WO2016045552A1 - 一种机电设备的高精制控方法 - Google Patents

一种机电设备的高精制控方法 Download PDF

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Publication number
WO2016045552A1
WO2016045552A1 PCT/CN2015/090045 CN2015090045W WO2016045552A1 WO 2016045552 A1 WO2016045552 A1 WO 2016045552A1 CN 2015090045 W CN2015090045 W CN 2015090045W WO 2016045552 A1 WO2016045552 A1 WO 2016045552A1
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various
components
parts
precision
adjustable
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PCT/CN2015/090045
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English (en)
French (fr)
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黄国峰
黄定友
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黄国峰
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Priority to US15/118,298 priority Critical patent/US20170160728A1/en
Priority to KR1020167034095A priority patent/KR20160148030A/ko
Priority to CN201580022518.8A priority patent/CN106660182A/zh
Priority to EP15844179.0A priority patent/EP3199293A4/en
Priority to JP2016573977A priority patent/JP2017521774A/ja
Publication of WO2016045552A1 publication Critical patent/WO2016045552A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/41805—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by assembly
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/4181—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by direct numerical control [DNC]
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/41815—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the cooperation between machine tools, manipulators and conveyor or other workpiece supply system, workcell
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/41835—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by programme execution
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/41845—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by system universality, reconfigurability, modularity
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/31—From computer integrated manufacturing till monitoring
    • G05B2219/31031—Assembly, manipulator cell
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention relates to a high-precision control method for various electromechanical devices in the design, manufacture and assembly process, in particular various parts such as a rotor, a stator, an encoder, a manual or an automatic tool changer, and various belts.
  • parts such as a rotor, a stator, an encoder, a manual or an automatic tool changer, and various belts.
  • Parts with or without rotating or moving parts, various orbital moving parts, various mechanical parts and electromechanical parts are combined to form concentric shape tolerances, which are used in various parts and parts.
  • concentric shape tolerances which are used in various parts and parts.
  • there are precision control parts and components with adjustable all-round precision According to the concentricity tolerance accuracy requirements and the values measured by various instruments and meters, the fine adjustment is carried out to achieve the high-precision control of an electromechanical device after the design of the technical requirements of the concentric shape tolerance. method.
  • the precision control method of electromechanical equipment currently used on the market the quality of the product is determined by the accuracy of the machine itself of the machining equipment.
  • the disadvantages of the above method are: the use of conventional design to manufacture and assemble important parts, due to the parts Machining error, plus the accumulated error in the assembly, so that the precision of the products produced is low, the same power mechanical and electrical products
  • the distance between the rotor and the stator is large, the distal end of the shaft jumps and the shaft vibration value is high, and the accuracy of the reverse repeat positioning accuracy is large.
  • the main methods for reducing the accuracy error of electromechanical equipment are: manual shovel grinding, repetitive processing and repetitive assembly, and the use of numerical control, space and other compensation systems to reduce the precision error value generated in the process of processing products.
  • the above method can reduce the precision error value generated in the process of processing the product, but this method is used to reduce the concentricity error between the multiple, multiple, and multiple combinations, and to reduce the precision error generated by the electromechanical device during operation. It is very limited; the need for the development of modern science and technology, the accuracy requirements are getting higher and higher, especially in the fields of high-speed trains, ships, aviation, defense and military equipment, etc.
  • the precision requirements are very high, and it is far from being able to meet the modernization according to the existing technology. Defense requirements.
  • the AC double swing head used in production around the world the spindle motor of about 30KW: motor
  • the distance between the rotor and the stator is about 0.3mm
  • the distal end of the shaft is about 0.01mm
  • the shaft vibration is about 1.6mm/s
  • the AC double swing is in the 1m working range with a positioning accuracy of 0.02 mm.
  • the difference between the rotor and the stator of the product is large, the distal end of the shaft jumps and the shaft vibration is high, and the accuracy of the reverse repeat positioning accuracy is large.
  • the object of the present invention is to address the above-mentioned shortcomings, design according to various mechanical principles, design components of various structures of electromechanical equipment, set concentric points and various measurement technical indicators, through comprehensive calculation of static and dynamic mechanics, Between the above combinations, the design also provides an omnidirectional precision modulatable control mechanism in the multi-faceted three-dimensional of various components to control the difference between the rotor and the stator of the same power electromechanical product, the distal end of the shaft and the shaft The vibration value is high, and the accuracy of the repeated positioning accuracy is large.
  • an electromechanical device that implements the design, manufacture, and assembly of the present invention, in combination with a compensation system such as a numerical control or a space, is designed, manufactured, and assembled with an AC double swing head, a spindle motor of about 30 KW: a rotor of various motors and The distance between the stators is about 0.15mm, the distal end of the shaft is about 0.005mm, the shaft vibration is about 0.8mm/s, the AC double swing head is in the 1m working range, and the anti-repetitive positioning accuracy is about 0.002mm.
  • the product is in The distance difference between the rotor and the stator of the same power electromechanical product is small, the distal end of the shaft and the vibration value of the shaft are low, the distal end of the shaft is low, and the shaft vibration value is low, and the accuracy of the reverse repeat positioning accuracy is small.
  • the above-mentioned precision is high or low, depending on the precision of the measuring instrument itself used in designing, manufacturing, and assembling the present invention, in order to determine the accuracy of implementing the present invention, such as using a higher precision instrument and meter to implement the present invention.
  • the above values will be lower, fully meeting the high precision requirements of modern technology development.
  • the present invention is based on the above description and the final purpose of the comparison is:
  • the distance precision error between the rotor and the stator of various motors is small, so that compared with various motors of the same power, the distal end of the shaft and the vibration value of the shaft are low, and the accuracy of the reverse repeat positioning is high, and the electromechanical equipment is effectively controlled.
  • the accuracy error of the displacement is generated.
  • the high-precision control of various structures with all-round precision adjustable mechanism is formed, and various high-precision electromechanical devices are formed.
  • the design also sets concentric straightness, concentric flatness, concentric parallelism, concentric vertical.
  • the rotor forms a concentricity when the inner shaft of the stator rotates, and at any instant through the axis cut plane, along the radial distance
  • the measurement of the difference between the numerical difference range of the outer diameter surface of the rotor and the inner diameter surface of the parallel stator forms a parallelism, which is called concentric parallelism; 2 for various power mechanical motion pairs, multiple sets of guide rail pairs and various
  • the power drive forms a concentricity along the axial combined motion, and drives the shaft along the axial direction with various powers to keep the corresponding surfaces of the two guide rails parallel to each other, and measures the respective center planes of the corresponding sets of the guide rail pairs and the corresponding centers of the respective groups.
  • the measure of the distance difference range of the axis forms a parallelism, called concentric parallelism, and so on, concentric straightness, concentric flatness, Heart verticality concentric shape tolerance, during operation of various multi-piece structure, the sub-multi, multi portions concentric force balance);
  • the omnidirectional adjustable static precision control component is used as the counterpart, and the omnidirectional fine control adjustment component is used for adjustment, so that the omnidirectional adjustable movement precision control component moves, and the concentric shape according to the design is set.
  • Tolerances The technical requirements of various precisions are finely adjusted in accordance with the numerical calculations of various instruments and meters.
  • the components of various structures, including various components with or without rotating or moving parts, The combination of the orbital motion sub-components respectively meets the technical requirements of the precision of the concentric shape tolerance, and after comprehensive verification, the lock is performed;
  • the mobile precision control parts with all-round adjustable mechanism are designed and manufactured in the above-mentioned all-round adjustable movement precision control parts.
  • a static precision control component with an omnidirectional adjustable mechanism is designed and manufactured, and various technical requirements for various concentricity tolerances of various structures are set according to the design, and
  • the mobile precision control components and the stationary precision control components, in various orientations between the combinations, increase the multi-faceted three-dimensional of various components, and design and manufacture all-round fine control adjustment components;
  • the omnidirectional adjustable static precision control component is used as the counterpart, and the omnidirectional fine control adjustment component is used for adjustment, so that the omnidirectional adjustable movement precision control component moves, and the concentric shape according to the design is set.
  • the technical requirements of the tolerances and the numerical values of various instruments and meters are matched and calculated to make fine adjustments.
  • the combination of mechanical components and electromechanical components of various structures respectively achieves the accuracy techniques of concentric shape tolerances.
  • the present invention has the following significant advantages:
  • Breaking the global precision control for electromechanical equipment solving by manual shovel grinding, repetitive processing and repeated assembly, reducing the overall machining error of various parts, components and electromechanical equipment of conventional design and manufacturing, and accumulating errors in assembly, saving Human and material resources;
  • the invention is applied to electric motor, electromechanical product, lathe, milling machine, boring machine, grinding machine, drilling machine, engraving machine, three-link processing center, three-linkage measurement instrument, mechanical electromechanical numerical control automatic integrated production line and assembly equipment, medical equipment, textile equipment , electromechanical equipment with high precision requirements such as petrochemical equipment, automobiles, trains, railway tracks, ships, aircraft, and defense military equipment.
  • Example 1 A high refining control method for an AC double oscillating head
  • the AC double oscillating head is composed of one spindle motor and multiple torque motors.
  • the spindle motor is composed of: stator, rotor, bearing, encoder, manual or automatic tool changer, etc.
  • the motor is composed of stator, rotor, bearing, encoder and other components.
  • the function of the spindle motor in the AC double oscillating head is designed according to the user's requirements to determine the rated power, rated voltage, maximum speed and torque of the spindle motor.
  • the torque motor function in the AC double oscillating head is designed and determined according to the functions determined by the spindle motor through various mechanical comprehensive calculations;
  • the design of the spindle motor is designed by combining the stationary parts and the moving parts of the rotor, the stator, the encoder, the manual or the automatic tool changer, and the moving parts according to various mechanical principles.
  • the design of the torque motor which is formed by combining the components such as the stator and the encoder, and the AC double oscillating head formed by combining one spindle motor and multiple torque motors, respectively, according to the above different uses.
  • the combination forms a concentric shape tolerance, and an omnidirectional precision adjustable control mechanism is provided in the multi-faceted three-dimensional parts and components of the above various structures, including:
  • the high-precision control of various structures with all-round precision adjustable mechanism is formed, and various high-precision AC double-swing heads are formed, and multiple pieces and multiple parts of various structures are simultaneously designed and concentric.
  • the manufacturing process specification is prepared, the various materials and components required for the purchase are purchased, and the various components and components required for the manufacture are mainly Including: a variety of all-round adjustable mobile fine control adjustment parts, components, a variety of all-round adjustable static fine control adjustment parts, components, all kinds of fine control parts;
  • the multi-faceted three-dimensional of various parts it is equipped with all-round adjustable movement precision control parts. It is fully adjustable in all kinds of multi-faceted three-dimensional parts with or without rotating bearing parts.
  • the mobile precision control parts are equipped with a full range of adjustable movement precision control parts in the multi-faceted three-dimensional three-dimensional assembly of the spindle motor and the multiple torque motor components assembled into different parts;
  • the omnidirectional adjustable static precision control components are used as the counterparts, and the omnidirectional fine-tuning adjustment components are used for adjustment, so that the omnidirectional adjustable movement precision control components move, according to the designed concentric shape tolerances.
  • the technical requirements of the precision of the items are finely adjusted with the numerical calculations of various instruments and meters, and the components of various structures, including various parts with or without rotating or moving parts, various tracks are separately adjusted.
  • the combination of the moving auxiliary parts and the components respectively meet the technical requirements of the precision of the concentric shape tolerance, and after comprehensive verification, the locking is performed;
  • the assembly adjustment and locking process specifications are prepared, and the AC double oscillating head is integrated according to the design drawings.
  • the concentric reference points of the spindle motor, the torque motor and the mechanical components of various structures are assembled at the same time, and the spindle motor, the torque motor component and the mechanical component of various structures are respectively assembled and assembled separately.
  • the design and manufacture of precision control components with adjustable all-round precision, according to different combinations of different forms to form a high-precision AC double pendulum Head overall; includes:
  • the omnidirectional adjustable static precision control components are used as the counterparts, and the omnidirectional fine-tuning adjustment components are used for adjustment, so that the omnidirectional adjustable movement precision control components move, according to the designed concentric shape tolerances.
  • the technical requirements of the accuracy of the items are finely adjusted in accordance with the numerical calculations of various instruments and meters, respectively, so that the combination of mechanical parts and electromechanical parts of various structures respectively meet the technical requirements of precision of concentric shape tolerances. After a comprehensive check, the lock is finally completed.
  • Embodiment 2 High-precision control method for a fixed double gantry 5 linkage 9-axis machining center
  • various mechanical components and electromechanical components of the fixed double gantry 5 linkage 9-axis machining center the concentric points are respectively set, and various structural components are designed according to various mechanical principles, including Various combinations of parts with or without rotating or moving parts, various orbital moving parts, various mechanical parts, and various electromechanical components such as servo motors, torque motors, and AC double swing heads, according to the above Combinations of different applications form concentric tolerances, components in various structures, including various components with or without rotating or moving parts, various orbital components, various mechanical components, and A multi-faceted three-dimensional electromechanical component such as a servo motor, a torque motor, and an AC double oscillating head is provided with an omni-directional precision adjustable control mechanism, including:
  • all-round adjustable movement precision control components which are provided in all kinds of multi-faceted three-dimensional parts with or without rotating or moving parts.
  • the mobile precision control parts with adjustable orientation can be equipped with all-round adjustable movement precision control parts in various multi-faceted three-dimensional orbital parts.
  • the multi-faceted stereo of the components and various electromechanical components such as servo motor, torque motor and AC double oscillating head are provided with all-round adjustable movement precision control components;
  • the various components required are mainly: parts in various structures, including various parts with or without rotating or moving parts, multiple parts of various orbital motions, All kinds of mechanical components and various servo motors, torque motors, AC double swing heads and other electromechanical components in the multi-faceted stereo to set the omni-directional precision adjustable fine control mechanism, including
  • all-round adjustable movement precision control components which are provided in all kinds of multi-faceted three-dimensional parts with or without rotating or moving parts.
  • the mobile precision control parts with adjustable orientation can be equipped with all-round adjustable movement precision control parts in various multi-faceted three-dimensional orbital parts.
  • the multi-faceted stereo of the components and various electromechanical components such as servo motor, torque motor and AC double oscillating head are provided with all-round adjustable movement precision control components;
  • Concentric reference points for different combinations of sports sub-components respectively assembled with various structural components of different combinations, including various components with or without rotating or moving parts, various orbital motion pairs Parts, and parts assembled in various structures, including various parts with or without rotating or moving parts, various orbital moving parts, assembled according to different purposes to form various structures
  • High-precision control mechanism components with adjustable full-featured parts including:
  • all-round adjustable moving precision control parts which are designed and manufactured in the multi-faceted three-dimensional combination of the above-mentioned various components.
  • the omnidirectional adjustable static precision control components are used as the counterparts, and the omnidirectional fine-tuning adjustment components are used for adjustment, so that the omnidirectional adjustable movement precision control components move, according to the designed concentric shape tolerances.
  • the technical requirements of the precision of the items are finely adjusted with the numerical calculations of various instruments and meters, and the components of various structures, including various parts with or without rotating or moving parts, various tracks are separately adjusted.
  • the combination of the moving auxiliary parts and the components respectively meet the technical requirements of the precision of the concentric shape tolerance, and after comprehensive verification, the locking is performed;
  • Concentric reference points for different purposes of electromechanical components such as oscillating heads, mechanical components of various structures combined with different applications, electromechanical components such as servo motors, torque motors, AC double oscillating heads, and mechanical parts assembled in various structures
  • Components and servo motor, torque motor, AC double swing head and other electromechanical components are formed into various high-precision fixed double-gantry 5 linkage 9-axis machining centers according to different uses, including:
  • the above-mentioned omnidirectional adjustable movement precision control component is designed and manufactured in a multi-faceted three-dimensional shape in which various components are combined, and a static precision control component having an omnidirectional adjustable mechanism is configured, and a plurality of parts of various structures are respectively concentrically arranged according to the design.
  • the technical requirements for the accuracy of the positional tolerances are respectively added to the multi-faceted three-dimensional parts of various sets of various parts in the above-mentioned combination of the mobile fine control parts and the stationary precision control parts.
  • the omnidirectional adjustable static precision control components are used as the counterparts, and the omnidirectional fine-tuning adjustment components are used for adjustment, so that the omnidirectional adjustable movement precision control components move, according to the designed concentric shape tolerances.
  • the technical requirements of the precision of the items are finely adjusted with the numerical calculations of various instruments and meters.
  • the combination of the mechanical components and the electromechanical components of various structures respectively achieves the technical requirements for the accuracy of the concentricity tolerances. After checking, the lock is finally made.

Abstract

一种机电设备的高精制控方法被公开，该方法针对各种机电设备的各种零部件、部件设计，设计同时设定各种结构的多件、多部分别同心形位公差各项精度技术要求值，在各种带有或者未带有转动或运动零部件的零部件、各种轨道运动副零部件、各种机械部件及机电部件的多面立体中，设有全方位精度可调节的移动精控零部件、部件，分别在前述另其组合的各种零部件、部件的多面立体中，设有全方位可调节的静止精控零部件、部件，又在组合之间的各个方位处，设有全方位精控调节零部件；按技术指标制造零部件；装配按设计设定的各项技术要求值与各种仪器仪表测量的数值对照计算配合进行精调，使上述组合相互之间，分别达到同心形位公差各项技术要求后进行锁固。

Description

一种机电设备的高精制控方法 技术领域
本发明涉及各种机电设备在设计、制造、装配过程中的高精制控方法，特别是转子、定子、编码器、手动或自动换刀器松拉装置等各种零部件，以及包括各种带有或者未带有转动或运动零部件的零部件、各种轨道运动副零部件、各种机械部件及机电部件进行分别的组合形成同心形位公差，采用分别在各种零部件、部件的多面立体中，设有全方位精度可调节的精控零部件、部件 ， 按同心形位公差精度要求值与各种仪器仪表测量的数值对照配合计算进行精调，达到设计同心形位公差的各项技术要求后，再实施锁固的一种机电设备的高精制控方法。
背景技术
目前市场上使用的机电设备精度控制方法：完全是靠机械加工设备的母机本身精度高低来确定该产品的质量，上述方法的缺点是：釆用常规设计制造装配的重要零部件，由于零部件的加工误差，加上装配上积累的误差，从而使生产的产品精度低，同等功率机电产品 的 转子与定子之间距离差值大，轴远端跳动及轴振动值高，往反重复定位精度误差大。
技术问题
目前降低机电设备的精度误差主要的方法是：采用手工铲磨、重复加工和重复装配，以及采用数控、空间等补偿系统减少加工产品过程中产生的精度误差值。上述方法可以减少加工产品过程中产生的精度误差值，但用这种方法来减少多件、多副、多部分别组合之间的同心精度误差，以及减少机电设备在运行中产生的精度误差，是非常有限的；现代科技发展的需要，对精度要求越来越高，特别是高速列车、船舶、航空、国防军事装备等领域使用的精度要求非常高，按照现有的技术远远不能满足现代化的国防要求。
例如，全球 生产使用的AC双摆头,30KW左右的主轴电机： 电机的 转子与定子之间距离在0.3mm左右，轴远端跳动为0.01mm左右, 轴振动为1.6mm/s左右， AC 双摆头在1m工作范围，定位 精度为 0.02 mm 左右,该产品转子与定子之间距离差值大，轴远端跳动及轴振动高,往反重复定位精度误差大。
因此，要想使同等功率机电产品的转子与定子之间距离差值小，轴远端跳动及轴振动值低，往反重复定位精度误差小，只靠重复加工及重复配装，以及靠数控、空间等补偿系统的方法来补偿，是难以满足高精度的要求，必须从机电设备本身的基础精度着手与数控、空间等补偿系统配合使用的综合应用，方能满足高精度的要求。
 技术解决方案
本发明目的是针对上述的缺点，设计依据各种力学原理，设计出机电设备的各种结构的零部件分别组合，设定同心点及各项测量技术指标，通过静态及动态力学的综合计算，上述分别组合之间，设计同时在各种零部件的多面立体中设置全方位精度可调制控机构，来制控同等功率机电产品的转子与定子之间距离差值大，轴远端跳动及轴振动值高，往反重复定位精度误差大等问题。
例如，实施本发明设计、制造、装配的机电设备，与数控、空间等补偿系统配合使用的情况下，设计、制造、装配的AC双摆头,30KW左右的主轴电机：使各种电机转子与定子之间距离在0.15mm左右，轴远端跳动为0.005mm左右、轴振动为0.8mm/s左右,AC双摆头的在1m工作范围，往反重复定位精度为0.002mm左右,该产品在同等功率机电产品的转子与定子之间距离差值小，轴远端跳动及轴振动值低轴远端跳动及轴振动值低,往反重复定位精度误差小。
上述的精度高低，要看设计、制造、装配实施本发明时，使用的测量仪器仪表本身的精度高低，方能确定实施本发明的精度高低，如釆用更高精密仪器仪表配合实施本发明，上述的数值就会更低，充分满足现代化科技发展的高精度要求。
本发明根据上述举列说明比较最终目的是：
1、彻底解决上述等缺点，大大降低能源的损耗，节约人力物力，提高整个行业的效率和经济效益；
2、降低常规设计制造的各种零部件、部件、机电设备整体的加工误差及加上装配上积累误差；
3、实现各种电机的转子与定子之间距离精度误差小，从而与同等功率的各种电机对比，轴远端跳动及轴振动值低，往反重复定位精度高，有效控制机电设备在运行中产生位移的精度误差。
本发明目的是这样实现的：
（1）设计
针对各种机电设备的零部件、部件设计，设计出各种结构的零部件、部件，根据不同用途组合形成同心形位公差，设计同时设定各种结构的多件、多副、多部分别同心形位公差各项精度技术要求值（在调节过程中以全方位可调节的静止精控调节零部件、部件为相对物，用精控调节零部件进行调节，让其全方位可调节的移动精控调节零部件、部件移动，依照设计设定的各项精度技术要求值与各种仪器仪表测量的数值对照配合计算进行精调，分别使各种结构的零部件，包括各种带有或者未带有转动或运动零部件的零部件、各种轨道运动副零部件、各种机械部件及机电部件的组合相互之间，在运行中各种结构的多件、多副、多部分别同心的作用力平衡，达到同心形位公差的各项精度技术要求），在各种结构的零部件、部件，包括各种带有或者未带有转动或运动零部件的零部件、各种轨道运动副零部件、各种机械部件及机电部件分别组合的多面立体中设置全方位精度可调节制控机构，包括：
分别在上述的各种零部件、部件多面立体中，设有全方位可调节的移动精控零部件、部件；
分别在前述的全方位可调节的移动精控零部件、部件，另其组合的各种零部件、部件的多面立体中，设有全方位可调节的静止精控零部件、部件；
又分别在前上述的各种全方位可调节的移动精控零部件、部件与各种全方位可调节的静止精控零部件、部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设有全方位精控调节零部件；
依据上述用途不同组合的设计，进行各种结构全方位精度可调节机构的高精制控，形成的各种高精机电设备，设计同时设定同心直线度、同心平面度、同心平行度、同心垂直度等同心形位公差各项精度技术要求（例如同心平行度解释：①对于电机来说，转子在定子内轴转动时形成同心度，且在任一瞬时通过轴线剖切面，沿着径向距离多处测量转子的外径面与平行定子的内径面间距所得数值差范围大小的度量而形成平行度，称为同心平行度；②对于各种动力机械运动副来说，多组导轨副与各种动力驱动沿着轴向组合运动形成同心度，以各种动力驱动沿着轴向为轴心，保持两导轨对应面相互平行，测量多组相对应导轨副的各自中心面与它们各组对应中心轴线的距离差值范围大小的度量形成平行度，称为同心平行度。以此类推同心直线度、同心平面度、同心垂直度等同心形位公差，在运行中各种结构的多件、多副、多部分别同心的作用力平衡）；
（2）制造
完成设计的工作后，购置所需的各种材料，进行制造出设计所需的各种结构零部件、部件主要包括：各种全方位可调节的移动精控调节零部件、部件，各种全方位可调节的静止精控调节零部件、部件，各种全方位精控调节零部件，所有制造的各种零部件必须通过严密不漏的质量检验；
（3）装配
各种机械部件及机电部件的分部装配
完成上述设计、制造工作后，按照设计设定各种结构的多件、多副分别同心形位公差各项精度技术要求，进行各种机械部件及机电部件的各种零部件装配工作，分别装配好不同用途组合的各种结构零部件，以及装配好各种全方位可调节的移动精控零部件、各种全方位可调节的静止精控零部件、各种全方位精控调节零部件，根据用途不同分别组装形成的各种全方位精度可调节高精制控机构部件，包括：
分别在各种零部件、各种带有或未带有转动或运动零部件的零部件、各种轨道运动副零部件的多面立体中，设计制造有全方位可调节的移动精控零部件，分别在前述的全方位可调节的移动精控零部件，另其组合的各种零部件多面立体中，设计制造有全方位可调节的静止精控零部件，根据设计设定各种结构的多件、多副分别同心形位公差各项精度技术要求，又在上述的移动精控零部件与静止精控零部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设计制造有全方位精控调节零部件；
在调节过程中以全方位可调节的静止精控部件为相对物，用全方位精控调节零部件进行调节，让其全方位可调节的移动精控部件移动，按设计设定的同心形位公差各项精度技术要求值与各种仪器仪表测量的数值对照计算配合进行精调，分别使各种结构的零部件，包括各种带有或者未带有转动或运动零部件的零部件、各种轨道运动副零部件的组合相互之间，分别达到同心形位公差的各项精度技术要求，全面核对后，进行锁固；
各种高精机电设备的整体装配
完成上述各种机械部件及机电部件的各种零部件装配工作后，按照设计设定各种结构的多部分别同心形位公差各项精度技术要求，进行机电设备整体的装配工作，分别装配好不同用途组合的各种结构的机械部件及机电部件，以及装配好各种全方位可调节的移动精控部件、各种全方位可调节的静止精控部件、各种全方位精控调节零部件，根据用途不同组合形成的各种结构全方位精度可调节高精制控机构的机电设备整体，包括：
分别在各种不同零部件组装而成的各种机械部件及机电部件的多面立体中，设计制造有全方位可调节机构的移动精控部件，分别在前述的全方位可调节的移动精控部件在另其组合各种部件的多面立体中，设计制造有全方位可调节机构的静止精控部件，根据设计设定各种结构的多部分别同心形位公差各项精度技术要求，又在上述的移动精控部件与静止精控部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设计制造有全方位精控调节零部件；
在调节过程中以全方位可调节的静止精控部件为相对物，用全方位精控调节零部件进行调节，让其全方位可调节的移动精控部件移动，按设计设定的同心形位公差各项精度技术要求值与各种仪器仪表测量的数值对照计算配合进行精调，分别使各种结构的机械部件及机电部件的组合相互之间，分别达到同心形位公差的各项精度技术要求，全面核对后，最终进行锁固。完成本发明。
 有益效果
本发明与现有技术比较，有如下显著的优点：
1、打破全球针对机电设备精度控制：靠手工铲磨、重复加工和重复装配来解决，降低常规设计制造的各种零部件、部件、机电设备整体的加工误差及加上装配上积累误差，节约人力物力；
2、机电设备精度控制：从小到大、内到外的零部件至部件到机电设备整体，设计制造装配从源头开始制控，实现各种电机的转子与定子之间距离精度误差小，从而与同等功率的各种电机对比，轴远端跳动及轴振动值低，往反重复定位精度高，有效控制机电设备在运行中产生位移的精度误差，彻底降低能源的损耗；
3、应用本发明，提高机电设备的精度整体综合能力及整个行业的工作效率和经济效益。
本发明应用范围：
本发明应用到电机、机电产品、车床、铣床、镗床、磨床、钻床、雕刻机、三联动以上加工中心、三联动以上测量仪器、机械机电数控自动一体化生产线及装配设备、医疗设备、纺织设备、石化设备、汽车、列车、铁路轨道、船舶、飞机、国防军事装等精度要求高的机电设备。
 附图说明
本发明的最佳实施方式
结合实施例，进一步描述本发明。
实施例1：一种AC双摆头的高精制控方法
（1）AC双摆头的设计
AC双摆头是：1台主轴电机、多台力矩电机等部件分别组成,其中主轴电机是：定子、转子、轴承、编码器、手动或自动换刀器松拉装置等零部件分别组成，力矩电机是：定子、转子、轴承、编码器等零部件分别组成，AC双摆头中的主轴电机功能是根据用户的需求确定主轴电机的额定功率、额定电压、最高转速、力矩等功能进行设计，AC双摆头中的力矩电机功能是根据主轴电机确定的功能通过各种力学综合计算而进行设计确定的功能；
设计分别设定同心点，依据各种力学原理，将转子、定子、编码器、手动或自动换刀器松拉装置等静止零部件及运动零部件分别进行组合而形成的主轴电机设计，将转子、定子、编码器等零部件分别进行组合而形成的力矩电机电机设计，又将1台主轴电机、多台力矩电机等部件分别进行组合而形成的AC双摆头全面设计，根据上述不同用途的组合形成同心形位公差，在上述各种结构的零部件、部件的多面立体中设置全方位精度可调节制控机构，包括：
分别在上述各种带有或者未带有转动或运动零部件的零部件多面立体中，设有全方位可调节的移动精控零部件、部件，在各种不同零部件分组装而成的主轴电机及多台力矩电机部件的多面立体中，设有全方位可调节的移动精控零部件、部件；
分别在前述的全方位可调节的移动精控零部件、部件，另其组合的各种零部件、部件的多面立体中，设有全方位可调节的静止精控零部件、部件；
又分别在前上述的各种全方位可调节的移动精控零部件、部件与各种全方位可调节的静止精控零部件、部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设有全方位精控调节零部件；
根据上述用途不同组合的设计，行各种结构全方位精度可调节机构的高精制控，形成形成的各种高精AC双摆头，设计同时设定各种结构的多件、多部分别同心形位公差各项精度技术要求值；
（2）AC双摆头的零部件制造
完成上述设计的工作后，根据设计的AC双摆头整体图纸的技术要求，编制制造工艺规程，购置所需的各种材料及零部件，以及进行制造出所需的各种零部件、部件主要包括：各种全方位可调节的移动精控调节零部件、部件，各种全方位可调节的静止精控调节零部件、部件，各种全方位精控调节零部件；
在各种零部件的多面立体中，设有全方位可调节的移动精控零部件，在各种带有或者未带有转动轴承零部件的零部件的多面立体中，设有全方位可调节的移动精控零部件，在各种不同零部件分组装而成的主轴电机及多台力矩电机部件的多面立体中，设有全方位可调节的移动精控部件；
分别在前述的全方位可调节的移动精控零部件、部件，另其组合的各种零部件、部件的多面立体中，设有全方位可调节的静止精控零部件、部件；
又分别在前上述的各种全方位可调节的移动精控零部件、部件与各种全方位可调节的静止精控零部件、部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设有全方位精控调节零部件，所有制造的各种零部件必须通过严密不漏的质量检验；
（3）AC双摆头的装配
AC双摆头各种零部件的分部装配
完成上述设计、制造或购置各种零部件等质检工作后，按照设计的同心形位公差技术要求，编制装配调节及锁固工艺规程，根据设计图纸进行AC双摆头各种零部件的分部装配工作，在装配同时设定各种结构的零部件，包括各种带有或者未带有转动轴承零部件的零部件不同用途分别组合的同心基准点，分别装配好不同用途组合的各种零部件，以及分别装配好在各种结构的零部件，包括各种带有或者未带有转动轴承零部件的零部件的多面立体中，设计制造有全方位精度可调节的精控零部件；根据用途不同分别组装形成各种结构零部件全方位精度可调节的高精制控机构部件，包括：
分别在各种零部件的多面立体中，设计制造有全方位可调节的移动精控零部件，分别在前述的另其组合各种零部件的多面立体中，设计制造有全方位可调节的静止精控零部件，根据设计设定各种结构的多件、多副分别同心形位公差各项精度技术要求，又分别在前上述的的移动精控零部件与静止精控零部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设计制造有全方位精控调节零部件；
分别在各种带有或未带有转动或运动零部件的零部件多面立体中，设计制造有全方位可调节的移动精控零部件，分别在前述的另其组合各种零部件的多面立体中，设计制造有全方位可调节的静止精控零部件，根据设计设定各种结构的多件、多副分别同心形位公差各项精度技术要求，又在前上述的的移动精控零部件与静止精控零部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设计制造有全方位精控调节零部件；
在调节过程中以全方位可调节的静止精控部件为相对物，用全方位精控调节零部件进行调节，让其全方位可调节的移动精控部件移动，按设计的同心形位公差各项精度技术要求值与各种仪器仪表测量的数值对照计算配合进行精调，分别使各种结构的零部件，包括各种带有或者未带有转动或运动零部件的零部件、各种轨道运动副零部件的组合相互之间，分别达到同心形位公差的各项精度技术要求，全面核对后，进行锁固；
AC双摆头的整体装配
完成上述主轴电机、力矩电机的各种零部件装配工作后，按照设计的AC双摆头整体的同心形位公差技术要求，编制装配调节及锁固工艺规程，根据设计图纸进行AC双摆头整体的装配工作，在装配同时设定各种结构的主轴电机、力矩电机及机械部件不同用途分别组合的同心基准点，分别装配好各种结构的主轴电机、力矩电机部件及机械部件，以及分别装配好在各种结构的主轴电机、力矩电机部件及机械部件，的多面立体中，设计制造有装配好的全方位精度可调节的精控部件，根据用途不同组合形成各种形成高精AC双摆头整体；包括：
分别在各种不同零部件组装而成的主轴电机、力矩电机部件及机械部件的多面立体中，设计制造有全方位可调节的移动精控部件，分别在前述的其组合的另其各种静止部件的多面立体中，设计制造有全方位可调节的静止精控部件，根据设计设定各种结构的多部分别同心形位公差各项精度技术要求，又在前上多述的移动精控部件与静止精控部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设计制造有全方位精控调节零部件；
在调节过程中以全方位可调节的静止精控部件为相对物，用全方位精控调节零部件进行调节，让其全方位可调节的移动精控部件移动，按设计的同心形位公差各项精度技术要求值与各种仪器仪表测量的数值对照计算配合进行精调，分别使各种结构的机械部件及机电部件的组合相互之间，分别达到同心形位公差的各项精度技术要求，全面核对后，最终进行锁固。
实施例2：一种固定式双龙门5联动9轴加工中心的高精制控方法
（1）固定式双龙门5联动9轴加工中心的设计
针对该固定式双龙门5联动9轴加工中心的各种零部件、各种机械部件及机电部件的设计，分别设定同心点，依据各种力学原理，设计出各种结构的零部件，包括各种带有或者未带有转动或运动零部件的零部件、各种轨道运动副零部件、各种机械部件及各种伺服电机、力矩电机、AC双摆头等机电部件分别的组合，根据上述不同用途的组合形成同心形位公差，在各种结构的零部件，包括各种带有或者未带有转动或运动零部件的零部件、各种轨道运动副零部件、各种机械部件及各种伺服电机、力矩电机、AC双摆头等机电部件的多面立体中设置全方位精度可调节制控机构，包括：
分别在上述的各种零部件的多面立体中，设有全方位可调节的移动精控零部件，在各种带有或者未带有转动或运动零部件的零部件多面立体中，设有全方位可调节的移动精控零部件，在各种轨道运动副零部件的多面立体中，设有全方位可调节的移动精控零部件，在各种不同零部件分组装而成的各种机械部件及各种伺服电机、力矩电机、AC双摆头等机电部件的多面立体中，设有全方位可调节的移动精控零部件；
分别在前述的全方位可调节的移动精控零部件、部件，另其组合的各种零部件、部件的多面立体中，设有全方位可调节的静止精控零部件、部件；
根据各种结构的多件、多副、多部分别同心形位公差的全方位各项精度技术要求的需要，又分别在前上述的各种全方位可调节的移动精控零部件、部件与各种全方位可调节的静止精控零部件、部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设有全方位精控调节零部件；
根据上述用途不同组合的设计，进行各种结构全方位精度可调节机构的高精制控，形成各种高精机电设备，设计同时设定各种结构的多件、多副、多部分别同心形位公差各项精度技术要求值；
（2）固定式双龙门5联动9轴加工中心的零部件制造
完成设计的工作后，根据设计的固定式双龙门5联动9轴加工中心整体图纸的技术要求，编制制造工艺规程，购置所需的各种材料及零部件，以及进行制造出所需的各种零部件，其中所需的各种零部件主要是：在各种结构的零部件，包括各种带有或者未带有转动或运动零部件的零部件、各种轨道运动的多副零部件、各种机械部件及各种伺服电机、力矩电机、AC双摆头等机电部件的多面立体中设置全方位精度可调节精控机构，包括
分别在上述的各种零部件的多面立体中，设有全方位可调节的移动精控零部件，在各种带有或者未带有转动或运动零部件的零部件多面立体中，设有全方位可调节的移动精控零部件，在各种轨道运动副零部件的多面立体中，设有全方位可调节的移动精控零部件，在各种不同零部件分组装而成的各种机械部件及各种伺服电机、力矩电机、AC双摆头等机电部件的多面立体中，设有全方位可调节的移动精控零部件；
又分别在前述的全方位可调节的移动精控零部件、部件，另其组合的各种零部件、部件的多面立体中，设有全方位可调节的静止精控零部件、部件；
根据各种结构的多件、多副、多部分别同心形位公差的全方位各项精度技术要求的需要，又分别在前上述的各种全方位可调节的移动精控零部件、部件与各种全方位可调节的静止精控零部件、部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设有全方位精控调节零部件，所有制造的各种零部件必须通过严密不漏的质量检验；
（3）固定式双龙门5联动9轴加工中心的装配
固定式双龙门5联动9轴加工中心的各种零部件的装配
完成上述设计、制造或购置各种零部件等质检工作后，按照设计的同心形位公差技术要求，编制装配调节及锁固工艺规程，根据设计图纸进行各种机械部件及各种伺服电机、力矩电机、AC双摆头等机电部件的各种零部件装配工作，在装配同时设定各种结构的零部件，包括各种带有或者未带有转动或运动零部件的零部件、各种轨道运动副零部件不同用途分别组合的同心基准点，分别装配好不同用途组合的各种结构的零部件，包括各种带有或者未带有转动或运动零部件的零部件、各种轨道运动副零部件，以及分别装配好在各种结构的零部件，包括各种带有或者未带有转动或运动零部件的零部件、各种轨道运动副零部件，根据用途不同分别组装形成各种结构零部件全方位精度可调节的高精制控机构部件；包括：
分别在各种零部件的多面立体中，设计制造有全方位可调节的移动精控零部件，分别在前述的另其组合各种零部件的多面立体中，设计制造有全方位可调节的静止精控零部件，根据各种结构的多件分别同心形位公差全方位各项精度技术要求的需要，又分别在前上述的各种全方位可调节的移动精控零部件、部件与各种全方位可调节的静止精控零部件、部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设有全方位精控调节零部件；
分别在各种带有转动或运动零部件的零部件多面立体中，设计制造有全方位可调节的移动精控零部件，分别在前述的另其组合各种零部件的多面立体中，设计制造有全方位可调节的静止精控零部件，，根据各种结构的多件分别同心形位公差全方位各项精度技术要求的需要，又分别在前上述的各种全方位可调节的移动精控零部件、部件与各种全方位可调节的静止精控零部件、部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设有全方位精控调节零部件；
分别在各种未带有转动或运动零部件的零部件多面立体中，设计制造有全方位可调节的移动精控零部件，分别在前述的另其组合各种零部件的多面立体中，设计制造有全方位可调节的静止精控零部件，根据各种结构的多件分别同心形位公差全方位各项精度技术要求的需要，又分别在前上述的各种全方位可调节的移动精控零部件、部件与各种全方位可调节的静止精控零部件、部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设有全方位精控调节零部件；
分别在各种轨道运动副零部件的多面立体中，设计制造有全方位可调节的移动精控零部件，分别在前述的另其组合各种零部件的多面立体中，设计制造有全方位可调节的静止精控零部件，根据各种结构的多副分别同心的作用力平衡的全方位各项精度技术要求的需要，又分别在前上述的各种全方位可调节的移动精控零部件、部件与各种全方位可调节的静止精控零部件、部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设有全方位精控调节零部件；
在调节过程中以全方位可调节的静止精控部件为相对物，用全方位精控调节零部件进行调节，让其全方位可调节的移动精控部件移动，按设计的同心形位公差各项精度技术要求值与各种仪器仪表测量的数值对照计算配合进行精调，分别使各种结构的零部件，包括各种带有或者未带有转动或运动零部件的零部件、各种轨道运动副零部件的组合相互之间，分别达到同心形位公差的各项精度技术要求，全面核对后，进行锁固；
固定式双龙门5联动9轴加工中心的整体装配
完成上述各种机械部件及各种伺服电机、力矩电机、AC双摆头等机电部件的各种零部件装配工作后，按照设计的固定式双龙门5联动9轴加工中心整体的同心形位公差技术要求，编制装配调节及锁固工艺规程，根据设计图纸进行固定式双龙门5联动9轴加工中心的整体装配工作，在装配同时设定各种结构的机械部件及伺服电机、力矩电机、AC双摆头等机电部件不同用途分别组合的同心基准点，分别装配好不同用途组合的各种结构的机械部件及伺服电机、力矩电机、AC双摆头等机电部件，以及分别装配好在各种结构的机械部件及伺服电机、力矩电机、AC双摆头等机电部件，根据用途不同组合形成成各种高精固定式双龙门5联动9轴加工中心整体，包括：
分别在各种不同零部件组装而成的各种机械部件及各种伺服电机、力矩电机、AC双摆头等机电部件的多面立体中，设计制造有全方位可调节的移动精控部件，分别在前述的全方位可调节的移动精控部件在另其组合各种部件的多面立体中，设计制造有全方位可调节机构的静止精控部件，根据设计设定各种结构的多部分别同心形位公差各项精度技术要求，又分别在前上述的移动精控部件与静止精控部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设计制造有全方位精控调节零部件；
在调节过程中以全方位可调节的静止精控部件为相对物，用全方位精控调节零部件进行调节，让其全方位可调节的移动精控部件移动，按设计的同心形位公差各项精度技术要求值与各种仪器仪表测量的数值对照计算配合进行精调，分别使各种结构的机械部件及机电部件的组合相互之间，分别达到同心形位公差各项精度技术要求，全面核对后，最终进行锁固。
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  1. 一种机电设备的高精制控方法，其特征是按以下流程实现的：
    （1）设计
    针对各种机电设备的零部件、部件设计，设计出各种结构的零部件、部件，根据不同用途组合形成同心形位公差，设计同时设定各种结构的多件、多副、多部分别同心形位公差各项精度技术要求值，在各种结构的零部件、部件，包括各种带有或者未带有转动或运动零部件的零部件、各种轨道运动副零部件、各种机械部件及机电部件的多面立体中设置全方位精度可调节制控 机构，包括：
    分别在上述各种结构的零部件、部件的多面立体中，设有全方位可调节的移动精控零部件、部件；
    分别在前述的全方位可调节的移动精控零部件、部件，另其组合的各种零部件、部件的多面立体中，设有全方位可调节的静止精控零部件、部件；
    又分别在前上述的各种全方位可调节的移动精控零部件、部件与各种全方位可调节的静止精控零部件、部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设有全方位精控调节零部件；
    依据上述用途不同组合的设计，进行各种结构全方位精度可调节机构的高精制控，形成的各种高精机电设备；
    （2）制造
    完成设计的工作后，购置所需的各种材料，进行制造出设计所需的各种结构零部件、部件主要包括：各种全方位可调节的移动精控调节零部件、部件，各种全方位可调节的静止精控调节零部件、部件，各种全方位精控调节零部件；
    （3）装配
    各种机械部件及机电部件的分部装配
    完成上述设计、制造工作后，按照设计设定各种结构的多件、多副分别同心形位公差各项精度技术要求，进行各种机械部件及机电部件的各种零部件装配工作，分别装配好不同用途组合的各种结构零部件，以及装配好各种全方位可调节的移动精控零部件、各种全方位可调节的静止精控零部件、各种全方位精控调节零部件，根据用途不同分别组装形成的各种全方位精度可调节高精制控机构部件，包括：
    分别在各种零部件、各种带有或未带有转动或运动零部件的零部件、各种轨道运动副零部件的多面立体中，设计制造有全方位可调节的移动精控零部件，分别在前述的全方位可调节的移动精控零部件，另其组合的各种零部件多面立体中，设计制造有全方位可调节的静止精控零部件，根据设计设定各种结构的多件、多副分别同心形位公差各项精度技术要求，又分别在上述的移动精控零部件与静止精控零部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设计制造有全方位精控调节零部件；
    在调节过程中以全方位可调节的静止精控部件为 相对物，用全方位精控调节零部件进行调节，让其全方位可调节的移动精控部件移动，按设计设定的同心形位公差各项精度技术要求值与各种仪器仪表测量的数值对照计算配合进行精调，分别使各种结构的零部件，包括各种带有或者未带有转动或运动零部件的零部件、各种轨道运动副零部件的组合相互之间，分别达到同心形位公差各项精度技术要求，全面核对后，进行锁固；
    各种高精机电设备的整体装配
    完成上述各种机械部件及机电部件的各种零部件装配工作后，按照设计设定各种结构的多部分别同心形位公差各项精度技术要求，进行机电设备整体的装配工作，分别装配好不同用途组合的各种结构的机械部件及机电部件，以及装配好各种全方位可调节的移动精控部件、各种全方位可调节的静止精控部件、各种全方位精控调节零部件，根据用途不同组合形成的各种结构全方位精度可调节高精制控机构的机电设备整体，包括：
    分别在各种不同零部件组装而成的各种机械部件及机电部件的多面立体中，设计制造有全方位可调节机构的移动精控部件，分别在前述的全方位可调节的移动精控部件在另其组合各种部件的多面立体中，设计制造有全方位可调节机构的静止精控部件，根据设计设定各种结构的多部分别同心形位公差各项精度技术要求，又分别在上述的移动精控部件与静止精控部件，组合之间的各个方位处，增加多组各种零部件的多面立体中，设计制造有全方位精控调节零部件；
    在调节过程中以全方位可调节的静止精控部件为 相对物，用全方位精控调节零部件进行调节，让其全方位可调节的移动精控部件移动，按设计设定的同心形位公差各项精度技术要求值与各种仪器仪表测量的数值对照计算配合进行精调，分别使各种结构的机械部件及机电部件的组合相互之间，分别达到同心形位公差各项精度技术要求，全面核对后，最终进行锁固。
  2. 如权利要求1所述一种机电设备的高精制控方法，其特征是：所述机电设备为电机、机电产品、车床、铣床、镗床、磨床、钻床、雕刻机、三联动以上加工中心、三联动以上测量仪器、机械机电数控自动一体化设备、医疗设备、纺织设备、石化设备、汽车、列车、铁路轨道、船舶、飞机、国防军事装备的高精制控方法。
PCT/CN2015/090045 2014-09-26 2015-09-18 一种机电设备的高精制控方法 WO2016045552A1 (zh)

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