WO2013161966A1 - 導電性組成物 - Google Patents
導電性組成物 Download PDFInfo
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- WO2013161966A1 WO2013161966A1 PCT/JP2013/062294 JP2013062294W WO2013161966A1 WO 2013161966 A1 WO2013161966 A1 WO 2013161966A1 JP 2013062294 W JP2013062294 W JP 2013062294W WO 2013161966 A1 WO2013161966 A1 WO 2013161966A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/22—Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/06—Metallic powder characterised by the shape of the particles
- B22F1/068—Flake-like particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/10—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/24—Electrically-conducting paints
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C5/00—Alloys based on noble metals
- C22C5/06—Alloys based on silver
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/09—Use of materials for the conductive, e.g. metallic pattern
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/09—Use of materials for the conductive, e.g. metallic pattern
- H05K1/092—Dispersed materials, e.g. conductive pastes or inks
- H05K1/095—Dispersed materials, e.g. conductive pastes or inks for polymer thick films, i.e. having a permanent organic polymeric binder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/05—Metallic powder characterised by the size or surface area of the particles
- B22F1/054—Nanosized particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/05—Metallic powder characterised by the size or surface area of the particles
- B22F1/054—Nanosized particles
- B22F1/056—Submicron particles having a size above 100 nm up to 300 nm
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/02—Fillers; Particles; Fibers; Reinforcement materials
- H05K2201/0203—Fillers and particles
- H05K2201/0242—Shape of an individual particle
- H05K2201/0245—Flakes, flat particles or lamellar particles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
- Y10T428/24893—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including particulate material
- Y10T428/24909—Free metal or mineral containing
Definitions
- the present invention relates to a conductive composition, and more specifically, formation of a printed wiring board, particularly a conductive pattern circuit portion of a flexible printed wiring board, and a conductive pattern circuit portion formed on a front substrate and a rear substrate of a plasma display panel.
- the present invention relates to an electrically conductive composition useful for.
- thermosetting conductive composition is widely used for forming electrodes of a resistive film type touch panel, a pattern circuit portion of a printed wiring board, and the like by applying or printing on a film substrate, a glass substrate or the like and curing by heating. ing.
- pattern formation is generally performed by screen printing using a conductive composition containing a large amount of metal powder or glass powder. It was broken.
- resin base materials and heat-sensitive parts are often used due to light and thin products, and a low-resistance conductive material that cures at low temperatures is required.
- a conductive composition in which metal particles such as silver as a conductive material are dispersed in a resin or the like is widely used for forming an electric circuit (see, for example, Patent Documents 1 to 3), and the conductive composition is used.
- a method of forming a conductor circuit for example, a method of forming a pattern by printing or applying a conductive composition on a substrate and drying the pattern is known.
- the circuit wiring width, wiring film thickness, and the like have become extremely fine, so that not only electrical resistance is reduced to a conductor formed using a conductive composition, but also high connection reliability is obtained. It has come to be required.
- Patent Document 2 proposes a conductive composition that does not contain a resin. This conductive composition can form a conductor circuit with a low specific resistance even when dried at a low temperature of about 150 ° C., but it does not contain a resin, so depending on the type of base material, the adhesion becomes low and the base material is peeled off. In addition, it is difficult to form a smooth film.
- Patent Document 3 proposes a conductive composition containing a flaky special silver powder having a thickness of 130 nm or less and a binder containing a halogen-containing organic resin.
- this conductive composition can form a conductor circuit with a low specific resistance, there is a problem that the cost increases because a special silver powder is used.
- a method of flaking silver powder with physical force using a ball mill using a grinding medium, a vibration mill, a stirring pulverizer or the like has been used. It was difficult to control the particle size of the flaky silver powder due to the occurrence of slag.
- the direction of finer particles of silver powder and the use of flaky special silver powder are generally considered.
- metal powder such as silver powder
- a silver paste containing silver nanoparticles it is common to add a relatively large amount of a dispersant as a protective colloid in order to stabilize the dispersion of silver nanoparticles.
- the decomposition temperature of the dispersant is generally higher than the sintering temperature of the silver nanoparticles, and the dispersant remains between the silver nanoparticle particles.
- the silver nanoparticles have a remarkably fine particle size, it is difficult to ensure contact between the particles, and there is a high tendency that the inherent low-temperature sintering characteristics cannot be fully utilized.
- the content of silver powder is significantly lower than before, so it is difficult to form a thick film even if it is easy to form a thin film. Even if it is possible, the specific resistance of the film becomes extremely high, etc., so that it can be used for power circuits that allow a relatively large current to flow, for wiring circuit formation with a large circuit cross section, or for low resistance circuits Application to is difficult.
- flake silver powder is produced by physically plastically processing and crushing silver powder particles, and may be expressed as scaly silver powder.
- the flake silver powder was effective in reducing the resistance of the formed conductor because it can ensure a wide contact area between the powder grains, as can be easily considered from its shape.
- the silver powder obtained by the conventional manufacturing method contains coarse particles having a particle diameter of more than 10 ⁇ m, so that the actual situation is that it cannot cope with the formation of fine pitched circuits in recent years.
- the dispersion of the powder grains of the original silver powder is promoted, and only flake silver powder with deteriorated powder characteristics can be obtained. There's a problem.
- the present invention has been made in view of the problems of the prior art as described above, and its basic purpose is excellent in adhesion to a base material, a smooth film can be easily formed, and a fine pitch.
- An object of the present invention is to provide a conductive composition that can cope with the formation of a circuit and the like and can obtain high conductivity even when dried at a relatively low temperature.
- the present invention contains crystalline flaky silver powder and an organic binder, and the blending ratio of the crystalline flaky silver powder is 90% by mass or more of the total solid content of the composition, A conductive composition characterized by being 98% by mass or less is provided.
- the single particle of the crystalline flaky silver powder has a polygonal shape, and the average particle diameter (D 50 ) of the crystalline flaky silver powder measured by a laser diffraction scattering type particle size distribution measuring method is It is preferable that they are 1 micrometer or more and 3 micrometers or less.
- the curing obtained by printing or coating the conductive composition of the present invention on a substrate to form a coating film pattern, and then drying the coating film pattern at less than 150 ° C. Things are provided.
- the flaky silver powder contained as a conductive filler in the conductive composition of the present invention is crystalline, it is possible to produce fine flaky silver powder with a relatively narrow size distribution, excellent dispersibility, and single crystallinity. Therefore, it has high conductivity and low melting point characteristics. Therefore, the conductive composition of the present invention containing such crystalline flaky silver powder at a high blending ratio of 90% by mass or more and 98% by mass or less of the total solid content of the composition is adhesive to the substrate. It is excellent in that a smooth film can be easily formed, high-definition printing is possible, high conductivity can be obtained even if it is dried at a relatively low temperature, and it can be applied to the formation of a fine pitch circuit.
- 2 is a scanning electron micrograph (magnification: 7000 times) of crystalline flaky silver powder (M13 manufactured by Toxen Industries). It is a scanning electron micrograph (magnification 8000 times) of crystalline flaky silver powder (M13 by Toxen Industries Co., Ltd.). It is a scanning electron micrograph (magnification 7000 times) of crystalline flaky silver powder (M27 by Toxen Industries Co., Ltd.). It is a scanning electron micrograph (magnification 10,000 times) of crystalline flaky silver powder (M27 by Toxen Industries Co., Ltd.). It is a scanning electron micrograph (magnification 7000 times) of crystalline flaky silver powder (M612 manufactured by Toxen Industries Co., Ltd.).
- the crystalline flaky silver powder used in the present invention is not a physical force, but is flaked by crystallization, so that the particle size and thickness are uniform and dispersed.
- it has high conductivity and low melting point characteristics, and high-definition printing is possible by using such crystalline flaky silver powder in a conductive resin composition. It has been found that a low resistance can be achieved in the coating film, and the present invention has been completed.
- each component of the conductive composition of the present invention will be described.
- the silver powder used in the conductive composition of the present invention is a single crystal and has a flake shape.
- the flaky shape referred to here has a value (aspect ratio) obtained by grading the average particle diameter (D 50 ) measured by a laser light scattering method with an average thickness measured with an electron microscope described later, preferably 2 or more, preferably 10 or more. More preferably, it indicates 20 or more.
- D 50 is a particle size at a volume accumulation of 50% obtained by using a laser diffraction scattering type particle size distribution measurement method based on Mie scattering theory.
- the average thickness is represented by an average value of 50 measured numbers by taking a photograph with a scanning electron microscope and measuring the thickness of the silver fine particles.
- the crystalline flaky silver powder preferably has a polygonal shape from the front side of the particle and a thin plate shape from the side surface when observed with a scanning electron microscope because the contact area between the particles increases.
- the polygonal shape means a figure surrounded by a straight line and end points sandwiched between two points.
- the average particle size (D 50 ) determined by a laser diffraction / scattering particle size distribution measurement method is preferably 1 ⁇ m or more and 3 ⁇ m or less.
- the crystalline flaky silver powder is replaced with a solvent suitable for the paste composition without drying in the manufacturing process, and the solvent dispersion type with a silver powder content of 90% to 95% by mass has good dispersibility and is extra It is more preferable because no surface treatment agent is used.
- crystalline flaky silver powder used in the present invention examples include M13 (particle size distribution: 1 ⁇ m or more, 3 ⁇ m or less), M27 (particle size distribution: 2 ⁇ m or more, 7 ⁇ m or less), M612 (particle size distribution) manufactured by Toxen Industries, Ltd. 6 ⁇ m or more and 12 ⁇ m or less).
- scanning electron micrographs of these crystalline flaky silver powders are shown in FIGS.
- scanning electron micrographs of flaky silver powder produced by flaking with conventional physical force are shown in FIGS. As is apparent from the scanning electron micrographs shown in FIGS.
- the crystalline flaky silver powder M13 has a thickness of 40 nm to 60 nm, M27 has a thickness of about 100 nm, and M612 has a thickness of about 200 nm. It is a polygonal flake shape with a flat thickness, and exhibits high electrical conductivity.
- M13 has a particle size distribution of 1 ⁇ m or more and 3 ⁇ m or less, an average particle size (D 50 ) of 2 ⁇ m or more and 3 ⁇ m or less, and forms a smooth conductive film having a low specific resistance value in which fine particles are densely packed. This is preferable.
- the average particle size (D 50 ) of M27 is about 3 ⁇ m or more and 5 ⁇ m or less, and the average particle size (D 50 ) of M612 is about 6 ⁇ m or more and 8 ⁇ m or less, but includes single particles having a polygonal shape. Even if the average particle size (D 50 ) is relatively large or the particle size distribution is relatively wide, a smooth film filled with fine particles can be formed, so that a conductive film having low resistance is formed. Can do.
- the flaky silver powder produced by flaking with the conventional physical force cannot be said to be a flat flaky shape having a uniform thickness as shown in FIGS. Is a flake silver powder whose powder characteristics have been further deteriorated, and it is difficult to cope with the formation of circuits having a fine pitch in recent years.
- the proportion of the crystalline flaky silver powder is appropriately 90% by mass or more and 98% by mass or less, preferably 93% by mass or more and 97% by mass or less of the total solid content of the composition.
- the blending ratio of the crystalline flaky silver powder is less than 90% by mass, the specific resistance value of the obtained conductive film tends to be large.
- the blending amount exceeds 98% by mass, a stable and good composition is produced. This is not preferable because the adhesion to the base material becomes weak.
- the organic binder is used for the purpose of producing a stable and good composition, forming a smooth film, providing the formed conductive film with adhesion to a substrate, flexibility and the like.
- a thermosetting or dry organic binder can be used as the organic binder.
- Thermosetting organic binders include polyester resin (urethane modified, epoxy modified, acrylic modified, etc.), epoxy resin, urethane resin, phenol resin, melamine resin, which can be formed into a film by cross-linking to increase molecular weight by curing reaction. Examples thereof include vinyl resins and silicone resins.
- the dry organic binder is soluble in a solvent and can be formed into a film by drying.
- Polyester resin acrylic resin, butyral resin, vinyl chloride-vinyl acetate copolymer resin, polyamideimide, polyamide, polyvinyl chloride, nitrocellulose, Cellulose acetate acetate butyrate (CAB), cellulose acetate propionate (CAP) and the like can be mentioned, and curing at a low temperature is possible by selecting a solvent.
- a dry-type organic binder capable of forming a pattern excellent in adhesion with low resistance at a low temperature of 150 ° C. or lower is preferable.
- the molecular weight of these organic binders is preferably 3000 or more and more preferably 10,000 or more in terms of number average molecular weight, and the upper limit is not limited, but is preferably 200,000 or less in consideration of the solubility of the resin.
- the proportion of the organic binder to be blended (as the solid content ratio) is 2% by mass or more and 10% by mass or less, preferably 3% by mass or more and 7% by mass or less of the total amount of the composition.
- an adduct of an epoxy compound and an imidazole compound can be blended in a small amount, for example, 1% by mass or less, preferably 0.5% by mass or less of the total amount of the composition.
- the adduct of an epoxy compound and an imidazole compound has an effect of improving the adhesion of the formed conductive film to the base material, and as a curing agent when the organic binder is a thermosetting resin such as an epoxy resin.
- the epoxy compound for forming such an adduct may be a monoepoxy compound or a polyepoxy compound.
- Examples of the monoepoxy compound include butyl glycidyl ether, hexyl glycidyl ether, phenyl glycidyl ether, and p-xylyl glycidyl ether. Glycidyl acetate, glycidyl butyrate, glycidyl hexoate, glycidyl benzoate and the like, and examples of the polyepoxy compound include glycidyl ether type epoxy resin of bisphenol A, glycidyl ether type epoxy resin of phenol novolac, etc. These can be used alone or in combination of two or more.
- imidazole compound for forming an adduct for example, imidazole, 2-methylimidazole, 2-ethylimidazole, 2-isopropylimidazole, 2-dodecylimidazole, 2-ethyl-4-methylimidazole, 2-phenyl And 2-substituted imidazoles such as imidazole.
- a solvent can be used as needed to disperse the silver powder.
- An organic solvent can be used as the solvent.
- the organic solvent include, for example, ketones such as methyl ethyl ketone and cyclohexanone; aromatic hydrocarbons such as toluene, xylene, and tetramethylbenzene; cellosolve, methyl cellosolve, carbitol, methylcarbitol, butylcarbitol, Glycol ethers such as propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, triethylene glycol monoethyl ether; ethyl acetate, butyl acetate, cellosolve acetate, butyl cellosolve acetate, carbitol acetate, butyl carbitol acetate , Acetate esters such as propylene glycol monomethyl ether,
- the boiling point of isobutyl acetate, isoamyl acetate, propylene glycol monomethyl ether acetate, etc. is preferably 60 ° C. or higher and 180 ° C. or lower, more preferably 100 ° C. or higher and 160 ° C. or lower. Solvents with a boiling point of 60 ° C.
- the blending ratio of the organic solvent may be a quantitative ratio that can appropriately adjust the viscosity of the conductive composition, and is not particularly limited, but the viscosity of the conductive composition is 50 dPa ⁇ s or more and 3000 dPa ⁇ s or less.
- the blending ratio is preferably 100 dPa ⁇ s or more and 2000 dPa ⁇ s or less.
- the conductive composition of the present invention includes an antioxidant, a stabilizer, a dispersant, an antifoaming agent, an anti-blocking agent, a fine fused silica, a silane coupling agent, a thixotropic agent, a colorant, and the silver as necessary.
- Examples of the method for producing a conductive composition include a method of kneading a resin component, the silver powder, and an organic solvent.
- Examples of the kneading method include a method using a stirring and mixing device such as a roll mill.
- a method for producing a conductor circuit using the conductive composition of the present invention includes a pattern forming step of forming a coating film pattern by printing or applying the above-described conductive composition on a substrate, and drying the coating film pattern. Or it includes a heat treatment step of firing.
- a masking method, a resist, or the like can be used for forming the coating film pattern.
- the pattern forming process includes a printing method and a dispensing method.
- the printing method include gravure printing, offset printing, and screen printing, but screen printing is preferable for forming a fine circuit. Further, as a large area coating method, gravure printing and offset printing are suitable.
- the dispensing method is a method of forming an extruded pattern from a needle by controlling the coating amount of the conductive composition, and is suitable for forming a partial pattern such as a ground wiring or a pattern having unevenness.
- the heat treatment step may be, for example, a drying step at about 80 to 150 ° C. or a baking step at about 150 to 200 ° C., depending on the substrate used. Since the conductive composition of the present invention contains the crystalline flaky silver powder, even when the coating film pattern formed in the pattern forming step is dried at a low temperature of 150 ° C. or lower, the specific resistance is 1 ⁇ 10. A conductor circuit having a conductivity as low as ⁇ 5 ⁇ ⁇ cm or less can be obtained.
- the drying temperature in the drying step is preferably about 90 ° C. or higher and about 140 ° C. or lower, more preferably about 100 ° C. or higher and about 130 ° C. or lower.
- the drying time is preferably about 15 minutes or more and about 90 minutes or less, and more preferably about 30 minutes or more and about 75 minutes or less.
- Base materials include printed circuit boards and flexible printed circuit boards with pre-formed circuits, paper-phenolic resin, paper-epoxy resin, glass cloth-epoxy resin, glass-polyimide, glass cloth / non-woven cloth-epoxy resin, Glass cloth / paper-epoxy resin, synthetic fiber-epoxy resin, copper-clad laminates of all grades (FR-4 etc.) using composite materials such as fluororesin / polyethylene / polyphenylene ether, polyphenylene oxide / cyanate ester, polyethylene Sheets or films made of plastic such as terephthalate (PET), polybutylene terephthalate, polyethylene naphthalate, etc., polyimide, polyphenylene sulfide, polyamide, etc., silicon substrate, epoxy substrate, polycarbonate substrate, acrylic group , It can be used phenol substrate, a glass substrate, a ceramic substrate, a wafer board and the like. Since the conductive composition can form a highly conductive conductor circuit even when dried at a low
- conductive compositions Preparation of conductive composition> At a blending ratio (mass ratio) shown in Tables 1 to 3, a predetermined amount of crystalline flake silver powder and 30% by weight carbitol acetate solution of polyester resin were weighed and stirred, and dispersed by a three-roll mill. In addition, conductive compositions of Comparative Examples 1 to 4 were obtained. For Examples 12 to 17, conductive compositions were prepared using an acrylic resin and a butyral resin instead of the 30% by mass solution of the polyester resin in carbitol acetate. For Examples 18 to 20, conductive compositions were prepared using acrylic resin and phenoxy resin instead of the 30% by mass solution of polyester resin in carbitol acetate.
- conductive compositions were prepared using a phenoxy resin and an epoxy-imidazole adduct of an epoxy resin instead of a 30% by mass solution of a polyester resin in carbitol acetate. Each obtained conductive composition was apply
- ⁇ Adhesion> The coating film formed on the PET film obtained above was subjected to a cross-cut cello tape (registered trademark) peel test in accordance with JIS: K5600-5-6 to evaluate adhesion.
- the evaluation criteria are as follows. ⁇ : No peeling ⁇ : Partial peeling ⁇ : Full peeling
- ⁇ Resistivity> The resistance value at both ends of the coating film formed on the slide glass obtained above is measured by a four-terminal method, and the line width, line length, and thickness are further measured, and the specific resistance (volume resistivity) is obtained to obtain conductivity. evaluated.
- Examples 1 to 11 specific resistance values were equal to or higher than those in Comparative Examples 1 to 3.
- the average particle diameter (D 50 ) of the crystalline flake silver powder to be used is 1 ⁇ m or more and 3 ⁇ m or less, which is compared with Comparative Examples 1 to 3.
- the resistance was low.
- Comparative Examples 1 to 3 the low resistance value of 10 ⁇ 6 units was obtained in comparison with Comparative Examples 1 to 3 in the range of 10 ⁇ 5 units.
- Comparative Example 4 in which 99% by mass exceeding 98% by mass resulted in poor adhesion.
- Examples 5, 8 and 11 in which 98% by mass of crystalline flake silver powder was blended, there was slight peeling in adhesion, but in other examples in which 97% by mass or less of crystalline flake silver powder was blended. , Did not peel off.
- Example 18 to 25 using a phenoxy resin Example 25 using only a phenoxy resin was poor in adhesion to the PET film and caused peeling, but Examples 18 to 25 were mixed with an epoxy resin or an acrylic resin. No. 24 had good adhesion.
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Abstract
Description
しかしながら、銀粉等の金属粉は、一般的に粉粒の微粒子化と分散性の両立は困難と言われている。例えば、銀ナノ粒子を含む銀ペーストの場合には、銀ナノ粒子の分散を安定化するためには保護コロイドとして比較的多量の分散剤を添加するのが一般的である。かかる場合、銀ナノ粒子の焼結温度よりも分散剤の分解温度が高いのが一般的であり、銀ナノ粒子の粒子間に分散剤が残留することとなる。このとき、銀ナノ粒子は、粒径が著しく微細であるため、粒子同士の接触を確保することが困難となり、本来持つ低温焼結特性を充分に生かしきれないものとなる傾向が高い。また、銀ナノ粒子を含む銀ペーストの場合、従来よりも銀粉の含有量が大幅に低いものとなるため、薄膜形成は容易であっても厚膜を形成することが難しく、例え厚膜の形成が可能であるとしても膜の比抵抗が著しく高くなるなどして、比較的大電流を流すような電源回路に用いることのできるような回路断面の大きな配線回路の形成用途、または低抵抗回路用途への適用が困難となる。さらに実装部品の接着剤用途では、導電性と共に接着強度に対する要求も厳しく、硬化により強い接着強度を発揮する樹脂を一定量以上添加することが不可欠であり、そのため銀ナノ粒子を含む銀ペーストでは対応できない部分が多く存在した。
好適な態様においては、前記結晶性フレーク状銀粉の単粒子が多角形状であるものを含み、また、前記結晶性フレーク状銀粉のレーザー回折散乱式粒度分布測定法による平均粒径(D50)が1μm以上、3μm以下であることが好ましい。
また、本発明によれば、上記本発明の導電性組成物を基材上に印刷または塗布して塗膜パターンを形成してから、該塗膜パターンを150℃未満で乾燥して得られる硬化物が提供される。
以下、本発明の導電性組成物の各構成成分について説明する。
これらの有機バインダーの分子量は数平均分子量で3000以上、さらに10000以上が好ましく、上限は限定されるものではないが樹脂の溶解性を考慮すると200000以下が好ましい。
有機バインダーの配合割合(固形分比として)は、組成物全体量の2質量%以上、10質量%以下、好ましくは3質量%以上、7質量%以下となる割合が適当である。
スクリーン印刷で使用する場合は、高沸点溶剤が好ましい。高沸点溶剤としては、例えば、イソホロン、シクロヘキサノン、γ-ブチロラクトンなどのケトン系の高沸点溶剤が好ましい。ディスペンス等で塗布して使用する場合は、例えば酢酸イソブチル、酢酸イソアミル、プロピレングリコールモノメチルエーテルアセテート等の沸点が60℃以上180℃以下が好ましく100℃以上160℃以下がより好ましい。60℃以下の沸点の溶剤では乾燥が早くニードルの目詰まりが起こりやすく、180℃以上では乾燥が遅くなる。有機溶剤の配合割合は、導電性組成物の粘度を適宜調整できる量的割合であればよく、特に限定されるものではないが、導電性組成物の粘度が50dPa・s以上、3000dPa・s以下、好ましくは100dPa・s以上、2000dPa・s以下となるような配合割合であることが望ましい。
表1~表3に示す配合割合(質量比)で、結晶性フレーク銀粉とポリエステル樹脂のカルビトールアセテート30質量%溶液を所定量計量、撹拌し、3本ロールミルにより分散させ、実施例1~11および比較例1~4の各導電性組成物を得た。実施例12~17については、ポリエステル樹脂のカルビトールアセテート30質量%溶液に代えてアクリル系樹脂、ブチラール樹脂を用いて導電性組成物を調整した。実施例18~20についてはポリエステル樹脂のカルビトールアセテート30質量%溶液に代えてアクリル系樹脂とフェノキシ樹脂を用いて導電性組成物を調整した。実施例21~27についてはポリエステル樹脂のカルビトールアセテート30質量%溶液に代えてフェノキシ樹脂およびエポキシ樹脂のエポキシ-イミダゾール付加物を用いて導電性組成物を調製した。
得られた各導電性組成物をスライドガラスおよびPETフィルムに塗布し、120℃で30分、乾燥硬化して塗膜を形成した。
形成した塗膜について、下記の評価方法で密着性および導電性を評価した。その結果を表4~表6に示す。
上記で得られたPETフィルムに形成した塗膜をJIS:K5600-5-6に基づき、クロスカット セロテープ(登録商標)剥離試験を行い、密着性を評価した。その評価基準は以下のとおりである。
○:剥離なし
△:部分的に剥離あり
×:全面にわたり剥離あり
上記で得られたスライドガラスに形成した塗膜の両端の抵抗値を4端子法で測定し、さらに線幅、線長、厚みを測定し、比抵抗(体積抵抗率)を求めて導電性を評価した。
また、結晶性フレーク銀粉を98質量%配合した実施例5、8および11においては、密着性において若干の剥離があったものの、結晶性フレーク銀粉を97質量%以下配合した他の実施例においては、はく離しなかった。フェノキシ樹脂を用いた実施例18~25においては、フェノキシ樹脂のみを用いた実施例25はPETフィルムへの密着は悪く剥離が発生しているがエポキシ樹脂やアクリル系樹脂を混合した実施例18~24は密着性が良好であった。
Claims (4)
- 結晶性フレーク状銀粉、および有機バインダーを含有し、前記結晶性フレーク状銀粉の配合割合が組成物の固形分全体量の90質量%以上、98質量%以下であることを特徴とする導電性組成物。
- 前記結晶性フレーク状銀粉の単粒子が多角形状であるものを含むことを特徴とする請求項1に記載の導電性組成物。
- 前記結晶性フレーク状銀粉のレーザー回折散乱式粒度分布測定法による平均粒径(D50)が1μm以上、3μm以下であることを特徴とする請求項1に記載の導電性組成物。
- 請求項1から3の何れか1項に記載の導電性組成物を基材上に印刷または塗布して塗膜パターンを形成してから、該塗膜パターンを150℃未満で乾燥して得られる硬化物。
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CN201380022391.0A CN104272400A (zh) | 2012-04-27 | 2013-04-25 | 导电性组合物 |
US14/397,276 US20150104625A1 (en) | 2012-04-27 | 2013-04-25 | Electroconductive composition |
KR1020147032841A KR20150011817A (ko) | 2012-04-27 | 2013-04-25 | 도전성 조성물 |
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JP2014040643A (ja) * | 2012-08-23 | 2014-03-06 | Oike Ind Co Ltd | 銀粒子分散液、導電性膜および銀粒子分散液の製造方法 |
WO2015126807A1 (en) * | 2014-02-24 | 2015-08-27 | Henkel Ag & Co. Kgaa | Sinterable metal particles and the use thereof in electronics applications |
CN104934097A (zh) * | 2014-03-17 | 2015-09-23 | 常宝公司 | 柔性基板用导电性糊组合物及其制备方法 |
US20170025374A1 (en) * | 2014-04-04 | 2017-01-26 | Kyocera Corporation | Thermosetting resin composition, semiconductor device, and electrical/electronic component |
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JP2018136957A (ja) * | 2018-03-19 | 2018-08-30 | 株式会社Gocco. | 導電装置 |
WO2022163045A1 (ja) * | 2021-01-27 | 2022-08-04 | サカタインクス株式会社 | 導電性樹脂組成物 |
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JP6180769B2 (ja) * | 2013-03-29 | 2017-08-16 | トクセン工業株式会社 | フレーク状の微小粒子 |
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JP2017512258A (ja) * | 2014-02-24 | 2017-05-18 | ヘンケル・アクチェンゲゼルシャフト・ウント・コムパニー・コマンディットゲゼルシャフト・アウフ・アクチェンHenkel AG & Co. KGaA | 焼結性金属粒子および電子工学用途におけるその使用 |
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WO2022163045A1 (ja) * | 2021-01-27 | 2022-08-04 | サカタインクス株式会社 | 導電性樹脂組成物 |
Also Published As
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JPWO2013161966A1 (ja) | 2015-12-24 |
CN104272400A (zh) | 2015-01-07 |
KR20150011817A (ko) | 2015-02-02 |
US20150104625A1 (en) | 2015-04-16 |
TW201405581A (zh) | 2014-02-01 |
TWI622998B (zh) | 2018-05-01 |
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