WO2016015242A1 - 一种装配设备 - Google Patents

一种装配设备 Download PDF

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Publication number
WO2016015242A1
WO2016015242A1 PCT/CN2014/083299 CN2014083299W WO2016015242A1 WO 2016015242 A1 WO2016015242 A1 WO 2016015242A1 CN 2014083299 W CN2014083299 W CN 2014083299W WO 2016015242 A1 WO2016015242 A1 WO 2016015242A1
Authority
WO
WIPO (PCT)
Prior art keywords
controller
insulating ring
arm
assembly
sensor
Prior art date
Application number
PCT/CN2014/083299
Other languages
English (en)
French (fr)
Inventor
刘秋明
Original Assignee
惠州市吉瑞科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 惠州市吉瑞科技有限公司 filed Critical 惠州市吉瑞科技有限公司
Priority to PCT/CN2014/083299 priority Critical patent/WO2016015242A1/zh
Priority to CN201490000186.4U priority patent/CN204599329U/zh
Publication of WO2016015242A1 publication Critical patent/WO2016015242A1/zh

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Classifications

    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70—Manufacture
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

Definitions

  • the present invention relates to the field of electronic cigarette technology, and more particularly to an assembly apparatus capable of automatically assembling an electronic cigarette electrode connector. Background technique
  • the prior art electronic cigarette includes: an atomizer 110 for atomizing the smoke oil to form a smoke for the user to smoke, and a battery rod assembly 120 for supplying power to the atomizer 110,
  • the atomizer 110 has an atomizer electrode connector, the atomizer electrode connector is provided with an atomizer electrode, the battery rod assembly has a battery rod electrode connector, and the battery rod electrode connector is provided with a battery rod electrode, wherein the atomizer electrode connector is connected to the battery rod electrode connector to electrically connect the atomizer electrode and the battery rod electrode, that is, the atomizer 110 and the
  • the battery rod assembly 120 is respectively connected to the atomizer electrode connector as the electronic cigarette electrode connector and the battery rod electrode connector to realize mechanical connection and electrical connection therebetween.
  • the atomizer electrode connector includes an outer electrode 111, an inner electrode 112 interposed in the outer electrode 111, and an insulating ring 113 between the outer electrode 111 and the inner electrode 112.
  • the battery rod electrode connector includes an outer electrode 121, an inner electrode 122 interposed in the outer electrode 121, and an insulating ring 123 between the outer electrode 121 and the inner electrode 122.
  • the electronic cigarette electrode connector is generally assembled by manually assembling it on an assembly line, and the assembly line of the entire electronic cigarette electrode connector needs to be completed by about three to four workers.
  • the existing manual assembly technology works relatively slowly, the assembly efficiency is low, too much manpower is wasted, the production cost of the factory is consumed, and there is a certain risk to the hygiene of the finished product. And if the electronic cigarette electrode connector is contaminated, it will affect the normal power supply of the battery rod assembly 120 to the atomizer 110. Moreover, the existing assembly precision is low, and it is easy to cause material damage during the assembly process, thereby wasting materials and high production cost. Moreover, the assembled materials of the electronic cigarette electrode connector are relatively loose between materials, thereby affecting the service life and user experience of the electronic cigarette.
  • An assembly apparatus that can automatically assemble an electronic cigarette electrode connector.
  • An assembly apparatus for assembling an electronic cigarette electrode connector comprising: a rotatable turntable, a material holder, a first material sensing area, a first sensor, a material pick-up device, a controller, and a pressing arm;
  • the material fixing seat is disposed on the turntable
  • the first material sensing area is provided with the first sensor, and if the first sensor senses the material located in the first material sensing area, a first trigger signal is generated correspondingly;
  • the material picking assembly and the rotating assembly are respectively connected to the controller;
  • the first sensor is electrically connected to the controller, and the controller is configured to control the material picking component to pick up materials according to the first trigger signal and control the rotating component to drive the material picking component to move Moving the material picking assembly over the turntable to place the material on the material holder;
  • the pressing arm is internally provided for controlling the pressing arm to be electrically connected to the controller along the material fixing seat pressure valve, and the controller is configured to adjust the cylinder air pressure by the pressure regulating valve,
  • the pressure of the pressing arm to the material on the material fixing seat is equal to a preset pressure, and the preset pressure is that the pressing arm can press the material located on the material fixing seat and the rotating wheel is not Will tilt the pressure.
  • the assembly device wherein the material comprises: an outer electrode, an inner electrode for inserting into the outer electrode, and an insulating ring for interposing between the outer electrode and the inner electrode;
  • the assembly device further includes:
  • a material vibrating plate for vibrating and conveying the material to move the material in a predetermined state along a direction of the turntable;
  • the preset state is an axis of a hollow portion of each of the materials and a vibration plate of the material Plane vertical
  • the material vibrating plate comprises: an outer electrode material vibrating plate for placing the outer electrode, an insulating ring material vibrating plate for placing the insulating ring, and an inner electrode material vibrating plate for placing the inner electrode .
  • the assembly device wherein the assembly device further includes:
  • a vibrating feeder for conveying the material along the direction of the turntable; wherein the vibrating feeder comprises: an external electrode vibrating feeder, an insulating ring vibrating feeder, and an internal electrode vibrating feeder; The vibrating feeders are sequentially disposed in a direction close to the turntable; the vibrating feeder is disposed near the end of the turntable with the first sensor;
  • the vibratory feeder is provided with a stopper valve for fixing the material in the first material sensing zone.
  • the assembly device wherein the assembly device further includes:
  • a material guide rail for conveying the material along the direction of the turntable; wherein the material guide rail comprises: an outer electrode material guide rail, a margin ring material guide rail, and an inner electrode material guide rail;
  • the material vibrating plate and the material guide rail are sequentially disposed in a direction close to the turntable; the material guide rail is disposed at a position away from the turntable to have a first air nozzle;
  • a first air supply mechanism is connected to the first air nozzle, and the first air supply mechanism is connected to the controller, and the controller is configured to control the first air supply mechanism to be the first air
  • the nozzle is supplied with air to cause the airflow blown by the first air nozzle to move the material along the extending direction of the material rail until the material moves to the first material sensing area.
  • the assembly apparatus wherein the material pick-up device comprises: a first material pick-up device for grasping the outer electrode, a second material pick-up device for grasping the inner electrode, and for picking up the a third material pick-up device for the insulating ring;
  • the assembly settings further include:
  • the second sensor for detecting whether the first material pick-up device has sleeved the outer electrode on the material holder, the second sensor is electrically connected to the controller; and the second sensor Providing a fiber optic probe for sensing the light source, so that if the second sensor senses that the outer electrode has been sleeved on the material fixing seat by the fiber optic probe, correspondingly generating a second trigger signal, The controller determines, according to the second trigger signal, that the outer electrode has been sleeved on the material fixing base;
  • the third sensor is electrically connected to the controller; and the third sensor is provided with a fiber optic probe for sensing the light source, so that if the third sensor passes the fiber optic probe
  • a third trigger signal is generated, and the controller determines, according to the third trigger signal, that the inner electrode has been sleeved on the material holder. on;
  • a fourth sensor for detecting whether the third material pick-up device has sleeved the insulating ring on the material fixing seat, and the fourth sensor is electrically connected to the controller;
  • the fourth sensor is provided with two conductive probes, and the controller is electrically connected to at least one of the conductive probes, if the outer electrode on the material fixing seat is not inserted
  • the insulating ring forms an energization loop with the conductive probe; if the outer electrode is interposed with the insulating ring, the outer electrode is insulated from the conductive probe by the insulating ring ;
  • the fourth sensor is provided with a fiber optic probe for sensing the light source, so that if the fourth sensor senses through the fiber optic probe that the insulating ring has been sleeved on the material fixing seat, the fourth generation is correspondingly generated. And triggering, according to the fourth trigger signal, the controller determines that the insulating ring is sleeved on the material fixing base.
  • the assembly device wherein the first material pick-up device, the second sensor, the third material pick-up device, the fourth sensor, the second material pick-up device, and the third sensor edge
  • the rotation direction of the turntable is sequentially set.
  • the assembly device wherein the assembly device further includes:
  • a first grasping arm for grasping the electronic cigarette electrode connector and placing the electronic cigarette electrode connector on a transport platform
  • solder rail for transferring the electrode connector for soldering
  • the transport platform Provided with the transport platform with a first transport rail capable of rotating the electrode connector by 180 degrees, and the first transport rail is further in communication with the solder rail, and the transport platform is at a higher level than the
  • the controller is further connected to the soldering arm, and the controller is further configured to control the soldering arm to solder the electronic cigarette electrode connector on the soldering rail;
  • a second air supply mechanism is connected to the second air nozzle, and the second air supply mechanism is connected to the controller, and the controller is configured to control the second air supply mechanism to be the second air Supplying air to the nozzle, so that the air flow in the extending direction of the first transport rail blown by the second air nozzle blows the electronic cigarette electrode connector into the first transport rail until the electronic cigarette electrode connector Moving to the solder rail;
  • the first transmission rail is provided with a screwing portion for rotating the electronic cigarette electrode connector passing through the screwing portion, and moving the electronic component on the soldering rail through the screwing portion
  • the smoke electrode connector is rotated 180 degrees relative to the electronic cigarette electrode connector located on the transport platform.
  • the assembling device wherein the pressing arm comprises a first pressing arm and a second pressing arm;
  • the first pressing arm is used for pressing to fix the outer electrode on the material fixing base and the insulating ring relatively fixed;
  • a second grasping arm for lifting the outer electrode and the insulating ring which are located on the material fixing base and fixed to each other to move the outer electrode and the insulating ring to a preset position, and
  • the second grabbing arm is further configured to sleeve the outer electrode and the insulating ring that have moved to the preset position on the material fixing seat that has been sleeved with the inner electrode to form the electron Smoke electrode connector;
  • the second pressing arm is used for pressing the electronic cigarette electrode connector
  • the third material pick-up device, the fourth sensor, the first material pick-up device, the second sensor, the first pressing arm, the second grabbing arm, the second a material pick-up device, the third sensor and the second pressing arm are sequentially disposed along a rotation direction of the turntable; and the preset position is disposed in the first pressing arm along a rotation direction of the turntable Between the third sensors.
  • the assembly device wherein the second material pick-up device, the third sensor, the third material pick-up device, the fourth sensor, the first material pick-up device, the second sensor, and The pressing arms are sequentially disposed along a rotation direction of the turntable.
  • the assembly device wherein the assembly device further includes:
  • a second grasping arm for grasping the electronic cigarette electrode connector and placing the electronic cigarette electrode connector on a transport platform; a solder rail for transferring the electrode connector for soldering;
  • a second transport rail is disposed, and the second transport rail is further connected to the solder rail, and a horizontal plane of the transport platform is higher than a horizontal plane where the solder rail is located, the control
  • the controller is further connected to the soldering arm, the controller is further configured to control the soldering arm to solder the electronic cigarette electrode connector on the soldering rail;
  • a second nozzle for blowing the e-cigarette electrode connector on the transport platform into the second transport rail
  • a second air supply mechanism is connected to the second air nozzle, and the second air supply mechanism is connected to the controller, and the controller is configured to control the second air supply mechanism to be the second air Supplying air to the nozzle, so that the air flow in the extending direction of the second transport rail blown by the second air nozzle blows the electronic cigarette electrode connector into the second transport rail until the electronic cigarette electrode connector Move to the solder rail.
  • the assembly device wherein the material holder comprises:
  • a positioning groove for receiving and positioning the insulating ring is disposed at a top end of the base, and an inner circumferential surface of the positioning groove is matched with an outer circumferential surface of the insulating ring;
  • a positioning post is fixedly disposed on the base, and one end of the positioning post passes through the positioning slot to pass through the base, and the positioning slot is coaxially disposed with the positioning post, and the positioning post is away from the base
  • the end surface of the one end end is higher than the horizontal plane where the positioning groove is located; the diameter of the positioning post 'J, the diameter of the hollow portion of the insulating ring, so that the insulating ring sleeved on the positioning post Interspersed with the positioning post and received in the positioning groove.
  • the assembly device wherein the material holder is internally provided with a cylindrical magnetic column made of a magnetic material, and the diameter of the magnetic column is equal to the diameter of the inner electrode;
  • the top of the magnetic column is provided with a sub-magnetic column, and the sub-magnetic column is matched with the hollow portion of the inner electrode, so that the second material pick-up device inserts the inner electrode on the sub-magnetic column .
  • the assembly device wherein the rotating assembly comprises: a guiding plate, a rotating shaft is disposed through the guiding plate, and one end of the rotating shaft is connected with a rotating cylinder electrically connected to the controller, and the rotating shaft is further One end is fixedly connected to the transmission block, and the rotary cylinder and the transmission block are disposed on two sides of the guide plate;
  • the transmission block is provided with a through hole, and the guide plate is formed in an arc shape or has an arc shape Paragraph a guiding groove, and sequentially passing through the through hole and the guiding groove, a first slider connected to the material pick-up assembly;
  • the rotating cylinder is configured to drive the rotating shaft under the control of the controller
  • the driving block connected to the rotating shaft drives the first slider to move along the guiding slot, so that the first slider drives the material picking assembly to move.
  • the assembly device wherein the material picking assembly comprises:
  • connecting rod one end of the connecting rod is fixedly connected to the first sliding block, so that the connecting rod is guided to move along the guiding slot under the driving of the first sliding rod;
  • the other end of the connecting rod is fixedly provided with a first cylinder fixing plate and a cylinder fixedly disposed on the first cylinder fixing plate, and the cylinder is electrically connected with the controller, and the cylinder is also coupled with the first An arm connection is taken, the cylinder being configured to control the first grabbing arm to grasp the material or to drop the material under the control of the controller.
  • the assembly device wherein the first grabbing arm is at least two; the cylinder controls a plurality of the first grab arms to move correspondingly to each other to grip the material under the control of the controller Or move away from each other to drop the material.
  • the assembly device wherein if the first grabbing arm is used to grasp the insulating ring, the top end of the first grabbing arm is provided with a resisting sleeve and is connected to the resisting sleeve And a thimble made of an elastic material, wherein the diameter of the thimble is larger than a diameter of the hollow portion of the insulating ring, so that the thimble is pressed into the insulating ring when the first grabbing arm picks up the insulating ring Inside the portion, the thimble is caused to have an interference fit with the hollow portion of the insulating ring;
  • the resisting sleeve Provided inside the resisting sleeve, respectively connected with the resisting sleeve and the thimble with an elastic mechanism, so that the first grabbing arm places the insulating ring on the insulating ring for placing the insulating ring
  • the thimble abuts against the material holder such that the thimble moves toward the elastic mechanism until the thimble is disengaged from the insulating ring.
  • the assembly device wherein the guiding groove is n-shaped or semi-circular.
  • the assembly device wherein the rotating component further comprises:
  • the end of the rotating shaft away from the guiding plate is connected to the coupling through the second cylinder fixing plate, and the second cylinder fixing plate is provided with a bearing for accommodating the rotating shaft;
  • the second cylinder fixing plate is provided with two supporting arms extending away from the rotating cylinder, and the plane of the supporting arm is perpendicular to a plane where the second cylinder fixing plate is located, and the supporting arm is away from the a top column of the second cylinder fixing plate is disposed;
  • a pressing block is fixedly connected to a side of the connecting rod adjacent to the first sliding block, and two ends of the pressing block each extend with a resisting arm, and a horizontal plane of the resisting arm and the transmission block
  • the horizontal plane is parallel to move the first slider along the guiding slot to the end of the guiding slot
  • the abutting arm near the end of the guiding slot abuts near the guiding slot end
  • the top post of the portion such that the top post adjacent the end of the guide slot gives the abutment arm a force away from the end of the guide slot such that the first grab arm is lowered Keep away from the turntable after the material.
  • the top post is a retractable spring such that the top post in a compressed state gives the resisting arm a force away from the end of the guiding groove;
  • the top post is an electromagnet electrically connected to the controller, and if the controller determines that the first slider moves along the guiding slot to an end of the guiding slot, the controller gives a The electromagnet is energized such that the electromagnet gives the abutment arm a force away from the end of the guide slot.
  • the connecting rod is provided with a first rail in a vertical direction
  • the material picking component further includes:
  • the connecting rod is movably inserted on the first movable plate away from the end of the first sliding block, so that the guiding of the first movable plate along the guiding of the first guiding rail is vertical with respect to the connecting rod
  • a second movable plate is fixedly disposed on a side of the first movable plate near the rotating cylinder
  • a second sliding plate is disposed on a side of the second movable plate near the rotating cylinder
  • the second cylinder is fixed
  • a second guide rail is disposed at a position corresponding to the second slider
  • the second slider is configured to move laterally to the left and right along the guide of the second rail, so that the second slider can drive the second rail
  • the two movable panels move laterally to the left and right.
  • the present invention provides an assembly apparatus that can automatically assemble an electronic cigarette electrode connector.
  • the assembly equipment comprises: a turntable, a material fixing seat, a first material sensing area, a first sensor, a material picking device, and a control And the first sensor is disposed in the first material sensing area, and the first sensor generates a first trigger signal if the first sensor senses the material located in the first material sensing area; Rotating the connected rotating component; the controller is configured to control the material picking component to pick up materials according to the first trigger signal and control the rotating component to drive the material picking component to move, so that the material picking component moves to the Above the turntable for placing the material on the material holder; the pressing arm is internally provided for controlling the pressing arm to move in the direction of the material holder through the pressure regulating valve
  • the cylinder air pressure is such that the pressure of the pressing arm to the material on the material fixing seat is equal to a preset pressure, and the preset pressure is that the pressing arm can press the material located on the material fixing seat and
  • the turntable
  • the assembly device of the present invention can automatically assemble the electronic cigarette electrode connector to complete the automatic assembly of the electronic cigarette electrode connector, eliminating the need for manual assembly lines in the prior art, thereby reducing labor and improving efficiency.
  • the utility model saves the cost, and the material picking component is controlled by the controller to pick up the material and is placed on the material fixing seat to realize the assembly, thereby improving the precision in the assembly process, and thus the operation is not performed during the assembly process. Excessive or excessive force causes material loss, which further avoids unnecessary waste, and the assembled materials of the electronic cigarette electrode connector are relatively tight, which improves the performance of the electronic cigarette.
  • the assembly equipment provided by the invention can greatly reduce the pollution of materials during the assembly process, and avoid the situation that the battery rod assembly cannot normally supply power to the atomizer;
  • the controller controls the material pick-up component to pick up the material according to the first trigger signal and place the material on the material fixing seat, the movement track of the material pick-up assembly is curved or substantially curved, without The complicated action of extracting upwards through the power unit and then transferring it laterally and then moving downwards is not only simple in structure but also high in efficiency.
  • FIG. 1 is a schematic cross-sectional view showing the overall structure of an electronic cigarette in the prior art
  • FIG. 2 is a schematic structural view of a preferred embodiment of an assembly apparatus according to an embodiment of the present invention
  • 3 is a partial side elevational view of a preferred embodiment of an assembly apparatus according to an embodiment of the present invention
  • FIG. 4 is a schematic structural view of another preferred embodiment of an assembly apparatus according to an embodiment of the present invention
  • FIG. 6 is a schematic cross-sectional view showing a preferred embodiment of a material fixing base provided with an outer electrode according to an embodiment of the present invention
  • Figure 7 is a partially enlarged schematic structural view of a preferred embodiment of the assembly apparatus shown in Figure 5;
  • Figure 8 is a partial structural schematic view of another preferred embodiment of the assembly apparatus shown in Figure 5;
  • Figure 9 is an embodiment of the present invention A schematic cross-sectional structural view of a preferred embodiment of a material holder having an insulating ring inserted therein;
  • FIG. 10 is a partial side elevational view of another preferred embodiment of an assembly apparatus according to an embodiment of the present invention.
  • Figure 11 is a partial side elevational view of another preferred embodiment of the assembly apparatus according to an embodiment of the present invention.
  • FIG. 12 is a partial side elevational view of another preferred embodiment of an assembly apparatus according to an embodiment of the present invention.
  • Figure 13 is a partial perspective view of a preferred embodiment of a material holder according to an embodiment of the present invention.
  • Figure 14 is a schematic view showing the overall structure of a material pick-up device according to an embodiment of the present invention.
  • FIG. 15 is a schematic view showing a partial exploded structure of a preferred embodiment of a material pick-up device according to an embodiment of the present invention.
  • 16 is a schematic side view showing a preferred embodiment of a material pick-up device according to an embodiment of the present invention.
  • FIG. 17 is a partial structural schematic view of a preferred embodiment of a rotating assembly according to an embodiment of the present invention.
  • FIG. 18 is a schematic cross-sectional view showing a preferred embodiment of a first grasping arm end according to an embodiment of the present invention
  • FIG. 19 is a schematic front structural view of a preferred embodiment of a rotating assembly according to an embodiment of the present invention
  • FIG. 20 is a schematic overall structural view of another preferred embodiment of a material pick-up device according to an embodiment of the present invention
  • Figure 21 is a side elevational view showing another preferred embodiment of the material pick-up device according to the embodiment of the present invention. detailed description
  • Embodiment 1 This embodiment describes in detail the assembly equipment that can automatically assemble the electronic cigarette electrode connector:
  • FIG. 2 is a top view of a preferred embodiment of an assembly apparatus according to an embodiment of the present invention
  • FIG. 3 is a preferred embodiment of an assembly apparatus according to an embodiment of the present invention
  • the rack 200 can be closed in the embodiment, and the pollution in the process of assembling the e-cigarette electrode connector can be further avoided.
  • the rack 200 can also be non-closed, which is convenient. The user can view it at any time to ensure the smooth progress of the assembly process.
  • a rotatable turntable 201 located on the frame 200;
  • the specific position of the turntable 201 is not limited.
  • the turntable 201 is preferably disposed at the center of the frame 200.
  • a turntable driving device 202 is provided in driving connection with the turntable 201 to rotate the turntable 201 under the driving of the turntable driving device 202.
  • the specific position of the turntable driving device 202 in this embodiment is not limited as long as it can drive the turntable 201 to rotate.
  • the specific arrangement of the material fixing base 203 is not limited, as long as the material fixing base 203 is rotated by the turntable 201.
  • the material holder 203 is disposed around the turntable 201, and the spacing between adjacent material holders 203 is equal.
  • the assembly device further includes a first material sensing area disposed on a side of the turntable 201, and the first material sensing area is provided with a first sensor, and the first sensor senses the first material sensing
  • the material for assembling the electronic cigarette electrode connector of the region may generate a first trigger signal correspondingly number;
  • the specific setting position of the first material sensing area in this embodiment is not limited.
  • the specific structure of the first sensor shown in this embodiment is a prior art, and is not mentioned in the embodiment, as long as it can sense that the material is located in the first material sensing area, and correspondingly generates a first trigger signal. can.
  • the assembly apparatus further includes a material picking device 300;
  • the material pick-up device 300 is used to pick up the material and place the picked material on the material holder 203.
  • a rotating component that is rotatably connected to the picking assembly, and the material picking component and the rotating component are respectively connected to the controller;
  • the material picking assembly is specifically limited in how to pick up the material, as long as the material picking assembly can pick up the material smoothly;
  • the rotating component moves the material picking assembly to move the material picking assembly to the material fixing base 203, so that the material picking component puts the picked material into the
  • the material fixing base 203 is not limited as long as the rotating component can drive the material picking assembly to move.
  • the first sensor is electrically connected to the controller, and the controller is configured to control the material picking component to pick up materials according to the first trigger signal and control the rotating component to drive the material picking component to move
  • the material picking assembly moves over the turntable to place the material on the material mount 203. More robust to improve the service life of the electronic cigarette, the assembly apparatus provided in this embodiment further includes a pressing arm.
  • the specific position of the pressing arm is not limited in this embodiment, as long as the pressing arm can press the material located on the material fixing base 203, so that each material on the material fixing base 203 is It can be fixed to each other.
  • the pressing arm is internally provided for controlling the pressing arm along the material fixing seat
  • the pressure valve is electrically connected to the controller, and the controller is configured to adjust the cylinder air pressure by the pressure regulating valve, so that the pressure of the pressing arm to the material on the material fixing base 203 is equal to a preset pressure
  • the preset pressure is a pressure at which the pressing arm can press the material located on the material fixing seat and the rotating wheel does not tilt.
  • the pressure regulating valve is a commercially available precision pressure regulating valve, and the cylinder pressure is adjusted by the precision pressure regulating valve to better prevent the rotating wheel from being tilted due to excessive pressure or The material is not pressed due to the pressure being too small.
  • the turntable 201 does not tilt, because the turntable 201 is inclined. , the assembly precision of the assembly equipment is lowered, and the scrap rate of the electronic cigarette electrode connector in the assembly process is improved.
  • the controller can control the rotation of the turntable 201 by the turntable driving device 202 to rotate the material fixing base 203 on the turntable 201. If the first sensor senses that the material is located in the first material sensing area, the first trigger signal is generated, the controller acquires the trigger signal, and controls the rotating component to drive according to the first trigger signal. Movement of the material pick-up assembly, so that the material pick-up assembly picks up the material, and places the picked-up material on the material holder 203 to complete the automatic assembly of the electronic cigarette electrode connector, and during assembly No human intervention is required, which saves manpower, which saves costs and improves efficiency. And through the degree, the occurrence of material loss is avoided, and unnecessary waste is further avoided.
  • the rotating component rotatably connected by the component is rotated by the rotating component to drive the material picking component to feed, so the controller controls the material picking component to pick up the material according to the first trigger signal and place the material on the material.
  • the movement track of the material pick-up assembly is curved or substantially curved, and does not need to be extracted by the power device and then moved laterally and then moved downwards, so that the structure is simple. And high efficiency.
  • Embodiment 2 This embodiment describes in detail how the assembly device performs feeding: the material shown in this embodiment includes: an outer electrode, an inner electrode for inserting in the outer electrode, and An insulating ring interposed between the outer electrode and the inner electrode; Please refer to Figure 2 to Figure 3;
  • the assembly apparatus further includes: a material vibrating plate 204 for vibrating and conveying the material to move the material in a predetermined state along the direction of the turntable;
  • a vibration driving device Connected to the material vibrating plate 204, a vibration driving device is provided.
  • the vibration driving device can vibrate the material located on the material vibrating plate 204 to facilitate the transportation of the material, and can effectively protect various materials during the conveying process. There is no collision between them to prevent material loss.
  • the preset state is that an axis of a hollow portion of each of the materials is perpendicular to a plane of the material vibrating plate;
  • the preset state is different for different assembly sequences.
  • the preset state is not limited, as long as the assembly of the electronic cigarette electrode connector can be completed smoothly.
  • the material vibrating plate 204 includes an outer electrode material vibrating plate for placing the outer electrode, and is used for An insulating ring material vibrating plate on which the insulating ring is placed and an inner electrode material vibrating plate for placing the inner electrode.
  • the assembly method shown in the first embodiment and the material vibration plate 204 shown in this embodiment have two types of feeding modes as shown in this embodiment. It should be clarified that the description of the feeding mode in this embodiment is an example. It is not limited as long as the material can be smoothly sent to the turntable 201.
  • the first type is as shown in Figure 2 and Figure 3, the assembly apparatus further includes: a vibrating feeder 205 for conveying the material along the direction of the turntable 201;
  • the vibrating feeder 205 is configured to vibrate the material located in the material vibrating tray 204 to the turntable 201 to avoid collision between the placed materials.
  • the specific structure of the vibrating feeder 205 is not limited in this embodiment, as long as it can transport the material to the turntable 201 in a vibrating manner.
  • the vibrating feeder 205 is mainly used for the conveying trough.
  • the vibrating feeder 205 includes: an outer electrode vibrating feeder for conveying the outer electrode, an insulating ring vibrating feeder for conveying the insulating ring, and an inner electrode vibrating feeding device for conveying the inner electrode Device.
  • the material vibrating tray 204 and the vibrating feeder 205 are sequentially disposed in a direction close to the turntable 201.
  • the vibrating feeder 205 is disposed near the end of the turntable 201.
  • the specific structure and the working mode of the first sensor are shown in the first embodiment, and are not described in this embodiment.
  • the first material sensing area Located on the vibrating feeder 205, and disposed near the first sensor, the first material sensing area;
  • the vibrating feeder 205 is provided with a baffle valve for fixing the material in the first material sensing zone.
  • the material conveyed by the vibrating feeder 205 near the turntable 201 can be fixed to the first material sensing area by the baffle valve to improve the accuracy of the first sensor sensing the material.
  • the assembly apparatus further includes: a material guide 401 for conveying the material along the direction of the turntable 201;
  • the material guide rail 401 includes: an outer electrode material guide rail, a margin material guide rail, and an inner electrode material guide rail; the material guide rail 401 can accommodate the material, and can make the material freely in the material guide rail 401 Just move.
  • the material vibrating plate 204 and the material guide 401 are sequentially disposed in the direction close to the turntable 201.
  • the rail 401 is disposed away from the end of the turntable 201 with a first air nozzle 402;
  • a first air supply mechanism is connected to the first air nozzle 402, and the first air supply mechanism is connected to the controller, and the controller is configured to control the first air supply mechanism to be the first
  • the air nozzle 402 supplies air to cause the airflow blown by the first air nozzle 402 to move the material along the extending direction of the material guide rail 401 until the material moves to the first material sensing area.
  • the specific structure of the first air supply mechanism is not limited in this embodiment as long as it can supply air to the first air nozzle 402 under the control of the controller.
  • the material can be automatically delivered to the turntable 201, and no manual intervention is required during the transportation process, thereby avoiding material and loss of materials.
  • the description of the structure of the material guide rail 401 in this embodiment is an example, and is not limited as long as the material located on the material vibration disk 204 can be transported to the turntable 201 through the material guide rail 401. Yes;
  • the material guide rail 401 is disposed in a smooth manner, and an end of the material guide rail 401 away from the turntable 201 is higher than an end of the material guide rail 401 near the turntable 201, so as to be located in the material guide rail 401.
  • the material slides along the smooth slope to the turntable 201.
  • Embodiment 3 This embodiment describes in detail the specific structure of the assembly equipment that can realize different assembly sequences:
  • the assembly order of the electronic cigarette electrode connector is firstly placing an external electrode on the material fixing base 203, followed by an insulating ring, and finally an internal electrode;
  • the material pick-up device includes a first material pick-up device 501 for picking up the outer electrode, a third material pick-up device 502 for picking up the insulating ring, and a second material pick-up device 503 for picking up the inner electrode;
  • the first material pick-up device 501, the third material pick-up device 502, and the second material pick-up device 503 are sequentially disposed along the rotation direction of the turntable 201.
  • the outer electrode material vibrating plate 504 for placing the outer electrode, the insulating ring material vibrating plate 505 for placing the insulating ring, and the placing place The inner electrode material vibrating plate 506 of the inner electrode is also sequentially disposed in the rotation direction of the turntable 201.
  • the material in the vibration plate of the material is conveyed in the direction of the turntable 201, as shown in the second embodiment, and is not described in this embodiment.
  • the specific workflow of the assembly apparatus shown in this embodiment and the specific structure of the assembly apparatus for implementing the flow shown in this embodiment are as follows: A101, the first material pick-up device 501 picks up the external electrode transmitted by the outer electrode material vibrating plate 504;
  • the first material picking device 501 is specifically limited in how to pick up the outer electrode as long as it can pick up the outer electrode smoothly.
  • the controller controls the first material pick-up device 501 to place the picked-out external electrode on the material fixing base 203;
  • the specific structure of the material fixing base 203 is shown in FIG. 6;
  • the material fixing base 203 specifically includes:
  • the top of the base 601 is provided with a positioning groove 602;
  • a positioning post 603 is fixedly disposed on the base 601, and one end of the positioning post 603 passes through the positioning slot 602 to pass through the base 601;
  • the positioning slot 602 is disposed coaxially with the positioning post 603.
  • the horizontal plane of the positioning post 603 away from the end surface of the base 601 is higher than the horizontal plane of the positioning slot 602.
  • the first material pick-up device 501 inserts the outer electrode 604 on the positioning post 603, and the hollow portion of the outer electrode sleeves the positioning groove 602.
  • the outer electrode 604 is inserted into the material fixing base 203 through the positioning post 603.
  • the assembly apparatus shown in this embodiment can determine whether the outer electrode 604 has been successfully sleeved on the material fixing base 203 to prevent If the first material pick-up device 501 does not successfully set the outer electrode 604 on the material fixing base 203, and the assembling device continues to assemble other materials, the assembled electronic cigarette electrode connector is caused. Rework due to lack of materials, increase the probability of errors during assembly, extend assembly time, and increase costs.
  • the controller predetermines a preset duration required for the first material pick-up device 501 to pick up the outer electrode 604 and insert the outer electrode 604 on the material holder 203. After passing the preset duration, the controller controls the turntable to rotate a preset angle;
  • the assembly arrangement further includes: a second sensor for detecting whether the first material pick-up device 501 has sleeved the outer electrode 604 on the material holder 203;
  • the second sensor is electrically connected to the controller; and the second sensor is provided with
  • the fiber optic probe for the inductive light source is used to more clearly illustrate the specific structure and specific position of the fiber optic probe.
  • the circle 507 shown in FIG. 5 is enlarged, as shown in FIG. 7, that is, FIG. 7 is a diagram. An enlarged schematic view of the circle 507 shown in FIG. 5;
  • the specific position of the fiber optic probe 701 for sensing whether the outer electrode 604 has been inserted into the material fixing base 203 is not limited in this embodiment;
  • Figure 7 is a diagram showing a second sensor provided with the fiber optic probe 701 disposed at an end of the vibratory feeder for transporting the outer electrode or the material rail adjacent to the turntable 201, wherein The specific structure of the vibrating feeder or the material guide rail for conveying the outer electrode is shown in the second embodiment, and is not mentioned in this embodiment.
  • the turntable 201 is rotated to move the material holder 203 to a position close to the fiber optic probe 701;
  • the controller controls the first material pick-up device 501 to pick up the outer electrode 604 located on the vibrating feeder or the material guide rail, and sleeve the outer electrode 604 on the material fixing base 203;
  • the probe 701 senses whether the outer electrode 604 has been sleeved on the material fixing base 203, so that if the second sensor senses through the fiber optic probe 701, the outer electrode 604 has been sleeved on the material fixing
  • the second trigger signal is generated on the base 203, and the controller determines that the outer electrode 604 has been sleeved on the material fixing base 203 according to the second trigger signal.
  • the sensor provided with the fiber optic probe is Fiber Optic Sensor.
  • the specific setting manner of the second sensor in the embodiment is described as an example, which is not limited.
  • the second sensor provided with the fiber optic probe 701 may also be rotated along the turntable 201.
  • the direction is disposed downstream of the first material pick-up device.
  • the second sensor is disposed downstream of the first material pick-up device along the rotation direction of the turntable 201 as an example.
  • the controller determines that the outer electrode 604 has been sleeved on the material fixing base 203, continue to control the rotation of the turntable 201 to perform assembly of the insulating ring, if the controller determines the outer The electrode 604 is not sleeved on the material holder 203, and the controller controls the turntable 201 to reset, and controls to perform steps A101 to A103 again until the controller determines the external power.
  • the pole 604 has been inserted into the material holder 203; or the controller controls the turntable 201 to idle one turn, and repeats steps A101 to A103 until the outer electrode 604 is not successfully inserted.
  • the material holder is rotated back to the position shown in Figure 5.
  • the controller controls the turntable 201 to idle one turn, that is, when the controller controls the turntable 201 to idle, the controller does not start other device operations, and only controls the turntable 201 to rotate.
  • the controller controls the rotation of the turntable 201 until the outer electrode 604 is inserted.
  • the material holder 203 is rotated to a position close to the third material pick-up device 502 (as shown in FIG. 5);
  • the controller controls the third material pick-up device 502 to pick up the insulating ring and insert the insulating ring into the outer electrode 604;
  • the specific structure of the third material pick-up device 502 is not limited in this embodiment as long as it can successfully pick up the insulating ring.
  • the controller determines whether the third material pick-up device 502 has successfully inserted the insulating ring inside the outer electrode;
  • a positioning groove 602 is disposed at the top of the base 601 for receiving and positioning the insulating ring.
  • the inner circumferential surface of the positioning groove 602 is matched with the outer circumferential surface of the insulating ring 901, so that the insulating ring 901 passes the positioning.
  • a slot 602 can be inserted in the outer electrode 604;
  • the diameter of the positioning post 603 is smaller than the diameter of the hollow portion of the insulating ring 901, so that the insulating ring 901 sleeved on the positioning post 603 is clearance-fitted with the positioning post 603, and is accommodated in the Positioning in slot 602.
  • the arrangement of the material fixing base 203 shown in this embodiment is such that the insulating ring 901 can be easily detached from the positioning post 603, and the assembled electronic cigarette electrode connector can be avoided.
  • the insulating ring 901 is damaged when the material holder 203 is removed to avoid unnecessary loss.
  • the assembly device further includes a fourth sensor, wherein the fourth sensor It is used to detect whether the third material pick-up device 502 has sleeved the insulating ring 901 on the material fixing base 203.
  • the assembly device further includes a detecting arm 1001; the fourth sensor is disposed on the detecting arm 1001, and the detecting arm 1001 is disposed in the third material along a rotation direction of the turntable 201
  • the pickup device 502 is downstream; that is, the fourth sensor is disposed downstream of the third material pick-up device 502 along the rotation direction of the turntable 201.
  • the fourth sensor is specifically set in two ways:
  • the fourth sensor is provided with two conductive probes 1002; the controller is electrically connected to the conductive probe 1002 which is a high level potential, and the other is The conductive probe 1002 is grounded and is at a low level potential;
  • the two conductive probes 1002 are abutted and electrically connected to the inner wall of the outer electrode 604. And the external electrode 604 forms a power-on loop with the conductive probe 1002.
  • the controller receives a low-level signal transmitted by the grounded conductive probe 1002, and the controller is It can be determined that the insulating ring is not inserted into the outer electrode 604;
  • the outer electrode 604 is internally provided with the insulating ring, the outer electrode 604 is insulated from the conductive probe 1002 by the insulating ring, and the controller can determine that the outer electrode 604 is interpolated.
  • the insulating ring is disposed to ensure whether the controller forms a power-on loop between the outer electrode and the conductive probe to determine whether the insulating ring is sleeved on the material fixing seat.
  • the controller may control the conductive probe 1002 to be inserted into or away from the outer electrode 604 by a cylinder, wherein the cylinder is connected to the conductive probe 1002 and is also electrically connected to the controller .
  • the fourth sensor includes:
  • the fixing platform 1101 is disposed under the push plate 1102 in a direction close to the material fixing base 203, and the fixing platform 1101 is provided with a through hole;
  • the through hole is internally provided with a spring column 1103 made of an elastic material, so that the elastic column 1103 is interference fit with the through hole;
  • the spring column 1103 is clearance-fitted with the hollow portion of the outer electrode 604 to make the spring column 1103 Insertable in a hollow portion of the outer electrode 604;
  • a connecting rod 1104 for connecting the push plate 1102 and the fixed platform 1101 is disposed between the push plate 1102 and the fixed platform 1101, and the connecting rod 1104 is provided with a communication connection with the controller.
  • the fiber optic probe 1105 that is, the sensor described in this embodiment is a fiber optic sensor electrically connected to the controller;
  • the controller is configured to control the column 1103 to be inserted into the material fixing base 203 by a cylinder.
  • the controller may determine the outer according to the fact that the trigger signal is not received.
  • the insulating ring is not inserted into the electrode 604;
  • the insulating ring abuts the column 1103 to move the column 1103 in the through hole away from the insulating ring.
  • the fiber optic probe 1105 is sensed to the column and correspondingly generates a trigger signal; then the controller may determine that the outer electrode 604 is internally provided with the insulating ring according to the condition that the trigger signal is received.
  • the controller determines a preset duration, and the controller controls the length of the movement of the column 1103 toward the material fixing base 203 for the preset duration to ensure that the detecting arm 1001 can detect the Whether the insulating ring is inserted in the outer electrode.
  • the controller controls the turntable 201 to reset, and controls the assembly device to perform steps A104 to 105 again, until the The controller determines that the insulating ring is inserted in the outer electrode; or the controller controls the turntable to idle for one week, and repeats steps A104 to 105 until the controller determines that the insulating ring is inserted in Inside the outer electrode.
  • the controller determines that the insulating ring is inserted into the outer electrode, the controller controls the rotating wheel 201 to rotate until the material fixing seat 203 with the insulating ring inserted is moved to be close to The position of the second material pick-up device 503 (as shown in FIG. 5);
  • the controller controls the second material pick-up device 503 to pick up the inner electrode, and place the inner electrode on the material fixing base 203;
  • how the second material picking device 503 specifically picks up the inner electrode It is not limited as long as the second material pick-up device 503 can pick up the inner electrode.
  • the controller determines whether the second material pick-up device 503 has successfully inserted the inner electrode on the material fixing base;
  • the assembly device further includes a third sensor; the third sensor is configured to detect the Whether the second material pick-up device 503 has inserted the inner electrode on the material fixing base 203.
  • the third sensor is electrically connected to the controller, and the third sensor is provided with a light source for sensing a fiber optic probe, so that if the third sensor senses that the inner electrode has been sleeved on the material holder through the fiber optic probe, a third trigger signal is generated, and the controller is configured according to the third The trigger signal determines that the inner electrode has been sleeved on the material holder.
  • the third sensor provided with the fiber optic probe 701 is disposed at a place for transporting the internal electrode.
  • the vibrating feeder or the material guide is adjacent to an end of the turntable 201, or as shown in FIG. 8, a third sensor provided with the optical fiber probe 701 is disposed in the rotating direction of the turntable 201 Second, the material pick-up device is downstream.
  • the above-mentioned sensors provided with the fiber optic probes are all commercially available fiber optic sensors, and are not mentioned in this step.
  • the controller may control the pressing arm to press the outer electrode, the insulating ring, and the outer ring on the material fixing base 203.
  • Inner electrode to form an electronic cigarette electrode connector
  • the pressing arm 1201 is disposed downstream of the second material pick-up device 503, as shown in FIG. 12, wherein FIG. 12 is a schematic structural diagram of the assembly device;
  • the specific structure of the pressing arm 1201 is not limited in this embodiment, as long as the pressing arm 1201 can press the material located on the material fixing base 203, for example, in the embodiment, the pressing The arm 1201 includes a pressure block and a cylinder connected to the pressure block, and the cylinder is electrically connected to the controller to cause the controller to control the pressure block along the cylinder toward the material holder 203 through the cylinder The direction is moved until the material located on the material holder 203 is pressed.
  • the assembly precision is prevented from being lowered due to the inclination of the turntable 201, and the rotating hand can be under the turntable 201 and the pressing hand a corresponding position of the arm 1201 is provided with a top column connected to the controller;
  • the controller controls the top column to rise while controlling the pressing arm 1201 to press the material, so that the pressing arm 1201 and the top column corresponding to each other balance the turntable 201, The turntable 201 is caused not to transmit a tilt.
  • the pressure regulating valve is electrically coupled to the controller, and the controller predetermines a predetermined pressure that can press the material located on the material holder 203 without causing the turntable 201 to tilt.
  • the controller adjusts the pressure of the material fixing seat 203 through the pressure regulating valve, and the pressure applied to the material fixing base 203 is equal to the preset pressure to prevent the pressure from being located.
  • the turntable 201 is inclined.
  • the controller controls the first grabbing arm 1202 to grasp the electronic cigarette electrode connector;
  • the first grabbing arm 1202 is configured to grasp the e-cigarette electrode connector, and the e-cigarette electrode connector is placed on the transport platform 1203;
  • the specific structure of the first grasping arm 1202 is not limited in this embodiment as long as it can grasp the electronic cigarette electrode connector.
  • the first grabbing arm 1202 is disposed downstream of the pressing arm 1201 along the rotating direction of the turntable 201.
  • the specific structure of the transport platform 1203 is not limited in this embodiment as long as it can place the electronic cigarette electrode connector.
  • the second air supply mechanism of the controller supplies air to the second air nozzle 1204;
  • the second air nozzle 1204 is disposed at a position corresponding to the transport platform 1203, and the second air nozzle 1204 is configured to blow the electronic cigarette electrode connector located on the transport platform 1203 into the The first transfer rail 1205.
  • the transport platform 1203 is electrically connected to the first transport rail 1205 capable of rotating the electrode connector by 180 degrees, and the first transport rail 1205 is also in communication with the solder rail 1206.
  • the first transmission rail 1205 is provided with a screwing portion to pass through the screwing portion.
  • the e-cigarette electrode connector rotates, and the e-cigarette electrode connector moved to the solder rail 1206 via the screwing portion is opposite to the electron located on the transport platform 1203
  • the cigarette electrode connector is rotated by 180 degrees so that the screw connection portion of the electrode connector is placed at a lower portion of the electrode connector, thereby facilitating the subsequent soldering process in the soldering process.
  • each position of the screwing portion is not limited in this embodiment, as long as the electronic cigarette electrode connector on the solder rail 1206 is connected to the electronic cigarette electrode located on the transport platform 1203.
  • the head can be rotated 180 degrees.
  • the screwing portion is provided with a twisted through hole penetrating through the two ends of the screwing portion for the electrode connector to pass.
  • the transport platform 1203 In order for the electronic cigarette electrode connector located on the transport platform 1203 to be smoothly transported to the solder rail 1206, the transport platform 1203 is located at a higher level than the horizontal surface of the solder rail 1206.
  • the second air supply mechanism is connected to the second air nozzle 1204.
  • the specific position of the second air supply mechanism is not limited in this embodiment, as long as it can be controlled by the controller.
  • the second gas nozzle 1204 may be supplied with air.
  • the second air supply mechanism is connected to the controller, and the controller is configured to control the second air supply mechanism to supply air to the second air nozzle 1204 so that the second air nozzle 1204 blows out the edge
  • the airflow in the extending direction of the first transmission rail 1205 blows the electronic cigarette electrode connector into the first transmission rail 1205 until the electronic cigarette electrode connector moves to the solder rail 1206.
  • the controller is further connected to the soldering arm 1207.
  • the controller is further configured to control the soldering arm 1207 to solder the electronic cigarette electrode connector on the soldering rail 1206; wherein the solder How the arm 1207 specifically controls the solder on the e-cigarette electrode connector is known in the prior art, and is not described in this embodiment.
  • the controller can also control the device that has picked up the e-cigarette electrode connector.
  • the first grab arm is rotated 180 degrees to solder the tip of the e-cigarette electrode connector that has been rotated 180 degrees.
  • the assembly order of the electronic cigarette electrode connector is firstly placing the insulating ring on the material fixing base 203 first, followed by the outer electrode and finally the Inner electrode
  • a third material pick-up device for picking up the insulating ring, a first material pick-up device for picking up the outer electrode, and a second material for picking up the inner electrode are sequentially disposed along the rotation direction of the turntable.
  • each material pick-up device the positional relationship between each material pick-up device and the turntable 201 is shown in FIG. 5.
  • the structure of each material pick-up device in this type of setting mode has not changed, specifically Please refer to FIG. 5, and no description is made in this kind of setting mode.
  • this setting mode only the order of setting each material picking device along the rotating direction of the turntable is changed, that is, in the setting mode, The third material picking device, the first material picking device, and the second material picking device are sequentially disposed in a rotating direction of the turntable.
  • the insulating ring material vibrating plate for placing the insulating ring In order to facilitate picking up materials by the material picking device, the insulating ring material vibrating plate for placing the insulating ring, the outer electrode material vibrating plate for placing the outer electrode, and the placing device are provided.
  • the inner electrode material vibrating plates of the inner electrodes are sequentially disposed along the rotation direction of the turntable 201.
  • the third material pick-up device picks up the insulating ring conveyed by the insulating ring material vibration disk, and places the insulating ring on the material fixing base 203;
  • the third material picking device specifically picks up the insulating ring, as long as it can pick up the insulating ring smoothly.
  • the specific structure of the material fixing base 203 in the setting mode please refer to the specific structure of the material fixing base 203 described in the first setting mode of the assembly setting, and do not do in the setting mode. Narration.
  • the controller determines whether the third material pick-up device has successfully placed the insulating ring on the material fixing base 203;
  • the controller determines, by the fourth sensor, whether the insulating ring has been placed on the material holder.
  • the specific structure of the fourth sensor can be as shown in FIG. 11:
  • the fourth sensor also includes the fixed platform 1101, the push plate 1102, the spring column 1103, the connecting rod 1104, and the fiber optic probe 1105.
  • the first setting mode There is no comment in the setting method.
  • the actual working process of the fourth sensor in the setting mode is different, that is, in the setting mode, the controller determines a preset duration, and the controller controls the column 1103 along the orientation.
  • the duration of the movement of the material holder 203 is the preset duration to ensure that the detecting arm 1001 can detect whether the insulating ring is placed on the material fixing base 203.
  • the controller may determine the insulation according to the fact that the trigger signal is not received.
  • the ring is not placed on the material fixing base 203;
  • the insulating ring 4 holds the column 1103 to move the column 1103 in the through hole away from the insulating ring. So that the fiber optic probe 1105 senses the bullet column and correspondingly generates a trigger signal; then the controller may determine that the insulating ring is placed on the material fixing base 203 according to the condition that the trigger signal is received by the controller. .
  • controller determines that the insulating ring is not placed on the material fixing base 203, then repeat steps B201 to B202 until the insulating ring has been successfully placed on the material fixing base 203;
  • the controller controls the turntable 201 to idle one revolution, so as to re-perform the step B201 to the step B202 until the insulating ring has been successfully placed on the material holder 203.
  • the controller controls the rotating wheel to rotate until the material fixing seat 203 of the insulating ring is placed. To a position close to the first material pick-up device;
  • the first material pick-up device picks up the outer electrode that is transported by the outer electrode material vibrating disk; in this embodiment, the first material pick-up device specifically picks up the outer electrode, as long as it can pick up smoothly.
  • the outer electrode is only required.
  • the controller controls the first material pick-up device to place the picked-out outer electrode on the material fixing base 203;
  • the controller determines, by the second sensor, whether the external electrode has been successfully inserted on the material fixing base 203;
  • the controller controls the first pressing arm to press the outer electrode and the insulating ring on the material fixing base 203 to make the outer electrode and the insulating ring relatively fixed;
  • the specific structure of the first pressing arm in this step is shown in the specific structure of the pressing arm shown in FIG. 12, and will not be described in this manner;
  • the first pressing arm in this step is disposed downstream of the second sensor in the rotational direction of the turntable 201.
  • the controller controls the second grabbing arm, so that the second grabbing arm lifts the outer electrode and the insulating ring that are fixed on the material fixing base 203 and are fixed to each other, so that the outer Moving the electrode and the insulating ring to a preset position;
  • the specific structure of the second grasping arm is not limited in this step as long as it can successfully extract the outer electrode and the insulating ring.
  • the preset position is disposed between the first pressing arm and the third sensor along a rotation direction of the turntable 201.
  • the controller controls the rotation of the turntable 201 until the material fixing base 203 moves to a position close to the second material pick-up device;
  • the controller controls the second material pick-up device to pick up the inner electrode, and place the inner electrode on the material fixing base 203;
  • the controller determines whether the second material pick-up device has successfully inserted the inner electrode on the material fixing base 203;
  • the controller in the step determines that the inner electrode is inserted on the material fixing base 203 by using the third sensor.
  • the third sensor For the specific structure and working principle of the third sensor, please refer to the first type of the assembly device. The setting method is not described in this setting mode.
  • the third sensor is disposed downstream of the second material pick-up device along the rotational direction of the turntable 201.
  • the controller determines that the inner electrode has been placed on the material fixing base 203, the controller controls the outer electrode that the second grabbing arm will move to the preset position. And the insulating ring is sleeved on the material fixing base 203 on which the inner electrode is sleeved to form the electronic cigarette electrode connector;
  • the controller may control the second pressing arm to press the outer electrode, the insulating ring and the inner electrode on the material fixing base 203 to form an electronic cigarette electrode connector;
  • the specific structure of the second pressing arm can be found in the first setting manner of the assembly equipment.
  • the description of the pressing arm in the middle is not mentioned in this type of setting.
  • the controller controls the first grabbing arm to grasp the electronic cigarette electrode connector
  • first grasping arm is disposed downstream of the second pressing arm for pressing to form the electronic cigarette electrode connector in the rotation direction of the turntable 201;
  • the specific structure of the first grasping arm is not limited in this embodiment as long as it can grasp the electronic cigarette electrode connector.
  • the controller controls the first grabbing arm to place the picked-up electronic cigarette electrode connector on a transport platform
  • the controller controls the second air supply mechanism to supply air to the second air nozzle;
  • the second air nozzle is disposed at a position corresponding to the transport platform, and the second air nozzle is configured to blow the electronic cigarette electrode connector located on the transport platform into the second transport rail.
  • the second transport rail in this step is disposed at the same position as the first transport rail shown in FIG. 12, that is, the second transport rail is also used to communicate with the transport platform and the solder rail, as shown in the figure. 12, in this type of setting, do not go into details.
  • the difference between the first transport rail and the second transport rail is that the second transport rail does not need to be provided with the screwing portion, i.e., it is not necessary to rotate the e-cigarette electrode connector by 180 degrees in this arrangement.
  • the controller is further connected to the soldering arm, the controller is further configured to control the soldering arm to solder the electronic cigarette electrode connector on the soldering rail;
  • soldering arm and the soldering rail is shown in FIG. 12, and is not mentioned in this setting mode.
  • the assembly order of the electronic cigarette electrode connector is firstly placing the inner electrode on the material fixing base 203, followed by the insulating ring, and finally the External electrode Specifically, a second material pick-up device for picking up the inner electrode, a third material pick-up device for picking up the insulating ring, and a first material pick-up device for picking up the outer electrode are sequentially disposed along the rotation direction of the turntable;
  • each material pick-up device the positional relationship between each material pick-up device and the turntable 201 is shown in FIG. 5.
  • the structure of each material pick-up device in this type of setting mode has not changed, specifically Please refer to FIG. 5, and no description is made in this type of setting mode.
  • this type of setting mode only the order set along the rotation direction of the turntable is changed, that is, in the setting mode, the rotation direction of the turntable is The second material pick-up device, the third material pick-up device, and the first material pick-up device are sequentially disposed.
  • the inner electrode material vibrating plate for placing the inner electrode In order to facilitate picking up materials by the material picking device, the inner electrode material vibrating plate for placing the inner electrode, the insulating ring material vibrating plate for placing the insulating ring, and the placing device are provided.
  • the outer electrode material vibrating plates of the outer electrodes are sequentially disposed along the rotation direction of the turntable 201.
  • the controller controls the second material pick-up device to pick up the inner electrode, and place the inner electrode on the material fixing base 203;
  • the specific structure of the material fixing base 203 is shown in FIG. 13; the material fixing base 203 is internally provided with a cylindrical magnetic column 151 made of a magnetic material, and the magnetic column 151 is a diameter equal to the diameter of the inner electrode;
  • the top of the magnetic column 151 is provided with a sub-magnetic column 152, and the sub-magnetic column 152 is matched with the hollow portion of the inner electrode.
  • the material is made of a metal material
  • the material made of the metal material is assembled to the material fixing base 203 shown in the present mode, because the magnetic column 151 is disposed in the material fixing base 203, so that the material fixing base 203 can be further Accurately fix materials to improve accuracy during assembly.
  • the inner electrode can be stably sleeved on the sub-magnetic column 152, thereby making the inner electrode stable.
  • the arrangement is on the material holder 203. C302, the controller determines whether the second material pick-up device has successfully inserted the inner electrode on the material fixing base 203;
  • step B210 Do not repeat this step.
  • the third material pick-up device picks up the insulating ring conveyed by the insulating ring material vibration disk, and places the insulating ring on the material fixing base 203;
  • the controller sleeves the insulating ring on the outer peripheral wall of the inner electrode through the third material pick-up device.
  • the controller determines whether the third material pick-up device has successfully placed the insulating ring on the material fixing base 203;
  • the controller determines, by the fourth sensor, whether the insulating ring has been placed on the material holder 203.
  • the specific structure of the fourth sensor can be as shown in FIG. 11:
  • the fourth sensor also includes the fixed platform 1101, the push plate 1102, the spring column 1103, the connecting rod 1104, and the fiber optic probe 1105.
  • the first setting mode please refer to the first setting mode. There is no comment in the setting method.
  • the actual working process of the fourth sensor in the setting mode is different, that is, in the setting mode, the controller determines a preset duration, and the controller controls the column 1103 along the orientation.
  • the duration of the movement of the material holder 203 is the preset duration to ensure that the detecting arm 1001 can detect whether the insulating ring is sleeved on the inner electrode.
  • the controller may determine that the insulating ring is not based on the fact that the trigger signal is not received. Placed on the inner electrode;
  • the controller may determine that the insulating ring is placed on the inner electrode according to the condition that the trigger signal is received.
  • the controller controls the turntable to rotate until the material with the insulating ring and the inner electrode is fixed.
  • the seat 203 is moved to a position close to the first material pick-up device;
  • the first material pick-up device picks up the outer electrode that is transported by the outer electrode material vibrating disk; in this embodiment, the first material pick-up device specifically picks up the outer electrode, as long as it can pick up smoothly.
  • the outer electrode is only required.
  • the controller controls the first material pick-up device to sleeve the picked-out outer electrode on the insulating ring;
  • the controller determines, by the second sensor, whether the outer electrode has been successfully sleeved on the insulating ring;
  • the controller can control the pressing arm to press the outer electrode, the insulating ring and the inner electrode on the material fixing base 203 to form an electronic cigarette electrode connector;
  • the controller controls the first grabbing arm to place the picked-up electronic cigarette electrode connector on a transport platform
  • the controller controls the second air supply mechanism to supply air to the second air nozzle;
  • the controller is further connected to the soldering arm, the controller is further configured to control the soldering arm to solder the electronic cigarette electrode connector on the soldering rail;
  • step C308 to step S312 in the setting mode is the same as the process of step B212 to B216 in the second setting mode of the assembling device shown in this embodiment, and no comment is made in this setting mode. .
  • the controller determines that the corresponding material is placed on the material holder 203, the controller can control the rotation of the turntable 201 and restart The reassembly of the corresponding material, or the controller controls the turntable 201 to idle for one revolution.
  • Embodiment 3 This embodiment describes in detail the specific structure of the material pick-up device that can automatically pick up materials for assembling the electronic cigarette electrode connector:
  • Fig. 14 is a schematic view showing the overall structure of the material picking device
  • the material picking device includes a material picking assembly 1401 for picking up the material, the object The specific structure of the material pick-up assembly is shown in circle 1401 shown in FIG.
  • the material pick-up device includes a rotating assembly 1402 rotatably coupled to the material pick-up assembly 1401.
  • the specific structure of the rotating assembly 1402 is shown by a circle 1402 shown in FIG.
  • the material picking component 1401 and the rotating component 1402 are respectively connected to a controller, and the rotating component 1402 is configured to drive the material picking component 1401 to move to pick up or drop the material under the control of the controller. ;
  • the controller is configured to control the movement of the rotating component 1402, so that the rotating component 1402 drives the material picking component 1401 to move over the material to be picked up, and the controller controls The material picking component 1401 picks up the material.
  • the controller is configured to control the material picking component 1401 to be separated from the material, so that the material picking component 1401 drops the material; the controller is used to control the rotation The assembly 1402 is moved to cause the rotating assembly 1402 to move the material picking assembly 1401 away from the material.
  • FIG. 15 is a partial exploded structural view of the material pick-up device
  • FIG. 16 is a schematic overall structural view of the side of the material pick-up device
  • the rotating assembly 1402 includes: a guiding plate 301;
  • a rotating shaft 302 is disposed through the guiding plate 301, that is, the rotating shaft 302 is freely rotatable relative to the guiding plate 301;
  • One end of the rotating shaft 302 is connected with a rotary cylinder 303 electrically connected to the controller;
  • the rotating cylinder 303 can drive the rotating shaft 302 to rotate under the control of the controller.
  • the specific structure and working principle of the rotating cylinder 303 are prior art, and are not described in this embodiment.
  • the other end of the rotating shaft 302 is fixedly coupled to the transmission block 304, that is, the rotating cylinder 303 and the transmission block 304 are disposed on both sides of the guide plate 301.
  • the transmission block 304 is provided with a through hole 306, and the guide plate 301 is provided with a guiding groove 305 having an arc segment;
  • the guiding groove 305 shown in FIG. 15 is of the n-type. It should be understood that the specific shape of the guiding groove 305 is not limited in this embodiment, and may be, for example, curved or the like, as long as the guiding groove 305 has an arc segment. Yes.
  • a first slider 307 connected to the material pick-up assembly 1401 is disposed through the through hole 306 and the guiding slot 305 in sequence, that is, the first slider 307 and A rotational connection between the material picking assemblies 1401.
  • the material pick-up assembly 1401 and the first slider 307 may be a rotative connection or a fixed connection, which is not specifically limited herein.
  • the first slider 307 can be fixedly connected to the transmission block 304, and the material pick-up assembly 1401 and the first slider 307 are connected in rotation to realize A rotational connection between the rotating assembly 1402 and the material picking assembly 1401.
  • FIG. 17 is a partial schematic structural view of the rotating assembly 200 shown in the embodiment.
  • the rotary cylinder 303 is configured to drive the rotating shaft 302 to rotate under the control of the controller. Since one end of the rotating shaft 302 is fixedly connected to the transmission block 304, the transmission block 304 also follows the rotating shaft. 302 rotation;
  • the transmission block 304 drives the guiding movement of the first slider 307 along the guiding slot 305, because the first slider 307 passes through the through hole 306 and the guiding slot 305 in sequence;
  • the rotating component 1402 can move the material picking component 1401 under the control of the controller, so that the material picking component 1401 can automatically pick up the material and automatically drop the material, and During the movement of the material picking assembly 1401 and the automatic picking up or automatic dropping of the materials, no manual participation is required, the precision in the process of picking up materials is improved, and the efficiency of picking up or dropping the materials is greatly improved, thereby improving the assembly.
  • the efficiency of the e-cigarette electrode connector reduces manual input and reduces the cost of e-cigarette generation.
  • the material picking assembly 1401 includes:
  • a connecting rod 308 one end of the connecting rod 308 is fixedly connected with the first sliding rod 307, so that the connecting rod 308 is guided by the first sliding rod 307 along the guiding movement of the guiding groove 305;
  • the other end of the connecting rod 308 is fixedly disposed with a first cylinder fixing plate 309;
  • the guide groove 305 shown in this embodiment is n-shaped or semi-circular.
  • the material is
  • the first grasping arm 311 is at least two; the cylinder 310 controls a plurality of the first grasping arms 311 to move correspondingly or deviate from each other under the control of the controller;
  • the controller controls a plurality of the first grabbing arms 311 to move correspondingly to each other to grip the material;
  • the controller controls the plurality of the first grab arms 311 to move away from each other to drop the material.
  • the insulating ring has a soft texture, in order to avoid damage to the insulating ring during the process of picking up the insulating ring, unnecessary waste is caused, if the first grabbing arm is used to pick up the insulating ring,
  • the specific structure of the first grabbing arm is shown in Figure 18;
  • the first grabbing arm 311 is set to one;
  • the top end of the first grasping arm 311 is provided with a resisting sleeve 1801 and a thimble 1802 which is movably connected to the resisting sleeve 1801 and is made of an elastic material.
  • the diameter of the thimble 1802 is larger than the diameter of the hollow portion of the insulating ring.
  • the first grabbing arm 311 controls the thimble 1802 to be pressed into the hollow portion of the insulating ring, because the thimble The diameter of 1802 is greater than the diameter of the hollow portion of the insulating ring, and the thimble 1802 is in an interference fit with the hollow portion of the insulating ring.
  • the thimble 1802 is interference fit with the hollow portion of the insulating ring, a certain external pressure of expansion is generated to relatively fix the insulating ring and the thimble 1802.
  • the first grabbing arm 311 places the picked-up insulating ring on the material fixing base 203 to complete the automatic picking and fitting of the insulating ring.
  • an elastic mechanism is respectively connected to the resisting sleeve 1801 and the ejector pin 1802. 1803.
  • the ejector pin 1802 When the ejector pin 1802 is held on the material fixing seat 203 for placing the insulating ring, the ejector pin 1802 gives the elastic mechanism 1803 a force away from the material fixing seat 203, so that the elastic mechanism The 1803 is retracted, thereby causing the ejector pin 1802 to move toward the resilient mechanism 1803 until the thimble 1802 is disengaged from the insulating ring 301.
  • the elastic mechanism 1803 is a spring.
  • the elastic mechanism 1803 can be used in other ways, as long as it can be retracted when the force is applied.
  • the specific arrangement is not limited in this embodiment. .
  • the first grabbing arm 311 can automatically pick up the insulating ring, and the insulating ring can be placed on the material fixing base 203 to realize Automatic assembly of the insulating ring.
  • the thimble 1802 is interference-fitted with the insulating ring to pick up the insulating ring, thereby effectively preventing deformation of the insulating ring, avoiding damage to the insulating ring, and improving the safety of the process of picking up the insulating ring.
  • the body structure is described in detail:
  • the material picking device is further illustrated in conjunction with Figures 15 and 16, wherein the rotating assembly 1402 further includes:
  • the end of the rotating shaft 302 away from the guiding plate 301 is connected to the coupling 312 through the second cylinder fixing plate 313;
  • the second cylinder fixing plate 313 is provided with a bearing 314 for accommodating the rotating shaft 302;
  • the bearing 314 can be arranged as a magnetic bearing to prevent the rotating shaft 302 from colliding during the rotating process.
  • the bearing 314 avoids wear and thus increases the service life of the material pick-up device.
  • the second cylinder fixing plate 313 is in a direction away from the rotary cylinder 303.
  • Two support arms 315 are extended, and a plane of the support arm 315 is perpendicular to a plane where the second cylinder fixing plate 313 is located;
  • the support arm 315 is disposed away from the end of the second cylinder fixing plate 313 to form a top post 316;
  • FIG. 19 is a schematic view of the front structure of the rotating component 1402:
  • a pressing block 317 is fixedly connected to a side of the connecting rod 308 adjacent to the first slider 307;
  • Each of the two ends of the pressure block 317 is extended with a resisting arm 318, and the horizontal plane of the resisting arm 318 is parallel to the horizontal plane of the transmission block 304, so that the first slider 307 is along the
  • the 4 holding arm 318 near the end of the guiding groove 305 abuts the top post 316 near the end of the guiding groove to make the approach
  • the top post 316 at the end of the guide slot 305 gives the arm 318 a force away from the end of the guide slot 305 to cause the rotary cylinder 303 to operate normally.
  • the movement of the first slider 307 along the left end of the guiding slot 305 is taken as an example:
  • the holding arm 318 near the left end of the guiding groove 305 holds the top post 316 near the left end of the guiding groove so as to be close to the guiding groove 305.
  • the top post 316 of the left end portion gives the abutting arm 318 a force away from the left end of the guiding groove 305, so that the first grasping arm 1202 is placed under the elastic force Automatically away from the turntable 201 to prevent the first grabbing arm 1202 from being caught by the material holder 203.
  • the top post 316 is a retractable spring such that the top post 316 in a compressed state gives the four holding arms 318 a force away from the end of the guiding slot 305;
  • the top post 316 is an electromagnet electrically connected to the controller, and if the controller determines that the first slider 307 moves along the guiding slot 305 to the end of the guiding slot 305, the The controller energizes the electromagnet such that the electromagnet gives the abutment arm 318 a force away from the end of the guide slot 305.
  • the controller in the embodiment determines whether the first slider 307 moves to the guide
  • the specific manner of the end of the slot 305 is not limited.
  • the controller may predetermine a preset duration required for the first slider 307 located at the center of the guiding slot 305 to move to either end of the guiding slot 305. Then, after the controller controls the movement of the first slider 307 to reach the preset duration, the first slider 307 is determined to move to either end of the guiding slot 305.
  • an inductor may be disposed at an end of the guiding slot 305 to cause the sensor to generate a trigger signal when the first slider 307 is moved to the end of the guiding slot 305.
  • the controller can determine that the first slider 307 is moved to either end of the guiding slot 305 according to the trigger signal.
  • the controller can move the material picking component 1401 through the first slider 307 moving in the guiding slot 305, that is, as shown in FIG. 17, if the controller controls the When the first slider 307 is moved to the left end of the guiding slot 305, the material picking component 1401 picks up the material, and if the controller controls the movement of the first slider 307 to the guiding slot 305 At the right end, the material picking assembly 1401 drops the material.
  • the material picking component 1401 drops the material
  • the controller controls the first When the slider 307 is moved to the right end of the guide groove 305, the material picking unit 1401 picks up the material.
  • the material pick-up device provided in this embodiment can improve the precision in picking up the material or dropping the material:
  • the material picking component 1401 further includes:
  • the connecting rod 308 is movably inserted from the end of the first slider 307 on the first movable panel 202;
  • the first movable panel 202 is internally provided with a groove matching the first rail, so that the first movable panel 202 can be vertically aligned with respect to the connecting rod 308 along the guiding of the first rail Straight movement
  • a second movable plate 203 is fixedly disposed on a side of the first movable plate 202 near the rotating cylinder 303, and a second sliding block 204 is disposed on a side of the second movable plate 203 adjacent to the rotating cylinder 303 (FIG. 21).
  • the second cylinder fixing plate 313 is disposed corresponding to the second slider 204.
  • the second slider 204 is configured to move laterally to the left and right along the guide of the second rail 319, so that the second slider 204 drives the second movable panel 203 to move laterally to the left and right.
  • the rotating member 1402 maintains the material picking assembly 1401 during the movement of the material picking assembly 1401 by the first movable panel 202 and the second movable panel 203.
  • the trajectory of the end movement of the first grasping arm 311 is curved, and the first grasping arm 311 is prevented from swinging freely to ensure the smooth movement of the first grasping arm 311 during the process of picking up the material. Improve the accuracy in picking up the material and improve the efficiency of picking up the material.

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Abstract

一种可自动化装配电子烟电极连接头的装配设备。该装配设备包括：转盘、物料固定座、第一物料感应区、第一传感器、物料拾取装置、控制器以及压紧手臂；所述压紧手臂内部设置有气缸以及调压阀。即通过该装配设备可自动装配电子烟电极连接头，以完成所述电子烟电极连接头的自动装配，提升了效率的同时节省成本，且装配过程中通过控制器控制物料拾取组件拾取所述物料放置在所述物料固定座上以实现装配，从而提升了装配过程中的精度，进而在装配过程中不会出现因操作不准或用力过大等情况造成物料损耗情形的出现，进一步的避免了不必要的浪费，且装配完成的电子烟电极连接头各物料之间较为紧固，提升了电子烟的性能。

Description

一种装配设备 技术领域
本发明涉及电子烟技术领域，尤其涉及的是一种可自动化装配电子烟电极 连接头的装配设备。 背景技术
请参阅图 1， 现有技术中的电子烟包括： 用于雾化烟油以形成可供用户吸 食的烟雾的雾化器 110以及用于给所述雾化器 110供电的电池杆组件 120， 所 述雾化器 110具有雾化器电极连接头，所述雾化器电极连接头设置有雾化器电 极， 所述电池杆组件具有电池杆电极连接头， 所述电池杆电极连接头设置有电 池杆电极， 其中， 通过所述雾化器电极连接头与电池杆电极连接头进行连接， 以实现所述雾化器电极与所述电池杆电极电连接，即所述雾化器 110和所述电 池杆组件 120 分别通过作为电子烟电极连接头的所述雾化器电极连接头和所 述电池杆电极连接头相互连接实现两者的机械连接和电连接。
所述雾化器电极连接头包括外电极 111、 插设在所述外电极 111内的内电 极 112以及位于所述外电极 111和所述内电极 112之间的绝缘环 113。 所述电 池杆电极连接头包括外电极 121、 插设在所述外电极 121内的内电极 122以及 位于所述外电极 121和所述内电极 122之间的绝缘环 123。
现有技术中装配所述电子烟电极连接头一般釆用的是人工在装配线上装 配的方式， 而整个电子烟电极连接头的装配线需要大约三到四名工作人员完 成。
现有的人工装配技术工作相对緩慢， 装配效率低下， 浪费过多人力， 对工 厂的生产成本消耗较大， 而且对于作业成品的卫生也有一定的风险。且若电子 烟电极连接头被污染，则会影响电池杆组件 120为所述雾化器 110的正常供电。 而且现有的装配精度低， 在装配过程中容易造成物料的损坏， 从而浪费物料， 生产成本较高。且装配完成的电子烟电极连接头各个物料之间相对松散， 进而 影响电子烟的使用寿命和用户体验。
发明内容 本发明提供了一种可自动化装配电子烟电极连接头的装配设备。 一种用于装配电子烟电极连接头的装配设备，其中， 包括：可转动的转盘、 物料固定座、 第一物料感应区、 第一传感器、 物料拾取装置、 控制器以及压紧 手臂；
所述物料固定座围绕设置在所述转盘上；
所述第一物料感应区设置有所述第一传感器，若所述第一传感器感应到位 于所述第一物料感应区的物料则对应生成第一触发信号； 拾取组件转动连接的转动组件，所述物料拾取组件和所述转动组件分别与所述 控制器连接；
所述第一传感器与所述控制器电连接，所述控制器用于根据所述第一触发 信号控制所述物料拾取组件拾取物料及控制所述转动组件带动所述物料拾取 组件运动，以使所述物料拾取组件运动至所述转盘上方以将所述物料放置在所 述物料固定座上；
所述压紧手臂内部设置有用于控制所述压紧手臂沿朝向所述物料固定座 压阀与所述控制器电连接， 所述控制器用于通过所述调压阀调节所述气缸气 压， 以使所述压紧手臂给所述物料固定座上的物料的压力等于预设压力， 所述 预设压力为所述压紧手臂可压紧位于所述物料固定座上的物料且所述转盘不 会倾斜的压力。
所述的装配设备， 其中， 所述物料包括： 外电极、 用于插设在所述外电极 内的内电极以及用于插设在所述外电极和所述内电极之间的绝缘环；
所述装配设备还包括：
用于震动并输送所述物料以使所述物料以预设状态沿朝向所述转盘方向 运动的物料震动盘；所述预设状态为各个所述物料中空部的轴线与所述物料震 动盘所在平面垂直；
其中， 所述物料震动盘包括： 用于放置所述外电极的外电极物料震动盘、 用于放置所述绝缘环的绝缘环物料震动盘以及用于放置所述内电极的内电极 物料震动盘。 所述的装配设备， 其中， 所述装配设备还包括：
用于将所述物料沿所述转盘方向输送的振动送料器； 其中， 所述振动送料 器包括： 外电极振动送料器、 绝缘环振动送料器以及内电极振动送料器； 所述物料震动盘以及所述振动送料器沿靠近所述转盘的方向依次设置； 所述振动送料器靠近所述转盘的端部设置有所述第一传感器；
位于所述振动送料器上，且靠近所述第一传感器设置有所述第一物料感应 区；
所述振动送料器设置有挡料阀，所述挡料阀用于将所述物料固定在所述第 一物料感应区。
所述的装配设备， 其中， 所述装配设备还包括：
用于将所述物料沿所述转盘方向输送的物料导轨； 其中， 所述物料导轨包 括： 外电极物料导轨、 缘环物料导轨以及内电极物料导轨；
所述物料震动盘以及所述物料导轨沿靠近所述转盘的方向依次设置； 所述物料导轨远离所述转盘的端部设置有第一气嘴；
与所述第一气嘴连接设置有第一供气机构，且所述第一供气机构与所述控 制器连接， 所述控制器用于控制所述第一供气机构为所述第一气嘴供气， 以使 所述第一气嘴吹出的气流沿所述物料导轨延伸方向带动所述物料运动，直至所 述物料运动至所述第一物料感应区。
所述的装配设备， 其中， 所述物料拾取装置包括： 用于抓取所述外电极的 第一物料拾取装置、用于抓取所述内电极的第二物料拾取装置以及用于拾取所 述绝缘环的第三物料拾取装置；
所述装配设置还包括：
用于检测所述第一物料拾取装置是否已将所述外电极套设在所述物料固 定座上的第二传感器， 所述第二传感器与所述控制器电连接； 且所述第二传感 器上设置有用于感应光源的光纤探头，以使若所述第二传感器通过所述光纤探 头感应到所述外电极已套设在所述物料固定座上则对应生成第二触发信号，则 所述控制器根据所述第二触发信号确定所述外电极已套设在所述物料固定座 上；
用于检测所述第二物料拾取装置是否已将所述内电极插设在所述物料固 定座上的第三传感器， 所述第三传感器与所述控制器电连接； 且所述第三传感 器上设置有用于感应光源的光纤探头，以使若所述第三传感器通过所述光纤探 头感应到所述内电极已套设在所述物料固定座上则对应生成第三触发信号，则 所述控制器根据所述第三触发信号确定所述内电极已套设在所述物料固定座 上；
用于检测所述第三物料拾取装置是否已将所述绝缘环套设在所述物料固 定座上的第四传感器， 且所述第四传感器与所述控制器电连接；
其中， 所述第四传感器上设置有两个导电探针， 所述控制器与至少一个所 述导电探针电连接，若位于所述物料固定座上的所述外电极内未插设有所述绝 缘环， 则所述外电极与所述导电探针形成通电回路； 若所述外电极内插设有所 述绝缘环， 则所述外电极通过所述绝缘环与所述导电探针绝缘；
或，
所述第四传感器上设置有用于感应光源的光纤探头，以使若所述第四传感 器通过所述光纤探头感应到所述绝缘环已套设在所述物料固定座上，则对应生 成第四触发信号，则所述控制器根据所述第四触发信号确定所述绝缘环已套设 在所述物料固定座上。
所述的装配设备， 其中， 所述第一物料拾取装置、 所述第二传感器、 所述 第三物料拾取装置、所述第四传感器、所述第二物料拾取装置和所述第三传感 器沿所述转盘的旋转方向依次设置。
所述的装配设备， 其中， 所述装配设备还包括：
用于抓取所述电子烟电极连接头，并将所述电子烟电极连接头放置于运输 平台上的第一抓取手臂；
用于传送所述电极连接头以进行上焊锡的焊锡导轨；
与所述运输平台导通设置有能够将电极连接头旋转 180度的第一传输导 轨，且所述第一传输导轨还与所述焊锡导轨连通，且所述运输平台所在的水平 面高于所述焊锡导轨所在的水平面， 所述控制器还与焊锡手臂连接， 所述控制 器还用于控制所述焊锡手臂对位于所述焊锡导轨上的所述电子烟电极连接头 上焊锡；
用于将位于所述运输平台上的所述电子烟电极连接头吹入所述第一传输 导轨的第二气嘴；
与所述第二气嘴连接设置有第二供气机构，且所述第二供气机构与所述控 制器连接， 所述控制器用于控制所述第二供气机构为所述第二气嘴供气， 以使 所述第二气嘴吹出的沿所述第一传输导轨延伸方向的气流将所述电子烟电极 连接头吹入所述第一传输导轨，直至所述电子烟电极连接头运动至所述焊锡导 轨；
其中， 所述第一传输导轨设置有旋拧部， 以使经过所述旋拧部的所述电子 烟电极连接头进行旋转，经过所述旋拧部运动至所述焊锡导轨上的所述电子烟 电极连接头相对于位于所述运输平台上的所述电子烟电极连接头旋转 180度。
所述的装配设备， 其中， 所述压紧手臂包括第一压紧手臂以及第二压紧手 臂；
所述第一压紧手臂用于压紧以使位于所述物料固定座上的所述外电极与 所述绝缘环相对固定；
用于提起位于所述物料固定座上且相互固定的所述外电极和所述绝缘环， 以使所述外电极和所述绝缘环运动至预设位置的第二抓取手臂，且所述第二抓 取手臂还用于将已运动至所述预设位置的所述外电极和所述绝缘环套设在已 套设有所述内电极的所述物料固定座上以形成所述电子烟电极连接头；
所述第二压紧手臂用于压紧所述电子烟电极连接头；
其中，所述第三物料拾取装置、所述第四传感器、所述第一物料拾取装置、 所述第二传感器、 所述第一压紧手臂、 所述第二抓取手臂、 所述第二物料拾取 装置、 所述第三传感器和所述第二压紧手臂沿所述转盘的旋转方向依次设置； 且所述预设位置沿所述转盘的旋转方向设置在所述第一压紧手臂和所述 第三传感器之间。
所述的装配设备， 其中， 所述第二物料拾取装置、 所述第三传感器、 所述 第三物料拾取装置、 所述第四传感器、 所述第一物料拾取装置、 所述第二传感 器以及所述压紧手臂沿所述转盘的旋转方向依次设置。
所述的装配设备， 其中， 所述装配设备还包括：
用于抓取所述电子烟电极连接头，并将所述电子烟电极连接头放置于运输 平台上的第二抓取手臂； 用于传送所述电极连接头以进行上焊锡的焊锡导轨；
与所述运输平台导通设置有第二传输导轨，且所述第二传输导轨还与所述 焊锡导轨连通， 且所述运输平台所在的水平面高于所述焊锡导轨所在的水平 面， 所述控制器还与焊锡手臂连接， 所述控制器还用于控制所述焊锡手臂对位 于所述焊锡导轨上的所述电子烟电极连接头上焊锡；
用于将位于所述运输平台上的所述电子烟电极连接头吹入所述第二传输 导轨的第二气嘴；
与所述第二气嘴连接设置有第二供气机构，且所述第二供气机构与所述控 制器连接， 所述控制器用于控制所述第二供气机构为所述第二气嘴供气， 以使 所述第二气嘴吹出的沿所述第二传输导轨延伸方向的气流将所述电子烟电极 连接头吹入所述第二传输导轨，直至所述电子烟电极连接头运动至所述焊锡导 轨。
所述的装配设备， 其中， 所述物料固定座包括：
底座；
所述底座顶端设置有用于容纳并定位所述绝缘环的定位槽，所述定位槽内 周面与所述绝缘环的外周面匹配设置；
所述底座内部固定设置有定位柱，所述定位柱的一端经过所述定位槽以穿 过所述底座，且所述定位槽与所述定位柱同轴设置， 所述定位柱远离所述底座 的一端端面所在的水平面高于所述定位槽所在的水平面；所述定位柱的直径 'J、 于所述绝缘环中空部的直径，以使套设在所述定位柱上的所述绝缘环与所述定 位柱间隙配合， 且容置在所述定位槽中。
所述的装配设备， 其中， 所述物料固定座内部设置有由磁性材质制成的圓 柱形磁力柱， 且所述磁力柱的直径等于所述内电极直径；
所述磁力柱顶端设置有子磁力柱，且所述子磁力柱与所述内电极中空部匹 配设置， 以使所述第二物料拾取装置将所述内电极插设在所述子磁力柱上。
所述的装配设备， 其中， 所述转动组件包括： 导向板， 穿过所述导向板设 置有转轴， 所述转轴的一端连接有与所述控制器电连接的旋转气缸， 所述转轴 的另一端与传动块固定连接，所述旋转气缸和所述传动块设置在所述导向板的 两侧； 所述传动块上开设有通孔， 所述导向板上开设有呈弧形或具有弧形段的 导向槽，且依次穿过所述通孔和所述导向槽设置有与所述物料拾取组件连接的 第一滑块； 所述旋转气缸用于在所述控制器的控制下带动所述转轴旋转， 以使 与所述转轴连接的所述传动块带动所述第一滑块沿所述导向槽运动，进而使得 所述第一滑块带动所述物料拾取组件运动。
所述的装配设备， 其中， 所述物料拾取组件包括：
连接杆， 所述连接杆的一端与所述第一滑块固定连接， 以使所述连接杆在 所述第一滑块的带动下沿所述导向槽导向运动；
所述连接杆的另一端固定设置有第一气缸固定板及固定设置在所述第一 气缸固定板上的气缸，且所述气缸与所述控制器电连接， 所述气缸还与第一抓 取手臂连接，所述气缸用于在所述控制器的控制下控制所述第一抓取手臂抓取 所述物料或放下所述物料。
所述的装配设备， 其中， 所述第一抓取手臂为至少两个； 所述气缸在所述 控制器的控制下控制多个所述第一抓取手臂相互对应运动以夹取所述物料或 相互背离运动以放下所述物料。
所述的装配设备， 其中， 若所述第一抓取手臂用于抓取所述绝缘环， 则所 述第一抓取手臂顶端设置有抵持套及与所述抵持套活动插接相连并由弹性材 质制成的顶针，且所述顶针的直径大于所述绝缘环中空部的直径，使得所述顶 针在所述第一抓取手臂拾取所述绝缘环时压入所述绝缘环中空部内，使得所述 顶针与所述绝缘环中空部过盈配合；
设置在所述抵持套内部，分别与所述抵持套和所述顶针连接设置有弹性机 构，以使所述第一抓取手臂将所述绝缘环放置在用于放置所述绝缘环的物料固 定座上时， 所述顶针抵持在所述物料固定座上，使得所述顶针朝向所述弹性机 构运动， 直至所述顶针与所述绝缘环脱离。
所述的装配设备， 其中， 所述导向槽为 n型或半圓形。
所述的装配设备， 其中， 所述转动组件还包括：
第二气缸固定板；
用于连接所述旋转气缸和所述转轴的联轴器；
所述转轴远离所述导向板的一端穿过所述第二气缸固定板与所述联轴器 连接， 且所述第二气缸固定板上设置有用于容置所述转轴的轴承； 所述第二气缸固定板沿远离所述旋转气缸的方向延伸设置有两个支持臂， 且所述支持臂所在的平面与所述第二气缸固定板所在的平面垂直，所述支持臂 远离所述第二气缸固定板的端部设置顶柱；
与所述连接杆靠近所述第一滑块的侧面固定连接设置有压块，所述压块的 两端各延伸设置有抵持臂，且所述抵持臂所在的水平面与所述传动块所在的水 平面平行， 以使所述第一滑块沿所述导向槽运动至所述导向槽的端部时， 靠近 所述导向槽端部的所述抵持臂抵持靠近所述导向槽端部的所述顶柱，以使靠近 所述导向槽端部的所述顶柱给所述抵持臂一个远离所述导向槽端部的力，以使 得所述第一抓取手臂放下所述物料后远离所述转盘。
所述的装配设备， 其中，
所述顶柱为可伸缩的弹簧，以使呈压缩状态的所述顶柱给所述抵持臂一个 远离所述导向槽端部的力；
或，
所述顶柱为与所述控制器电连接的电磁铁，所述控制器若确定所述第一滑 块沿所述导向槽运动至所述导向槽的端部时， 所述控制器给所述电磁铁通电， 以使所述电磁铁给所述抵持臂一个远离所述导向槽端部的力。
所述的装配设备， 其中，
所述连接杆沿竖直方向设置有第一导轨；
所述物料拾取组件还包括：
设置于所述第一滑块下方的第一活动板；
所述连接杆远离所述第一滑块的端部活动插设在所述第一活动板上，以使 所述第一活动板能够沿所述第一导轨的导向相对于所述连接杆竖直运动； 所述第一活动板靠近所述旋转气缸的侧面固定设置有第二活动板，所述第 二活动板靠近所述旋转气缸的侧面设置有第二滑块，所述第二气缸固定板与所 述第二滑块对应位置设置有横向导向的第二导轨，所述第二滑块用于沿第二导 轨的导向横向左右运动，以使所述第二滑块能够带动所述第二活动板横向左右 运动。
本发明提供一种可自动化装配电子烟电极连接头的装配设备。该装配设备 包括： 转盘、 物料固定座、 第一物料感应区、 第一传感器、 物料拾取装置、 控 制器以及压紧手臂； 所述第一物料感应区设置有所述第一传感器， 若所述第一 传感器感应到位于所述第一物料感应区的物料则对应生成第一触发信号；所述 转动连接的转动组件；所述控制器用于根据所述第一触发信号控制所述物料拾 取组件拾取物料及控制所述转动组件带动所述物料拾取组件运动，以使所述物 料拾取组件运动至所述转盘上方以将所述物料放置在所述物料固定座上；所述 压紧手臂内部设置有用于控制所述压紧手臂沿朝向所述物料固定座方向运动 通过所述调压阀调节所述气缸气压，以使所述压紧手臂给所述物料固定座上的 物料的压力等于预设压力，所述预设压力为所述压紧手臂可压紧位于所述物料 固定座上的物料且所述转盘不会倾斜的压力。即通过本发明所提供的装配设备 可自动装配电子烟电极连接头， 以完成所述电子烟电极连接头的自动装配， 无 需现有技术中的人工装配线， 从而减少了人工， 提升了效率的同时节省成本， 且装配过程中通过控制器控制物料拾取组件拾取所述物料放置在所述物料固 定座上以实现装配，从而提升了装配过程中的精度， 进而在装配过程中不会出 现因操作不准或用力过大等情况造成物料损耗情形的出现，进一步的避免了不 必要的浪费，且装配完成的电子烟电极连接头各物料之间较为紧固，提升了电 子烟的性能。而且釆用本发明所提供的装配设备能够大大减少装配过程中对物 料的污染， 避免电池杆组件无法正常为雾化器供电情况的出现； 此外， 由于所
因而所述控制器根据所述第一触发信号控制所述物料拾取组件拾取物料并将 物料放置于所述物料固定座上时，所述物料拾取组件运动轨迹呈弧形或大致呈 弧形，无需在取料后通过动力装置向上提取再横向传送然后再向下运动的复杂 动作， 因而不仅结构简单， 而且效率高。 附图说明
图 1为现有技术中的电子烟的整体结构剖面示意图；
图 2为本发明实施例所提供的装配设备的一种较佳实施例结构示意图； 图 3为本发明实施例所提供的装配设备的一种较佳实施例局部侧视图； 图 4为本发明实施例所提供的装配设备的另一种较佳实施例结构示意图； 图 5为本发明实施例所提供的装配设备的另一种较佳实施例结构示意图； 图 6 为本发明实施例所提供的已套设有外电极的物料固定座的一种较佳 实施例剖面结构示意图；
图 7为图 5所示的装配设备的一种较佳实施例局部放大结构示意图； 图 8为图 5所示的装配设备的另一种较佳实施例局部结构示意图； 图 9 为本发明实施例所提供的已插设有绝缘环的物料固定座的一种较佳 实施例剖面结构示意图；
图 10 为本发明实施例所提供的装配设备的另一种较佳实施例局部侧视 图；
图 11 为本发明实施例所提供的装配设备的另一种较佳实施例局部侧视 图；
图 12 为本发明实施例所提供的装配设备的另一种较佳实施例局部侧视 图；
图 13 为本发明实施例所提供的物料固定座的一种较佳实施例局部透视 图；
图 14为本发明实施例所提供的物料拾取装置的一种较佳实施例整体结构 示意图；
图 15为本发明实施例所提供的物料拾取装置的一种较佳实施例局部爆炸 结构示意图；
图 16为本发明实施例所提供的物料拾取装置的一种较佳实施例侧面结构 示意图；
图 17为本发明实施例所提供的转动组件的一种较佳实施例局部结构示意 图；
图 18为本发明实施例所提供的第一抓取手臂端部一种较佳实施例剖面结 构示意图；
图 19为本发明实施例所提供的转动组件的一种较佳实施例正面结构示意 图； 图 20为本发明实施例所提供的物料拾取装置的另一种较佳实施例整体结 构示意图；
图 21为本发明实施例所提供的物料拾取装置的另一种较佳实施例侧面结 构示意图。 具体实施方式
实施例一，本实施例对可实现电子烟电极连接头自动装配的装配设备进行 详细说明：
请结合图 2和图 3所示，图 2为本发明实施例所提供的装配设备的一种较 佳实施例俯视图；图 3为本发明实施例所提供的装配设备的一种较佳实施例局 部侧视图；
本实施例所提供的装配设备具体包括：
机架 200; 本实施例中所述机架 200可为封闭设置的， 可进一步的避免装 配所述电子烟电极连接头过程中的污染， 所述机架 200也可为非封闭设置的， 便于用户随时查看， 保障装配过程的顺利进行。
位于所述机架 200上的可转动的转盘 201 ;
本实施例中， 所述转盘 201的具体位置不作限定， 在本实施例中， 所述转 盘 201较佳的可设置在所述机架 200的中央。
与所述转盘 201传动连接设置有转盘驱动装置 202， 以使所述转盘 201在 所述转盘驱动装置 202的带动下旋转。本实施例中的转盘驱动装置 202的具体 位置不作限定， 只要其能够驱动所述转盘 201旋转即可。
固定设置在所述转盘 201上的物料固定座 203;
本实施例中， 所述物料固定座 203的具体设置方式不作限定， 只要所述物 料固定座 203在所述转盘 201 带动下旋转即可。 较佳的可为所述物料固定座 203围绕设置在所述转盘 201上， 且相邻的所述物料固定座 203之间的间隔相 等。
所述装配设备还包括设置于所述转盘 201—侧的第一物料感应区，且所述 第一物料感应区设置有第一传感器，所述第一传感器若感应到位于所述第一物 料感应区的用于装配所述电子烟电极连接头的物料，则可对应生成第一触发信 号；
本实施例中所述第一物料感应区的具体设置位置不做限定。
本实施例所示的第一传感器的具体结构为现有技术，在本实施例中不做赞 述， 只要其能够感应到物料位于所述第一物料感应区， 并对应生成第一触发信 号即可。
所述装配设备还包括物料拾取装置 300;
所述物料拾取装置 300 用于拾取物料并将已拾取的物料放置在所述物料 固定座 203上。 拾取组件转动连接的转动组件，所述物料拾取组件和所述转动组件分别与所述 控制器连接；
本实施例对所述物料拾取组件具体是如何拾取物料的不作限定，只要所述 物料拾取组件能够顺利拾取所述物料的即可；
本实施例对所述转动组件如何带动所述物料拾取组件运动至存放所述物 料拾取组件运动至所述物料固定座 203上，以使所述物料拾取组件将已拾取的 所述物料放到所述物料固定座 203上的不作限定，只要所述转动组件能够带动 所述物料拾取组件运动即可。
所述第一传感器与所述控制器电连接，所述控制器用于根据所述第一触发 信号控制所述物料拾取组件拾取物料及控制所述转动组件带动所述物料拾取 组件运动，以使所述物料拾取组件运动至所述转盘上方以将所述物料放置在所 述物料固定座 203上。 更为稳固， 以提升电子烟的使用寿命， 则本实施例所提供的装配设备还包括压 紧手臂。
本实施例对所述压紧手臂的具体设置位置不作限定，只要所述压紧手臂能 够压紧位于所述物料固定座 203上的物料，使得位于所述物料固定座 203上的 各个所述物料之间相互固定即可。
所述压紧手臂内部设置有用于控制所述压紧手臂沿朝向所述物料固定座 压阀与所述控制器电连接， 所述控制器用于通过所述调压阀调节所述气缸气 压， 以使所述压紧手臂给所述物料固定座 203上的物料的压力等于预设压力， 所述预设压力为所述压紧手臂可压紧位于所述物料固定座上的物料且所述转 盘不会倾斜的压力。 在本实施例中， 所述调压阀为市场上有售的精密调压阀， 通过所述精密调压阀调节所述气缸气压，以较好地避免所述转盘因受过大压力 而倾斜或所述物料因受压力过小而压不紧的情况。
通过本实施例所提供的所述压紧手臂，使得所述压紧手臂在压紧所述物料 固定座 203上的物料时， 所述转盘 201不会发生倾斜， 因若所述转盘 201发生 倾斜， 则会使得所述装配设备装配精度降低，提升装配过程的电子烟电极连接 头的报废率。
本实施例中， 所述控制器可通过所述转盘驱动装置 202控制所述转盘 201 旋转， 以使所述转盘 201上的所述物料固定座 203旋转。 所述第一传感器若感 应到物料位于所述第一物料感应区， 则对应生成第一触发信号， 所述控制器获 取该触发信号，并根据所述第一触发信号控制所述转动组件带动所述物料拾取 组件运动， 以使所述物料拾取组件拾取所述物料， 并将已拾取的物料放置到所 述物料固定座 203上， 以完成自动装配所述电子烟电极连接头，且装配过程中 无需人工参与， 从而节省了人力， 进而节省了成本， 提升了效率。 且通过所述 度， 进而避免物料损耗情形的出现， 进一步的避免了不必要的浪费。 此外， 由 取组件转动连接的转动组件，通过所述转动组件转动带动所述物料拾取组件送 料，因而所述控制器根据所述第一触发信号控制所述物料拾取组件拾取物料并 将物料放置于所述物料固定座上时，所述物料拾取组件运动轨迹呈弧形或大致 呈弧形，无需在取料后通过动力装置向上提取再横向传送然后再向下运动的复 杂动作， 因而不仅结构简单， 而且效率高。
实施例二， 本实施例对所述装配设备如何进行送料的进行详细说明： 本实施例所示的所述物料包括： 外电极、用于插设在所述外电极内的内电 极以及用于插设在所述外电极和所述内电极之间的绝缘环； 请参见图 2至图 3所示；
所述装配设备还包括：用于震动并输送所述物料以使所述物料以预设状态 沿朝向所述转盘方向运动的物料震动盘 204;
与所述物料震动盘 204连接设置有震动驱动装置，所述震动驱动装置可使 得位于所述物料震动盘 204上的物料震动以便于输送所述物料，且在输送过程 中可有效的保障各个物料之间不会发生碰撞， 防止物料的损耗。
所述预设状态为各个所述物料中空部的轴线与所述物料震动盘所在平面 垂直；
需明确的是， 不同的装配顺序该预设状态为不同的，在本实施例中对所述 预设状态不作限定， 只要能够顺利完成电子烟电极连接头的装配即可。
其中， 因用于装配电子烟电极连接头的物料有三种， 即外电极、 内电极以 及绝缘环，则所述物料震动盘 204包括用于放置所述外电极的外电极物料震动 盘、用于放置所述绝缘环的绝缘环物料震动盘以及用于放置所述内电极的内电 极物料震动盘。
基于实施例一所示的装配设备以及本实施例所示的物料震动盘 204， 本实 施例所示的送料方式有两种， 需明确的是， 本实施例对送料方式的说明为举例 进行说明， 不作限定， 只要能够将物料顺利送至所述转盘 201即可。
第一种为： 结合图 2和图 3所示， 所述装配设备还包括： 用于将所述物料 沿所述转盘 201方向输送的振动送料器 205;
其中，所述振动送料器 205用于将位于所述物料震动盘 204内的物料以震 动的方式输送至所述转盘 201， 以避免放置的各个物料之间发生碰撞。
本实施例对所述振动送料器 205的具体结构不作限定，只要其能够将物料 以震动的方式输送至所述转盘 201即可，例如所述振动送料器 205主要由输送 槽、用于使所述输送槽沿某一倾斜方向产生振动的激振器，从而使得所述输送 槽将位于所述输送槽上的物料输送至所述转盘 201。
其中， 所述振动送料器 205包括： 用于输送所述外电极的外电极振动送料 器、用于输送所述绝缘环的绝缘环振动送料器以及用于输送所述内电极的内电 极振动送料器。
为使得所述振动送料器 205可将所述物料震动盘 204的物料输送至所述转 盘 201， 则所述物料震动盘 204以及所述振动送料器 205沿靠近所述转盘 201 的方向依次设置。
所述振动送料器 205靠近所述转盘 201的端部设置有所述第一传感器； 所述第一传感器的具体结构以及工作方式请见实施例一所示，在本实施例 中不做赘述。
位于所述振动送料器 205上，且靠近所述第一传感器设置有所述第一物料 感应区；
所述振动送料器 205设置有挡料阀，所述挡料阀用于将所述物料固定在所 述第一物料感应区。
通过所述挡料阀使得所述振动送料器 205所输送的靠近所述转盘 201的物 料能够固定在所述第一物料感应区，以提高所述第一传感器感应到所述物料的 精度。
第二种， 请见图 4所示：
所述装配设备还包括：用于将所述物料沿所述转盘 201方向输送的物料导 轨 401 ;
其中， 所述物料导轨 401包括： 外电极物料导轨、 缘环物料导轨以及内电 极物料导轨； 要该物料导轨 401 能够容置所述物料， 并能够使得所述物料在所述物料导轨 401内自由移动即可。
为使得位于所述物料震动盘 204上的物料能够顺利输送至所述转盘 201， 则所述物料震动盘 204以及所述物料导轨 401沿靠近所述转盘 201的方向依次 设置。 轨 401远离所述转盘 201的端部设置有第一气嘴 402;
与所述第一气嘴 402连接设置有第一供气机构，且所述第一供气机构与所 述控制器连接， 所述控制器用于控制所述第一供气机构为所述第一气嘴 402 供气，以使所述第一气嘴 402吹出的气流沿所述物料导轨 401延伸方向带动所 述物料运动， 直至所述物料运动至所述第一物料感应区。 本实施例对所述第一供气机构的具体结构不作限定，只要其能够在所述控 制器的控制下为所述第一气嘴 402供气即可。
通过本实施例所示， 使得物料能够自动的输送至所述转盘 201， 且输送过 程中无需人工参与， 避免了对物料的物料以及损耗。
需明确的是， 本实施例对所述物料导轨 401结构的说明为一种举例， 不作 限定，只要能够通过所述物料导轨 401将位于所述物料震动盘 204上的物料输 送给所述转盘 201即可；
例如所述物料导轨 401内设置成光滑的，且所述物料导轨 401远离所述转 盘 201的一端高于所述物料导轨 401靠近所述转盘 201的一端，进而使得位于 所述物料导轨 401内的所述物料沿光滑的斜面滑向所述转盘 201。
实施例三，本实施例对可实现不同装配顺序的所述装配设备的具体结构进 行详细说明：
第一种： 本种所述装配设备的设置方式中， 所述电子烟电极连接头的装配 顺序依次为首先在物料固定座 203上放置外电极、其次为绝缘环、 最后为内电 极；
具体的， 所述物料拾取装置包括用于拾取外电极的第一物料拾取装置 501、 用于拾取绝缘环的第三物料拾取装置 502以及用于拾取内电极的第二物 料拾取装置 503;
其中， 如图 5所示， 在本实施例中， 所述第一物料拾取装置 501、 第三物 料拾取装置 502以及所述第二物料拾取装置 503沿所述转盘 201的旋转方向依 次设置。
为便于各个述物料拾取装置拾取物料， 则本实施例中， 用于放置所述外电 极的外电极物料震动盘 504、 用于放置所述绝缘环的绝缘环物料震动盘 505以 及用于放置所述内电极的内电极物料震动盘 506也沿所述转盘 201的旋转方向 依次设置。
其中， 位于所述物料震动盘中的物料如何沿所述转盘 201的方向传送的， 请见实施例二所示， 在本实施例中不做赘述。
具体的，釆用本实施例所示的装配设备的具体工作流程以及为实现本实施 例所示的流程所述装配设备的具体结构为以下所示： A101、 所述第一物料拾取装置 501拾取由所述外电极物料震动盘 504传 送过来的外电极；
本实施例对所述第一物料拾取装置 501 具体是如何拾取所述外电极的不 作限定， 只要其能够顺利拾取所述外电极即可。
A102、 所述控制器控制所述第一物料拾取装置 501 将已拾取的所述外电 极放置到所述物料固定座 203上；
其中， 所述物料固定座 203的具体结构请见图 6所示；
即所述物料固定座 203具体包括：
底座 601 ;
所述底座 601顶端设置有定位槽 602;
所述底座 601内部固定设置有定位柱 603， 所述定位柱 603的一端经过所 述定位槽 602以穿过所述底座 601 ;
且所述定位槽 602与所述定位柱 603同轴设置，所述定位柱 603远离所述 底座 601的一端端面所在的水平面高于所述定位槽 602所在的水平面。
即如图 6所示，所述第一物料拾取装置 501将所述外电极 604插设在所述 定位柱 603上， 且所述外电极的中空部套设所述定位槽 602， 以使所述外电极 604通过所述定位柱 603插设在所述物料固定座 203上。
A103、 为保障装配所述电子烟电极连接头过程中的精确性， 则本实施例 所示的装配设备可确定所述外电极 604 是否已经成功套设在所述物料固定座 203上， 以防止若所述第一物料拾取装置 501并未成功将所述外电极 604套设 在所述物料固定座 203上， 而所述装配设备继续装配其他物料， 则会导致所装 配的电子烟电极连接头因缺少物料而返工，增加装配过程中出错的概率，延长 装配时间， 提升成本。
则本实施例中，所述控制器预先确定所述第一物料拾取装置 501拾取所述 外电极 604并将所述外电极 604插设在所述物料固定座 203上所需的预设时 长， 在经过所述预设时长后， 所述控制器控制所述转盘旋转预设角度；
继续参见图 5所示， 所述装配设置还包括： 用于检测所述第一物料拾取装 置 501是否已将所述外电极 604套设在所述物料固定座 203上的第二传感器； 其中， 所述第二传感器与所述控制器电连接； 且所述第二传感器上设置有 用于感应光源的光纤探头，为更清楚的说明该光纤探头的具体结构以及具体位 置， 本实施例中将图 5所示的圓圈 507进行放大， 请见图 7所示， 即图 7为图 5所示的圓圈 507的放大示意图；
本实施例所示对用于感应所述外电极 604 是否已经插设在所述物料固定 座 203上的光纤探头 701的具体位置不作限定；
图 7所示为将设置有所述光纤探头 701的第二传感器设置在用于输送所述 外电极的所述振动送料器或所述物料导轨靠近所述转盘 201的端部， 其中， 用 于输送所述外电极的所述振动送料器或所述物料导轨的具体结构请见实施例 二所示， 在本实施例中不做赞述。
即如图 7所示，所述转盘 201旋转以使所述物料固定座 203运动至靠近所 述光纤探头 701的位置；
控制器控制所述第一物料拾取装置 501 拾取位于所述振动送料器或所述 物料导轨上的外电极 604，并将所述外电极 604套设在所述物料固定座 203上； 所述光纤探头 701感应所述外电极 604是否已经套设在所述物料固定座 203上， 以使若所述第二传感器通过所述光纤探头 701感应到所述外电极 604 已套设在所述物料固定座 203上则对应生成第二触发信号，则所述控制器根据 所述第二触发信号确定所述外电极 604已套设在所述物料固定座 203上。
其中，通过光纤探头感应以对应生成触发信号的原理为现有技术， 在本实 施例中对该原理不做赞述， 其中， 在本实施例中， 设置有所述光纤探头的所述 传感器为光纤传感器。
当然， 本实施例对所述第二传感器的具体设置方式为举例进行说明， 不作 限定， 例如图 8所示，还可将设置有所述光纤探头 701的第二传感器沿所述转 盘 201的旋转方向设置在所述第一物料拾取装置下游。
本实施例以所述第二传感器沿所述转盘 201 的旋转方向设置在所述第一 物料拾取装置下游为例进行说明。
本实施例若所述控制器确定所述外电极 604已套设在所述物料固定座 203 上， 则继续控制所述转盘 201旋转以进行绝缘环的装配， 若所述控制器确定所 述外电极 604未套设在所述物料固定座 203上， 则所述控制器控制所述转盘 201复位， 并控制重新进行步骤 A101至 A103， 直至所述控制器确定所述外电 极 604已插设在所述物料固定座 203上；或所述控制器控制所述转盘 201空转 一圈， 并重新进行步骤 A101至 A103， 直至未成功插设有所述外电极 604的 所述物料固定座重新旋转至图 5所示的位置。
其中， 所述控制器控制所述转盘 201空转一圈是指， 所述控制器控制所述 转盘 201空转时，所述控制器不启动其他器件工作，只控制所述转盘 201旋转。
A104、 在所述控制器已确定所述外电极 604 已成功插设在所述物料固定 座 203上时， 所述控制器控制所述转盘 201旋转， 直至已插设有所述外电极 604的物料固定座 203旋转至靠近所述第三物料拾取装置 502的位置 （如图 5 所示 );
所述控制器控制所述第三物料拾取装置 502拾取所述绝缘环，并将所述绝 缘环插设在所述外电极 604内；
本实施例对所述第三物料拾取装置 502的具体结构不作限定，只要其能够 成功拾取所述绝缘环即可。
A105、 所述控制器确定所述第三物料拾取装置 502是否已成功将所述绝 缘环插设在所述外电极内部；
进一步的结合图 6和图 9所示， 对可放置所述绝缘环的所述物料固定座 203的具体结构进行进一步的详细说明：
所述底座 601顶端设置有用于容纳并定位所述绝缘环的定位槽 602， 所述 定位槽 602内周面与所述绝缘环 901的外周面匹配设置，进而使得所述绝缘环 901通过该定位槽 602可插设在所述外电极 604内；
所述定位柱 603的直径小于所述绝缘环 901中空部的直径，以使套设在所 述定位柱 603上的所述绝缘环 901与所述定位柱 603间隙配合，且容置在所述 定位槽 602中。
通过本实施例所示的所述物料固定座 203 的设置方式， 使得所述绝缘环 901可轻松的与所述定位柱 603相脱离， 避免将已装配完成的所述电子烟电极 连接头从所述物料固定座 203上取下时损坏所述绝缘环 901， 避免不必要的损 耗。
为使得本实施例中所述控制器可确定所述绝缘环 901 是否已经插设在所 述外电极 604内， 则所述装配设备还包括第四传感器， 其中， 所述第四传感器 用于检测所述第三物料拾取装置 502是否已将所述绝缘环 901套设在所述物料 固定座 203上。
本实施例中， 所述装配设备还包括检测手臂 1001 ; 所述第四传感器设置 在所述检测手臂 1001上，且所述检测手臂 1001沿所述转盘 201的旋转方向设 置在所述第三物料拾取装置 502下游； 即使得所述第四传感器沿所述转盘 201 的旋转方向设置在所述第三物料拾取装置 502下游。
具体的， 所述第四传感器的具体设置方式有两种：
第一种请参见图 10所示， 所述第四传感器上设置有两个导电探针 1002; 所述控制器与一个为高电平电位的所述导电探针 1002电连接， 而另一个 所述导电探针 1002接地并为低电平电位；
其中，当所述两探针向下运动，若所述外电极 604内未插设有所述绝缘环， 则两个所述导电探针 1002均与所述外电极 604内壁抵接并电连接而使所述外 电极 604与所述导电探针 1002形成通电回路， 此时所述控制器接收到一个由 接地的所述导电探针 1002传输过来的低电平信号， 则所述控制器即可确定所 述外电极 604内未插设有所述绝缘环；
若所述外电极 604内插设有所述绝缘环，则所述外电极 604通过所述绝缘 环与所述导电探针 1002绝缘， 则所述控制器即可确定所述外电极 604内插设 有所述绝缘环，从而实现所述控制器通过所述外电极与所述导电探针之间是否 形成通电回路以判断绝缘环是否套设在所述物料固定座上。
所述控制器可通过气缸控制所述导电探针 1002插入所述外电极 604内或 远离所述外电极， 其中所述气缸与所述导电探针 1002连接， 且还与所述控制 器电连接。
第二种请参见图 11所示， 所述第四传感器包括：
固定平台 1101;
且所述固定平台 1101沿靠近所述物料固定座 203的方向设置在推板 1102 的下方， 且所述固定平台 1101上设置有通孔；
所述通孔内插设有由弹性材质制成的弹柱 1103， 以使所述弹柱 1103与所 述通孔过盈配合；
所述弹柱 1103与所述外电极 604的中空部间隙配合， 以使所述弹柱 1103 可插设在所述外电极 604的中空部内；
所述推板 1102与所述固定平台 1101之间设置有用于连接所述推板 1102 和所述固定平台 1101的连接杆 1104， 且所述连接杆 1104上设置有与所述控 制器通信连接的光纤探头 1105， 即本实施例所述的传感器为与所述控制器电 连接的光纤传感器；
在所述检测手臂 1001具体检测所述绝缘环是否已插设在所述外电极 604 的过程中， 所述控制器用于通过气缸控制所述弹柱 1103插入位于所述物料固 定座 203上的所述外电极 604内；
若所述外电极 604内未插设有所述绝缘环， 则所述弹柱 1103相对于所述 固定平台 1101静止， 则所述控制器可根据其未接收到触发信号的情况确定所 述外电极 604内未插设有所述绝缘环；
若所述外电极 604内插设有所述绝缘环，则所述绝缘环抵持所述弹柱 1103 以使所述弹柱 1103在所述通孔内沿远离所述绝缘环的方向运动， 以使所述光 纤探头 1105感应到所述弹柱并对应生成触发信号； 则所述控制器可根据其接 收到所述触发信号的情况确定所述外电极 604内插设有所述绝缘环。
其中， 所述控制器预先确定预设时长， 所述控制器控制所述弹柱 1103沿 朝向所述物料固定座 203运动的时长为所述预设时长， 以保障所述检测手臂 1001可检测所述绝缘环是否插设在所述外电极内。
若所述第四传感器确定所述绝缘环未插设在所述外电极内，则所述控制器 控制所述转盘 201复位，并控制所述装配设备重新进行步骤 A104至步骤 105， 直至所述控制器确定所述绝缘环插设在所述外电极内；或所述控制器控制所述 转盘空转一周， 并重新进行步骤 A104至步骤 105， 直至所述控制器确定所述 绝缘环插设在所述外电极内。
A106、 所述控制器确定所述绝缘环插设在所述外电极内时， 所述控制器 控制所述转盘 201旋转，直至插设有所述绝缘环的所述物料固定座 203运动至 靠近所述第二物料拾取装置 503的位置 （如图 5所示）；
A107、 所述控制器控制所述第二物料拾取装置 503拾取所述内电极， 并 将所述内电极放置在所述物料固定座 203上；
其中，本实施例对所述第二物料拾取装置 503具体是如何拾取所述内电极 的不作限定， 只要所述第二物料拾取装置 503能够拾取所述内电极即可。
A108、 所述控制器确定所述第二物料拾取装置 503是否已成功将所述内 电极插设在所述物料固定座上；
本实施例中，为使得所述控制器确定所述物料固定座 203上是否已插设有 所述内电极， 则所述装配设备还包括第三传感器； 所述第三传感器用于检测所 述第二物料拾取装置 503是否已将所述内电极插设在所述物料固定座 203上. 其中， 所述第三传感器与所述控制器电连接， 所述第三传感器设置有用于 感应光源的光纤探头，以使若所述第三传感器通过所述光纤探头感应到所述内 电极已套设在所述物料固定座上则对应生成第三触发信号，则所述控制器根据 所述第三触发信号确定所述内电极已套设在所述物料固定座上。
其中， 所述第三传感器的具体结构请见所述第二传感器的结构， 即如图 7 所示，将设置有所述光纤探头 701的第三传感器设置在用于输送所述内电极的 所述振动送料器或所述物料导轨靠近所述转盘 201的端部， 或如图 8所示， 将设置有所述光纤探头 701的第三传感器沿所述转盘 201的旋转方向设置在所 述第二物料拾取装置下游。
具体说明请参见图 7和图 8所示，上述所述的设置有光纤探头的传感器均 为现有市场上有销售的光纤传感器， 在本步骤中不做赞述。
A109、 若所述控制器确定所述内电极已放置在所述物料固定座 203上， 则所述控制器可控制压紧手臂压紧位于所述物料固定座 203上的外电极、绝缘 环以及内电极， 以形成电子烟电极连接头；
本实施例较佳的可在所述第二物料拾取装置 503 下游设置所述压紧手臂 1201 , 如图 12所示， 其中， 图 12为所述装配设备的具体结构示意图；
本实施例对所述压紧手臂 1201 的具体结构不作限定， 只要该压紧手臂 1201能够压紧位于所述物料固定座 203上的物料即可， 例如， 在本实施例中， 所述压紧手臂 1201包括压块和与所述压块连接的气缸， 且该气缸与所述控制 器电连接，以使所述控制器通过所述气缸控制所述压块沿朝向所述物料固定座 203的方向运动， 直至压紧位于所述物料固定座 203上的物料。
为保障所述压紧手臂 1201压紧所述物料的过程中， 避免所述转盘 201发 生倾斜所造成的装配精度的降低， 则可在所述转盘 201下方，且与所述压紧手 臂 1201对应位置设置有与所述控制器连接的顶柱；
所述控制器在控制所述压紧手臂 1201压紧所述物料的同时， 控制所述顶 柱上升， 以使相互对应运动的所述压紧手臂 1201 和所述顶柱平衡所述转盘 201 , 使得所述转盘 201不会发送倾斜。
所述调压阀与所述控制器电连接，所述控制器预先确定能够压紧位于所述 物料固定座 203上的物料且不会造成所述转盘 201倾斜的预设压力。
在实际工作中， 所述控制器通过所述调压阀调节给所述物料固定座 203 压力的大小，且使得给所述物料固定座 203的压力等于所述预设压力， 以防止 压紧位于所述物料固定座 203上的物料时， 所述转盘 201发生倾斜。
A110, 所述控制器压紧位于所述物料固定座 203 上的电子烟电极连接头 后， 所述控制器控制第一抓取手臂 1202抓取所述电子烟电极连接头；
其中， 进行参见图 12所示， 所述第一抓取手臂 1202用于抓取所述电子烟 电极连接头， 并将所述电子烟电极连接头放置于运输平台 1203上；
本实施例对所述第一抓取手臂 1202的具体结构不作限定， 只要其能够抓 取所述电子烟电极连接头即可。
具体的， 所述第一抓取手臂 1202沿所述转盘 201的旋转方向设置在所述 压紧手臂 1201的下游。
本实施例对所述运输平台 1203的具体结构不作限定， 只要其能够放置所 述电子烟电极连接头即可。
Alll、 所述控制器第二供气机构为第二气嘴 1204供气；
具体的， 与所述运输平台 1203对应位置设置有所述第二气嘴 1204， 所述 第二气嘴 1204用于将位于所述运输平台 1203上的所述电子烟电极连接头吹入 所述第一传输导轨 1205。
其中， 与所述运输平台 1203导通设置有能够将电极连接头旋转 180度第 一传输导轨 1205， 且所述第一传输导轨 1205还与焊锡导轨 1206连通。
为使得所述电子烟电极连接头经过所述第一传输导轨 1205后， 能够实现 108度的旋转， 则所述第一传输导轨 1205设置有旋拧部， 以使经过所述旋拧 部的所述电子烟电极连接头进行旋转， 经过所述旋拧部运动至所述焊锡导轨 1206上的所述电子烟电极连接头相对于位于所述运输平台 1203上的所述电子 烟电极连接头旋转 180度，以使电极连接头的螺纹连接部置于所述电极连接头 的下部， 从而便于后续上焊锡工序进行上焊锡。
本实施例对所述旋拧部的各个位置的旋转角度不作限定，只要位于所述焊 锡导轨 1206上的所述电子烟电极连接头相对于位于所述运输平台 1203上的所 述电子烟电极连接头旋转 180度即可。在本实施例中， 所述旋拧部内设置有贯 穿所述旋拧部两端的供所述电极连接头通过的旋扭状通孔。
为使得位于所述运输平台 1203上的所述电子烟电极连接头能够顺利的输 送至所述焊锡导轨 1206， 则所述运输平台 1203所在的水平面高于所述焊锡导 轨 1206所在的水平面。
更具体的， 与所述第二气嘴 1204连接设置有所述第二供气机构， 本实施 例对所述第二供气机构的具体位置不作限定，只要其能够在所述控制器的控制 下为所述第二气嘴 1204供气即可。
所述第二供气机构与所述控制器连接，所述控制器用于控制所述第二供气 机构为所述第二气嘴 1204供气，以使所述第二气嘴 1204吹出的沿所述第一传 输导轨 1205延伸方向的气流将所述电子烟电极连接头吹入所述第一传输导轨 1205, 直至所述电子烟电极连接头运动至所述焊锡导轨 1206。
A112、 所述控制器还与焊锡手臂 1207连接， 所述控制器还用于控制所述 焊锡手臂 1207对位于所述焊锡导轨 1206上的所述电子烟电极连接头上焊锡； 其中， 所述焊锡手臂 1207具体如何对所述电子烟电极连接头上焊锡的为 现有技术， 在本实施例中不做赞述。
本种设置方式中对所述电子烟电极连接头上焊锡的具体方式为举例进行 说明， 不作限定， 还可釆用的方式为： 所述控制器控制已拾取所述电子烟电极 连接头的所述第一抓取手臂旋转 180度，以对已旋转 180度的所述电子烟电极 连接头上焊锡。
第二种， 本种所述装配设备的设置方式中， 所述电子烟电极连接头的装配 顺序依次为首先在物料固定座 203上放置所述绝缘环， 其次为所述外电极、最 后为所述内电极；
具体的，沿所述转盘的旋转方向依次设置有用于拾取绝缘环的第三物料拾 取装置、用于拾取外电极的第一物料拾取装置以及用于拾取内电极的第二物料 拾取装置；
本实施例中， 各物料拾取装置与所述转盘 201的位置关系请见图 5所示， 相对于图 5所示的装配设备，本种设置方式中各物料拾取装置的结构没有发生 改变， 具体请见图 5所示， 在本种设置方式中不做赘述， 而本种设置方式中， 只是各物料拾取装置沿所述转盘旋转方向设置的次序发生改变，即本种设置方 式中， 沿所述转盘旋转方向依次设置所述第三物料拾取装置、所述第一物料拾 取装置以及所述第二物料拾取装置。
为便于各个述物料拾取装置拾取物料， 则本种设置方式中， 用于放置所述 绝缘环的绝缘环物料震动盘、用于放置所述外电极的外电极物料震动盘以及用 于放置所述内电极的内电极物料震动盘沿所述转盘 201的旋转方向依次设置。
其中， 本种设置方式中的各物料震动盘的具体结构请见图 5所示， 在本种 设置方式中不做赘述。
具体的，釆用本实施例所示的装配设备的具体工作流程以及为实现本实施 例所示的流程所述装配设备的具体结构为下所示：
B201、 所述第三物料拾取装置拾取由所述绝缘环物料震动盘传送过来的 绝缘环， 并将所述绝缘环放置在所述物料固定座 203上；
本实施例对所述第三物料拾取装置具体是如何拾取所述绝缘环的不作限 定， 只要其能够顺利拾取所述绝缘环即可。
其中，本种设置方式中所述物料固定座 203的具体结构请见所述装配设置 的第一种设置方式中所说明的所述物料固定座 203的具体结构，在本种设置方 式中不做赘述。
B202、 所述控制器确定所述第三物料拾取装置是否已成功将所述绝缘环 放置在所述物料固定座 203上；
本种设置方式中，所述控制器通过所述第四传感器确定所述绝缘环是否已 放置在所述物料固定座上。
其中， 所述第四传感器的具体结构可如图 11所示：
即所述第四传感器也包括所述固定平台 1101、 所述推板 1102、 所述弹柱 1103、 所述连接杆 1104以及所述光纤探头 1105; 具体结构请见第一种设置方 式， 在本种设置方式中不做赞述。 在本种设置方式中的所述第四传感器的实际工作过程不相同，即在本种设 置方式中， 所述控制器预先确定预设时长， 所述控制器控制所述弹柱 1103沿 朝向所述物料固定座 203运动的时长为所述预设时长， 以保障所述检测手臂 1001可检测所述绝缘环是否放置在所述物料固定座 203上。
若所述物料固定座 203上未放置有所述绝缘环， 则所述弹柱 1103相对于 所述固定平台 1101静止， 则所述控制器可根据其未接收到触发信号的情况确 定所述绝缘环未放置在所述物料固定座 203上；
若所述绝缘环放置在所述物料固定座 203上，则所述绝缘环 4氏持所述弹柱 1103以使所述弹柱 1103在所述通孔内沿远离所述绝缘环的方向运动， 以使所 述光纤探头 1105感应到所述弹柱并对应生成触发信号； 则所述控制器可根据 其接收到所述触发信号的情况确定所述绝缘环放置在所述物料固定座 203上。
若所述控制器确定所述绝缘环未放置在所述物料固定座 203上，则重新进 行步骤 B201至步骤 B202，直至所述绝缘环已成功放置在所述物料固定座 203 上； 或所述控制器控制所述转盘 201空转一周， 以便于重新进行步骤 B201至 步骤 B202直至所述绝缘环已成功放置在所述物料固定座 203上。
B203、 若所述控制器已确定所述绝缘环成功放置在所述物料固定座 203 上， 则所述控制器控制所述转盘旋转， 直至放置有所述绝缘环的所述物料固定 座 203运动至靠近所述第一物料拾取装置的位置；
所述第一物料拾取装置拾取由所述外电极物料震动盘传送过来的外电极； 本实施例对所述第一物料拾取装置具体是如何拾取所述外电极的不作限 定， 只要其能够顺利拾取所述外电极即可。
B204、 所述控制器控制所述第一物料拾取装置将已拾取的所述外电极放 置到所述物料固定座 203上；
B205、 所述控制器通过所述第二传感器确定所述外电极是否已成功插设 在所述物料固定座 203上；
其中， 所述第二传感器具体可参见所述装配设备的第一种设置方式的说 明， 在本种设置方式中不做赞述。
B206、 所述控制器控制第一压紧手臂压紧位于所述物料固定座 203 上的 所述外电极和所述绝缘环， 以使所述外电极和所述绝缘环相对固定； 本步骤中的所述第一压紧手臂的具体结构请见图 12所示的压紧手臂的具 体结构， 在本种设置方式中不做赘述；
本步骤中的所述第一压紧手臂位于沿所述转盘 201 的旋转方向设置在所 述第二传感器的下游。
B207、 所述控制器控制第二抓取手臂， 以使所述第二抓取手臂提起位于 所述物料固定座 203上且相互固定的所述外电极和所述绝缘环，以使所述外电 极和所述绝缘环运动至预设位置；
本步骤中对所述第二抓取手臂的具体结构不作限定，只要其能够成功提取 所述外电极和所述绝缘环即可。
其中，所述预设位置沿所述转盘 201的旋转方向设置在所述第一压紧手臂 和所述第三传感器之间。
B208、 所述控制器控制所述转盘 201旋转， 直至所述物料固定座 203运 动至靠近所述第二物料拾取装置的位置；
B209、 所述控制器控制所述第二物料拾取装置拾取所述内电极， 并将所 述内电极放置在所述物料固定座 203上；
B210、 所述控制器确定所述第二物料拾取装置是否已成功将所述内电极 插设在所述物料固定座 203上；
本步骤中所述控制器通过所述第三传感器确定所述内电极插设在所述物 料固定座 203上，所述第三传感器的具体结构和工作原理请见所述装配设备的 第一种设置方式， 在本种设置方式中不做赘述。
在本种设置方式中，所述第三传感器沿所述转盘 201的旋转方向设置在所 述第二物料拾取装置下游。
B211、 若所述控制器确定所述内电极已放置在所述物料固定座 203 上， 则所述控制器控制所述第二抓取手臂将已运动至所述预设位置的所述外电极 和所述绝缘环套设在已套设有所述内电极的所述物料固定座 203 上以形成所 述电子烟电极连接头；
B212, 所述控制器可控制第二压紧手臂压紧位于所述物料固定座 203 上 的外电极、 绝缘环以及内电极， 以形成电子烟电极连接头；
其中，所述第二压紧手臂的具体结构请见所述装配设备的第一种设置方式 中对所述压紧手臂的说明， 在本种设置方式中不做赞述。
B213、 所述控制器压紧位于所述物料固定座 203 上的电子烟电极连接头 后， 所述控制器控制第一抓取手臂抓取所述电子烟电极连接头；
其中，本种设置方式中所述第一抓取手臂沿所述转盘 201的旋转方向设置 在用于压紧以形成所述电子烟电极连接头的所述第二压紧手臂的下游；
本实施例对所述第一抓取手臂的具体结构不作限定，只要其能够抓取所述 电子烟电极连接头即可。
B214、 所述控制器控制所述第一抓取手臂将已拾取的所述电子烟电极连 接头放置于运输平台上；
其中， 所述运输平台具体结构和设置位置请见图 12所示， 在本种设置方 式中不做赘述。
B215、 所述控制器控制第二供气机构为第二气嘴供气；
其中，所述第二供气机构以及所述第二气嘴的具体设置位置以及具体工作 方式请见图 12所示， 在本种设置方式中不做赘述。
具体的， 与所述运输平台对应位置设置有所述第二气嘴， 所述第二气嘴用 于将位于所述运输平台上的所述电子烟电极连接头吹入第二传输导轨。
本步骤中的所述第二传输导轨与图 12所示的第一传输导轨设置的位置相 同， 即所述第二传输导轨也用于连通所述运输平台和所述焊锡导轨， 具体请参 见图 12所示， 在本种设置方式中不做赘述。
而第一传输导轨和第二传输导轨的不同在于，所述第二传输导轨无需设置 所述旋拧部， 即在本种设置方式中无需使得所述电子烟电极连接头旋转 180 度。
B216、 所述控制器还与焊锡手臂连接， 所述控制器还用于控制所述焊锡 手臂对位于所述焊锡导轨上的所述电子烟电极连接头上焊锡；
其中， 所述焊锡手臂和所述焊锡导轨的具体结构请见图 12所示， 在本种 设置方式中不做赞述。
第三种， 本种所述装配设备的设置方式中， 所述电子烟电极连接头的装配 顺序依次为首先在物料固定座 203上放置所述内电极， 其次为所述绝缘环、最 后为所述外电极； 具体的，沿所述转盘的旋转方向依次设置有用于拾取内电极的第二物料拾 取装置、用于拾取绝缘环的第三物料拾取装置以及用于拾取外电极的第一物料 拾取装置；
本实施例中， 各物料拾取装置与所述转盘 201的位置关系请见图 5所示， 相对于图 5所示的装配设备，本种设置方式中各物料拾取装置的结构没有发生 改变， 具体请见图 5所示， 在本种设置方式中不做赘述， 而本种设置方式中， 只是沿所述转盘旋转方向设置的次序发生改变， 即本种设置方式中， 沿所述转 盘旋转方向依次设置所述第二物料拾取装置、所述第三物料拾取装置以及所述 第一物料拾取装置。
为便于各个述物料拾取装置拾取物料， 则本种设置方式中， 用于放置所述 内电极的内电极物料震动盘、用于放置所述绝缘环的绝缘环物料震动盘以及用 于放置所述外电极的外电极物料震动盘沿所述转盘 201的旋转方向依次设置。
其中， 本种设置方式中的各物料震动盘的具体结构请见图 5所示， 在本种 设置方式中不做赘述。
具体的，釆用本实施例所示的装配设备的具体工作流程以及为实现本实施 例所示的流程所述装配设备的具体结构为下所示：
C301、 所述控制器控制所述第二物料拾取装置拾取所述内电极， 并将所 述内电极放置在所述物料固定座 203上；
本种设置方式中， 所述物料固定座 203的具体结构请见图 13所示； 所述物料固定座 203内部设置有由磁性材质制成的圓柱形磁力柱 151， 且 所述磁力柱 151的直径等于所述内电极的直径；
所述磁力柱 151顶端设置有子磁力柱 152， 且所述子磁力柱 152与所述内 电极中空部匹配设置。
因物料为金属材质制成，则将由金属材质制成的物料装配至本种方式中所 示的物料固定座 203上， 因物料固定座 203内设置有磁力柱 151， 使得物料固 定座 203可以更加准确的固定物料， 提升装配过程中的精度。
又因所述磁力柱 151的子磁力柱 152等于所述内电极中空部的直径，则使 得所述内电极能够稳固的套设在所述子磁力柱 152上，进而使得所述内电极可 稳定的设置在所述物料固定座 203上。 C302、 所述控制器确定所述第二物料拾取装置是否已成功将所述内电极 插设在所述物料固定座 203上；
具体请见步骤 B210， 在本步骤中不做赘述。
C303、 所述第三物料拾取装置拾取由所述绝缘环物料震动盘传送过来的 绝缘环， 并将所述绝缘环放置在所述物料固定座 203上；
本步骤中，所述控制器通过所述第三物料拾取装置将所述绝缘环套设在所 述内电极的外周壁上。
C304、 所述控制器确定所述第三物料拾取装置是否已成功将所述绝缘环 放置在所述物料固定座 203上；
本种设置方式中，所述控制器通过所述第四传感器确定所述绝缘环是否已 放置在所述物料固定座 203上。
其中， 所述第四传感器的具体结构可如图 11所示：
即所述第四传感器也包括所述固定平台 1101、 所述推板 1102、 所述弹柱 1103、 所述连接杆 1104以及所述光纤探头 1105; 具体结构请见第一种设置方 式， 在本种设置方式中不做赞述。
在本种设置方式中的所述第四传感器的实际工作过程不相同，即在本种设 置方式中， 所述控制器预先确定预设时长， 所述控制器控制所述弹柱 1103沿 朝向所述物料固定座 203运动的时长为所述预设时长， 以保障所述检测手臂 1001可检测所述绝缘环是否套设在所述内电极上。
若所述内电极上未放置有所述绝缘环， 则所述弹柱 1103相对于所述固定 平台 1101静止， 则所述控制器可根据其未接收到触发信号的情况确定所述绝 缘环未放置在所述内电极上；
若所述绝缘环放置在所述内电极上， 则所述绝缘环抵持所述弹柱 1103以 使所述弹柱 1103在所述通孔内沿远离所述绝缘环的方向运动， 以使所述光纤 探头 1105感应到所述弹柱并对应生成触发信号； 则所述控制器可根据其接收 到所述触发信号的情况确定所述绝缘环放置在所述内电极上。
C305、 若所述控制器已确定所述绝缘环成功放置在所述内电极上， 则所 述控制器控制所述转盘旋转，直至放置有所述绝缘环和所述内电极的所述物料 固定座 203运动至靠近所述第一物料拾取装置的位置； 所述第一物料拾取装置拾取由所述外电极物料震动盘传送过来的外电极； 本实施例对所述第一物料拾取装置具体是如何拾取所述外电极的不作限 定， 只要其能够顺利拾取所述外电极即可。
C306、 所述控制器控制所述第一物料拾取装置将已拾取的所述外电极套 设在所述绝缘环上；
C307、 所述控制器通过所述第二传感器确定所述外电极是否已成功套设 在所述绝缘环上；
其中， 所述第二传感器具体可参见所述装配设备的第一种设置方式的说 明， 在本种设置方式中不做赞述。
C308、 所述控制器可控制压紧手臂压紧位于所述物料固定座 203 上的外 电极、 绝缘环以及内电极， 以形成电子烟电极连接头；
C309、 所述控制器压紧位于所述物料固定座 203 上的电子烟电极连接头 后， 所述控制器控制第一抓取手臂抓取所述电子烟电极连接头；
C310、 所述控制器控制所述第一抓取手臂将已拾取的所述电子烟电极连 接头放置于运输平台上；
C311、 所述控制器控制第二供气机构为第二气嘴供气；
C312、 所述控制器还与焊锡手臂连接， 所述控制器还用于控制所述焊锡 手臂对位于所述焊锡导轨上的所述电子烟电极连接头上焊锡；
本种设置方式中的步骤 C308至步骤 C312的具体过程与本实施例所示的 所述装配设备的第二种设置方式中的步骤 B212至 B216过程相同， 在本种设 置方式中不做赞述。
在上述所述装配设备的三种设置方式中，若所述控制器确定对应的物料为 放置在所述物料固定座 203上， 则所述控制器均可控制所述转盘 201复位， 并 重新进行对应物料的重新装配， 或所述控制器控制所述转盘 201空转一周。
实施例三，本实施例对可实现自动拾取用于装配电子烟电极连接头物料的 物料拾取装置的具体结构进行详细说明：
所述物料拾取装置的结构请见图 14所示， 其中， 图 14为所述物料拾取装 置的整体结构示意图；
所述物料拾取装置包括用于拾取所述物料的物料拾取组件 1401， 所述物 料拾取组件的具体结构请见图 14所示的圓圈 1401所示。
所述物料拾取装置包括与所述物料拾取组件 1401 转动连接的转动组件 1402, 即所述转动组件 1402的具体结构请见图 14所示的圓圈 1402所示。
其中， 所述物料拾取组件 1401和所述转动组件 1402分别与控制器连接， 所述转动组件 1402 用于在所述控制器的控制下带动所述物料拾取组件 1401 运动以拾取或放下所述物料；
即在拾取所述物料的过程中， 所述控制器用于控制所述转动组件 1402运 动，以使所述转动组件 1402带动所述物料拾取组件 1401运动到待拾取的物料 上方， 所述控制器控制所述物料拾取组件 1401拾取该物料。
在放下所述物料的过程中， 所述控制器用于控制所述物料拾取组件 1401 与所述物料相脱离， 以使所述物料拾取组件 1401放下所述物料； 所述控制器 用于控制所述转动组件 1402运动，以使所述转动组件 1402带动所述物料拾取 组件 1401运动以远离所述物料。
以下结合图 15和图 16对所述转动组件 1402的具体结构进行详细说明， 其中， 图 15为所述物料拾取装置的局部爆炸结构示意图， 图 16为所述物料拾 取装置的侧面整体结构示意图；
所述转动组件 1402包括： 导向板 301;
穿过所述导向板 301设置有转轴 302， 即所述转轴 302可相对所述导向板 301 自由转动；
所述转轴 302的一端连接有与所述控制器电连接的旋转气缸 303;
其中，所述旋转气缸 303可在所述控制器的控制下带动所述转轴 302自由 转动，且所述旋转气缸 303的具体结构以及工作原理为现有技术，在本实施例 中不做赘述。
所述转轴 302的另一端与传动块 304固定连接，即所述旋转气缸 303和所 述传动块 304设置在所述导向板 301的两侧。
如图 15所示， 所述传动块 304上开设有通孔 306， 所述导向板 301上开 设有具有弧形段的导向槽 305;
图 15所示的导向槽 305为 n型，需明确的是，本实施例对所述导向槽 305 的具体形状不作限定， 例如也可以呈弧形等， 只要该导向槽 305具有弧形段即 可。
继续结合图 15和图 16所示， 依次穿过所述通孔 306和所述导向槽 305 设置有与所述物料拾取组件 1401连接的第一滑块 307， 即所述第一滑块 307 与所述物料拾取组件 1401 之间的转动连接。 此外， 所述物料拾取组件 1401 与所述第一滑块 307之间可以是转动连接，也可以是固定连接，在此不作具体 限定。 当然，在其它实施方式中也可以设置为所述第一滑块 307与所述传动块 304固定连接， 而所述物料拾取组件 1401与所述第一滑块 307之间是转动连 接， 以实现所述转动组件 1402与所述物料拾取组件 1401之间的转动连接。
还可结合图 14至图 17所示对本实施例进行详细说明， 其中， 图 17为本 实施例所示的转动组件 200的局部结构示意图。
所述旋转气缸 303用于在所述控制器的控制下带动所述转轴 302旋转，因 所述转轴 302的一端与所述传动块 304固定连接，则所述传动块 304也随着所 述转轴 302转动；
又因所述第一滑块 307依次穿过所述通孔 306和所述导向槽 305， 则所述 传动块 304带动所述第一滑块 307沿所述导向槽 305的导向运动；
本实施例中， 所述转动组件 1402可在所述控制器的控制下带动所述物料 拾取组件 1401运动，从而使得所述物料拾取组件 1401可自动拾取所述物料以 及自动放下所述物料， 且所述物料拾取组件 1401运动以及自动拾取或自动放 下所述物料的过程中， 无需人工的参与，提高了拾取物料过程中的精度以及大 大提升了拾取或放下所述物料的效率，进而提升了装配电子烟电极连接头的效 率， 减少了人工的投入， 降低电子烟生成的成本。
以下对本实施例具体是如何与所述转动组件 1402连接的进行详细说明： 继续结合图 15和图 16所示， 所述物料拾取组件 1401包括：
连接杆 308， 所述连接杆 308的一端与所述第一滑块 307固定连接， 以使 所述连接杆 308在所述第一滑块 307的带动下沿所述导向槽 305的导向运动； 所述连接杆 308的另一端固定设置有第一气缸固定板 309;
其中， 本实施例所示的所述导向槽 305为 n型或半圓形。
固定设置在所述第一气缸固定板 309上的气缸 310, 且所述气缸 310与所 述控制器电连接， 所述气缸 310还与第一抓取手臂 311连接， 所述气缸 310用 于在所述控制器的控制下控制所述第一抓取手臂 311 抓取所述物料或放下所 述物料。
以下对所述第一抓取手臂 311的具体结构进行详细说明：
首先， 若所述第一抓取手臂 311用于拾取所述外电极、 所述内电极或所述 绝缘环， 则如图 15至图 16所示：
所述第一抓取手臂 311为至少两个；所述气缸 310在所述控制器的控制下 控制多个所述第一抓取手臂 311相互对应运动或相互背离运动；
即在所述控制器控制所述第一抓取手臂 311拾取所述物料的过程中，所述 控制器控制多个所述第一抓取手臂 311相互对应运动， 以夹取所述物料；
在所述控制器控制所述第一抓取手臂 311放下所述物料的过程中，所述控 制器控制多个所述第一抓取手臂 311相互背离运动， 以放下所述物料。
因所述绝缘环的质地较软，为避免拾取所述绝缘环的过程中损害所述绝缘 环， 造成不必要的浪费， 则若所述第一抓取手臂用于拾取所述绝缘环， 则所述 第一抓取手臂的具体结构请见图 18所示；
其中， 若所述第一抓取手臂 311用于拾取所述绝缘环， 则所述第一抓取手 臂 311设置的数量为一个；
所述第一抓取手臂 311顶端设置有抵持套 1801及与所述抵持套 1801活动 插接相连并由弹性材质制成的顶针 1802。
为使得所述第一抓取手臂 311能够拾取所述绝缘环，且在拾取过程中避免 绝缘环变形， 则所述顶针 1802的直径大于所述绝缘环中空部的直径。
通过本实施例所提供的第一抓取手臂 311，使得在自动拾取所述绝缘环时， 所述第一抓取手臂 311控制所述顶针 1802压入所述绝缘环中空部内， 因所述 顶针 1802的直径大于所述绝缘环中空部的直径，则所述顶针 1802与所述绝缘 环中空部过盈配合。
因所述顶针 1802与所述绝缘环中空部过盈配合， 则产生一定的膨胀的外 压力， 使绝缘环和顶针 1802相对固定。
在本实施例中，所述第一抓取手臂 311将已拾取的所述绝缘环放置到物料 固定座 203上， 以完成所述绝缘环的自动拾取配。 为使得所述绝缘环拾取手臂与所述绝缘环 301脱离， 则如图 18所示， 在 所述抵持套 1801内部， 分别与所述抵持套 1801和所述顶针 1802连接设置有 弹性机构 1803。
所述顶针 1802 4氏持在用于放置所述绝缘环的物料固定座 203上时， 所述 顶针 1802给所述弹性机构 1803—个远离所述物料固定座 203的力，使得所述 弹性机构 1803回缩， 进而使得所述顶针 1802朝向所述弹性机构 1803运动， 直至所述顶针 1802与所述绝缘环 301脱离。
在本实施例中， 所述弹性机构 1803为弹簧， 当然所述弹性机构 1803还可 釆用其他设置方式， 只要其能够在受力时回缩即可， 具体设置方式在本实施例 中不作限定。
通过本实施例所示的第一抓取手臂 311， 使得所述第一抓取手臂 311可自 动拾取所述绝缘环， 并可将所述绝缘环放置在所述物料固定座 203上， 以实现 所述绝缘环的自动装配。 且在拾取过程中， 是通过顶针 1802与绝缘环过盈配 合以拾取所述绝缘环， 从而有效的防止所述绝缘环变形， 避免损坏绝缘环， 提 升了拾取所述绝缘环过程的安全性。 体结构进行详细说明：
继续结合图 15和图 16所示对所述物料拾取装置进一步进行说明：所述转 动组件 1402还包括：
第二气缸固定板 313;
用于连接所述旋转气缸 303和所述转轴 302的联轴器 312;
所述转轴 302远离所述导向板 301的一端穿过第二气缸固定板 313与所述 联轴器 312连接；
为保障所述转轴 302的自动转动，则所述第二气缸固定板 313上设置有用 于容置所述转轴 302的轴承 314;
较佳的，为降低所述转轴 302在所述轴承 314内转动时，二者之间的磨损， 则可将所述轴承 314设置为磁轴承，以防止所述转轴 302在转动过程中碰撞所 述轴承 314， 避免磨损， 从而提升了物料拾取装置的使用寿命。
如图 15所示， 所述第二气缸固定板 313沿远离所述旋转气缸 303的方向 延伸设置有两个支持臂 315， 且所述支持臂 315所在的平面与所述第二气缸固 定板 313所在的平面垂直；
所述支持臂 315远离所述第二气缸固定板 313的端部设置顶柱 316;
其中， 所述顶柱 316的具体设置位置也可参见图 19所示， 图 19为所述转 动组件 1402的正面结构示意图：
结合图 15、 图 16以及图 19所示， 与所述连接杆 308靠近所述第一滑块 307的侧面固定连接设置有压块 317;
所述压块 317的两端各延伸设置有抵持臂 318， 且所述抵持臂 318所在的 水平面与所述传动块 304所在的水平面平行，以使所述第一滑块 307沿所述导 向槽 305运动至所述导向槽 305的端部时，靠近所述导向槽 305端部的所述 4氐 持臂 318抵持靠近所述导向槽端部的所述顶柱 316， 以使靠近所述导向槽 305 端部的所述顶柱 316给所述 ·ί氏持臂 318—个远离所述导向槽 305端部的力，以 使得所述旋转气缸 303正常运转。
如图 19所示， 以所述第一滑块 307沿所述导向槽 305左端运动为例进行 说明：
(如图 17所示），靠近所述导向槽 305左端部的所述 ·ί氏持臂 318 4氏持靠近所述 导向槽左端部的所述顶柱 316，以使靠近所述导向槽 305左端部的所述顶柱 316 给所述抵持臂 318—个远离所述导向槽 305左端部的力，以使得所述第一抓取 手臂 1202放下所述物料后在所述弹力的作用下自动远离所述转盘 201， 以防 止所述第一抓取手臂 1202被所述物料固定座 203卡住。
较佳的， 所述顶柱 316为可伸缩的弹簧， 以使呈压缩状态的所述顶柱 316 给所述 4氏持臂 318—个远离所述导向槽 305端部的力；
或，
所述顶柱 316为与所述控制器电连接的电磁铁，所述控制器若确定所述第 一滑块 307沿所述导向槽 305运动至所述导向槽 305的端部时，所述控制器给 所述电磁铁通电， 以使所述电磁铁给所述抵持臂 318一个远离所述导向槽 305 端部的力。
其中，本实施例中所述控制器确定所述第一滑块 307是否运动至所述导向 槽 305端部的具体方式不作限定，例如所述控制器可预先确定位于所述导向槽 305中央的所述第一滑块 307运动至所述导向槽 305任一端部所需要的预设时 长， 则所述控制器控制所述第一滑块 307运动的时间达到所述预设时长后， 即 可确定所述第一滑块 307运动至所述导向槽 305任一端部。
当然，也可在所述导向槽 305的端部设置有感应器， 以使所述感应器感应 到所述第一滑块 307运动至所述导向槽 305的端部时对应生成触发信号，所述 控制器根据该触发信号即可确定所述第一滑块 307运动至所述导向槽 305任一 端部。
本实施例中，所述控制器可通过在所述导向槽 305内运动的所述第一滑块 307带动所述物料拾取组件 1401运动， 即如图 17所示， 若所述控制器控制所 述第一滑块 307运动至所述导向槽 305的左端部时， 所述物料拾取组件 1401 拾取所述物料， 若所述控制器控制所述第一滑块 307运动至所述导向槽 305 的右端部时， 所述物料拾取组件 1401放下所述物料。
当然， 也可若所述控制器控制所述第一滑块 307运动至所述导向槽 305 的左端部时， 所述物料拾取组件 1401放下所述物料， 若所述控制器控制所述 第一滑块 307运动至所述导向槽 305的右端部时， 所述物料拾取组件 1401拾 取所述物料。
更进一步的，本实施例所提供的所述物料拾取装置可提升拾取所述物料或 放下所述物料过程中的精度：
所述物料拾取组件 1401还包括：
设置于所述第一滑块 307下方的第一活动板 202;
所述连接杆 308远离所述第一滑块 307的端部活动插设在第一活动板 202 上；
具体的， 所述第一活动板 202内部设置有与所述第一导轨匹配的凹槽， 以 使所述第一活动板 202可沿所述第一导轨的导向相对于所述连接杆 308竖直运 动；
所述第一活动板 202靠近所述旋转气缸 303的侧面固定设置有第二活动板 203 , 所述第二活动板 203靠近所述旋转气缸 303的侧面设置有第二滑块 204 (如图 21所示），所述第二气缸固定板 313与所述第二滑块 204对应位置设置 有用于横向导向的第二导轨 319;
所述第二滑块 204用于沿第二导轨 319的导向横向左右运动，以使所述第 二滑块 204带动所述第二活动板 203横向左右运动。
本实施例中， 通过所述第一活动板 202和所述第二活动板 203， 使得所述 转动组件 1402在带动所述物料拾取组件 1401运动的过程中，保持所述物料拾 取组件 1401的所述第一抓取手臂 311端部运动的轨迹为弧形， 避免所述第一 抓取手臂 311 自由摆动， 以保障在拾取所述物料过程中所述第一抓取手臂 311 的平稳运动，以提升拾取所述物料过程中的精确度，提升拾取所述物料的效率。
以上实施例仅用以说明本发明的技术方案， 而非对其限制； 尽管参照前述 实施例对本发明进行了详细的说明， 本领域的普通技术人员应当理解： 其依然 可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进 行等同替换； 而这些修改或者替换， 并不使相应技术方案的本质脱离本发明各 实施例技术方案的精神和范围。

Claims

权 利 要 求
1、 一种用于装配电子烟电极连接头的装配设备， 其特征在于， 包括： 可 转动的转盘、 物料固定座、 第一物料感应区、 第一传感器、 物料拾取装置、 控 制器以及压紧手臂；
所述物料固定座围绕设置在所述转盘上；
所述第一物料感应区设置有所述第一传感器，若所述第一传感器感应到位 于所述第一物料感应区的物料则对应生成第一触发信号； 拾取组件转动连接的转动组件，所述物料拾取组件和所述转动组件分别与所述 控制器连接；
所述第一传感器与所述控制器电连接，所述控制器用于根据所述第一触发 信号控制所述物料拾取组件拾取物料及控制所述转动组件带动所述物料拾取 组件运动，以使所述物料拾取组件运动至所述转盘上方以将所述物料放置在所 述物料固定座上；
所述压紧手臂内部设置有用于控制所述压紧手臂沿朝向所述物料固定座 压阀与所述控制器电连接， 所述控制器用于通过所述调压阀调节所述气缸气 压， 以使所述压紧手臂给所述物料固定座上的物料的压力等于预设压力， 所述 预设压力为所述压紧手臂可压紧位于所述物料固定座上的物料且所述转盘不 会倾斜的压力。
2、 根据权利要求 1所述的装配设备， 其特征在于， 所述物料包括： 外电 极、用于插设在所述外电极内的内电极以及用于插设在所述外电极和所述内电 极之间的绝缘环；
所述装配设备还包括：
用于震动并输送所述物料以使所述物料以预设状态沿朝向所述转盘方向 运动的物料震动盘；所述预设状态为各个所述物料中空部的轴线与所述物料震 动盘所在平面垂直；
其中， 所述物料震动盘包括： 用于放置所述外电极的外电极物料震动盘、 用于放置所述绝缘环的绝缘环物料震动盘以及用于放置所述内电极的内电极 物料震动盘。
3、根据权利要求 2所述的装配设备， 其特征在于， 所述装配设备还包括： 用于将所述物料沿所述转盘方向输送的振动送料器； 其中， 所述振动送料 器包括： 外电极振动送料器、 绝缘环振动送料器以及内电极振动送料器；
所述物料震动盘以及所述振动送料器沿靠近所述转盘的方向依次设置； 所述振动送料器靠近所述转盘的端部设置有所述第一传感器；
位于所述振动送料器上，且靠近所述第一传感器设置有所述第一物料感应 区；
所述振动送料器设置有挡料阀，所述挡料阀用于将所述物料固定在所述第 一物料感应区。
4、根据权利要求 2所述的装配设备， 其特征在于， 所述装配设备还包括： 用于将所述物料沿所述转盘方向输送的物料导轨； 其中， 所述物料导轨包 括： 外电极物料导轨、 缘环物料导轨以及内电极物料导轨；
所述物料震动盘以及所述物料导轨沿靠近所述转盘的方向依次设置； 所述物料导轨远离所述转盘的端部设置有第一气嘴；
与所述第一气嘴连接设置有第一供气机构，且所述第一供气机构与所述控 制器连接， 所述控制器用于控制所述第一供气机构为所述第一气嘴供气， 以使 所述第一气嘴吹出的气流沿所述物料导轨延伸方向带动所述物料运动，直至所 述物料运动至所述第一物料感应区。
5、 根据权利要求 2所述的装配设备， 其特征在于， 所述物料拾取装置包 括： 用于抓取所述外电极的第一物料拾取装置、用于抓取所述内电极的第二物 料拾取装置以及用于拾取所述绝缘环的第三物料拾取装置；
所述装配设置还包括：
用于检测所述第一物料拾取装置是否已将所述外电极套设在所述物料固 定座上的第二传感器， 所述第二传感器与所述控制器电连接； 且所述第二传感 器上设置有用于感应光源的光纤探头，以使若所述第二传感器通过所述光纤探 头感应到所述外电极已套设在所述物料固定座上则对应生成第二触发信号，则 所述控制器根据所述第二触发信号确定所述外电极已套设在所述物料固定座 上； 用于检测所述第二物料拾取装置是否已将所述内电极插设在所述物料固 定座上的第三传感器， 所述第三传感器与所述控制器电连接； 且所述第三传感 器上设置有用于感应光源的光纤探头，以使若所述第三传感器通过所述光纤探 头感应到所述内电极已套设在所述物料固定座上则对应生成第三触发信号，则 所述控制器根据所述第三触发信号确定所述内电极已套设在所述物料固定座 上；
用于检测所述第三物料拾取装置是否已将所述绝缘环套设在所述物料固 定座上的第四传感器， 且所述第四传感器与所述控制器电连接；
其中， 所述第四传感器上设置有两个导电探针， 所述控制器与至少一个所 述导电探针电连接，若位于所述物料固定座上的所述外电极内未插设有所述绝 缘环， 则所述外电极与所述导电探针形成通电回路； 若所述外电极内插设有所 述绝缘环， 则所述外电极通过所述绝缘环与所述导电探针绝缘；
或，
所述第四传感器上设置有用于感应光源的光纤探头，以使若所述第四传感 器通过所述光纤探头感应到所述绝缘环已套设在所述物料固定座上，则对应生 成第四触发信号，则所述控制器根据所述第四触发信号确定所述绝缘环已套设 在所述物料固定座上。
6、 根据权利要求 5所述的装配设备， 其特征在于， 所述第一物料拾取装 置、 所述第二传感器、 所述第三物料拾取装置、 所述第四传感器、 所述第二物 料拾取装置和所述第三传感器沿所述转盘的旋转方向依次设置。
7、根据权利要求 6所述的装配设备，其特征在于， 所述装配设备还包括： 用于抓取所述电子烟电极连接头，并将所述电子烟电极连接头放置于运输 平台上的第一抓取手臂；
用于传送所述电极连接头以进行上焊锡的焊锡导轨；
与所述运输平台导通设置有能够将电极连接头旋转 180度的第一传输导 轨，且所述第一传输导轨还与所述焊锡导轨连通，且所述运输平台所在的水平 面高于所述焊锡导轨所在的水平面， 所述控制器还与焊锡手臂连接， 所述控制 器还用于控制所述焊锡手臂对位于所述焊锡导轨上的所述电子烟电极连接头 上焊锡； 用于将位于所述运输平台上的所述电子烟电极连接头吹入所述第一传输 导轨的第二气嘴；
与所述第二气嘴连接设置有第二供气机构，且所述第二供气机构与所述控 制器连接， 所述控制器用于控制所述第二供气机构为所述第二气嘴供气， 以使 所述第二气嘴吹出的沿所述第一传输导轨延伸方向的气流将所述电子烟电极 连接头吹入所述第一传输导轨，直至所述电子烟电极连接头运动至所述焊锡导 轨；
其中， 所述第一传输导轨设置有旋拧部， 以使经过所述旋拧部的所述电子 烟电极连接头进行旋转，经过所述旋拧部运动至所述焊锡导轨上的所述电子烟 电极连接头相对于位于所述运输平台上的所述电子烟电极连接头旋转 180度。
8、 根据权利要求 5所述的装配设备， 其特征在于， 所述压紧手臂包括第 一压紧手臂以及第二压紧手臂；
所述第一压紧手臂用于压紧以使位于所述物料固定座上的所述外电极与 所述绝缘环相对固定；
用于提起位于所述物料固定座上且相互固定的所述外电极和所述绝缘环， 以使所述外电极和所述绝缘环运动至预设位置的第二抓取手臂，且所述第二抓 取手臂还用于将已运动至所述预设位置的所述外电极和所述绝缘环套设在已 套设有所述内电极的所述物料固定座上以形成所述电子烟电极连接头；
所述第二压紧手臂用于压紧所述电子烟电极连接头；
其中，所述第三物料拾取装置、所述第四传感器、所述第一物料拾取装置、 所述第二传感器、 所述第一压紧手臂、 所述第二抓取手臂、 所述第二物料拾取 装置、 所述第三传感器和所述第二压紧手臂沿所述转盘的旋转方向依次设置； 且所述预设位置沿所述转盘的旋转方向设置在所述第一压紧手臂和所述 第三传感器之间。
9、 根据权利要求 5所述的装配设备， 其特征在于， 所述第二物料拾取装 置、 所述第三传感器、 所述第三物料拾取装置、 所述第四传感器、 所述第一物 料拾取装置、所述第二传感器以及所述压紧手臂沿所述转盘的旋转方向依次设 置。
10、 根据权利要求 8或 9所述的装配设备， 其特征在于， 所述装配设备还 包括：
用于抓取所述电子烟电极连接头，并将所述电子烟电极连接头放置于运输 平台上的第二抓取手臂；
用于传送所述电极连接头以进行上焊锡的焊锡导轨；
与所述运输平台导通设置有第二传输导轨，且所述第二传输导轨还与所述 焊锡导轨连通， 且所述运输平台所在的水平面高于所述焊锡导轨所在的水平 面， 所述控制器还与焊锡手臂连接， 所述控制器还用于控制所述焊锡手臂对位 于所述焊锡导轨上的所述电子烟电极连接头上焊锡；
用于将位于所述运输平台上的所述电子烟电极连接头吹入所述第二传输 导轨的第二气嘴；
与所述第二气嘴连接设置有第二供气机构，且所述第二供气机构与所述控 制器连接， 所述控制器用于控制所述第二供气机构为所述第二气嘴供气， 以使 所述第二气嘴吹出的沿所述第二传输导轨延伸方向的气流将所述电子烟电极 连接头吹入所述第二传输导轨，直至所述电子烟电极连接头运动至所述焊锡导 轨。
11、 根据权利要求 6或 8所述的装配设备， 其特征在于， 所述物料固定座 包括：
底座；
所述底座顶端设置有用于容纳并定位所述绝缘环的定位槽，所述定位槽内 周面与所述绝缘环的外周面匹配设置；
所述底座内部固定设置有定位柱，所述定位柱的一端经过所述定位槽以穿 过所述底座，且所述定位槽与所述定位柱同轴设置， 所述定位柱远离所述底座 的一端端面所在的水平面高于所述定位槽所在的水平面；所述定位柱的直径 'J、 于所述绝缘环中空部的直径，以使套设在所述定位柱上的所述绝缘环与所述定 位柱间隙配合， 且容置在所述定位槽中。
12、 根据权利要求 11所述的装配设备， 其特征在于， 所述物料固定座内 部设置有由磁性材质制成的圓柱形磁力柱，且所述磁力柱的直径等于所述内电 极直径；
所述磁力柱顶端设置有子磁力柱，且所述子磁力柱与所述内电极中空部匹 配设置， 以使所述第二物料拾取装置将所述内电极插设在所述子磁力柱上。
13、 根据权利要求 1所述的装配设备， 其特征在于， 所述转动组件包括： 导向板， 穿过所述导向板设置有转轴， 所述转轴的一端连接有与所述控制器电 连接的旋转气缸， 所述转轴的另一端与传动块固定连接， 所述旋转气缸和所述 传动块设置在所述导向板的两侧； 所述传动块上开设有通孔， 所述导向板上开 设有呈弧形或具有弧形段的导向槽，且依次穿过所述通孔和所述导向槽设置有 与所述物料拾取组件连接的第一滑块；所述旋转气缸用于在所述控制器的控制 下带动所述转轴旋转，以使与所述转轴连接的所述传动块带动所述第一滑块沿 所述导向槽运动， 进而使得所述第一滑块带动所述物料拾取组件运动。
14、 根据权利要求 13所述的装配设备， 其特征在于， 所述物料拾取组件 包括：
连接杆， 所述连接杆的一端与所述第一滑块固定连接， 以使所述连接杆在 所述第一滑块的带动下沿所述导向槽导向运动；
所述连接杆的另一端固定设置有第一气缸固定板及固定设置在所述第一 气缸固定板上的气缸，且所述气缸与所述控制器电连接， 所述气缸还与第一抓 取手臂连接，所述气缸用于在所述控制器的控制下控制所述第一抓取手臂抓取 所述物料或放下所述物料。
15、 根据权利要求 14所述的装配设备， 其特征在于， 所述第一抓取手臂 为至少两个；所述气缸在所述控制器的控制下控制多个所述第一抓取手臂相互 对应运动以夹取所述物料或相互背离运动以放下所述物料。
16、 根据权利要求 14所述的装配设备， 其特征在于， 若所述第一抓取手 臂用于抓取所述绝缘环，则所述第一抓取手臂顶端设置有抵持套及与所述抵持 套活动插接相连并由弹性材质制成的顶针，且所述顶针的直径大于所述绝缘环 中空部的直径，使得所述顶针在所述第一抓取手臂拾取所述绝缘环时压入所述 绝缘环中空部内， 使得所述顶针与所述绝缘环中空部过盈配合；
设置在所述抵持套内部，分别与所述抵持套和所述顶针连接设置有弹性机 构，以使所述第一抓取手臂将所述绝缘环放置在用于放置所述绝缘环的物料固 定座上时， 所述顶针抵持在所述物料固定座上，使得所述顶针朝向所述弹性机 构运动， 直至所述顶针与所述绝缘环脱离。
17、 根据权利要求 13所述的装配设备， 其特征在于， 所述导向槽为 n型 或半圓形。
18、 根据权利要求 14或 17所述的装配设备， 其特征在于， 所述转动组件 还包括：
第二气缸固定板；
用于连接所述旋转气缸和所述转轴的联轴器；
所述转轴远离所述导向板的一端穿过所述第二气缸固定板与所述联轴器 连接， 且所述第二气缸固定板上设置有用于容置所述转轴的轴承；
所述第二气缸固定板沿远离所述旋转气缸的方向延伸设置有两个支持臂， 且所述支持臂所在的平面与所述第二气缸固定板所在的平面垂直，所述支持臂 远离所述第二气缸固定板的端部设置顶柱；
与所述连接杆靠近所述第一滑块的侧面固定连接设置有压块，所述压块的 两端各延伸设置有抵持臂，且所述抵持臂所在的水平面与所述传动块所在的水 平面平行， 以使所述第一滑块沿所述导向槽运动至所述导向槽的端部时， 靠近 所述导向槽端部的所述抵持臂抵持靠近所述导向槽端部的所述顶柱，以使靠近 所述导向槽端部的所述顶柱给所述抵持臂一个远离所述导向槽端部的力，以使 得所述第一抓取手臂放下所述物料后远离所述转盘。
19、 根据权利要求 18所述的装配设备， 其特征在于，
所述顶柱为可伸缩的弹簧，以使呈压缩状态的所述顶柱给所述抵持臂一个 远离所述导向槽端部的力；
或，
所述顶柱为与所述控制器电连接的电磁铁，所述控制器若确定所述第一滑 块沿所述导向槽运动至所述导向槽的端部时， 所述控制器给所述电磁铁通电， 以使所述电磁铁给所述抵持臂一个远离所述导向槽端部的力。
20、 根据权利要求 18所述的装配设备， 其特征在于，
所述连接杆沿竖直方向设置有第一导轨；
所述物料拾取组件还包括：
设置于所述第一滑块下方的第一活动板；
所述连接杆远离所述第一滑块的端部活动插设在所述第一活动板上，以使 所述第一活动板能够沿所述第一导轨的导向相对于所述连接杆竖直运动； 所述第一活动板靠近所述旋转气缸的侧面固定设置有第二活动板，所述第 二活动板靠近所述旋转气缸的侧面设置有第二滑块，所述第二气缸固定板与所 述第二滑块对应位置设置有横向导向的第二导轨，所述第二滑块用于沿第二导 轨的导向横向左右运动，以使所述第二滑块能够带动所述第二活动板横向左右 运动。
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