WO2015093601A1 - 樹脂材料及び樹脂フィルム - Google Patents
樹脂材料及び樹脂フィルム Download PDFInfo
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- WO2015093601A1 WO2015093601A1 PCT/JP2014/083738 JP2014083738W WO2015093601A1 WO 2015093601 A1 WO2015093601 A1 WO 2015093601A1 JP 2014083738 W JP2014083738 W JP 2014083738W WO 2015093601 A1 WO2015093601 A1 WO 2015093601A1
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- group
- crystalline
- dicyclopentadiene ring
- opening polymer
- hydrogenated product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F277/00—Macromolecular compounds obtained by polymerising monomers on to polymers of carbocyclic or heterocyclic monomers as defined respectively in group C08F32/00 or in group C08F34/00
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/02—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes
- C08G61/04—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms
- C08G61/06—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms prepared by ring-opening of carbocyclic compounds
- C08G61/08—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms prepared by ring-opening of carbocyclic compounds of carbocyclic compounds containing one or more carbon-to-carbon double bonds in the ring
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L65/00—Compositions of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Compositions of derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J165/00—Adhesives based on macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Adhesives based on derivatives of such polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/704—Crystalline
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/80—Medical packaging
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/13—Morphological aspects
- C08G2261/135—Cross-linked structures
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
- C08G2261/33—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain
- C08G2261/332—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms
- C08G2261/3325—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms derived from other polycyclic systems
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/40—Polymerisation processes
- C08G2261/41—Organometallic coupling reactions
- C08G2261/418—Ring opening metathesis polymerisation [ROMP]
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/70—Post-treatment
- C08G2261/72—Derivatisation
- C08G2261/724—Hydrogenation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/70—Post-treatment
- C08G2261/76—Post-treatment crosslinking
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2345/00—Characterised by the use of homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic ring system; Derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2365/00—Characterised by the use of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2445/00—Characterised by the use of homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic ring system; Derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2465/00—Characterised by the use of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
Definitions
- the present invention relates to a resin material and a resin film that are suitable as a material for forming a transparent resin film having metal wiring and excellent in adhesion to metal.
- Norbornene-based ring-opening copolymer hydrides are used in various fields including optical materials because they are excellent in optical characteristics, weather resistance characteristics, electrical characteristics, and the like.
- the hydride of norbornene-based ring-opening copolymer is suitable in the field of packaging films such as foods and pharmaceuticals because it is excellent in properties such as moisture resistance, transparency, heat resistance and chemical resistance.
- the hydride of an amorphous polar group-containing norbornene-based ring-opening polymer obtained using a norbornene-based monomer having a polar group is in close contact with metal. It is known to be excellent in performance.
- the hydride of the amorphous polar group-containing norbornene-based ring-opening polymer has a polar group, it has a problem that it is inferior in terms of moisture resistance.
- Patent Document 1 discloses a hydride obtained by hydrogenating a nonpolar norbornene-based ring-opening polymer using a norbornene-based monomer having no polar group, and in the presence of a radical initiator, anhydrous Graft modification by a solution method or a melt method in which a polar group-containing compound having an ethylenically unsaturated bond such as maleic acid is reacted has been proposed. According to this method, it is possible to keep the amount of polar groups introduced low.
- Patent Document 1 graft-modified in cyclohexane, coagulated the modified product with acetone, and fractionated, and then dried the hydride of the amorphous polar group-containing norbornene-based ring-opening polymer in a solvent together with a crosslinking agent. It is dissolved to obtain a crosslinkable resin composition.
- An object of the present invention is to provide a resin material capable of giving a film having excellent adhesion to a metal thin film, and a resin film and a laminated film having excellent adhesion to a metal thin film.
- the present invention includes the following resin materials (1) and (2), a resin film (3), and a laminated film (4).
- the ring polymer hydrogenated product and the crystalline nonpolar dicyclopentadiene ring-opened polymer hydrogenated product [(crystalline polar group-containing dicyclopentadiene ring-opened polymer hydrogenated product): (crystalline nonpolar dipolar Cyclopentadiene ring-opening polymer hydrogenated product) in a weight ratio of 100: 0 to 1:99
- the structural unit amount derived from the polar group-containing compound having an ethylenically unsaturated bond is the crystalline polar group-containing dicyclopentadiene ring-opening polymer
- the resin material is 0.05 to 3.0 parts by weight with respect to 100 parts by weight in total.
- a resin material capable of giving a film excellent in adhesion to a metal thin film, and a resin film and a laminated film excellent in adhesion to the metal thin film.
- the first of the present invention is a crystal obtained by melt-kneading a crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product, a radical initiator, and a polar group-containing compound having an ethylenically unsaturated bond.
- the polar polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product and the crystalline non-polar dicyclopentadiene ring-opening polymer hydrogenated product [(the crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product] ): (A crystalline non-polar dicyclopentadiene ring-opening polymer hydrogenated product) by weight ratio, a resin material containing a ratio of 100: 0 to 1:99, the polar having the ethylenically unsaturated bond
- the amount of the structural unit derived from the group-containing compound is a total of 10 of the crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product and the crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product.
- the resin material is 0.05 to 3.0 parts by weight with respect to 0 part by weight.
- Crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product The crystalline nonpolar dicyclopentadiene ring-opened polymer hydrogenated product used in the present invention is obtained by subjecting dicyclopentadiene to ring-opening polymerization and then hydrogenating. A polymer obtained by molding a hydrogenated dicyclopentadiene ring-opened polymer by extrusion or the like. The hydrogenated dicyclopentadiene ring-opening polymer used is crystalline and has a melting point. Further, when hydrogenating the dicyclopentadiene ring-opening polymer, various additives can be blended as necessary.
- a method for obtaining the hydrogenated dicyclopentadiene ring-opening polymer is not particularly limited, and examples thereof include a method described in JP-A-2006-52333. According to this method, a dicyclopentadiene ring-opening polymer having syndiotactic stereoregularity is obtained, and the target dicyclopentadiene ring-opening polymer hydrogenated product is efficiently obtained by hydrogenating it. be able to.
- dicyclopentadiene has an endo isomer and an exo isomer, both of which can be used as monomers, and either isomer may be used alone or an endo isomer. It is also possible to use a mixture of isomers in which the isomer and exo isomer are present in an arbitrary ratio. From the viewpoint of increasing the crystallinity of the dicyclopentadiene ring-opening polymer hydrogenated product and making the heat resistance particularly good, it is preferable to increase the ratio of one stereoisomer, for example, an endo isomer or an exo isomer. Is preferably 80% or more, more preferably 90% or more, and particularly preferably 95% or more. In addition, it is preferable that the stereoisomer which makes a ratio high is an end body from a viewpoint of synthetic
- a monomer having no polar group other than dicyclopentadiene is used in the range that provides a crystalline dicyclopentadiene ring-opened polymer. It may be polymerized.
- the monomer having no polar group include polycyclic norbornene monomers other than dicyclopentadiene, bicyclic norbornene compounds having no ring structure condensed with norbornene skeleton, monocyclic olefins, and cyclic dienes As well as derivatives thereof.
- a hydrogenated dicyclopentadiene ring-opening polymer having syndiotactic stereoregularity it is necessary to subject the dicyclopentadiene ring-opening polymer having syndiotactic stereoregularity to a hydrogenation reaction. Therefore, in ring-opening polymerization of dicyclopentadiene, it is necessary to use a ring-opening polymerization catalyst capable of giving syndiotactic stereoregularity to the dicyclopentadiene ring-opening polymer.
- a ring-opening polymerization catalyst comprising a metal compound represented by the following formula (3) (hereinafter sometimes referred to as “metal compound (3)”) is suitable.
- M is a metal atom selected from Group 6 transition metal atoms in the periodic table
- R 8 is a phenyl group optionally having a substituent at at least one of the 3, 4, and 5 positions.
- R 9 is a group selected from an alkyl group which may have a substituent and an aryl group which may have a substituent
- L is an electron-donating neutral ligand
- a is 0 or 1
- b is an integer of 0-2 It is.
- R 10 is a group selected from a hydrogen atom, an alkyl group which may have a substituent, and an aryl group which may have a substituent.
- “may have a substituent” means “unsubstituted or has a substituent” (the same applies hereinafter).
- the metal atom (M) constituting the metal compound (3) is selected from group 6 transition metal atoms (chromium, molybdenum, tungsten) in the periodic table. Among these, molybdenum or tungsten is preferably used, and tungsten is particularly preferably used.
- the metal compound (3) comprises a metal imide bond.
- R 8 is a substituent on the nitrogen atom constituting the metal imide bond.
- Examples of the substituent that the phenyl group which may have a substituent at at least one of the 3, 4, and 5 positions may include an alkyl group such as a methyl group or an ethyl group; a fluorine atom, a chlorine atom, or a bromine atom A halogen atom such as methoxy group, ethoxy group, isopropoxy group or the like; and further, substituents present in at least two positions of 3,4,5 are bonded to each other. Also good.
- phenyl group which may have a substituent at at least one of the 3, 4, and 5 positions include a phenyl group; a 4-methylphenyl group, a 4-chlorophenyl group, a 3-methoxyphenyl group, 4 -Monosubstituted phenyl groups such as cyclohexylphenyl group and 4-methoxyphenyl group; two groups such as 3,5-dimethylphenyl group, 3,5-dichlorophenyl group, 3,4-dimethylphenyl group and 3,5-dimethoxyphenyl group; Substituted phenyl group; trisubstituted phenyl group such as 3,4,5-trimethylphenyl group, 3,4,5-trichlorophenyl group; 2-naphthyl group, 3-methyl-2-naphthyl group, 4-methyl-2- And 2-naphthyl group which may have a substituent such as naphthyl group.
- Metal compound (3) substituents on the nitrogen atom may be used as (R 8 in the formula (3)), the R 10 in the group represented by -CH 2 R 10, optionally substituted
- the number of carbon atoms of the alkyl group that may be used is not particularly limited, but is usually 1 to 20, preferably 1 to 10, and more preferably 1 to 4.
- the alkyl group may be linear or branched.
- the substituent that this alkyl group may have is not particularly limited, and examples thereof include a phenyl group that may have a substituent such as a phenyl group and a 4-methylphenyl group; an alkoxyl group such as a methoxy group and an ethoxy group; Is mentioned.
- Examples of the aryl group of R 10 which may have a substituent include a phenyl group, a 1-naphthyl group, and a 2-naphthyl group.
- the substituent of the aryl group is not particularly limited, and examples thereof include a phenyl group which may have a substituent such as a phenyl group and a 4-methylphenyl group; an alkoxyl group such as a methoxy group and an ethoxy group; Can be mentioned.
- R 10 examples include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a t-butyl group, a pentyl group, a hexyl group, an octyl group, and a decyl group having 1 to 20 carbon atoms.
- R 10 include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a t-butyl group, a pentyl group, a hexyl group, an octyl group, and a decyl group having 1 to 20 carbon atoms.
- R 10 include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a
- the metal compound (3) has 3 or 4 groups selected from a halogen atom, an alkyl group, an aryl group, and an alkylsilyl group. That is, in the formula (3), X represents a group selected from a halogen atom, an alkyl group, an aryl group, and an alkylsilyl group. In addition, when there are two or more groups represented by X in the metal compound (3), these groups may be bonded to each other.
- Examples of the halogen atom that can be a group represented by X include a chlorine atom, a bromine atom, and an iodine atom.
- Examples of the alkyl group include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a t-butyl group, a pentyl group, a neopentyl group, a benzyl group, and a neophyll group.
- Examples of the aryl group include a phenyl group, a 4-methylphenyl group, a 2,6-dimethylphenyl group, a 1-naphthyl group, and a 2-naphthyl group.
- Examples of the alkylsilyl group include a trimethylsilyl group, a triethylsilyl group, a t-butyldimethylsilyl group, and the like.
- the metal compound (3) may have one metal alkoxide bond or one metal aryloxide bond.
- the substituent on the oxygen atom constituting this metal alkoxide bond or metal aryloxide bond (R 9 in formula (3)) may have an alkyl group which may have a substituent and a substituent. It is a group selected from good aryl groups.
- the alkyl group which may have a substituent and the aryl group which may have a substituent which can be the group represented by R 9 are the same as those in the group represented by R 10 described above. Can be used.
- the metal compound (3) may have one or two electron-donating neutral ligands.
- this electron-donating neutral ligand (L in Formula (3)) for example, an electron-donating compound containing an atom of Group 14 or Group 15 of the Periodic Table can be mentioned.
- Specific examples thereof include phosphines such as trimethylphosphine, triisopropylphosphine, tricyclohexylphosphine, and triphenylphosphine; ethers such as diethyl ether, dibutyl ether, 1,2-dimethoxyethane, and tetrahydrofuran; trimethylamine, triethylamine, pyridine, And amines such as lutidine.
- ethers are particularly preferably used.
- the metal compound (3) particularly preferably used as a ring-opening polymerization catalyst for obtaining a dicyclopentadiene ring-opening polymer having syndiotactic stereoregularity is a tungsten compound having a phenylimide group (formula (3)).
- a compound in which M is a tungsten atom and R 8 is a phenyl group among which tetrachlorotungstenphenylimide (tetrahydrofuran) is particularly preferable.
- the metal compound (3) is an oxyhalide of a Group 6 transition metal and phenyl isocyanates which may have a substituent at at least one of the 3, 4, and 5 positions, or a monosubstituted methyl isocyanate And an electron-donating neutral ligand (L) and, if necessary, an alcohol, a metal alkoxide, a metal aryloxide, etc. (for example, a method described in JP-A-5-345817) ) Can be synthesized.
- the synthesized metal compound (3) may be purified and isolated by crystallization or the like, or the catalyst synthesis solution can be used as it is as a ring-opening polymerization catalyst without purification.
- the amount of the metal compound (3) used as the ring-opening polymerization catalyst is usually 1: 100 to 1: 2,000,000, preferably 1 in terms of a molar ratio of (metal compound (3): whole monomer used). : 500 to 1: 1,000,000, more preferably 1: 1,000 to 1: 500,000. If the amount of catalyst is too large, it may be difficult to remove the catalyst. If the amount is too small, sufficient polymerization activity may not be obtained.
- the metal compound (3) can be used alone, but an organic metal reducing agent is used in combination with the metal compound (3) from the viewpoint of increasing the polymerization activity. It is preferable to do.
- the organometallic reducing agent used include Groups 1, 2, 12, 13, and 14 of the periodic table having a hydrocarbon group having 1 to 20 carbon atoms. Among these, organolithium, organomagnesium, organozinc, organoaluminum, or organotin are preferably used, and organoaluminum or organotin are particularly preferably used.
- Examples of the organic lithium include n-butyllithium, methyllithium, and phenyllithium.
- Examples of the organic magnesium include butylethylmagnesium, butyloctylmagnesium, dihexylmagnesium, ethylmagnesium chloride, n-butylmagnesium chloride, allylmagnesium bromide and the like.
- Examples of the organic zinc include dimethyl zinc, diethyl zinc, and diphenyl zinc.
- organic aluminum examples include trimethylaluminum, triethylaluminum, triisobutylaluminum, diethylaluminum chloride, ethylaluminum sesquichloride, ethylaluminum dichloride, diethylaluminum ethoxide, diisobutylaluminum isobutoxide, ethylaluminum diethoxide, isobutylaluminum diisobutoxide, etc. Is mentioned.
- organic tin examples include tetramethyltin, tetra (n-butyl) tin, and tetraphenyltin.
- the amount of the organometallic reducing agent used is preferably 0.1 to 100 moles, more preferably 0.2 to 50 moles, and particularly preferably 0.5 to 20 moles, relative to the metal compound (3). If the amount used is too small, the polymerization activity may not be improved, and if it is too much, side reactions may easily occur.
- the polymerization reaction for obtaining a crystalline dicyclopentadiene ring-opened polymer is usually carried out in an organic solvent.
- the organic solvent to be used is not particularly limited as long as the target ring-opening polymer or a hydrogenated product thereof can be dissolved or dispersed under predetermined conditions and does not inhibit the polymerization reaction or the hydrogenation reaction.
- organic solvent examples include aliphatic hydrocarbons such as pentane, hexane, and heptane; cyclopentane, cyclohexane, methylcyclohexane, dimethylcyclohexane, trimethylcyclohexane, ethylcyclohexane, diethylcyclohexane, decahydronaphthalene, bicycloheptane, and tricyclodecane.
- aliphatic hydrocarbons such as pentane, hexane, and heptane
- cyclopentane cyclohexane
- methylcyclohexane dimethylcyclohexane
- trimethylcyclohexane ethylcyclohexane
- diethylcyclohexane diethylcyclohexane
- decahydronaphthalene bicycloheptane
- tricyclodecane examples include ali
- Alicyclic hydrocarbons such as hexahydroindene and cyclooctane; aromatic hydrocarbons such as benzene, toluene and xylene; halogenated aliphatic hydrocarbons such as dichloromethane, chloroform and 1,2-dichloroethane; chlorobenzene and dichlorobenzene Halogen-containing aromatic hydrocarbons; nitrogen-containing hydrocarbon solvents such as nitromethane, nitrobenzene, and acetonitrile; ethers such as diethyl ether and tetrahydrofuran; or a mixture thereof Solvents.
- aromatic hydrocarbons, aliphatic hydrocarbons, alicyclic hydrocarbons, and ethers are preferably used.
- the ring-opening polymerization reaction can be initiated by mixing the monomer, the metal compound (3), and, if necessary, an organometallic reducing agent.
- the order in which these components are added is not particularly limited.
- a mixture of the metal compound (3) and the organometallic reducing agent may be added to the monomer and mixed, or a mixture of the monomer and the metal compound (3) may be added to the organometallic reducing agent.
- the metal compound (3) may be added to and mixed with the mixture of the monomer and the organometallic reducing agent.
- the total amount of each component may be added at once, or may be added in multiple portions, and added continuously over a relatively long time (for example, 1 minute or more).
- the monomer or metal compound (3) is divided into a plurality of times. It is preferable to add them continuously or continuously, and it is particularly preferable to add the monomers in a plurality of times or continuously.
- the concentration of the monomer during the polymerization reaction in the organic solvent is not particularly limited, but is preferably 1 to 50% by weight, more preferably 2 to 45% by weight, particularly 3 to 40% by weight. preferable. If the monomer concentration is too low, the productivity of the polymer may be deteriorated. If it is too high, the solution viscosity after polymerization is too high, and the subsequent hydrogenation reaction may be difficult.
- An activity regulator may be added to the polymerization reaction system.
- the activity adjusting agent can be used for the purpose of stabilizing the ring-opening polymerization catalyst, adjusting the polymerization reaction rate and the molecular weight distribution of the polymer.
- the activity regulator is not particularly limited as long as it is an organic compound having a functional group, but is preferably an oxygen-containing, nitrogen-containing, or phosphorus-containing organic compound.
- ethers such as diethyl ether, diisopropyl ether, dibutyl ether, anisole, furan and tetrahydrofuran; ketones such as acetone, benzophenone and cyclohexanone; esters such as ethyl acetate; nitriles such as acetonitrile benzonitrile; triethylamine , Amines such as triisopropylamine, quinuclidine, N, N-diethylaniline; pyridines such as pyridine, 2,4-lutidine, 2,6-lutidine, 2-t-butylpyridine; triphenylphosphine, tricyclohexylphosphine Phosphines such as trimethyl phosphate and triphenyl phosphate; phosphine oxides such as triphenyl phosphine oxide; and the like.
- These activity regulators can be used singly or in combination of two or more. The amount of
- a molecular weight modifier may be added to the polymerization reaction system in order to adjust the molecular weight of the ring-opening polymer.
- molecular weight regulators include ⁇ -olefins such as 1-butene, 1-pentene, 1-hexene and 1-octene; aromatic vinyl compounds such as styrene and vinyltoluene; ethyl vinyl ether, isobutyl vinyl ether, allyl glycidyl ether, acetic acid Oxygen-containing vinyl compounds such as allyl, allyl alcohol and glycidyl methacrylate; halogen-containing vinyl compounds such as allyl chloride; nitrogen-containing vinyl compounds such as acrylamide; 1,4-pentadiene, 1,4-hexadiene, 1,5-hexadiene, 1 , 6-heptadiene, 2-methyl-1,4-pentadiene, 2,5-dimethyl-1,5-hexadiene, and the like;
- the polymerization temperature is not particularly limited, but is usually in the range of ⁇ 78 ° C. to + 200 ° C., and preferably in the range of ⁇ 30 ° C. to + 180 ° C.
- the polymerization time is not particularly limited and depends on the reaction scale, but is usually in the range of 1 minute to 1000 hours.
- the ring-opening polymerization reaction of the monomer containing dicyclopentadiene under the conditions as described above syndiotactic stereoregularity is achieved.
- a dicyclopentadiene ring-opening polymer can be obtained.
- the ratio of racemo dyad in the dicyclopentadiene ring-opened polymer subjected to the hydrogenation reaction is not particularly limited, but is usually 60% or more, preferably 65% or more, more preferably 70 to 99%.
- the ratio of racemo dyad (degree of syndiotactic stereoregularity) in the dicyclopentadiene ring-opening polymer can be adjusted by selecting the kind of the ring-opening polymerization catalyst.
- the weight average molecular weight (Mw) measured by gel permeation chromatography of the dicyclopentadiene ring-opening polymer subjected to the hydrogenation reaction is not particularly limited, but is preferably 10,000 to 100,000 in terms of polystyrene. More preferably, it is 15,000 to 80,000.
- Use of a dicyclopentadiene ring-opened polymer hydrogenated product obtained from a dicyclopentadiene ring-opened polymer having such a weight average molecular weight is preferable in terms of excellent moldability and excellent heat resistance of the obtained molded body.
- the weight average molecular weight of the dicyclopentadiene ring-opened polymer can be adjusted by
- the molecular weight distribution of the dicyclopentadiene ring-opening polymer subjected to the hydrogenation reaction is not particularly limited, Usually, it is 1.5 to 4.0, preferably 1.6 to 3.5.
- Use of a hydrogenated dicyclopentadiene ring-opened polymer obtained from a dicyclopentadiene ring-opened polymer having such a molecular weight distribution is preferable in terms of excellent moldability.
- the molecular weight distribution of the hydrogenated dicyclopentadiene ring-opening polymer can be adjusted by the monomer addition method and the monomer concentration during the ring-opening polymerization reaction.
- the hydrogenation reaction of the dicyclopentadiene ring-opened polymer (hydrogenation of the main chain double bond) can be performed by supplying hydrogen into the reaction system in the presence of a hydrogenation catalyst. Any hydrogenation catalyst can be used as long as it is generally used in the hydrogenation reaction of an olefin compound, and is not particularly limited. Examples thereof include the following.
- the homogeneous catalyst includes a catalyst system comprising a combination of a transition metal compound and an alkali metal compound, such as cobalt acetate / triethylaluminum, nickel acetylacetonate / triisobutylaluminum, titanocene dichloride / n-butyllithium, zirconocene dichloride / sec- Combinations of butyl lithium, tetrabutoxy titanate / dimethyl magnesium and the like can be mentioned.
- a transition metal compound such as cobalt acetate / triethylaluminum, nickel acetylacetonate / triisobutylaluminum, titanocene dichloride / n-butyllithium, zirconocene dichloride / sec- Combinations of butyl lithium, tetrabutoxy titanate / dimethyl magnesium and the like can be mentioned.
- noble metal complex catalysts such as dichlorobis (triphenylphosphine) palladium, chlorohydridocarbonyltris (triphenylphosphine) ruthenium, bis (tricyclohexylphosphine) benzilidineruthenium (IV) dichloride, chlorotris (triphenylphosphine) rhodium and the like.
- the catalyst system include diatomaceous earth, nickel / alumina, palladium / carbon, palladium / silica, palladium / diatomaceous earth, and palladium / alumina.
- the hydrogenation reaction is usually performed in an inert organic solvent.
- inert organic solvents include aromatic hydrocarbons such as benzene and toluene; aliphatic hydrocarbons such as pentane and hexane; alicyclic hydrocarbons such as cyclohexane and decahydronaphthalene; tetrahydrofuran, ethylene glycol dimethyl ether, and the like. Ethers; and the like.
- the inert organic solvent is usually the same as the solvent used in the polymerization reaction, and the hydrogenation catalyst may be added to the polymerization reaction solution as it is and reacted.
- the suitable conditions for the hydrogenation reaction vary depending on the hydrogenation catalyst system used, but the reaction temperature is usually -20 ° C to + 250 ° C, preferably -10 ° C to + 220 ° C, more preferably 0 ° C to 200 ° C. . If the hydrogenation temperature is too low, the reaction rate may be too slow, and if it is too high, side reactions may occur.
- the hydrogen pressure is usually from 0.01 to 20 MPa, preferably from 0.05 to 15 MPa, more preferably from 0.1 to 10 MPa. If the hydrogen pressure is too low, the hydrogenation rate may be too slow, and if it is too high, there will be restrictions on the apparatus in that a high pressure reactor is required.
- the reaction time is not particularly limited as long as the desired hydrogenation rate can be obtained, but is usually 0.1 to 10 hours.
- the hydrogenation rate (ratio of hydrogenated main chain double bonds) in the hydrogenation reaction of the dicyclopentadiene ring-opening polymer is not particularly limited, but is preferably 70% or more, more preferably 80% or more, and particularly preferably Is 90% or more, most preferably 99% or more. The higher the hydrogenation rate, the better the heat resistance of the dicyclopentadiene ring-opening polymer hydrogenated product.
- the hydrogenated dicyclopentadiene ring-opened polymer obtained as described above the syndiotactic stereoregularity of the ring-opened polymer subjected to the hydrogenation reaction is maintained. Therefore, the resulting dicyclopentadiene ring-opening polymer hydrogenated product has syndiotactic stereoregularity.
- the ratio of racemo dyad in the dicyclopentadiene ring-opening polymer hydrogenated product used in the present invention is not particularly limited as long as the hydrogenated product has crystallinity, but usually 60% or more, preferably 65% or more, more Preferably it is 70 to 99%.
- syndiotactic stereoregularity can be achieved by subjecting the dicyclopentadiene ring-opening polymer having syndiotactic stereoregularity to a hydrogenation reaction. Based on this, a dicyclopentadiene ring-opening polymer hydrogenated product having crystallinity and having a repeating unit derived from dicyclopentadiene can be obtained.
- the ratio of racemo dyad in the hydrogenated dicyclopentadiene ring-opening polymer can be quantified based on the spectrum data measured by measuring a 13 C-NMR spectrum.
- 13 C at 200 ° C. using a mixed solvent of 1,3,5-trichlorobenzene-d3 / orthodichlorobenzene-d4 (mixing ratio: 2/1) as a solvent.
- An NMR measurement can be performed to determine the ratio of racemo dyad from the intensity ratio of the 43.35 ppm signal from meso dyad and the 43.43 ppm signal from racemo dyad.
- the dicyclopentadiene ring-opened polymer hydrogenated product according to the present invention has crystallinity
- its melting point is not particularly limited, but preferably has a melting point of 260 to 275 ° C.
- the melting point of the dicyclopentadiene ring-opening polymer hydrogenated product can be adjusted by adjusting the degree of syndiotactic stereoregularity (racemo dyad ratio) or by selecting the type of monomer used. Can be adjusted.
- the radical initiator used in the present invention is a compound that generates radicals by heat, and a peroxide is preferably used.
- a peroxide those having a one-minute half-life temperature of 170 to 190 ° C. are preferably used.
- t-butylcumyl peroxide dicumyl peroxide, di-t-hexyl peroxide, 2,5-dimethyl -2,5-di (t-butylperoxy) hexane, di-t-butylperoxide, di- (2-t-butylperoxyisopropyl) benzene, 2,5-dimethyl-2,5-di (t -Butylperoxy) hexyne-3, t-butylcumyl peroxide, di (2-t-butylperoxyisopropyl) benzene and the like are preferably used.
- peroxides may be used alone or in combination of two or more.
- the amount of the peroxide used is usually 0.05 to 2 parts by weight, preferably 0.1 to 1 part by weight, more preferably 100 parts by weight of the crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product. Is 0.2 to 0.5 parts by weight.
- Polar group-containing compound having an ethylenically unsaturated bond examples include silane coupling agents and olefin-containing carboxylic acid derivatives.
- silane coupling agent examples include alkoxysilane compounds whose organic functional group includes a vinyl group, such as vinyltrimethoxysilane and vinyltriethoxysilane; 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 2-glycol Organic functional groups containing epoxy groups such as sidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, and 3-glycidoxypropyltriethoxysilane Alkoxysilane compounds; alkoxysilane compounds in which the organic functional group contains a styryl group, such as p-styryltrimethoxysilane; 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methoxy An alkoxysilane compound in which the organic functional group contains a (meth
- olefin-containing carboxylic acid derivatives include acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, citraconic acid, tetrahydrophthalic acid, methyltetrahydrophthalic acid, endocis-bicyclo [2,2,1] hept-5-ene.
- Unsaturated carboxylic acids such as -2,3-dicarboxylic acid and methyl-endocis-bicyclo [2,2,1] hept-5-ene-2,3-dicarboxylic acid; acrylic acid such as methyl acrylate and ethyl acrylate Esters; Methacrylic acid esters such as methyl methacrylate and ethyl methacrylate; Dicarboxylic acid diesters such as dimethyl maleate, dimethyl fumarate, diethyl itaconate, and dimethyl citraconic acid; 5-methoxycarbonyl-2-norbornene, 5- Methyl-5-methoxycarbonyl-2-nor Lunene, dimethyl tetrahydrophthalate, diethyl methyltetrahydrophthalate, dimethyl endocis-bicyclo [2,2,1] hept-5-ene-2,3-dicarboxylate, methyl-endocis-bicyclo [2,2,1] hept Cy
- the polar group-containing compound having an ethylenically unsaturated bond may be used alone or in combination of two or more.
- the amount of the polar group-containing compound having an ethylenically unsaturated bond is usually 0.1 to 10 parts by weight, preferably 0.1 to 100 parts by weight of the crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product. 2 to 5 parts by weight, more preferably 0.3 to 3 parts by weight.
- Crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product is the above-mentioned crystalline nonpolar dicyclopentadiene ring-opened polymer hydrogenated product, It can be obtained by melt-kneading a radical initiator and a polar group-containing compound having an ethylenically unsaturated bond. In the melt-kneading, an organic solvent can be present from the viewpoint of operability. However, in order to improve the surface smoothness of the film, it is preferably performed in the absence of a solvent.
- melt kneading is not particularly limited.
- the temperature is usually 260 to 340 ° C., preferably 265 to 320 ° C., more preferably 270 to 300 ° C., usually 0.
- the kneading is carried out for 1 to 10 minutes, preferably 0.2 to 5 minutes, more preferably 0.3 to 2 minutes. What is necessary is just to knead
- the amount of polar groups introduced is usually 100 parts by weight in total of the crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product and the crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product, 0.05 to 3 parts by weight, preferably 0.2 to 3 parts by weight, more preferably 0.3 to 3 parts by weight.
- the introduction amount of the polar group is too large, the moisture resistance is lowered.
- the alkoxysilyl group is introduced, the alkoxysilyl group is decomposed by moisture in the atmosphere, and a crosslinking reaction proceeds to generate a gel. It is not preferable because the fluidity at the time of melting is lowered and the moldability is lowered.
- the introduction amount of the polar group can be confirmed by IR spectrum.
- the introduction amount can be calculated from a calibration curve prepared in advance from an IR spectrum, or can be calculated from a 1 H-NMR spectrum (when the introduction amount is small, the number of integrations is increased).
- the molecular weight of the crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product obtained as described above is small in the amount of polar groups introduced, the nonpolar dicyclopentadiene ring-opening polymer used as a raw material And the molecular weight of the crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product is not substantially different.
- the resin material of the present invention contains the crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product and the crystalline nonpolar dicyclopentadiene ring-opened polymer hydrogenated product.
- the content ratio of the crystalline polar group-containing dicyclopentadiene ring-opened polymer hydrogenated product and the crystalline nonpolar dicyclopentadiene ring-opened polymer hydrogenated product in the resin material of the present invention is [(crystalline polar group Containing dicyclopentadiene ring-opening polymer hydrogenated product) :( crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product) in a weight ratio of 100: 0 to 1:99, preferably 100: 0 to 97: 3, more preferably 100: 0 to 95: 5.
- a resin material containing such a crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product and a crystalline non-polar dicyclopentadiene ring-opening polymer hydrogenated product in such a proportion is a polar substance such as a metal. It is preferable because of its excellent adhesion.
- the amount of the polar group introduced into the resin material is such that the amount of the structural unit derived from the polar group-containing compound is the same as the crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product and the crystalline nonpolar dicyclohexane.
- the small amount of 0.05 to 3.0 parts by weight with respect to the total of 100 parts by weight of the pentadiene ring-opening polymer hydrogenated product will impair the electrical characteristics of the crystalline nonpolar dicyclopentadiene ring-opened polymer hydrogenated product. There is nothing.
- the resin material of the present invention can be blended with any additive according to the purpose of use.
- compounding agents include phenolic antioxidants, phosphorus antioxidants, sulfur antioxidants and other antioxidants; light stabilizers such as hindered amine light stabilizers; petroleum waxes and Fischer-Tropsch waxes, Waxes such as polyalkylene wax; sorbitol compounds, metal salts of organic phosphoric acid, metal salts of organic carboxylic acid, nucleating agents such as kaolin and talc; diaminostilbene derivatives, coumarin derivatives, azole derivatives (for example, benzoxazole derivatives, Fluorescent brighteners such as benzotriazole derivatives, benzimidazole derivatives, and benzothiazole derivatives), carbazole derivatives, pyridine derivatives, naphthalic acid derivatives, and imidazolone derivatives; benzophenone ultraviolet absorbers, salicylic acid ultraviolet absorbers, benzotriazole purple Ultraviolet absorbers such as line
- additives are added to a mixture of a crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product, a radical initiator, and a polar group-containing compound having an ethylenically unsaturated bond.
- a crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product and, optionally, a crystalline non-polar dicyclopentadiene ring-opening polymer hydrogenated product are mixed.
- the resin material is manufactured, it may be added.
- the resin material of the present invention is a crystal obtained by melt-kneading ( ⁇ ) a crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product, a radical initiator, and a polar group-containing compound having an ethylenically unsaturated bond.
- Polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product and, if desired, a method of blending and mixing, ( ⁇ ) crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product, crystalline non-crystalline
- a polar dicyclopentadiene ring-opening polymer hydrogenated product and, if desired, can be obtained by a method of mixing an additive at a predetermined ratio.
- the crystalline non-polar dicyclopentadiene ring-opened polymer hydrogenated product used is the above-mentioned “1.
- the crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product described in the section “Non-polar dicyclopentadiene ring-opened polymer hydrogenated product” can be used without particular limitation.
- the crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product used is the same as that used for the production of the crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product, It may be a thing (with different molecular weight and molecular weight distribution).
- the second of the present invention is a film made of the resin material of the present invention.
- melt extrusion is preferable from the viewpoint of easy thickness control and obtaining the excellent effects of the present invention.
- the cylinder temperature molten resin temperature
- the cast roll temperature is usually 45 to 160 ° C., preferably 45 to 130 ° C .
- the cooling roll temperature is usually It is 25 to 150 ° C, preferably 45 to 120 ° C.
- the film thus obtained can be stretched as necessary.
- a known molding method can be used.
- a uniaxial stretching method such as a method of uniaxial stretching in the longitudinal direction using the difference in peripheral speed on the roll side, a method of uniaxial stretching in the transverse direction using a tenter stretching machine;
- a simultaneous biaxial stretching method that stretches in the transverse direction according to the spread angle of the guide rail and the longitudinal direction using the difference in peripheral speed between the rolls, and then clip the both ends
- a biaxial stretching method such as a sequential biaxial stretching method that stretches in the transverse direction using a tenter stretching machine; a tenter stretching machine that can add feed forces, pulling forces, or take-up forces at different speeds in the lateral or longitudinal direction
- the stretching temperature is usually 95 to 135 ° C., preferably 100 to 130 ° C .; the stretching ratio is usually 1.2 to 10 times, preferably 1.5 to 5 times.
- the stretching ratio is defined by the product of the longitudinal and lateral stretching ratios.
- the stretched film can have dimensional stability by heat treatment.
- hot air may be blown into the heat treatment oven, or the heat treatment may be performed by radiant heat such as an infrared heater.
- the treatment temperature is usually 150 to 220 ° C., preferably 160 to 210 ° C .; the heating time is 1 to 600 minutes, preferably 3 to 300 minutes.
- the thickness of the film of the present invention is usually 1 ⁇ m to 1000 ⁇ m, preferably 5 ⁇ m to 800 ⁇ m, more preferably 10 ⁇ m to 500 ⁇ m.
- the resin material of the present invention includes, for example, electronic components such as connectors, relays, capacitors, sensors, antennas, IC trays, chassis, coil seals, motor cases, power supply boxes; LED light reflectors; reflectors for vehicle lamps Automotive parts such as motor cases, sensor cases and module parts cases for automobiles; optical lens barrels; flexible printed circuit boards; release films for laminated printed wiring boards; substrates for solar cells; microwave ovens, rice cookers, electric jar pots, Home appliance parts such as drying washing machines, dishwashers, air conditioners; packaging and packaging films; food sheets and trays; LED molding materials; as molding materials for housing parts such as pump casings, impellers, piping joints, and bathroom panels Are also preferably used.
- electronic components such as connectors, relays, capacitors, sensors, antennas, IC trays, chassis, coil seals, motor cases, power supply boxes
- LED light reflectors such as motor cases, sensor cases and module parts cases for automobiles
- optical lens barrels flexible printed circuit boards
- the third aspect of the present invention is a laminated film obtained by laminating a metal thin film on the film of the present invention.
- the laminated film of the present invention can be obtained by laminating a metal thin film on the film of the present invention obtained as described above.
- the metal of the metal thin film include copper, aluminum, nickel, chromium, gold, silver, and combinations thereof.
- There are no particular restrictions on the method of laminating the metal thin film such as a method of laminating by electrolytic plating, a method of thermocompression bonding of a metal thin film and a resin film, a method of laminating a metal thin film using a roll press machine, etc. Can be mentioned.
- the thickness of the metal thin film layer to be laminated is not particularly limited and may be selected according to the use, but is usually 0.01 to 500 ⁇ m, preferably 0.05 to 300 ⁇ m, more preferably 0.1 to 100 ⁇ m.
- the laminated film of the present invention has a high initial peel strength, and the peel strength hardly changes even after 200 hours at 150 ° C., and is excellent in adhesion to a metal thin film.
- the laminated film of the present invention can be suitably used for various applications such as the food field, medical field, electronic / electric field, optical field, consumer field, civil engineering field and the like. Especially, it is suitable for uses in the food field, medical field, electronic / electric field, optical field and the like.
- food packaging materials such as wrap film, shrink film, food packaging bags such as confectionery and pickles; various parts for medical use such as infusion bags, drip bags, press-through packaging films, blister packaging films, etc.
- Amount of polar group introduced into the crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product The presence of the polar group in the crystalline polar group-containing dicyclopentadiene ring-opened polymer hydrogenated product is confirmed by FT- The measurement was carried out by the transmission method using an IR measuring device (product name “AVATAR360”, manufactured by Thermo Scientific). For example, the case of introducing vinyl trimethoxy silane, in FT-IR spectrum, the 825cm -1 and 739cm -1, the absorption band based on Si-OCH 3 groups are observed.
- an absorption band based on a carbonyl group (C ⁇ O group) is observed at 1790 cm ⁇ 1 in the FT-IR spectrum.
- the amount of polar groups introduced into the crystalline polar group-containing dicyclopentadiene ring-opened polymer hydrogenated product was also quantified by FT-IR.
- the amount introduced is the peak height of the absorption band based on each polar group and the peak height of the absorption band of 920 cm ⁇ 1 based on 1,2-C ⁇ C of the crystalline dicyclopentadiene ring-opening polymer hydrogenated product.
- the ratio was calculated using a calibration curve prepared in advance. The number of integrations during measurement was 16 times.
- ⁇ Production Example 1> (Production of crystalline dicyclopentadiene ring-opening polymer hydrogenated product) After fully drying the interior, a nitrogen-substituted glass pressure-resistant reaction vessel was charged with 40 parts of a 75% cyclohexane solution (30 parts as the amount of dicyclopentadiene) of dicyclopentadiene (endo content 99% or more), Further, 738 parts of cyclohexane and 2.0 parts of 1-hexene were added and heated to 50 ° C.
- the hydrogenation rate of the crystalline dicyclopentadiene ring-opening polymer hydrogenated product was 99% or more, the ratio of racemo dyad was 85%, and the melting point was 265 ° C.
- This mixture was kneaded using a twin screw extruder (product name “TEM35B”, manufactured by Toshiba Machine Co., Ltd.) at a resin temperature of 270 ° C., a screw rotation speed of 100 rpm, a residence time of 60 to 70 seconds, extruded into a strand, and water-cooled. Thereafter, the pellet was cut by a pelletizer to obtain 97 parts of a pellet of the crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product A into which vinyltrimethoxysilane was introduced.
- TEM35B twin screw extruder
- This mixture was kneaded using a twin screw extruder (product name “TEM35B”, manufactured by Toshiba Machine Co., Ltd.) at a resin temperature of 270 ° C., a screw rotation speed of 100 rpm, a residence time of 60 to 70 seconds, extruded into a strand, and water-cooled. Thereafter, the pellet was cut by a pelletizer to obtain 97 parts of pellets of a crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product D into which maleic anhydride had been introduced.
- TEM35B twin screw extruder
- Example 1 100 parts of crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product B, antioxidant (tetrakis [methylene-3- (3 ′, 5′-di-tert-butyl-4′-hydroxyphenyl) propionate] methane After mixing 0.5 parts of the trade name “Irganox (registered trademark) 1010” (manufactured by BASF Japan), using a twin screw extruder (product name “TEM35B”, manufactured by Toshiba Machine Co., Ltd.), the resin temperature is 270 ° C., The mixture was kneaded under a residence time of 30 seconds, extruded into a strand, cooled with water, cut with a pelletizer, and the resulting kneaded product was pelletized.
- Irganox registered trademark
- TEM35B twin screw extruder
- T die product name ("Measuring Extruder Type Me-20 / 2800 V3", manufactured by Optical Control Systems)
- barrel temperature 280 ° C T die temperature 290 ° C
- cooling roll A film molded body was obtained by a method of winding a film having a thickness of 30 ⁇ m and a width of 120 mm onto a roll at a temperature of 90 ° C. and a winding speed of 2 m / min.
- the laminated film was heat-pressed for 60 seconds at a temperature of 150 ° C. and a pressure of pressure of 0.1 MPa (primary press) using a vacuum laminator equipped with heat-resistant rubber press plates at the top and bottom and reduced to 200 Pa. Furthermore, using a vacuum laminator equipped with metal press plates at the top and bottom, thermocompression bonding (secondary pressing) was performed at a temperature of 150 ° C. and a pressure bonding pressure of 1.0 MPa for 90 seconds to obtain a laminated film. The peel strength of the obtained laminated film at the initial stage and after heat treatment was measured. The measurement results are shown in Table 1.
- Example 2 Instead of 100 parts of crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product B, 30 parts of crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product, crystalline polar group-containing dicyclopentadiene ring-opened polymer A film molded body was obtained in the same manner as in Example 1 except that 70 parts of the hydrogenated product B was used. About the obtained resin film, the laminated film was produced by the method similar to Example 1, and the peel strength was measured. The measurement results are shown in Table 1.
- Example 3 Instead of 100 parts of crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product B, 70 parts of crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product, crystalline polar group-containing dicyclopentadiene ring-opened polymer A film molded body was obtained in the same manner as in Example 2 except that 30 parts of the hydrogenated product B was used. About the obtained resin film, the laminated film was produced by the method similar to Example 1, and the peel strength was measured. The measurement results are shown in Table 1.
- Example 4 Copper was laminated on the resin film obtained in Example 3 by the method and conditions disclosed in Japanese Patent Application Laid-Open No. 2008-94923. First, an electroless copper plating thin film having a thickness of 0.5 ⁇ m was formed using two kinds of a glyoxylic acid bath and a hypophosphorous acid bath. Thereafter, an electrolytic copper film having a thickness of 20 ⁇ m was formed on the copper thin film by electrolysis at a liquid temperature of 25 ° C. and a current density of 3.33 A / dm 2 using a sulfuric acid copper plating solution. About the obtained laminated
- Example 5 Instead of 100 parts of crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product B, 70 parts of crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product, crystalline polar group-containing dicyclopentadiene ring-opened polymer A film molded body was obtained in the same manner as in Example 2 except that 30 parts of the hydrogenated product A was used. About the obtained resin film, the laminated film was produced by the method similar to Example 1, and the peel strength was measured. The measurement results are shown in Table 1.
- Example 6 Instead of 100 parts of crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product B, 70 parts of crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product, crystalline polar group-containing dicyclopentadiene ring-opened polymer A film molded body was obtained by the same method as in Example 2 except that 30 parts of the hydrogenated product was used. About the obtained resin film, the laminated film was produced by the method similar to Example 1, and the peel strength was measured. The measurement results are shown in Table 1.
- Example 7 Instead of 100 parts of crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product B, 70 parts of crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product, crystalline polar group-containing dicyclopentadiene ring-opened polymer A film molded body was obtained in the same manner as in Example 2 except that 30 parts of the hydrogenated product D was used. About the obtained resin film, the laminated film was produced by the method similar to Example 1, and the peel strength was measured. The measurement results are shown in Table 1.
- Example 8 In place of 100 parts of crystalline polar group-containing dicyclopentadiene ring-opening polymer hydrogenated product B, 95 parts of crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product, crystalline polar group-containing dicyclopentadiene ring-opened polymer A film molded body was obtained in the same manner as in Example 2 except that 5 parts of the hydrogenated product B was used. About the obtained resin film, the laminated film was produced by the method similar to Example 1, and the peel strength was measured. The measurement results are shown in Table 1.
- Example 1 The same method as in Example 2 except that 100 parts of crystalline nonpolar dicyclopentadiene ring-opening polymer hydrogenated product was used instead of 100 parts of crystalline polar group-containing dicyclopentadiene ring-opened polymer hydrogenated product B Thus, a film molded body was obtained. About the obtained resin film, the laminated film was produced by the method similar to Example 1, and the peel strength was measured. The measurement results are shown in Table 1.
- the laminated films of Examples 1 to 8 have a high initial peel strength, and the peel strength hardly changes even after 200 hours at 150 ° C., and excellent adhesion to the metal thin film. It can be seen that it is.
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Abstract
Description
しかしながら、前記非晶性極性基含有ノルボルネン系開環重合体の水素化物は、極性基を有するものであるため、耐湿性等の面で劣るという問題を有する。
(1)結晶性非極性ジシクロペンタジエン開環重合体水素添加物、ラジカル開始剤、及びエチレン性不飽和結合を有する極性基含有化合物を溶融混練して得られる結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物と、結晶性非極性ジシクロペンタジエン開環重合体水素添加物とを、〔(結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物):(結晶性非極性ジシクロペンタジエン開環重合体水素添加物)の重量比で、100:0~1:99の割合で含有する樹脂材料であって、
前記エチレン性不飽和結合を有する極性基含有化合物由来の構造単位量が、前記結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物と結晶性非極性ジシクロペンタジエン開環重合体水素添加物との合計100重量部に対して、0.05~3.0重量部である樹脂材料。
(2)前記エチレン性不飽和結合を有する極性基含有化合物の極性基が、アルコキシシリル基又はカルボン酸残基である請求項1に記載の樹脂材料。
(3)前記(1)又は(2)に記載の樹脂材料からなる樹脂フィルム。
(4)前記(3)に記載のフィルムに金属薄膜が積層されてなる積層フィルム。
1)樹脂材料
本発明の第1は、結晶性非極性ジシクロペンタジエン開環重合体水素添加物、ラジカル開始剤、及びエチレン性不飽和結合を有する極性基含有化合物を溶融混練して得られる結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物と、結晶性非極性ジシクロペンタジエン開環重合体水素添加物とを、〔(結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物):(結晶性非極性ジシクロペンタジエン開環重合体水素添加物)の重量比で、100:0~1:99の割合で含有する樹脂材料であって、前記エチレン性不飽和結合を有する極性基含有化合物由来の構造単位量が、前記結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物と結晶性非極性ジシクロペンタジエン開環重合体水素添加物との合計100重量部に対して、0.05~3.0重量部である樹脂材料である。
本発明に用いる結晶性非極性ジシクロペンタジエン開環重合体水素添加物は、ジシクロペンタジエンを開環重合し、次いで水素添加して得られるジシクロペンタジエン開環重合体水素添加物を押出成形等により成形することで得られる高分子である。
用いるジシクロペンタジエン開環重合体水素添加物は結晶性であり、融点を有する。また、ジシクロペンタジエン開環重合体水素添加の際には、必要に応じて各種の添加剤を配合することができる。
用いる極性基を有しない単量体としては、ジシクロペンタジエン以外の多環式ノルボルネン系単量体、ノルボルネン骨格に縮合した環構造を有しない2環のノルボルネン系化合物、モノ環状オレフィン、及び環状ジエン、並びにこれらの誘導体が挙げられる。
したがって、ジシクロペンタジエンを開環重合するにあたっては、ジシクロペンタジエン開環重合体にシンジオタクチック立体規則性を与えることができる開環重合触媒を用いる必要がある。このような開環重合触媒としては、下記式(3)で表される金属化合物(以下、「金属化合物(3)」ということがある。)を含んでなる開環重合触媒が好適である。
ここで、「置換基を有していてもよい」とは、「無置換又は置換基を有する」という意味である(以下にて同じ)。
金属化合物(3)は、金属イミド結合を含んでなるものである。R8は、金属イミド結合を構成する窒素原子上の置換基である。
3,4,5位の少なくとも1つの位置に置換基を有していてもよいフェニル基が有しうる置換基としては、メチル基、エチル基等のアルキル基;フッ素原子、塩素原子、臭素原子等のハロゲン原子;メトキシ基、エトキシ基、イソプロポキシ基等のアルコキシ基;等が挙げられ、さらに、3,4,5位の少なくとも2つの位置に存在する置換基が互いに結合したものであってもよい。
R10の具体例としては、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、t-ブチル基、ペンチル基、ヘキシル基、オクチル基、デシル基等の炭素数が1~20のアルキル基が好ましい。
用いる有機金属還元剤としては、炭素数1~20の炭化水素基を有する周期律表第1、2、12、13、14族が挙げられる。なかでも、有機リチウム、有機マグネシウム、有機亜鉛、有機アルミニウム、又は有機スズが好ましく用いられ、有機アルミニウム又は有機スズが特に好ましく用いられる。
有機金属還元剤の使用量は、金属化合物(3)に対して、0.1~100モル倍が好ましく、0.2~50モル倍がより好ましく、0.5~20モル倍が特に好ましい。使用量が少なすぎると重合活性が向上しない場合があり、多すぎると副反応が起こりやすくなるおそれがある。
有機溶媒の具体例としては、ペンタン、ヘキサン、ヘプタン等の脂肪族炭化水素;シクロペンタン、シクロヘキサン、メチルシクロヘキサン、ジメチルシクロヘキサン、トリメチルシクロヘキサン、エチルシクロヘキサン、ジエチルシクロヘキサン、デカヒドロナフタレン、ビシクロヘプタン、トリシクロデカン、ヘキサヒドロインデン、シクロオクタン等の脂環族炭化水素;ベンゼン、トルエン、キシレン等の芳香族炭化水素;ジクロロメタン、クロロホルム、1,2-ジクロロエタン等のハロゲン系脂肪族炭化水素;クロロベンゼン、ジクロロベンゼン等のハロゲン系芳香族炭化水素;ニトロメタン、ニトロベンゼン、アセトニトリル等の含窒素炭化水素系溶媒;ジエチルエ-テル、テトラヒドロフラン等のエ-テル類;又はこれらの混合溶媒が挙げられる。これらの溶媒の中でも、芳香族炭化水素、脂肪族炭化水素、脂環族炭化水素、エーテル類が好ましく用いられる。
各成分を混合するにあたっては、それぞれの成分の全量を一度に添加してもよいし、複数回に分けて添加してもよく、比較的に長い時間(例えば1分間以上)にわたって連続的に添加することもできる。なかでも、重合温度や得られる開環重合体の分子量を制御して、特に成形性に優れた樹脂組成物を得る観点からは、単量体又は金属化合物(3)を、複数回に分けて、又は連続的に、添加することが好ましく、単量体を、複数回に分けて、又は連続的に、添加することが特に好ましい。
添加する分子量調整剤の量は目的とする分子量に応じて決定すればよいが、通常、用いる単量体に対して、0.1~50モル%の範囲で選択すればよい。
水素添加反応に供するジシクロペンタジエン開環重合体におけるラセモ・ダイアッドの割合は、特に限定されないが、通常60%以上、好ましくは65%以上、より好ましくは70~99%である。ジシクロペンタジエン開環重合体のラセモ・ダイアッドの割合(シンジオタクチック立体規則性の度合い)は、開環重合触媒の種類を選択すること等により、調節することが可能である。
水素添加反応に供するジシクロペンタジエン開環重合体の分子量分布〔ゲルパーミエーションクロマトグラフィーにより測定したポリスチレン換算の数平均分子量と重量平均分子量との比(Mw/Mn)〕は、特に限定されないが、通常1.5~4.0であり、好ましくは1.6~3.5である。このような分子量分布を有するジシクロペンタジエン開環重合体から得られるジシクロペンタジエン開環重合体水素添加物を用いると、成形性に優れる点で好ましい。ジシクロペンタジエン開環重合体水素添加物の分子量分布は、開環重合反応時における単量体の添加方法や単量体の濃度により、調節することができる。
ジシクロペンタジエン開環重合体の水素添加反応(主鎖二重結合の水素化)は、水素化触媒の存在下で、反応系内に水素を供給することにより行うことができる。水素化触媒としては、オレフィン化合物の水素添加反応に際して一般に使用されているものであれば使用可能であり、特に制限されないが、例えば、次のようなものが挙げられる。
不均一触媒としては、ニッケル、パラジウム、白金、ロジウム、ルテニウム、又はこれらの金属をカーボン、シリカ、ケイソウ土、アルミナ、酸化チタン等の担体に担持させた固体触媒、例えば、ニッケル/シリカ、ニッケル/ケイソウ土、ニッケル/アルミナ、パラジウム/カーボン、パラジウム/シリカ、パラジウム/ケイソウ土、パラジウム/アルミナ等の触媒系が挙げられる。
ジシクロペンタジエン開環重合体の水素添加反応における水素添加率(水素化された主鎖二重結合の割合)は、特に限定されないが、好ましくは70%以上、より好ましくは80%以上、特に好ましくは90%以上、最も好ましくは99%以上である。水素添加率が高くなるほど、ジシクロペンタジエン開環重合体水素添加物の耐熱性が良好なものとなる。
本発明に用いられるラジカル開始剤は、熱によりラジカルを発生させる化合物であり、過酸化物が好適に用いられる。
過酸化物としては、1分間半減期温度が170~190℃のものが好ましく使用され、例えば、t-ブチルクミルパーオキシド、ジクミルパーオキサイド、ジ-t-ヘキシルパーオキシド、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン、ジ-t-ブチルパーオキシド、ジ-(2-t一ブチルパーオキシイソプロピル)ベンゼン、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキシン-3、t-ブチルクミルパーオキサイド、ジ(2-t-ブチルパーオキシイソプロピル)ベンゼン等が好適に用いられる。
本発明に用いられるエチレン性不飽和結合を有する極性基含有化合物は、シランカップリング剤やオレフィン含有カルボン酸誘導体が挙げられる。
シランカップリング剤としては、ビニルトリメトキシシラン及びビニルトリエトキシシラン等の、有機官能基がビニル基を含むものであるアルコキシシラン化合物;2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、2-グリシドキシプロピルメチルジメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、及び3-グリシドキシプロピルトリエトキシシラン等の、有機官能基がエポキシ基を含むものであるアルコキシシラン化合物;p-スチリルトリメトキシシラン等の、有機官能基がスチリル基を含むものであるアルコキシシラン化合物;3-メタクリロキシプロピルメチルジメトキシシラン、3-メタクリロキシプロピルトリメトキシシラン、3-メタクリロキシプロピルメチルジエトキシシラン、3-メタクリロキシプロピルトリエトキシシラン、及び3-アクリロキシプロピルトリメトキシシラン等の、有機官能基が(メタ)アクリル基を含むものであるアルコキシシラン化合物;N-2-(アミノエチル)-3-アミノプロピルメチルジメトキシシラン、N-2-(アミノエチル)-3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、3-トリエトキシシリル-N-(1,3-ジメチル-ブチリデン)プロピルアミン、N-フェニル-3-アミノプロピルトリメトキシシラン、及びN-(ビニルベンジル)-2-アミノエチル-3-アミノプロピルトリメトキシシランの塩酸塩等の、有機官能基がアミノ基を含むものであるアルコキシシラン化合物;トリス-(トリメトキシシリルプロピル)イソシアヌレート等の、有機官能基がイソシアヌレート基を含むものであるアルコキシシラン化合物;3-ウレイドプロピルトリエトキシシラン等の、有機官能基がウレイド基を含むものであるアルコキシシラン化合物;3-メルカプトプロピルメチルジメトキシシラン、及び3-メルカプトプロピルトリメトキシシラン等の、有機官能基がメルカプト基を含むものであるアルコキシシラン化合物;ビス(トリエトキシシリルプロピル)テトラスルフィド等の、有機官能基がスルフィド基を含むものであるアルコキシシラン化合物;3-イソシアネートプロピルトリエトキシシラン等の、有機官能基がイソシアネート基を含むものであるアルコキシシラン化合物;等が挙げられる。
シランカップリング剤を用いることで、結晶性非極性ジシクロペンタジエン開環重合体水素添加物に、各種の有機官能基を有するアルコキシシリル基が導入される。
オレフィン含有カルボン酸誘導体を用いることで、結晶性非極性ジシクロペンタジエン開環重合体水素添加物に、カルボン酸残基が導入される。
結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物は、上述の、結晶性非極性ジシクロペンタジエン開環重合体水素添加物、ラジカル開始剤、及びエチレン性不飽和結合を有する極性基含有化合物を溶融混練することにより得られる。溶融混練に際しては、操作性の観点から有機溶媒を存在させることも可能であるが、フィルムの表面平滑性を高める為には、溶媒不存在下で行うのが好ましい。
溶融混練する方法は特に限定されないが、例えば、二軸混練機等の軸混練機を用いて、通常260~340℃、好ましくは265~320℃、より好ましくは270~300℃で、通常0.1~10分、好ましくは0.2~5分、より好ましくは0.3~2分程度混練する。温度、滞留時間がこの範囲になるようにして、連続的に混練、押出しをすればよい。
本発明の樹脂材料は、前記結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物、及び、前記結晶性非極性ジシクロペンタジエン開環重合体水素添加物を含有するものである。
本発明の樹脂材料中における結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物と、結晶性非極性ジシクロペンタジエン開環重合体水素添加物との含有割合は、〔(結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物):(結晶性非極性ジシクロペンタジエン開環重合体水素添加物)の重量比で、100:0~1:99、好ましくは100:0~97:3、より好ましくは100:0~95:5である。結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物と、結晶性非極性ジシクロペンタジエン開環重合体水素添加物とをこのような割合で含有する樹脂材料は、金属等の極性物質との密着性に優れるため好ましい。
また、本発明において、樹脂材料に導入される極性基量は極性基含有化合物由来の構造単位量が、前記結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物と結晶性非極性ジシクロペンタジエン開環重合体水素添加物との合計100重量部に対し、0.05~3.0重量部と少量のため、結晶性非極性ジシクロペンタジエン開環重合体水素添加物の電気特性を損なうこともない。
本発明の第2は、本発明の樹脂材料からなるフィルムである。
本発明の樹脂材料を用いてフィルムを得る方法に格別な制限は無いが、溶融押出成形が、厚みの制御が容易であることや、本発明の優れた効果を得る観点から好適である。
溶融押出によるフィルム成形において、シリンダー温度(溶融樹脂温度)は通常250~330℃、好ましくは260~310℃;キャストロール温度は通常45~160℃、好ましくは45~130℃;冷却ロール温度は通常25~150℃、好ましくは45~120℃である。本発明の樹脂組成物を用いて押出成形すると厚さ1μmから1mmのフィルム状成形体(フィルム)を容易に得ることができる。
また、延伸加工において、延伸温度は通常95~135℃、好ましくは100~130℃;延伸倍率は通常1.2~10倍、好ましくは1.5~5倍である。尚、二軸延伸法を使用した場合、延伸倍率は縦と横の延伸倍率の積によって規定される。
また加熱処理において、処理温度は通常150~220℃、好ましくは160~210℃;加熱時間は1~600分間、好ましくは3~300分間である。
本発明の第3は、本発明のフィルムに金属薄膜が積層されてなる積層フィルムである。
本発明の積層フィルムは、上記のようにして得られる本発明のフィルムに、金属薄膜を積層することで得ることができる。金属薄膜の金属としては、銅、アルミニウム、ニッケル、クロム、金、銀、及びこれらの組み合わせ等が挙げられる。
金属薄膜の積層方法に格別な制限はなく、例えば電解めっきにより積層する方法、金属薄膜と樹脂フィルムを重ね合わせて熱圧着する方法、金属薄膜を、ロールプレス機等を用いて積層する方法等が挙げられる。
積層する金属薄膜層の厚みは、特に制約はなく、用途に合わせて選択すればよいが、通常0.01~500μm、好ましくは0.05~300μm、さらに好ましくは0.1~100μmである。
本発明の積層フィルムは、初期のピール強度が高く、また、150℃で200時間経過後においても、ピール強度がほとんど変化せず、金属薄膜との密着性に優れたフィルムである。
また、各例における測定や評価は、以下の方法により行った。
(1)ジシクロペンタジエン開環重合体の分子量(重量平均分子量及び数平均分子量)
ゲル・パーミエーション・クロマトグラフィー(GPC)システム HLC-8220(東ソー社製)で、Hタイプカラム(東ソー社製)を用い、テトラヒドロフランを溶媒として40℃で測定し、ポリスチレン換算値として求めた。
(2)ジシクロペンタジエン開環重合体水素添加物における水素化率
1H-NMR測定により求めた。
(3)ジシクロペンタジエン開環重合体水素添加物の融点
示差走査熱量計を用いて、昇温温度:10℃/分で測定した。
1,3,5-トリクロロベンセン-d3/オルトジクロロベンゼン-d4の混合溶媒(混合割合:2/1)を溶媒として、200℃で13C-NMR測定を行い、メソ・ダイアッド由来の43.35ppmのシグナルと、ラセモ・ダイアッド由来の43.43ppmのシグナルの強度比に基づいて決定した。
(5)結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物の極性基導入量
結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物中の極性基の存在の確認は、FT-IR測定装置(製品名「AVATAR360」、サーモサイエンティフィック社製)により透過法で行った。例えば、ビニルトリメトキシシランを導入した場合は、FT-IRスペクトルで、825cm-1及び739cm-1に、Si-OCH3基に基づく吸収帯が観察される。無水マレイン酸を導入した場合は、FT-IRスペクトルで、1790cm-1にカルボニル基(C=O基)に基づく吸収帯が観察される。
また、結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物に対する極性基の導入量もFT-IRにより定量した。導入量は、それぞれの極性基に基づく吸収帯のピーク高さと、結晶性ジシクロペンタジエン開環重合体水素添加物の、1,2-C=Cに基づく920cm-1の吸収帯のピーク高さの比を算出し、あらかじめ作成した検量線を用いて算出した。測定時の積算回数は16回とした。
引張試験機(製品名「AGS-10kNX」、島津製作所製)での剥離試験により測定した。積層フィルムを固定し、金属層と樹脂層の一部を物理的に引き剥がし、100mm/sの速度で90°に引っ張ることで、その時の剥離強度の測定を行った。
(7)樹脂フィルムと金属層の150℃×200時間の熱処理後のピール強度
オーブンを用いた150℃×200時間の熱処理を行った後、初期ピール強度の測定法と同様の方法により測定を行った。
〔結晶性ジシクロペンタジエン開環重合体水素添加物の製造〕
内部を充分に乾燥した後、窒素置換したガラス製耐圧反応容器に、ジシクロペンタジエン(エンド体含有率99%以上)の75%シクロヘキサン溶液40部(ジシクロペンタジエンの量として30部)を仕込み、さらに、シクロヘキサン738部及び1-ヘキセン2.0部を加え、50℃に加温した。一方、テトラクロロタングステンフェニルイミド(テトラヒドロフラン)錯体1.1部を56部のトルエンに溶解した溶液に、19重量%のジエチルアルミニウムエトキシド/n-ヘキサン溶液4.6部を加えて10分間攪拌し、触媒溶液を調製した。この触媒溶液を反応器に加えて、開環重合反応を開始させた。その後、50℃を保ちながら、5分毎に75%ジシクロペンタジエン/シクロヘキサン溶液40部を9回添加した後、添加終了後、さらに2時間反応を継続した。
反応終了後、反応液に少量のイソプロパノールを加えて、重合反応を停止させた後、重合反応溶液を多量のイソプロパノール中に注ぎ、開環重合体を凝固させた。凝固した重合体をろ過により回収した。得られた開環重合体を減圧下40℃で20時間乾燥した。
重合体の収量は296部(収率=99%)であった。また、この重合体の数平均分子量(Mn)及び重量平均分子量(Mw)は、それぞれ、14,200及び27,000であり、これらから求められる分子量分布(Mw/Mn)は1.90であった。
結晶性ジシクロペンタジエン開環重合体水素添加物の水素化率は99%以上、ラセモ・ダイアッドの割合は85%であり、融点は265℃であった。
〔結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物Aの製造〕
上記で得られた結晶性ジシクロペンタジエン開環重合体水素添加物のペレット100部に対して、ビニルトリメトキシシラン(製品名「KBM-1003」」、信越シリコーン社製;表中では「VTMS」と表記)2.0部、及び2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン(製品名「パーヘキサ(登録商標)25B」、日油社製)0.2部を添加した。この混合物を、二軸押出機(製品名「TEM35B」、東芝機械社製)を用いて、樹脂温度270℃、スクリュー回転数100rpm、滞留時間60~70秒で混練し、ストランド状に押出し、水冷した後、ペレタイザーによりカッティングし、ビニルトリメトキシシランが導入された結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物Aのペレット97部を得た。
得られたビニルトリメトキシシランが導入された結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物AのFT-IRスペクトルにおいて、Si-OCH3基及びSi-CH2基に由来する吸収帯が観察された。また、結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物100部に対するビニルトリメトキシシランの導入量は、1.5部であった。
〔結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物Bの製造〕
ビニルトリメトキシシランの代わりに、3-アクリロキシプロピルトリメトキシシラン(製品名「KBM-5103」、信越シリコーン社製;表中では「APTMS」と表記)2.0部を用いたこと以外は、合成例2と同様にして、アルコキシシリル基が導入された結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物Bのペレット97部を得た。
得られたアルコキシシリル基を有する結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物BのFT-IRスペクトルにおいて、Si-OCH3基及びSi-CH2基に由来する吸収帯が観察された。また、結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物100部に対するビニルトリメトキシシランの導入量は、1.7部であった。
〔結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物Cの製造〕
ビニルトリメトキシシランを3-メタクリロキシプロピルトリメトキシシラン(製品名「KBM-503」、信越シリコーン社製;表中では「MPTMS」と表記)2.0部を用いたこと以外は、合成例2と同様にして、アルコキシシリル基が導入された結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物Cのペレット97部を得た。
得られたアルコキシシリル基を有する結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物CのFT-IRスペクトルにおいて、Si-OCH3基及びSi-CH2基に由来する吸収帯が観察された。また、結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物100部に対するビニルトリメトキシシランの導入量は、1.5部であった。
〔結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物Dの製造〕
上記で得られた結晶性ジシクロペンタジエン開環重合体水素添加物のペレット100部に対して、無水マレイン酸(製品名「CRYSTAL MAN(登録商標)」、日油社製;表中では「MAH」と表記)2.0部、及び2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン(製品名「パーヘキサ(登録商標)25B」、日油社製)0.2部を添加した。この混合物を、二軸押出機(製品名「TEM35B」、東芝機械社製)を用いて、樹脂温度270℃、スクリュー回転数100rpm、滞留時間60~70秒で混練し、ストランド状に押出し、水冷した後、ペレタイザーによりカッティングし、無水マレイン酸が導入された結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物Dのペレット97部を得た。
得られた無水マレイン酸が導入された結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物DのFT-IRスペクトルにおいて、C=O基に由来する吸収帯が観察された。また、結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物に対する無水マレイン酸の導入量は、1.1部であった。
結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物B100部、酸化防止剤(テトラキス〔メチレン-3-(3’,5’-ジ-tert-ブチル-4’-ヒドロキシフェニル)プロピオネート〕メタン、商品名「イルガノックス(登録商標)1010」、BASFジャパン社製)0.5部を混合後、二軸押出機(製品名「TEM35B」、東芝機械社製)を用い、樹脂温度270℃、滞留時間30秒の条件で混練し、ストランド状に押出し、水冷した後、ペレタイザーによりカッティングし、得られた混練物をペレット化した。その後、Tダイを備える熱溶融押出しフィルム成形機(製品名(「Measuring Extruder Type Me-20/2800 V3」、Optical Control Systems社製)を用い、バレル温度280℃、Tダイ温度290℃、冷却ロール温度90℃、巻取速度2m/分の条件にて、厚み30μm、幅120mmのフィルムを2m/分の速度でロールに巻き取る方法にて、フィルム成形体を得た。
結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物B100部の代わりに、結晶性非極性ジシクロペンタジエン開環重合体水素添加物30部、結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物B70部を用いたこと以外は、実施例1と同様にしてフィルム成形体を得た。
得られた樹脂フィルムについて、実施例1と同様の方法により、積層フィルムを作製し、そのピール強度を測定した。測定結果を表1に示す。
結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物B100部の代わりに、結晶性非極性ジシクロペンタジエン開環重合体水素添加物70部、結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物B30部を用いた以外は、実施例2と同様の方法によりフィルム成形体を得た。
得られた樹脂フィルムについて、実施例1と同様の方法により、積層フィルムを作製し、そのピール強度を測定した。測定結果を表1に示す。
実施例3で得られた樹脂フィルムに、特開2008-94923号で開示された方法及び条件により銅を積層させた。まず、グリオキシル酸浴と、次亜リン酸浴の2種類を用いて、厚さ0.5μmの無電解銅めっき薄膜を形成した。その後、この銅薄膜上に、硫酸酸性銅めっき液を用い、液温25℃、電流密度3.33A/dm2で電解し、厚さ20μmの電解銅皮膜を形成した。
得られた積層フィルムについて、実施例と同様の方法により、ピール強度を測定した。測定結果を表1に示す。
結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物B100部の代わりに、結晶性非極性ジシクロペンタジエン開環重合体水素添加物70部、結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物A30部を用いた以外は、実施例2と同様の方法によりフィルム成形体を得た。
得られた樹脂フィルムについて、実施例1と同様の方法により、積層フィルムを作製し、そのピール強度を測定した。測定結果を表1に示す。
結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物B100部の代わりに、結晶性非極性ジシクロペンタジエン開環重合体水素添加物70部、結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物C30部を用いた以外は、実施例2と同様の方法によりフィルム成形体を得た。
得られた樹脂フィルムについて、実施例1と同様の方法により、積層フィルムを作製し、そのピール強度を測定した。測定結果を表1に示す。
結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物B100部の代わりに、結晶性非極性ジシクロペンタジエン開環重合体水素添加物70部、結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物D30部を用いた以外は、実施例2と同様の方法によりフィルム成形体を得た。
得られた樹脂フィルムについて、実施例1と同様の方法により、積層フィルムを作製し、そのピール強度を測定した。測定結果を表1に示す。
結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物B100部の代わりに、結晶性非極性ジシクロペンタジエン開環重合体水素添加物95部、結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物B5部を用いた以外は、実施例2と同様の方法によりフィルム成形体を得た。
得られた樹脂フィルムについて、実施例1と同様の方法により、積層フィルムを作製し、そのピール強度を測定した。測定結果を表1に示す。
結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物B100部の代わりに、結晶性非極性ジシクロペンタジエン開環重合体水素添加物100部を用いた以外は、実施例2と同様の方法によりフィルム成形体を得た。
得られた樹脂フィルムについて、実施例1と同様の方法により、積層フィルムを作製し、そのピール強度を測定した。測定結果を表1に示す。
Claims (4)
- 結晶性非極性ジシクロペンタジエン開環重合体水素添加物、ラジカル開始剤、及びエチレン性不飽和結合を有する極性基含有化合物を溶融混練して得られる結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物と、結晶性非極性ジシクロペンタジエン開環重合体水素添加物とを、〔(結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物):(結晶性非極性ジシクロペンタジエン開環重合体水素添加物)の重量比で、100:0~1:99の割合で含有する樹脂材料であって、
前記エチレン性不飽和結合を有する極性基含有化合物由来の構造単位量が、前記結晶性極性基含有ジシクロペンタジエン開環重合体水素添加物と結晶性非極性ジシクロペンタジエン開環重合体水素添加物との合計100重量部に対して、0.05~3.0重量部である樹脂材料。 - 前記エチレン性不飽和結合を有する極性基含有化合物の極性基が、アルコキシシリル基又はカルボン酸残基である請求項1記載の樹脂材料。
- 請求項1又は2記載の樹脂材料からなる樹脂フィルム。
- 請求項3記載のフィルムに金属薄膜が積層されてなる積層フィルム。
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- 2014-12-19 CN CN201480064195.4A patent/CN105764952B/zh not_active Expired - Fee Related
- 2014-12-19 WO PCT/JP2014/083738 patent/WO2015093601A1/ja active Application Filing
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JP2017511409A (ja) * | 2014-03-31 | 2017-04-20 | エクソンモービル ケミカル パテンツ インコーポレイテッド | タイヤ用官能化樹脂のフリーラジカルグラフト化 |
CN106916251A (zh) * | 2015-12-28 | 2017-07-04 | 财团法人工业技术研究院 | 聚合物及其制备方法 |
US10150113B2 (en) | 2015-12-28 | 2018-12-11 | Industrial Technology Research Institute | Polymer and method for preparing the same |
JP2019534914A (ja) * | 2016-09-27 | 2019-12-05 | コーロン インダストリーズ インク | 硬化可能な変性石油樹脂、その製造方法及び用途 |
JP7108604B2 (ja) | 2016-09-27 | 2022-07-28 | コーロン インダストリーズ インク | 硬化可能な変性石油樹脂、その製造方法及び用途 |
Also Published As
Publication number | Publication date |
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JPWO2015093601A1 (ja) | 2017-03-23 |
US10086588B2 (en) | 2018-10-02 |
EP3085722A1 (en) | 2016-10-26 |
JP6565680B2 (ja) | 2019-08-28 |
US20160303830A1 (en) | 2016-10-20 |
CN105764952A (zh) | 2016-07-13 |
CN105764952B (zh) | 2018-06-05 |
EP3085722A4 (en) | 2017-08-16 |
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