WO2014091670A1 - Soiウェーハの製造方法 - Google Patents
Soiウェーハの製造方法 Download PDFInfo
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- WO2014091670A1 WO2014091670A1 PCT/JP2013/006560 JP2013006560W WO2014091670A1 WO 2014091670 A1 WO2014091670 A1 WO 2014091670A1 JP 2013006560 W JP2013006560 W JP 2013006560W WO 2014091670 A1 WO2014091670 A1 WO 2014091670A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
- H01L21/7624—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology
- H01L21/76251—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology using bonding techniques
- H01L21/76254—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology using bonding techniques with separation/delamination along an ion implanted layer, e.g. Smart-cut, Unibond
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02002—Preparing wafers
- H01L21/02005—Preparing bulk and homogeneous wafers
- H01L21/02032—Preparing bulk and homogeneous wafers by reclaiming or re-processing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02107—Forming insulating materials on a substrate
- H01L21/02225—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer
- H01L21/02227—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a process other than a deposition process
- H01L21/0223—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a process other than a deposition process formation by oxidation, e.g. oxidation of the substrate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/26—Bombardment with radiation
- H01L21/263—Bombardment with radiation with high-energy radiation
- H01L21/265—Bombardment with radiation with high-energy radiation producing ion implantation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
- H01L21/7624—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology
- H01L21/76251—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology using bonding techniques
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02107—Forming insulating materials on a substrate
- H01L21/02225—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer
- H01L21/02227—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a process other than a deposition process
- H01L21/02255—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a process other than a deposition process formation by thermal treatment
Definitions
- the present invention relates to a method for manufacturing an SOI wafer by an ion implantation separation method.
- the ion implantation layer In the fabrication of SOI wafers by the ion implantation delamination method, after bonding the bond wafer and the base wafer that form the SOI layer (Silicon On Insulator layer, or Semiconductor On Insulator in a broad sense) via an oxide film, the ion implantation layer
- peeling was performed by performing a heat treatment (peeling heat treatment) for peeling, the peeling heat treatment was performed with the SOI layer surface (peeling surface) of the SOI wafer immediately after peeling and the surface of the bond wafer (peeling surface) facing each other. It is taken out of the heat treatment furnace (see Patent Document 1).
- the SOI wafer When an SOI film is formed by forming an oxide film on a bond wafer and pasting it with a base wafer, the SOI wafer is peeled off while the peeled surface side is warped in a convex shape by a buried oxide film transferred from the bond wafer surface by a peeling heat treatment.
- the subsequent bond wafer has no surface oxide film, and the oxide film remains only on the back surface, so that the peeled surface side warps in a concave shape as opposed to the SOI wafer.
- the amount of warpage varies depending on the thickness of the transferred oxide film, contact between the wafers hardly occurs because the SOI wafer and the bonded wafer after peeling have the same degree.
- the bonded wafer after peeling is processed from the concave shape due to the influence of the back oxide film. It becomes a shape obtained by subtracting the convex shape of time. In this case, a mismatch occurs between the warped shapes of the SOI wafer and the bonded wafer after peeling, and the concave warped shape of the bonded wafer after peeling is smaller than the convex warped size of the SOI wafer.
- the inventors of the present invention have conducted intensive research on a method for manufacturing an SOI wafer using the ion implantation delamination method as described above. As a result, as shown in FIG. 4, in the manufactured SOI wafer, it was found that an SOI film thickness abnormality where a thin SOI film thickness occurred at the center of the SOI wafer and a scratch occurred in the thin film part. It was.
- the present invention has been made in view of the above problems, and an object thereof is to provide a method capable of manufacturing an SOI wafer in which scratches and SOI film thickness abnormalities are suppressed.
- the present invention forms an ion implantation layer by ion-implanting one or more kinds of gas ions of hydrogen and rare gas from the surface of a bond wafer made of a semiconductor single crystal substrate.
- a method for manufacturing an SOI wafer in which an ion-implanted surface and a base wafer surface are bonded together via an oxide film, and then an exfoliation heat treatment is performed in a heat treatment furnace, and the bond wafer is exfoliated by the ion-implanted layer to produce an SOI wafer
- the temperature is lowered to 250 ° C. or lower at a temperature lowering rate slower than 3.0 ° C./min, and then the peeled SOI wafer and bond wafer are taken out from the heat treatment furnace. I will provide a.
- the temperature for taking out from the heat treatment furnace is set to 250 ° C. or lower, so that formation of an oxide film during taking out can be suppressed. Even if it is in contact with the peeled bond wafer at the convex tip of the SOI wafer due to a mismatch, the formation of an oxide film on the entire surface of the wafer is suppressed in the first place, so the convex tip of the conventional SOI wafer It is possible to prevent the occurrence of abnormal film thickness at the portion.
- the temperature decrease rate is slower than 3.0 ° C./min, the temperature distribution in the wafer surface during the temperature decrease can be kept small, and therefore the deformation of the wafer accompanying the temperature distribution can be reduced. Can do. Therefore, generation of scratches on the SOI wafer can be suppressed.
- the SOI wafer which suppressed the scratch and film thickness distribution abnormality by this invention can be obtained.
- a semiconductor single crystal substrate having a back oxide film thicker than the surface oxide film is prepared as a bond wafer for forming the ion implantation layer, and the ion implantation can be performed through the surface oxide film.
- the bond wafer after peeling becomes a concave shape due to the difference in oxide film thickness, so that the mismatch of warpage shape between the SOI wafer and the bond wafer after peeling is prevented, and scratches or SOI film thickness due to contact are prevented.
- the occurrence of abnormality can be further suppressed.
- a thermal oxide film is formed on the entire surface of the semiconductor single crystal substrate, and then the thermal oxide film on the front side is removed so that only the back side is formed.
- a semiconductor single crystal substrate having a thermal oxide film is manufactured, and a wafer manufactured by thermally oxidizing a semiconductor single crystal substrate having a thermal oxide film only on the back side can be used.
- the film thickness difference between the oxide film on the surface side and the oxide film on the back surface side, which are the bonding surfaces, can be set as appropriate.
- the surface side from which the thermal oxide film has been removed can be polished.
- a wafer produced by reprocessing a bond wafer separated by an ion implantation layer can be used as a semiconductor single crystal substrate having a back oxide film thicker than the surface oxide film.
- the regeneration processing can be performed without removing the back oxide film of the bond wafer after the peeling.
- the ion implantation is performed by co-implantation of hydrogen ions and helium ions, and helium ions can be implanted deeper than hydrogen ions in the co-implantation.
- the present invention suppresses the influence of warpage on the bond wafer after peeling due to the presence of the helium ion implanted layer, and peels off the SOI wafer. It is possible to prevent a warp shape mismatch with a subsequent bond wafer.
- the present inventors In the peeling heat treatment for producing an SOI wafer by an ion implantation peeling method, the present inventors have released a peeling bond when the size of the concave shape of the bond wafer after peeling (the peeling bond wafer) is smaller than the size of the convex shape of the SOI.
- a warp shape mismatch between the wafer and the SOI wafer occurs, and during the peeling heat treatment process, it peels off at the convex tip of the SOI layer surface and comes into contact with the bond wafer, and scratches and SOI film thickness abnormalities occur at the center of the SOI wafer. Found that there is a case.
- the peeling surface side of the SOI wafer is warped in a convex shape in proportion to the thickness of the buried oxide film.
- the oxide film on the surface disappears due to peeling, so that the oxide film on the back surface acts, and the peeling surface side warps in a concave shape.
- the size of the convex shape of the SOI wafer and the size of the concave shape of the peeled bond wafer are usually the same, and the convex tip portion of the SOI wafer is peeled off and hardly contacts the bond wafer.
- the above mismatch may occur.
- the present inventors first investigated the mechanism of occurrence of film thickness abnormality. As a result, it was found that the formation of the oxide film was suppressed in the contact portion with the bond wafer where the convex tip portion of the SOI layer surface was peeled compared to the non-contact portion. In this case, the formation thickness of the oxide film is reduced, and the etching of Si is started first from the contacted part in SC1 cleaning (cleaning with a mixed aqueous solution of NH 4 OH and H 2 O 2 ) of RCA cleaning after peeling. End up. Therefore, after the cleaning, it was found that the SOI film thickness at the tip of the convex shape becomes thin.
- the temperature taken out to the outside of the furnace after the peeling heat treatment in the heat treatment furnace is set to 250 ° C. or less, so that the SOI wafer We devised to suppress the formation of oxide film on the surface.
- the temperature taken out of the furnace at a temperature higher than 250 ° C. an oxide film is formed on the surface of the SOI wafer due to oxygen contained in the air. Therefore, non-uniformity occurs in the oxide film thickness between the wafer contact portion and the non-contact portion.
- the extraction temperature it is possible to suppress the formation of the surface oxide film at the time of extraction, and to minimize the oxide film thickness distribution in the wafer surface. Therefore, Si etching in the next SC1 cleaning is performed uniformly within the surface, and it is possible to suppress the occurrence of a film thickness abnormality as in the prior art.
- the rate of temperature drop to a take-off temperature of 250 ° C. or lower is made slower than 3.0 ° C./min.
- the temperature distribution in the wafer surface during temperature reduction can be minimized, and rubbing of the SOI wafer and the bonded wafer due to the deformation of the wafer can be suppressed.
- a temperature decrease rate of 3.0 ° C./min or more the in-plane temperature distribution during the temperature decrease becomes large, and the wafer is deformed due to a difference in thermal expansion, so that scratches are likely to occur.
- the present inventors have found the above and completed the present invention.
- FIG. 1 shows an example of a method for manufacturing an SOI wafer according to the present invention.
- a semiconductor single crystal substrate 2 is prepared as a bond wafer 1 and an oxide film 3 is formed (FIG. 1A).
- a semiconductor single crystal substrate used as a bond wafer it is preferable to use a silicon single crystal wafer, but other than that, a germanium single crystal wafer, a germanium epitaxial wafer, a SiGe epitaxial wafer, a strained silicon wafer, and a SiC single crystal wafer should be used. You can also.
- the formation method of the oxide film 3 is not specifically limited, For example, it can form by thermal oxidation.
- ions are implanted into the bonding surface side (front surface side) of the semiconductor single crystal substrate 1 on which the oxide film 3 is formed to form an ion implantation layer (FIG. 1B).
- an ion implantation layer include those formed by ion implantation of one or more kinds of gas ions of hydrogen and a rare gas.
- hydrogen ion implanted layer 4 a case where hydrogen ions are implanted (hydrogen ion implanted layer 4) will be described as an example.
- the ion-implanted surface of the bond wafer 1 and the surface of the base wafer 5 are bonded through the oxide film 3 to form a bonded wafer 6 (FIG. 1C). (D)).
- the bonding strength at room temperature can be improved by performing plasma treatment on the bonding surface of at least one of the bond wafer and the base wafer before bonding.
- the base wafer 5 for example, a silicon single crystal wafer or a silicon single crystal wafer having an insulating film formed on the surface can be used.
- the bonded wafer 6 is inserted into a heat treatment furnace, the temperature is raised, and a peeling heat treatment is performed at a predetermined temperature.
- the temperature of the peeling heat treatment can be, for example, 400 ° C. or higher, preferably 400 to 600 ° C. Within such a temperature range, the bonded wafer 6 can be appropriately peeled off by the hydrogen ion implanted layer 4, and the peeled wafer 1 ′ and the SOI wafer 8 having the SOI layer 7 can be obtained. (FIG. 1 (E)).
- a batch type heat treatment furnace can be used. Any material can be used as long as the heat treatment can be appropriately applied to the wafer and the temperature can be lowered at a temperature lowering rate as described later.
- the temperature in the heat treatment furnace is lowered at a rate slower than 3.0 ° C./min. Then, after the temperature is lowered to 250 ° C. or less, the SOI wafer 8 and the peeled bond wafer 1 ′ are taken out.
- the temperature lowering rate is more preferably 2.5 ° C./min or less, and the lower limit is not particularly limited, but is preferably 1.0 ° C./min or more in order to efficiently perform the peeling heat treatment step.
- the extraction temperature 250 ° C. or lower, it is possible to suppress the formation of a surface oxide film during extraction. Therefore, even if there is a mismatch between the SOI wafer 8 and the peeled bond wafer 1 ′, the oxide film is not formed thinner than the other parts at the convex tip of the SOI wafer as in the prior art. It is possible to minimize the oxide film thickness distribution. Therefore, the uneven formation of the oxide film thickness can be suppressed, and the Si etching in the SC1 cleaning in the subsequent process is performed uniformly in the surface to prevent the conventional SOI layer film thickness abnormality from occurring. can do. In this way, it is possible to obtain the SOI wafer 8 in which the scratch is suppressed and the occurrence of the SOI film thickness abnormality is suppressed.
- an oxide film 23 ′ is formed on the back surface of the semiconductor single crystal substrate 22 (FIG. 2A).
- a thermal oxide film is preferable as the oxide film 23 'on the back surface.
- a thermal oxide film is formed on the entire surface of the bond wafer, and then the thermal oxide film on the bonding surface side of the bond wafer is removed.
- a method of manufacturing a bond wafer having a thermal oxide film only on the back surface is preferable.
- a thermal oxide film having a substantially uniform thickness is formed on the entire surface of the semiconductor single crystal substrate, and then a ring-shaped rubber (O-ring) or PVC is used.
- a method of contacting the oxide film with an etching solution while protecting the oxide film on the back surface using a protective sheet, or removing the thermal oxide film on the bonding surface side with an HF solution using spin etching or the like to oxidize the back surface A method of leaving only the film can be mentioned.
- an oxide film is further formed on the semiconductor single crystal substrate 22 on which the oxide film 23 'on the back surface is formed (FIG. 2B).
- a thermal oxide film is preferable, and as a method for forming the oxide film, a method of thermally oxidizing the entire surface of the bond wafer on which the back oxide film is formed is preferable.
- a wafer having an oxide film 23 that is thicker on the back side than on the front side that becomes the bonding surface of the semiconductor single crystal substrate 22 is obtained. Bond wafers 21 having different oxide film thicknesses on the front and back sides are produced.
- defects in bonding occur due to the deterioration of the surface roughness of the bonded surface of the bond wafer and the adhesion of particles due to the formation of the oxide film on the back surface and the removal of the oxide film on the bonded surface side (front surface side).
- a process of polishing the bonding surface side by CMP or the like may be added, and then the entire surface may be thermally oxidized ((A) and (B in FIG. 2). ))).
- the oxide film on the back side is thicker than the oxide film on the surface side that becomes the bonding surface, a concave shape is formed in advance before bonding to the base wafer, Contact with the SOI wafer can be suppressed. Moreover, even if the helium ion implantation layer is formed as described later, it is possible to suppress the occurrence of mismatch due to generation of a warp more than necessary on the bond wafer to form a convex shape.
- the thickness of the oxide film on the back surface is larger than the oxide film on the bonded surface.
- the specifications of the SOI wafer to be manufactured (diameter, base wafer thickness, BOX layer thickness, etc.) and the bond used Based on the specifications of the wafer (diameter, wafer thickness, etc.), so as to prevent mismatches immediately after peeling (so that the convex shape of the SOI wafer and the concave shape of the peeled bond wafer are equivalent), It can be set as appropriate by experiment or calculation.
- ions are implanted into the bonding surface side (front surface side) of the bond wafer 21 on which the oxide film 23 is formed to form an ion implantation layer.
- the case where only the hydrogen ion implanted layer is formed has been described.
- a coimplanted layer formed by implanting both hydrogen ions and helium ions will be described as an example.
- hydrogen ions are implanted to form a hydrogen ion implanted layer 24 (FIG. 2C).
- helium ions are preferably implanted deeper than the hydrogen ion implanted layer 24 to form a helium ion implanted layer 24 ′ (FIG. 2D). If co-implantation is performed in this way, the amount of ions to be implanted can be reduced as compared with the case of implanting one type of ion alone.
- the ion-implanted surface of the bond wafer 21 and the surface of the base wafer 25 are bonded through the oxide film 23 to form a bonded wafer 26 (FIG. 2E). (F)).
- the bond wafer is peeled off from the bonded wafer 26 by the hydrogen ion implantation layer 24 and peeled to form a bond wafer 21 ′, thereby forming the SOI wafer 28 having the SOI layer 27 (FIG. 2G).
- the conditions for the peeling heat treatment can be set in the same manner as in the first embodiment, for example.
- the peel-off bond wafer 21 ′ is more reliably warped in a concave shape, and the conventional peel-off is performed. Contact due to mismatch in shape between the bond wafer and the SOI wafer can be prevented. Therefore, it is possible to more stably obtain an SOI wafer in which an abnormality in the SOI film thickness after the scratch and the Si etching is further suppressed.
- One feature of the SOI wafer manufacturing method using the ion implantation separation method is that the peeled bond wafer can be reused. Therefore, also in the present invention, a wafer produced by reclaiming the peeled bond wafer 21 ′ and the like can be used as a bond wafer. This is advantageous in terms of cost.
- the bond wafer having the oxide film on the back surface is manufactured by regenerating without removing the oxide film on the back surface. Then, by thermally oxidizing it, a bond wafer having a thicker back oxide film than the bonded oxide film can be easily produced.
- the removal of the oxide film remaining on the unbonded portion on the outer side of the bonded surface in the peel processing of the peeled bond wafer is achieved by directly polishing the bonded surface side, but a ring-shaped rubber (O-ring) ) Or a protective sheet such as PVC, and a method of bringing the oxide film on the back surface into contact with an etching solution of the oxide film or a spin etching machine.
- the protection of the backside oxide film during the peeling processing of the peeled bond wafer may be performed by blocking the etching solution or etching gas by O-ring as described above, or the protective sheet such as PVC is peeled off and the backside of the bond wafer is removed.
- the etching solution or etching gas may be prevented from flowing around the back surface of the bond wafer due to centrifugal force or wind pressure generated by the rotation of the wafer.
- An HF solution is desirable as an etching solution for the oxide film. Etching with HF gas may also be used.
- the position of the O-ring is preferably about several millimeters from the outer periphery so that the bond wafer is warped. However, depending on the allowable warp level, the O-ring may be further located inside.
- the steps shown in FIGS. 2C to 2G are performed as in the second embodiment.
- Example 1 A bond wafer made of a silicon single crystal wafer having a mirror polished surface of both sides having a diameter of 300 mm was thermally oxidized to form a 30 nm thermal oxide film on the entire surface, and hydrogen ions were implanted through the thermal oxide film. Then, it bonded together with the base wafer which consists of a silicon single crystal wafer with a diameter of 300 mm, and produced the bonded wafer. Then, a peeling heat treatment (500 ° C., 30 minutes, nitrogen atmosphere) was performed, a part of the bond wafer was peeled from the bonded wafer, an SOI wafer was manufactured, and SC1 cleaning was performed.
- a peeling heat treatment 500 ° C., 30 minutes, nitrogen atmosphere
- Example 1 Temperature drop rate: 2.0 ° C./min, Removal temperature: 250 ° C. Comparative Example 1 Temperature decrease rate: 3.0 ° C./min, extraction temperature: 250 ° C. Comparative Example 2 Temperature drop rate: 3.0 ° C./min, extraction temperature: 225 ° C. Comparative Example 3 Temperature decrease rate: 3.0 ° C./min, extraction temperature: 500 ° C. Comparative Example 4 Temperature decrease rate: 3.0 ° C./min, extraction temperature: 360 ° C. Comparative Example 5 Temperature drop rate: 3.0 ° C./min, extraction temperature: 295 ° C. Comparative Example 6 Temperature drop rate: 5.0 ° C./min, extraction temperature: 250 ° C.
- Table 1 shows the various conditions, scratch occurrence rate, and SOI film thickness distribution abnormality occurrence rate of Example 1 and Comparative Example 1-6.
- FIG. 3 shows the measurement results of the SOI film thickness distribution in Example 1 and Comparative Example 3-5.
- Example 1 in which the manufacturing method of the present invention was carried out, the temperature lowering rate was set slower than 3.0 ° C./min, and the take-out temperature was 250 ° C. or less, The rate of occurrence can be kept as small as 5%, and the rate of occurrence of abnormal SOI film thickness distribution can be suppressed to 5%, so that excellent SOI wafers free from scratches and SOI film thickness abnormalities can be manufactured with high yield. I was able to.
- Comparative Example 1-5 in which the temperature decreasing rate is 3.0 ° C./min as in the conventional method, the scratch occurrence rates are 10%, 10%, 100%, 50%, 30%, respectively. %, A value 2 to 20 times that of Example 1.
- Comparative Example 6 having a temperature drop rate of 5.0 ° C./min is scratched as compared with Example 1 (2.0 ° C./min) and Comparative Example 1 (3.0 ° C./min), which have the same conditions. The incidence was 20%, worse than Example 1 and Comparative Example 1.
- Comparative Examples 3-5 where the extraction temperature was higher than 250 ° C., the SOI film thickness distribution abnormality occurrence rates were high values of 100%, 100%, and 50%, respectively.
- Example 2 A bond wafer made of a silicon single crystal wafer having a mirror polished surface on both sides with a diameter of 300 mm was thermally oxidized to form a 150 nm thermal oxide film on the entire surface. Then, the surface oxide film is removed by immersing it in an HF aqueous solution with the back oxide film of the bond wafer protected by O-ring, and then the surface is re-polished by CMP processing, and is again thermally oxidized to 30 nm on the surface side. A thermal oxide film (for buried oxide film) was formed (back oxide film was grown to 155 nm).
- Example 3 A bond wafer peeled off by an ion implantation peeling method (a peeled bond wafer having a back oxide film of 150 nm) is immersed in an HF aqueous solution with the back oxide film protected by an O-ring to remove the surface oxide film, Thereafter, a wafer subjected to reprocessing by CMP processing was used as a bond wafer, and thermal oxidation was performed to form a 30 nm thermal oxide film (for buried oxide film) on the front side (back oxide film grew to 155 nm).
- Example 4 A bond wafer made of a silicon single crystal wafer having a mirror polished surface on both sides with a diameter of 300 mm was thermally oxidized to form a 150 nm thermal oxide film on the entire surface. Then, the surface oxide film is removed by immersing it in an HF aqueous solution with the back oxide film of the bond wafer protected by O-ring, and then the surface is re-polished by CMP processing, and is again thermally oxidized to 30 nm on the surface side. A thermal oxide film (for buried oxide film) was formed (back oxide film was grown to 155 nm).
- thermo oxide film with a thickness of 30 nm was formed on a bond wafer made of a silicon single crystal wafer having a mirror polished surface on both sides with a diameter of 300 mm. Then, hydrogen and helium ions were implanted through a thermal oxide film of 30 nm, and then bonded to a base wafer made of a silicon single crystal wafer having a diameter of 300 mm. Then, an exfoliation heat treatment (500 ° C., 30 minutes, nitrogen atmosphere) was performed to manufacture an SOI wafer, and SC1 cleaning was performed. The temperature lowering rate was set to 3.0 ° C./min, and the temperature taken out from the heat treatment furnace was set to 350 ° C.
- Table 2 shows various conditions, scratch occurrence rates, and SOI film thickness distribution abnormality occurrence rates in Example 2-4 and Comparative Example 7.
- Example 4 As shown in Table 2, in Example 2-4 using a silicon single crystal wafer having a back oxide film thicker than the surface oxide film as a bond wafer as in the present invention, the scratch occurrence rate and the SOI film thickness distribution The abnormality occurrence rate was 0% in all cases, and an excellent SOI wafer could be manufactured. In Example 4, co-implantation was performed at the time of ion implantation. However, unlike the conventional product, an excellent SOI wafer was obtained as described above.
- the present invention is not limited to the above embodiment.
- the above-described embodiment is an exemplification, and the present invention has substantially the same configuration as the technical idea described in the claims of the present invention, and any device that exhibits the same function and effect is the present invention. It is included in the technical scope of the invention.
Abstract
Description
但し、実際にはウェーハ加工時の反り形状の影響もある為、例えば、ボンドウェーハ加工時のウェーハ形状が凸形状の場合、剥離後のボンドウェーハは、背面酸化膜の影響による凹形状からウェーハ加工時の凸形状を差し引きした形状となる。
この場合、SOIウェーハと剥離後のボンドウェーハの反り形状にミスマッチが生じ、SOIウェーハの凸形状の反りの大きさに比べ、剥離後のボンドウェーハの凹形状の反りの大きさが小さくなる。
このように、本発明によってスクラッチおよび膜厚分布異常を抑制したSOIウェーハを得ることができる。
ここで、本発明者らが本発明を完成させた経緯について詳述する。
本発明者らは、イオン注入剥離法によるSOIウェーハの作製の剥離熱処理において、剥離後のボンドウェーハ(剥がしボンドウェーハ)の凹形状の大きさがSOIの凸形状の大きさよりも小さい時、剥がしボンドウェーハとSOIウェーハの反り形状のミスマッチが生じ、剥離熱処理工程中に、SOI層表面の凸形状の先端部で剥がしボンドウェーハと接触し、SOIウェーハ中央部などにスクラッチやSOI膜厚異常が発生する場合があることを見出した。
前述したように、通常はSOIウェーハの凸形状の大きさと剥がしボンドウェーハの凹形状の大きさは同程度になり、SOIウェーハの凸の先端部が剥がしボンドウェーハに接触しにくい。
しかしながら、ウェーハ加工時の反り形状の影響等もあり、上記のようなミスマッチが生じる場合がある。
その結果、SOI層表面の凸形状先端部の剥がしボンドウェーハとの接触部では、接触しない部分と比べ、酸化膜の形成が抑制されることが分かった。この場合、酸化膜の形成厚さが薄くなり、剥離後のRCA洗浄のSC1洗浄(NH4OHとH2O2の混合水溶液による洗浄)において接触した部分から先にSiのエッチングが開始されてしまう。その為、洗浄後では凸形状先端部のSOI膜厚が薄くなる事を突き止めた。
以上のことを本発明者らは見出し、本発明を完成させた。
(第一の実施態様)
図1に、本発明のSOIウェーハの製造方法の一例を示す。
まず、ボンドウェーハ1として半導体単結晶基板2を用意し、酸化膜3を形成する(図1(A))。
ボンドウェーハとして用いる半導体単結晶基板としては、シリコン単結晶ウェーハを用いることが好ましいが、それ以外にもゲルマニウム単結晶ウェーハ、ゲルマニウムエピタキシャルウェーハ、SiGeエピタキシャルウェーハ、歪シリコンウェーハ、SiC単結晶ウェーハを用いることもできる。ここではシリコン単結晶ウェーハを用いた場合について説明する。
また、酸化膜3の形成方法は特に限定されず、例えば熱酸化によって形成することができる。
尚、ベースウェーハ5としては、例えばシリコン単結晶ウェーハ、又は、表面に絶縁膜を形成したシリコン単結晶ウェーハなどを用いることができる。
なお、使用する熱処理炉は例えばバッチ式のものを用いることができる。剥離熱処理を適切にウェーハに施すことができ、かつ、後述するような降温速度で降温できるものであれば良い。
このように3.0℃/minよりも遅い速度で降温することによって、降温中の各々のウェーハの面内温度分布を小さくして、ウェーハの変形によるSOIウェーハ8と剥がしボンドウェーハ1’のこすれを抑制することができ、スクラッチが発生するのを防止することができる。
また、降温速度は2.5℃/min以下がより好ましく、下限値は特に限定されないが、剥離熱処理工程を効率的に行うために、1.0℃/min以上とすることが好ましい。
このようにしてスクラッチが抑制され、しかもSOI膜厚異常の発生が抑制されたSOIウェーハ8を得ることができる。
前述の第一の実施形態ではボンドウェーハとして、半導体単結晶基板の全面に単に熱酸化膜を施した場合について説明した。
しかし本発明は、この他、ボンドウェーハとして、表面酸化膜(貼り合わせ面側の酸化膜)よりも厚い背面酸化膜を有する半導体単結晶基板を用いることもできる。このような場合について図2を参照して説明する。
第一の実施態様では水素イオン注入層のみ形成する場合について説明したが、ここでは、水素イオンとヘリウムイオンを両方注入して形成した共注入層を例に挙げて説明する。
このイオン注入として、水素イオンとヘリウムイオンによる共注入を行う場合は、まず、水素イオンを注入して水素イオン注入層24を形成する(図2(C))。次にヘリウムイオンを水素イオン注入層24よりも深い位置に注入してヘリウムイオン注入層24’を形成することが好ましい(図2(D))。このように共注入を行えば、1種類のイオンを単独で注入する時に比べて、注入するイオンの量を減らすことができる。
しかし、図2(B)に示すように、背面の酸化膜厚を厚くすることでボンドウェーハの反り形状を貼り合わせ前に予め設定することができるため、ヘリウムイオン注入層24’の存在による影響を最小限に抑制することができる。
したがって、スクラッチや、Siエッチング後のSOI膜厚異常がより一層抑制されたSOIウェーハをさらに安定して得ることができる。
また、イオン注入剥離法を用いたSOIウェーハの製造方法は、剥がしボンドウェーハを再利用できることが特徴の一つでもある。従って、本発明においても剥がしボンドウェーハ21’等を再生加工して作製したウェーハをボンドウェーハとして用いることができる。このようにすればコスト面で有利である。
(実施例1、比較例1-6)
直径300mmの両面が鏡面研磨されたシリコン単結晶ウェーハからなるボンドウェーハに熱酸化を行って30nmの熱酸化膜を全面に形成し、その熱酸化膜を通して水素のイオン注入を行った。その後、直径300mmのシリコン単結晶ウェーハからなるベースウェーハと貼り合わせて貼り合わせウェーハを作製した。そして、剥離熱処理(500℃、30分、窒素雰囲気)を行い、貼り合わせウェーハからボンドウェーハの一部を剥離しSOIウェーハを製造し、SC1洗浄を施した。
実施例1 降温速度:2.0℃/min、 取り出し温度:250℃
比較例1 降温速度:3.0℃/min、 取り出し温度:250℃
比較例2 降温速度:3.0℃/min、 取り出し温度:225℃
比較例3 降温速度:3.0℃/min、 取り出し温度:500℃
比較例4 降温速度:3.0℃/min、 取り出し温度:360℃
比較例5 降温速度:3.0℃/min、 取り出し温度:295℃
比較例6 降温速度:5.0℃/min、 取り出し温度:250℃
また降温速度が5.0℃/minの比較例6は、それ以外の条件が同様の実施例1(2.0℃/min)や比較例1(3.0℃/min)と比べてスクラッチ発生率は20%であり、実施例1や比較例1よりもさらに悪かった。
また、本発明と異なり、取り出し温度が250℃より高い比較例3-5では、SOI膜厚分布異常発生率が、各々、100%、100%、50%という高い値だった。
直径300mmの両面が鏡面研磨されたシリコン単結晶ウェーハからなるボンドウェーハに熱酸化を行って150nmの熱酸化膜を全面に形成した。そしてボンドウェーハの背面酸化膜をオーリングで保護した状態でHF水溶液に浸漬して表面酸化膜を除去し、その後、CMP加工により表面の再研磨を行い、再度、熱酸化を行い表面側に30nmの熱酸化膜(埋め込み酸化膜用)を形成した(背面酸化膜は155nmに成長)。表面側の30nmの熱酸化膜を通して水素のイオン注入を行った後、直径300mmのシリコン単結晶ウェーハからなるベースウェーハと貼り合わせた。そして剥離熱処理(500℃、30分、窒素雰囲気)を施してSOIウェーハを製造し、SC1洗浄を施した。
なお、降温速度を2.0℃/minとし、熱処理炉からの取り出し温度を250℃とした。
イオン注入剥離法で剥離したボンドウェーハ(剥がしボンドウェーハであり、背面酸化膜150nm付きのもの)を、背面酸化膜をオーリングで保護した状態でHF水溶液に浸漬して表面酸化膜を除去し、その後、CMP加工により再生加工を行ったウェーハをボンドウェーハとして、熱酸化を行い表面側に30nm熱酸化膜(埋め込み酸化膜用)を形成した(背面酸化膜は155nmに成長)。表面側の30nmの熱酸化膜を通して水素のイオン注入を行った後、直径300mmのシリコン単結晶ウェーハからなるベースウェーハと貼り合わせた。そして剥離熱処理(500℃、30分、窒素雰囲気)を施してSOIウェーハを製造し、SC1洗浄を施した。
なお、降温速度を2.0℃/minとし、熱処理炉からの取り出し温度を250℃とした。
直径300mmの両面が鏡面研磨されたシリコン単結晶ウェーハからなるボンドウェーハに熱酸化を行って150nmの熱酸化膜を全面に形成した。そしてボンドウェーハの背面酸化膜をオーリングで保護した状態でHF水溶液に浸漬して表面酸化膜を除去し、その後、CMP加工により表面の再研磨を行い、再度、熱酸化を行い表面側に30nmの熱酸化膜(埋め込み酸化膜用)を形成した(背面酸化膜は155nmに成長)。30nmの熱酸化膜を通して水素及びヘリウムのイオン注入を行った後、直径300mmのシリコン単結晶ウェーハからなるベースウェーハと貼り合わせた。そして剥離熱処理(500℃、30分、窒素雰囲気)を施してSOIウェーハを製造し、SC1洗浄を施した。
なお、降温速度を2.5℃/minとし、熱処理炉からの取り出し温度を250℃とした。
直径300mmの両面が鏡面研磨されたシリコン単結晶ウェーハからなるボンドウェーハに30nmの熱酸化膜を作製した。そして30nmの熱酸化膜を通して水素及びヘリウムのイオン注入を行った後、直径300mmのシリコン単結晶ウェーハからなるベースウェーハと貼り合わせた。そして剥離熱処理(500℃、30分、窒素雰囲気)を施してSOIウェーハを製造し、SC1洗浄を施した。
なお、降温速度を3.0℃/minとし、熱処理炉からの取り出し温度を350℃とした。
また、実施例4ではイオン注入の際に共注入を行ったが、それでもなお、従来品と異なって上記のように優れたSOIウェーハが得られた。
Claims (7)
- 半導体単結晶基板からなるボンドウェーハの表面から水素及び希ガスのうち1種類以上のガスイオンをイオン注入してイオン注入層を形成し、該ボンドウェーハのイオン注入した表面とベースウェーハ表面とを酸化膜を介して貼り合わせた後、熱処理炉で剥離熱処理を行い前記イオン注入層でボンドウェーハを剥離することによりSOIウェーハを作製するSOIウェーハの製造方法において、
前記剥離熱処理後、3.0℃/minよりも遅い降温速度で250℃以下まで降温してから剥離後のSOIウェーハ及びボンドウェーハを熱処理炉から取り出すことを特徴とするSOIウェーハの製造方法。 - 前記イオン注入層を形成するボンドウェーハとして、表面酸化膜よりも厚い背面酸化膜を有する半導体単結晶基板を用意し、該表面酸化膜を通して前記イオン注入を行うことを特徴とする請求項1に記載のSOIウェーハの製造方法。
- 前記表面酸化膜よりも厚い背面酸化膜を有する半導体単結晶基板として、
半導体単結晶基板の全面に熱酸化膜を形成した後、表面側の熱酸化膜を除去することによって背面側のみに熱酸化膜を有する半導体単結晶基板を作製し、該背面側のみに熱酸化膜を有する半導体単結晶基板を熱酸化することによって作製したウェーハを用いることを特徴とする請求項2に記載のSOIウェーハの製造方法。 - 前記背面側のみに熱酸化膜を有する半導体単結晶基板を熱酸化する前に、熱酸化膜が除去された表面側を研磨することを特徴とする請求項3に記載のSOIウェーハの製造方法。
- 前記表面酸化膜よりも厚い背面酸化膜を有する半導体単結晶基板として、イオン注入層で剥離したボンドウェーハを再生加工して作製したウェーハを用いることを特徴とする請求項2から請求項4のいずれか一項に記載のSOIウェーハの製造方法。
- 前記再生加工を、前記剥離後のボンドウェーハの背面酸化膜を除去せずに行うことを特徴とする請求項5に記載のSOIウェーハの製造方法。
- 前記イオン注入を水素イオンとヘリウムイオンの共注入によって行い、該共注入においてヘリウムイオンを水素イオンよりも深く注入することを特徴とする請求項1から請求項6のいずれか一項に記載のSOIウェーハの製造方法。
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JP2014120587A (ja) | 2014-06-30 |
EP2887383A4 (en) | 2016-03-30 |
EP2887383A1 (en) | 2015-06-24 |
JP5780234B2 (ja) | 2015-09-16 |
US20150249035A1 (en) | 2015-09-03 |
EP2887383B1 (en) | 2020-03-25 |
KR20150093703A (ko) | 2015-08-18 |
US9337080B2 (en) | 2016-05-10 |
SG11201502119TA (en) | 2015-05-28 |
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