WO2015049808A1 - 織物からなる被覆物を被覆してなるローラとそれを用いた装置 - Google Patents
織物からなる被覆物を被覆してなるローラとそれを用いた装置 Download PDFInfo
- Publication number
- WO2015049808A1 WO2015049808A1 PCT/JP2013/077187 JP2013077187W WO2015049808A1 WO 2015049808 A1 WO2015049808 A1 WO 2015049808A1 JP 2013077187 W JP2013077187 W JP 2013077187W WO 2015049808 A1 WO2015049808 A1 WO 2015049808A1
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- WO
- WIPO (PCT)
- Prior art keywords
- roller
- yarn
- woven
- fabric
- gap forming
- Prior art date
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H27/00—Special constructions, e.g. surface features, of feed or guide rollers for webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
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- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/22—Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device
- B65H5/222—Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device by suction devices
- B65H5/226—Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device by suction devices by suction rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2401/00—Materials used for the handling apparatus or parts thereof; Properties thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2401/00—Materials used for the handling apparatus or parts thereof; Properties thereof
- B65H2401/10—Materials
- B65H2401/14—Textiles, e.g. woven or knitted fabrics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/11—Details of cross-section or profile
- B65H2404/111—Details of cross-section or profile shape
- B65H2404/1112—D-shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/11—Details of cross-section or profile
- B65H2404/117—Details of cross-section or profile comprising hollow portions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/18—Rollers composed of several layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/03—Image reproduction devices
- B65H2801/12—Single-function printing machines, typically table-top machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/08—Separating articles from piles using pneumatic force
- B65H3/10—Suction rollers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C13/00—Rolls, drums, discs, or the like; Bearings or mountings therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/20—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
- G03G15/2003—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
- G03G15/2014—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
- G03G15/206—Structural details or chemical composition of the pressure elements and layers thereof
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/00362—Apparatus for electrophotographic processes relating to the copy medium handling
- G03G2215/00535—Stable handling of copy medium
- G03G2215/00679—Conveying means details, e.g. roller
- G03G2215/00683—Chemical properties
Definitions
- the present invention relates to a roller for moving or conveying sheet-shaped paper, cloth, film, etc., and an apparatus using these rollers, and particularly in a roller that sucks dust while rotating or an apparatus using this roller.
- the present invention relates to a roller used in a conveyor device such as a belt conveyor or a roller conveyor such as an apparatus, a textile processing device, a packaging device, and an automatic cash dispenser, and an apparatus using the roller.
- a roller covered with a fibrous material or a resin tube is used as a roller of a conveying device such as a conveyor or a roller of a conveying unit in a printing device.
- a rubber roller that is normally solid and has a high friction coefficient is used as a roller for feeding, moving, or conveying a sheet-like object using friction.
- paper dust, dust, fiber waste, or the like adheres to the surface of the roller, resulting in a decrease in conveyance performance.
- a roller having irregularities on the surface of the roller has been devised and used in various devices.
- a roller coated with a fluororesin tube with a low coefficient of friction, or a roller with paper dust, dust, or fiber scraps attached Devices have been developed to clean the surface.
- a suction roller having air permeability for cooling or suction it is formed by winding a thin thread on a roller having a large number of suction holes formed on the surface or a cylindrical body having a large number of slits.
- Rollers have been developed, and these are used as rollers for resin film and sheet manufacturing equipment.
- a rotary press that is a printing apparatus
- rollers and apparatuses that can convey a printed material without contacting the ink-coated surface of the printed material in terms of quality improvement and productivity improvement, and also in terms of a clean environment. It is desired.
- the outer surface of the shell is coated with a material with low friction, and further coated with a woven cloth coating member, and this woven cloth coating member is impregnated with an ink adhesion inhibitor, Furthermore, an apparatus comprising a woven cloth covering member formed in a cylindrical seamless sleeve shape having an open end has been proposed (see, for example, Patent Document 1).
- a sheet body conveying apparatus comprising a suction roll that supports a traveling traveling sheet body on the outer peripheral surface, and the suction roll is etched on the outermost periphery of the surface portion of the metal cylindrical roll.
- Patent Document 7 having a mesh cylinder formed by opening a large number of suction holes having a diameter of 1 mm or less.
- examples of the roller covering material include woven fabric, paper, non-woven fabric, wire mesh, knitted fabric, rubber tube, and shrink tube. Also disclosed are those obtained by subjecting a coating material to a treatment such as coating, a coating made of a heat-resistant material, and a knitted fabric embedded in an elastomer.
- a coating material such as coating, a coating made of a heat-resistant material, and a knitted fabric embedded in an elastomer.
- a coating process is performed by applying a coating layer to the roller surface with a coating agent in order to maintain grip properties or protect the surface, thereby improving the coefficient of friction or protecting the underlying fabric.
- a coating agent has a problem that the coating layer wears due to sliding and the life is exhausted. Therefore, it is necessary to increase the thickness of the coating layer in order to achieve a long life, and there is a problem that the manufacturing cost increases.
- the tube material may be fluorine, polyolefin, silicone, PET, PVC, rubber (EP rubber), or the like.
- the adhesion with the core body becomes a problem. Therefore, a heat-shrinkable tube that shrinks due to heat is generally used because of its adhesion to the core.
- a resin heat shrinkable tube is used.
- a fluorine heat shrinkable tube is used.
- a rubber tube is used.
- the surface of the tube is generally smooth and the grip property is low due to the manufacturing method of the tube. Therefore, it is not suitable for an application for conveying a conveyed product with a low load.
- many resin-based heat-shrinkable tubes are used for a device that obtains a gripping force by being held between rollers at a high load.
- fluorine-based and silicone-based resin tubes are used in rollers that are heated to have heat resistance.
- the roller using a resin tube is smooth for the surface and the inner surface because of the tube production, so it is suitable for a roller that requires a smooth surface.
- slipping or the like occurs to cause feed unevenness.
- dirt is attached to the flaw and the transported object is damaged.
- a roller that requires unevenness on the surface has a coating that is not suitable for manufacturing.
- the yarn is thermally contracted using a material that is thermally contracted, but the problem is that the end surface yarn is frayed and the end surface needs to be processed. And end face processing is required.
- the woven structure is composed of one piece. Therefore, the covering cannot be applied to various rollers.
- the covering of the knitted fabric is basically a loop shape by knitting yarn and has elasticity due to the deformation of the loop, which is a characteristic of the knitted fabric. We need a means to regulate stretchability.
- Patent Document 6 discloses a roll formed by winding a fine thread around the surface of a cylindrical body in which a large number of slits are formed, and a porous material or natural fiber made of metal or plastic on the outer surface of the cylindrical body.
- a suction roll formed by covering and fitting paper, woven fabric, non-woven fabric, or net made of synthetic fiber is disclosed.
- the rubber roller whose surface is made of a rubber layer has a grip property with the paper due to surface abrasion and surface contamination due to paper dust and the like.
- the surface is solid, there is a problem that contamination on the rubber surface cannot be avoided, and there is also an apparatus provided with a member for cleaning the surface of the roller.
- a roller mechanism suitable for the application is known.
- the problem to be solved by the present invention is to solve various problems in the roller which is the supporting rotating member used in the above-mentioned conventional apparatus and the apparatus using the roller, thereby saving resources, saving energy, reusing, and reducing the cost. It is an object of the present invention to provide a roller made of a woven fabric and a device using these rollers.
- the means of the present invention for solving the above-mentioned problem is a means in a first means, which is applied to a roller provided with a covering made of a woven fabric on the surface.
- This roller is a roller that conveys a sheet or object, a roller that supplies the sheet or object, a roller that drives a belt, a roller that follows the movement of the sheet or object, a roller that cools or dries the moving sheet or object with air
- the roller is used as a roller that sucks a sheet or an object, or a roller that cleans a surface that faces and contacts another roller.
- a woven fabric as a coating is provided on the surface of these rollers.
- This woven fabric is a woven fabric composed of a change in woven structure or a combination of woven structures, and is composed of a woven structure formed with a substantially linear striped pattern or at least two different patterns, and is permeable by warps and wefts of the woven structure.
- a substantially rectangular pattern in which a substantially long pattern or a lattice-like opening hole is formed to control the gap, and a gap forming portion which is a region formed by a substantially rectangular pattern and a woven yarn of the fabric are close to or in contact with each other It is the roller which provided the textile fabric on the surface characterized by being comprised from the non-gap formation part which is the area
- the gap forming part and the non-gap forming part of the woven fabric which is a coating provided on the surface of the roller are a plain weave texture change, a twill weave texture change, a satin weave texture change, a satin weave It is a pattern formed by selecting from a combination of plain weave, a combination of satin and twill, and a combination of plain and twill.
- This non-gap forming part is an area formed to be equal to or thicker than the thickness of the gap forming part with respect to the thickness direction, and the gap forming part and the non-gap forming part are adjacent to each other in the axial direction.
- the woven fabric forming this coating is a gap forming portion width, a non-gap forming portion width and a pitch interval, and gap forming, which are adapted to the function of the roller of the apparatus to be applied by changing the weaving structure or the combination of the weaving structure and the structure of the weaving yarn.
- the difference in thickness between the gap portion and the non-gap forming portion, the aperture ratio of the lattice holes in the gap forming portion, or the gap forming portion and the non-gap forming portion have an angle of the forming portion with respect to the rotation direction.
- the woven yarns of these woven fabrics, or the constituent materials of the woven yarns or the processing of the woven fabrics are composed of woven yarns selected and woven in accordance with the function of the roller, and a coating applied according to the woven structure.
- the level difference that is the difference in thickness between the gap forming portion and the non-gap forming portion is due to the difference between the thickness of the warp yarn diameter used for the gap forming portion and the thickness of the warp yarn diameter used for the non-gap forming portion.
- the textile fabric which can form the thickness difference of a clearance gap formation part and a non-gap formation part by these differences using at least 1 or more means.
- the opening ratio of the gap of the gap forming portion is determined by means of the warp density of the gap forming portion and the yarn density of the weft, means of flattening the woven yarn of the multi-filament yarn that has been twisted in the gap forming portion, and the warp of the gap forming portion.
- the size of the lattice-shaped holes is formed by means based on the diameter of the yarn diameter and the diameter of the weft yarn, and at least one of the means of the gap forming portion is determined by the aperture ratio of these lattice-shaped holes.
- the fabric as the coating provided on the surface of the roller is a tubular fabric or a sheet-like fabric, a fabric applied as a necessary friction coefficient on the surface of the roller, and a gap forming portion. And a non-gap forming portion of the woven fabric formed with a step as required.
- This woven fabric has a coefficient of friction that is one of the necessary surface conditions on the surface of the roller, a coefficient of friction due to the woven yarn used for the woven fabric, or a woven fabric in a region at least close to or in contact with a woven yarn containing a material that controls the friction coefficient.
- roller that is used for yarns to have a friction coefficient necessary for the function of the roller, and is processed before or after coating with a yarn containing fibers for preventing the yarn from being frayed to prevent fraying.
- the step between the gap forming portion and the non-gap forming portion is configured as a striped stripe or at least two different patterns to prevent the yarn from being deflated on the surface of the support rotating member or on the fabric.
- the roller is provided with anti-slipping means, and has anti-slipping means for preventing displacement in the rotational direction and axial displacement of the coating due to rubbing and pressurization during rotation of the roller.
- the anti-deflection means for weaving yarn includes anti-deflection means due to plastic deformation or thermoplastic deformation due to stress on the weaving yarn, anti-deflection means due to adhesive or coating agent, and heat containing low melting point hot melt yarn in the weaving yarn of the fabric.
- Means for preventing displacement of the covering from the supporting rotating member due to the gripping force consisting of the friction with the supporting rotating member of the article and the tightening force of the stretching or contracting force of the fabric, the protrusions which are the roughness of the surface of the supporting rotating member and the fabric Means for preventing misalignment due to expansion or contraction force, means for preventing misalignment due to the convex part of the covering and the concave part of the supporting rotating member, mesh-like voids of the woven fabric that is the covering, and the protrusion or pulling of the supporting rotating member fitted thereto Roller that prevents displacement between the covering and the support rotating member by using at least one displacement preventing means by means of preventing the displacement by the hook, the means for preventing the displacement by adhesion or heat fusion, and the means
- the means for preventing the displacement of the covering from the supporting rotating member by the grip force comprising the friction between the covering and the supporting rotating member of the covering and the tightening force of the stretch or shrinkage force of the fabric.
- a material made of an elastic material having a higher friction coefficient than that of the fabric is coated on the surface of the coating with a material different from that of the fabric, and the gripping force is increased by the tightening force due to the elastic force or heat shrinkage force of the supporting rotating member and the fabric.
- Means for preventing slippage of the covering, and tension caused by stretch or thermal shrinkage of the fabric including elastic fibers having a high coefficient of friction and stretch on the woven yarn composed of a plurality of filaments used in the fabric that is the cover And means for obtaining a grip force due to the friction between the elastic fiber and the supporting rotating member to prevent the supporting rotating member and the covering from being displaced.
- the height is lower than the thickness of the gap forming portion of the fabric.
- a means for preventing deviation between the support rotating member and the coating by heat fusion by heating, and an adhesive or pressure-sensitive adhesive which is a chemical or physical action is provided on the support rotating member to Means to prevent misalignment, with a rotation stop member on the roller end face
- the woven fabric as the covering is a woven yarn made of artificial fibers extending in the rotation direction of the support rotating member, and a covering yarn formed by covering filaments other than elastic fibers with elastic fibers, Ply yarn, which is a twisted yarn formed by twisting a filament different from elastic fiber with elastic fiber, woven yarn made of crimped fiber, woven yarn made of heat-shrinkable fiber, and woven yarn containing heat fusion yarn made of low melting point
- a woven yarn that is stretchable or heat-shrinkable in the rotational direction of the support rotating member, and the woven yarn extending in the axial direction of the woven fabric is in the satin weave portion and the plain weave portion or the twill weave portion.
- the woven fabric is formed on the surface of the sixth means, wherein the woven fabric is made of a woven yarn in which expansion and contraction of the supporting rotating member in the axial direction is restricted, and the woven fabric is used as a coating on the surface of the supporting rotating member. It is a provided roller.
- the eighth means is a means in a roller in which a coating made of a woven fabric of any one of the first to seventh means is provided on the surface of the support rotating member, and in this means, the roller is supplied to the apparatus.
- the present invention is a roller in which the surface of the roller is coated with a coating made of a fabric, and the gap of the fabric is formed in accordance with the roller function applied by the fabric that is the coating provided on the surface of the roller.
- the fabric coated on the surface of the fabric can be provided with irregularities on the fabric by using a plurality of weaving yarns, each having a different yarn diameter, or a difference in the flatness of the weaving yarn. It can be a roller forming the unevenness due to the fabric.
- weaving that prevents the weaving of the weaving yarn due to yarn breakage, rubbing, etc., which prevents the fraying of weaving yarn due to rubbing during rotation, etc., and has a structure or strength that prevents the transported material from being damaged. If the structure sufficiently improves the strength and further requires a grip on the surface, the fabric woven with elastic fibers having a high coefficient of friction in the woven yarn, or woven yarns with high yarn density Can be made into a woven fabric woven using elastic yarn with high friction coefficient on the weaving yarn adjacent to or in contact with the yarn, and by providing this woven fabric on the surface of the roller, a roller having a high friction coefficient can be obtained.
- a roller made of a solid member such as a rubber roller that requires a coefficient, reducing the weight of the roller and contributing to energy saving of the apparatus.
- a low coefficient of friction can be achieved by using a low-friction material made of fluororesin or a weaving or woven structure that reduces the contact area. Can be configured.
- the core can be simply replaced by replacing the fabric that is the surface coating.
- the support rotation member which is a body can be used as it is.
- it is difficult to cause scratches and transfer traces even in severe equipment on the scratches and transfer traces of the conveyed product, and also in terms of manufacturing cost It can be supplied at low cost simply by providing it on the support rotating member, and it is a resource-saving, energy-saving, reusable, and low-cost roller.
- This roller is supplied to the apparatus, feeding means, conveying means, driving means, and cooling.
- the present invention can be applied to a means, a drying means, a device having a suction means, and a powder cleaning means, a supply roller of a sheet supply means, a feed roller or a pickup roller of a sheet supply means such as a sheet and a sheet, Driving roller and driven roller of sheet-like material conveying means, driving roller and driven roller for driving belt, etc., cooling roller for cooling medium having heat It can be provided by applying to a drying roller that dries while rotating, a roller that sucks a conveyed product or sucks dust on the surface of a transfer body, a cleaning roller of a cleaning means such as powder, and the like, and an apparatus using the same Can be provided.
- FIG. 1 An example schematically showing a roller having a ventilation portion capable of suction and cooling, which is covered with a lattice-like pattern in which about half of the tubular weave has a gap and a pattern in which about half does not form a gap.
- Figure, (b) is a part of the front view. It is the structural example by the weave structure change of the plain weave which forms the non-gap formation part of the textiles provided on the surface of the roller, and a gap formation part, (a) is a top view, (b) is a side view.
- a multi-filament is used for the wefts forming the gap, and the gap is made small,
- (a) is a plan view
- (b) ) Is a side view.
- a non-gap forming portion and a gap forming portion woven fabric composed of a combination of satin weave and plain weave structure a multifilament yarn composed of a plurality of fibers is used for a small-diameter warp 26a and a large-diameter warp 26b.
- A) is a top view
- (b) is a side view.
- the upper end is an example of preventing the opening end portion from fraying.
- (C) is a side view after thermal contraction, and (d) is a part of the front view.
- the upper stage is a cross-sectional view in a state where the elastic tubular fabric is fitted.
- (B) is a part of the front view, and in the lower part, (c) is a side view and (d) is a part of the front view in a state in which the end of the tubular fabric is in close contact with the end of the supporting rotating member with a retaining ring.
- a protrusion is provided on the flange of the support rotating member, and the protrusion is set in the gap of the woven fabric that is the covering.
- Part 1 of the figure, (d) is part 1 of the front view of the support member.
- a woven fabric that is a coating is used for a half-moon pickup roller of a paper cassette used in an electrophotographic apparatus or the like, the coating is formed into a sheet and the coating is formed on a hook of a support rotating member that is a molded product
- A) is a cross-sectional view
- (b) is a side view
- (c) is a front view
- (d) is a front view of a support member.
- FIG. 2 is a sectional view of a roller for air cooling or air suction according to the present invention, FIG. .
- the structural example of the apparatus which sucks and conveys a cut sheet is shown, (a) is the suction roller which air-sucks a cut sheet, (b) is a suction roller and a suction device.
- the schematic diagram which shows the test method which measures the sliding torque between the coating
- the graph which shows the relationship of the gap
- the schematic diagram which shows the test apparatus used for the test method of the effect of a level
- the figure which shows the example of a process which manufactures the roller which coat
- the roller 1 of the present invention is a roller 1 provided with a coating 3 made of a fabric 2 on the surface, and the coating 3 is a fabric 2 composed of striped stripes 4 or at least two patterns.
- One of the basic patterns is a non-gap forming portion 7 constituted by two substantially linear rectangular patterns 6, and the other one is from a gap forming portion 9 that forms a lattice-like gap 8 by the woven yarn 5.
- the non-gap forming portion 7 is formed so that the weaving yarns are close to or in contact with each other and no gap is formed between the weaving yarns.
- the basic configuration of the roller 1 according to the present invention comprises a fabric 2 as a covering 3 and a supporting rotating member 10 that supports the fabric 2, and is adapted to the function of the roller 1 to be applied.
- the pattern angle 11, the step 12 between the patterns, the pattern width 13 and pitch 14, the opening ratio of the gap 15, the surface friction coefficient of the covering 3 and the friction coefficient of the back surface are set as necessary.
- FIG. 1 shows an example of a roller 1 in which a tubular woven fabric 2a composed of a horizontal striped pattern 16 having a tubular weave 23a with a different weaving structure or a different weaving structure is coated with a covering 3 having striped stripes 4.
- a tubular woven fabric 2a composed of a horizontal striped pattern 16 having a tubular weave 23a with a different weaving structure or a different weaving structure is coated with a covering 3 having striped stripes 4.
- the roller 1 formed in a configuration in which no convex portion is formed on the surface can be applied to the sheet-like conveying roller 1, the driving roller 1, and the driven roller 1.
- the support rotary member 10 that supports the fabric 2 of the covering 3 is provided with a vent hole 10f shown in FIG. 4B, and can be applied as a suction roller or a cooling roller.
- FIG. 2 is an example of a roller 1 in which a woven fabric 2 formed into a vertical striped pattern 21 with a cylindrical weave 23a with a weaving structure change or a different weaving structure is coated with a covering 3 having striped stripes 4.
- the step 12 is provided on the surface to reduce the lateral displacement of the object during the conveyance of the object, and is applied to the roller 1 of the apparatus for which the lateral displacement is desired to be reduced.
- the rollers 1 for supporting the fabric 2 of the covering 3 is provided with a vent hole 10f shown in FIG. 4 (b) as a suction roller or a cooling roller. Is also applicable.
- FIG. 3 shows a covering 3 having striped stripes 4 made of a woven fabric 2 formed on a horizontal striped pattern 16 as a tubular weave 23a with a change in weaving structure or with a different weaving structure.
- This is an example of a roller 1 in which a woven fabric 2 made of a tubular weave 23a is twisted in a rotation direction 19 and configured in a spiral stripe pattern.
- a force in the rotational direction 19 and a force in the axial direction 20 are applied, and the cleaning roller on the flat plate surface, or
- the roller 1 can be applied to a cleaning roller of an apparatus using powder or the like.
- FIG. 4 shows a change in weaving structure or a different weaving structure in a cylindrical weave 23a in which about half of the lattice pattern 24 has a gap 15 and about half is a pattern in which the weaving yarns are close to or in contact with each other and have no gap 15.
- the covering 3 having the stripes 4 having two different stripes is formed of the fabric 2 having the width 13a portion of the gap forming portion, and the fabric 2 is provided on the support rotating member 10 having the vent holes 10f open.
- the example of the roller 1 in which the position of the gap forming portion 9 which is the lattice pattern 24 of the fabric 2 is a ventilation portion having a width 13b portion of the gap forming portion capable of suction and cooling is shown.
- roller 1 By rotating the roller 1, it is possible to easily provide the roller 1 that can easily switch on / off of suction or cooling.
- a yarn containing a fiber with a high friction coefficient for the non-gap forming portion 7 and using a yarn with a low friction coefficient for the gap forming portion 9 it is possible to perform intermittent feeding such as feeding the conveyance object half a half and stopping half a turn. It can also be.
- FIG. 5 shows an example of a configuration of a plain weave 27 which is a means for forming the non-gap forming part 7 and the gap forming part 9 with the woven fabric 2 provided on the surface of the roller 1, and (a) is a front view, b) is a side view.
- the means for forming the non-gap forming portion 7 and the gap forming portion 9 is that the weft 25 is a predetermined weft pitch 14, that is, the weft pitch interval 14a With respect to the weft yarn 25, a gap 15 is formed by weaving small warp yarns 26a as warp yarns 26, and a gap forming portion 9 which is a gap region 9a is formed with this gap 15 structure.
- the warp yarns of large-diameter warps 26b have no gaps, and the non-gap forming portions 7 that are the non-gap regions 7a are formed.
- the gap forming portions 9 and the non-gap It is woven as a structure of a plain weave 27 having a forming portion 7. That is, in the gap forming portion 9, the weave yarn of the small diameter warp 26a constitutes the gap forming portion 9 of the plain weave 27 with a predetermined pitch interval 14b, and the weft yarn pitch interval 14a and the pitch interval 14b between the small diameter warp yarns 26a.
- a lattice-shaped gap 8 is formed, and this area is a gap area 9a.
- the non-gap region 7a and the gap region 9a are formed by changing the weaving structure of the fabric 2, and the non-gap region 7a is used as the non-gap forming portion 7, and the gap region 9a is formed by the weft pitch interval 14a and the small-diameter warp 26a.
- the thickness is different between the small-diameter warp 26a and the large-diameter warp 26b, and the gap H 2 between the large-diameter warp 26b on the front and back of the non-gap forming portion 7 and the small-diameter warp 26a on the front and back of the gap forming portion 9 in the thickness 22 different examples of thicknesses 22 and the gap forming portion 9 of the gap H 1 is different non gap forming portion 7, also in the example of FIG forming irregularities on the front and back weave tissue changes a plain weave 27.
- the pitch interval 14c between the large diameter warps 26b adjacent on the front and back of the non-gap forming portion 7 is shown in FIG.
- FIG. 6 shows a configuration example of a combination of woven structures that form the non-gap forming part 7 and the gap forming part 9 with the woven fabric 2 provided on the surface of the roller 1, (a) is a surface view, (b) Is a side view. 6, the means for forming the non-gap forming part 7 and the gap forming part 9 is that the wefts 25 are arranged at a predetermined pitch 14, that is, the weft pitch interval 14a.
- the weaving structure is a satin weaving 28 structure in which the distance between the wefts 25 and the wefts 25 intersecting each other is longer than that of the plain weaving 27, and the large-diameter warp threads 26b are woven in a configuration in which the weaving yarns are close to or in contact with each other.
- the non-gap forming portion 7 is a non-gap region 7a, which is a region where a gap is difficult to form.
- the weaving yarn of the small diameter warp 26 a forms a plain weave 27 or a twill weave 29 together with the weft 25 at a predetermined weft pitch interval 14 a like the weft 25, and this weft 25 and the small diameter warp 26 a
- a lattice-shaped gap 8 formed at a pitch interval 14b is formed, and this area is defined as a gap area 9a.
- the non-gap region 7a and the gap region 9a are formed by the combination of the woven structure of the woven fabric 2, and the non-gap region 7a is used as the non-gap forming portion 7, and the gap region 9a is composed of the weft pitch interval 14a and the small-diameter warp 26a.
- FIG. 7 shows a configuration example of a combination of a non-gap forming part 7 formed by a change in the weaving structure of the plain weave 27 and a weaving structure forming the gap forming part 9, wherein (a) is a surface view and (b) is a front view. It is a side view.
- a plurality of fibers forming the warp 26a are spread and flattened on the weft 25 where the small diameter warp 26a is the monofilament 31, and the gap 15 is reduced by using the multifilament 30 for the warp 26a.
- the size of the gap H 2 between the large-diameter warp 26 b and the gap H 1 between the small-diameter warp 26 a are different, and the thickness 22 of the non-gap forming part 7 and the thickness of the gap forming part 9 are different.
- 22 is a different example, and is also an example of a configuration example in which irregularities are formed on the front and back surfaces of a plain weave 27 weave structure.
- FIG. 8 shows a configuration example of a combination of a non-gap forming part 7 formed by a change in the weaving structure of the plain weave 27 and a weaving structure forming the gap forming part 9, wherein (a) is a surface view and (b) ) Is a side view.
- a warp having a small diameter is used.
- the gap H 1 between the gaps 26a and the gap H 2 between the large diameter warps 26b are different, the thickness 22 of the non-gap forming portion 7 and the thickness 22 of the gap forming portion 9 are different, and adjacent to the small diameter warp 26a.
- the pitch interval of the small-diameter warp yarns 26a is 14b and the gap 15 having a narrow width in the lateral direction is formed. It is also an example.
- FIG. 9 shows a configuration example of a combination of a non-gap forming portion 7 formed by a combination of a weave structure of a satin weave 28 and a plain weave 27 and a woven structure forming the gap forming portion 9, and (a) is a surface view. (B) is a side view.
- a multifilament yarn 30 composed of a plurality of fibers is used for both the small-diameter warp 26a and the large-diameter warp 26b is shown on the same surface.
- a certain small-diameter warp 26a forms a pitch interval 14b of the small-diameter warp 26a, which is an interval at which they do not contact each other. Therefore, the small-diameter warp 26a is a sweet-twisted multifilament yarn 30, but is not restricted by the adjacent small-diameter warp 26a, and the multi-filament yarn 30 of the small-diameter warp 26a is a filament on the weft 25. The fiber is spread and flattened, and the gap between the filaments forms a minute state.
- the large-diameter warp 26b is close to or in contact with each other on the same surface, the large-diameter warp 26b is unlikely to become flat like the small-diameter warp 26a, and this region is woven with the satin weave 28.
- the step 12 is easily formed on the surface of the satin weave 28 where the large-diameter warp yarn 26b is frequently exposed, and the back surface thereof is less restricted by the adjacent weaving yarn than the surface where the large-diameter warp yarn 26b is often exposed, Therefore, the surface is likely to be flat, and the surface where the warp yarn 26 is exposed is formed with a step 12 due to the non-gap forming portion 7 and the gap forming portion 9, and the back side is an example of a state where there is almost no step. .
- the size of the gap H 1 between the small diameter warps 26 a made of the multifilament 30 and the gap H 2 between the small diameter warp 26 a made of the multifilament 30 and the large diameter warp 26 b made of the multifilament 30 are different.
- FIGS. 5 and 6 show the means for forming the non-gap forming part 7 and the gap forming part 9 by changing the weaving structure and the combination of the weaving structures.
- FIGS. FIG. 9 shows a configuration example of a means for forming the step 12 on one side.
- various non-gap forming portions 7 and gap forming portions 9 can be formed by changing the weaving structure or the combination of the weaving structures of the fabric 2 as the covering 3.
- the roller 1 having a low friction coefficient can be manufactured by using a means for using the low friction coefficient woven yarn 5 as the woven yarn 5 of the woven fabric 2.
- the monofilament 31 thicker than the other weaving threads 5 is added to the weaving thread 5 of the weft 25 where the linear portion is exposed by the satin weaving 28.
- the roller 1 having a surface with a low friction coefficient is formed by means of using a fluorine fiber made of a fluoro resin having a low friction coefficient for at least the weaving yarn 5 of the non-gap forming portion 7 adjacent to each other or the weaving yarn 5 in contact with each other. Can do.
- polyurethane fibers having a high coefficient of friction made of elastic fibers or the like are used for the woven yarn 5 forming at least the non-gap forming portion 7, or a core yarn.
- a woven yarn 5 in which polyurethane fiber or the like, which is an elastic fiber having a high friction coefficient, is twisted on 32, or a woven yarn 5 covering polyurethane fiber or the like, which is an elastic fiber having a high friction coefficient, in the core yarn 32 The surface of the support rotation member 10 can be a roller 1 having a high friction coefficient.
- corrugation can be formed by using the same weaving yarn 5 for the weaving yarn 5 used for the fabric 2.
- both the large diameter warp 26b of the satin weave 28 that is the non-gap forming part 7 and the warp 26a of the gap forming part 9 that is the plain weave 27 By using the multifilament yarn 30a, unevenness on one side can be remarkably formed, and by using this as the back surface, the roller 1 having a surface with small unevenness can be formed.
- the roller 1 of the present invention is a roller 1 having an unconventional structure and covering a covering 3 made of a fabric 2 that can be used for various rollers 1.
- rollers 1 it is possible to manufacture various types of rollers 1 as necessary, such as a roller 1 that requires, a roller 1 that requires a low coefficient of friction, or a roller 1 that reduces skid.
- the roller 1 is appropriately applied to the apparatus according to the characteristics required for the apparatus, and an unprecedented apparatus is provided using the roller 1.
- the roller 2 is configured by coating the woven fabric 2 configured in this way into a cylindrical tubular weave 23a or a sheet-shaped weave 23b with a stripe weave 23 and rotating on the rotating support rotating member 10.
- the yarn 5 used for the fabric 2 will be described.
- the fabric 2 as the covering 3 is a cylindrical weave 23a of the stripe weave 23
- the non-gap forming portion 7 and the gap forming portion 9 are alternately arranged in the rotation direction 19.
- the covering 3 of the tubular weave 23a of the stripe weave 23 formed so as to become a monofilament yarn the weaving thread 5 of the weft 25 extending in the rotation direction 19 when the stretch is provided in the radial direction of the covering.
- the weft yarn 5 of the weft 25 extending in the rotation direction 19 is a heat shrink yarn weaving yarn 5 or a twist yarn weaving yarn 5 in which a low melting point fiber is twisted together with the heat shrink yarn. Is preferred.
- the gap 15 is formed in the fabric 2 of the tubular weave 23a of the stripe weave 23, the weave 25 and the small-diameter warp 26a are added to the monofilament yarn 31a or a filament that is a fiber that imparts a function to the monofilament 31.
- the woven yarn 5 that is difficult to spread laterally such as the woven yarn 5 in which the fibers are fused with each other or the woven yarn 5 that is strongly twisted and the woven yarn 5 is configured so that the woven yarn is difficult to flatten. It is preferable to use it.
- the small-diameter warp yarn 26a is preferably a non-stretchable woven yarn 5 made of non-elastic fibers in order to restrict contraction in the axial direction 20.
- a woven yarn 5 that tends to cause fiber spread such as a multi-filament yarn 30a twisted.
- the large-diameter warp 26 b is a non-gap region 7 a where the woven yarns 5 are close to or in contact with each other, and this region is also a region that determines the surface characteristics of the roller 1.
- a woven yarn 5 such as polyurethane fiber which is an elastic fiber having a high coefficient of friction or polyurethane fiber which is an elastic fiber having a high coefficient of friction, etc. It is preferable to use the woven yarn 5 made.
- the weaving yarn 5 includes a covering yarn obtained by covering an elastic fiber with a monofilament 31 of a core yarn 32 having a non-different cross section, a twisted yarn twisted with a yarn having characteristics different from those of the core yarn 32, and a monofilament 31 having a different cross section.
- the monofilament yarn 31a or the woven yarn 5 of the multifilament 30 in which the filament has an atypical cross section may be used. By making it atypical cross section, the contact area with the conveyed product can be increased, and more effective when the surface needs grip.
- the monofilament 31 of the core yarn 32 made of man-made fiber is made of the woven fabric 2 using a filament having a melting point or a friction coefficient different from that of the core yarn 32, so that grip properties, heat resistance, wear resistance and the like are necessary. Special characteristics can be obtained.
- artificial fibers include polyester fibers, polyamide (trade name nylon) fibers, acrylic fibers, polypropylene fibers, polyethylene fibers, urethane fibers, fluorine fibers, metal fibers, carbon fibers, glass fibers, and rayon fibers. It can select suitably according to a use.
- Low melting point fibers include low melting point polyamide fibers, low melting point polyester fibers, and low melting point polypropylene fibers.
- Heat shrinkable fibers include polyvinyl chloride, polyolefins, polyamides (nylon fibers), polyesters, and acrylics. There are fibers such as cellulose and cellulose, and these can be selected as appropriate.
- the same characteristics required for the front and back can be imparted with different characteristics from the core thread 32 by using the false twisted yarn or the covered woven yarn 5. Further, by performing heat setting using a yarn containing a low-melting-point heat-fusible filament different from the core yarn 32, filament fraying can be further prevented.
- FIG. 10 shows an example of the use of the woven yarn 5 and an example of a combination of woven structures, and a cylindrical weave 23a composed of stripe weaves 23 in which the gap forming portions 9 and the non-gap forming portions 7 are alternately arranged in the rotation direction 19.
- This is an example of the use of the weaving yarn 5 in the case of obtaining the stretchability in the radial direction with the covering 3 by the above, and the non-gap forming part 7 is composed of the satin weave 28 by a combination of woven structures, and the gap forming part 9 is an example in which a plain weave 27 is formed and a step 12 is formed.
- the non-gap forming portion 7 is formed from a rectangular pattern 6.
- a woven yarn 5 made of elastic fibers is used for the weft 25, and a core is used to obtain the elastic force.
- a woven yarn 5 provided with elastic fibers composed of monofilaments 31 on the yarn 32 or a woven yarn 5 covered with a filament yarn 31b for covering is used outside the elastic fibers of the core yarn 32, and the gap forming portion 9 is used.
- the small-diameter warp 26a extending in the axial direction 20 uses a non-stretchable monofilament thread 31a or a non-stretchable multifilament thread 30a made of a non-elastic fiber, and is configured to be difficult to stretch in the axial direction 20, thereby forming a non-gap forming portion.
- the large-diameter warp 26b of No. 7 shows an example in which the woven yarn 5 made of elastic fibers is used to improve the frictional force with the support rotating member 10.
- the woven yarn 5 made of the elastic fiber of the large-diameter warp 26b is thicker than the monofilament yarn 31a of the small-diameter warp 26a and the step 12 is formed. Further, by including elastic fibers in the woven yarn 5 and making the elastic fibers into low-melting elastic fibers, the adjacent large-diameter warp yarns 26b are fused by the heat of the heat set in the satin weave 28, and the weft yarn Even if 25 is stretched, in the satin weave 28, elongation in the rotational direction 19 is restricted by fusion, and it is difficult to be affected by the elongation of the weft 25, and the pitch between the small diameter warps 26a forming the gap 15 In the configuration, a high tension can be easily obtained only by extending the weft 25.
- FIG. 11 is an example in which another woven yarn 5 is used and a combination of woven structures, and is a tube made of a stripe weave 23 in which the gap forming portions 9 and the non-gap forming portions 7 are alternately arranged in the rotation direction 19. It is an example of the use of the weaving yarn 5 in the case of obtaining heat shrinkability in the radial direction with the covering 3 by the weave 23a, and the non-gap forming portion 7 is a satin weave 28 by a combination of weaving structures. An example in which the gap forming portion 9 is formed of a plain weave 27 and a step 12 is shown. In this case as well, the non-gap forming portion 7 is formed from a rectangular pattern 6.
- weft yarns 25 are made of heat shrinkable fibers and heat shrinkable monofilaments are used.
- a woven yarn 5 having 31 as a core yarn 32 and covered with a heat-fusible filament on the outside is used, and the close contact between the weft yarn 25 and the warp yarn 26 is improved during heating to prevent fraying.
- the small-diameter warp 26a extending in the axial direction 20 shown in FIGS. 1B, 3B, and 4B, that is, the small-diameter warp 26a in the gap forming portion 9 in FIG.
- a monofilament yarn 31a made of elastic fiber or a non-stretchable multifilament yarn 30a is used to make it difficult to extend in the axial direction 20, and the large-diameter warp 26b of the non-gap forming portion 7
- a woven yarn 5 made of elastic fibers having a high coefficient of friction is used.
- the step 12 is formed by configuring the woven yarn 5 made of the elastic fiber of the large-diameter warp 26b to be thicker than the monofilament yarn 31a of the small-diameter warp 26a.
- the heat fusion yarn may be woven together with the weft yarn 25 or the warp yarn 26.
- FIG. 12 shows a combination of an example of use of the woven yarn 5 and a woven structure.
- the gap forming part 9 and the non-gap forming part 7 partially form the stripe weave 23 formed in the vertical stripe pattern 21 shown in FIG. It is enlarged and shown schematically.
- the example of the textile fabric 2 in which the formation part 9 and the non-gap formation part 7 were formed is shown.
- the non-gap forming portion 7 is formed from a rectangular pattern 6. As shown in FIG.
- the elastic yarn is used as the woven yarn 5 used in the above, and the woven yarn 5 made of non-elastic fiber is used in the axial direction 20 of FIG. ing.
- it can comprise so that it may extend in the rotation direction 19 of the roller 1, and it raises a friction coefficient with a conveyed product by using an elastic fiber with a high friction coefficient for an elastic fiber as needed. be able to.
- heat shrinkage can be performed by using a heat shrinkable weaving yarn for the weaving yarn extending in the rotation direction 19.
- the fabric 2 configured as described above is formed in a cylindrical shape or a sheet shape, and is coated on the surface of the support rotating member 10 so as to be used as the roller 1.
- the means for providing the step 12 to the fabric 2 that is the covering 3 and the means for imparting a function such as a friction coefficient can be controlled by the weaving yarn 5.
- various rollers 1 to which heat resistance, weather resistance and the like are imparted can be manufactured by changing the material of the woven yarn 5.
- FIG. 24 and FIG. 25 show graphs of the results of desktop calculation of the tensile strength of the nylon fiber with the woven yarn 5 in the woven fabric 2.
- FIG. 24 shows the relationship between the yarn diameter, that is, the filament diameter and the tensile strength.
- FIG. 25 shows the relationship between the number of yarns in the axial direction and the tensile strength.
- the axis of the filament which is the woven yarn 5 extending in the rotation direction 19 is about 20 / cm or more because the tensile strength is 100 N / cm or more, which is preferable in terms of strength.
- the material of the thread is nylon monofilament, and the wire diameters are 24.9 ⁇ m, 49.8 ⁇ m, 99.6 ⁇ m, and 145 from the lowermost graph. 5 ⁇ m and wire diameter 198.3 ⁇ m.
- the weft 25, the small-diameter warp 26a, and the large-diameter warp 26b constituting the woven fabric 2 is used as a means for preventing deflation of the woven yarn 5 of the woven fabric 2 coated on the surface of the support rotating member 10.
- the weft 25, the small-diameter warp 26a, and the large-diameter warp 26b constituting the woven fabric 2 is used as a means for preventing deflation of the woven yarn 5 of the woven fabric 2 coated on the surface of the support rotating member 10.
- One of them includes a low melting point filament or a low melting point elastic fiber in the weaving yarn 5, and the weft yarn 25 and the warp yarn 26 are fused by heat fusion to prevent the weaving yarn 5 from fraying, or support rotation.
- This means is configured to prevent the weaving of the woven yarn 5 or the end of the woven fabric 2 by at least one means such as a means by thermoplastic deformation or a means of a processed part made of a mechanical member.
- FIGS. 13 and 14 show an example of a configuration in which anti-glare is performed by a thermal action and a mechanical action.
- FIG. 13 shows an example of preventing fraying at the end 2b of the heat-shrinkable tubular fabric 2a using the heat-shrinkable woven yarn 5 for the weft yarn 25 at a position where it abuts on the end 10a of the support rotating member 10.
- large constitutes an inner diameter D 2 of the heat-shrinkable tubular fabric 2a than the outer diameter D 1 of the supporting rotating member 10, and a D 1 ⁇ D 2.
- the support rotating member 10 In the axial direction 20 of the support rotating member 10, as shown in FIG.
- the tubular fabric 2 a made of the heat-shrinkable tube weave 23 a protrudes left and right from the outer diameter D 1 portion of the support rotating member 10.
- the heat-shrinkable tubular fabric 2a is covered with the heat-shrinkable tubular fabric 2a, and the heat-shrinkable tubular fabric 2a is contracted as shown in FIG.
- the shape shown in FIGS. 13 (c) and 13 (d) is obtained by bringing the fabric 2 into close contact with the surface of the rotating member 10 and simultaneously reducing the portion protruding from the surface of the supporting rotating member 10 by plastic deformation by heat. By doing so, an example is shown in which fraying starting from the end 10a of the tubular fabric 2a is prevented.
- FIG. 14 shows an example of preventing the end portion from being deflated by the stretchable tubular fabric 2a using the stretchable woven yarn 5 as the weft 25.
- Smaller constitutes an inner diameter D 2 of the elastic tubular fabric 2a than the outer diameter D 1 of the supporting rotating member 10, and a D 1> D 2.
- the stretchable tubular fabric 2a is expanded and covered on the support rotating member 10.
- elastic tubular fabric 2a is in the axial direction 20
- stretchability of the tubular fabric 2a is configured to protrude from the outer diameter D 1 of the supporting rotating member 10 to the left in the axial direction 20, the run-off portions FIG.
- the retaining ring 34 which is a mechanical member, is mechanically pressed against the end of the support rotating member 10, and the pressing prevents the yarn from being deflated from the end of the tubular fabric 2 a.
- the stopper ring 34 presses the end portion of the cylindrical fabric 2a against the end portion of the support rotating member 10 to prevent the slippage of the fabric 2 as the covering 3 from being prevented from being displaced. (C) and (d).
- the anti-glare can be prevented by various means.
- This displacement preventing means prevents the displacement of the covering 3 by providing a rotation preventing member for the covering 3 at the end of the roller 1.
- Means for preventing deviation due to the step 12 means for preventing deviation due to adhesion or adhesion by physicochemical action, means for preventing deviation due to thermal welding of heat action, or means for preventing deviation due to heat shrinkage of the weaving yarn 5 due to heat action It is.
- the slip prevention means performed using the grip force obtained by the tension and the friction coefficient uses a woven yarn made of elastic fibers for the weft 25 extending in the rotation direction 19 of the covering 3 that is the fabric 2.
- the tension is obtained in the rotational direction.
- the covering 3 is a tubular weave 23a (tubular woven fabric 2a)
- the inner peripheral length of the tubular weave 23a (tubular woven fabric 2a) is made shorter than the outer peripheral length of the support rotating member 10 of the covering 3.
- a woven yarn made of elastic fiber such as polyurethane fiber having a high friction coefficient for the woven yarn 5 used for the non-gap forming portion 7, a high friction coefficient is provided on the back surface of the woven fabric 2. It is configured to have.
- the slippage of the covering 3 is prevented by obtaining a grip force due to the tension of the covering 3 and the friction between the covering 3 and the support rotating member 10 of the covering 3, and the weaving yarn 5 having a high friction coefficient is used.
- the contact area with the support rotating member 10 can be further increased, and the displacement of the covering 3 can be further prevented.
- the fabric 2 made of fibers bites into the fine roughness protrusion of the support rotation member 10, thereby gripping with a low tension with a low tightening force. It is supposed to be able to get sex.
- a means for providing fine roughness on the surface of the support rotating member 10 it can be formed by surface treatment such as blast treatment or hairline treatment or surface treatment.
- the support rotating member 10 is provided with a groove 10 b, and the groove 10 b is a satin weave which is a non-gap forming portion 7 that forms a step 12 in the fabric 2 by a combination of a plain weave 27 and a satin weave 28.
- the example of the structure which is comprised so that the part of 28 may enter, and the displacement of the textile fabric 2 to the rotation direction 19 is performed is shown.
- channel 10b should just be more than half of the diameter of the woven yarn 5 to be used, and the shift
- FIG. 16 shows an example in which a protrusion 10c is provided on the flange 10e portion of the support rotating member 10 to prevent the fabric 2 as the covering 3 from being displaced as shown in FIG.
- a protrusion 10c made of a convex portion is provided on the flange 10e at the end of the support rotating member 10.
- the projection 10 c is configured to enter the lattice-shaped gap 8 of the fabric 2 that is the covering 3.
- the height of the protrusion 10c formed of the convex portion is a height that does not interfere with anything other than the fabric 2 that is the covering 3. I just need it.
- the height of the tip of the protrusion 10c may be equal to or less than the thickness 22 of the covering 3, and The tip of the projection 10c does not come into contact with the surface on the roller 1 side and is not scratched.
- the protrusion 10 c does not enter and engage with the lattice-shaped gap 8 of the fabric 2 that is the covering 3
- the protrusion 10 c has a height lower than the thickness 22 of any part of the covering 3. May be provided.
- FIG. 17 shows an example in which the covering 3 is used for a half-moon pickup roller 1b of a paper cassette used in an electrophotographic apparatus or the like.
- the fabric 2 as the covering 3 is formed in a sheet shape and hooked on the hook 10d of the support rotating member 10 as a molded product to prevent the fabric 2 as the covering 3 from being displaced.
- a hook 10d is provided on the support rotating member 10 which is a molded article as means for preventing the displacement of the fabric 2 which is the covering 3,
- the covering 3 cut into a sheet shape having a high friction coefficient is attached to the hook 10d of the support rotating member 10 to prevent the deviation.
- the hook 10d enters the gap 15 of the mesh portion 27a of the plain weave 27 portion, and the satin weave.
- This is an example of a configuration that is restricted and fixed to 28 to prevent misalignment.
- the warp 26 and the weft 25 can be prevented from being deflated by performing an adhesion process, a coating process, or a heat-sealing process.
- the configuration is such that the sheet-like woven fabric 2 processed in this way can be attached to the hook 10d without causing yarn misalignment.
- the support rotation member 10 is made of a synthetic resin
- the support 10 may be fixed by heat fusion or the hook 10d may be fixed by using the resin elasticity of the support rotation member 10.
- a material having rebound resilience such as rubber or foam may be provided between the support rotating member 10 and the covering 3.
- the covering 3 made of the tubular weave 23 is formed by using the weaving yarn 5 extending in the rotation direction 19, that is, the weft yarn 5 which is a heat-shrinkable fiber.
- the support rotating member 10 is formed, covered with heat, thermally contracted by heating, and the support rotating member 10 and the covering 3 are brought into close contact with each other to prevent displacement, but the surface of the support rotating member 10 has a fine roughness. Since the protrusion due to the roughness abuts on the weaving yarn 5 to prevent deviation, it is more preferable to provide a fine roughness on the surface of the support rotating member 10.
- a primer can be apply
- the woven yarn 5 used for the cylindrical weave 23a the woven yarn 5 formed of elastic fibers having a high friction coefficient is used as the woven yarn 5 forming the non-gap forming portion 7 having a high yarn density. The frictional force can be improved to prevent deviation.
- the non-heat-shrinkable yarn 5 As the yarn 5 extending in the axial direction 20 forming the gap forming portion 9, it is preferable to use the woven yarn 5 of the non-stretchable monofilament yarn 31 a as the woven yarn 5 extending at least in the axial direction 20. Furthermore, it is preferable that the heat-fusible fiber is included in the weft yarn 25 or the warp yarn 26 so that the woven yarns 5 can be fused to each other and the support rotating member 10 can be fused, thereby further preventing displacement.
- a primer used on the surface of the support rotating member 10 to be used there are a resin-based primer and a rubber-based primer, but a synthetic rubber-based primer is preferable for further preventing displacement.
- adhesion or physical adhesion prevention means which is a physical chemistry action, uses a stretchable or heat-shrinkable weaving yarn 5 as the weaving yarn 5 extending in the rotational direction 19, and a rubber adhesive or By fixing the support rotating member 10 and the covering 3 with a general-purpose adhesive or a general-purpose adhesive, it is possible to prevent the covering 3 from being displaced.
- the covering 3 is a woven fabric 2 and is made of artificial fibers so that the adhesive has good permeability, and the covering 3 has good stretchability or heat shrinkability in the rotation direction 19. It is set as the structure which may be comprised and may adhere
- FIG. 18 is a diagram showing examples of various cross sections of the roller 1 according to the present invention in Examples 1 to 6.
- each roller 1 will be described.
- the sheet feed roller 1b that feeds the cut sheet shown in FIG. 20 will be described.
- the sheet is a sheet 37
- paper dust or the like adheres to the surface of the support rotating member 10, and the friction coefficient decreases. It is easy for paper feed defects to occur.
- the rubber surface is provided with irregularities to make the paper feeding stable.
- the woven fabric 2 that is the covering 3 has an irregular structure, and the non-gap forming portion 7 is formed by the woven structure shown in FIG.
- the woven fabric 28 is formed of a satin weave 28, and the gap forming portion 9 is configured as a woven fabric 2 having a combination of weaving structures formed of a plain weave 27 or a twill weave 29. Concavities and convexities are formed by configuring as a difference in flatness of the multifilament yarn 30a.
- the warp yarns 28 made of elastic fibers having a high friction coefficient are used as the warp yarns 28 used for the portions of the satin weave 28 that are in contact with the sheet, and only the protrusions in contact with the sheet have a high friction coefficient. Further, as shown in FIG.
- the gap forming portion 9 is an area in which the gap 15 is formed as a plain weave 27 or twill 29, and the paper powder easily enters the recessed portion of the gap 15 so that the surface of the protruding portion. It is configured to stabilize the friction coefficient.
- the functions required for these are the outer diameter accuracy, the stability of the friction coefficient of the surface, and the property that dust and the like are difficult to adhere. These properties are required for the roller 1.
- the thickness of the woven yarn 5 of the small-diameter warp 26a and the large-diameter warp 26b is obtained by changing the weaving structure or a combination of the weaving structures shown in FIGS. Covering a tubular weave 23a having a high precision thickness 22 by using a weaving thread 5 having a certain diameter and having the same thickness and weaving the weaving thread 5 having a stretchable or shrinkable characteristic as a weft 25 Article 3 can be formed.
- the surface friction coefficient can be obtained by using the weaving yarn 5 having a high friction coefficient for the weaving yarn 5 in which the weaving yarns 5 where the non-gap forming portions 7 are formed are close to or in contact with each other.
- a step 12a is formed between the support rotating member 10 and the thickness of the woven yarn. Contaminants such as dust can easily enter the gap 15 in the shape of the roller, and adverse effects on the surface of the roller 1 can be suppressed, and the roller 1 capable of stable conveyance and driving can be configured.
- the woven yarn 5 of the fabric 2 that requires the accuracy of the thickness 22 of the covering 3 as described above, the woven yarn 5 in which the monofilament yarn 31a or the multifilament 30 is melted and integrated is preferable.
- a covering yarn covered with the monofilament 31 it is preferable to use a covering yarn covered with the monofilament 31 to be the core yarn 32.
- FIG. 19 is a view showing an example of the air cooling roller 1 or the air suction roller 1.
- the support rotating member 10 has a hollow inside, and is provided with a vent hole 10f shown in FIG. 19A by processing, or a vent hole 10f or a gap 15 formed by resin molding. Is provided.
- the end portion of the roller 1 is a support rotary member 10 configured to suck air, and as shown in FIG. 19C, the cover 3 is provided on the surface of the support rotary member 10. Then, the air is sucked or blown from the suction hole 18 or the blow hole 18 provided on the side surface of the support rotating member 10.
- the support rotary member 10 may be a support rotary member 10 by extrusion or a support rotary member 10 by molding.
- the support rotary member 10 may be slit in the support rotary member 10 during extrusion or the support rotary member 10 at the time of molding. Ventilation hole 10f may be provided in the inner wall.
- the roller 1 having a configuration capable of eliminating scratches and transfer marks on the conveyance sheet or the like by providing the covering 3 made of the fabric 2 on the surface of the support rotating member 10 in this manner.
- a multifilament yarn 30 made of a synthetic fiber that is sweet-twisted with a warp yarn 26a and a warp yarn 26b that are stretched in the axial direction 20 with a combination of the weave structures shown in FIG. 9 is used, and the weft yarn 25 is a shrinkable or stretchable monofilament yarn 31a.
- the surface of the rotary support member 10 is covered with the woven fabric 2 having a cylindrical weave 23a to form a cleaning roller.
- the large-diameter warp 26b is thicker than the small-diameter warp 26a.
- the large-diameter warp 26b is woven into the satin weave 28 using the large-diameter warp 26b and the weft 25 to form the non-gap forming portion 7 and the small-diameter warp 26a.
- the gap forming portion 9 is formed by using the weft 25.
- the gap 15 has a configuration in which a small-diameter warp thread 26a twisted on the weft 25 spreads and the gap 15 is minutely configured to have a step 12. ing.
- the covering 3 composed of the cylindrical weave 23 a configured as described above is provided on the surface of the support rotating member 10 so that the covering 3 composed of the tubular weaving 23 a has a predetermined twist angle 42 on the supporting rotating member 10.
- the cleaning roller is fixed by twisting (see FIG. 3) and fixed to maintain this state.
- the cleaning roller is provided with an elastic body 33 such as foam or elastomer on the surface of the support rotary member 10 or the elasticity of the support rotary member 10 to obtain elasticity. Also have a good configuration. Further, when air permeability is required, a structure having air permeability is used.
- the step 12 is formed so that an angle formed by the multifilament 30 of the large-diameter warp 26b is formed in the non-gap forming portion 7, and this angle formed by the filament has a scraping effect.
- the dust and the like taken into the concave portion that is the gap forming portion 9, and the dust and the like scraped by the rotation and torsion angle 42 can be moved or sucked in the axial direction 20 by this angle, and clogging that has not occurred in the past. It can be set as a cleaning roller without.
- the filament used as a scraping angle it has an effect, so that the filament diameter becomes small, and it is more preferable to use the filament which has an acute angle in the cross section of a filament.
- the present invention may be configured such that the sheet-like covering 3 may be provided on the surface of the support rotating member 10, and the roller 1 formed by covering the cylindrical covering 3 or the sheet-like covering 3. It is a configuration.
- FIG. 20 shows a printing apparatus using various rollers 1 and locations where the roller 1 is used inside the printing apparatus.
- various types such as a sheet feeding roller 1b, a conveying roller 1c, a leading end alignment roller 1d, a belt driving roller 1e, a belt driven roller 1f, and a cooling roller 1h.
- the roller 1 of the present invention can be used at these locations.
- An intermediate transfer belt 36 is engaged with the belt driving roller 1e and the belt driven roller 1f.
- a sheet 37 is provided with fixing rollers 1g and 1g behind the intermediate transfer belt 36, and the belt driven.
- a conveyance belt 35 is disposed between the roller 1f and the belt driving roller 1a to convey the sheet transferred to the fixing roller 1g.
- FIG. 21 shows an example used for the roller conveyor 1i.
- a striped pattern composed of a non-gap forming part 7 and a gap forming part 9 is formed, and an elastic fiber having a high coefficient of friction is included on the surface, thereby forming a roller 1 that is good against skidding.
- This is a configuration example of a roller conveyor 1 i that can be used for conveying an object using the roller 1.
- FIG. 22 is a diagram showing an outline of a suction roller device using the roller 1 as the suction roller 1j.
- the roller 1 of the present invention is formed by covering a cylindrical support rotating member 10 having a suction hole on its surface with a covering 3 made of a tubular fabric 2a. Air is sucked by a suction device 38 of a fan or a compressor from a suction hole 18 provided in the rotating shaft 10g at the end of the roller 1. In this case, air is sucked from the suction holes provided on the surface of the hollow support rotating member 10 and the mesh-shaped voids of the cylindrical fabric 2a coated on the outer periphery thereof.
- FIG. 23 shows a configuration example of an apparatus that conveys the cut sheet paper 37 by air suction.
- the apparatus shown in FIG. 23B is provided with a suction fan 38a and a decompression chamber 38b, and a solenoid 43 for controlling the opening and closing of the suction valve by an electrical signal is provided in the decompression chamber 38b.
- the decompression chamber 38b is decompressed by the suction fan 38a.
- a configuration diagram is shown in which the suction valve is opened and closed by the solenoid 43 being turned on and off, and the sheet is sucked instantaneously.
- FIG. 23A in the upper stage shows a state in which the solenoid 43 is turned on by an electrical signal, the suction valve is pulled, and the sheet is sucked by the suction roller 1j by the suction force of the suction fan 38a and the decompression chamber 38b. ing.
- the roller 1 formed with the suction holes on the surface can be used for a cut sheet conveying apparatus. Furthermore, as shown in the example of FIG.
- the non-gap forming part 7 and the gap forming part 9 can have appropriate widths of the non-gap forming part width 13a and the gap forming part width 13b depending on the conditions of the apparatus.
- the apparatus or the roller 1 that can clean fine powder while rotating can be configured to have air permeability so that suction can be performed while rotating. It can be set as the cleaning apparatus which can do.
- Table 1 shows an example of the fabric 2 that is the covering 3 of the support rotating member 10.
- Example 1 and Example 2 in Table 1 are a woven structure formed of a sheet-like non-gap forming part 7 and a gap forming part 9, and a satin weave 28, which is a combination of the diameter of the woven yarn 5 and the woven structure.
- the covering 3 in which the step 12 is formed by the portion and the portion of the plain weave 27 is shown.
- the monofilament 31 is used for the small-diameter warp 26a and the multi-filament 30 of sweet twist is used for the small-diameter warp 26a. Breathability can be adjusted.
- the multifilament 30 having a sweet twist is used as compared with the case where the monofilament 31 is used for the small diameter warp 26a.
- the step 12 can be formed larger due to the flatness of the yarn.
- Example 3 a cylindrical weaving 23 using a weaving yarn 5 in which a low-melting point urethane is covered with a monofilament 31 made of nylon as a core yarn 32 as a warp yarn and urethane being an elastic fiber as a weft yarn 25. And covering the surface of the warp 26 with a low-melting urethane fiber, which is an elastic fiber, allows the elastic fiber to be generated on the surface and the friction coefficient to be around 1.0. . On the other hand, in the woven fabric 2 to which no elastic fiber is applied, the friction coefficient can be 0.25, which is a low value of the resin material.
- a surface having a low friction coefficient and a high friction coefficient can be easily formed by the material of the woven yarn 5 and the material to be applied. Further, by using the elastic fiber woven yarn 5 made of urethane for the weft 25, the elongation can be set to 50% or more.
- Example 4 and Example 5 show an example of the covering 3 produced by weaving a tubular weave 23 using a heat-shrinkable fiber for the weft 25.
- Example 4 and Example 5 by using polyester yarn of monofilament 31 of heat-shrinkable fiber for the weft yarn 25, heat shrinkage of less than 20% can be obtained.
- the woven yarn 5 in the case of a sheet, the woven yarn 5 that has been subjected to coating treatment, adhesion, or heat fusion is included to prevent the deflation even after cutting. Further, the covering 3 of the tubular weave 23 is plastically deformed by heat shrinkage and prevents the weave yarn 5 from fraying. Further, in Example 3 using the low melting point urethane fiber, the low melting point urethane fiber is fused to prevent the weave yarn 5 from being frayed. Furthermore, in the woven fabric 2 using the multifilament yarn 30a, the multifilament 30 that has been twisted can be easily impregnated with a coating agent or an adhesive, and can be further bound to prevent the end portion from becoming frayed. . As for confirmation of prevention of edge fraying, the result after rubbing the edge with sandpaper of # 120 is shown in the item of prevention of edge fraying (after coating).
- the covering 3 having a test width of 20 mm of elastic fiber, which is a low-melting urethane, is a fabric 2 having a stretchable stripe according to Example 3 is covered with a support rotating member 10 made of aluminum, and tightening force (N)
- N The result of confirming the relationship between the sliding load torque (N / cm) is shown in the graph of FIG.
- FIG. 27 is a diagram showing the measurement method.
- the covering 3 made of the fabric 2 locked to the fixing bar 1l is wound around the aluminum roller 1k, and a force F in the direction shown in the drawing is applied to rotate the aluminum roller 1k in the direction of the arrow.
- the slip torque between the covering 3 and the aluminum roller 1k is measured.
- the measurement result of this test shows that the sliding load torque between the aluminum roller 1k and the covering 3 is tightened as shown in the graph of FIG. It improves linearly in proportion to the force. In other words, when the tightening force or the adhesion force to the support rotating member 10 is increased, the displacement is less likely to occur.
- the nipping pressure is 0.5 to 1.0 N per 1 cm width, and at most 2 N. This is a nipping pressure for preventing the sheet-like conveyed product from being damaged, and a nipping pressure which is a pressure necessary for obtaining feeding accuracy.
- the sliding load torque is linearly increased without the displacement of the covering 3 with respect to the tensile force which is the tightening force, and the sliding load torque can be sufficiently obtained. Further, when the slope of the linear straight line of the graph, that is, the slope, is about 0.9 or more, the friction coefficient is at a level with no problem.
- FIG. 28 is a graph showing the relationship between the step 12 in the fabric 2 and the derailment load from the groove 40a of the groove, and is a graph showing the effect of the step 12 in the fabric 2.
- the lateral load which is a shift load for derailing from the groove 10b
- the lateral load is increased linearly. That is, it can be seen that the deviation of the covering 3 can be prevented by the step 12 and the groove 10b.
- the fabric 2 used in this test is a fabric 2 of striped stripes 4, and each step 12 is changed with a large-diameter warp 26 b to form a step 12.
- the used woven yarn 5 is made of nylon woven yarn 5 having no elastic fiber and a woven fabric having a friction coefficient of around 0.25.
- the striped stripe 4 has a length of 40 mm, a pitch 14 of 4 mm, and a striped pattern.
- the width of the stripe 4 is 2 mm, and the result of confirming the load is shown in the graph of FIG. From this graph, it was confirmed that deviation can be prevented even in a low friction coefficient state. From this confirmation, it is considered that by configuring the urethane fiber, which is an elastic fiber, to appear on the back surface, the frictional force can be further increased and displacement can be prevented.
- FIG. 29 includes a lateral displacement prevention guide member 39, a mounting tool 40 placed thereon, and a load 41 placed on the mounting tool 40, and is used in a test method for the effect of the step 12 in FIG. It is a figure which shows a test apparatus.
- the derailment is in the direction of the arrow perpendicular to the direction of the striped stripe 4 that is the step 12 composed of the concave groove 40a that is the lateral shift prevention guide member 39 and the convex step 40b.
- a tensile load in the F direction as a load was applied to the load 41 having a predetermined unit area weight, and the relationship between the step 12 and the lateral displacement load was confirmed.
- FIG. 30 is a diagram showing an example of a process for manufacturing the roller 1 by covering the support rotating member 10 with the covering 3 made of the tubular weave 23 formed using the heat shrinkable weft 25.
- a heat-shrinkable cylindrical covering 3 composed of the gap forming portion 9 and the non-gap forming portion 7 was manufactured using the tube weave 23.
- the tubular weave 23 is formed by using the weft yarn 25 made of polyester fiber that heat shrinks slightly less than 20% at 150 ° C. as the weft 25 of the heat-shrinkable weaving yarn 5.
- the rotating support member 10 shown in (b) which has an outer peripheral length shorter than the inner peripheral length of the cylindrical covering 3, is expanded while the cylindrical covering 3 is expanded in diameter.
- Table 2 shows the result of confirming the deviation using the coating 3 of Example 4 in the roller 1 produced as described above.
- Example 4 As shown in Table 1, the thermal contraction rate of the single body of the tubular fabric 2 of Example 4 is 19%.
- This Example 4 is shown in Table 2 as Example 4-1, Example 4-2, Example 4-3, and Example 4-4 in Table 2, and with a comparative example.
- a rubber-based primer manufactured by Sunstar Giken: US-3 is used for the support rotating member 10.
- the coating 3 could be prevented from rotating by applying the coating, there was no deviation of the coating 3, and the result was OK.
- Example 4-3 and Example 4-4 in which no primer was used there was no deviation of the covering 3 showing the effect of rotation prevention with a shrinkage rate of 5.6% or less due to heating, and the result was OK. It was confirmed that.
- the tubular fabric 2 in which the shrinkage of the tubular fabric 2 with respect to the support rotating member 10 is around 10% is not applied with a rubber-based primer.
- the result was NG.
- the rubber primer include UM-2 and US-3 manufactured by Sunstar Giken, and these are preferably used.
- the shrinkage rate is 5% or less or a primer is used, and the anti-slip can be made stronger. Even when the stretchable covering 3 is used, slip prevention may be performed using this primer.
- Tables 3 and 4 show the results of confirming the air suction force and the suction distance when the covering 3 of the support rotating member 10 of this example is used.
- a fan and a sheet (paper) using a DC fan motor having a low air volume of 0.39 m 3 / min and a fan diameter of 40 mm and the covering 3 of Example 4 in Table 1 are used.
- a suction force was confirmed by forming a gap 15 of 5 mm therebetween, it was confirmed that a sheet having a weight of 3.0 g could be sucked with an air flow of 0.39 m 3 / min.
- the weight of the sheet that can be sucked without the covering 3 on the left side of the column was 4.5 g.
- the warp 26a of the gap forming portion 9 on the right side of the column is a woven fabric in which the airflow resistance value is increased by a multifilament 30 made of sweet twist, and the covering 3 of Example 2 in Table 1 and 1.14 m 3 of air flow with strong airflow.
- the width of the gap that can be sucked in a 4 g / 50 cm 2 sheet was confirmed.
- the gap that can be sucked is about 8.0 mm as shown in the center of the column, and in the coating 3 of Example 2 of Table 1, as shown on the right side of the column.
- suction was not possible, and the width of the gap 15 was 0 mm.
- the width of the gap 15 that could be sucked was 10.5 mm.
- the gap forming part 9 forms a gap 15 necessary for suction or blowing.
- the fabric 2 is capable of. Further, the direction of the striped stripe 4 of the fabric 2 is set to the axial direction 20, and the convex portion is formed by using the elastic yarn 5 of a high friction coefficient made of urethane fiber or the like as the yarn 5 of the non-gap forming portion 7.
- the contact point in the cross section with the conveyed product can be configured as a two-point contact point, and the conveyance force can be further improved.
- the roller 1 of the apparatus As an effect of the gap (lattice-shaped hole) 15 of the gap forming part 9 of the fabric 2, it is easy to manufacture the roller 1 of the apparatus that performs cooling, drying, and suction, and in addition, as shown in the example of FIG.
- the portion of the roller 1 that is not air permeable is separated from the width 13a portion of the non-gap forming portion 7.
- An unprecedented roller 1 can be provided.
- the conventional roller 1 having a rubber layer and having irregularities is provided with irregularities so as to reduce the contamination on the surface of the roller 1 such as dust and paper dust, and striving to stabilize the transportability.
- the rubber thickness 22 is required, and since it is the elastic body 33, it is very difficult to request the accuracy of the outer diameter, and the outer diameter accuracy is required to be high. It is often used for the sheet feeding roller 1b, the belt driven roller 1f and the like.
- the roller 1 of the present invention is a thin covering 3 in which the covering 3 is made of the woven fabric 2, and the core yarn 32 based on the monofilament 31 is entangled with the filament diameter of the monofilament 31 and the core yarn 32.
- the thickness 22 is determined by the yarn diameter, and the thickness 22 is highly accurate and depends on the accuracy of the support rotating member 10.
- the support rotating member 10 is a metal
- the accuracy of the metal and the support rotating member 10 are resin-molded.
- it consists of, it depends on the molding accuracy of the resin, and therefore, these can obtain a stable accuracy.
- the grip property which is a characteristic of rubber
- the roller 1 capable of obtaining a grip property equal to or higher than that of rubber can be obtained.
- the roller 1 of this application is the roller 1 which provided the covering 3 which consists of the fabric 2 which is not in the past on the surface of the support rotation member 10, and is a roller 1 of resource saving, energy saving, reuse, and low cost. . Further, by using this roller 1, a resource saving, energy saving, reuse, and low cost device can be formed as an unconventional device.
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Abstract
Description
1a 駆動ローラ
1b 給紙ローラ(ピックアップローラ)
1c 搬送ローラ
1d 先端合わせローラ
1e ベルト駆動ローラ
1f ベルト従動ローラ
1g 定着ローラ
1h 冷却ローラ
1i ローラコンベア
1j 吸引ローラ
1k アルミローラ
1l 固定バー
2 織物
2a 筒状織物
2b 開口端部
3 被覆物
4 縞模様のストライプ
5 織糸
6 長方形の模様
7 非隙間形成部
7a 非隙間領域
8 格子状の隙間
9 隙間形成部
9a 隙間領域
10 支持回転部材
10a 端部
10b 溝
10c 突起
10d フック
10e フランジ
10f 通気孔
10g 回転軸
10h 孔
11 角度
12 段差
12a 織糸の太さによる段差
13 幅
13a 非隙間形成部の幅
13b 隙間形成部の幅
14 織糸のピッチ間隔
14a 緯糸のピッチ間隔
14b 小径の経糸26aのピッチ間隔
14c 大径の経糸26bのピッチ間隔
15 隙間
16 横縞模様
17 長手方向
18 吸引孔または吹き込み孔
19 回転方向
20 軸方向
21 縦縞模様
22 厚み
H1 隙間形成部の間隙
H2 非隙間形成の間隙
23 ストライプ織り
23a 筒織り
23bシート状の織り
24 格子状模様
25 緯糸
26 経糸
26a 小径の経糸
26b 大径の経糸
27 平織
27a メッシュ部
28 繻子織
29 綾織
30 マルチフィラメント
30a マルチフィラメント糸
31 モノフィラメント
31a モノフィラメント糸
31b フィラメント糸
32 芯糸
33 弾性体
34 止め輪
35 搬送ベルト
36 中間転写ベルト
37 用紙
38 吸引装置
38a 吸引ファン
38b 減圧室
39 横ズレ防止案内部材
40 載置具
40a 凹状の溝部
40b 凸状の段部
41 荷重物
42 捩り角
43 ソレノイド
D1 (支持回転部材の)外径
D2 (筒状織物の)内径
Claims (8)
- 表面に被覆物を設けてなるローラにおいて、ローラはシートまたは物体を搬送するローラ、シートまたは物体を供給するローラ、ベルトを駆動するローラ、シートまたは物体の移動に従動するローラ、移動しているシートまたは物体をエアーで冷却または乾燥させるローラ、シートまたは物体を吸引し回転するローラ、もしくは、ローラと対向し接する面を清掃するローラとして用いられるローラであり、ローラの表面に被覆物である織物が設けられ、この織物は織り組織の変化または織り組織の組み合わせからなる織物で、略直線的な縞模様状の模様または少なくとも2つの異なる模様を形成した織りからなり、該織りの経糸と緯糸により通気性を制御する略長形状の模様または格子状の開口孔が形成され、略長方形状の模様を形成してなる領域である隙間形成部および織物の織糸同士が近接または接して略長方形状の模様を形成してなる領域である非隙間形成部から構成されていることを特徴とする表面に織物を設けたローラ。
- ローラの表面に設けた被覆物である織物の隙間形成部および非隙間形成部は、平織の織り組織変化、綾織の織り組織変化、繻子織の織り組織変化、繻子織と平織の織り組織の組み合わせ、繻子織と綾織の織り組織の組み合わせ、平織と綾織の織り組織の組み合わせから選ばれて形成された模様であり、この非隙間形成部は厚み方向に対し隙間形成部の厚みと同じかまたは隙間形成部の厚みよりも厚く形成された領域であり、隙間形成部と非隙間形成部が隣接し軸方向に交互に形成されているかまたは隙間形成部と非隙間形成部が隣接し回転方向に交互に形成されている織物からなる被覆物で、この被覆物を形成する織物は織り組織変化または織り組織の組み合わせと織糸の構成により適用する装置のローラの機能に適合する、隙間形成部の幅と非隙間形成部の幅およびピッチ間隔、隙間形成部と非隙間形成部間の厚み差である段差、隙間形成部の格子状孔の開口率もしくは隙間形成部と非隙間形成部が回転方向に対する形成部の角度を有し、織物の織糸または該織糸の構成素材あるいは織物への処理がローラの機能に適合させて選択して織られた織糸および織り組織に応じて施された被覆物からなることを特徴とする請求項1に記載の表面に織物を設けたローラ。
- 隙間形成部と非隙間形成部の厚み差である段差は、隙間形成部に用いる経糸の糸径の太さと非隙間形成部に用いる経糸の糸径の太さの差による手段、もしくは経糸に複数の繊維からなる甘撚りされたマルチフィラメント糸におけるマルチフィラメントの扁平の差による手段よりなり、少なくとも1つ以上の手段を用いて、これらの差によって隙間形成部と非隙間形成部の厚み差を形成し得る織物で、かつ、隙間形成部の隙間の開口率は、隙間形成部の経糸と緯糸の糸密度による手段、隙間形成部の甘撚りされたマルチフィラメント糸の織糸の扁平による手段、隙間形成部の経糸の糸径の太さと緯糸の糸径の太さによる手段により格子状の孔の大きさが形成され、少なくとも1つ以上の手段にて、これらの格子状の孔からなる開口率によって隙間形成部の隙間を構成して、ローラの表面に設けた被覆物である織物であり、機能に応じた必要な段差と隙間形成部の隙間を有することを特徴とする請求項2に記載の表面に織物を設けたローラ。
- ローラの表面に設けた被覆物である織物は、筒状織物またはシート状の織物で、ローラの表面に必要とする摩擦係数の施された織物で、かつ、非隙間形成部と隙間形成部の段差が必要に応じて形成された織物であり、ローラの表面に必要な表面状態の1つである摩擦係数を、織物に用いる織糸による摩擦係数、もしくは摩擦係数をコントロールする素材を含んだ織糸で少なくとも近接または接する領域の織糸に用いて、ローラの機能に必要な摩擦係数とし、織糸のホツレを防止する繊維を織糸に含み被覆前または被覆後に処理され、ホツレ防止が施されてなるローラであり、また、ローラの回転時における摺擦および加圧により被覆物の回転方向へのズレおよび軸方向へのズレを防止するズレ防止手段を施してなることを特徴とする請求項3に記載の表面に織物を設けたローラ。
- 隙間形成部と非隙間形成部の段差は、縞模様状のストライプまたは少なくとも2つの異なる模様に構成され、織糸のホツレ防止を支持回転部材の表面上または織物上で防止したホツレ防止手段が施されたローラであり、ローラの回転時における摺擦および加圧による被覆物の回転方向へのズレおよび軸方向へのズレを防止するズレ防止手段を有し、被覆物の織糸のホツレ防止手段は、織糸への応力による塑性変形または熱塑性変形によるホツレ防止手段、接着剤またはコーティング剤によるホツレ防止手段、織物の織糸の中に低融点の熱溶融糸を含む熱溶着によるホツレ防止手段で、少なくとも1つ以上のホツレ防止手段を用いて織糸のホツレを防止した織物であり、被覆物の回転部材からのズレ防止手段は、被覆物と被覆物の支持回転部材との摩擦および織物の伸縮力または収縮力の締め付け力からなるグリップ力による被覆物の回転部材からのズレ防止手段、支持回転部材の表面の粗さである突起と織物の伸縮力または収縮力とによるズレ防止手段、被覆物の凸部と支持回転部材の凹部によるズレ防止手段、被覆物である織物のメッシュ状の空隙とそれに嵌合する支持回転部材の突起部または引掛け部によるズレ防止手段、接着または熱融着によるズレ防止手段、回り止め部材によるズレ防止手段で、少なくとも1つ以上のズレ防止手段を用いて被覆物と支持回転部材とのズレを防止したローラであり、ホツレ防止手段による織糸のホツレ防止およびズレ防止手段による支持回転部材とのズレ防止を施してなることを特徴とする請求項2~4のいずれかの1項に記載の表面に織物を設けたローラ。
- 被覆物と被覆物の支持回転部材との摩擦および織物の伸縮力または収縮力の締め付け力からなるグリップ力による被覆物の支持回転部材からのズレ防止手段は、支持回転部材の表面に被覆物とは異なる素材で織物の摩擦係数よりも高い摩擦係数を有する弾性体からなる素材が被覆され、この支持回転部材と織物の伸縮力または熱収縮力による締め付け力によりグリップ力を得て被覆物のズレを防止する手段、被覆物である織物に用いる複数のフィラメントからなる織糸に摩擦係数が高く伸縮性を有する弾性繊維を含む織物の伸縮性による張力または熱収縮による締付け力とこの弾性繊維と支持回転部材の摩擦によるグリップ力を得て支持回転部材と被覆物のズレを防止する手段、織物の隙間形成部の厚さよりも高さの低い突起を形成した支持回転部材の突起と該織物の隙間形成部の格子中への嵌合または該突起と該織物の接触による被覆物のズレを防止する手段、織物の繻子織部の凸部と支持回転部材の凹部との嵌合による被覆物のズレを防止する手段、織物への加工により形成された孔と支持回転部材上に設けた突起部または引掛け部の係合によるズレを防止する手段、ローラの端部に被覆物の回り止め部材を設けて被覆物のズレを防止する手段、熱的作用で被覆物である織物の織糸に熱融着繊維または熱融着繊維を含む織糸を用い加熱による熱融着にて支持回転部材と被覆物のズレを防止する手段、支持回転部材上に化学的もしくは物理的作用である接着剤または粘着剤を設けて支持回転部材と被覆物のズレを防止する手段、ローラ端面で回り止め部材により被覆物を圧縮し被覆物のズレを防止する手段で、少なくとも1つ以上のズレ防止手段を用いて回転する支持回転部材からの被覆物のズレを防止することを特徴とする請求項5に記載の表面に織物を設けたローラ。
- 被覆物である織物は、支持回転部材の回転方向に延びている人造繊維からなる織糸と、弾性繊維以外のフィラメントが弾性繊維にカバーリングされて形成のカバーリング糸、弾性繊維と異なるフィラメントが弾性繊維と甘撚りされて形成の撚糸であるプライ糸、捲縮繊維からなる織糸、熱収縮繊維からなる織糸、低融点からなる熱融着糸を含んだ織糸のいずれかから選ばれる織糸とからなり、支持回転部材の回転方向に伸縮性または熱収縮性の織物で、この織物の軸方向に延在する織糸は繻子織部および平織部または綾織部に用いる織糸が非収縮性のモノフィラメントからなる織糸、非収縮性のマルチフィラメントからなる織糸、低融点からなる熱融着糸を含んでなる織糸、摩擦係数の高い弾性繊維からなる織糸、摩擦係数の高い弾性繊維を含んだ織糸からなる織糸の2つ以上の織糸から選ばれ、そのうち少なくとも支持回転部材の軸方向に延びる織糸に非伸縮性の織糸または非伸縮性のフィラメントを含んだ織糸を用い支持回転部材の軸方向への伸縮が規制されてなる織物で、この織物を支持回転部材の表面の被覆物としたことを特徴とする請求項6に記載の表面に織物を設けたローラ。
- 請求項1~7のいずれか1項に記載の織物からなる被覆物を支持回転部材の表面に設けてなるローラにおいて、このローラは装置に対する供給手段、搬送手段、駆動手段、冷却手段、吸引手段、クリーニング手段であり、これらの手段の少なくとも1手段を装置に適用していることを特徴とする織物からなる被覆物を支持回転部材の表面に設けたローラを用いた装置。
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JP2019190491A (ja) * | 2018-04-18 | 2019-10-31 | ライズテック株式会社 | 弾性ローラ |
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Also Published As
Publication number | Publication date |
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EP3054183B1 (en) | 2020-03-25 |
CN106062389B (zh) | 2019-05-17 |
JP5902806B2 (ja) | 2016-04-13 |
CN106062389A (zh) | 2016-10-26 |
EP3054183A1 (en) | 2016-08-10 |
US10294058B2 (en) | 2019-05-21 |
EP3054183A4 (en) | 2017-07-05 |
US20160229653A1 (en) | 2016-08-11 |
JPWO2015049808A1 (ja) | 2017-03-09 |
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