WO2014049991A1 - キャパシタ用電極およびそれを用いたキャパシタ - Google Patents
キャパシタ用電極およびそれを用いたキャパシタ Download PDFInfo
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- WO2014049991A1 WO2014049991A1 PCT/JP2013/005376 JP2013005376W WO2014049991A1 WO 2014049991 A1 WO2014049991 A1 WO 2014049991A1 JP 2013005376 W JP2013005376 W JP 2013005376W WO 2014049991 A1 WO2014049991 A1 WO 2014049991A1
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/04—Hybrid capacitors
- H01G11/06—Hybrid capacitors with one of the electrodes allowing ions to be reversibly doped thereinto, e.g. lithium ion capacitors [LIC]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
- H01G11/32—Carbon-based
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/24—Electrodes characterised by structural features of the materials making up or comprised in the electrodes, e.g. form, surface area or porosity; characterised by the structural features of powders or particles used therefor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/26—Electrodes characterised by their structure, e.g. multi-layered, porosity or surface features
- H01G11/28—Electrodes characterised by their structure, e.g. multi-layered, porosity or surface features arranged or disposed on a current collector; Layers or phases between electrodes and current collectors, e.g. adhesives
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/66—Current collectors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/13—Energy storage using capacitors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
Definitions
- the present invention relates to a capacitor used for backup power source, regeneration, or power storage for various electronic devices, hybrid vehicles and fuel cell vehicles, and an electrode used therefor.
- an electricity storage device that can extract energy necessary for the operation of the electronic device with an appropriate output.
- the electricity storage device include a capacitor and a secondary battery.
- an electric double layer capacitor having a large capacity, capable of rapid charge / discharge and having high long-term reliability has attracted attention and is used in many fields.
- the electric double layer capacitor has a polarizable electrode mainly composed of activated carbon as a positive electrode and a negative electrode.
- the withstand voltage of the electric double layer capacitor is 1.2 V when an aqueous electrolyte is used, and 2.5 to 3.3 V when an organic electrolyte is used.
- the energy density of the electric double layer capacitor is smaller than that of the secondary battery. Since the energy density is proportional to the square of the capacity and voltage, it is necessary to improve at least one of these elements in order to increase the energy density of the electric double layer capacitor.
- Such a capacitor has a negative electrode that occludes lithium ions, a positive electrode that is a polarizable electrode, and an electrolytic solution that impregnates the positive electrode and the negative electrode and contains a lithium salt. This capacitor is charged and discharged within a range where lithium ions pre-doped to the negative electrode are not completely released.
- FIG. 4A is a top cross-sectional view of a capacitor using lithium ions as a cation, shown as an example of a conventional capacitor.
- FIG. 4B is a partially cutaway front view of the electrode winding unit 100 in this capacitor.
- this capacitor has an electrode winding unit 100.
- the electrode winding unit 100 is formed by concentrically winding positive electrodes 101 and negative electrodes 102 alternately stacked with separators 103 therebetween.
- Lithium metal (lithium electrodes) 104 and 105 are arranged as a lithium ion supply source on the outer periphery and the center of the electrode winding unit 100, respectively.
- the lithium metal 105 formed in the winding center portion is supported by a tube rod 109, and the tube rod 109 also serves as a shaft rod for supporting the electrode winding unit 100. These are housed in an aluminum or iron outer container 106 and filled with an electrolyte.
- the positive electrode 101 and the negative electrode 102 have a current collector (not shown) made of a porous material provided with holes penetrating the front and back surfaces.
- the current collector is a porous material, even if the lithium metals 104 and 105 are arranged at the outer peripheral portion and the central portion of the electrode winding unit 100, lithium ions are transferred from the lithium metals 104 and 105 to the electrode winding unit. It is possible to move freely between the electrodes through the through holes of 100 current collectors. As a result, the entire negative electrode 102 is pre-doped with lithium ions.
- the electrode terminals 107 and 108 are connected to the current collectors of the positive electrode 101 and the negative electrode 102, respectively.
- the electrode terminals 107 and 108 are each drawn out in a direction opposite to the winding axis direction of the cylindrical electrode winding unit 100.
- the lithium metal 105 formed at the winding center is supported by a tube rod 109, and the tube rod 109 also serves as a shaft rod for supporting the electrode winding unit 100.
- the outermost periphery of the electrode winding unit 100 is fixed with a tape 110 in order to maintain the winding shape.
- Such a capacitor is disclosed in Patent Document 1, for example.
- the present invention relates to a capacitor electrode with a low resistance and a capacitor using the same.
- the capacitor electrode of the present invention includes a current collector and an electrode layer that is provided in contact with the current collector and can occlude and release cations.
- the electrode layer includes first carbon material particles capable of occluding and releasing cations, and second carbon particles capable of occluding and releasing cations, wherein the average particle diameter of primary particles is smaller than the average particle diameter of primary particles of the first carbon material particles. Carbon material particles.
- the content of the second carbon material particles in the electrode layer is less than the content of the first carbon material particles.
- the second carbon material particles are arranged in the voids formed between the first carbon material particles. Therefore, as the electrode layer, the surface area that can come into contact with the electrolytic solution is increased, and more lithium ions can be occluded at one time. As a result, when the electrode of the present invention is used as a negative electrode for a capacitor, the amount of lithium doping per unit time to the negative electrode increases, and the resistance of the capacitor can be reduced.
- FIG. 1 is a partially cutaway perspective view of a capacitor according to an embodiment of the present invention.
- FIG. 2 is a flowchart showing a procedure for producing the negative electrode of the capacitor shown in FIG.
- FIG. 3 is a schematic cross-sectional view of the negative electrode of the capacitor shown in FIG.
- FIG. 4A is a horizontal sectional view of a conventional capacitor.
- 4B is a partially cutaway front view of the electrode winding unit in the capacitor shown in FIG. 4A.
- lithium ion supply sources are provided at two locations, the outer peripheral portion and the central portion of the electrode winding unit 100.
- lithium ions can be doped into the negative electrode 102 faster than a method in which lithium ions are supplied from one lithium ion supply source and doped. Therefore, pre-doping can be completed in a shorter time.
- such a capacitor is required to have a low negative electrode resistance in order to cope with rapid charge / discharge.
- FIG. 1 is a partially cutaway perspective view of the capacitor 10.
- Capacitor 10 contains capacitor element 1 (hereinafter referred to as element), an electrolytic solution (not shown) impregnated in element 1 and containing an electrolyte composed of cations and anions, element 1 and the electrolytic solution.
- element 1 hereinafter referred to as element
- electrolytic solution not shown
- a bottom cylindrical outer casing 6 6.
- Element 1 has positive electrode 2, negative electrode 3, and separator 4.
- the separator 4 is interposed between the positive electrode 2 and the negative electrode 3.
- the positive electrode 2 includes a current collector 2A that is a first current collector having conductivity, and an electrode layer 2B that is a first electrode layer formed on the surface of the current collector 2A.
- the negative electrode 3 includes a current collector 3A that is a conductive second current collector, and an electrode layer 3B that is a second electrode layer formed on the surface of the current collector 3A.
- the electrode layer 2B can adsorb and desorb anions constituting the electrolyte, and the electrode layer 3B occludes cations constituting the electrolyte.
- the current collector 2A is made of, for example, aluminum, and the current collector 3A is made of, for example, copper.
- the electrode layer 2B is a polarizable electrode layer containing activated carbon that absorbs and desorbs anions.
- the electrode layer 3B is mainly formed of a carbon material and occludes lithium ions as cations.
- the element 1 is configured by interposing a separator 4 between a positive electrode 2 and a negative electrode 3 and winding them.
- the present invention is not limited to this structure. Alternatively, a structure in which the separators 4 are stacked may be used.
- Lead wires 5A and 5B are connected to the surfaces of the positive electrode 2 and the negative electrode 3 as electrode lead terminals, respectively.
- the sealing member 7 seals the open end of the outer package 6 so that the lead wires 5A and 5B are exposed.
- the procedure for producing the positive electrode 2 will be described.
- a high-purity aluminum foil (purity 99% or more) having a thickness of about 15 ⁇ m is used as the current collector 2A, and this aluminum foil is subjected to electrolytic etching in a chlorine-based etching solution to roughen the surface.
- the electrode layer 2B is formed on the front and back surfaces of the current collector 2A having a roughened surface.
- the material constituting the electrode layer 2B is activated carbon, a binder, a conductive aid, or the like.
- coke activated carbon having an average particle size of about 3 ⁇ m is used as the activated carbon, a dispersion obtained by dispersing polytetrafluoroethylene (PTFE) in water as the binder, and acetylene black, for example, as the conductive assistant.
- the mixing weight ratio of activated carbon: binder: conductive aid is, for example, 10: 2: 1.
- This mixture is kneaded with a kneader to adjust to a predetermined viscosity.
- carboxymethyl cellulose CMC is added as a dispersant.
- the paste prepared in this manner is applied to the front and back surfaces of the current collector 2A and dried in an air atmosphere at 100 ° C. to form the polarizable electrode layer 2B.
- the electrode layer 2B has a thickness of 40 ⁇ m, for example. Thereafter, the current collector 2A provided with the electrode layer 2B is slit to have a predetermined width.
- the positive electrode 2 is completed.
- a copper foil having a thickness of about 15 ⁇ m is used as the current collector 3A, and the electrode layer 3B is formed on the front and back surfaces of the copper foil.
- the material constituting the electrode layer 3B for example, hard carbon having an average primary particle size of 9 ⁇ m is used as the first carbon material particles 11 capable of reversibly occluding and releasing lithium ions.
- thermal black having an average primary particle size of 350 nm to 500 nm is used.
- SBR styrene butadiene rubber
- the average particle diameter means D 50 (median diameter).
- the particle diameter means an effective diameter in optical characteristics.
- the average particle size of primary particles is simply referred to as the particle size.
- CMC as the dispersant 17 is added to the water as the dispersion medium 14 and stirred to prepare a CMC aqueous solution (S01).
- the first carbon material particles 11 are introduced into the CMC aqueous solution, and the first carbon material particles 11 are dispersed in the CMC aqueous solution (S02).
- the second carbon material particles 12 and the binder 13 are charged, stirred and kneaded to prepare a paste used for the negative electrode 3 (S03).
- the paste is applied to the front and back surfaces of the current collector 3A using a comma coater, a die coater or the like, and dried in the air at 80 ° C. to form the electrode layer 3B (S04). Then, the current collector 3A in which the electrode layer 3B is formed on the front and back surfaces is slit to obtain a predetermined width (S05).
- first carbon material particles 11 in addition to using hard carbon (non-graphitizable carbon), graphitized carbon, soft carbon (graphitizable carbon), low-temperature calcined carbon, or the like may be used.
- the lithium layer (not shown) containing the cation atom used as a dope source is provided in the exterior body 6.
- FIG. This lithium layer is ionized in a solvent and intercalates in the electrode layer 3B of the negative electrode 3. Therefore, it is not particularly limited as long as it can be brought into contact with the electrolytic solution in the exterior body 6, and may be disposed on the bottom surface of the exterior body 6, for example. This pre-doping process will be described in detail later.
- the positive electrode 2 and the negative electrode 3 are opposed to each other, and a separator 4 is sandwiched between the positive electrode 2 and the negative electrode 3 to form a laminate.
- the separator 4 is, for example, cellulosic paper.
- the laminated body is wound so that the separator 4 is interposed between the positive electrode 2 and the negative electrode 3 facing each other, thereby completing the element 1.
- the electrolytic solution for example, a solution in which an electrolyte containing lithium ions as cations and anions containing fluorine atoms in consideration of the withstand voltage characteristics as anions is dissolved in a solvent is used. Alternatively PF 6 - - BF 4 as the anion are preferred.
- the solvent for example, a mixed solvent in which ethylene carbonate (EC) having a high dielectric constant and dimethyl carbonate (DMC) having a low viscosity are mixed at a weight ratio of 1: 1 is used.
- EC ethylene carbonate
- DMC dimethyl carbonate
- the exterior body 6 is formed of a metal such as iron, aluminum, copper, or nickel from the viewpoint of heat dissipation, but is not particularly limited as long as the material is less likely to react with the electrolyte. Further, a prismatic case or a laminate bag may be used.
- the negative electrode 3 is pre-doped with lithium ions.
- the pre-doping is a process in which lithium ions are occluded in advance by a certain amount in the negative electrode 3 before the capacitor 10 is actually manufactured and charged / discharged.
- Occlusion is a phenomenon in which lithium ions in the vicinity of the negative electrode 3 enter between layers of a multilayered crystal structure of the first carbon material particles 11 and the second carbon material particles 12 to form an intercalation compound by carbon atoms and lithium atoms. Represents.
- the electrode potential of the negative electrode 3 decreases due to the electrochemical reaction of the lithium ions.
- the potential difference between the positive electrode 2 and the negative electrode 3 used in the capacitor is widened, so that the energy density of the capacitor is improved.
- the lithium ions are inserted between the layers of the multilayered crystal structure of the first carbon material particles 11 and the second carbon material particles 12 to form an alloy composed of lithium and carbon together with the electrons supplied from the lithium layer to the negative electrode 3. To do. In this way, lithium is occluded in the carbon material of the negative electrode 3, and the potential of the negative electrode 3 drops.
- the lithium metal in the lithium layer is occluded in the carbon material, and the pre-doping process is completed.
- lithium ions are predoped to the negative electrode.
- pre-doping in a lithium ion secondary battery aims to improve the charge / discharge capacity by reducing the irreversible capacity of the negative electrode in the charge / discharge cycle, and the purpose and action are different from the pre-dope in the capacitor.
- the purpose of pre-doping the capacitor is to increase the voltage of the capacitor (expand the potential window) by lowering the potential of the negative electrode 3. Due to the difference in these purposes, the amount of occlusion of lithium ions in each pre-doping is also different. Therefore, the lithium ion storage amount of the lithium ion secondary battery is only required for the irreversible capacity of the negative electrode, and is clearly smaller than the lithium ion storage amount of the capacitor.
- the sealing procedure will be described.
- the lead wires 5 ⁇ / b> A and 5 ⁇ / b> B protruding from the element 1 are passed through the through holes provided in the sealing member 7.
- the element 1 is inserted into the exterior body 6, and the sealing member 7 is disposed in the opening of the exterior body 6.
- drawing processing is performed from the outer peripheral surface near the opening of the exterior body 6 where the sealing member 7 is located toward the interior of the exterior body 6.
- the curling process is performed on the opening end of the exterior body 6. In this way, the sealing member 7 is fixed in a compressed state.
- the sealing of the opening of the exterior body 6 is completed by the above procedure.
- LiBF 4 or LiPF 6 is used as a supporting salt (solute), and a mixed solvent of EC and DMC is used.
- solute is not limited to the above configuration, and a mixture of two or more types of anions represented by the following chemical formula is also useful. That, PF 6 -, BF 4 - , P (CF 3) X F 6 X- (1 ⁇ X ⁇ 6), B (CF 3) Y F 4 Y- (1 ⁇ Y ⁇ 4) (CF 3 is C 2 F 5 such a chain, a mixture of two or more anions of also good) a cyclic fluorocarbons are preferred.
- the capacity and resistance of the positive electrode 2 are also important.
- the active material of the positive electrode 2 is activated carbon as described above.
- the pore diameter of the activated carbon is not uniform. That is, the pore diameter has a constant distribution, and there is an optimum range between the anion radius and the pore diameter of the activated carbon. For this reason, by adsorbing / desorbing anions having a plurality of types of anion diameters with respect to the activated carbon composed of a plurality of types of pore sizes, the capacity when using activated carbon of the positive electrode 2 and a single anion is exceeded. The capacity can be increased.
- the capacity of the activated carbon is expressed by adsorption of lithium ions at a positive electrode potential of 3.0 V (vs. Li / Li + potential) or less. At this time, lithium ions are solvated, but the state of solvation varies depending on the anion species.
- This phenomenon is a phenomenon peculiar to a capacitor in which a polarizable electrode is formed using a carbon material pre-doped with lithium ions for the negative electrode and activated carbon for the positive electrode as in the present embodiment.
- the anion contained in the electrolyte it is desirable that the anion withstand voltage is high. That is, as the withstand voltage of the anion alone, PF 6 ⁇ is desirable because of its relatively high withstand voltage. Therefore, it is more desirable that PF 6 - is included in the above-mentioned combination of anions.
- the reason why the withstand voltage is improved as described above is estimated as follows. From the viewpoint of suppressing corrosion of aluminum constituting the current collector 2A, it is necessary to first form a film mainly composed of aluminum fluoride on the surface of the current collector 2A. Since PF 6 - can effectively supply F - to the aluminum surface, the capacitor containing PF 6 - is considered to have a high withstand voltage. Therefore, once, PF 6 - using, after forming the aluminum coating electrochemically, BF 4 - and other anions, such as the addition, the possible efficient aluminum fluoride film formed by mixing become.
- aluminum fluoride may be formed on the surface of the current collector first by treatment in a dry atmosphere such as plasma treatment or gas treatment.
- a dry atmosphere such as plasma treatment or gas treatment.
- the withstand voltage can be further increased.
- the capacity can be improved and the resistance can be reduced by treating the activated carbon simultaneously, the substantial withstand voltage can be further increased.
- two or more types of anions can be handled in the same manner when handling the electrolyte solution, which has the advantage that the productivity can be greatly improved.
- a solvent for the above electrolyte propylene carbonate, ethylene carbonate, gamma butyrolactone, sulfolane, ethyl methyl carbonate, dimethyl carbonate, diethyl carbonate, butylene carbonate, and other cyclic carbonates, mixtures of cyclic carbonates and cyclic esters,
- Two or more kinds of organic solvents having an epoxy group, a sulfone group, a vinyl group, a carbonyl group, an amide group, and a cyano group in addition to an ester, a cyclic ether, and a chain ether can be appropriately selected.
- the negative electrode 3 of the capacitor 10 includes a current collector 3A and an electrode layer 3B provided in contact with the current collector 3A and capable of inserting and extracting cations.
- the electrode layer 3B includes first carbon material particles 11 and second carbon material particles 12.
- the first carbon material particles 11 and the second carbon material particles 12 can occlude and release cations.
- the particle size of the second carbon material particles 12 is smaller than the particle size of the first carbon material particles 11. Further, the content of the second carbon material particles 12 in the electrode layer 3 ⁇ / b> B is less than the content of the first carbon material particles 11.
- the second carbon material particles 12 are arranged in the voids formed between the first carbon material particles 11. Therefore, the surface which can react with the lithium ion in electrode layer 3B increases, and the resistance in the negative electrode 3 at the time of charging / discharging can be reduced.
- the first carbon material particles 11 having a large particle size are used as the main material having a large content in the electrode layer 3B, and the content is small.
- the second carbon material particles 12 having a small particle size are used as the secondary material.
- the first carbon material particles 11 preferably have a particle size of about 1 to 10 ⁇ m (for example, about 9 ⁇ m) in order to form the electrode layer 3B having a thickness of about several tens of ⁇ m.
- the particle diameter of the second carbon material particles 12 is 350 nm to 500 nm, which is smaller than the particle diameter of the first carbon material particles 11.
- the 2nd carbon material particle 12 is small, it is easy to aggregate before forming electrode layer 3B. Therefore, it is preferable to use a plurality of dispersants having different molecular weights in the electrode layer 3B as the dispersant so that the electrode layer 3B can be more uniformly dispersed.
- the electrode layer 3B having such a configuration will be described with reference to FIG.
- FIG. 3 is a schematic cross-sectional view of the negative electrode 3.
- the electrode layer 3B includes first carbon material particles 11 having a large particle size, second carbon material particles 12 having a small particle size, a first dispersant 15 having a relatively large molecular weight, and a second dispersant 16 having a relatively small molecular weight. Including. In addition, the binder 13 is not illustrated for simplification.
- the molecular weight of the first dispersant 15 is, for example, 500,000 to 300,000, and the molecular weight of the second dispersant 16 is preferably 5000 or more and 20000 or less. Both the first dispersant 15 and the second dispersant 16 are, for example, CMC. However, other dispersants may be applied as long as they have a cellulose skeleton. That is, the first dispersant 15 and the second dispersant 16 may be cellulose or a derivative thereof. The dispersibility is improved when the content of the second dispersant 16 in the electrode layer 3B is smaller than the content of the first dispersant 15.
- the first dispersant 15 is used in place of the dispersant 17 in FIG. 2, and the second carbon material particles 12 are added to the second dispersant before kneading in S03.
- 16 is dispersed in an aqueous solution of 16 and mixed with a dispersion of the first carbon material particles 11 together with the binder 13.
- the dispersion liquid of the second carbon material particles 12 is prepared by shaking the second carbon material particles 12, the second dispersant 16, and water together with zirconia beads having a diameter of 3 mm in a shaker. And the said dispersion liquid is thrown in in a planetary mixer in the middle of disperse
- the first carbon material particles 11 are dispersed using the first dispersant 15, and the second carbon material particles 12 are dispersed using the second dispersant 16. Therefore, it is considered that a large amount of the first dispersant 15 exists in the vicinity of the first carbon material particles 11 and a large amount of the second dispersant 16 exists in the vicinity of the second carbon material particles 12.
- the second carbon material particles 12 preferably have a crystallite size divided by an interlayer distance of 12 or more and a true density of 2.11 g / cm 3 or less.
- the value obtained by dividing the crystallite size by the interlayer distance corresponds to the number of interlayer portions where lithium ions per unit crystallite can intercalate. When this value exceeds 12, the resistance of the second carbon material particles 12 that are soft carbon (thermal black) is reduced. And the capacity
- the second carbon material particles 12 having a particle diameter of 350 nm or more and 500 nm or less by calcining thermal black at 1600 ° C. under an inert gas for 1 to 50 hours. Is made.
- the second carbon material particles 12 preferably have a crystal structure with an interlayer, and may be a graphite material in addition to soft carbon.
- the value obtained by dividing the crystallite size by the interlayer distance increases as the thermal energy applied by firing increases, and the resistance decreases. Therefore, although it is difficult to set an upper limit, the value of true density is used as the upper limit instead of the upper limit of this value. As the thermal energy applied by firing increases, the true density value also increases. However, if the true density increases too much, the capacity may decrease as described above. Therefore, the true density value can be used as the upper limit.
- the content of the second carbon material particles 12 is preferably more than 0 wt% and 40 wt% or less with respect to the electrode layer 3 ⁇ / b> B. And it is preferable that surface roughness Rz of the electrode layer 3B is 5 micrometers or more. By not performing pressing when forming the electrode layer 3B, cracking of the electrode layer 3B and separation from the current collector 3A can be suppressed. As a result, the surface remains rough as in the above numerical values. On the other hand, when the content of the second carbon material particles 12 exceeds 40 wt%, the electrode layer 3B tends to be easily separated from the current collector 3A, and the surface roughness Rz of the electrode layer 3B is also less than 5 ⁇ m. When the first carbon material particles 11 having a particle size of 1 ⁇ m or more and 10 ⁇ m or less are used, the surface roughness Rz of the electrode layer 3B is also substantially 10 ⁇ m or less.
- hard carbon having a particle size of 9 ⁇ m is used as the first carbon material particles 11, and thermal black having a particle size of 400 nm is used as the second carbon material particles 12.
- SBR is used as a binder.
- the CMC having a molecular weight of about 330,000 is used for the first dispersant 15, and the CMC having a molecular weight of about 10,000 is used for the second dispersant 16.
- the weight ratio of the first dispersant 15 and the second dispersant 16 is 2: 1.
- the total amount of CMC is about 1% of the weight of the first carbon material particles 11.
- a paste is prepared using these materials, applied to the front and back surfaces of the current collector 3A, and dried in the air at 80 ° C. to form an electrode layer 3B having a thickness of about 40 ⁇ m on one side.
- the content of the second carbon material particles 12 in the electrode layer 3B is about 30 wt% in the sample A and about 15 wt% in the sample B from the above mixing ratio.
- Sample C a negative electrode not containing the second carbon material particles 12 is used.
- the model cell of the capacitor is configured in the same manner as Sample A.
- the positive electrode 2 is as described above.
- the dimensions of the positive electrode 2 and the negative electrode 3 are 2 cm ⁇ 2 cm.
- cellulose paper having a thickness of about 35 ⁇ m and a density of 0.45 g / cm 3 is used.
- LiPF 6 is dissolved in a 1: 1 mixed solvent of EC and DMC so as to be 1.0 mol / l and used as an electrolytic solution.
- the amount of electrolyte is 15 ml.
- the positive electrode 2, the separator 4, and the negative electrode 3 as described above are stacked, impregnated with an electrolytic solution, and sealed in an aluminum laminate to produce a model cell.
- This model cell has a rating of 3.8 V and a size of 4 cm ⁇ 10 cm ⁇ 0.35 cm.
- DC-IR DC internal resistance
- Table 1 shows the DC-IR reduction rate of sample A and sample B with respect to sample C for each temperature.
- the reduction rate is the difference between the DC-IR of sample C and the DC-IR of samples A and B with respect to the DC-IR of sample C.
- the temperature conditions at the time of measurement are 25 ° C. for normal temperature and 0 ° C. for low temperature.
- the negative electrode 3 has two types of carbon material particles having different particle sizes in the electrode layer 3B, and the small carbon material particles are configured to enter the gaps between the large carbon material particles. Thereby, the surface area in the electrode layer 3B is increased and the resistance of the negative electrode 3 is reduced.
- the capacitor using the capacitor electrode according to the present invention is excellent in resistance reduction. Therefore, it shows an excellent energy density even during rapid charge / discharge. Therefore, for example, it is useful for applications as a hybrid vehicle power source used for regeneration and backup.
- Capacitor element (element) 2 Positive electrode 2A, 3A Current collector 2B, 3B Electrode layer 3 Negative electrode 4 Separator 5A, 5B Lead wire 6 Exterior body 7 Sealing member 10 Capacitor 11 First carbon material particle 12 Second carbon material particle 13 Binder 14 Dispersing medium 15 First dispersant 16 Second dispersant 17 Dispersant
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Abstract
Description
以下、本実施の形態によるキャパシタの具体例の特性試験について説明する。
2 正極
2A,3A 集電体
2B,3B 電極層
3 負極
4 セパレータ
5A,5B リード線
6 外装体
7 封口部材
10 キャパシタ
11 第1炭素材料粒子
12 第2炭素材料粒子
13 結着剤
14 分散媒
15 第1分散剤
16 第2分散剤
17 分散剤
Claims (12)
- 集電体と、
前記集電体に接して設けられ、カチオンを吸蔵および放出可能な電極層と、を備え、
前記電極層は、カチオンを吸蔵および放出可能な第1炭素材料粒子と、カチオンを吸蔵および放出可能で前記第1炭素材料粒子の一次粒子の平均粒径よりも一次粒子の平均粒径が小さい第2炭素材料粒子とを含み、
前記電極層における前記第2炭素材料粒子の含有量は前記第1炭素材料粒子の含有量より少ない、
キャパシタ用電極。 - 前記第2炭素材料粒子は、層状結晶構造を有する、
請求項1記載のキャパシタ用電極。 - 前記第2炭素材料粒子は、350nm以上、500nm以下の前記一次粒子の平均粒径を有するサーマルブラックであり、前記第2炭素材料粒子の結晶子サイズを層間距離で除した値が12以上であり、前記第2炭素材料粒子の真密度が2.11g/cm3以下である、
請求項2記載のキャパシタ用電極。 - 前記第1炭素材料粒子はハードカーボンである、
請求項1記載のキャパシタ用電極。 - 前記第1炭素材料粒子の前記一次粒子の平均粒径は1μm以上、10μm以下であり、前記第2炭素材料粒子の前記一次粒子の平均粒径は350nm以上、500nm以下であり、前記第2炭素材料粒子の前記電極層に対する含有率が0wt%を超えて40wt%以下であり、前記電極層の表面粗さRzが5μm以上である、
請求項1記載のキャパシタ用電極。 - 前記電極層はセルロースまたはその誘導体である第1分散剤と、前記第1分散剤より分子量が小さいセルロースまたはその誘導体である第2分散剤とをさらに含み、
前記電極層における前記第2分散剤の含有量は前記第1分散剤の含有量より少ない、
請求項1記載のキャパシタ用電極。 - アニオンを吸脱着できる正極と、
前記正極に対向する負極と、
前記正極と前記負極との間に介在する電解質と、を備え、
前記負極は、
集電体と、
前記集電体に接して設けられ、カチオンを吸蔵および放出可能な電極層と、を有し、
前記電極層は、カチオンを吸蔵および放出可能な第1炭素材料粒子と、カチオンを吸蔵および放出可能で前記第1炭素材料粒子の一次粒子の平均粒径よりも一次粒子の平均粒径が小さい第2炭素材料粒子とを含み、
前記電極層における前記第2炭素材料粒子の含有量は前記第1炭素材料粒子の含有量より少ない、
キャパシタ。 - 前記第2炭素材料粒子は、層状結晶構造を有する、
請求項7記載のキャパシタ。 - 前記第2炭素材料粒子は、350nm以上、500nm以下の前記一次粒子の平均粒径を有するサーマルブラックであり、前記第2炭素材料粒子の結晶子サイズを層間距離で除した値が12以上であり、前記第2炭素材料粒子の真密度が2.11g/cm3以下である、
請求項8記載のキャパシタ。 - 前記第1炭素材料粒子はハードカーボンである、
請求項7記載のキャパシタ。 - 前記第1炭素材料粒子の前記一次粒子の平均粒径は1μm以上、10μm以下であり、前記第2炭素材料粒子の前記一次粒子の平均粒径は350nm以上、500nm以下であり、前記第2炭素材料粒子の前記電極層に対する含有率が0wt%を超えて40wt%以下であり、前記電極層の表面粗さRzが5μm以上である、
請求項7記載のキャパシタ。 - 前記電極層はセルロースまたはその誘導体である第1分散剤と、前記第1分散剤より分子量が小さいセルロースまたはその誘導体である第2分散剤とをさらに含み、
前記電極層における前記第2分散剤の含有量は前記第1分散剤の含有量より少ない、
請求項7記載のキャパシタ。
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