WO2013129323A1 - セメント補強用繊維及びそれを用いたセメント硬化体 - Google Patents
セメント補強用繊維及びそれを用いたセメント硬化体 Download PDFInfo
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- WO2013129323A1 WO2013129323A1 PCT/JP2013/054787 JP2013054787W WO2013129323A1 WO 2013129323 A1 WO2013129323 A1 WO 2013129323A1 JP 2013054787 W JP2013054787 W JP 2013054787W WO 2013129323 A1 WO2013129323 A1 WO 2013129323A1
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- cement
- polypropylene
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B16/04—Macromolecular compounds
- C04B16/06—Macromolecular compounds fibrous
- C04B16/0616—Macromolecular compounds fibrous from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B16/0625—Polyalkenes, e.g. polyethylene
- C04B16/0633—Polypropylene
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B16/04—Macromolecular compounds
- C04B16/06—Macromolecular compounds fibrous
- C04B16/0616—Macromolecular compounds fibrous from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B16/0625—Polyalkenes, e.g. polyethylene
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/10—Coating or impregnating
- C04B20/1003—Non-compositional aspects of the coating or impregnation
- C04B20/1014—Coating or impregnating materials characterised by the shape, e.g. fibrous materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/10—Coating or impregnating
- C04B20/1018—Coating or impregnating with organic materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/10—Coating or impregnating
- C04B20/1018—Coating or impregnating with organic materials
- C04B20/1029—Macromolecular compounds
- C04B20/1033—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/02—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/02—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
- D06M10/025—Corona discharge or low temperature plasma
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/165—Ethers
- D06M13/17—Polyoxyalkyleneglycol ethers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
- D06M13/295—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof containing polyglycol moieties; containing neopentyl moieties
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/20—Polyalkenes, polymers or copolymers of compounds with alkenyl groups bonded to aromatic groups
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
Definitions
- the present invention relates to a cement reinforcing fiber made of polyolefin fiber and a hardened cement body using the same.
- Polyolefin fibers such as polypropylene fibers are widely used for industrial applications because they are strong and lightweight.
- short fibers made of polypropylene, vinylon, or the like are used as reinforcing fibers.
- the reinforcing fiber a fiber excellent in fiber strength and fiber elongation is used, and a polymer has been selected in order to obtain a fiber having excellent strength and elongation.
- vinylon cannot be decomposed and used as a reinforcing fiber for autoclaved curing concrete, but polyolefin such as polypropylene has been put into practical use because it is stable.
- a fiber treating agent (also referred to as a fiber oil agent) is attached to the cement reinforcing fiber for the purpose of uniformly dispersing the reinforcing fiber into the hydraulic cured body.
- a fiber treating agent also referred to as a fiber oil agent
- Patent Document 1 describes a cement reinforcing fiber to which a fiber treatment agent mainly composed of an alkyl phosphate represented by the following chemical formula (1) is attached.
- Patent Literature 2 describes a cement reinforcing fiber in which a fiber treatment agent is attached after any surface treatment among corona discharge treatment, atmospheric pressure plasma treatment, and aqueous ozone treatment.
- the fiber for cement reinforcement using the fiber treatment agent mainly composed of alkyl phosphate described in Patent Document 1 adheres to the fiber during dispersion stirring in the hydraulic hardened body (for example, cement slurry).
- the fiber treatment agent falls off and the fibers form fiber balls (dama)
- the fibers are not uniformly dispersed in the hydraulic cured body, causing unevenness in the strength of the hydraulic cured body, and hydraulic curing.
- the strength of the whole body was weakened.
- the fiber for cement reinforcement using the fiber processing agent which has a phosphate as a main component described in patent document 1 had insufficient affinity with a hydraulic hardening body, a fiber was a hydraulic hardening body. There was a problem that it was easy to come off and the strength imparted to the hydraulic cured body was insufficient.
- the present invention provides a fiber for cement reinforcement having a high affinity with a hydraulic hardened body such as a hydraulic cement, and a hardened cement body using the same. To do.
- the cement reinforcing fiber of the present invention is a cement reinforcing fiber made of polyolefin fiber, and a fiber treatment agent is attached to the surface of the polyolefin fiber, and the fiber treatment agent is a polyoxyethylene alkyl phosphate ester salt. It is characterized by that.
- the hardened cement body of the present invention includes the above-mentioned cement reinforcing fiber.
- the fiber for cement reinforcement of the present invention is a fiber for cement reinforcement made of polyolefin fiber, and the fiber treatment agent is attached to the surface of the polyolefin fiber by attaching a polyoxyethylene alkyl phosphate salt as a fiber treatment agent. It is possible to provide a fiber for cement reinforcement that does not easily fall off and has high affinity with a hydraulic hardened body such as a cement hardened body. In addition, the hardened cement body including the cement reinforcing fiber is excellent in cement strength.
- the present inventor has found that the fiber for cement reinforcement to which a fiber treatment agent mainly composed of polyoxyethylene alkyl phosphate ester is adhered is hard to drop off and has a high affinity with a hydraulic cured body. I found. Further, the present inventor, when applied to a fiber subjected to hydrophilization treatment such as corona discharge treatment, the fiber treatment agent mainly composed of an alkyl phosphate ester salt disclosed in Patent Document 1, However, the fiber treatment agent based on polyoxyethylene alkyl phosphate ester salt is hydraulic even when applied to fibers subjected to hydrophilic treatment such as corona discharge treatment. The present inventors have found that the compatibility with the cured product does not decrease, and have reached the present invention.
- the main component of the fiber treatment agent refers to a component occupying 80% by mass or more, preferably 90% by mass or more, and 100% by mass, of the component (solid content) excluding water. More preferably. The same applies to the following.
- the polyoxyethylene alkyl phosphate salt preferably has an ionic functional group.
- the ionic functional group replaces calcium ions (Ca 2+ ) in the cement admixture, thereby obtaining a hardened cement body having further excellent strength. be able to.
- the polyoxyethylene alkyl phosphate ester salt contains a nonionic polyoxyethylene alkyl phosphate ester salt, the content is 10 mol% or less with respect to 100 mol% of the polyoxyethylene alkyl phosphate salt. It is preferably 5 mol% or less, and it is particularly preferable that the content is substantially not contained.
- the polyoxyethylene alkyl phosphate ester salt is preferably one or more compounds selected from the group consisting of a compound represented by the following chemical formula (2) and a compound represented by the following chemical formula (3).
- R is an alkyl group having 2 to 20 carbon atoms
- A is an alkali metal element or alkaline earth metal element
- n is 1 to 20.
- R 1 and R 2 are alkyl groups having 2 to 20 carbon atoms
- A is an alkali metal element or alkaline earth metal element
- n and m are 1 to 20.
- the polyoxyethylene alkyl phosphate ester salt is preferably a mixture of the compound represented by the chemical formula (2) and the compound represented by the chemical formula (3).
- the ratio of the compound represented by the chemical formula (2) is preferably in the range of 20 to 80 mol%, and in the range of 50 to 80 mol%, with respect to 100 mol% of the polyoxyethylene alkyl phosphate ester salt. It is more preferable that The proportion of the compound represented by the chemical formula (3) is preferably in the range of 20 to 80 mol%, and in the range of 20 to 50 mol%, with respect to 100 mol% of the polyoxyethylene alkyl phosphate ester salt. More preferably.
- the proportion of the compound represented by the chemical formula (2) is 20 mol% or more, the compound is easily dissolved in water and easy to be applied to the fiber.
- the ratio of the compound represented by the chemical formula (2) is 50 mol% or more, it has an affinity for cement due to the fact that it contains many compounds containing two —O ⁇ A + groups in 1 mol. A fiber having particularly excellent properties can be obtained.
- the alkali metal element of A is preferably Li, Na, K, Rb or the like.
- potassium (K) is preferable.
- the polyoxyethylene alkyl phosphate ester salt is more preferably a compound represented by the following chemical formula (4) or the following chemical formula (5).
- R is an alkyl group having 2 to 20 carbon atoms, and n is 1 to 20.
- R 1 and R 2 are alkyl groups having 2 to 20 carbon atoms, and n and m are 1 to 20.
- the amount of polyoxyethylene alkyl phosphate salt adhered to 100% by mass of polyolefin fiber is preferably in the range of 0.05 to 10% by mass, more preferably in the range of 0.1 to 5% by mass. If it is this range, a fiber processing agent will not fall off more easily and affinity with a hydraulic hardening body will become still higher.
- the polyolefin fiber may be hydrophilized by at least one hydrophilization treatment selected from fluorine gas treatment, plasma discharge treatment and corona discharge treatment.
- hydrophilization treatment selected from fluorine gas treatment, plasma discharge treatment and corona discharge treatment.
- Inorganic particles may be dispersed in the polyolefin fiber.
- the affinity with a hydraulic hardened body such as cement is further increased, and the strength is also increased.
- the fiber is less likely to float during dispersion due to the increase in the apparent specific gravity of the fiber.
- the content of inorganic particles is preferably in the range of 0.1 to 20% by mass, more preferably in the range of 1 to 10% by mass with respect to 100% by mass of the polyolefin fiber.
- the polyolefin fiber contains inorganic particles
- inorganic particles are included in the sheath component, convex portions are formed on the fiber surface, and the fibers are difficult to be removed from the cement cured body, so that the bending strength of the cement cured body is improved.
- the content of inorganic particles is preferably in the range of 0.1 to 40% by mass and more preferably in the range of 1 to 20% by mass with respect to 100% by mass of the sheath component of the polyolefin fiber.
- the core component may or may not contain inorganic particles.
- the inorganic particles are not particularly limited, and known inorganic particles can be used.
- the inorganic particles for example, one or more particles selected from the group consisting of magnesium carbonate, silicon oxide, aluminum oxide, barium sulfate, calcium carbonate, talc and the like can be used.
- the average particle diameter of the inorganic particles is preferably 0.1 to 10 ⁇ m, more preferably 0.2 to 5 ⁇ m, and still more preferably 0.3 to 2 ⁇ m.
- the average particle diameter of the inorganic particles is 0.1 ⁇ m or more, a convex portion is formed on the fiber surface, and the effect that the fibers are difficult to be removed from the hardened cement body can be obtained more remarkably.
- the average particle size of the inorganic particles is 10 ⁇ m or less, yarn breakage does not occur in the fiber spinning process, and the obtained fibers are less likely to drop off the inorganic particles from the fiber surface.
- the average particle size of the inorganic particles is measured with a particle size distribution measuring device (trade name: SALD-2000, manufactured by Shimadzu Corporation).
- n and m representing the number of moles of the oxyethylene group are more preferably 1 to 15, and further preferably 3 to 7.
- the carbon number of R, R 1, and R 2 is more preferably 8-18, and further preferably 6-16.
- the fiber for cement reinforcement of the present invention is not particularly limited.
- a polyolefin resin is spun by a known melt spinning method, and the obtained spinning filament is stretched at a predetermined ratio in hot water, wet heat, or dry heat. It can be obtained by applying or impregnating a fiber treatment agent to the filament after stretching.
- the stretching treatment is preferably performed by dry stretching.
- the stretching temperature can be 145 to 165 ° C.
- the draw ratio is preferably 2 to 10 times, preferably 2.5 to 5 times. It is more preferable that By stretching an unstretched filament obtained by spinning, a molecular chain is aligned in the stretching direction, and a fiber excellent in single fiber strength and fiber elongation can be obtained.
- the filament after drawing is selected from fluorine gas treatment, plasma discharge treatment and corona discharge treatment in order to further increase the affinity with a hydraulic hardened body such as a cement hardened body before applying or impregnating the fiber treatment agent. It may be hydrophilized by at least one hydrophilization treatment. Further, the inorganic particles can be dispersed in the cement reinforcing fiber by kneading the inorganic particles into a polyolefin-based resin and performing melt spinning.
- the fiber treatment agent may be applied by any of dipping, spraying, and coating methods.
- the discharge amount per time in the corona discharge treatment is preferably 50 W / m 2 / min or more, and the total discharge amount is 100 to 5000 W / m 2. / Min is preferable.
- a more preferable total discharge amount is 250 to 5000 W / m 2 / min.
- the plasma treatment is not particularly limited, but is preferably an atmospheric pressure plasma treatment, and may be performed at a voltage of 50 to 250 kV and a frequency of 500 to 3000 pps.
- the atmospheric pressure plasma treatment is convenient because it can be treated at a low voltage, and there is little deterioration of the fiber.
- the fluorine gas treatment is not particularly limited, and can be performed using, for example, a mixed gas containing fluorine gas and oxygen gas or a mixed gas containing fluorine gas and sulfurous acid gas.
- a fiber treatment agent is attached to a fiber hydrophilized by at least one hydrophilization treatment selected from fluorine gas treatment, plasma discharge treatment and corona discharge treatment.
- a hydrophilization treatment selected from fluorine gas treatment, plasma discharge treatment and corona discharge treatment.
- Conventional fiber treatment agents are oriented with the hydrophilic group facing outward on the fiber surface, hydrophilizing the hydrophobic fiber surface, and mixing the fibers with cement. Easy to disperse into. However, when the fiber surface is in a hydrophilic state in advance, a part of the fiber treatment agent is oriented so that the hydrophilic group is directed toward the fiber side, and thus the hydrophilicity is only partially exhibited. Or, since it is offset with the surface of the fiber that has been hydrophilized, even if a fiber treatment agent is attached to the fiber that has been hydrophilized, the synergistic effect is not obtained, and the affinity with the cement decreases, resulting in the bending fracture strength of the cement. Becomes smaller.
- the fiber for cement reinforcement of the present invention does not have the above-mentioned problems, and the fiber treatment agent is attached to the fiber hydrophilized by at least one hydrophilization treatment selected from fluorine gas treatment, plasma discharge treatment and corona discharge treatment. Even in such a case, it is possible to obtain a cement reinforcing fiber having particularly excellent affinity with cement. Also, the bending fracture strength of the cement is increased. This is because there are few hydrophilic groups oriented toward the fiber side due to the presence of two hydrophilic groups, polyoxyethylene groups and phosphate groups, in the fiber treatment agent. This is presumably because even if one hydrophilic group is oriented toward the fiber side, hydrophilicity is obtained by the other hydrophilic group.
- the polyolefin used in the present invention is not particularly limited.
- a homopolymer of an ⁇ -olefin having about 2 to 20 carbon atoms a copolymer of two or more ⁇ -olefins having about 2 to 20 carbon atoms, and carbon It may be any copolymer of ⁇ -olefin of about 2 to 20 with vinyl acetate, (meth) acrylic acid, (meth) acrylic acid ester and the like.
- Examples of the ⁇ -olefin having about 2 to 20 carbon atoms include ethylene, propylene, 1-butene, 3-methyl-1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene and 1-octene.
- the polyolefin is preferably polypropylene.
- polypropylene polypropylene
- the polypropylene may be a homopolymer of propylene or a copolymer of propylene and another ⁇ -olefin having about 2 to 20 carbon atoms.
- the polymerization method of the polyolefin used in the present invention may be any method.
- the polyolefin when it is polypropylene, it may be polymerized with a metallocene catalyst or polymerized with a Ziegler-Natta catalyst.
- the polyolefin fiber is preferably a polypropylene fiber, and the Z average molecular weight Mz is less than 1,000,000, and the weight average molecular weight Mw / number average molecular weight Mn is in the range of more than 4 and 5 or less. More preferably, it is a polypropylene fiber. Further, from the viewpoint of obtaining highly crystalline polypropylene fibers at low cost, the polypropylene fibers are made of polypropylene having a Z average molecular weight Mz of 1 million or more and a weight average molecular weight Mw / number average molecular weight Mn of more than 5 at 300 to 400 ° C.
- It is preferably a polypropylene fiber obtained by melt spinning at a temperature and drawing, and having a Z average molecular weight Mz of less than 1 million and a weight average molecular weight Mw / number average molecular weight Mn of more than 4 and 5 or less.
- the value of weight average molecular weight Mw / number average molecular weight Mn indicates the polydispersity of the polymer, and the smaller the value, the narrower the molecular weight distribution.
- melt spinning of polypropylene is performed at a temperature lower than 300 ° C., for example, in the range of 180 to 280 ° C.
- the Z average molecular weight Mz is 1 million or more
- the spinnability and stretchability are improved, the Z average molecular weight Mz is less than 1,000,000
- the weight average molecular weight Mw / number average molecular weight Mn is 4.
- polypropylene fiber A polypropylene fiber A
- the melt spinning temperature is preferably in the range of 330 to 380 ° C., more preferably in the range of 340 to 370 ° C. If the temperature of melt spinning is in the above range, the control of adjusting the molecular weight of the high molecular weight polymer by thermal decomposition is further stabilized. In addition, the polymer chain is not excessively thermally decomposed to reduce the fiber strength and the like. The thermal decomposition is also affected by the residence time of the molten polymer, but it is difficult to change the residence time in practical production, and a normal residence time (about 5 to 15 minutes) may be adopted.
- the spinning (melt spinning) temperature refers to the temperature in the highest temperature range among the temperatures added while the raw material polymer is made into fibers, for example, polymer kneader internal temperature, extruder internal temperature. Any of the spinneret temperatures may be used.
- the temperature in the polymer kneader and / or the extruder is preferably 300 to 400 ° C, more preferably 325 to 365 ° C.
- the temperature in the polymer kneader and / or the extruder is preferably 300 to 400 ° C, more preferably 325 to 365 ° C.
- the temperature of the spinneret is preferably 10 ° C. or more, more preferably 30 ° C. or more, lower than the temperature in the polymer kneader and / or the extruder. With such a configuration, even when the spinning temperature is 300 ° C. or higher, the spinning filaments are not fused or little during filament take-up. Specifically, the temperature of the spinneret is preferably 255 to 295 ° C.
- the melting enthalpy ⁇ H P1 of polypropylene supplied to melt spinning is preferably less than 80 J / g, more preferably 50 J / g or more and less than 80 J / g, and further preferably 50 to 79 J / g. .
- the melting enthalpy ⁇ H P1 of polypropylene is less than 80 J / g, it is easy to be thermally decomposed, and the spinnability and stretchability are improved.
- Polypropylene fibers A are fusion enthalpy [Delta] H F after fiberization, it is preferably 100 J / g or more, and more preferably 110J / g or more.
- the melting enthalpy [Delta] H F after fiberization is 100 J / g or more, it tends to give a fiber excellent in single fiber strength.
- a preferable upper limit of the [Delta] H F is 140 J / g.
- Polypropylene fiber A preferably has a melting enthalpy ⁇ H P2 measured by the following method of 80 to 100 J / g.
- ⁇ H P2 is the melting enthalpy of the polymer when it is once melted after fiberization and re-solidified, and indicates the crystallinity of the polymer in a state where the fiber orientation is released. Further, [Delta] H P2 indicates a high natural orientation of the larger the value polymer.
- the polypropylene fiber A preferably has ⁇ H F ⁇ H P2 of 25 J / g or more.
- ⁇ H F ⁇ H P2 is a value obtained by removing the natural orientation of the polymer from the orientation of the fiber, and is an index indicating the degree of crystal orientation of the molecular chain in the fiber state.
- ⁇ H F ⁇ H P2 is 25 J / g or more, the proportion of regularly aligned molecular chains is high, and even when a polymer with low crystallinity is used, the single fiber strength and fiber elongation are improved. Excellent fibers can be obtained. Further, such a fiber is expected to have a low dry heat shrinkage and a small phenomenon (stretching return) that the fiber shrinks after the stretching step.
- the Z average molecular weight Mz / weight average molecular weight Mw of polypropylene supplied to melt spinning exceeds 3, and the Z average molecular weight Mz / weight average molecular weight Mw of polypropylene fiber A after spinning exceeds 2.55.
- it is less than 3.
- the Z average molecular weight Mz / weight average molecular weight Mw of the polypropylene supplied to melt spinning is 3.1 or more, and the Z average molecular weight Mz / weight average molecular weight Mw of the polypropylene fiber A after spinning is 2.60-2. .95.
- Z average molecular weight Mz / weight average molecular weight Mw also indicates the polydispersity of the polymer, which means that polypropylene pellets have a relatively wide molecular weight distribution, but polypropylene fibers A have a relatively narrow molecular weight distribution. Such polypropylene pellets are available at a relatively low cost.
- the polypropylene fiber A is a polypropylene fiber having a Z average molecular weight Mz of less than 1 million and a weight average molecular weight Mw / number average molecular weight Mn of more than 4 and 5 or less.
- the polypropylene fiber A is a polypropylene fiber having a weight average molecular weight Mw / number average molecular weight Mn of 4.1 to 5.
- the Z average molecular weight Mz / weight average molecular weight Mw of the polypropylene fiber A is preferably more than 2.55 and less than 3, more preferably 2.6 to 2.95.
- Such a polypropylene fiber A has a relatively narrow molecular weight distribution.
- the ratio of the number average molecular weight Mn F of the polypropylene fiber A after spinning to the number average molecular weight Mn P of polypropylene supplied to melt spinning is preferably 0.9 to 1.1, and preferably 0.95 to 1.05. More preferably.
- Mn F / Mn P indicates the amount of change in the number average molecular weight of the polymer before and after fiberization. The closer the value is to 1, the smaller the change in the number average molecular weight of the polymer before and after fiberization.
- Mn F / Mn P is in the range of 0.9 to 1.1, the number of molecules whose molecular weight has changed due to thermal decomposition is small, and it is suppressed that the fiber has extremely low fiber strength.
- the number average molecular weight Mn P of polypropylene pellets supplied to melt spinning is preferably 50,000 to 100,000, more preferably 550,000 to 80,000.
- the number average molecular weight Mn F of the polypropylene fiber A after spinning is preferably 50,000 to 100,000, and more preferably 550,000 to 80,000.
- the ratio of the weight average molecular weight Mw F of the polypropylene fiber A after spinning to the weight average molecular weight Mw P of polypropylene supplied to melt spinning is preferably 0.6 to 0.9, preferably 0.7 to 0.00. 8 is more preferable.
- Mw F / Mw P indicates the amount of change in the weight average molecular weight of the polymer before and after fiberization, and the smaller the value, the lower the high molecular weight polymer after fiberization.
- Mw F / Mw P is in the range of 0.6 to 0.9, the molecular weight distribution is narrowed due to the moderate decomposition of a part of the polymer having a high molecular weight, and a fiber that is easily oriented. can get.
- the weight average molecular weight Mw P polypropylene supplied to the melt spinning is preferably 300,000 to 450,000, and more preferably from 350,000 to 400,000.
- the weight average molecular weight Mw F of the polypropylene fiber A after spinning is preferably 200,000 to 350,000, and more preferably 250,000 to 300,000.
- the ratio of the Z average molecular weight Mz F of the polypropylene fiber A after spinning to the Z average molecular weight Mz P of polypropylene supplied to melt spinning is preferably 0.5 to 0.8, and preferably 0.6 to 0.00. 7 is more preferable.
- Mz F / Mz P indicates the amount of change in the Z average molecular weight of the polymer before and after fiberization, and the smaller the value, the lower the high molecular weight polymer after fiberization.
- Mz F / Mz P is in the range of 0.5 to 0.8, a part of the high molecular weight polymer is moderately decomposed, resulting in a narrow molecular weight distribution and easy orientation fibers. can get.
- Z average molecular weight Mz P polypropylene supplied to the melt spinning is 1,000,000 or more, the upper limit is not particularly limited, for example, the upper limit may be 200 to 250,000. Further, the Z average molecular weight Mz F of the polypropylene fiber A after spinning is less than 1 million, preferably 600,000 to 950,000, and more preferably 700,000 to 800,000.
- the isotactic pentad fraction (hereinafter also referred to as IPF) of polypropylene supplied to melt spinning is preferably 90% or more, and more preferably 93% or more.
- Thermal decomposition tends to occur when the IPF is 90% or more. This is presumably because the thermal decomposition of polypropylene tends to occur at isotactic sites, that is, structures where the asymmetric carbon has the same absolute configuration.
- the polypropylene used for producing the polypropylene fiber A may be polymerized by any polymerization method. For example, it may be polymerized with a metallocene catalyst or polymerized with a Ziegler-Natta catalyst.
- the polypropylene used for the production of the polypropylene fiber A may be a propylene homopolymer or a copolymer of propylene and another ⁇ -olefin having about 2 to 20 carbon atoms.
- the preferred single fiber fineness of the cement reinforcing fiber of the present invention is 0.1 to 200 dtex, more preferably 0.2 to 50 dtex, still more preferably 0.3 to 5 dtex.
- a preferred fiber length is about 1 to 20 mm. If it is this range, mixing with a cement slurry is easy and is easy to disperse
- the cement reinforcing fiber of the present invention preferably has a single fiber strength measured according to JIS L 1015 of 5 cN / dtex or more, and more preferably 7 cN / dtex or more.
- a preferred upper limit is 20 cN / dtex. Within such a range, the bending strength of the hardened cement body is improved.
- fiber balls (dama) are not easily formed during cement slurry mixing and stirring.
- the fiber elongation measured according to JIS L 1015 is preferably 15 to 45%, and more preferably 20 to 30%. Within such a range, the impact strength of the hardened cement body is improved. In addition, cracks are hardly generated in the hardened cement body.
- the Young's modulus measured according to JIS L 1015 is preferably 3000 MPa or more, and more preferably 4000 MPa or more.
- the Young's modulus is 3000 MPa or more, the fiber is hardly deformed and cracks are hardly generated in the hardened cement body.
- the present invention also provides a hardened cement body preferably containing 0.1 to 5% by mass of the above-mentioned cement reinforcing fiber.
- a hardened cement body preferably containing 0.1 to 5% by mass of the above-mentioned cement reinforcing fiber.
- the hardened cement body can be obtained, for example, by mixing, stirring and hardening a cement slurry containing cement, aggregate, water and the above-mentioned cement reinforcing fiber.
- Examples 1 to 10, Comparative Examples 1 and 2 ⁇ Manufacture of polypropylene multifilament> Using polypropylene (trade name: SA01A, manufactured by Nippon Polypro Co., Ltd.) as the raw material polymer, using a spinning nozzle with a hole diameter of 0.6 mm, melt extrusion at a spinning temperature of 270 ° C., and cooling the vicinity of the spinning nozzle while taking the draw ratio (spinning) The draft) was 56.6 times to obtain a spun filament with a fineness of 100 dtex. Subsequently, the obtained spinning filament was dry-drawn at a drawing temperature of 160 ° C. and a draw ratio of 5.0 times to obtain a polypropylene multifilament having a fineness of 20 dtex (60 filaments).
- SA01A manufactured by Nippon Polypro Co., Ltd.
- the obtained polypropylene multifilament is passed through a corona discharge treatment machine to be hydrophilized by corona discharge treatment at a discharge amount of 0.5 kW / m 2 / min, and then an oxyethylene group (POE) is used as a fiber treatment agent.
- a multifilament of Example 1 was obtained by adding 1.0 mass% of polyoxyethylene lauryl potassium phosphate (trade name: DPF971, manufactured by Takemoto Yushi Co., Ltd.) containing 5 mol and having a carbon chain length of 12.
- Examples 2 to 10 and Comparative Examples 1 and 2 as shown in Table 1 below, the type of fiber treatment agent and the presence or absence of corona discharge treatment (corona) were changed.
- ⁇ Pullout strength> First, a multifilament was cut into a length of 5 cm to produce a filament sample. Next, 400 g of cement, 100 g of silica sand, 5 g of pulverized pulp, and 150 g of water were mixed and stirred to produce a lower cement body having a length of 5 cm, a width of 4 cm, and a thickness of 0.5 cm. Next, 400 g of cement, 100 g of silica sand, 5 g of pulverized pulp, and 200 g of water were mixed and stirred to produce an upper cement body having a length of 5 cm, a width of 4 cm, and a thickness of 0.5 cm.
- the filament sample is arranged in the center in the longitudinal direction along the width direction, and the upper layer cement body before curing is stacked thereon to obtain a measurement sample for measuring the pulling strength. It was.
- the filament sample has a length of 4 cm in the cement body and a length of 1 cm outside the cement body. After natural curing of the measurement sample for 28 days, the filament sample was pulled out from the cement body of the measurement sample at a speed of 2 cm / min, and the maximum load at this time was taken as the pulling strength.
- the pullout strength was measured similarly.
- the filaments of the examples had higher pulling strength than the filaments of the comparative examples.
- the fact that the pull-out strength is high means that the filaments of the examples are less likely to drop the fiber treatment agent than the filaments of the comparative examples, and have a high affinity with the hardened cement. This is because the fiber treatment agent imparted to the fiber of the example has a polyoxyethylene group (POE), and the fiber treatment agent imparted to the fiber of the comparative example does not have a polyoxyethylene group (POE). caused by.
- the pull-out strength is higher in Example 1 than in Example 2, in Example 3 in comparison with Example 7, and in Example 4 in comparison with Example 8. This is considered to be because in Examples 1, 3, and 4, the fiber treatment agent was applied to the fibers that had been hydrophilized by corona discharge treatment, so that the affinity with the hardened cement body was higher.
- Examples 11 to 14, Comparative Examples 3 to 6) ⁇ Manufacture of polypropylene short fibers> Using polypropylene (trade name: SA01A, manufactured by Nippon Polypro Co., Ltd.) as the raw material polymer, using a spinning nozzle with a hole diameter of 0.6 mm, melt extrusion at a spinning temperature of 270 ° C., and cooling the vicinity of the spinning nozzle while taking the draw ratio (spinning) The draft was 142 times, and a spun filament having a fineness of 4.0 dtex was obtained. Subsequently, the obtained spinning filament was dry-drawn at a drawing temperature of 160 ° C.
- SA01A manufactured by Nippon Polypro Co., Ltd.
- the obtained drawn filament had a single fiber strength of 8.9 cN / dtex, a fiber elongation of 25%, and a Young's modulus of 6700 MPa.
- the obtained stretched filament is passed through a corona discharge treatment machine to make it hydrophilic by corona discharge treatment with a discharge amount of 0.5 kW / m 2 / min, and then contains 5 mol of oxyethylene groups as a fiber treatment agent, and contains carbon.
- 1% by mass of potassium polyoxyethylene lauryl phosphate having a chain length of 12 (trade name: DPF971, manufactured by Takemoto Yushi Co., Ltd.) was applied and cut to 6 mm to obtain polypropylene short fibers of Example 11.
- the kneading of the calcium carbonate particles was performed by using a core / sheath type composite nozzle and spinning so that the core / sheath ratio was 8: 2 and the core and the sheath were polypropylene. Mass% (1.2% by mass with respect to 100% by mass of polypropylene fiber) was kneaded.
- the calcium carbonate particles calcium carbonate particles (average particle size 0.57 ⁇ m) manufactured by Takehara Chemical Industry Co., Ltd. were used.
- the Charpy impact strength and bending strength of the cured cements containing the short polypropylene fibers of Examples 11 to 14 and Comparative Examples 3 to 6 were measured as follows, and the results are shown in Table 2 below.
- Table 2 below the value calculated by dividing the bending fracture strength (MOR) by the density is shown as the specific MOR.
- Table 2 below also shows the results of vinylon fibers (manufactured by Unitika Ltd., trade name: 22A, fineness 2.2 dtex, fiber length 6 mm) as Reference Example 1.
- ⁇ Charpy impact strength test method Portland cement 400g, silica sand 100g, pulverized pulp 5g, cement reinforcing fiber (polypropylene short fiber) 1.5g, water 4500g are thoroughly mixed to prepare a cement hardened body of 25cm in length and 25cm in width. Cement samples were obtained by natural curing at room temperature for 28 days. Next, a measurement sample having a length of 1 cm and a width of 13 cm was prepared from the cement sample, and Charpy impact strength was measured according to JIS B 7722.
- ⁇ Bending strength test method> In the same manner as in the Charpy impact strength test method, a cement sample is obtained, and a measurement sample having a length of 5 cm and a width of 10 cm is prepared from the cement sample. According to JIS A 1408, the bending elastic limit strength LOP and the bending fracture strength MOR are set. It was measured.
- the cured cement containing the fibers of Example 12 has a higher specific MOR than the cured cement containing the fibers of Comparative Example 5.
- the cement hardened body containing the fiber of Example 13 has a larger specific MOR than the cement hardened body containing the fiber of Comparative Example 3.
- the cement hardened body containing the fiber of Example 14 has a higher specific MOR than the cement hardened body containing the fiber of Comparative Example 4.
- the hardened cement body including the filaments of Example 11 or Example 13 hydrophilized by corona discharge treatment was more effective than the hardened cement body containing the filaments of Example 12 or Example 14 that had not been subjected to the hydrophilization treatment.
- MOR is large. This shows that, in the examples of the present invention, the affinity for cement was particularly improved due to the synergistic effect of the hydrophilization treatment and the fiber treatment agent by adding the fiber treatment agent to the previously hydrophilized fiber. Yes.
- the ratio MOR of the hardened cement body including the comparative example 3 hydrophilized by the corona discharge treatment is smaller than that of the hardened cement body including the comparative example 4 not hydrophilized. This indicates that when the fiber treatment agent used in the comparative example is applied to the previously hydrophilized fiber, the synergistic effect of the hydrophilic treatment and the fiber treatment agent cannot be obtained.
- Example 15 to 17 Manufacture of polypropylene multifilament> Multifilaments of Examples 15 to 17 were obtained in the same manner as in Example 2, except that the amount of the fiber treatment agent applied was changed as shown in Table 3 below.
- the filaments of Examples 15 to 17 showed higher pulling strength than Comparative Examples 1 and 2 in Table 1. This shows that the fiber of the present invention has a high affinity with the cement cured body because the polyoxyethylene alkyl phosphate salt is adhered as a fiber treatment agent.
- polypropylene which is g, using a spinning nozzle with a hole diameter of 0.6 mm, melt extrusion at a spinning temperature of 300 ° C., cooling the vicinity of the spinning nozzle, setting the take-up magnification (spinning draft) to 585 times, and a fineness of 4.4 dtex A spun filament was obtained. Subsequently, the obtained spinning filament was dry-drawn at a drawing temperature of 155 ° C. and a draw ratio of 4.0 times to obtain a drawn filament having a fineness of 1.3 dtex. The obtained drawn filament had a single fiber strength of 8.0 cN / dtex, a fiber elongation of 28.5%, and a Young's modulus of 5400 MPa.
- stretching filaments the number average molecular weight Mn of 70,000, a weight average molecular weight Mw of three hundred sixteen thousand, Z average molecular weight Mz is the 900000, Mw / Mn 4.51, Mz / Mw of 2.85, fusion enthalpy [Delta] H F is 108 J / g, melting enthalpy ⁇ H P2 was 78.2 J / g, and ⁇ H F ⁇ H P2 was 29.8 J / g.
- the obtained stretched filament is passed through a corona discharge treatment machine to make it hydrophilic by corona discharge treatment with a discharge amount of 0.5 kW / m 2 / min, and then contains 5 mol of oxyethylene groups as a fiber treatment agent, and contains carbon.
- 1% by mass of polyoxyethylene lauryl potassium phosphate having a chain length of 12 (trade name: DPF971, manufactured by Takemoto Yushi Co., Ltd.) was applied and cut to 6 mm to obtain polypropylene short fibers of Example 18.
- the polypropylene short fibers of Example 21 were obtained according to the method for producing polypropylene short fibers of Example 18, except that polypropylene (trade name: SA01A, manufactured by Nippon Polypro Co., Ltd.) was used as a raw material polymer.
- polypropylene trade name: SA01A, manufactured by Nippon Polypro Co., Ltd.
- Table 4 and Table 5 show the molecular weight and melting enthalpy of the polypropylene (polymer pellet) used as the raw material polymer in Example 18 and Example 21 and the obtained polypropylene short fiber. Table 5 below also shows the single fiber strength and fiber elongation of the fibers.
- the cured cement containing the fiber of Example 18 has a higher specific MOR than the cured cement containing the fiber of Comparative Example 7. From this result, the hardened cement body including the fiber to which the polyoxyethylene alkyl phosphate ester salt of the example was applied has a bending fracture strength superior to the cement hardened body including the fiber to which the conventional fiber treatment agent is applied. Was confirmed.
- the cement hardened body containing the cement reinforcing fiber of Example 18 has larger values of the bending elastic limit strength LOP, the bending fracture strength MOR, and the ratio MOR than the cement hardened body containing the cement reinforcing fiber of Example 21. . From this result, it was confirmed that the cured cement containing polypropylene fiber A can obtain particularly excellent bending elastic limit strength LOP, bending fracture strength MOR, and specific MOR.
- the cement reinforcing fiber of the present invention can be used as a cement reinforcing fiber which is mixed with a cement admixture to naturally cure or autoclave the molded body. Especially, since heat resistance is high, it is suitable for autoclave curing. In addition, it can be applied to air curing, underwater curing, poultry curing, and the like.
- the molding method can be applied to casting molding, vibration molding, centrifugal molding, suction molding, extrusion molding, press molding, and the like.
- the molded product can be applied to an extruded cement board (ECP) or a precast concrete (PC) panel, and can be used for an outer wall material, a roof material, an accessory, and the like.
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Abstract
Description
繊維を20℃から200℃まで、10℃/分の速度で昇温し、次いで、200℃から20℃まで、10℃/分の速度で降温して、再度、20℃から200℃まで10℃/分の速度で昇温したときの吸熱エネルギーを融解エンタルピーΔHP2とする。
<ポリプロピレンマルチフィラメントの製造>
原料ポリマーとしてポリプロピレン(商品名:SA01A、日本ポリプロ株式会社製)を用いて、孔径0.6mmの紡糸ノズルを用い、紡糸温度270℃で溶融押出し、紡糸ノズル付近を冷却しながら、引取倍率(紡糸ドラフト)を56.6倍として、繊度100dtexの紡糸フィラメントを得た。次いで、得られた紡糸フィラメントを、延伸温度160℃、延伸倍率5.0倍として乾式延伸して、繊度20dtexのポリプロピレンマルチフィラメント(フィラメント数60本)を得た。
まず、マルチフィラメントを長さ5cmにカットして、フィラメントサンプルを作製した。次いで、セメント400g、珪砂100g、粉砕パルプ5g、水150gを混合して攪拌し、縦5cm、幅4cm、厚み0.5cmの下層セメント体を製造した。次に、セメント400g、珪砂100g、粉砕パルプ5g、水200gを混合して攪拌し、縦5cm、幅4cm、厚み0.5cmの上層セメント体を製造した。そして、下層セメント体が硬化する前に、フィラメントサンプルを幅方向に沿って縦方向の中央に配置して、この上から硬化前の上層セメント体を重ねて、引き抜き強度測定用の測定サンプルを得た。なお、測定サンプルにおいては、フィラメントサンプルのうち、4cmの長さがセメント体内にあり、1cmの長さがセメント体より外にある。測定サンプルを28日間自然養生したのち、測定サンプルのセメント体からフィラメントサンプルを2cm/minの速度で引き抜き、この時の最大荷重を引き抜き強度とした。また、実施例2及び比較例2の測定サンプルについては、150℃で16時間オートクレーブ養生した後、同様に引き抜き強度を測定した。
<ポリプロピレン短繊維の製造>
原料ポリマーとしてポリプロピレン(商品名:SA01A、日本ポリプロ株式会社製)を用いて、孔径0.6mmの紡糸ノズルを用い、紡糸温度270℃で溶融押出し、紡糸ノズル付近を冷却しながら、引取倍率(紡糸ドラフト)を142倍として、繊度4.0dtexの紡糸フィラメントを得た。次いで、得られた紡糸フィラメントを、延伸温度160℃、延伸倍率4.4倍として乾式延伸して、繊度0.9dtexの延伸フィラメントを得た。得られた延伸フィラメントは、単繊維強度が8.9cN/dtexであり、繊維伸度25%であり、ヤング率が6700MPaであった。
ポルトランドセメント400g、珪砂100g、粉砕パルプ5g、セメント補強用繊維(ポリプロピレン短繊維)1.5g、水4500gを十分に攪拌して混合し、縦25cm、横25cmのセメント硬化体を作製し、これを28日間常温で自然養生して、セメントサンプルを得た。次いで、セメントサンプルから縦1cm、横13cmの測定試料を作製し、JIS B 7722に従って、シャルピー衝撃強度を測定した。
シャルピー衝撃強度の試験方法の場合と同様にして、セメントサンプルを得て、セメントサンプルから縦5cm、横10cmの測定試料を作製し、JIS A 1408に従って、曲げ弾性限界強度LOP及び曲げ破壊強度MORを測定した。
曲げ破壊強度MORを密度で除して算出した値を比MORとした。
<ポリプロピレンマルチフィラメントの製造>
繊維処理剤の付与量を下記表3に示しているように替えたこと以外は、実施例2と同様の手順に従って、実施例15~17のマルチフィラメントを得た。
<ポリプロピレン短繊維の製造>
原料ポリマーとして、数平均分子量Mnが69100、重量平均分子量Mwが380000、Z平均分子量Mzが1160000、Mw/Mnが5.50、Mz/Mwが3.05、融解エンタルピーΔHP1が79.2J/gであるポリプロピレンを用いて、孔径0.6mmの紡糸ノズルを用い、紡糸温度300℃で溶融押出し、紡糸ノズル付近を冷却しながら、引取倍率(紡糸ドラフト)を585倍として、繊度4.4dtexの紡糸フィラメントを得た。次いで、得られた紡糸フィラメントを、延伸温度155℃、延伸倍率4.0倍として乾式延伸して、繊度1.3dtexの延伸フィラメントを得た。得られた延伸フィラメントは、単繊維強度が8.0cN/dtexであり、繊維伸度28.5%であり、ヤング率が5400MPaであった。
Claims (6)
- ポリオレフィン繊維からなるセメント補強用繊維であって、
前記ポリオレフィン繊維表面に繊維処理剤が付着されており、
前記繊維処理剤がポリオキシエチレンアルキルリン酸エステル塩であることを特徴とするセメント補強用繊維。 - 前記ポリオレフィン繊維100質量%に対し、前記ポリオキシエチレンアルキルリン酸エステル塩の付着量が0.1~5質量%の範囲である請求項1又は2に記載のセメント補強用繊維。
- 前記ポリオレフィン繊維は、フッ素ガス処理、プラズマ放電処理及びコロナ放電処理から選ばれる少なくとも1つの親水化処理により親水化されている請求項1~3のいずれか1項に記載のセメント補強用繊維。
- 前記化学式(2)で示されるポリオキシエチレンアルキルリン酸エステル塩におけるnが1~15であり、前記化学式(3)で示されるポリオキシエチレンアルキルリン酸エステル塩におけるn及びmが1~15である請求項2に記載のセメント補強用繊維。
- 請求項1~5のいずれか1項に記載のセメント補強用繊維を含むことを特徴とするセメント硬化体。
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US10131579B2 (en) | 2015-12-30 | 2018-11-20 | Exxonmobil Research And Engineering Company | Polarity-enhanced ductile polymer fibers for concrete micro-reinforcement |
JP2018203557A (ja) * | 2017-05-31 | 2018-12-27 | 国立大学法人東北大学 | セメント硬化体の剥落防止用繊維、およびそれを含むセメント硬化体 |
JP2019031433A (ja) * | 2017-08-04 | 2019-02-28 | 東邦化学工業株式会社 | 押出成形セメント組成物用添加剤 |
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JP2019031433A (ja) * | 2017-08-04 | 2019-02-28 | 東邦化学工業株式会社 | 押出成形セメント組成物用添加剤 |
JP7068091B2 (ja) | 2017-08-04 | 2022-05-16 | 東邦化学工業株式会社 | 押出成形セメント組成物用添加剤 |
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JP5723482B2 (ja) | 2015-05-27 |
TW201343595A (zh) | 2013-11-01 |
JPWO2013129323A1 (ja) | 2015-07-30 |
US20150038618A1 (en) | 2015-02-05 |
US9249052B2 (en) | 2016-02-02 |
TWI583651B (zh) | 2017-05-21 |
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