WO2014125852A1 - 回路基板およびその製造方法 - Google Patents
回路基板およびその製造方法 Download PDFInfo
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- WO2014125852A1 WO2014125852A1 PCT/JP2014/050348 JP2014050348W WO2014125852A1 WO 2014125852 A1 WO2014125852 A1 WO 2014125852A1 JP 2014050348 W JP2014050348 W JP 2014050348W WO 2014125852 A1 WO2014125852 A1 WO 2014125852A1
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- planar conductor
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- board according
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
- H05K1/182—Printed circuits structurally associated with non-printed electric components associated with components mounted in the printed circuit board, e.g. insert mounted components [IMC]
- H05K1/183—Components mounted in and supported by recessed areas of the printed circuit board
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- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0271—Arrangements for reducing stress or warp in rigid printed circuit boards, e.g. caused by loads, vibrations or differences in thermal expansion
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0277—Bendability or stretchability details
- H05K1/028—Bending or folding regions of flexible printed circuits
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0306—Inorganic insulating substrates, e.g. ceramic, glass
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
- H05K1/181—Printed circuits structurally associated with non-printed electric components associated with surface mounted components
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
- H05K3/4626—Manufacturing multilayer circuits by laminating two or more circuit boards characterised by the insulating layers or materials
- H05K3/4635—Manufacturing multilayer circuits by laminating two or more circuit boards characterised by the insulating layers or materials laminating flexible circuit boards using additional insulating adhesive materials between the boards
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4644—Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
- H01L2224/16227—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation the bump connector connecting to a bond pad of the item
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/153—Connection portion
- H01L2924/1531—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
- H01L2924/15313—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a land array, e.g. LGA
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/19—Details of hybrid assemblies other than the semiconductor or other solid state devices to be connected
- H01L2924/191—Disposition
- H01L2924/19101—Disposition of discrete passive components
- H01L2924/19105—Disposition of discrete passive components in a side-by-side arrangement on a common die mounting substrate
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0213—Electrical arrangements not otherwise provided for
- H05K1/0237—High frequency adaptations
- H05K1/0243—Printed circuits associated with mounted high frequency components
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
- H05K1/182—Printed circuits structurally associated with non-printed electric components associated with components mounted in the printed circuit board, e.g. insert mounted components [IMC]
- H05K1/185—Components encapsulated in the insulating substrate of the printed circuit or incorporated in internal layers of a multilayer circuit
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0137—Materials
- H05K2201/0141—Liquid crystal polymer [LCP]
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0137—Materials
- H05K2201/0154—Polyimide
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09209—Shape and layout details of conductors
- H05K2201/09218—Conductive traces
- H05K2201/09245—Crossing layout
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09209—Shape and layout details of conductors
- H05K2201/09654—Shape and layout details of conductors covering at least two types of conductors provided for in H05K2201/09218 - H05K2201/095
- H05K2201/09672—Superposed layout, i.e. in different planes
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10007—Types of components
- H05K2201/10015—Non-printed capacitor
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10007—Types of components
- H05K2201/1003—Non-printed inductor
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10007—Types of components
- H05K2201/10098—Components for radio transmission, e.g. radio frequency identification [RFID] tag, printed or non-printed antennas
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/06—Lamination
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/36—Assembling printed circuits with other printed circuits
- H05K3/366—Assembling printed circuits with other printed circuits substantially perpendicularly to each other
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
- H05K3/4623—Manufacturing multilayer circuits by laminating two or more circuit boards the circuit boards having internal via connections between two or more circuit layers before lamination, e.g. double-sided circuit boards
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/49155—Manufacturing circuit on or in base
Definitions
- the present invention relates to a circuit board having a first part that is relatively difficult to deform, and a second part that is more flexible and easier to deform than the first part, and a method for manufacturing the circuit board.
- the circuit board includes a substrate body in which base sheets made of a flexible material (for example, polyimide or liquid crystal polymer) are stacked.
- the substrate body includes a first portion that is relatively difficult to deform, and a second portion that is more flexible and easier to deform than the first portion.
- the substrate body is provided with a wiring conductor for electrically connecting electronic components and various electrodes, and a reinforcing insulating film made of a material harder than the base sheet (for example, epoxy resin).
- the reinforcing insulating film is provided so as to cover a region of the base sheet that is not desired to be deformed when viewed in plan from the stacking direction of the base sheets, thereby forming a first portion.
- a reinforcing insulating film is used to form the first portion.
- the characteristics of the substrate body greatly depend on the insulating insulating film, and the characteristics of the base sheet (small relative permittivity, small loss, water absorption rate) There was a problem that it was not possible to make full use of the low).
- the reinforcing insulating film has a relatively large area, and is not compatible with the base sheet, which may cause a problem in the bonding strength between the sheets.
- an object of the present invention is to provide a circuit board capable of fully utilizing the characteristics of a base sheet (small dielectric constant, small loss, low water absorption, etc.), and a method for producing the circuit board. That is.
- one aspect of the present invention is a circuit board, in which a plurality of base material sheets made of a flexible material are laminated in a predetermined direction and bonded to each other, and formed on the board body And at least one planar conductor pattern having a concave portion and a convex portion, the concave portion and the convex portion extend in a direction orthogonal to the predetermined direction, and the concave portion is recessed in a direction parallel to the predetermined direction, The convex portion protrudes in a direction opposite to the direction in which the concave portion is recessed.
- Another aspect of the present invention is a method for manufacturing a circuit board, the step of preparing a plurality of substrate sheets made of a flexible material, and a planar conductor pattern on at least one of the plurality of substrate sheets. And a step of laminating and press-bonding the plurality of substrate sheets in a predetermined direction and forming concave and convex portions extending along a direction orthogonal to the predetermined direction in the planar conductor pattern. Prepare.
- circuit board that can fully utilize the characteristics of a base material sheet made of a flexible material, and a method for manufacturing the circuit board.
- FIG. 1 It is a longitudinal section of a circuit board concerning one embodiment of the present invention. It is the figure which decomposed
- FIG. 5B It is a figure which shows the next process of FIG. 5C. It is a figure which shows the communication terminal device which applied the circuit board shown in FIG. It is a longitudinal cross-sectional view of the circuit board which concerns on a 1st modification. It is a perspective view which shows typically the 1st planar conductor pattern, the 2nd planar conductor pattern (after crimping
- the x-axis, y-axis, and z-axis are orthogonal to each other.
- the z axis indicates the stacking direction of the base sheet.
- the negative direction side and the positive direction side of the z-axis are defined as the lower side and the upper side.
- the x axis indicates the left-right direction of the base sheet.
- the positive side and the negative side of the x-axis are the right side and the left side.
- the y axis indicates the front-rear direction of the base sheet.
- the positive direction side and the negative direction side of the y-axis are the back direction and the near direction.
- FIG. 1 is a view showing a longitudinal section of a circuit board according to the first embodiment of the present invention.
- FIG. 2 is an exploded view of the circuit board 1 shown in FIG. 1 and 2 a circuit board 1 includes a substrate body 2, at least one built-in electronic component (hereinafter referred to as a built-in component) 3, and at least one surface-mount type electronic component (hereinafter referred to as a surface-mount component). 4), a plurality of pattern conductors 5, a plurality of via conductors 6, and a plurality of external electrodes 7.
- the substrate body 2 is a laminated body in which a plurality of base material sheets 10 having thermoplasticity (illustrated first to ninth base material sheets 10a to 10i) are laminated and pressure-bonded.
- a plurality of base material sheets 10 having thermoplasticity illustrated first to ninth base material sheets 10a to 10i
- the interface between the two base material sheets 10 is virtually indicated by a one-dot chain line.
- Each base sheet 10 is made of an electrically insulating flexible material (for example, a thermoplastic resin such as polyimide or liquid crystal polymer). Polyimide and liquid crystal polymer are particularly preferable as the material for the base sheet 10 because they have a small relative dielectric constant and loss and low water absorption.
- each base material sheet 10 has the same rectangular shape in plan view from the positive direction side of the z axis, and has a thickness of at least 10 [ ⁇ m] or more.
- the base sheet 10a is closest to a mother board (not shown) when the circuit board 1 is mounted.
- a plurality of external electrodes 7 made of a conductive material such as copper are formed on the lower surface of the base sheet 10a so as to match the positions of the land electrodes on the mother substrate.
- each via conductor 6 is made of a conductive material such as an alloy of tin and silver, for example. These via conductors 6 are used to electrically connect an electronic circuit including the built-in component 3 and the surface mount component 4 to the mother board, and are formed so as to penetrate each base sheet 10 in the z-axis direction. In FIG. 1, only some of the via conductors 6 are provided with reference numerals so that the drawing does not become difficult to see.
- the base sheets 10b to 10h are laminated on the upper main surface of the base sheets 10a to 10g.
- Pattern conductors 5 made of a conductive material such as copper are formed on these upper main surfaces.
- the pattern conductor 5 is made of a conductive material having a small specific resistance mainly composed of copper or silver, and is formed by patterning a conductor film (that is, a metal foil of a single-sided metal-clad sheet) fixed to a large base sheet. It is formed.
- the pattern conductor 5 constitutes wiring in an electronic circuit including the built-in component 3 and the surface mount component 4, and a capacitor and an inductance electrode included in the electronic circuit.
- Each pattern conductor 5 is electrically connected to the pattern conductor 5 and the like formed on the other base sheet 10 via at least one via conductor 6. Note that only some of the pattern conductors 5 are provided with reference numerals so that FIG. 1 does not become difficult to see.
- a cavity for accommodating a built-in component 3 to be described later is formed in a central portion in a plan view (hereinafter referred to as a top view) from the z-axis direction.
- the base sheet 10i is laminated on the upper main surface of the base sheet 10h.
- a plurality of land electrodes used for mounting the surface mount component 4 are formed as pattern conductors 5 on the upper main surface.
- the via conductor 6 is also formed on the base sheet 10i. Each via conductor 6 is formed directly below the land electrode of the base sheet 10 i so as to penetrate the base sheet 10 i in the z-axis direction.
- the built-in component 3 is typically an IC chip.
- IC chip for example, there is a secure IC chip on which an EEPROM is mounted and various information can be stored.
- the surface mount component 4 is, for example, an IC chip or a passive component.
- IC chip for example, there is an RFIC chip 4a used for 13.56 MHz band NFC (Near Field Communication).
- RFIC chip 4a used for 13.56 MHz band NFC (Near Field Communication).
- chip capacitor 4b that constitutes a resonance circuit together with an antenna coil built in the RFIC chip 4a.
- the surface-mounted component 4 as described above is mounted on the land electrode on the upper main surface of the base sheet 10i using a conductive bonding material such as solder.
- the circuit board 1 includes at least one planar conductor pattern 8 and at least one set of auxiliary members 9 in addition to the above.
- the circuit board 1 includes, as at least one planar conductor pattern 8, a first planar conductor pattern 8a and a second planar conductor pattern 8b that face each other in the vertical direction across the built-in component 3. Yes.
- planar conductor patterns 8 a and 8 b are typically made of the same conductive material as the pattern conductor 5.
- the present invention is not limited to this, and it may be made of another conductive material.
- the planar conductor pattern 8a is provided between the base material sheets 10b and 10c, and has a size that includes the outline of the built-in component 3 when viewed from above, for example. Further, the planar conductor pattern 8 a has substantially the same thickness as the pattern conductor 5.
- the planar conductor pattern 8a has a waveform shape in plan view from the y-axis direction. More specifically, as shown in FIG. 3, the planar conductor pattern 8a has a plurality of concave portions 81a and a plurality of convex portions 82a extending along the y-axis direction.
- the recess 81a is recessed in the z-axis negative direction, and the protrusion 82a protrudes in the z-axis positive direction (in other words, the direction opposite to the direction in which the recess 81a is recessed).
- the planar conductor pattern 8a is formed so that the concave portions 81a and the convex portions 82a appear alternately in the x-axis direction.
- the planar conductor pattern 8b is provided between the base material sheets 10g and 10h, and has a size that includes the outline of the built-in component 3 when viewed from above, for example. Further, the planar conductor pattern 8 b has substantially the same thickness as the pattern conductor 5.
- the planar conductor pattern 8b has a waveform shape in plan view from the x-axis direction. More specifically, as shown in FIG. 3, the planar conductor pattern 8b is formed with a plurality of concave portions 81b and a plurality of convex portions 82b extending along the x-axis direction.
- the recess 81b is recessed in the negative z-axis direction, and the protrusion 82b protrudes in the positive z-axis direction (in other words, the direction opposite to the direction in which the recess 81b is recessed).
- the planar conductor pattern 8b is formed so that the concave portions 81b and the convex portions 82b appear alternately in the y-axis direction.
- planar conductor patterns 8a and 8b are typically used as the ground conductor of the electronic circuit. In addition, it may be used as an electrode constituting the capacitor of the electronic circuit or may be used as a so-called dummy conductor that does not constitute a circuit.
- the circuit board 1 includes a first auxiliary member 9a to a fourth auxiliary member 9d as at least one set of auxiliary members 9 as shown in FIG.
- the auxiliary members 9a to 9d are made of a material that does not soften or flow during the pressing process of the base sheet 10. Examples of this type of material include thermosetting resins such as epoxy.
- the present invention is not limited to this, and the auxiliary members 9a to 9d may be made of the same material as the planar conductor pattern 8a and the like as long as they have the above properties.
- the auxiliary members 9a to 9d are made of the same flexible material as the base sheet 10 (for example, a liquid crystal polymer), but may have a softening point that does not soften during the press bonding process of the base sheet 10. Absent.
- the auxiliary members 9a and 9c are members for making the planar conductor pattern 8a into a corrugated shape during the crimping process of the base sheet 10.
- the auxiliary member 9a is a plurality of strip-shaped sheet members provided on the upper main surface of the planar conductor pattern 8a before the crimping process.
- the width in the x-axis direction is much smaller than that of the planar conductor pattern 8a, and is about 20 to 500 [ ⁇ m].
- the thickness in the z-axis direction is about 5 to 100 [ ⁇ m].
- the length in the y-axis direction is substantially the same as that of the planar conductor pattern 8a.
- the plurality of sheet members extend along the y-axis direction and are arranged at intervals in the x-axis direction.
- the auxiliary member 9c is a plurality of strip-shaped sheet members provided on the upper main surface of the base sheet 10a before the crimping process. Each sheet member has substantially the same size as the sheet member of the auxiliary member 9a.
- the plurality of sheet members extend along the y-axis direction, and are arranged at intervals in the x-axis direction so as not to overlap with the auxiliary member 9a in a plan view from the z-axis direction. .
- the auxiliary members 9b and 9d are members for making the planar conductor pattern 8b into a corrugated shape when the base sheet 10 is crimped.
- the auxiliary member 9b is a plurality of strip-shaped sheet members provided on the upper main surface of the planar conductor pattern 8b before the crimping process.
- the width in the y-axis direction is much smaller than that of the planar conductor pattern 8b, and is about 20 to 500 [ ⁇ m].
- the thickness in the z-axis direction is about 5 to 100 [ ⁇ m].
- the length in the x-axis direction is substantially the same as that of the planar conductor pattern 8b.
- the plurality of sheet members extend along the x-axis direction and are arranged at intervals in the y-axis direction.
- the auxiliary member 9d is a plurality of strip-shaped sheet members provided on the upper main surface of the base sheet 10f before the crimping process. Each sheet member has substantially the same size as the sheet member of the auxiliary member 9b.
- the plurality of sheet members extend along the x-axis direction, and are arranged at intervals in the y-axis direction so as not to overlap the auxiliary member 9b in plan view from the z-axis direction.
- circuit board 1 (Process for producing the circuit board of the first embodiment) Next, an example of a method for manufacturing the circuit board 1 will be described with reference to FIGS. 5A to 5D. In the following, the manufacturing process of one circuit board 1 will be described. Actually, a large number of circuit boards 1 are simultaneously manufactured by laminating and cutting large-sized base sheets.
- a necessary number of large-sized base sheets on which copper foil is formed over almost the entire surface are prepared.
- This large base sheet becomes one of the base sheets 10 after the circuit board 1 is completed.
- large base sheets 11a to 11i (see FIG. 5A) corresponding to the base sheets 10a to 10i are prepared.
- Each of the base sheets 11a to 11i is a liquid crystal polymer having a thickness of 10 to 100 [ ⁇ m], for example.
- the thickness of the copper foil is, for example, 3 to 30 [ ⁇ m].
- the surface of copper foil is plated with zinc etc. for rust prevention, and is planarized.
- auxiliary member 9c is formed on one main surface (upper main surface in FIG. 5B) of the base sheet 11a by printing with a resin paste such as epoxy resin.
- auxiliary members 9a, 9d, and 9b are formed on one main surface of the base sheet 11b, 11f, and 11g by printing.
- a laser beam is irradiated from the side where the external electrode 7 is not formed (upper side in FIG. 5C) to the position where the via conductor 6 is to be formed in the base sheet 11a.
- the external electrode 7 does not penetrate, but the base sheet 11a is formed with a through hole, and then each through hole is filled with a conductive paste.
- each through hole is filled with a conductive paste.
- through holes are formed at predetermined positions of the base material sheets 11c to 11i, and each through hole is filled with a conductive paste.
- the built-in component 3 is positioned at a predetermined position on one main surface (upper main surface in FIG. 5D) of the base sheet 11c. Further, a predetermined region of each base sheet 11d is punched out by a mold to form a through hole serving as a cavity.
- the base sheets 11a to 11i are stacked in this order from the bottom to the top.
- the base material sheet 11a is laminated with the external electrode 7 formation surface facing downward
- the base material sheets 11b to 11i are laminated with the pattern conductor 5 formation surface facing upward.
- an auxiliary member 9a is provided on the upper main surface of the planar conductor pattern 8a, and an auxiliary member 9c is provided below the auxiliary member 9a.
- the auxiliary member 9b is provided on the upper main surface of the planar conductor pattern 8b, and the auxiliary member 9d is provided therebelow as described above.
- These auxiliary members 9a to 9d are not softened or flowed by heat and pressure applied during the crimping process. Accordingly, the z-axis downward force is applied from each auxiliary member 9a to the planar conductor pattern 8a, and the z-axis upward force is applied from each auxiliary member 9c.
- Each auxiliary member 9c is provided between two auxiliary members 9a adjacent in the x-axis direction in a plan view from the z-axis direction. Therefore, the planar conductor pattern 8a is deformed into a corrugated shape in plan view from the y-axis direction as described above. The planar conductor pattern 8b is also deformed into a waveform shape in a plan view from the x-axis direction by the same action.
- the surface mount component 4 is mounted on the land electrode of the base material sheet 11i by reflow or the like. Thereafter, the integrated base sheets 11a to 11i are cut into a predetermined size, thereby completing the circuit board 1 as shown in FIG.
- the planar conductor patterns 8 a and 8 b having the waveform shape are provided above and below the built-in component 3 inside the substrate body 2.
- the concave portion 81a and the convex portion 82a extend along the y-axis. Therefore, it is difficult to bend with respect to a bending moment that rotates around the x axis (see FIG. 3). That is, the section coefficient in the section parallel to the zx plane in the planar conductor pattern 8a is large.
- the concave portion 81b and the convex portion 82b extend along the x-axis. Therefore, it is difficult to bend with respect to a bending moment that rotates about the y-axis (see FIG. 3).
- the outline of the internal component 3 and its peripheral part in the top view are the first part P1 that is relatively difficult to bend and deform as shown in FIG.
- the second part P2 other than the first part P1 is a second part P2 that is relatively easily deformed.
- the substrate body 2 is made of a material having a low relative dielectric constant and loss and low water absorption, such as polyimide and liquid crystal polymer. Further, no member is formed on the substrate body 2 from an epoxy resin or the like that affects the relative dielectric constant, loss, and water absorption. Therefore, the circuit board 1 capable of fully utilizing the characteristics of the base sheet 10 (small dielectric constant, small loss, low water absorption, adhesion between the base sheets, and the like), and a manufacturing method thereof Can be provided.
- the auxiliary members 9a to 9d may be made of epoxy resin or the like.
- the epoxy resin or the like has characteristics of the base sheet 10 (small relative dielectric constant, small loss, water absorption rate). , Low adhesion, adhesion between base sheets, etc.). That is, also in this case, the circuit board 1 that can sufficiently utilize the characteristics (small dielectric constant, small loss, low water absorption, etc.) of the base sheet 10 and a method for manufacturing the circuit board 1 are provided. be able to.
- FIG. 6 is a schematic diagram illustrating a configuration of a communication terminal device 12 to which the circuit board 1 of FIG. 1 is applied.
- the communication terminal device 12 is configured to be capable of non-contact communication by 13.56 MHz band RFID (Radio Frequency Identification). Examples of such RFID include NFC (Near Field Communication).
- FIG. 6 shows various components and various members arranged in the casing 14 of the communication terminal device 12 when the casing cover 13 is opened.
- the communication terminal device 12 is typically a mobile phone or a smartphone, and includes a printed wiring board 15 on which the circuit board 1 is mounted and a booster antenna 16 inside a housing 14.
- a battery pack, a camera, a UHF band antenna, and various circuit elements are mounted and arranged at a high density inside the case 14, but these are not essential parts of the present invention. Is omitted.
- the booster antenna 16 is attached to the housing cover 13 so as to be disposed above the antenna coil of the surface mount component 4a when the housing cover 13 is closed.
- the booster antenna 16 is, for example, a planar spiral coil or the like, and is provided to extend the communication distance of the antenna coil.
- the circuit board 1 is integrated with various built-in components 3 and surface-mounted components 4b (see FIG. 1). As a result, it is possible to reduce transmission loss and unnecessary electromagnetic coupling due to wiring routing in the communication terminal device 12. In addition, it is possible to reduce the mounting space for components.
- the circuit board 1 is not limited to this, and can be applied to other wireless communication systems using the UHF band such as a wireless LAN.
- FIG. 7 is a longitudinal sectional view of a circuit board 1 ′ according to a first modification of the first embodiment.
- FIG. 8 is a perspective view showing the planar conductor patterns 8a and 8b and the built-in component 3 in the circuit board 1a of FIG. 7 and 8, the circuit board 1 ′ is different from the circuit board 1 in that planar conductor patterns 8 a and 8 b are provided on the negative direction side of the z-axis with respect to the built-in component 3. .
- the same reference numerals are assigned to the components corresponding to those described in the first embodiment, and the description thereof is omitted.
- FIG. 9 is a longitudinal sectional view of a circuit board 1 ′′ according to a second modification of the first embodiment.
- FIG. 10 is an exploded view of the circuit board 1 ′′ shown in FIG. .
- FIG. 11 is a perspective view schematically showing the planar conductor patterns 8a and 8b (before crimping) and the auxiliary members 9a ′′ to 9d ′′ shown in FIG.
- the circuit board 1 ′′ in comparison with the circuit board 1, the circuit board 1 ′′ includes a board body 2 ′′ and auxiliary members 9a ′′ to 9d ′′ instead of the board body 2 and auxiliary members 9a to 9d. Is different. Other than that, there is no difference between the circuit boards 1 and 1 ′′. Therefore, in FIG. 9 to FIG. 11, components corresponding to those described in the first embodiment are denoted by the same reference numerals, Each description is omitted.
- the auxiliary members 9a ′′ to 9d ′′ are made of a conductive material (for example, copper) having a property that does not soften and flow during the pressing process of the base sheet 10.
- the auxiliary members 9 a ′′ and 9 c ′′ are members for making the planar conductor pattern 8 a corrugated during the crimping process of the base sheet 10.
- the auxiliary member 9a ′′ is a plurality of strip-shaped sheet members provided on the upper main surface of the base sheet 10c, and has substantially the same size as the auxiliary member 9a. In the outline of the built-in component 3 in this case, it extends along the y-axis direction and is arranged so as to be arranged at intervals in the x-axis direction.
- the auxiliary member 9c ′′ is a plurality of strip-shaped sheet members provided on the upper main surface of the base sheet 10a. Each sheet member has substantially the same size as the sheet member of the auxiliary member 9a ′′.
- the plurality of sheet members extend along the y-axis direction, and are arranged at intervals in the x-axis direction so as not to overlap with the auxiliary member 9a ′′ in plan view from the z-axis direction. Yes.
- the auxiliary members 9 b ′′ and 9 d ′′ are members for making the planar conductor pattern 8 b into a corrugated shape during the crimping process of the base sheet 10.
- the auxiliary member 9b ′′ is a plurality of strip-shaped sheet members provided on the upper main surface of the base sheet 10h, and has substantially the same size as the auxiliary member 9b. Within the outline of the built-in component 3 when viewed, it extends along the x-axis direction and is arranged so as to be arranged at intervals in the y-axis direction.
- the auxiliary member 9d ′′ is a plurality of strip-shaped sheet members provided on the upper main surface of the base sheet 10f. Each sheet member has substantially the same size as the sheet member of the auxiliary member 9b ′′.
- the plurality of sheet members extend along the x-axis direction, and are arranged at intervals in the y-axis direction so as not to overlap the auxiliary member 9b ′′ in plan view from the z-axis direction.
- auxiliary members 9a ′′ to 9d ′′ are formed by patterning the copper foil formed on the main surfaces of the base sheet 10a, 10c, 10f, 10h. These auxiliary members 9a ′′ to 9d ′′ are formed of the same material as the planar conductor patterns 8a and 8b and the pattern conductor 5 in the same procedure.
- the first portion P1 is set in the outline of the built-in component 3 and its periphery in a top view.
- the present invention is not limited to this, and a portion that the manufacturer or the like desires to hardly deform in the substrate body 2 may be set as the first portion P1.
- the concave portion 81a and the convex portion 82a extend along the y axis
- the concave portion 81b and the convex portion 82b extend along the x axis.
- the extending directions of the concave portions 81a and 81b and the convex portions 82a and 82b can be appropriately set according to the use and purpose of the circuit board 1 and the like.
- the concave portions 81a and 81b are described as being orthogonal to each other on the xy plane.
- the present invention is not limited to this, and the angle ⁇ formed by the extending directions of the recesses 81a and 81b may be 0 ° ⁇ ⁇ ⁇ 180 °.
- the recesses 81a and 81b are preferable because they are difficult to be deformed with respect to the bending moments of both the x-axis and the y-axis when they intersect at an angle on the xy plane or at an angle close to the orthogonal.
- the substrate body 2 is provided with the two planar conductor patterns 8a and 8b.
- the present invention is not limited to this, and the substrate body 2 only needs to be provided with at least one planar conductor pattern 8.
- auxiliary members 9 are provided above and below one planar conductor pattern 8.
- the present invention is not limited to this, and one auxiliary member 9 may be provided for each planar conductor pattern 8.
- the board body 2 includes the built-in component 3
- the built-in component 3 may not be built in the board body 2.
- the circuit board and the manufacturing method thereof according to the present invention can fully utilize the characteristics of the base sheet, and are suitable for component-embedded boards and the like.
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Abstract
Description
まず、図中のx軸、y軸およびz軸について説明する。x軸、y軸およびz軸は互いに直交する。z軸は、基材シートの積層方向を示す。便宜上、z軸の負方向側および正方向側を下側および上側とする。また、x軸は基材シートの左右方向を示す。特に、x軸の正方向側および負方向側を右側および左側とする。また、y軸は、基材シートの前後方向を示す。特に、y軸の正方向側および負方向側を奥方向および手前方向とする。
図1は、本発明の第一実施形態に係る回路基板の縦断面を示す図である。また、図2は、図1に示す回路基板1を基材シート10毎に分解した図である。図1,図2において、回路基板1は、まず、基板本体2と、少なくとも一つの内蔵電子部品(以下、内蔵部品という)3と、少なくとも一つの表面実装型の電子部品(以下、表面実装部品という)4と、複数のパターン導体5と、複数のビア導体6と、複数の外部電極7と、を備えている。
次に、回路基板1の製造方法の一例について、図5A~図5Dを参照して説明する。以下では、一つの回路基板1の製造過程を説明するが、実際には、大判の基材シートが積層及びカットされることにより、大量の回路基板1が同時に製造される。
上記の通り、本実施形態では、基板本体2の内部には、内蔵部品3の上下に、波形形状を有する面状導体パターン8a,8bが設けられる。ここで、面状導体パターン8aに関しては、y軸に沿って凹部81aおよび凸部82aが延在する。したがって、x軸回りに回転させる曲げモーメントに対し曲がり難い(図3参照)。つまり、面状導体パターン8aにおいてzx平面に平行な断面での断面係数が大きい。
図6は、図1の回路基板1を応用した通信端末装置12の構成を示す模式図である。図6において、通信端末装置12は、13.56MHz帯RFID(Radio Frequency Identification)による非接触通信が可能に構成される。このようなRFIDとしては、NFC(Near Field Communication)等がある。
図7は、第一実施形態の第一変形例に係る回路基板1’の縦断面図である。また、図8は、図7の回路基板1aにおける面状導体パターン8a,8bおよび内蔵部品3を示す斜視図である。図7,図8において、回路基板1’は、上記回路基板1と比較すると、内蔵部品3を基準としてz軸の負方向側に面状導体パターン8a,8bが設けられている点で相違する。それ以外に、回路基板1,1’の間に相違点は無い。それゆえ、図7,図8において、第一実施形態で説明した構成に相当するものには同一の参照符号を付け、それぞれの説明を省略する。
図9は、第一実施形態の第二変形例に係る回路基板1”の縦断面図である。図10は、図9に示す回路基板1”を基材シート10毎に分解した図である。また、図11は、図9に示す面状導体パターン8a,8b(圧着前)および各補助部材9a”~9d”を模式的に示す斜視図である。
上記実施形態では、ビア導体6等と内蔵部品3との接合部分の信頼性確保のために、第一部分P1は、上面視で内蔵部品3の外形線内およびその周辺に設定されていた。しかし、これに限らず、製造者等が基板本体2において変形し難くしたいと考える部分を第一部分P1として設定すれば良い。
2,2” 基板本体
3 内蔵部品
4 表面実装部品
5 パターン導体
6 ビア導体
7 外部電極
8 面状導体パターン
81a,81b 凹部
82a,82b 凸部
9 補助部材
10 各基材シート
12 通信端末装置
Claims (10)
- 可撓性材料からなる複数の基材シートを所定方向に積層して圧着した基板本体と、
前記基板本体に形成されかつ凹部および凸部を有する少なくとも一つの面状導体パターンと、を備え、
前記凹部および凸部は前記所定方向の直交方向に延在し、
前記凹部は前記所定方向と平行な方向に窪み、前記凸部は前記凹部が窪む方向とは逆方向に突出する、回路基板。 - 前記少なくとも一つの面状導体パターンは、前記所定方向に相対向する第一面状導体パターンおよび第二面状導体パターンを含み、
前記第一面状導体パターンは、第一方向に沿って延在する凹部および凸部を有し、
前記第二面状導体パターンは、前記第一方向とは異なる第二方向に沿って延在する凹部および凸部を有する、請求項1に記載の回路基板。 - 前記基板本体において、前記第一面状導体パターンおよび前記第二面状導体パターンの間に設けられた内蔵電子部品を、さらに備える、請求項2に記載の回路基板。
- 前記第一面状導体パターンの一方の主面側に設けられ、前記第一方向に沿って延在しており、かつ、前記第一方向と異なる第三方向に間隔をあけて並ぶ複数の第一補助部材と、
前記第二面状導体パターンの一方の主面側に設けられ、前記第二方向に沿って延在しており、かつ、前記第二方向と異なる第四方向に間隔をあけて並ぶ複数の第二補助部材と、をさらに備える、請求項2または3に記載の回路基板。 - 前記第一補助部材および前記第二補助部材は、前記基材シートが積層および圧着される際に、軟化および流動しない樹脂からなる、請求項4に記載の回路基板。
- 前記第一補助部材および前記第二補助部材は、前記基材シートに予め固着されている金属薄膜をパターニングしたものである、請求項4に記載の回路基板。
- 前記第一補助部材および前記第二補助部材は、配線パターンである、請求項4に記載の回路基板。
- 前記第一面状導体パターンおよび前記第二面状導体パターンは、グランド導体またはコンデンサ電極を構成する、請求項2~7のいずれかに記載の回路基板。
- 前記第一面状導体パターンの他方の主面側に設けられ、前記第一方向に沿って延在しており、前記所定方向からの平面視で前記第一補助部材とオーバーラップしないように、前記第三方向に間隔をあけて並ぶ複数の第三補助部材と、
前記第二面状導体パターンの他方の主面側に設けられ、前記第二方向に沿って延在しており、前記所定方向からの平面視で前記第二補助部材とオーバーラップしないように、前記第四方向に間隔をあけて並ぶ複数の第四補助部材と、をさらに備える、請求項4に記載の回路基板。 - 可撓性材料からなる複数の基材シートを準備する工程と、
前記複数の基材シートの少なくとも一つに、平面状導体パターンを形成する工程と、
前記複数の基材シートを所定方向に積層し圧着すると共に、前記平面状導体パターンに所定方向の直交方向に沿って延在する凹部および凸部を形成する工程と、を備える、回路基板の製造方法。
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