電流を前記所定の電流値よりも小さい保持電流に切り替えて開弁状態を維持する機能を有すると共に、噴射パルスを生成し、前記噴射パルスのパルス幅で前記ソレノイドへの通電時間を制御する燃料噴射装置の駆動装置において、
噴射パルスのパルス幅を前記駆動電流が前記保持電流に切り替わった後に閉弁する通電時間に設定する場合に、気筒間で燃料の噴射タイミング又は燃料の噴射期間が重なる場合の噴射パルスのパルス幅を、前記噴射タイミング又は前記噴射期間が重ならない場合の噴射パルスのパルス幅に比べて、長くするように補正し、
噴射パルスのパルス幅を前記駆動電流が前記保持電流に切り替わる前に閉弁する通電時間に設定する場合に、噴射パルスのパルス幅を前記駆動電流が前記保持電流に切り替わった後に閉弁する通電時間に設定している場合に比べて、噴射パルスのパルス幅の補正量の絶対値を小さくする機能を備えたことを特徴とする燃料噴射装置の駆動装置。 - 請求項1に記載の燃料噴射装置の駆動装置において、
前記保持電流を供給する第1の電圧源と前記高電圧を発生する第2の電圧源とを備え、
噴射パルスのパルス幅を前記駆動電流が前記保持電流に切り替わった後に閉弁する通電時間に設定する場合に、前記第2の電圧源の電圧が低下している場合の噴射パルスのパルス幅を、前記第2の電圧源の電圧が低下していない場合の噴射パルスのパルス幅に比べて、長くするように補正する機能を備えたことを特徴とする燃料噴射装置の駆動装置。 - 請求項2に記載の燃料噴射装置の駆動装置において、
前記保持電流を供給する第1の電圧源と前記高電圧を発生する第2の電圧源とを備え、
噴射パルスのパルス幅を前記駆動電流が前記保持電流に切り替わる前に閉弁する通電時間に設定する場合に、前記第2の電圧源の電圧が低下している場合の噴射パルスのパルス幅を、前記第2の電圧源の電圧が低下していない場合の噴射パルスのパルス幅に比べて、短くするように補正する機能を備えたことを特徴とする燃料噴射装置の駆動装置。 - 請求項3に記載の燃料噴射装置の駆動装置において、
1燃焼行程中の燃料噴射を複数回に分割して行うことを特徴とする燃料噴射装置の駆動装置。 - 請求項4に記載の燃料噴射装置の駆動装置において、
前記第2の電圧源の電圧値に応じて噴射パルスの補正量を算出することを特徴とする燃料噴射装置の駆動装置。 - 請求項4に記載の燃料噴射装置の駆動装置において、
前記第2の電圧源の電圧値が低下した条件で燃料噴射を行う場合には、前記第2の電圧源の電圧が低下していない場合に比べて、噴射パルスの印加タイミングを早める補正を行う機能を備えたことを特徴とする燃料噴射装置の駆動装置。 - 請求項6に記載の燃料噴射装置の駆動装置において、
燃料圧力を検出する圧力センサからの信号を取得し、前記圧力センサから取得した圧力が大きいほど、噴射パルスの印加タイミングを早める補正を行う機能を備えたことを特徴とする燃料噴射装置の駆動装置。
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JP6462835B2 (ja) | 2019-01-30 |
CN107110053A (zh) | 2017-08-29 |
US20180283306A1 (en) | 2018-10-04 |
US10161339B2 (en) | 2018-12-25 |
JP2018059511A (ja) | 2018-04-12 |
US10634083B2 (en) | 2020-04-28 |
EP3222840B1 (en) | 2019-09-11 |
JPWO2016080067A1 (ja) | 2017-07-20 |
CN107110053B (zh) | 2020-06-19 |
US20190085783A1 (en) | 2019-03-21 |
JP6677792B2 (ja) | 2020-04-08 |
EP3670880A1 (en) | 2020-06-24 |
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