WO2014196285A1 - 半導体装置 - Google Patents
半導体装置 Download PDFInfo
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- WO2014196285A1 WO2014196285A1 PCT/JP2014/061773 JP2014061773W WO2014196285A1 WO 2014196285 A1 WO2014196285 A1 WO 2014196285A1 JP 2014061773 W JP2014061773 W JP 2014061773W WO 2014196285 A1 WO2014196285 A1 WO 2014196285A1
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- WIPO (PCT)
- Prior art keywords
- mosfet
- light
- semiconductor device
- band gap
- semiconductor element
- Prior art date
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 123
- 230000004888 barrier function Effects 0.000 claims description 34
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 21
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 20
- 230000003287 optical effect Effects 0.000 claims description 6
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 claims description 4
- 229910002601 GaN Inorganic materials 0.000 claims description 3
- 239000000758 substrate Substances 0.000 abstract description 13
- 238000001514 detection method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 238000009529 body temperature measurement Methods 0.000 description 4
- 239000011796 hollow space material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 229910000679 solder Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000003384 imaging method Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000013307 optical fiber Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 230000036632 reaction speed Effects 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- -1 SiC and GaN Chemical compound 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000005669 field effect Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 230000003071 parasitic effect Effects 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
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Definitions
- the present invention relates to a semiconductor device.
- IPM Intelligent Power Module
- a power semiconductor element Intelligent Power Module
- a control circuit Intelligent Power Module
- a drive circuit Intelligent Power Module
- a protection circuit and the like are modularized.
- a sense diode in which a diode is formed on a power semiconductor element.
- a shunt resistor and a thermistor are provided in the power semiconductor module, the shunt resistor is used as a current sensor, and the thermistor is used as a temperature sensor.
- the power semiconductor element operates, heat corresponding to the loss is generated.
- the temperature of the power semiconductor element is detected by the above-described sensor technology, and the gate voltage or the like is controlled to protect the power semiconductor element.
- the sense diode detects the temperature of the power semiconductor element based on the temperature dependence of the current characteristics of the sense diode. Since silicon, which is a conventional semiconductor element material, has a large temperature dependency of current, a sense diode made of silicon can easily detect temperature by a change in current. On the other hand, a wide band gap semiconductor element such as silicon carbide (silicon carbide; SiC), which is attracting attention as a next-generation semiconductor material, has a temperature dependency of current characteristics smaller than that of silicon. For this reason, when the sense diode is made of the same material as the wide band gap semiconductor element, sufficient accuracy cannot be expected. In addition, if the sense diode is manufactured from a silicon semiconductor by a process different from the manufacturing of the wide band gap semiconductor element, the manufacturing process is increased.
- the shunt resistor and the thermistor are generally provided at a position different from the power semiconductor element on the insulating circuit board in the power semiconductor module. For this reason, when a shunt resistor and a thermistor are used, the external size of the power semiconductor module may increase. Further, since the shunt resistor and the thermistor are separated from the power semiconductor element, the reaction speed for temperature detection is not necessarily high. For this reason, it may not fully meet the required characteristics as a sensor used in a protection circuit or a control circuit.
- the junction time of SiC GTO is based on the fact that the storage time TS as the turn-off characteristic time of SiC GTO (Gate Turn-Off thyristor), which is a semiconductor switching element, is highly temperature dependent.
- TS the turn-off characteristic time of SiC GTO
- MOSFET Metal Oxide Semiconductor Semiconductor Field Effect Transistor
- the control IC should stop the MOSFET by examining the current-voltage characteristics of the SBD. Obtain the anode voltage corresponding to the set temperature. And there exists an apparatus which protects MOSFET from over temperature by the setting of this calculated
- SBD diode
- a resistance temperature detector is formed by using a part of a barrier metal formed on the bottom surface of a semiconductor element, and the resistance value of the resistance temperature detector changes depending on temperature.
- Patent Document 3 There is an apparatus for detecting the temperature of a SiC semiconductor.
- Patent Document 3 it is necessary to increase the length of the resistance temperature detector in order to obtain an output voltage of a specific magnitude, and there is a limit to the area where the resistance temperature detector is provided. It was.
- an apparatus for measuring the temperature of a semiconductor substrate there is an apparatus for calculating and measuring the temperature of a semiconductor substrate based on an optical spectrum obtained by applying light from a light source to the semiconductor substrate, receiving scattered light from the semiconductor substrate, and performing spectroscopy (Patent).
- this device is a temperature measurement device for a semiconductor substrate which is a material of the semiconductor device, and is not a device for measuring the temperature of the semiconductor device in operation.
- JP 2007-93335 A International Publication 2012/086099 JP 2013-26563 A JP 2010-25756 A
- An object of the present invention is to provide a semiconductor device having a sensor sufficiently satisfying required characteristics for protection and control of the semiconductor element in a semiconductor device having a wide band gap semiconductor element such as SiC.
- the semiconductor device of the present invention includes a wide band gap semiconductor element and a light receiving element that receives light emitted when the wide band gap semiconductor element is energized.
- the light receiving element that receives light emitted when the wide band gap semiconductor element is energized is provided, and the intensity of light emitted from the wide band gap semiconductor element is detected by the light receiving element.
- a current value flowing through the wide band gap semiconductor element can be obtained by the intensity of the light. For this reason, the current flowing through the wide band gap semiconductor element, the temperature of the wide band gap semiconductor element, and the like can be detected with high reaction speed, and it is advantageous for miniaturization.
- FIG. 1 is a schematic cross-sectional view of a semiconductor device according to an embodiment of the present invention.
- FIG. 2 is a front view of a Schottky barrier diode as a power semiconductor chip.
- FIG. 3 is a front view of a MOSFET as a power semiconductor chip.
- FIG. 4 is a schematic cross-sectional view of a MOSFET.
- FIG. 5 is a circuit diagram of the MOSFET.
- FIG. 6 is a photograph of a halftone image obtained by imaging the light emitted from the MOSFET and displaying it on the display.
- FIG. 1 is a schematic cross-sectional view of a power semiconductor module as a semiconductor device 1 according to an embodiment of the present invention.
- a power semiconductor chip 3 is bonded to an insulating circuit substrate 2 by solder 4.
- a conductive layer 2b is selectively formed on one surface of the insulated substrate 2a, whereby a circuit pattern that is electrically connected to the semiconductor device 1 is formed.
- Conductive layer 2c is formed on the other surface.
- the power semiconductor chip 3 is made of a wide band gap semiconductor, and specifically made of, for example, silicon carbide (SiC) or gallium nitride (GaN).
- the power semiconductor chip 3 includes an electrode on a surface facing the insulating circuit substrate 2, and the electrode is electrically connected to the conductive layer 2 b through the solder 4.
- the power semiconductor chip 3 also has an electrode on the surface opposite to the surface facing the insulating circuit substrate 2, and the electrode is electrically connected to the conductive layer 2 and other elements via the bonding wire 5. is doing.
- the bonding wire 5 is not essential and can be electrically connected by a pin or a flat plate made of a conductive material.
- the semiconductor device 1 can include a control board having a circuit for protecting and controlling the power semiconductor chip 3, but is not shown in FIG. Further, in the semiconductor device 1, the power semiconductor chip 3 is accommodated in the case 6, and the case 6 can be filled with gel in order to increase the withstand voltage.
- a light receiving element 7 is provided in the vicinity of the power semiconductor chip 3.
- the light receiving element 7 is for receiving light emitted from the power semiconductor chip 3.
- the intensity of this light has a linear relationship with the magnitude of the current supplied to the power semiconductor chip 3. Therefore, the semiconductor device 1 of the present embodiment detects the intensity of light emitted from the power semiconductor chip 3 by the light receiving element 7 provided in the vicinity of the power semiconductor chip 3.
- the value of the current flowing through the power semiconductor chip can be obtained based on the detected light intensity.
- the light receiving element 7 is not particularly limited as long as the light receiving element 7 can detect specific spectrum light due to the band gap of the material of the power semiconductor chip 3.
- the Schottky barrier diode 13 shown in FIG. 2 as the power semiconductor chip 3 includes a first electrode 131 on a surface facing a DCB (Direct Copper Bonding) substrate as the insulating circuit substrate 2, for example.
- a second electrode 132 is provided on the opposite side of the surface.
- the Schottky barrier diode 13 when the Schottky barrier diode 13 is energized, light is emitted from the side surface of the Schottky barrier diode 13 as indicated by the arrow in the figure, and is not emitted from the surface where the electrodes 131 and 132 are provided. Therefore, the light receiving element 7 is disposed close to the side of the Schottky barrier diode 13.
- the light receiving element 7 can be electrically connected to the conductive layer 2b of the insulated circuit board 2 and provided on the conductive layer 2b. Further, it may be provided such that it is electrically connected to a control board (not shown) provided above the insulating circuit board 2 and is suspended from the control board etc. so as to be positioned in a hollow space. Even if the Schottky barrier diode 13 is sealed with gel in the case 6, the light receiving element 7 receives light from the Schottky barrier diode 13 as long as the gel transmits light. can do.
- an incident portion of an optical waveguide such as an optical fiber is disposed close to the side of the Schottky barrier diode 13, and light from the Schottky barrier diode 13 is transmitted to the light receiving element 7 provided at another location through the optical waveguide. It is also possible to guide.
- the detection and control of the current value and temperature of the Schottky barrier diode 13 when the Schottky barrier diode 13 is energized using the light receiving element 7 will be described.
- the magnitude of the current flowing through the Schottky barrier diode 13 and the intensity of light emitted from the Schottky barrier diode 13 have a linear relationship as described above. Therefore, the relationship between the intensity of light emitted from the Schottky barrier diode 13 and the magnitude of the current flowing through the Schottky barrier diode 13 is previously converted into data.
- the control (protection) circuit including the light receiving element 7 can obtain the current value flowing through the Schottky barrier diode 13 during energization based on the intensity of light received from the light receiving element 7. .
- the amount of heat generated by the Schottky barrier diode 13 can be calculated from the current value obtained above, the voltage applied between the electrodes of the Schottky barrier diode 13, and the cumulative energization time. Then, the temperature of the Schottky barrier diode 13 is detected based on the temperature characteristics of the Schottky barrier diode 13 determined in relation to the heat radiation capability of the insulating circuit board 2 and the heat conduction characteristics of the gel, and the amount of heat generated above. can do.
- the light when the Schottky barrier diode 13 is energized is received, the intensity of the light is obtained, and the current value flowing through the Schottky barrier diode 13 is obtained based on the intensity of the light.
- the temperature of the Schottky barrier diode 13 can be detected from this current value.
- the sensor since the sensor is not formed on the semiconductor element unlike the sense diode, the current density of the semiconductor element is not sacrificed. Such temperature detection is more advantageous than using a thermistor or the like because the reaction rate is fast.
- the light receiving element can be arranged in a hollow space, it is advantageous for downsizing the power semiconductor module.
- the Schottky barrier diode 13 reaches the upper limit value of the operating temperature, the operation of the Schottky barrier diode 13 is stopped or the voltage applied to the Schottky barrier diode 13 is controlled, The Schottky barrier diode 13 can be protected.
- the power semiconductor chip 3 is a MOSFET 23 made of SiC
- a MOSFET 23 shown in FIG. 3 as the power semiconductor chip 3 includes a drain electrode 231 on the surface facing the insulating circuit substrate 2, and a source electrode 232 and a gate electrode 233 on the surface opposite to the drain electrode 231.
- the MOSFET 23 shown in FIG. 3 is a vertical semiconductor element.
- a schematic cross-sectional view of the MOSFET 23 is shown in FIG. 4, and a circuit diagram of the MOSFET 23 is shown in FIG.
- a body diode 234 parasitsitic diode
- the light receiving element 7 When a current flows through the body diode 234 of the MOSFET 23 made of SiC, light is emitted according to the SiC band gap. This light is received by the light receiving element 7.
- the MOSFET 23 shown in FIG. 3 When the MOSFET 23 shown in FIG. 3 is energized, light is radiated from the side surface of the MOSFET 23 as indicated by an arrow in the figure. Therefore, the light receiving element 7 is disposed close to the side of the MOSFET 23.
- the light receiving element 7 can be electrically connected to the conductive layer 2b of the insulated circuit board 2 and provided on the conductive layer 2b. Further, it may be provided such that it is electrically connected to a control board (not shown) provided above the insulating circuit board 2 and is suspended from the control board etc. so as to be positioned in a hollow space. Even if the MOSFET 23 is sealed with gel in the case 6, the light receiving element 7 can receive light from the MOSFET 23 as long as the gel transmits light. It is also possible to place the incident portion of an optical waveguide such as an optical fiber close to the side of the MOSFET 23 and guide the light from the MOSFET 23 to the light receiving element 7 provided at another location through this optical waveguide.
- an optical waveguide such as an optical fiber
- the detection and control of the current value and temperature of the MOSFET 23 when the MOSFET 23 using the light receiving element 7 is energized will be described.
- the magnitude of the current flowing through the body diode 234 of the MOSFET 23 and the intensity of light emitted from the MOSFET 23 have a linear relationship.
- FIGS. 6A to 6F show photographs of halftone images obtained by imaging the light emitted from the MOSFET 23 and displaying it on the display.
- 6A to 6C are photographs in the case where the surroundings are shielded from light.
- 6A shows the case where the current value flowing through the body diode 234 is 1A
- FIG. 6B shows the case where the current value is 0.17A
- FIG. 6C shows the case where the current value is 0A.
- FIGS. 6D to 6F are photographs when the surroundings are not shielded from light.
- 6D shows the case where the current value flowing through the body diode 234 is 8A
- FIG. 6E shows the case where the current value is 4A
- FIG. 6F shows the case where the current value is 1A.
- FIG. 6A and FIG. 6F differ in the presence or absence of light shielding, and the current value flowing through the body diode 234 is the same. From FIG. 6, it can be seen that when the current value is 0 A (FIG. 6C), no light is emitted, and the larger the current value, the stronger the light is emitted.
- the control (protection) circuit including the light receiving element 7 can obtain the value of the current flowing through the body diode 234 of the MOSFET 23 during energization based on the intensity of light received from the light receiving element 7. .
- the heat generation amount of the MOSFET 23 can be calculated from the current value obtained above, the voltage applied between the electrodes of the body diode 234 of the MOSFET 23, and the energization integration time.
- the temperature of the MOSFET 23 can be detected from the temperature characteristics of the MOSFET 23 determined in relation to the heat radiation capability of the insulating circuit board, the heat conduction characteristics of the gel, and the like, and the amount of heat generated above.
- the detected signal is used as an alarm signal, so that the gate voltage of the MOSFET 23 can be immediately set to zero and the operation of the MOSFET 23 can be stopped.
- the gate voltage is set to zero to stop the operation of the MOSFET 23 or to control the gate voltage to protect the MOSFET 23.
- the control for lowering the gate voltage can be performed as follows, for example. Data on the relationship between the light intensities L1, L2, L3,... Ln in the light receiving element 7 and the currents I1, I2, I3,. Further, data of currents I1, I2, I3,... In flowing through the body diode 234 and the temperature characteristics of the MOSFET 23 are also stored in advance. During the operation of the MOSFET 23, the gate voltage is lowered when the light intensity from the light receiving element, the current flowing through the body diode 234 at that time, and the temperature of the MOSFET 23 determined by the integration time reaches, for example, 150.degree.
- the temperature of the MOSFET 23 is calculated anew from the relationship between the current value flowing through the body diode 234 at the lowered gate voltage and the temperature characteristics of the MOSFET 23.
- the gate voltage is controlled so that this temperature does not exceed 150 ° C.
- the light when the MOSFET 23 is energized is received, the intensity of the light is obtained, the current value flowing through the body diode 234 of the MOSFET 23 is obtained based on the intensity of the light, and the temperature of the MOSFET 23 is determined from this current value. Can be detected. Since the sensor is not formed on the semiconductor element unlike the sense diode, the current density of the semiconductor element is not sacrificed. Such temperature detection is more advantageous than the thermistor because the reaction rate is fast. In addition, since the light receiving element can be arranged in a hollow space, it is advantageous for downsizing the power semiconductor module.
- the Schottky barrier diode 13 made of SiC and the MOSFET 23 made of SiC are combined.
- the light receiving element 7 is disposed close to at least one of the power semiconductor chips selected from the Schottky barrier diode 13 and the MOSFET 23, preferably on both sides of the power semiconductor chips, and these power semiconductor modules. The current value and temperature of the semiconductor chip can be detected.
- the semiconductor device of this invention is not limited to description of embodiment and drawing, Many are in the range which does not deviate from the meaning of this invention. Can be modified.
- the case of the SiC semiconductor has been described, but the present invention can be similarly applied to the case where the power semiconductor chip 3 is a GaN semiconductor.
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Abstract
SiC等のワイドバンドギャップ半導体素子を有する半導体装置において、当該半導体素子の保護や制御のための要求特性に十分に応えるセンサを備える半導体装置を提供する。 半導体装置1は、基板2上に搭載されたワイドバンドギャップ半導体素子3と、該ワイドバンドギャップ半導体素子3が通電されたときの発光を受光する受光素子7とを備える。
Description
本発明は、半導体装置に関する。
IPM(Intelligent Power Module)は、一般に、パワー半導体素子と、制御回路や駆動回路や保護回路等とをモジュール化した半導体装置である。従来のIPMのセンサ技術として、パワー半導体素子上にダイオードを形成したセンスダイオードがある。また、別のセンサ技術として、パワー半導体モジュール内にシャント抵抗及びサーミスタを設け、シャント抵抗を電流センサとして、サーミスタを温度センサとして用いることがある。パワー半導体素子が動作することにより、その損失に応じた熱が発生する。この熱によりパワー半導体素子が故障しないように、上記のセンサ技術によりパワー半導体素子の温度を検出し、ゲート電圧等の制御を行ってパワー半導体素子を保護している。
センスダイオードは、そのセンスダイオードの電流特性の温度依存性に基づいてパワー半導体素子の温度を検出している。従来からの半導体素子材料であるシリコンは、電流の温度依存性が大きいことから、シリコンよりなるセンスダイオードは、電流変化により温度を検出するのが容易である。一方、次世代半導体材料として注目されている炭化珪素(シリコンカーバイド;SiC)等のワイドバンドギャップ半導体素子は、シリコンに比べて電流特性の温度依存性が小さい。このため、センスダイオードを、このワイドバンドギャップ半導体素子と同じ材料によって作製した場合には、十分な精度が期待できない。また、ワイドバンドギャップ半導体素子の作製とは別工程によってシリコン半導体によりセンスダイオードを作製したのでは、製造工程の増大を招く。
シャント抵抗及びサーミスタは、一般にパワー半導体モジュール内の絶縁回路基板上に、パワー半導体素子とは別の位置で設けられている。そのため、シャント抵抗及びサーミスタを用いた場合、パワー半導体モジュールの外形サイズが大きくなる要因となり得た。また、シャント抵抗及びサーミスタがパワー半導体素子から離れているため、温度検出のための反応速度が必ずしも速くない。このため、保護回路や制御回路に用いられるセンサとしての要求特性に十分に応えるものではない場合があった。
また、半導体装置の温度測定方法に関し、半導体スイッチング素子であるSiC GTO(Gate Turn-Off thyristor)のターンオフ特性時間としての蓄積時間TSが、温度依存性が大きいことを利用して、SiC GTOの接合温度を求める方法がある(特許文献1)。しかし、この方法はGTOについてであって、MOSFET(Metal Oxide Semiconductor Field Effect Transistor)等の他の半導体素子の温度測定には適用が困難であった。
また、炭化珪素半導体素子の温度を測定するためのダイオード(SBD;ショットキーバリアダイオード)を備えた炭化珪素半導体装置に関し、SBDの電流-電圧特性を調べることにより、制御ICがMOSFETを停止させるべき設定温度に対応するアノード電圧を求める。そして、この求めたアノード電圧の設定により、MOSFETを過温度から保護する装置がある(特許文献2)。しかし、この装置はSBDを有しない半導体装置には適用できなかった。
またSiC半導体装置に関し、半導体素子の底面に形成したバリアメタルの一部を用いて測温抵抗体を形成し、この測温抵抗体の抵抗値が温度に依存して変化することを利用して、SiC半導体の温度を検出する装置がある(特許文献3)。しかし、測温抵抗体による測温では、特定の大きさの出力電圧を得るためには、測温抵抗体の長さを長くする必要があり、測温抵抗体が設けられる領域に制限があった。
更に、半導体基板の温度を計測する装置として、光源から光を半導体基板に当て、半導体基板からの散乱光を受光、分光した光スペクトルに基づいて半導体基板の温度を演算計測する装置がある(特許文献4)。しかし、この装置は、半導体装置の材料である半導体基板の温度計測装置であって、動作している半導体装置の温度を測定する装置ではなかった。
本発明は、SiC等のワイドバンドギャップ半導体素子を有する半導体装置において、当該半導体素子の保護や制御のための要求特性に十分に応えるセンサを備える半導体装置を提供することを目的とする。
本発明の半導体装置は、ワイドバンドギャップ半導体素子と、該ワイドバンドギャップ半導体素子が通電されたときの発光を受光する受光素子と、を備えることを特徴とする。
本発明の半導体装置によれば、ワイドバンドギャップ半導体素子が通電されたときの発光を受光する受光素子を備え、この受光素子によりワイドバンドギャップ半導体素子から発光される光の強度を検出する。そして、その光の強度によりワイドバンドギャップ半導体素子に流れる電流値を得ることができる。このため、ワイドバンドギャップ半導体素子に流れる電流や、ワイドバンドギャップ半導体素子の温度等を、反応速度よく検出でき、また、小型化にも有利である。
以下、本発明の半導体装置の実施形態について、図面を参照しつつ具体的に説明する。
図1は、本発明の一実施形態の半導体装置1としてのパワー半導体モジュールの模式的な断面図である。図1の半導体装置1は、絶縁回路基板2上にパワー半導体チップ3がはんだ4により接合されている。絶縁回路基板2は、絶縁基板2aの一方の面に、導電層2bが選択的に形成され、これにより半導体装置1と電気的に接続する回路パターンが形成されている。他方の面に導電層2cが形成されてなる。
図1は、本発明の一実施形態の半導体装置1としてのパワー半導体モジュールの模式的な断面図である。図1の半導体装置1は、絶縁回路基板2上にパワー半導体チップ3がはんだ4により接合されている。絶縁回路基板2は、絶縁基板2aの一方の面に、導電層2bが選択的に形成され、これにより半導体装置1と電気的に接続する回路パターンが形成されている。他方の面に導電層2cが形成されてなる。
パワー半導体チップ3は、ワイドバンドギャップ半導体よりなり、具体的には例えばシリコンカーバイド(SiC)又はガリウムナイトライド(GaN)よりなる。パワー半導体チップ3は、絶縁回路基板2と対向する面に電極を備え、その電極がはんだ4を介して導電層2bと電気的に接続している。また、パワー半導体チップ3は、絶縁回路基板2と対向する面とは反対側の面にも電極を備え、その電極がボンディングワイヤ5を介して導電層2や他の素子等と電気的に接続している。もっともボンディングワイヤ5は必須ではなく、導電材料よりなるピンや平板などによって電気的に接続することもできる。
半導体装置1は、パワー半導体チップ3を保護、制御するための回路を有する制御基板等を有することができるが、図1では図示を省略している。また、半導体装置1は、パワー半導体チップ3がケース6内に収容され、このケース6内は、耐電圧を高めるために、ゲルによって充填され得る。
ケース6内において、パワー半導体チップ3の近傍に、受光素子7が設けられている。この受光素子7は、パワー半導体チップ3から発光される光を受光するためのものである。
SiCやGaNのようなバンドギャップがSiよりも大きい、ワイドバンドギャップ半導体を用いたパワー半導体チップ3は、バンドギャップが大きいことにより、通電時には、バンドギャップに応じた光を発光する。この光の強度は、パワー半導体チップ3に通電される電流の大きさと線形の関係にある。そこで、本実施形態の半導体装置1は、パワー半導体チップ3の近傍に設けられた受光素子7により、パワー半導体チップ3から発光される光の強度を検出している。そして、検出された光の強度によりパワー半導体チップに流れる電流値を得ることができるようにしている。なお、この受光素子7は、パワー半導体チップ3の材料のバンドギャップによる特定のスペクトル光を検出することができる受光素子であれば、特に限定されない。
図2を用いて、パワー半導体チップ3がSiCよりなるショットキーバリアダイオード13である例について説明する。パワー半導体チップ3としての図2に示したショットキーバリアダイオード13は、絶縁回路基板2としての例えばDCB(Direct Copper Bonding)基板に対向する面に第1の電極131を備え、第1の電極131とは反対側の面に第2の電極132を備えている。この例では、ショットキーバリアダイオード13に通電した場合に、光は、図中矢印で示すようにショットキーバリアダイオード13の側面から放射され、電極131、132のある面からは放射されない。したがって、受光素子7は、ショットキーバリアダイオード13の側方に近接配置される。
受光素子7は、絶縁回路基板2の導電層2bと電気的に接続して、導電層2b上に設けることができる。また、絶縁回路基板2よりも上方に設けられた、図示しない制御基板等と電気的に接続して、この制御基板等から吊り下げされて中空に位置するように設けられてもよい。なお、ショットキーバリアダイオード13がケース6内でゲルにより封止された場合であっても、このゲルが光を透過させるものであれば、受光素子7はショットキーバリアダイオード13からの光を受光することができる。また、光ファイバなどの光導波路の入射部をショットキーバリアダイオード13の側方に近接配置させ、この光導波路を通じてショットキーバリアダイオード13からの光を、別の場所に設けられた受光素子7に案内することも可能である。
受光素子7を用いたショットキーバリアダイオード13の通電時における、当該ショットキーバリアダイオード13の電流値や温度の検出及び制御について説明する。
ショットキーバリアダイオード13に流れる電流の大きさと、ショットキーバリアダイオード13から放射される光の強度とは、前述したように線形の関係にある。そこで、あらかじめショットキーバリアダイオード13から放射される光の強度と、ショットキーバリアダイオード13に流れる電流の大きさとの関係をデータ化しておく。このデータを参照することにより、受光素子7を含む制御(保護)回路は、受光素子7から受光した光の強度によって、通電時のショットキーバリアダイオード13に流れている電流値を得ることができる。
ショットキーバリアダイオード13に流れる電流の大きさと、ショットキーバリアダイオード13から放射される光の強度とは、前述したように線形の関係にある。そこで、あらかじめショットキーバリアダイオード13から放射される光の強度と、ショットキーバリアダイオード13に流れる電流の大きさとの関係をデータ化しておく。このデータを参照することにより、受光素子7を含む制御(保護)回路は、受光素子7から受光した光の強度によって、通電時のショットキーバリアダイオード13に流れている電流値を得ることができる。
また、上記で得られた電流値と、ショットキーバリアダイオード13の電極間に加えられる電圧と、通電の積算時間とにより、ショットキーバリアダイオード13の発熱量を計算できる。そして、絶縁回路基板2の放熱能やゲルの熱伝導特性等も関係して定まるショットキーバリアダイオード13の温度特性と、上記で得られた発熱量とにより、ショットキーバリアダイオード13の温度を検出することができる。
このように本発明では、ショットキーバリアダイオード13の通電時の光を受光し、その光の強度を求め、この光の強度に基づいてこのショットキーバリアダイオード13に流れる電流値が得られる。そして、この電流値からショットキーバリアダイオード13の温度を検出することができる。本発明では、センスダイオードのように半導体素子上にセンサを形成しないことから、半導体素子の電流密度を犠牲にすることがない。また、かかる温度の検出は、反応速度が速いのでサーミスタなどを用いるよりも有利である。また、受光素子は中空に配置することができるので、パワー半導体モジュールの小型化に有利である。
さらに、ショットキーバリアダイオード13が、動作温度の上限値に達した場合には、ショットキーバリアダイオード13の動作を止めるか、又はショットキーバリアダイオード13に加える電圧を下げる等の制御を行って、ショットキーバリアダイオード13を保護することができる。
図3を用いて、パワー半導体チップ3がSiCよりなるMOSFET23である場合について説明する。パワー半導体チップ3として図3に示したMOSFET23は、絶縁回路基板2に対向する面にドレイン電極231を備え、ドレイン電極231とは反対側の面にソース電極232及びゲート電極233とを備えている。つまり、図3に示したMOSFET23は、縦型の半導体素子である。MOSFET23の模式的な断面図を図4に示し、MOSFET23の回路図を図5に示す。MOSFET23は、ソース電極232とドレイン電極231との間に必然的にボディダイオード234(寄生ダイオード)が形成されている。
SiCよりなるMOSFET23のボディダイオード234に電流が流れるときは、SiCのバンドギャップに応じて発光する。この光を受光素子7で受光する。
図3に示したMOSFET23に通電した場合に、光は、図中矢印で示すようにMOSFET23の側面から放射される。そこで、受光素子7は、MOSFET23の側方に近接配置される。
図3に示したMOSFET23に通電した場合に、光は、図中矢印で示すようにMOSFET23の側面から放射される。そこで、受光素子7は、MOSFET23の側方に近接配置される。
受光素子7は、絶縁回路基板2の導電層2bと電気的に接続して、導電層2b上に設けることができる。また、絶縁回路基板2よりも上方に設けられた、図示しない制御基板等と電気的に接続して、この制御基板等から吊り下げされて中空に位置するように設けられてもよい。なお、MOSFET23がケース6内でゲルにより封止された場合であっても、このゲルが光を透過させるものであれば、受光素子7はMOSFET23からの光を受光することができる。また、光ファイバなどの光導波路の入射部をMOSFET23の側方に近接配置させ、この光導波路を通じてMOSFET23からの光を、別の場所に設けられた受光素子7に案内することも可能である。
受光素子7を用いたMOSFET23の通電時における当該MOSFET23の電流値や温度の検出及び制御について説明する。
MOSFET23のボディダイオード234に流れる電流の大きさと、MOSFET23から放射される光の強度とは、線形の関係にある。
MOSFET23のボディダイオード234に流れる電流の大きさと、MOSFET23から放射される光の強度とは、線形の関係にある。
図6(a)~(f)にMOSFET23から放射される光を撮像し、ディスプレー上に表示した中間調画像の写真を示す。なお、図6(a)~(c)は周囲を遮光している場合の写真である。そして、図6(a)はボディダイオード234に流れる電流値が1Aの場合、図6(b)は電流値が0.17Aの場合、図6(c)は電流値が0Aの場合を示している。図6(d)~(f)は周囲を遮光していない場合の写真である。そして、図6(d)はボディダイオード234に流れる電流値が8Aの場合、図6(e)は電流値が4Aの場合、図6(f)は電流値が1Aの場合を示している。図6(a)と図6(f)とは、遮光の有無の相違であって、ボディダイオード234に流れる電流値は同じである。図6から電流値が0Aの場合(図6(c))は発光しておらず、電流値が大きいほど強く発光していることが分かる。
そこで、あらかじめMOSFET23から放射される光の強度と、MOSFET23のボディダイオード234に流れる電流の大きさとの関係をデータ化しておく。このデータを参照することにより、受光素子7を含む制御(保護)回路は、受光素子7から受光した光の強度によって、通電時のMOSFET23のボディダイオード234に流れている電流値を得ることができる。
また、上記で得られた電流値と、MOSFET23のボディダイオード234の電極間の加えられる電圧と、通電の積算時間とにより、MOSFET23の発熱量が計算できる。そして、絶縁回路基板の放熱能やゲルの熱伝導特性等も関係して定まるMOSFET23の温度特性と、上記で得られた発熱量とにより、MOSFET23の温度を検出することができる。
なお、MOSFET23のボディダイオード234に電流が流れていることは好ましくない場合がある。そこで、受光素子7により光を検出したら、検出したことをアラーム信号とすることにより、直ちにMOSFET23のゲート電圧をゼロにしてMOSFET23の動作を停止させる制御を行うことができる。
また、MOSFET23が、動作温度の上限値(例えば150℃)に達した場合には、ゲート電圧をゼロにしてMOSFET23の動作を止めるか、又はゲート電圧を下げる等の制御を行って、MOSFET23を保護することもできる。
ゲート電圧を下げる制御は、例えば、次のように行うこともできる。受光素子7における光強度L1、L2、L3、……Lnと、ボディダイオード234に流れる電流I1、I2、I3、……Inとの関係についてデータをあらかじめ取っておく。また、ボディダイオード234に流れる電流I1、I2、I3、……Inと、MOSFET23の温度特性とのデータもあらかじめ取っておく。MOSFET23の動作中に、受光素子からの光強度とそのときのボディダイオード234に流れる電流と、積算時間により求められるMOSFET23の温度が例えば150℃に達したときには、ゲート電圧を下げる。そして、下げたゲート電圧におけるボディダイオード234に流れる電流値とMOSFET23の温度特性との関係から、改めてMOSFET23の温度を算出する。この温度が150℃を超えないようにゲート電圧を制御する。
このように、MOSFET23の通電時の光を受光し、その光の強度を求め、この光の強度に基づいてこのMOSFET23のボディダイオード234に流れる電流値を得て、この電流値からMOSFET23の温度を検出することができる。センスダイオードのように半導体素子上にセンサを形成しないことから、半導体素子の電流密度を犠牲にすることがない。また、かかる温度の検出は、反応速度が速いのでサーミスタよりも有利である。また、受光素子は中空に配置することができるので、パワー半導体モジュールの小型化に有利である。
上述したSiCよりなるショットキーバリアダイオード13とSiCよりなるMOSFET23とを組み合わせてなるパワー半導体モジュールがある。このようなパワー半導体モジュールにおいては、ショットキーバリアダイオード13及びMOSFET23から選ばれる少なくとも一方のパワー半導体チップ、好ましくは両方のパワー半導体チップの側方に、受光素子7を近接配置して、これらのパワー半導体チップの電流値や温度を検出することができる。
以上、図面を用いて本発明の半導体装置の実施形態について説明したが、本発明の半導体装置は、実施形態及び図面の記載に限定されるものではなく、本発明の趣旨を逸脱しない範囲で幾多の変形が可能である。例えば実施形態においてはSiC半導体の場合について述べたが、パワー半導体チップ3がGaN半導体の場合についても同様に適用することができる。
1 半導体装置
2 絶縁回路基板
3 パワー半導体チップ
4 はんだ
5 ボンディングワイヤ
6 ケース
7 受光素子
13 ショットキーバリアダイオード
23 MOSFET
2 絶縁回路基板
3 パワー半導体チップ
4 はんだ
5 ボンディングワイヤ
6 ケース
7 受光素子
13 ショットキーバリアダイオード
23 MOSFET
Claims (6)
- ワイドバンドギャップ半導体素子と、
該ワイドバンドギャップ半導体素子が通電されたときの発光を受光する受光素子と、
を備える半導体装置。 - 前記ワイドバンドギャップ半導体素子が、シリコンカーバイド又はガリウムナイトライドよりなる請求項1記載の半導体装置。
- 前記ワイドバンドギャップ半導体素子が、MOSFET又はショットキーバリアダイオードを含む請求項2記載の半導体装置。
- 前記受光素子が、前記ワイドバンドギャップ半導体素子の側方に近接配置された請求項1記載の半導体装置。
- 前記受光素子が、前記ワイドバンドギャップ半導体素子の側方に入射部が近接配置された光導波路を通じて発光を受光する請求項1記載の半導体装置。
- 前記受光素子により前記ワイドバンドギャップ半導体素子から発光される光の強度を検出し、該光の強度により該ワイドバンドギャップ半導体素子に流れる電流値を得る請求項1記載の半導体装置。
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WO2017078058A1 (ja) * | 2015-11-06 | 2017-05-11 | 株式会社日立製作所 | 電力変換装置 |
JP2020525797A (ja) * | 2017-06-28 | 2020-08-27 | ロベルト・ボッシュ・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツングRobert Bosch Gmbh | 発光によりパワーエレクトロニクス部品の冷却路の熱劣化を測定するためのデバイス |
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JP6299441B2 (ja) * | 2014-06-02 | 2018-03-28 | 株式会社デンソー | 半導体装置 |
JP6699737B2 (ja) * | 2016-09-09 | 2020-05-27 | 三菱電機株式会社 | 半導体装置 |
DE102017209833A1 (de) * | 2017-06-12 | 2018-12-13 | Robert Bosch Gmbh | Vorrichtung zur Umformung elektrischer Energie und Verfahren zur Bestimmung eines durch ein elektronisches Bauelement fließenden Stroms |
DE102017210863A1 (de) * | 2017-06-28 | 2019-01-03 | Robert Bosch Gmbh | Totzeitregelung mit aktiver Rückkopplung durch Lumineszenz |
DE102017212856A1 (de) * | 2017-07-26 | 2019-01-31 | Robert Bosch Gmbh | Vorrichtung zur Umformung elektrischer Energie und Verfahren zur Bestimmung der Temperatur eines Halbleiterbauelements durch Lumineszenz |
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