WO2013147401A1 - 가교된 폴리락트산을 이용한 보드 및 이의 제조방법 - Google Patents
가교된 폴리락트산을 이용한 보드 및 이의 제조방법 Download PDFInfo
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- WO2013147401A1 WO2013147401A1 PCT/KR2012/011735 KR2012011735W WO2013147401A1 WO 2013147401 A1 WO2013147401 A1 WO 2013147401A1 KR 2012011735 W KR2012011735 W KR 2012011735W WO 2013147401 A1 WO2013147401 A1 WO 2013147401A1
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- Prior art keywords
- polylactic acid
- board
- acid resin
- parts
- weight
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/04—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
- B27N1/02—Mixing the material with binding agent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/002—Manufacture of substantially flat articles, e.g. boards, from particles or fibres characterised by the type of binder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0866—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/002—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor characterised by the choice of material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L97/00—Compositions of lignin-containing materials
- C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0866—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using particle radiation
- B29C2035/0877—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using particle radiation using electron radiation, e.g. beta-rays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/02—Combined thermoforming and manufacture of the preform
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
- B29K2067/04—Polyesters derived from hydroxycarboxylic acids
- B29K2067/046—PLA, i.e. polylactic acid or polylactide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/16—Fillers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
- B29K2105/246—Uncured, e.g. green
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2311/00—Use of natural products or their composites, not provided for in groups B29K2201/00 - B29K2309/00, as reinforcement
- B29K2311/14—Wood, e.g. woodboard or fibreboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2401/00—Use of cellulose, modified cellulose or cellulose derivatives, e.g. viscose, as filler
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/30—Applications used for thermoforming
Definitions
- the present invention relates to a board using a cross-linked polylactic acid and a method for manufacturing the same, and more particularly, to include a cross-linked polylactic acid and wood powder not only excellent workability in the manufacturing process, but also excellent in water resistance after processing and its manufacture It is about a method.
- PVC polyvinyl chloride
- Such boards are manufactured by extrusion or calendering using a resin such as polyvinyl chloride (PVC).
- PVC polyvinyl chloride
- the raw material is obtained entirely from crude oil, which is a limited resource, it is expected that problems such as supply and demand of raw materials will occur in the future due to exhaustion of petroleum resources.
- PVC polyvinyl chloride
- the existing board is a reinforced floor manufactured using HDF (High Density Fiberboard), which is a wood plate product manufactured by molding, heat pressure by applying an adhesive to wood powder obtained by dissolving the wood raw material at high temperature, Complex machining is possible, and it is widely used in interior building finishing and furniture.
- HDF High Density Fiberboard
- the adhesive is mainly urea-formaldehyde resin or melamine-urea-formaldehyde resin, which is excellent in adhesion and inexpensive but not only irritates eyes and nasal skin after curing but also can cause atopic, bronchial asthma and prolonged cancer inhalation. It slowly releases formaldehyde, which can cause.
- formaldehyde which can cause.
- melamine can cause death from kidney stones if consumed in excess.
- melamine, urea, and formaldehyde, which are made from fossil resources not only lead to continuous price increases due to the depletion of fossil resources, but also consume a lot of energy in the manufacturing process, and release large amounts of greenhouse gases, which can be disposed of by incineration. When it releases many harmful substances such as environmental hormones and toxic gases.
- polylactic acid Polylactic Acid or Polylactide resin extracted and synthesized from plant resources
- Polylactic acid is a resin produced by polymerizing a lactic acid obtained by fermenting starch extracted from renewable plant resources (corn, potato, sweet potato, etc.), which is an eco-friendly resin that not only reduces CO 2 but also reduces non-renewable energy.
- renewable plant resources corn, potato, sweet potato, etc.
- Patent Publication No. 10-2008-0067424 disclose boards using such polylactic acid resins.
- the board made of polylactic acid resin is compared to the board made of PVC resin, compared to the board made of PVC resin, it is stuck to the processing equipment during hot plywood processing or high temperature processing Due to lack of viscoelasticity, the machining process of laminating in multiple layers was not easy. Therefore, improvement of water resistance and workability were very important subjects.
- An object of the present invention is to provide a board and a method for producing the same, which include not only excellent workability in the manufacturing process but also excellent water resistance after processing by including crosslinked polylactic acid and wood flour.
- the polylactic acid resin is crosslinked through thermal initiation crosslinking or irradiation.
- the manufacturing method of the board according to an embodiment of the present invention for achieving the above object comprises the steps of making a polylactic acid resin mixture by mixing a polylactic acid resin, a crosslinking agent, a crosslinking aid; Crosslinking a crosslinking reaction upon thermal initiation with respect to the polylactic acid resin mixture; Preparing a board forming composition comprising the crosslinked polylactic acid resin and 50 to 150 parts by weight of wood flour relative to 100 parts by weight of the crosslinked polylactic acid resin; And thermoforming the composition for forming a board, followed by post-treatment to form a board.
- the manufacturing method of the board according to another embodiment of the present invention for achieving the above object comprises the steps of making a polylactic acid resin mixture by mixing a polylactic acid resin, a crosslinking aid; Crosslinking an electron beam irradiation crosslinking reaction with respect to the polylactic acid resin mixture; Preparing a board forming composition comprising the crosslinked polylactic acid resin and 50 to 150 parts by weight of wood flour relative to 100 parts by weight of the crosslinked polylactic acid resin; And thermoforming the composition for forming a board, followed by post-treatment to form a board.
- the multilayer flooring according to an embodiment of the present invention to achieve the above object is characterized in that it comprises the board of the present invention described above.
- the method for producing a multilayer floor according to an embodiment of the present invention in order to achieve the above object is characterized in that it comprises a method of manufacturing the board of the present invention described above.
- the board using the cross-linked polylactic acid resin according to the present invention can solve the problem of supply and demand of raw materials due to depletion of petroleum resources by using the plant-based polylactic acid resin instead of the petroleum-based PVC commonly used as a binder.
- the board using the cross-linked polylactic acid resin according to the present invention has an environmentally friendly advantage of less emissions of environmentally harmful substances, such as HCl during manufacture, and easy disposal.
- Board includes a cross-linked polylactic acid resin and wood powder, the wood powder is contained 50 to 150 parts by weight relative to 100 parts by weight of the cross-linked polylactic acid resin, the cross-linked polylactic acid resin ten It is characterized by crosslinking through crosslinking reaction or irradiation.
- the cross-linked polylactic acid resin is cross-linked lactide or thermoplastic polyester of lactic acid, for example, by polymerizing the lactic acid produced by fermenting starch extracted from corn, potato, etc. Can be prepared. Since the corn, potatoes and the like are any renewable plant resources, the polylactic acid resin that can be secured from them can effectively cope with the problems caused by the depletion of petroleum resources.
- polylactic acid resin has significantly less emissions of environmentally harmful substances such as HCl during use or disposal compared to petroleum-based materials such as polyvinyl chloride (PVC), and is environmentally friendly in that it can be easily decomposed under natural environment during disposal.
- PVC polyvinyl chloride
- the polylactic acid resin may be classified into a crystalline polylactic acid (c-polylactic acid) resin and an amorphous polylactic acid (a-polylactic acid) resin.
- a crystalline polylactic acid resin in the case of the crystalline polylactic acid resin, a bleeding phenomenon in which the plasticizer flows out to the board surface may occur, whereas in the case of using the amorphous polylactic acid resin, the bleeding phenomenon may be prevented, but the disadvantage of weak dimensional stability and thermal stability is disadvantageous. It is most preferable to mix and use the said crystalline and amorphous resin.
- the polylactic acid resin preferably includes at least one selected from L-polylactide, D-polylactide, and L, D-polylactide.
- the apparent specific gravity of the wood flour as a material included in the board of the present invention is preferably 100 ⁇ 500kg / m 3 is not limited to this, it is preferable that the moisture content is less than 3.0%. If the apparent specific gravity is less than 100kg / m 3 , there is a problem that is difficult to add, if the 500kg / m 3 or more there is a problem difficult to mix. If the moisture content is more than 3.0%, there is a possibility of difficulty in hydrolysis of PLA as well as difficulty in generating steam during processing.
- the present invention includes a flooring of a multi-layer structure including a board, wherein the board is as described above, by including cross-linked polylactic acid and wood powder, the melt strength is increased to facilitate heat processing, after processing In the product, physical properties such as water resistance, tensile strength, and elongation are improved.
- the polylactic acid resin, a crosslinking agent, a cross-linking aid to prepare a polylactic acid resin mixture;
- Crosslinking a crosslinking reaction upon thermal initiation with respect to the polylactic acid resin mixture Preparing a board forming composition comprising the crosslinked polylactic acid resin and 50 to 150 parts by weight of wood flour relative to 100 parts by weight of the crosslinked polylactic acid resin;
- a method of manufacturing a board may include: preparing a polylactic acid resin mixture by mixing a polylactic acid resin and a crosslinking aid; Crosslinking an electron beam irradiation crosslinking reaction with respect to the polylactic acid resin mixture; Preparing a board forming composition comprising the crosslinked polylactic acid resin and 50 to 150 parts by weight of wood flour relative to 100 parts by weight of the crosslinked polylactic acid resin; And thermoforming the composition for forming a board, followed by post-treatment to form a board.
- a crosslinking agent or crosslinking aid with respect to 100 parts by weight of polylactic acid in order to obtain crosslinked polylactic acid. If the content of the crosslinking agent or crosslinking aid is less than 0.01 part by weight, there is a problem in that the crosslinking reaction is not initiated. If the content of the crosslinking agent is 10.0 parts by weight or more, the crosslinking degree is too high, indicating that the thermosetting property is difficult to process.
- an organic peroxide is preferable. Specifically, t-amyl peroxy-2-ethylhexanoate, 1,1-di (t-butylperoxy) -3,3,5-trimethylcyclo Hexane, dicumyl peroxide (DCP), 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, t-butyl- (2-ethylhexyl) modoferoxycarbonate, and the like. It is not limited.
- the crosslinking agent may also include a crosslinking aid such as triaryl isocyanate (TAIC).
- crosslinking aid by electron beam irradiation examples include, but are not limited to, triaryl isocyanate (TAIC).
- the wood powder is contained in an amount of 50 to 150 parts by weight based on 100 parts by weight of the polylactic acid. If the content of wood powder is less than 50 parts by weight, not only processing is difficult, such as cutting, but also the price is difficult to commercialize, and if it is more than 150 parts by weight, it is difficult to use as a board due to not only thermoforming but also weak bending strength. There is.
- the wood flour is preferably 100 ⁇ 500kg / m 3 apparent specific gravity is not limited to this, the moisture content is preferably less than 3.0%. If the apparent specific gravity is less than 100kg / m 3 , there is a problem that is difficult to add, if the 500kg / m 3 or more there is a problem difficult to mix. If the moisture content is more than 3.0%, there is a possibility of difficulty in hydrolysis of PLA as well as difficulty in generating steam during processing.
- composition for board formation of the present invention may further comprise a processing aid.
- the acrylic copolymer used as the processing aid reinforces the melt strength of the PLA resin to enable calendering and pressing.
- Acrylic copolymers applicable to the present invention are commercially available from PA828 (manufactured by LG Chem), Biostrength TM 700 (manufactured by Arkema), BPMS-255, 265 (manufactured by Rohm and Haas), Biomax®R Strong 100, 120 (manufactured by Dupont). ) And the like.
- the content of the processing aid is preferably 0.1 to 50 parts by weight based on 100 parts by weight of polylactic acid resin. If the content is less than 0.1 parts by weight, the effect of reinforcing the melt strength is insufficient, and if more than 50 parts by weight, the melt strength reinforcement width is not only small but there is a problem that the manufacturing cost increases.
- crosslink polylactic acid 0.01-10.0 parts by weight of a crosslinking agent or crosslinking aid is added to 100 parts by weight of polylactic acid in a banbury, kneader, or extruder, and then thermally crosslinked at 120 to 200 ° C. Or 10-100 kGy electron beam irradiation.
- a board forming composition is prepared by mixing and kneading each raw material of the board forming composition comprising the cross-linked polylactic acid resin and wood flour of the present invention described above.
- the mixing and kneading process of the raw material for example, liquid or powdery raw material may be performed using a super mixer, an extruder, a kneader, two or three rolls and the like.
- the blended raw materials are kneaded at a temperature of about 120 to 200 ° C. using a banbury mixer or the like, and the kneaded raw materials are about 120 to 200 ° C. for more efficient mixing.
- the mixing and kneading process may be repeated in multiple stages, such as in the manner of primary and secondary mixing using a two rolls or the like at a temperature of. At this time, the description of each raw material is as described above, it will be omitted here.
- the composition for forming a board is thermoformed in a board form at 120 to 200 ° C.
- the temperature at the time of thermoforming be 120 to 200 ° C., when the thermoforming temperature is less than 120 ° C., there is a problem that thermoforming is difficult, and when the temperature is 200 ° C. or more, the resin is carbonized.
- Thermoforming is not particularly limited as a method common to a person skilled in the art, and for example, a conventional apparatus such as an inverted L-type four roll calender may be used.
- the present invention includes a method for producing a flooring of a multi-layered structure, wherein the method for producing a flooring of a multi-layered structure includes the above-described method for producing a board, with respect to 100 parts by weight of the crosslinked polylactic acid resin, Thermoforming the board with a composition comprising 50 to 150 parts by weight of wood powder; Sanding, surface treatment, aging and cutting; characterized in that it comprises a.
- the method of manufacturing a flooring of a multi-layered structure of the present invention comprises the steps of preparing a transparent layer, a printed layer, an easy layer of the board with a composition comprising the cross-linked polylactic acid; Preparing a base layer from a composition obtained by mixing 50 to 150 parts by weight of wood powder with respect to 100 parts by weight of the crosslinked polylactic acid; Thermally plywood a printed layer and an easy layer on the top and bottom of the Venice layer, respectively; Printing on the printed layer; Plywood the transparent layer on the printed printed layer; Coating a surface treating agent on the transparent layer; It may include the step of aging, cutting and packaging.
- the workability is very easy because the workability is excellent, and the product thereby has the effect of excellent water resistance.
- crosslinking adjuvant TAIC After adding 1.0 weight part of crosslinking adjuvant TAIC with respect to 100 weight part of polylactic acid resin, the crosslinking adjuvant was fully disperse
- thermoforming composition comprising polylactic acid cross-linked by the thermal initiation or electron beam irradiation method to produce a transparent layer, a printed layer and an easy layer of a multi-layer board by extrusion or calender (120) at 120 ⁇ 200 °C and 100 parts by weight of wood powder 80
- a base layer or a chip through board of the multilayer board was prepared in a calendar at 120 to 200 ° C. with a composition including a mixture of parts by weight.
- the board according to the present invention can be seen that the crosslinking of the polylactic acid increases the melt strength can be processed at a relatively high processing temperature and excellent water resistance of the product.
Abstract
Description
실시예 | 비교예 | |
내수성* | 12 % | 76 % |
가공성 | 카렌다 가공성 우수 | 카렌다 가공 불가 |
Claims (15)
- 가교된 폴리락트산 수지 및 목분을 포함하고,상기 목분은 상기 가교된 폴리락트산 수지 100중량부 대비 50~150중량부 포함되며,상기 가교된 폴리락트산 수지는 열개시 가교반응 또는 방사선 조사를 통하여 가교된 것을 특징으로 하는 보드.
- 제 1항에 있어서,상기 폴리락트산 수지는 L-폴리락타이드, D-폴리락타이드, L,D-폴리락타이드 중에서 선택된 1 이상을 포함하는 것을 특징으로 하는 보드.
- 제 1항에 있어서,상기 목분은 겉보기 비중이 100~500 kg/m3, 수분 함량이 3%이하인 것을 특징으로 하는 보드.
- 폴리락트산 수지, 가교제, 가교조제를 혼합하여 폴리락트산 수지 혼합물을 만드는 단계;상기 폴리락트산 수지 혼합물에 대하여 열개시 가교 반응을 일으켜 가교시키는 단계;상기 가교된 폴리락트산 수지와, 상기 가교된 폴리락트산 수지 100중량부 대비 50~150중량부의 목분을 포함하는 보드 형성용 조성물을 제조하는 단계; 및상기 보드 형성용 조성물을 열성형한 후, 후처리하여 보드를 형성하는 단계;를 포함하는 것을 특징으로 하는 보드의 제조방법.
- 폴리락트산 수지, 가교조제를 혼합하여 폴리락트산 수지 혼합물을 만드는 단계;상기 폴리락트산 수지 혼합물에 대하여 전자선 조사 가교 반응을 일으켜 가교시키는 단계;상기 가교된 폴리락트산 수지와, 상기 가교된 폴리락트산 수지 100중량부 대비 50~150중량부의 목분을 포함하는 보드 형성용 조성물을 제조하는 단계; 및상기 보드 형성용 조성물을 열성형한 후, 후처리하여 보드를 형성하는 단계;를 포함하는 것을 특징으로 하는 보드의 제조방법.
- 제 4항 또는 제 5항에 있어서,상기 폴리락트산 수지는 L-폴리락타이드, D-폴리락타이드, L,D-폴리락타이드 중에서 선택된 1 이상을 포함하는 것을 특징으로 하는 보드의 제조방법.
- 제 4항 또는 제 5항에 있어서,상기 목분은 겉보기 비중이 100~500 kg/m3, 수분 함량이 3%이하인 것을 특징으로 하는 보드의 제조방법.
- 제 4항에 있어서,상기 가교제는 폴리락트산 100중량부 대비 0.01~10.0중량부 포함되며,t-아밀 퍼옥시-2-에틸헥사노에이트, 1,1-디(t-부틸퍼옥시)-3,3,5-트리메틸사이클로헥산, 디큐밀퍼옥사이드(DCP), 2,5-디메틸-2,5-디(t-부틸퍼옥시)헥산, t-부틸-(2-에틸헥실)모도퍼옥시카보네이트 중에서 선택되는 1 이상인 것을 특징으로 하는 보드의 제조방법.
- 제 4항 또는 제 5항에 있어서,상기 가교조제는 폴리락트산 100중량부 대비 0.01~10.0중량부 포함되며, 트리아릴시아누레이트인 것을 특징으로 하는 보드의 제조방법.
- 제 4항 또는 제 5항에 있어서,상기 폴리락트산 수지 혼합물은 가공조제를 더 포함하는 것을 특징으로 하는 보드의 제조방법.
- 제 10항에 있어서,상기 가공조제는 아크릴계 공중합체인 것을 특징으로 하는 보드의 제조방법.
- 제 4항에 있어서,상기 열개시 가교 반응시 온도는 120~200℃인 것을 특징으로 하는 보드의 제조방법.
- 제 5항에 있어서,상기 전자선 조사시 에너지량은 10~100kGy인 것을 특징으로 하는 보드의 제조방법.
- 제 1항 내지 제 3항 중 어느 한 항의 보드를 포함하는 다층 바닥재.
- 제 4항 또는 제 5항의 제조방법을 포함하는 다층 바닥재의 제조방법.
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KR20140148033A (ko) * | 2013-06-21 | 2014-12-31 | (주)엘지하우시스 | 생분해성 수지 및 목분을 포함하는 판재 및 이의 제조방법 |
BR112018001278B1 (pt) * | 2015-07-23 | 2021-08-10 | 3Rt Holding Pty Ltd | Produto de madeira fabricado e processo de produzir um produto de madeira fabricado |
CN108546395A (zh) * | 2018-04-04 | 2018-09-18 | 合肥永泰新型建材有限公司 | 一种纳米氧化锌改性木塑地板的制备工艺 |
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KR20130110426A (ko) | 2013-10-10 |
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JP2015514834A (ja) | 2015-05-21 |
RU2014136900A (ru) | 2016-05-27 |
RU2600759C2 (ru) | 2016-10-27 |
US20150073070A1 (en) | 2015-03-12 |
CN104169055B (zh) | 2017-04-19 |
IN2014MN01829A (ko) | 2015-07-03 |
JP6005839B2 (ja) | 2016-10-12 |
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