WO2015083319A1 - 面取り加工装置及びノッチレスウェーハの製造方法 - Google Patents
面取り加工装置及びノッチレスウェーハの製造方法 Download PDFInfo
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- WO2015083319A1 WO2015083319A1 PCT/JP2014/005458 JP2014005458W WO2015083319A1 WO 2015083319 A1 WO2015083319 A1 WO 2015083319A1 JP 2014005458 W JP2014005458 W JP 2014005458W WO 2015083319 A1 WO2015083319 A1 WO 2015083319A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02002—Preparing wafers
- H01L21/02005—Preparing bulk and homogeneous wafers
- H01L21/02008—Multistep processes
- H01L21/0201—Specific process step
- H01L21/02021—Edge treatment, chamfering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
- B24B49/04—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent involving measurement of the workpiece at the place of grinding during grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
- B24B9/065—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of thin, brittle parts, e.g. semiconductors, wafers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02002—Preparing wafers
- H01L21/02005—Preparing bulk and homogeneous wafers
- H01L21/02008—Multistep processes
- H01L21/0201—Specific process step
- H01L21/02013—Grinding, lapping
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
- H01L21/02043—Cleaning before device manufacture, i.e. Begin-Of-Line process
- H01L21/02052—Wet cleaning only
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68714—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
- H01L21/68764—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by a movable susceptor, stage or support, others than those only rotating on their own vertical axis, e.g. susceptors on a rotating caroussel
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/544—Marks applied to semiconductor devices or parts, e.g. registration marks, alignment structures, wafer maps
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2223/00—Details relating to semiconductor or other solid state devices covered by the group H01L23/00
- H01L2223/544—Marks applied to semiconductor devices or parts
- H01L2223/54493—Peripheral marks on wafers, e.g. orientation flats, notches, lot number
Definitions
- the present invention relates to a chamfering apparatus and a method for manufacturing a notchless wafer.
- a single crystal silicon wafer having a diameter of 300 mm or more is provided with a notch called a notch on the outer peripheral surface of the wafer in order to adjust the orientation of the wafer during the manufacturing process.
- the wafer is cut along a specific crystal orientation so that the crystal structure is most suitable for the operation of the semiconductor device to be manufactured.
- the crystal orientation such as ⁇ 110> or ⁇ 100>
- the notch position is determined in the direction of.
- a single crystal ingot having a specific crystal orientation is manufactured using a Czochralski (CZ) method or the like (crystal growth step).
- CZ Czochralski
- the side surface of the manufactured single crystal ingot is ground to adjust the outer diameter, and a notch indicating the crystal orientation is formed on the outer periphery of the single crystal silicon ingot (cylindrical grinding step).
- the single crystal ingot is sliced into a thin disk-shaped wafer along a specific crystal orientation (slicing step), and the outer peripheral portion thereof is chamfered (chamfered) in order to prevent the sliced wafer from being cracked or chipped. Process).
- the chamfered wafer is ground and flattened simultaneously on both sides (double-head grinding process), and the processing distortion remaining on the chamfered and double-sided ground wafer is removed (etching process). Further, the front surface and / or back surface of the wafer is polished to be mirror-finished (polishing process), the polished wafer is cleaned, and the polishing agent and foreign matter adhering thereto are removed (cleaning process).
- a method of manufacturing a wafer without a notch in the above manufacturing process is performed by engraving a crystal orientation mark with a laser marking on the back surface of the wafer which has been double-sided as a reference (laser marking).
- laser marking there is a method of removing the notch by grinding and removing the outer periphery of the laser-marked wafer (see notch removal process) (see Patent Document 1).
- a crystal orientation mark M that is engraved with a laser on the back surface of the wafer W instead of the notch shown in FIG. 6 is being formulated by the Semiconductor Manufacturing Equipment Material Association (SEMI).
- SEMI Semiconductor Manufacturing Equipment Material Association
- a measuring machine for measuring the cross-sectional shape of the chamfered portion is incorporated in the chamfering processing device for the wafer, and the cross-sectional shape of the chamfered portion is measured to measure the circumferential position.
- a control method is adopted in which the cross-sectional shape of the chamfered portion is immediately fed back (see Patent Document 2).
- the cross-sectional shape of the chamfered portion is calculated by binarizing the captured image by the transmitted light method.
- FIG. 7 shows typical shape parameters of the chamfered portion. Parameters such as chamfering angles ⁇ 1 and ⁇ 2 , front and back chamfering widths A 1 and A 2, tip radii R 1 and R 2, and tip width BC are controlled to be within a predetermined numerical range.
- FIG. 7 An example of chamfer shape control is shown in FIG.
- A1 and A2 shown in FIG. 7 are not equal by measurement, it is determined that the center of the grindstone and the center of the wafer do not coincide with each other, and the relative position between the grindstone and the wafer in the chamfered portion is corrected by the following equation (1).
- ⁇ is the correction amount of the relative position between the grindstone and the wafer
- A1 and A2 are the chamfering widths of the front and back surfaces of the wafer
- ⁇ is the chamfering angle.
- ⁇ ⁇ (A1-A2) ⁇ tan ⁇ / 2 (1)
- the chamfer shape control In the chamfer shape control, after the wafer is aligned with reference to the notch, the chamfer shape is measured at each point in the circumferential direction, and the control during chamfering is performed based on this measurement.
- the cross-sectional shape of the chamfered portion of the wafer cannot be measured with the notch as a reference after the notch is removed, and the shape control and feedback of the chamfered portion during chamfering cannot be performed.
- the cross-sectional shape accuracy of the chamfered portion of the wafer requested by the customer cannot be satisfied.
- the present invention has been made in view of the above-described problems. Even when the measurement value of the cross-sectional shape of the chamfered portion of the notchless wafer is used, feedback control corresponding to the crystal orientation can be performed, and the notchless wafer can be obtained. It is an object of the present invention to provide a chamfering apparatus and a method for manufacturing a notchless wafer, which can suppress variations in the chamfered shape dimensions of the wafer and can achieve the cross-sectional shape accuracy of the chamfered portion of the wafer requested by a customer at low cost.
- a chamfering portion for grinding the outer periphery of a wafer with a grindstone to remove a notch, a cleaning portion for cleaning and drying the chamfered wafer, and a cleaning and drying step.
- a chamfering processing apparatus comprising a chamfering shape measuring unit for measuring a chamfered shape of a wafer, wherein the chamfering unit, the cleaning unit, and the chamfering shape measuring unit hold the wafer rotatably.
- the rotation position at the start of rotation is held so as to be the same rotation position on all the rotation stages, and the control means Providing chamfering apparatus characterized by rolling starting rotation position and the rotation at the end of the rotational position at the time is always one that controlled to be constant position.
- the position on the circumference of the wafer where the cross-sectional shape of the chamfered portion was measured can be matched with the position on the circumference of the wafer that the grindstone contacts during chamfering processing.
- the measured value of the cross-sectional shape can be fed back and used for chamfering control of the corresponding rotational position of the wafer to be chamfered.
- variation in the chamfered shape dimension in the circumferential direction of the notchless wafer can be suppressed, and the cross-sectional shape accuracy of the chamfered portion of the wafer requested by the customer can be achieved.
- a notchless wafer having a high cross-sectional shape accuracy of the chamfered portion can be manufactured at low cost.
- the rotation position at the start of rotation of each of the rotary stages and the rotation position at the end of the rotation are within ⁇ 0.05 degrees with respect to the fixed position. If this is the case, the chamfering shape accuracy corresponding to the position accuracy within ⁇ 0.1 degrees from the crystal orientation indicated by the crystal orientation mark engraved on the back surface of the wafer can be reliably obtained, and more reliably. A wafer with good shape accuracy of the chamfered portion can be obtained.
- control means includes a servo motor capable of controlling the rotational position in which the rotary stage is incorporated with a rotary encoder capable of detecting the rotational position. If this is the case, it can be easily controlled so that the rotation position at the start of rotation of the wafer and the rotation position at the end of rotation are always fixed positions, and in particular, the rotation position at the start of rotation of each rotation stage. Since the rotation position at the end of the rotation can be controlled to be within ⁇ 0.05 degrees with respect to a certain position, a wafer having a good chamfer shape accuracy can be obtained more reliably.
- the notch is then chamfered.
- the rotation position reference at the start of rotation is set on the rotating stage that rotatably holds the wafer.
- the rotation position at the start of rotation of the wafer with respect to the reference position becomes the same on all rotation stages.
- the notch is characterized in that it is processed so that the rotation position at the start of rotation of the wafer held by the rotary stage and the rotation position at the end of rotation are always fixed positions.
- a method for manufacturing a less wafer is provided.
- the position on the circumference of the wafer where the cross-sectional shape of the chamfered portion was measured can be matched with the position on the circumference of the wafer where the grindstone contacts during chamfering processing. Can be fed back and used for chamfering control of the corresponding rotational position of the wafer to be chamfered.
- variation in the chamfered shape dimension in the circumferential direction of the notchless wafer can be suppressed, and the cross-sectional shape accuracy of the chamfered portion of the wafer requested by the customer can be achieved.
- a notchless wafer having a high cross-sectional shape accuracy of the chamfered portion can be manufactured at a low cost.
- the rotational position at the start of rotation of the rotary stage and the rotational position at the end of the rotation with an accuracy within ⁇ 0.05 degrees with respect to the fixed position. If this is the case, the chamfering shape accuracy corresponding to the position accuracy within ⁇ 0.1 degrees from the crystal orientation indicated by the crystal orientation mark engraved on the back surface of the wafer can be reliably obtained, and more reliably. A wafer with good chamfered shape accuracy can be obtained.
- a servo motor capable of controlling the rotational position in which the rotary encoder capable of detecting the rotational position is incorporated in the rotational stage.
- the rotation position at the start of rotation of the wafer and the rotation position at the end of rotation can be always a constant position, and in particular, the rotation position and rotation at the start of rotation of each rotation stage. Since the rotation position at the end can be controlled to be within ⁇ 0.05 degrees with respect to a certain position, a wafer having a good chamfer shape accuracy can be obtained more reliably.
- the chamfering apparatus and the notchless wafer manufacturing method of the present invention it is possible to control chamfering processing corresponding to the crystal orientation of the wafer even in a notchless wafer, and suppress variation in the chamfering shape dimension in the circumferential direction.
- the chamfering shape accuracy equivalent to that of a notched wafer showing a conventional crystal orientation can be achieved.
- it is not necessary to add an expensive alignment mechanism for newly reading the laser mark to the chamfering apparatus, and a notchless wafer having a cross-sectional shape accuracy of the chamfered portion of the wafer requested by the customer can be manufactured at low cost.
- the present invention is not limited to this.
- device manufacturers are increasingly demanding wafers that have no notches or the like.
- the cross-sectional shape of the chamfered portion of the wafer cannot be measured with reference to the notch, and the shape control and feedback of the chamfered portion during chamfering cannot be performed.
- the cross-sectional shape accuracy of the chamfered portion of the wafer requested by the customer cannot be satisfied.
- the present inventor has intensively studied to solve such problems.
- the chamfering apparatus if the rotation position at the start of rotation of the wafer held by the rotation stage and the rotation position at the end of rotation are always constant, the measured value of the cross-sectional shape of the chamfered portion can be obtained.
- the present invention has been completed with the idea that feedback can be used for chamfering control of the corresponding rotational position of the wafer to be chamfered, and the accuracy of the cross-sectional shape of the chamfered portion of the wafer can be improved.
- a chamfering apparatus 1 of the present invention includes a wafer supply / storage unit 2, an alignment unit 3, a chamfering unit 4, a cleaning unit 5, a centering unit 6, a chamfered shape measuring unit 7, and each of these units. It is comprised from the conveyance part 8 which conveys the wafer W between.
- the wafer supply / storage unit 2 supplies a wafer W with a notch before being chamfered, and a wafer without a notch after chamfering and measuring a cross-sectional shape of the chamfered portion by a chamfering shape measuring unit 7 described later.
- W is stored in a container.
- the alignment unit 3 performs centering alignment and notch position alignment of the notched wafer W taken out from the container of the wafer supply / storage unit 2.
- the chamfering unit 4 includes a rotary table 9a that rotatably holds the wafer W and a grindstone 10 that removes the outer peripheral portion of the wafer by grinding and removing the notch.
- the turntable 9 a has a control means 13, and the rotation position of the held wafer W can be controlled by controlling the rotation by the control means 13. Yes.
- the cleaning unit 5 performs cleaning and drying of the wafer W after the chamfering processing is performed by the chamfering processing unit 4.
- the cleaning unit 5 includes a rotary table 9 b that rotatably holds the wafer W and a cleaning liquid supply mechanism 11 that supplies a cleaning liquid for cleaning the wafer W.
- the wafer W that has been chamfered at the outer peripheral portion is cleaned with a cleaning liquid such as pure water supplied from the cleaning liquid supply mechanism 11, and then the wafer W is rotated by rotating the rotary table 9b to perform drying by spin.
- this rotary table 9b also has a control means 13 similar to the aforementioned rotary table 9a. By controlling the rotation by this control means 13, the rotational position of the held wafer W can be determined. It can be controlled.
- the centering unit 6 performs centering of the wafer W that has been cleaned and dried by the cleaning unit 5.
- the chamfered shape measuring unit 7 includes a turntable 9c that rotatably holds the wafer W and a shape measuring device 12 that measures the shape of the chamfered cross section of the outer peripheral portion of the wafer W.
- the shape measuring device 12 measures the shape of the chamfered cross section at a predetermined location on the circumference of the wafer W, and is obtained from the shape data at each location on the circumference of the wafer W. The obtained control value is fed back to the chamfering processing section 4 and used for controlling the chamfering processing conditions.
- the shape measuring device 12 may be a transmitted light type shape measuring device, for example.
- the turntable 9 c also has a control means 13 like the turntables 9 a and 9 b described above, and the rotation of the wafer W held by the control means 13 is controlled. The rotational position can be controlled.
- the chamfering section 4, the cleaning section 5, and the chamfered shape measuring section 7 are provided with a rotary stage 9 (9a, 9b, 9c) for rotatably holding the wafer, the rotary stage 9, and the rotation.
- Control means 13 for controlling the rotational position of the wafer W held on the stage 9 is provided.
- the rotation stage 9 has a reference position that serves as a reference for the rotation position at the start of rotation, and the rotation position at the start of rotation of the wafer W relative to the reference position is the same rotation position on all the rotation stages. It is to hold. Then, the control means 13 controls the rotation position at the start of rotation of the wafer W and the rotation position at the end of the rotation to be always constant on all the rotation stages.
- the reference position here refers to, for example, setting the positions at which the processing devices of the respective parts such as the chamfering grindstone 10, the cleaning liquid supply mechanism 11 for cleaning, and the shape measuring instrument 12 are installed as the reference positions. it can.
- the rotation position of the wafer based on the notch cannot be detected by alignment before measuring the chamfered cross-sectional shape of the wafer.
- the rotating stage 9 and the control means 13 as described above always keep the orientation of the wafer W in the chamfering processing unit 4, the cleaning unit 5, and the shape measuring unit 7 constant so that the chamfered cross section is maintained.
- the position on the circumference with respect to the crystal orientation of the notchless wafer where the shape of the wafer was measured was matched with the position where the grindstone contacted during chamfering processing with respect to the crystal orientation. It can be used for chamfering control of the rotational position corresponding to the crystal orientation on the circumference.
- control means 13 includes a servo motor 15 incorporating a rotary encoder 14 capable of detecting the rotational position and capable of controlling the rotational position.
- This control means 13 is connected to the suction stage 17 that vacuum-sucks and holds the wafer W via the rotary joint 16 to control the rotational position of the rotary stage 9 and the held wafer W.
- the servo motor 15 feeds back the rotation speed and rotation position by a servo mechanism including a PLC 18, a pulse oscillator controller 19, a driver 20, an encoder 21, a motor 22, and the like, and performs an operation in accordance with the command.
- the rotary encoder 14 is an angular position sensor that can output the displacement of the rotation of the input shaft as a digital signal with reference to the built-in lattice disk 23, and the rotary encoder 14 A highly accurate rotational position can be detected.
- the rotation position at the start of the rotation of the wafer and the rotation position at the end of the rotation are always always at a constant position.
- the rotation position at the start of rotation and the rotation position at the end of rotation of each rotary stage can be controlled within ⁇ 0.05 degrees with respect to a certain position, the shape of the chamfered part can be more reliably A wafer with good accuracy can be obtained.
- the variation in the positional accuracy of the crystal orientation of ⁇ 100> or ⁇ 110> corresponding to the notch orientation is within ⁇ 0.1 degrees.
- the accuracy of always stopping the rotation position of the rotary stage 9 that holds the wafer rotatably by the chamfering processing unit 4, the cleaning unit 5, and the chamfered shape measuring unit 7 at a fixed position is determined as follows. .
- the variation of the stop position of the rotation stage 9a of the chamfering processing unit 4 with respect to a fixed position between the rotation position at the start of rotation and the rotation position at the end of rotation is ⁇ 1
- the rotation start of the rotation stage 9b of the cleaning unit 5 is started.
- the variation of the stop position with respect to a certain position of the rotation position at the end of the rotation and the rotation position at the end of the rotation is ⁇ 2 .
- the total ⁇ total of variations in the stop position of the rotary stage of each part can be expressed by the following equation (2).
- ⁇ total ⁇ ( ⁇ 1 ) 2 + ( ⁇ 2 ) 2 + ( ⁇ 3 ) 2 ⁇ 1/2
- the variation ⁇ goal requested by the customer may be ⁇ goal ⁇ 3 ⁇ 0.1 (degrees).
- the stop position variations of the respective rotary stages are equal, it is desirable that the variations ⁇ 1 , ⁇ 2 , and ⁇ 3 of the stop positions of the respective rotary stages are within ⁇ 0.05 degrees. Therefore, in order to more fully satisfy customer requirements, there is a control means in which the rotation position at the start of rotation of each rotary stage and the rotation position at the end of rotation are within ⁇ 0.05 degrees with respect to the fixed position. It is preferable to have.
- the container in the wafer supply / storage unit 2 of the chamfering processing apparatus 1 After a crystal orientation mark is engraved by laser marking at a predetermined position on the back surface of a wafer in which a notch is formed with respect to a predetermined crystal orientation, the container in the wafer supply / storage unit 2 of the chamfering processing apparatus 1 The wafer is stored in Next, the wafer W with a notch stored in the container in the wafer supply / storage unit 2 is taken out, and the alignment unit 3 performs alignment for centering the wafer W and aligning the notch.
- a chamfering step is performed in which the outer periphery of the wafer W aligned with respect to the notch is ground with a grindstone to remove the notch.
- the notched wafer W is held in the chamfering portion 4 by a rotating stage 9 a that holds the wafer W rotatably.
- the rotation position at the start of rotation of the wafer W with respect to a reference position serving as a reference for the rotation position at the start of rotation is the same rotation position on the rotation stage 9b and the rotation stage 9c described later. Hold to be.
- the reference position can be set, for example, as a reference position where the processing devices of the respective parts such as the chamfering grindstone 10, the cleaning liquid supply mechanism 11 for cleaning, and the shape measuring instrument 12 are installed. . Then, the outer peripheral surface of the wafer W is slid onto the grindstone while the control means 13 controls so that the rotation position at the start of rotation of the wafer W held by the rotation stage 9a and the rotation position at the end of the rotation are always constant. Touch and grind to remove notches.
- the cleaning stage first, the wafer W that has been chamfered is held by the rotary stage 9 b of the cleaning unit 5. At this time, as in the case where the wafer W is held by the rotary stage 9a described above, the rotation position at the start of rotation of the wafer W with respect to the reference position serving as the reference of the rotation position at the start of rotation is the rotation stage 9a and will be described later.
- the rotary stage 9c is held at the same rotational position.
- the cleaning liquid supply mechanism 11 supplies pure water or the like. The cleaning liquid is supplied for cleaning, and after cleaning, drying is performed by spin while similarly controlling the rotational position.
- a chamfered shape measuring step of measuring the chamfered shape of the wafer W by the chamfered shape measuring unit 7 is performed.
- the wafer W after the centering is held by the rotating stage 9c of the chamfered shape measuring unit 7.
- the rotation position at the start of rotation of the wafer with respect to the reference position serving as a reference for the rotation position at the start of rotation is the same on the rotation stage 9c. Hold it in the rotational position.
- the shape measuring instrument 12 controls the circumference of the wafer W while controlling the control means 13 so that the rotation position at the start of rotation of the wafer held by the rotation stage 9c and the rotation position at the end of the rotation are always fixed positions.
- the shape of the cross section is measured at a predetermined location above.
- the control value obtained from the shape data at each location on the circumference of the wafer W is fed back to the chamfering processing unit 4 and used for controlling the chamfering processing conditions. In this way, the shape of the cross section of the chamfered portion is measured, and the measured wafer W is returned to the container in the wafer supply / storage unit 2. As described above, the manufacture of the notchless wafer is completed.
- the shape of the chamfered cross section is measured by keeping the orientation of the wafer on the rotating stage constant at the chamfering stage, cleaning stage, and chamfering shape measurement stage.
- the position on the circumference of the notchless wafer coincides with the position where the grindstone contacts during chamfering, and the data obtained by measuring the cross-sectional shape can be used for chamfering control of the corresponding rotational position.
- variation in the chamfered shape dimension in the circumferential direction can be suppressed, and deterioration in cross-sectional shape accuracy can be suppressed.
- a notchless wafer having a high cross-sectional shape accuracy of the chamfered portion can be manufactured at a low cost.
- a servo motor capable of controlling the rotational position incorporating a rotary encoder capable of detecting the rotational position
- Example 1 A single crystal silicon wafer having a diameter of 450 mm and a crystal plane orientation (100) was prepared. Next, using the chamfering processing apparatus of the present invention as shown in FIG. 1, a crystal orientation mark with a crystal axis orientation ⁇ 110> direction as a reference is marked on the back surface of the wafer with a laser. The notch was removed by chamfering the wafer to produce a notchless wafer. At this time, the position on the circumference with respect to the crystal orientation of the notchless wafer where the cross-sectional shape of the chamfered portion was measured can be matched with the position where the grindstone contacts during chamfering with respect to the crystal orientation.
- the obtained data of the shape of the chamfered portion at each location on the wafer circumference could be used for chamfering control of the corresponding rotational position of the wafer.
- the ⁇ total in the equation (2) can be suppressed to 0.1 degrees or less, the variation in the chamfering shape can be controlled to be small, and the variation in the chamfering widths A1 and A2 is suppressed to ⁇ 20 ⁇ m or less as shown in FIG.
- the notch was operated under the same conditions as in the examples except that the rotation position at the start of rotation and the rotation position at the end of rotation of each wafer held on each rotation stage and each rotation stage were not controlled to be always constant. A less wafer was manufactured. At this time, it was impossible to measure the cross-sectional shape of the chamfered portion of the wafer based on the notch after removing the notch, and the shape control and feedback of the chamfered portion at the time of appropriate chamfering processing could not be performed. As a result, as shown in FIG. 9, the shape variation of the chamfered portion was larger than that of the example, the variation of the chamfer widths A1 and A2 exceeded ⁇ 20 ⁇ m, and a notchless wafer with good shape accuracy could not be obtained. .
- the present invention is not limited to the above embodiment.
- the above-described embodiment is an exemplification, and the present invention has any configuration that has substantially the same configuration as the technical idea described in the claims of the present invention and that exhibits the same effects. Are included in the technical scope.
Abstract
Description
δ={(A1-A2)×tanθ}/2 ・・・(1)
このようなものであれば、ウェーハの裏面に刻印された結晶方位マークが示す結晶方位からの位置精度が±0.1度以内に対応する面取り形状精度を確実に得ることができ、より確実に面取り部の形状精度が良いウェーハを得ることができるものとなる。
このようなものであれば、容易にウェーハの回転開始時の回転位置と回転終了時の回転位置が常に一定の位置となるように制御でき、特に、それぞれの回転ステージの回転開始時の回転位置と回転終了時の回転位置が一定の位置に対して±0.05度以内となるよう制御できるため、より確実に面取り部の形状精度が良いウェーハを得ることができるものとなる。
このようなものであれば、ウェーハの裏面に刻印された結晶方位マークが示す結晶方位からの位置精度が±0.1度以内に対応する面取り形状精度を確実に得ることができ、より確実に面取り部の形状精度が良いウェーハを得ることができる。
このようにすれば、容易にウェーハの回転開始時の回転位置と回転終了時の回転位置が常に一定の位置となるように制御でき、特に、それぞれの回転ステージの回転開始時の回転位置と回転終了時の回転位置が一定の位置に対して±0.05度以内となるよう制御できるため、より確実に面取り部の形状精度が良いウェーハを得ることができる。
近年、デバイスメーカーからはノッチ等の切欠き部が無いウェーハを要求されることが多くなっている。しかし、ノッチ除去した後のウェーハでは、ノッチを基準としたウェーハの面取り部の断面形状の測定ができず、面取り加工時の面取り部の形状制御、フィードバックができない。その結果、顧客の要求するウェーハの面取り部の断面形状精度を満たすことができないという問題があった。
図1に示すように、本発明の面取り加工装置1はウェーハ供給・収納部2、アライメント部3、面取り加工部4、洗浄部5、芯出し部6、面取り形状測定部7、及びこれらの各部間でウェーハWの搬送を行う搬送部8から構成されている。
σtotal={(σ1)2+(σ2)2+(σ3)2}1/2 ・・・(2)
次に、ウェーハ供給・収納部2内の容器に収納されたノッチ付きのウェーハWを取り出し、アライメント部3にてウェーハWの芯出し、ノッチ位置出しのアライメントを行う。
この際、ノッチ付きのウェーハWは、面取り加工部4において、ウェーハWを回転自在に保持する回転ステージ9aで保持される。回転ステージ9aでウェーハWを保持する際、回転開始時の回転位置の基準となる基準位置に対するウェーハWの回転開始時の回転位置が、後述する回転ステージ9b及び回転ステージ9c上で同じ回転位置となるように保持する。ここでいう基準位置とは、例えば、面取り加工用の砥石10、洗浄用の洗浄液供給機構11、形状測定器12等の各部の処理装置が設置されている位置を基準位置として設定することができる。そして、回転ステージ9aで保持したウェーハWの回転開始時の回転位置と回転終了時の回転位置が常に一定の位置となるように制御手段13で制御しながら、ウェーハWの外周面を砥石に摺接して研削しノッチを除去する。
芯出しの終了後、面取り形状測定部7にてウェーハWの面取り形状を測定する面取り形状測定段階を行う。
以上のようにして、ノッチレスウェーハの製造を終了する。
このようにすれば、ウェーハの裏面に刻印された結晶方位マークが示す結晶方位からの位置精度が±0.1度以内に対応する面取り形状精度を確実に得ることができ、より確実に面取り部の形状精度が良いウェーハを得ることができる。
このようにすれば、容易にウェーハの回転開始時の回転位置と回転終了時の回転位置が常に一定の位置となるように制御でき、特に、それぞれの回転ステージの回転開始時の回転位置と回転終了時の回転位置が一定の位置に対して±0.05度以内となるよう制御できるため、より確実に面取り部の形状精度が良いウェーハを得ることができる。
直径450mm、結晶面方位(100)の単結晶シリコンウェーハを用意した。次に、図1に示すような、本発明の面取り加工装置を使用して、そのウェーハの裏面に結晶軸方位<110>方向のノッチを基準とした結晶方位マークをレーザーにより刻印したノッチ付きのウェーハを面取り加工してノッチを除去し、ノッチレスウェーハを製造した。
このとき、面取り部の断面形状の測定を行ったノッチレスウェーハの結晶方位に対する円周上の位置と、結晶方位に対する面取り加工時の砥石が接触する位置を一致させることができ、断面形状測定で得られたウェーハ円周上の各箇所の面取り部の形状のデータを、対応するウェーハの回転位置の面取り加工制御に用いることができた。
その結果、(2)式のσtotalは0.1度以下に抑えることができ、面取り形状のばらつきを小さく制御でき、図9に示すように面取り幅A1、A2のばらつきを±20μm以下に抑えることが可能となり、顧客の要求する水準を十分に満足する、形状精度のよいノッチレスウェーハを得ることができた。
各回転ステージ及び回転ステージに保持された各ウェーハの回転開始時の回転位置と回転終了時の回転位置が常に一定の位置となるように制御しなかったこと以外、実施例と同様な条件でノッチレスウェーハを製造した。
このとき、ノッチ除去後にノッチを基準としたウェーハの面取り部の断面形状の測定ができず、適切な面取り加工時の面取り部の形状制御、フィードバックができなかった。
その結果、図9に示すように、実施例に比べて面取り部の形状ばらつきが大きく、面取り幅A1、A2のばらつきは±20μmを越え、形状精度のよいノッチレスウェーハを得ることができなかった。
Claims (6)
- ウェーハの外周を砥石で研削しノッチを除去する面取り加工部と、面取り加工されたウェーハの洗浄及び乾燥を行う洗浄部と、洗浄及び乾燥されたウェーハの面取り形状の測定を行う面取り形状測定部から構成される面取り加工装置であって、
前記面取り加工部、前記洗浄部及び前記面取り形状測定部に、前記ウェーハを回転自在に保持する回転ステージと、前記回転ステージと該回転ステージに保持される前記ウェーハの回転位置を制御する制御手段をそれぞれ具備し、前記回転ステージは回転開始時の回転位置の基準となる基準位置を有しており、該基準位置に対する前記ウェーハの回転開始時の回転位置が、すべての回転ステージ上で同じ回転位置となるように保持するものであり、前記制御手段は前記ウェーハの回転開始時の回転位置と回転終了時の回転位置が常に一定の位置となるように制御するものであることを特徴とする面取り加工装置。 - 前記それぞれの回転ステージの回転開始時の回転位置と回転終了時の回転位置が前記一定の位置に対して±0.05度以内となる制御手段を有することを特徴とする請求項1に記載の面取り加工装置。
- 前記制御手段として、前記回転ステージに、前記回転位置を検出可能なロータリーエンコーダーを組み込んだ前記回転位置を制御可能なサーボモータを具備することを特徴とする請求項1又は請求項2に記載の面取り加工装置。
- 所定の結晶方位に対しノッチが刻設されたウェーハの裏面に、ノッチを基準として所定の位置にレーザーマーキングで結晶方位マークを刻印した後に、次いで面取り加工によりノッチを除去するノッチレスウェーハの製造方法であって、
前記面取り加工を行う際における、前記ノッチを基準にアライメントされた前記ウェーハの外周を砥石で研削しノッチを除去する面取り加工段階、前記ノッチを除去したウェーハを洗浄及び乾燥する洗浄段階、前記ウェーハの面取り形状を測定する面取り形状測定段階の各段階の処理において、
前記ウェーハを回転自在に保持する回転ステージ上に、回転開始時の回転位置の基準となる基準位置に対する前記ウェーハの回転開始時の回転位置が、すべての回転ステージ上で同じ回転位置となるように保持し、該回転ステージで保持した前記ウェーハの回転開始時の回転位置と回転終了時の回転位置が常に一定の位置となるように制御して処理することを特徴とするノッチレスウェーハの製造方法。 - 前記回転ステージの回転開始時の回転位置と回転終了時の回転位置を前記一定の位置に対して±0.05度以内となる精度で制御することを特徴とする請求項4に記載のノッチレスウェーハの製造方法。
- 前記回転ステージに、前記回転位置を検出可能なロータリーエンコーダーを組み込んだ前記回転位置を制御可能なサーボモータを設置することを特徴とする請求項4又は請求項5に記載のノッチレスウェーハの製造方法。
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