WO2016072320A1 - シランの重合禁止剤 - Google Patents
シランの重合禁止剤 Download PDFInfo
- Publication number
- WO2016072320A1 WO2016072320A1 PCT/JP2015/080244 JP2015080244W WO2016072320A1 WO 2016072320 A1 WO2016072320 A1 WO 2016072320A1 JP 2015080244 W JP2015080244 W JP 2015080244W WO 2016072320 A1 WO2016072320 A1 WO 2016072320A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- silane
- polymerization inhibitor
- formula
- cyclic
- aromatic amine
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/04—Hydrides of silicon
- C01B33/046—Purification
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/34—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping with one or more auxiliary substances
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/04—Hydrides of silicon
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C211/00—Compounds containing amino groups bound to a carbon skeleton
- C07C211/43—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton
- C07C211/54—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton having amino groups bound to two or three six-membered aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C211/00—Compounds containing amino groups bound to a carbon skeleton
- C07C211/43—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton
- C07C211/54—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton having amino groups bound to two or three six-membered aromatic rings
- C07C211/55—Diphenylamines
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C211/00—Compounds containing amino groups bound to a carbon skeleton
- C07C211/43—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton
- C07C211/57—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings being part of condensed ring systems of the carbon skeleton
- C07C211/58—Naphthylamines; N-substituted derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/60—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which all the silicon atoms are connected by linkages other than oxygen atoms
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K15/00—Anti-oxidant compositions; Compositions inhibiting chemical change
- C09K15/04—Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds
- C09K15/16—Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds containing nitrogen
- C09K15/18—Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds containing nitrogen containing an amine or imine moiety
Definitions
- the present invention relates to a cyclic silane and a method for producing the same.
- the present invention relates to a silane polymer applied to applications such as integrated circuits and thin film transistors.
- Silicon semiconductors have long been studied as a material for thin film transistors (TFTs) and solar cells.
- TFTs thin film transistors
- a silicon film is generally formed by a vacuum process such as a CVD method. Since such a device uses a vacuum process, a large-scale device is required, and since the raw material is a gas, it is difficult to handle.
- a silane polymer dissolved in an organic solvent is applied to a substrate, and after baking, a silicon film is formed by dehydrogenation.
- a method is described in which a solution composition containing cyclopentasilane is prepared, the solution composition is subjected to ultraviolet irradiation, and then the coating film is heated to form a silicon film (see Patent Document 1).
- a silane polymer having a polystyrene-equivalent weight average molecular weight of 800 to 5000 as measured by gel permeation chromatography by irradiating a photopolymerizable silane compound with a light beam having a wavelength of 405 nm is produced. Is described (see Patent Document 2).
- a composition is disclosed (see Patent Document 3).
- Silylcyclopentasilane used as a radical initiator for ring-opening polymerization of cyclopentasilane has been disclosed (see Patent Document 4).
- a composition comprising oligosilane or polysilane consisting of hydrogen and silicon and / or germanium having a molecular weight of 450 to 2300, coated and printed to form an oligo or polysilane film and then cured to 0.1
- a composition for forming an amorphous hydrogenated semiconductor film having a carbon content of atomic% or less is disclosed (see Patent Document 5).
- polysilane is synthesized using a heterogeneous catalyst composed of a Group 7-12 transition metal element or a substrate-fixed derivative thereof.
- JP 2001-262058 A Japanese Patent Laid-Open No. 2005-22964 JP 2003-124486 A JP 2001-253706 A JP 2010-506001 A
- An object of the present invention is to provide a polymerization inhibitor to be added at the time of heating distillation in order to allow cyclic silane to exist in a monomer state without forming a polymer even when heating is carried out by distillation.
- a polymerization inhibitor of silane containing a secondary or tertiary aromatic amine As a second aspect, the polymerization inhibitor according to the first aspect, in which the silane is a cyclic silane, As a third aspect, the polymerization inhibitor according to the first aspect, wherein the silane is cyclopentasilane, As a fourth aspect, the polymerization inhibitor according to any one of the first to third aspects, wherein the aromatic amine is a secondary aromatic amine, As a fifth aspect, the polymerization inhibitor according to any one of the first to third aspects, wherein the aromatic group of the aromatic amine is a phenyl group or a naphthyl group, As a sixth aspect, the polymerization inhibitor according to any one of the first to fifth aspects, containing a polymerization inhibitor in a proportion of 0.01 to 10 mol% with respect to 1 mol of the silane, As a seventh aspect, the polymerization inhibitor according to any one of the first aspect
- a cyclic silane in which Si represented by the chain is formed to form a ring is reacted with hydrogen halide in cyclohexane in the presence of aluminum halide, and the formula ( 2): (In the formula (2), R 3 and R 4 each represent a halogen atom, and n represents an integer of 4 to 6) to obtain a solution containing a cyclic silane, (B) Step: The cyclic silane represented by the formula (2) is dissolved in an organic solvent, the cyclic silane represented by the formula (2) is reduced with hydrogen or lithium aluminum hydride, and the formula (3): (In formula (3), n represents an integer of 4 to 6), Step (C): The polymerization inhibitor according to any one of the first aspect to the seventh aspect is added to the cyclic silane represented by the formula (3), and further distilled to represent the formula (3).
- the step (A) includes a step of obtaining a cyclic silane represented by the formula (2) by further distilling after obtaining a solution containing the cyclic silane represented by the formula (2).
- a useful polymerization inhibitor that is added at the time of heating distillation in a distillation step performed at the final stage in order to obtain high-purity cyclic silane, particularly high-purity cyclopentasilane. That is, the addition of the polymerization inhibitor of the present invention allows cyclic silane to be present in the form of a monomer without forming a silane polymer even if heat distillation is performed. Further, in the present invention, unnecessary polymerization of the silane is suppressed by using a polymerization inhibitor containing a secondary or tertiary aromatic amine as a polymerization inhibitor used in the distillation of the highly reactive silane.
- a purified silane can be obtained as a stable monomer.
- the polymerization inhibitor can be used as a polymerization inhibitor during storage. That is, by adding the polymerization inhibitor to the silane monomer solution in an organic solvent, the polymerization of the silane monomer can be suppressed and stably stored.
- the present invention relates to a silane polymerization inhibitor containing a secondary or tertiary aromatic amine.
- the silane may be linear, branched, cyclic, or a mixture thereof.
- a highly reactive cyclic silane is preferable, and examples of the number of cyclic silanes include 4 to 6 silanes. Examples thereof include cyclotetrasilane, cyclopentasilane, and cyclohexasilane. Among them, cyclopentasilane is preferably used.
- the secondary aromatic amine is preferable because it has a higher polymerization inhibiting action.
- a secondary aromatic amine has two aromatic groups and one hydrogen atom directly bonded to the nitrogen atom, and a tertiary aromatic amine has three aromatic groups directly bonded to the nitrogen atom. is there.
- the aromatic group has 6 to 40 carbon atoms.
- a phenyl group, a naphthyl group, an anthryl group, a biphenyl group, etc. are mentioned, and especially a phenyl group and a naphthyl group are preferable.
- N, N′-diphenyl-1,4-diphenylenediamine of the above formula (1-1) has a boiling point of 220 to 225 ° C.
- N, N′-di-2-naphthyl of the above formula (1-2) 1,4-diphenylenediamine has a boiling point of 608 ° C.
- diphenylamine of formula (1-3) has a boiling point of 302 ° C.
- triphenylamine of formula (1-4) has a boiling point of 365 ° C. is there.
- the polymerization inhibitor may be added in an amount of 0.01 to 10 mol%, or 0.01 to 5 mol%, or 0.01 to 1 mol% with respect to 1 mol of silane.
- the silane is a mixture of various silanes
- the polymerization inhibitor can be added in the above ratio in terms of the number of moles of cyclopentasilane, using the total mass of the silane as cyclopentasilane.
- cyclic silane represented by Formula (1) used as a raw material at the time of synthesize
- the cyclic silane represented by the above formula (1) can be obtained by reacting silane in an organic solvent in the presence of an alkali metal.
- alkyl group having 1 to 6 carbon atoms examples include methyl group, ethyl group, n-propyl group, i-propyl group, cyclopropyl group, n-butyl group, i-butyl group, s-butyl group, t -Butyl group, cyclobutyl group, 1-methyl-cyclopropyl group, 2-methyl-cyclopropyl group, n-pentyl group and the like.
- substituent in the phenyl group which may be substituted examples include the above alkyl group.
- the halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, and a chlorine atom can be preferably used.
- the alkali metal is an alkali metal such as lithium, sodium or potassium.
- an alkali metal is dispersed in an organic solvent such as tetrahydrofuran and a silane represented by the formula (a) is further added, a cyclic silane represented by the formula (1) is generated.
- the alkali metal used at this time is about 1.5 to 3 times mol of the silane represented by the formula (a). This reaction is performed at room temperature, and the obtained product is purified by recrystallization or the like.
- silane represented by the above formula (a) examples include diphenyldichlorosilane, diphenyldibromosilane, diphenyldiiodosilane, di (phenyl chloride) dichlorosilane, dimethyldichlorosilane, and dimethyldibromosilane.
- the present invention also relates to a silane purification method using the above polymerization inhibitor.
- the silane purification method includes, for example, the following steps (A), (B), and (C).
- cyclic silane represented by the formula (1) used in the step (A) examples of the substituent on the alkyl group having 1 to 6 carbon atoms and on the phenyl group which may be substituted are as described above. Can be mentioned.
- n is an integer of 4 to 6.
- the step (A) comprises reacting a cyclic silane in which Si represented by the formula (1) forms a ring with a halogen or hydrogen halide, and a solution containing the cyclic silane represented by the formula (2). It is a process to obtain. Moreover, after obtaining the solution containing the cyclic silane represented by Formula (2), the process of further distilling and producing
- 0 to 30 Torr for example, 1 to 30 Torr, or 5 to 30 Torr
- an aluminum halide eg, aluminum chloride, aluminum bromide
- an organic solvent eg, cyclohexane, hexane, heptane, toluene, benzene
- Hydrogen halide for example, hydrogen chloride
- the catalyst can be added at a ratio of 0.01 mol to 2 mol with respect to 1 mol of the cyclic silane.
- Step (B) is a step of obtaining the cyclic silane represented by the formula (3) by reducing the cyclic silane represented by the formula (2) with hydrogen or lithium aluminum hydride.
- the compound represented by the formula (2) is dissolved in an organic solvent (eg, cyclohexane, hexane, heptane, toluene, benzene), and ether (eg, diethyl ether, tetrahydrofuran, cyclohexane) is dissolved.
- organic solvent eg, cyclohexane, hexane, heptane, toluene, benzene
- ether eg, diethyl ether, tetrahydrofuran, cyclohexane
- lithium aluminum hydride dissolved in pentyl methyl ether is gradually added to reduce the cyclic silane represented by the formula (2) and convert it into the cyclic silane represented by the formula (3).
- the lithium aluminum hydride added at this time can be added at a ratio of 2 to 3 moles with respect to 1 mole of the cyclic silane represented by the formula (2).
- n is an integer of 4 to 6. It is preferable that cyclopentasilane in which n is 5 is contained in a ratio of 80 mol% or more, for example, 80 to 100 mol%, 90 to 100 mol% in the total silane obtained. Particularly preferred is cyclopentasilane (100 mol%) with high purity.
- Step (C) is a step of adding a polymerization inhibitor to the cyclic silane represented by the formula (3) and further distilling to produce the cyclic silane represented by the formula (3).
- the distillation is performed at a temperature of 20 to 70 ° C. and a reduced pressure of 1 to 50 Torr (for example, 1 to 35 Torr, or 2 to 50 Torr) for 4 to 6 hours.
- a polymerization inhibitor is used during the final distillation of silane.
- a polymerization inhibitor is added to a solvent in which the synthesized silane is dissolved, and the silane is distilled.
- distillation is performed in order to increase the purity of silane, and the polymerization inhibitor added at that time is preferably one having a boiling point higher than that of silane.
- the boiling point of the polymerization inhibitor is higher than the boiling point of cyclopentasilane (195 ° C.), for example, the boiling point is preferably 196 ° C. or higher, or 200 ° C. or higher,
- an aromatic amine having a boiling point of 700 ° C. or lower can be used.
- cyclic silanes particularly cyclopentasilane monomers
- high-purity silane is polymerized and applied to a substrate as polysilane to form a uniform coating film.
- the Si—H bonds of the silane monomer in the coating film are cut by appropriate heating, and polysilane having Si—Si bonds is formed.
- Such a silane monomer preferably exists in a monomer state capable of distillation or the like until it is highly purified. Therefore, in the synthesis of cyclic silane, particularly cyclopentasilane, distillation is performed at the final stage of the synthesis in order to achieve high purity. This distillation is performed under reduced pressure by applying temperature, but cyclic silanes such as cyclopentasilane are highly reactive and may cause polymerization during distillation.
- a polymer of polysilane such as cyclopentasilane obtained by polymerizing purified high-purity cyclic silane such as cyclopentasilane can be obtained.
- These polysilanes can be applied to a substrate to form a silicon film.
- Polymerization includes a method using a catalyst and a method using thermal polymerization.
- the obtained polysilane is a polymer of cyclopentasilane, and is obtained, for example, as a solution in an organic solvent of 1% by mass to 20% by mass.
- a transparent solution can be obtained even when an organic solvent (cyclohexane) of 13.5% by mass is used.
- the resulting polymer of cyclopentasilane has a weight average molecular weight of about 600 to 3000, the Mw / Mn ratio between the weight average molecular weight Mw and the number average molecular weight Mn is 1.03 to 1.55, and the molecular weight distribution is A narrow polymer is obtained.
- Polymer yields can be obtained in the high range of 80-90%.
- the present invention relates to a method for storing silane, that is, a method for storing silane by adding the polymerization inhibitor to an organic solvent containing silane.
- a method for storing silane by adding the polymerization inhibitor to an organic solvent containing silane.
- the obtained polysilane product is obtained by removing volatile components under reduced pressure, and can be dissolved in a solvent and stored.
- Polysilane solvents include n-hexane, n-heptane, n-octane, n-decane, cyclohexane, cyclooctane, dicyclopentane, benzene, toluene, xylene, durene, indene, tetrahydronaphthalene, decahydronaphthalene, and squalane.
- Hydrocarbon solvents such as: dipropyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol methyl ethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol methyl ethyl ether, tetrahydrofuran, tetrahydropyran, 1,2-dimethoxyethane, bis Ether solvents such as (2-methoxyethyl) ether and p-dioxane; Sulfonates, .gamma.-butyrolactone, N- methyl-2-pyrrolidone, dimethyl formamide, acetonitrile, dimethyl sulfoxide and the like.
- cyclooctane is preferably used, and the polysilane composition can be obtained by containing 5 to 8% by mass of the polysilane in cyclooctane.
- the above-mentioned polysilane can be added with a substance containing a group 3B element or a group 5B element as a dopant.
- a substance containing a group 3B element or a group 5B element include compounds such as phosphorus and boron.
- An n-type or p-type silicon film can be formed by applying a polysilane composition to which such a dopant is added to a base material and performing a treatment such as heating.
- a silicon film is obtained by applying the polysilane composition to a substrate, performing a heat treatment, etc., and performing dehydrogenation.
- the application is performed using an apparatus such as spin coating, roll coating, dip coating, and the heat treatment is performed after the application.
- the spinner rotation speed is 500 to 1000 rpm.
- the coating step is preferably performed in an inert gas atmosphere, for example, while flowing a gas such as nitrogen, helium, or argon.
- the coated substrate is heat-treated, the heating temperature is 100 to 425 ° C., and the treatment is performed for 10 to 20 minutes.
- the silicon film thus obtained can be obtained in a thickness range of 60 to 100 nm.
- the substrate examples include transparent electrodes such as quartz, glass, and ITO, metal electrodes such as gold, silver, copper, nickel, titanium, aluminum, and tungsten, glass substrates, and plastic substrates.
- the weight average molecular weight can be measured by gel permeation chromatography (GPC) (measuring instrument: HLC-8320GPC (manufactured by Tosoh Corporation)), column: GPC / SEC (PLgel 3 ⁇ m, 300 ⁇ 7.5 mm, manufactured by VARIAN) ), Column temperature: 35 ° C., detector: RI, flow rate: 1.0 ml / min, measurement time: 15 min, eluent: cyclohexane, injection amount: 10 ⁇ L), sample concentration 1.0% (in cyclohexane).
- GPC gel permeation chromatography
- the degree of polymerization indicating the degree of progress of polymerization is expressed as (% of the area of the spectrum indicated by the initial CPS occupies in the whole spectrum ⁇ % of the area of the spectrum indicated by the CPS after 4 hours) / ( The area of the spectrum indicated by the initial CPS was defined as%) ⁇ 100.
- CPS represents cyclopentasilane.
- Synthesis Example 2 Synthesis of Cyclopentasilane
- the cyclohexane solution of decachlorocyclopentasilane obtained in Synthesis Example 1 (1099.5 g) was subjected to solvent removal at 20 to 30 ° C. for 2 hours at 25 Torr.
- Decachlorocyclopentasilane (268.56 g) from which cyclohexylbenzene was removed was obtained by distillation at 13 Torr at 4 ° C. for 4 hours.
- cyclohexane solution 1100.6 g of high-purity decachlorocyclopentasilane.
- a solution of lithium aluminum hydride LiAlH 4 (57.5 g) in diethyl ether (269.6 g) was added dropwise over 2 hours at 0 to 10 ° C. in a 2 L reaction flask under an argon atmosphere. After stirring at room temperature for 1 hour, ion-exchanged water (592.7 g) was added dropwise to the reaction solution at 0 to 10 ° C. over 1 hour.
- Example 1 Addition of DPPA (N, N′-diphenyl-1,4-diphenylenediamine) In a 30 mL reaction flask under an argon atmosphere, DPPA (N, N′-diphenyl-1,4-diphenyl) was used as a polymerization inhibitor. In the presence of (phenylenediamine) (0.055 g, 1.0 mol%), the cyclopentasilane (3.0 g) obtained in Synthesis Example 2 was charged, heated at 70 ° C. for 4 hours, and subjected to gel permeation chromatography (GPC). The degree of progress of polymerization was less than 1%.
- GPC gel permeation chromatography
- DNPA N, N′-di-2-naphthyl-1,4-diphenylenediamine
- DNPA N, N′-di-2-naphthyl-1,4-diphenylenediamine
- DNPA N, N′-di-2-naphthyl-1,4-diphenylenediamine
- DNPA N, N′-di-2-naphthyl-1,4-diphenylenediamine
- Example 3 Addition of DPA (diphenylamine) Under argon atmosphere, cyclopentasilane obtained in Synthesis Example 2 in the presence of DPA (diphenylamine) (0.034 g, 1.0 mol%) as a polymerization inhibitor in a 30 mL reaction flask. (3.0 g) was charged, heated at 70 ° C. for 4 hours, and analyzed by gel permeation chromatography (GPC). The degree of polymerization was 1.3%.
- Example 4 Addition of TPA (triphenylamine) Obtained in Synthesis Example 2 in the presence of TPA (triphenylamine) (0.050 g, 1.0 mol%) as a polymerization inhibitor in a 30 mL reaction flask under an argon atmosphere. Cyclopentasilane (3.0 g) was charged, heated at 70 ° C. for 4 hours, and analyzed by gel permeation chromatography (GPC). The degree of polymerization was 7.7%.
- DNPA N, N′-di-2-naphthyl-1,4-diphenylenediamine
- DNPA N, N′-di-2-naphthyl-1,4-diphenylenediamine
- DNPA N, N′-di-2-naphthyl-1,4-diphenylenediamine
- -Naphthyl-1,4-diphenylenediamine 0.0125 g, 0.1 mol
- cyclopentasilane 5.0 g
- Synthesis Example 2 When analyzed by gel permeation chromatography (GPC), the polymerization progress was less than 1%.
- DNPA N, N'-di-2-naphthyl-1,4-diphenylenediamine
- DNPA N, N'-di-2-naphthyl-1,4-diphenylenediamine
- -Naphthyl-1,4-diphenylenediamine 0.0013 g, 0.01 mol% was charged with cyclopentasilane (5.0 g) obtained in Synthesis Example 2 and heated at 70 ° C. for 4 hours.
- GPC gel permeation chromatography
- the degree of silane polymerization is 15% or less, preferably 10% or less, in the silane storage method or purification method using a polymerization inhibitor.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Silicon Compounds (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
集積回路や薄膜トランジスターに応用されるシリコン薄膜のパターン形成はCVD法等の真空プロセスによりシリコン膜を形成することが一般的に行われている。このような装置では真空プロセスが用いられているため大がかりな装置が必要であり、また原料が気体であるため取り扱いにくい等の問題がある。
これらの問題を解決するために有機溶剤に溶解したシラン重合体を基板に塗布し、焼成後、脱水素によりシリコン膜を形成する手法がある。
光重合性を有するシラン化合物に波長405nmの光線を照射してゲルパーミエーションクロマトグラフィーで測定したポリスチレン換算の重量平均分子量が800~5000であるシラン重合体を生成することを特徴とするシラン重合体の製造方法が記載されている(特許文献2参照)。
シクロペンタシランに170~600nmの波長である光を照射して合成された固体状のポリシラン化合物、(B)シクロペンタシラン、並びに(C)ホウ素化合物、ヒ素化合物、リン化合物、アンチモン化合物から選ばれる少なくとも一種の化合物を含有し、固体状のポリシラン化合物が溶解してなり、(B)シクロペンタシランに対するポリシラン化合物の割合が0.1~100重量%であることを特徴とする半導体薄膜形成用シラン組成物が開示されている(特許文献3参照)。
シクロペンタシランの開環重合用ラジカル開始剤として使用されるシリルシクロペンタシランが開示されている(特許文献4参照)。
水素とシリコン及び/又はゲルマニウムとからなり450から2300の分子量を有するオリゴシラン又はポリシランを含む組成物であり、組成物をコーティングし印刷してオリゴ又はポリシラン膜を形成し、次いで硬化した後0.1原子%以下の炭素含量を有する非晶質の水素化半導体膜を形成する組成物が開示されている(特許文献5参照)。そして、第7~12族遷移金属元素又はその基材固着誘導体からなる不均一系触媒を用いてポリシランが合成されることが記載されている。
本発明の目的は、蒸留による加熱を為しても、重合体を形成せずに環状シランをモノマーの状態で存在させるために、加熱蒸留時に加える重合禁止剤を提供することである。
第2観点として、前記シランが環状シランである第1観点に記載の重合禁止剤、
第3観点として、前記シランがシクロペンタシランである第1観点に記載の重合禁止剤、
第4観点として、前記芳香族アミンが第2級芳香族アミンである第1観点乃至第3観点のうちいずれか一つに記載の重合禁止剤、
第5観点として、前記芳香族アミンの芳香族基が、フェニル基又はナフチル基である第1観点乃至第3観点のうちいずれか一つに記載の重合禁止剤、
第6観点として、前記シランの1モルに対して、0.01~10モル%の割合で重合禁止剤を含有する第1観点乃至第5観点のうちいずれか一つに記載の重合禁止剤、
第7観点として、前記芳香族アミンの沸点が196℃以上である第1観点乃至第6観点のうちいずれか一つに記載の重合禁止剤、
第8観点として、下記(A)工程、(B)工程、及び(C)工程:
(A)工程:式(1):
(B)工程:式(2)で表される環状シランを有機溶剤に溶解し、式(2)で表される環状シランを水素又はリチウムアルミニウムハイドライドで還元して、式(3):
(C)工程:式(3)で表される環状シランに第1観点乃至第7観点のうちいずれか一つに記載の重合禁止剤を添加し、更に蒸留して式(3)で表される環状シランを生成させる工程を含む、重合禁止剤を用いたシランの精製方法、
第9観点として、上記(A)工程において、式(2)で表される環状シランを含む溶液を得た後、更に蒸留して式(2)で表される環状シランを生成させる工程を含む第8観点に記載のシランの精製方法、及び
第10観点として、シランを含む有機溶剤に、第1観点乃至第7観点のうちいずれか一つに記載の重合禁止剤を添加することにより、シランを保存する方法である。
また、本発明では反応性の高いシランの蒸留の際に用いる重合禁止剤として第2級又は第3級の芳香族アミンを含む重合禁止剤を用いることにより、該シランの不要な重合を抑制し、安定なモノマーとして精製されたシランを得ることができる。
更にまた、本発明では上記重合禁止剤を保存時の重合禁止剤としても利用できる。即ち、有機溶剤中の該シランモノマー溶液に、上記重合禁止剤を添加しておくことによりシランモノマーの重合を抑止し、安定に保存することができる。
第2級芳香族アミンは二つの芳香族基と一つの水素原子が窒素原子に直接結合していて、第3級芳香族アミンは三つの芳香族基が窒素原子に直接結合しているものである。
この方法ではシランの純度を上げるために蒸留が行われ、その時に添加する重合禁止剤としては、沸点がシランの沸点よりも高いものが好ましい。特にシランとしてシクロペンタシランが好適に用いられるには、重合禁止剤の沸点はシクロペンタシランの沸点(195℃)よりも高く、例えば沸点が196℃以上、又は200℃以上であることが好ましく、例えば沸点700℃以下の範囲の芳香族アミンを用いることができる。
上記溶剤中でもシクロオクタンが好ましく用いられ、シクロオクタン中に上記ポリシランを5~8質量%で含有してポリシラン組成物とすることができる。
ただし、CPSはシクロペンタシランを示す。
窒素雰囲気下、2L反応フラスコにデカフェニルシクロペンタシラン(500.0g)と溶媒としてシクロヘキサン(453.7g)を仕込んだ。これに塩化アルミニウム AlCl3(14.7g)を加えた後、これを水浴で室温まで昇温させた。これに塩化水素HClガスを流速(280mL/min)で8時間吹込んだ。その後、減圧と窒素による復圧を10回繰返して塩化水素を除去した後、メンブレンフィルターでろ過してデカクロロシクロペンタシランのシクロヘキサン溶液(1099.5g)を得た。
合成例1にて得たデカクロロシクロペンタシランのシクロヘキサン溶液(1099.5g)を20~30℃、2時間、25Torrにて溶媒除去を行い、その後、60℃、4時間、13Torrにて蒸留することによりシクロヘキシルベンゼンを除去したデカクロロシクロペンタシラン(268.56g)を得た。これにシクロヘキサン(814.5g)加え溶解させた後、メンブレンフィルターでろ過し、シクロヘキサン(50g)で洗浄を行い、高純度デカクロロシクロペンタシランのシクロヘキサン溶液(1100.6g)を得た。
これをアルゴン雰囲気下、2L反応フラスコ仕込み0~10℃にてリチウムアルミニウムハイドライド LiAlH4(57.5g)のジエチルエーテル(269.6g)溶液を2時間かけて滴下した。室温で1時間撹拌後、0~10℃にて反応溶液へイオン交換水(592.7g)を1時間かけて滴下した。10分間撹拌、静置後、水層部分を除去した。引き続き、室温でイオン交換水(592.7g)を加え、この水洗操作を4回繰り返した後、有機層を硫酸マグネシウム(23.7g)で1時間乾燥させた後、メンブレンフィルターでろ過、濃縮を行いシクロペンタシラン(71.8g)を得た。
アルゴン雰囲気下、30mL反応フラスコに重合禁止剤としてDPPA(N,N’-ジフェニル-1,4-ジフェニレンジアミン)(0.055g、1.0mol%)の存在下、合成例2で得たシクロペンタシラン(3.0g)を仕込み、70℃、4時間加熱を行い、ゲルパーミエーションクロマトグラフィー(GPC)にて分析したところ重合進行度は1%未満であった。
アルゴン雰囲気下、30mL反応フラスコに重合禁止剤としてDNPA(N,N’-ジ-2-ナフチル-1,4-ジフェニレンジアミン)(0.075g、1.0mol%)の存在下、合成例2で得たシクロペンタシラン(3.0g)を仕込み、70℃、4時間加熱を行い、ゲルパーミエーションクロマトグラフィー(GPC)にて分析したところ重合進行度は1%未満であった。
アルゴン雰囲気下、30mL反応フラスコに重合禁止剤としてDPA(ジフェニルアミン)(0.034g、1.0mol%)の存在下、合成例2で得たシクロペンタシラン(3.0g)を仕込み、70℃、4時間加熱を行い、ゲルパーミエーションクロマトグラフィー(GPC)にて分析したところ重合進行度は1.3%であった。
アルゴン雰囲気下、30mL反応フラスコに重合禁止剤としてTPA(トリフェニルアミン)(0.050g、1.0mol%)の存在下、合成例2で得たシクロペンタシラン(3.0g)を仕込み、70℃、4時間加熱を行い、ゲルパーミエーションクロマトグラフィー(GPC)にて分析したところ重合進行度は7.7%であった。
アルゴン雰囲気下、30mL反応フラスコに重合禁止剤としてDNPA(N,N’-ジ-2-ナフチル-1,4-ジフェニレンジアミン)(0.0125g、0.1mol%)の存在下、合成例2で得たシクロペンタシラン(5.0g)を仕込み、70℃、4時間加熱を行い、ゲルパーミエーションクロマトグラフィー(GPC)にて分析したところ重合進行度は1%未満であった。
アルゴン雰囲気下、30mL反応フラスコに重合禁止剤としてDNPA(N,N’-ジ-2-ナフチル-1,4-ジフェニレンジアミン)(0.0013g、0.01mol%)の存在下、合成例2で得たシクロペンタシラン(5.0g)を仕込み、70℃、4時間加熱を行い、ゲルパーミエーションクロマトグラフィー(GPC)にて分析したところ重合進行度は2%であった。
アルゴン雰囲気下、30mL反応フラスコに重合禁止剤非存在下、合成例2で得たシクロペンタシラン(3.0g)を仕込み、70℃、4時間加熱を行い、ゲルパーミエーションクロマトグラフィー(GPC)にて分析したところ重合進行度は29.1%であった。
アルゴン雰囲気下、30mL反応フラスコに重合禁止剤としてAN(アニリン)(0.019g、1.0mol%)の存在下、合成例2で得たシクロペンタシラン(3.0g)を仕込み、70℃、4時間加熱を行い、ゲルパーミエーションクロマトグラフィー(GPC)にて分析したところ重合進行度は26.8%であった。
アルゴン雰囲気下、30mL反応フラスコに重合禁止剤としてDCA(ジシクロヘキシルアミン、1.0mol%)(0.037g)の存在下、合成例2で得たシクロペンタシラン(3.0g)を仕込み、70℃、4時間加熱を行い、ゲルパーミエーションクロマトグラフィー(GPC)にて分析したところ重合進行度は21.0%であった。
アルゴン雰囲気下、30mL反応フラスコに重合禁止剤としてHQ(ヒドロキノン)(0.022g、1.0mol%)の存在下、合成例2で得たシクロペンタシラン(3.0g)を仕込み、70℃、4時間加熱を行い、ゲルパーミエーションクロマトグラフィー(GPC)にて分析したところ重合進行度は20.0%であった。
Claims (10)
- 第2級又は第3級の芳香族アミンを含むシランの重合禁止剤。
- 前記シランが環状シランである請求項1に記載の重合禁止剤。
- 前記シランがシクロペンタシランである請求項1に記載の重合禁止剤。
- 前記芳香族アミンが第2級芳香族アミンである請求項1乃至請求項3のうちいずれか1項に記載の重合禁止剤。
- 前記芳香族アミンの芳香族基が、フェニル基又はナフチル基である請求項1乃至請求項3のうちいずれか1項に記載の重合禁止剤。
- 前記シランの1モルに対して、0.01~10モル%の割合で重合禁止剤を含有する請求項1乃至請求項5のうちいずれか1項に記載の重合禁止剤。
- 前記芳香族アミンの沸点が196℃以上である請求項1乃至請求項6のうちいずれか1項に記載の重合禁止剤。
- 下記(A)工程、(B)工程、及び(C)工程:
(A)工程:式(1):
(B)工程:式(2)で表される環状シランを有機溶剤に溶解し、式(2)で表される環状シランを水素又はリチウムアルミニウムハイドライドで還元して、式(3):
(C)工程:式(3)で表される環状シランに請求項1乃至請求項7のうちいずれか1項に記載の重合禁止剤を添加し、更に蒸留して式(3)で表される環状シランを生成させる工程を含む、重合禁止剤を用いたシランの精製方法。 - 上記(A)工程において、式(2)で表される環状シランを含む溶液を得た後、更に蒸留して式(2)で表される環状シランを生成させる工程を含む請求項8に記載のシランの精製方法。
- シランを含む有機溶剤に、請求項1乃至請求項7のうちいずれか1項に記載の重合禁止剤を添加することにより、シランを保存する方法。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2016557722A JP6673845B2 (ja) | 2014-11-04 | 2015-10-27 | シランの重合禁止剤 |
EP15857135.6A EP3252007A4 (en) | 2014-11-04 | 2015-10-27 | Silane polymerization inhibitor |
US15/523,913 US20170313591A1 (en) | 2014-11-04 | 2015-10-27 | Polymerization Inhibitor for Silane |
CN201580072152.5A CN107406261A (zh) | 2014-11-04 | 2015-10-27 | 用于硅烷的聚合抑制剂 |
KR1020177013129A KR20170081186A (ko) | 2014-11-04 | 2015-10-27 | 실란 중합 금지제 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014-224512 | 2014-11-04 | ||
JP2014224512 | 2014-11-04 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2016072320A1 true WO2016072320A1 (ja) | 2016-05-12 |
Family
ID=55909046
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2015/080244 WO2016072320A1 (ja) | 2014-11-04 | 2015-10-27 | シランの重合禁止剤 |
Country Status (7)
Country | Link |
---|---|
US (1) | US20170313591A1 (ja) |
EP (1) | EP3252007A4 (ja) |
JP (1) | JP6673845B2 (ja) |
KR (1) | KR20170081186A (ja) |
CN (1) | CN107406261A (ja) |
TW (1) | TW201634440A (ja) |
WO (1) | WO2016072320A1 (ja) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6026664A (ja) * | 1983-07-22 | 1985-02-09 | Canon Inc | アモルフアスシリコン堆積膜形成法 |
JPH04356442A (ja) * | 1991-06-03 | 1992-12-10 | Shin Etsu Chem Co Ltd | 有機ケイ素化合物の重合禁止剤及びその重合禁止剤を用いた安定化方法 |
JPH0725907A (ja) * | 1993-07-12 | 1995-01-27 | Shin Etsu Chem Co Ltd | アクリル官能性シラン化合物の重合禁止剤 |
JPH0920787A (ja) * | 1995-07-10 | 1997-01-21 | Chisso Corp | アクリルシランの蒸留方法 |
JP2005022964A (ja) * | 2003-06-13 | 2005-01-27 | Jsr Corp | シラン重合体およびシリコン膜の形成方法 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4946977A (en) * | 1987-09-25 | 1990-08-07 | Huels Troisdorf Ag | Method for the preparation of organosilanes containing methacryloxy or acryloxy groups |
DE4437667A1 (de) * | 1994-10-21 | 1996-04-25 | Huels Chemische Werke Ag | Verfahren zur Herstellung von N,N'-disubstituierten p-Chinondiiminen, deren Verwendung und Methacryloxy- oder Acryloxy-Gruppen enthaltende Organosilane, Verfahren zu deren Stabilisierung und deren Herstellung |
US6475347B1 (en) * | 2001-08-08 | 2002-11-05 | Crompton Corporation | High boiling inhibitors for distillable, polymerizable monomers |
US7262312B2 (en) * | 2005-08-05 | 2007-08-28 | Sheridan Robert E | Process for producing organoalkoxysilanes from organic acids or cyanates and haloalkylalkoxysilanes |
TWI502004B (zh) * | 2009-11-09 | 2015-10-01 | Dow Corning | 群集官能性聚有機矽氧烷之製法及其使用方法 |
-
2015
- 2015-10-27 WO PCT/JP2015/080244 patent/WO2016072320A1/ja active Application Filing
- 2015-10-27 US US15/523,913 patent/US20170313591A1/en not_active Abandoned
- 2015-10-27 KR KR1020177013129A patent/KR20170081186A/ko unknown
- 2015-10-27 JP JP2016557722A patent/JP6673845B2/ja active Active
- 2015-10-27 EP EP15857135.6A patent/EP3252007A4/en not_active Withdrawn
- 2015-10-27 CN CN201580072152.5A patent/CN107406261A/zh active Pending
- 2015-11-03 TW TW104136169A patent/TW201634440A/zh unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6026664A (ja) * | 1983-07-22 | 1985-02-09 | Canon Inc | アモルフアスシリコン堆積膜形成法 |
JPH04356442A (ja) * | 1991-06-03 | 1992-12-10 | Shin Etsu Chem Co Ltd | 有機ケイ素化合物の重合禁止剤及びその重合禁止剤を用いた安定化方法 |
JPH0725907A (ja) * | 1993-07-12 | 1995-01-27 | Shin Etsu Chem Co Ltd | アクリル官能性シラン化合物の重合禁止剤 |
JPH0920787A (ja) * | 1995-07-10 | 1997-01-21 | Chisso Corp | アクリルシランの蒸留方法 |
JP2005022964A (ja) * | 2003-06-13 | 2005-01-27 | Jsr Corp | シラン重合体およびシリコン膜の形成方法 |
Non-Patent Citations (1)
Title |
---|
See also references of EP3252007A4 * |
Also Published As
Publication number | Publication date |
---|---|
US20170313591A1 (en) | 2017-11-02 |
EP3252007A1 (en) | 2017-12-06 |
KR20170081186A (ko) | 2017-07-11 |
JPWO2016072320A1 (ja) | 2017-09-14 |
JP6673845B2 (ja) | 2020-03-25 |
TW201634440A (zh) | 2016-10-01 |
EP3252007A4 (en) | 2018-10-24 |
CN107406261A (zh) | 2017-11-28 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP4508428B2 (ja) | コーティング組成物 | |
KR100627203B1 (ko) | 실란 조성물, 실리콘막의 형성법 및 태양 전지의 제조법 | |
JP2013542162A (ja) | 高次ヒドリドシラン化合物の製造方法 | |
WO2016010038A1 (ja) | 濃縮法を用いた環状シランの製造方法 | |
JP2022522440A (ja) | ヒドリドシランオリゴマーの製造方法 | |
JP6652488B2 (ja) | 高分子量ポリシラン及びその製造方法 | |
JP6673845B2 (ja) | シランの重合禁止剤 | |
WO2016072226A1 (ja) | 水素化ケイ素の酸化物を含む有機溶剤の製造方法 | |
WO2016009897A1 (ja) | 加熱重合によるポリシランの製造方法 | |
JP2001011184A (ja) | ケイ素ポリマーおよびその製造方法 | |
JP2001055444A (ja) | ケイ素ポリマーの製造方法 | |
JP2001089572A (ja) | リン変性ケイ素ポリマー、その製法、それを含有する組成物ならびにリン変性シリコンの製法 | |
KR100933503B1 (ko) | 비정질 실리콘박막의 제조방법 | |
JP2008143782A (ja) | 太陽電池の製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 15857135 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 2016557722 Country of ref document: JP Kind code of ref document: A |
|
WWE | Wipo information: entry into national phase |
Ref document number: 15523913 Country of ref document: US |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
ENP | Entry into the national phase |
Ref document number: 20177013129 Country of ref document: KR Kind code of ref document: A |
|
REEP | Request for entry into the european phase |
Ref document number: 2015857135 Country of ref document: EP |