WO2013013784A1 - Verfahren zur herstellung einer sohle oder eines sohlenteils eines schuhs - Google Patents
Verfahren zur herstellung einer sohle oder eines sohlenteils eines schuhs Download PDFInfo
- Publication number
- WO2013013784A1 WO2013013784A1 PCT/EP2012/002970 EP2012002970W WO2013013784A1 WO 2013013784 A1 WO2013013784 A1 WO 2013013784A1 EP 2012002970 W EP2012002970 W EP 2012002970W WO 2013013784 A1 WO2013013784 A1 WO 2013013784A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sole
- plastic body
- shoe
- plastic
- binder
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D35/00—Producing footwear
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D35/00—Producing footwear
- B29D35/06—Producing footwear having soles or heels formed and joined on to preformed uppers using a moulding technique, e.g. by injection moulding, pressing and vulcanising
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
- B29C44/1285—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed part being foamed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D35/00—Producing footwear
- B29D35/0009—Producing footwear by injection moulding; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D35/00—Producing footwear
- B29D35/0054—Producing footwear by compression moulding, vulcanising or the like; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D35/00—Producing footwear
- B29D35/12—Producing parts thereof, e.g. soles, heels, uppers, by a moulding technique
- B29D35/122—Soles
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/22—After-treatment of expandable particles; Forming foamed products
- C08J9/228—Forming foamed products
- C08J9/232—Forming foamed products by sintering expandable particles
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/22—After-treatment of expandable particles; Forming foamed products
- C08J9/228—Forming foamed products
- C08J9/236—Forming foamed products using binding agents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/33—Agglomerating foam fragments, e.g. waste foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/50—Footwear, e.g. shoes or parts thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
- C08J2377/12—Polyester-amides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2475/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2475/04—Polyurethanes
Definitions
- the invention relates to a method for producing a sole or a sole part of a shoe, in particular a sports shoe.
- the selection of the plastic results in being able to influence, within certain limits, both the weight and the density of the midsole as well as their return property (i.e., the way the curved sole moves back to its original position).
- the object of the invention is to provide a method with which the weight of the sole or its return property can be influenced to a greater extent than heretofore. Accordingly, due to the low weight of the sole a particularly light shoe should be produced as well as one which is characterized by a good return property.
- the solution to this problem by the invention is characterized in that the method comprises the steps of: a) producing plastic bodies whose expansion in the three spatial directions is between 2 mm and 15 mm, preferably between 3 mm and 9 mm, wherein the Plastic bodies of foamed urethane-based thermoplastic elastomer (TPU, E-TPU, TPE-U) and / or based on polyether block amide (PEBA); b) introducing the plastic body in a mold having a cavity which corresponds to the shape of the sole or the sole part to be produced; c) connecting the plastic body lying in the mold with each other, wherein for bonding a binder is introduced into the mold and / or is allowed to act on the heat bonding plastic body.
- TPU foamed urethane-based thermoplastic elastomer
- PEBA polyether block amide
- the plastic body preferably have a spherical or ellipsoidfb '-shaped form; a kidney-'-shaped form has proved successful.
- the starting material for the production of the plastic body preferably has a hardness between 75 to 90 Shore A, more preferably a hardness between 80 and 85 Shore A.
- the plastic body preferably have a bulk density between 100 and 300 kg / m 3 , which depends on the size of Plastic body is dependent.
- the joining of the plastic body according to the above step c) is carried out according to a preferred embodiment, by adding a binder with a weight fraction between 5% and 30% based on the finished sole or the finished sole member the plastic bodies in the tool.
- the binder can be injected or poured into or onto the plastic body located in the tool.
- the binder has elastic properties.
- a 2-component polyurethane system has proven particularly useful. Particular preference is given to using a system which consists of a polyether-based polyol and an MDI prepolymer (MDI: diphenylmethane diisocyanate).
- Prepolymers are known to be a group of substances which is a reactive intermediate between monomeric isocyanates and polyurethane polymers. They are prepared by reacting a polyol component with an excess of a polyisocyanate component.
- the properties of the prepolymers and of the finished adhesives produced therefrom can be determined in a wide range by the choice of the polyol component (for example polyester or polyether) and the polyisocyanate component (for example aromatic or aliphatic), the molar ratio
- the polyol component for example polyester or polyether
- the polyisocyanate component for example aromatic or aliphatic
- the joining of the plastic bodies according to the above step c) can be carried out according to an alternative embodiment by passing water vapor under pressure into the mold. It has proven useful if the pressure of the steam between 1, 6 and 2.4 bar, preferably between 1, 9 and 2, 1 bar, is located.
- thermoplastic elastomer suitable for use with the present invention is known in the art and commercially available.
- the polymer blend may contain at least one further thermoplastic polymer.
- a further thermoplastic polymer is in particular polyamide (PA), polymethyl methacrylate (PMMA), polycarbonate (PC), polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), cellulose or polyoxymethylene (POM) in question.
- FIG. 1 shows the side view of a shoe having a sole according to the invention
- Fig. 2 shows schematically three plastic body as part of the sole of
- a shoe 2 can be seen, which has a sole 1.
- the entire sole 2 consists of a body made of plastic, whose components are plastic body 3, which are shown in more detail in Fig. 2.
- the plastic body 3 are spherical, ellipsoidal or kidney-shaped; in Fig. 2 ellipsoid plastic body 3 are outlined. Each plastic body 3 expands in the three spatial directions by an extension a, b or c. According to the invention, the values for the dimensions a, b and c are between 2 mm and 15 mm, with values between 3 mm and 9 mm having proven particularly useful.
- the first possibility is based on the fact that the individual plastic bodies are connected to one another with a binder, ie adhesively bonded.
- the blending proportion of the binder is at least 5% by weight; accordingly, then 95% by weight of foamed plastic bodies (pellets) would be present.
- a proportion of 30% by weight of binder is usually not exceeded, although the process also works with a higher proportion of binder.
- the binder should be yellowing resistant and as elastic as possible.
- a binder for example, a polyurethane foam can be used, with which the plastic body are foamed.
- the blend composition of plastic bodies and PU foam can be chosen to give a desired density. That of the PU foam is between 250 kg / m 3 and 600 kg / m 3 ; In addition come the plastic body, which are selected according to their size.
- the advantage of this solution is that the PU foam is very flexible and lightweight and firmer in the composite. However, the PU foam is not transparent, which may be detrimental to the visual appearance of the sole.
- the second possibility is based on a welding of the individual plastic body at the contact point.
- a preferred possibility is the supply of water vapor, but also a direct heat, which can melt the plastic body on its surface, is possible.
- a Stauffyfahrweise the plastic body are first compressed before the input of water vapor with a dynamic pressure of 3 to 5 bar, preferably 4 bar.
- a Crackfahrweise the plastic body are placed uncompressed in the mold cavity and then introduced steam.
- Typical achievable densities of the sole material are values between 50 kg / m 3 and 180 kg / m 3 ; for applications as outer or as a midsole, a preferred range of 130 kg / m 3 to 140 kg / m 3 is provided. If the process for the production of a sandal is used, a value is aimed at the density of the finished sole between 1 10 kg / m 3 and 120 kg / m 3 .
- the plastic body can be filled in an alternative manner in a recess in a sole element and then provided with a PU foam.
- the plastic body are selected according to their size, with the above-mentioned limits are observed.
- the achievable molding density is between 180 kg / m 3 and 320 kg / m 3 depending on the concrete method used (higher values when using the dynamic pressure mentioned above).
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
Description
Claims
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020147005615A KR20140045566A (ko) | 2011-07-28 | 2012-07-16 | 신발 밑창 또는 밑창 부분의 제조 방법 |
RU2014107535/05A RU2014107535A (ru) | 2011-07-28 | 2012-07-16 | Способ изготовления подошвы или части подошвы ботинка |
AU2012289311A AU2012289311A1 (en) | 2011-07-28 | 2012-07-16 | Method for producing a sole or a sole part of a shoe |
CA2843334A CA2843334A1 (en) | 2011-07-28 | 2012-07-16 | Method for producing a sole or a sole part of a shoe |
US14/235,676 US20140151918A1 (en) | 2011-07-28 | 2012-07-16 | Method for producing a sole or a sole part of a shoe |
JP2014521976A JP2014521418A (ja) | 2011-07-28 | 2012-07-16 | 靴のソールまたはソール部分の製造方法 |
BR112014001548A BR112014001548A2 (pt) | 2011-07-28 | 2012-07-16 | método para produzir uma sola ou uma parte da sola de um calçado |
CN201280037671.4A CN103717658A (zh) | 2011-07-28 | 2012-07-16 | 用于制作鞋的鞋底或鞋底部分的方法 |
EP12738038.4A EP2736967A1 (de) | 2011-07-28 | 2012-07-16 | Verfahren zur herstellung einer sohle oder eines sohlenteils eines schuhs |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011108744.7 | 2011-07-28 | ||
DE102011108744.7A DE102011108744B4 (de) | 2011-07-28 | 2011-07-28 | Verfahren zur Herstellung einer Sohle oder eines Sohlenteils eines Schuhs |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2013013784A1 true WO2013013784A1 (de) | 2013-01-31 |
Family
ID=46551486
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2012/002970 WO2013013784A1 (de) | 2011-07-28 | 2012-07-16 | Verfahren zur herstellung einer sohle oder eines sohlenteils eines schuhs |
Country Status (11)
Country | Link |
---|---|
US (1) | US20140151918A1 (de) |
EP (1) | EP2736967A1 (de) |
JP (1) | JP2014521418A (de) |
KR (1) | KR20140045566A (de) |
CN (1) | CN103717658A (de) |
AU (1) | AU2012289311A1 (de) |
BR (1) | BR112014001548A2 (de) |
CA (1) | CA2843334A1 (de) |
DE (1) | DE102011108744B4 (de) |
RU (1) | RU2014107535A (de) |
WO (1) | WO2013013784A1 (de) |
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DE102014117332A1 (de) | 2014-11-26 | 2016-06-02 | Kurtz Gmbh | Verfahren und Vorrichtung zum Herstellen von Partikelschaumstoffteilen |
US9610746B2 (en) | 2013-02-13 | 2017-04-04 | Adidas Ag | Methods for manufacturing cushioning elements for sports apparel |
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US9781974B2 (en) | 2012-04-13 | 2017-10-10 | Adidas Ag | Soles for sports shoes |
US9930928B2 (en) | 2013-02-13 | 2018-04-03 | Adidas Ag | Sole for a shoe |
US9968157B2 (en) | 2013-02-13 | 2018-05-15 | Adidas Ag | Sole for a shoe |
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Also Published As
Publication number | Publication date |
---|---|
BR112014001548A2 (pt) | 2017-02-14 |
US20140151918A1 (en) | 2014-06-05 |
AU2012289311A1 (en) | 2014-02-20 |
KR20140045566A (ko) | 2014-04-16 |
JP2014521418A (ja) | 2014-08-28 |
CA2843334A1 (en) | 2013-01-31 |
DE102011108744A1 (de) | 2013-01-31 |
EP2736967A1 (de) | 2014-06-04 |
DE102011108744B4 (de) | 2014-03-13 |
RU2014107535A (ru) | 2015-09-10 |
CN103717658A (zh) | 2014-04-09 |
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