WO2012094795A1 - 一种复合插齿刀复合剃齿刀和复合刨刀 - Google Patents

一种复合插齿刀复合剃齿刀和复合刨刀 Download PDF

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Publication number
WO2012094795A1
WO2012094795A1 PCT/CN2011/002194 CN2011002194W WO2012094795A1 WO 2012094795 A1 WO2012094795 A1 WO 2012094795A1 CN 2011002194 W CN2011002194 W CN 2011002194W WO 2012094795 A1 WO2012094795 A1 WO 2012094795A1
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Prior art keywords
cutting
composite
compound
cutter
cutting edge
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PCT/CN2011/002194
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English (en)
French (fr)
Inventor
李仕清
Original Assignee
Li Shiqing
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Publication of WO2012094795A1 publication Critical patent/WO2012094795A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F21/00Tools specially adapted for use in machines for manufacturing gear teeth
    • B23F21/04Planing or slotting tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F21/00Tools specially adapted for use in machines for manufacturing gear teeth
    • B23F21/28Shaving cutters

Definitions

  • the present invention relates to a compound shaper blade compound shaving cutter or a compound planer which is used in machining of gears such as machine tools.
  • the compound shaper blade compounding or compound planer used in machining is composed of a cutting blade, or a cutting tool body, or a tool holder, or a positioning hole, and the cutting edge of the gear shaping knife or the shaving cutter is advanced.
  • a single force that is, a single curved or linear shape on one cutting edge, which is composed of a single cutting edge, and the cutting edge has a large cutting resistance, resulting in a large overall destructiveness. It is prone to crashes and live accidents, and it is easy to cause waste, causing great losses, and even more serious accidents.
  • the present invention has been made in view of the above problems, and aims to provide a novel compound shaper blade compound shaver or composite planer which has high cutting efficiency, high strength, long service life, and safety when cutting a workpiece. High sex, less destructive to machine tools.
  • Composite pinion cutter compound shaving cutter or compound planer relating to various pin cutters, or various shaving cutters, or various planing knives, including various pin cutters, or various shaving cutters, or various a tool shank or a locating hole of the planer or a tool head, the tool shank or the locating hole and the tool head are coupled or integrally formed, and the tool head is integrally provided with a plurality of cutting blades or cutting cutter bodies, at each cutting blade or cutting
  • the cutting body has a cutting surface, and the rear cutting side or the back side of the cutting surface facing the cutting direction is a rear cutting surface, or a side cutting surface, or a curved rear cutting surface, or a curved side cutting surface, a cutting surface and a rear cutting surface.
  • the face, or the side cutting face, or the curved rear cutting face, or the curved side cutting face intersect to form at least one cutting edge or at least one side cutting edge, or at least one curved cutting edge, or at least one curved side cutting edge Or at least one curved front cutting edge, characterized in that the composite shaper blade compound shaving cutter or compound planer relates to various spur tooth shape cutters, or various bowl shape pin cutters, or various splines Prong knife, or a variety of straight shank or taper shank Knives, or various disc shavers, or various straight bevel gear planers, or various compound pinion knives, or various compound planers, or cutter blades or cutter bodies of various compound shaving knives.
  • the inner side, or the inner side of the curved front cutting surface is provided with
  • the side cutting edge, or the crack-resistant composite curved side cutting edge is provided with at least one 5 notch edge, or the notch edge is overlapped with at least one stage 6 crack-resistant composite notch blade, opening to the cutting surface, or spiral cutting Surface, or rear cutting face, or helical secondary cutting face, or side cutting face, or crack resistant composite cutting face, or crack resistant composite helical cutting face, or crack resistant composite cutting face, or crack resistant composite helical secondary cutting face, Or a crack-resistant composite side cutting surface, or a curved cutting surface, or a spiral curved cutting surface, or a curved rear cutting surface, or a curved spiral secondary cutting surface, or a curved side cutting surface, or a crack-resistant composite curved cutting a surface, or a crack-resistant composite curved spiral cutting surface, or a crack-resistant
  • the cutting surface of the composite shaper blade or the composite shaving cutter or the composite planer is provided with at least one stepped composite cutting surface and at least one stepped composite rear cutting surface, or
  • the composite side cutting face, and at least one stepped composite cutting edge, or the composite side cutting edge, extends to the front cutter head, on the front cutter head of the compound gear shaping cutter or the compound planer
  • At least one stepped stepped edge or a dividing edge, the cutting surface of the stepped composite cutting surface on the outermost side of the cutting surface is a heat sink.
  • the cutting surface of the composite shaper blade or the composite shaving cutter or the composite planer is provided with at least one stepped composite cutting surface and at least one stepped composite rear cutting surface, or
  • the composite side cutting face, and at least one stepped composite cutting edge, or the composite side cutting edge extends to the front cutter head, on the front cutter head of the compound gear shaping cutter or the compound planer
  • the side cutting face on the outer side of the composite side cutting face is a crack resistant table.
  • the cutting edge of the composite shaper blade compound or the planer blade extends to the front cutter head, and is oriented toward the front cutter head of the composite shaper blade compound shaver or the compound planer
  • the cutting edge of the cutting head of the directional direction is provided with at least one notch blade distributed on the cutting face, or the rear cutting face, or the side cutting face, or the curved cutting face, or the curved rear cutting face, Or on the curved side cutting surface, at least one recess is preferably formed, preferably the compound shape cutter, or the composite shaver, or each cutter blade of the composite planer, or the cutter body, in front of the cutting direction
  • the cutting edge of the portion, or the side, or the front cutting edge, or the side cutting edge, or the composite cutting edge, or the composite front cutting edge, or the composite side cutting edge is formed with at least one step or cutting edge.
  • the compound shaper or compound shaver or compound planer is positioned for various positioning holes, or each correction page (Article 91)
  • the composite shaper blade compound shaving cutter or compound planer is characterized in that each of the cutting blade or the cutter body of the composite shaper blade compound shaving cutter has a cutting direction front or At least one step or cutting edge is formed on the cutting edge or side cutting edge or the composite cutting edge of the side.
  • the compound shaper blade compound shaving cutter or compound planer is suitable for various straight tooth shaper cutters, various bowl shape shaper cutters, various spline shaper cutters, various straight handles or taper shank inserts.
  • Tooth cutters, various disc shavers, various shaper cutters, or various planers, or a stepped composite cutting surface and a stepped composite rear cutting surface which are raised on the cutting faces of various shaving cutters Forming at least one stepped composite cutting edge, the cutting edge is provided with a notch edge, and the opening is formed as a groove extending toward the cutting surface or the rear cutting surface, and the cutting edge or the composite cutting edge is provided with a notch edge, Various combinations of ways in which the opening extends into the cutting face or the rear cutting face to form a groove.
  • the cutting edge of the compound shaper or compound shaver or compound planer or the side cutting edge, or the front cutting edge, or the curved cutting edge, or the curved side cutting edge, or the curved front cutting edge
  • the setting of the cutting edge enhances the chipping resistance of the tool head. Since the setting of the notch edge improves the cutting efficiency of the tool head, the setting of the composite notch edge enhances the chipping resistance of the notch edge, thereby improving the compound pinion cutter. Or the cutting efficiency of a compound shaver or compound planer extends the service life of a compound shaper or compound shaver or compound planer.
  • 1-2 is a schematic view of a compound shaper blade compound shaver or a composite planer according to a first embodiment of the present invention.
  • Figure 34 is a schematic view of a compound shaper blade compound shaver or composite planer according to a second embodiment of the present invention.
  • 5-6 are schematic views of a compound shaper blade compound shaver or a compound planer according to a third embodiment of the present invention.
  • 7-8 are schematic views of a compound shaper blade compound shaver or a compound planer according to a fourth embodiment of the present invention.
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • a composite shape gear cutter compound shaving cutter or compound planer as shown in FIG. 1-2, a composite shape gear cutter compound shaver or composite planer according to a first embodiment of the present invention includes a positioning hole 1 and a cutter head 2,
  • the tool shank or the locating hole 1 and the tool head 2 are integrally formed, and the tool head 2 is integrally provided with a plurality of cutting knives or cutting dies 3, and each cutting blade or cutting body 3 has a cutting surface 4, the rear side or the back side of the cutting surface 4 facing the cutting direction is the rear cutting surface 5 or the side cutting surface 6, the cutting surface 4 intersects the rear cutting surface 5, and at least one cutting edge 8 is formed, or at least one side cutting
  • the blade 9 is oriented toward the inner side of the cutting surface in the cutting direction, and is provided with at least one stepped composite cutting surface 11 or a composite rear cutting surface 14, and at least one first correction page (Article 91) Instruction manual
  • the cutting edge 13, at least one primary side cutting edge 15, the cutting surface 4 is formed as a small heat sink, on the cutting edge 8, or the side cutting edge 9, or the composite side cutting edge 15, or the composite cutting edge 13, At least one notch edge 16 is also provided, extending toward the cutting face 4, or the side cutting face 6, or the rear cutting face 5, or the side cutting face 6, forming at least one groove 21, the side cutting edge 9 and the composite side
  • the cutting edge 15 is formed with a stepped edge. According to the above configuration, since the composite cutting face 11 is formed on each cutting blade or the cutting blade body 3 along the cutting face 4, or the composite cutting face 14 is formed, the original cutting face 4 is formed to be small.
  • the heat sink is formed with a composite cutting edge 13, and a composite side cutting edge 15, which enhances the heat dissipation intensity of the cutting edge 8, and the side cutting edge 9, so that the compound shape cutter compound shaver or composite planer is always sharp and
  • the strength thus improving the efficiency and prolonging the service life, by disposing the original cutting edge by providing a notch edge 16 on the cutting edge 8, or the side cutting edge 9, or the composite cutting edge 13, or the composite side cutting edge 15.
  • the force is reduced, and the strength is increased, thereby further improving the efficiency and further prolonging the service life, so that the cutting method decomposes the overall force of the tool into a plurality of local forces, and the heat sink effectively increases the heat dissipation function.
  • Tool life is extended and high strength is maintained throughout the process.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • a composite shape gear cutter compound shaving cutter or compound planer as shown in FIG. 3-4, a composite shape gear cutter compound shaver or composite planer according to a second embodiment of the present invention includes a positioning hole 1 and a cutter head 2, The positioning hole 1 and the tool head 2 are integrally formed, and the tool head 2 is integrally provided with a plurality of cutting tool bodies 3, and on each of the cutting tool bodies 3, a cutting face 4 is formed on the cutting face 4 facing the cutting direction.
  • the rear side or the back side is the rear cutting face 5 or the side cutting face 6, and the cutting face 4 intersects the rear cutting face 5 or the side cutting face 6, and at least one cutting edge 8, or at least one side cutting edge 9, is formed, facing the cutting direction
  • the inner side of the upper cutting surface is provided with at least one stepped composite cutting surface 11 or a composite rear cutting surface, and at least one primary composite cutting edge 13, at least one primary composite side cutting edge 15, and the cutting surface 4 is formed
  • at least one notch edge 16 is also provided on the cutting edge 8, or the side cutting edge 9, or the composite side cutting edge 15, or the composite cutting edge 13, opening toward the cutting face 4, or side cutting Face 6, or rear cutting face 5 6 surfacing or lateral extending, stepped edges is formed of at least one groove 21, the side cutting edge 9 is formed with a composite side cutting edge 15.
  • the original cutting face 4 is formed into a small heat radiating table.
  • a composite cutting edge 13 and a composite side cutting edge 15 are formed to enhance the heat dissipation intensity of the cutting edge 8 and the side cutting edge 9, so that the composite shape cutter compound shaver or composite planer always maintains sharpness and strength, thereby improving The efficiency and the service life are extended, and the original cutting edge is decomposed to reduce the force by providing the notch edge 16 on the cutting edge 8, or the side cutting edge 9, or the composite cutting edge 13, or the composite side cutting edge 15.
  • the strength is increased, so the efficiency is further improved, and the service life is further extended, so that the cutting method decomposes the overall force of the tool into a plurality of local forces, and the heat sink effectively increases the heat dissipation function, thereby prolonging the service life of the tool. And maintain high strength throughout the process.
  • Embodiment 3 is a diagrammatic representation of Embodiment 3
  • FIG. 5-6 A composite shape gear cutter compound shaving cutter or compound planer is shown in FIG. 5-6, and a third embodiment of the present invention
  • the composite shape gear cutter compound shaving cutter or compound planer comprises a positioning handle 1 and a cutter head 2, the positioning handle 1 and the cutter head 2 are integrally formed, and the cutter head 2 is integrally provided with a plurality of cutter bodies 3,
  • Each cutting body 3 has a cutting face 4, and a rear cutting face 5 or a side cutting face 6 on the rear side or the back side of the cutting face 4 facing the cutting direction, the cutting face 4 intersects with the rear cutting face 5, and is formed with At least one cutting edge 8, or at least one side cutting edge 9, toward the inside of the cutting face in the cutting direction, raised at least one stepped composite cutting face 11, or composite rear cutting face 14, and at least one stage
  • the composite cutting edge 13, at least one primary side cutting edge 15, the cutting surface 4 is formed as a small heat sink, on the cutting edge 8, or the side cutting edge 9, or the composite side cutting edge 15, or the composite cutting edge 13, At least one notch edge 16 is also provided, extending toward the cutting face 4, or the side cutting face 6, or the rear cutting face 5, or the side cutting face 6, forming at
  • the composite cutting face 11 or the composite after-cutting face 14 is formed on each of the cutting blade or the cutting blade body 3 along the cutting face 4, the original cutting face 4 is formed into a small heat sink.
  • a composite cutting edge 13 and a composite side cutting edge 15 are formed to enhance the heat dissipation intensity of the cutting edge 8 and the side cutting edge 9, so that the composite shape cutter compound shaver or composite planer is always sharp and strong, so The efficiency is increased and the service life is prolonged.
  • the original cutting edge is decomposed and subjected to The force is reduced and the strength is increased, thereby further improving the efficiency and further prolonging the service life, so that the cutting method decomposes the overall force of the tool into a plurality of local forces, and the heat sink effectively increases the heat dissipation function and makes the tool life. Extend and maintain high strength throughout the process.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • a composite shape gear cutter compound shaving cutter or a composite planer according to a fourth embodiment of the present invention comprising a positioning hole 1 and a cutter head 2, as shown in FIG. 7-8,
  • the positioning hole 1 and the tool head 2 are integrally formed, and the tool head 2 is integrally provided with a plurality of cutting tool bodies 3, and on each of the cutting tool bodies 3, a cutting face 4 is formed on the cutting face 4 facing the cutting direction.
  • the rear side or the back side is a rear cutting face 5 or a side cutting face 6, the cutting face 4 intersects the rear cutting face 5, or the side cutting face 6, and at least one cutting edge 8, or at least one side cutting edge 9, is formed, facing the cutting
  • the inner side of the cutting face in the direction, the protrusion is provided with at least one stepped composite cutting face 11, or the composite rear cutting face 14, and at least one primary cutting edge 13, at least one primary composite cutting edge 15, cutting face 4 formed as a small heat sink, at the cutting edge 8, the side cutting edge 15, or the composite cutting edge 13, at least one notch edge 16 is also provided, opening toward the cutting face 4, or the side cutting face 6, or Cutting face 5, or side cutting face 6 Forming at least one groove 21, the side cutting edge 9 and the composite side cutting edge 15 is formed with a stepped edge.
  • each of the cutting blades or the cutting body 3 is formed with a composite cutting face 11 formed along the cutting face 4, or a composite cutting face
  • the original cutting face 4 is formed to have a small heat dissipation.
  • the table is formed with a composite cutting edge 13, and a composite side cutting edge 15, which enhances the heat dissipation intensity of the cutting edge 8, and the side cutting edge 9, so that the composite shape cutter compound shaver or composite planer always maintains sharpness and strength. Therefore, the efficiency is increased and the service life is prolonged, and the original cutting edge is decomposed by providing the notch edge 16 on the cutting edge 8, or the side cutting edge 9, or the composite cutting edge 13, or the composite side cutting edge 15. The force is reduced, and the strength is increased, because
  • a stepped composite cutting face, or a stepped composite rear cutting face forming at least one stepped composite cutting edge, or a composite side cutting edge, the cutting edge or the side cutting edge being provided with a notch edge, Opening into the cutting face, or the side cutting face, or the rear cutting face, forming a groove, a cutting edge, or a side cutting edge, or a composite cutting edge, or a composite cutting edge provided with a notch edge, opening
  • the cutting face, or the side cutting face, or the rear cutting face extends, forming a plurality of combinations of the compound shape cutter compound shaving cutter or compound planer in the form of grooves.

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Description

说 明 书
一种复合插齿刀复合剃齿刀或复合刨刀
技术领域:
本发明涉及一种复合插齿刀复合剃齿刀或复合刨刀,该复合插齿刀复合剃齿刀 或复合刨刀用于机床的齿轮生产等的机械加工中。
背景技术:
目前,机械加工中使用的复合插齿刀复合剃齿刀或复合刨刀由切削刀条,或切 削刀体,或刀具柄, 或定位孔等构成,插齿刀或剃齿刀的切削刃在进给方向上,具 有单一性受力,即在一个切削刃上是单一的曲线状或直线状,均由单一的切削刃构 成,该种切削刃的切削方式阻力大,造成整体破坏性大, 因而易出现崩刃,打活的 事故, 且易造成废品, 带来很大的损失, 更严重的甚至造成人员伤亡事故。
发明内容:
本发明就是鉴于上述的问题而提出的,以提供一种新型的复合插齿刀复合剃齿 刀或复合刨刀为目的,该种刀具切削效率高, 强度大,寿命长,且在切削工件时安 全性高, 对机床破坏性较小。
为了达到上述目的, 本发明采用下述技术方案:
一种复合插齿刀复合剃齿刀或复合刨刀,涉及各种插齿刀,或各种剃齿刀,或 各种刨刀,包括各种插齿刀,或各种剃齿刀,或各种刨刀的刀具柄或定位孔和刀具 头,该刀具柄或定位孔和刀具头联接或形成为一体,刀具头一体地设置有多个切削 刀条或切削刀体 , 在每个切削刀条或切削刀体上, 有一切削面, 在朝向切削方向 的切削面的后面侧或背面侧为后切削面,或侧切削面,或弧形后切削面,或弧形侧 切削面,切削面与后切削面,或侧切削面, 或弧形后切削面,或弧形侧切削面相交 形成有至少一个切削刃或至少一个侧切削刃,或至少一个弧形切削刃,或至少一个 弧形侧切削刃,或至少一个弧形前切削刃,其特征在于,所述复合插齿刀复合剃齿 刀或复合刨刀涉及各种直齿插齿刀,或各种碗形插齿刀,或各种花键插齿刀,或各 种直柄或锥柄插齿刀,或各种盘形剃齿刀,或各种直齿锥齿轮精刨刀, 或各种复合 插齿刀,或各种复合刨刀,或各种复合剃齿刀的切削刀条或切削刀体的,朝向切削 方向上的切削面的内侧,或侧切削面的内侧,或后切削面的内侧,或弧形切削面的 内侧,或弧形后切削面的内侧,或弧形侧切削面的内侧,或弧形前切削面的内侧凸 起的设置至少一级阶梯状的复合切削面和复合侧切削面,或复合后切削面,或复合 弧形切削面, 或复合弧形侧切削面, 或复合弧形后切削面, 在 1切削刃, 或螺旋 切削刃, 或侧切削刃, 或前切削刃, 或弧形切削刃, 或螺旋弧形切削刃, 或弧形侧 切削刃, 或弧形前切削刃上, 也凸起的设置至少一级阶梯状的 2抗裂复合切削刃, 或抗裂复合螺旋切削刃,或抗裂复合侧切削刃,或抗裂复合前切削刃,抗裂复合弧 形切削刃,或抗裂复合螺旋弧形切削刃,或抗裂复合弧形侧切削刃,或抗裂复合弧 形前切削刃, 并形成有至少一级阶梯状的 3阶梯刃, 或 4分切刃; 在各种复合插 齿刀复合剃齿刀或复合刨刀的切削刀条,或切削刀体的至少一级切削刃,或抗裂复 合切削刃, 或螺旋切削刃,或抗裂复合螺旋切削刃,或侧切削,或抗裂复合侧切削
1
更 ΐί (鉍則第 91条) 说 明 书
刃, 或前切削刃, 或抗裂复合前切削刃, 或弧形切削刃, 或抗裂复合弧形切削刃, 或弧形前切削刃,或抗裂复合弧形前切削刃,或弧形侧切削刃, 或抗裂复合弧形侧 切削刃上设置有至少一个 5凹口刃, 或凹口刃上重叠设置至少一级 6抗裂复合凹 口刃, 呈开口向切削面, 或螺旋切削面, 或后切削面, 或螺旋副切削面, 或侧切削 面, 或抗裂复合切削面, 或抗裂复合螺旋切削面, 或抗裂复合后切削面, 或抗裂复 合螺旋副切削面, 或抗裂复合侧切削面, 或弧形切削面, 或螺旋弧形切削面, 或弧 形后切削面, 或弧形螺旋副切削面, 或弧形侧切削面, 或抗裂复合弧形切削面, 或 抗裂复合弧形螺旋切削面,或抗裂复合弧形后切削面,或抗裂复合螺旋弧形副切削 面,或抗裂复合弧形侧切削面延伸,形成为至少一个凹槽或抗裂复合凹槽的, 以上 各种不同切削方式在复合插齿刀复合剃齿刀或复合刨刀上的设置,或各种切削方式 在复合插齿刀复合剃齿刀或复合刨刀上组合设置所形成的各种组合刃。
优选地,所述的复合插齿刀或复合剃齿刀或复合刨刀的切削面上,凸起的设置 至少一级阶梯状的复合切削面,和至少一级阶梯状的复合后切削面,或复合侧切削 面, 以及至少一级阶梯状的复合切削刃, 或复合侧切削刃, 延伸至前部刀头上, 在 复合插齿刀复合剃齿刀或复合刨刀的前部刀头上,呈至少一级阶梯状的阶梯刃或分 切刃, 在切削面最外侧的靠近阶梯状的复合切削面的切削面为散热台。
优选地,所述的复合插齿刀或复合剃齿刀或复合刨刀的切削面上,凸起的设置 至少一级阶梯状的复合切削面,和至少一级阶梯状的复合后切削面,或复合侧切削 面, 以及至少一级阶梯状的复合切削刃, 或复合侧切削刃, 延伸至前部刀头上, 在 复合插齿刀复合剃齿刀或复合刨刀的前部刀头上,呈至少一级阶梯状的阶梯刃或分 切刃,凸起设置的阶梯状的复合切削面的外侧切削面,或凸起的阶梯状的复合后切 削面的外侧后切削面, 或凸起的阶梯状的复合侧切削面的外侧的侧切削面为抗裂 台。
优选地,在所述的复合插齿刀复合剃齿刀或复合刨刀的切削刃延伸至前部刀头 上,在复合插齿刀复合剃齿刀或复合刨刀的前部刀头上,朝向切削方向的切削面的 前部刀头的切削刃上, 设置有至少一个凹口刃, 分布在切削面, 或后切削面, 或侧 切削面, 或弧形切削面, 或弧形后切削面, 或弧形侧切削面上, 形成有至少一个凹 优选地, 所述的复合插齿刀, 或复合剃齿刀, 或复合刨刀的每个切削刀条, 或 切削刀体的, 切削方向的前部, 或侧部的切削刃, 或前切削刃, 或侧切削刃, 或复 合切削刃,或复合前切削刃,或复合侧切削刃上形成有至少一级的阶梯刃或分切刃。
优选地,所述的复合插齿刀或复合剃齿刀或复合刨刀的每个切削刀条,或切削 刀体, 一体的, 或组合, 或焊合在一起的, 盘形, 或圆柱形, 或其他各种复合插齿 刀, 或复合剃齿刀, 或复合刨刀的刀具头的切削刃, 或前切削刃, 或后切削面上设 置有阶梯状的复合切削面,或复合侧切削面,或复合前切削面, 并形成有复合设置 的阶梯刃或分切刃或凹口刃的复合插齿刀或复合剃齿刀或复合刨刀。
优选地,所述的复合插齿刀或复合剃齿刀或复合刨刀为各种定位孔定位,或各 更正页(细则第 91条)
Figure imgf000005_0001
种定位槽定位, 或各种刀具柄定位。
优选地,所述的复合插齿刀复合剃齿刀或复合刨刀,其特征在于,所述的复合 插齿刀复合剃齿刀的每个切削刀条或切削刀体的切削方向的前部或侧部的切削刃 或侧切削刃或复合切削刃 上形成有至少一级的阶梯刃或分切刃。
优选地,所述复合插齿刀复合剃齿刀或复合刨刀适用于各种直齿插齿刀,各种 碗形插齿刀, 各种花键插齿刀, 各种直柄或锥柄插齿刀, 各种盘形剃齿刀,各种插 齿刀,或各种刨刀,或各种剃齿刀的切削面上凸起的设置阶梯状的复合切削面和阶 梯状的复合后切削面,形成至少一级阶梯状的复合切削刃,切削刃上设置有凹口刃, 呈开口向切削面或后切削面延伸形成为凹槽, 切削刃或复合切削刃上设置有凹口 刃, 呈开口向切削面或后切削面延伸形成为凹槽的方式的多种组合。
有益效果:
由于在复合插齿刀或复合剃齿刀或复合刨刀的切削刃,或侧切削刃,或前切削刃, 或弧形切削刃, 或弧形侧切削刃, 或弧形前切削刃上设置了复合切削刃, 或复合侧切削 刃, 或复合弧形切削刃, 或复合弧形侧切削刃, 或复合弧形前切削刃, 分解了切削刃或 侧切削刃的切削量, 由于阶梯刃或分切刃的设置增强了刀具头的抗崩裂强度, 由于凹口 刃的设置提高了刀具头的切削效率, 复合凹口刃的设置增强了凹口刃的抗崩裂强度, 从 而提高了复合插齿刀或复合剃齿刀或复合刨刀的切削效率, 延长了复合插齿刀或复 合剃齿刀或复合刨刀的使用寿命。
附图说明:
本发明的技术方案和优点将通过结合附图进行详细的说明, 在该附图中
图 1-2是本发明的第一实施方式的复合插齿刀复合剃齿刀或复合刨刀的示意图。 图 34是本发明的第二实施方式的复合插齿刀复合剃齿刀或复合刨刀的示意图。 图 5-6是本发明的第三实施方式的复合插齿刀复合剃齿刀或复合刨刀的示意图。 图 7-8是本发明的第四实施方式的复合插齿刀复合剃齿刀或复合刨刀的示意图。 具体实施方式- 下面将通过结合附图详细地说明本发明的一种复合插齿刀复合剃齿刀或复合刨 刀的优选实施方式,在实施方式 1-7中主要以具有复合切削刃或凹口刃或阶梯刃或分 切刃为例进行说明, 在下面的说明中, 相同的部件使用相同的符号并省略对其具体的说 明。
实施方式 1:
一种复合插齿刀复合剃齿刀或复合刨刀如图 1-2所示,本发明的第一实施方式 的复合插齿刀复合剃齿刀或复合刨刀, 包括定位孔 1和刀具头 2, 该刀具柄或定位 孔 1和刀具头 2形成为一体, 刀具头 2—体地设置有多个切削刀条或切削刀体 3, 在每个切削刀条或切削刀体 3上, 有一切削面 4,在朝向切削方向的切削面 4的后 面侧或背面侧为后切削面 5或侧切削面 6 , 切削面 4与后切削面 5相交, 形成有 至少一个切削刃 8, 或至少一个侧切削刃 9, 朝向切削方向上的切削面的内侧, 凸 起的设置至少一级阶梯状的复合切削面 11, 或复合后切削面 14, 以及至少一级复 更正页(细则第 91条) 说 明 书
合切削刃 13, 至少一级复合侧切削刃 15, 切削面 4形成为很小的散热台, 在切削 刃 8, 或侧切削刃 9, 或复合侧切削刃 15, 或复合切削刃 13上, 也设置至少一个 凹口刃 16, 呈开口向切削面 4, 或侧切削面 6, 或后切削面 5, 或侧切削面 6延伸, 形成为至少一个凹槽 21,侧切削刃 9与复合侧切削刃 15形成有阶梯刃。根据上述 结构, 由于在每个切削刀条, 或切削刀体 3上沿着切削面 4凸起的形成有复合切 削面 11, 或复合后切削面 14, 使原切削面 4形成为很小的散热台, 并形成有复合 切削刃 13, 和复合侧切削刃 15, 增强了切削刃 8, 和侧切削刃 9的散热强度, 使 该复合插齿刀复合剃齿刀或复合刨刀始终保锋利和强度,因此提高了效率,延长了 使用寿命, 通过在切削刃 8, 或侧切削刃 9, 或复合切削刃 13, 或复合侧切削刃 15上设置凹口刃 16, 将原切削刃分解, 使之受力减少, 而强度增大, 因此进一步 提高了效率,进一步延长了使用寿命,使切削方式将刀具整体受力分解为多个局部 受力,同时散热台又有效的增加了散热功能,使刀具使用寿命延长并在加工过程中 一直保持高强度。
实施方式 2:
一种复合插齿刀复合剃齿刀或复合刨刀如图 3-4所示,本发明的第二实施方式 的复合插齿刀复合剃齿刀或复合刨刀, 包括定位孔 1和刀具头 2, 该定位孔 1和 刀具头 2形成为一体, 刀具头 2—体地设置有多个切削刀体 3, 在每个切削刀体 3 上, 有一切削面 4, 在朝向切削方向的切削面 4的后面侧或背面侧为后切削面 5或 侧切削面 6,切削面 4与后切削面 5或侧切削面 6相交,形成有至少一个切削刃 8, 或至少一个侧切削刃 9, 朝向切削方向上的切削面的内侧, 凸起的设置至少一级阶 梯状的复合切削面 11, 或复合后切削面, 以及至少一级复合切削刃 13, 至少一级 复合侧切削刃 15, 切削面 4形成为很小的散热台, 在切削刃 8, 或侧切削刃 9, 或 复合侧切削刃 15, 或复合切削刃 13上也设置至少一个凹口刃 16, 呈开口向切削 面 4, 或侧切削面 6, 或后切削面 5, 或侧切削面 6延伸, 形成为至少一个凹槽 21, 侧切削刃 9与复合侧切削刃 15形成有阶梯刃。
根据上述结构, 由于在每个切削刀条或切削刀体 3上沿着切削面 4凸起的形 成有复合切削面 11或复合后切削面, 使原切削面 4形成为很小的散热台, 并形成 有复合切削刃 13,和复合侧切削刃 15,增强了切削刃 8和侧切削刃 9的散热强度, 使该复合插齿刀复合剃齿刀或复合刨刀始终保锋利和强度,因此提高了效率,延长 了使用寿命, 通过在切削刃 8, 或侧切削刃 9, 或复合切削刃 13, 或复合侧切削刃 15, 上设置凹口刃 16, 将原切削刃分解使之受力减少, 而强度增大, 因此进一步 提高了效率,进一步延长了使用寿命,使切削方式将刀具整体受力分解为多个局部 受力,同时散热台又有效的增加了散热功能,使刀具使用寿命延长并在加工过程中 一直保持高强度。
实施方式 3:
一种复合插齿刀复合剃齿刀或复合刨刀如图 5-6所示,本发明的第三实施方式
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更正页(细则第 91条) 说 明 书
的复合插齿刀复合剃齿刀或复合刨刀,包括定位柄 1和刀具头 2, 该定位柄 1和刀 具头 2形成为一体,刀具头 2—体地设置有多个切削刀体 3,在每个切削刀体 3上, 有一切削面 4,在朝向切削方向的切削面 4的后面侧或背面侧为后切削面 5或侧切 削面 6, 切削面 4与后切削面 5相交, 形成有至少一个切削刃 8, 或至少一个侧切 削刃 9, 朝向切削方向上的切削面的内侧, 凸起的设置至少一级阶梯状的复合切削 面 11, 或复合后切削面 14, 以及至少一级复合切削刃 13, 至少一级复合侧切削刃 15, 切削面 4形成为很小的散热台, 在切削刃 8, 或侧切削刃 9, 或复合侧切削刃 15, 或复合切削刃 13上, 也设置至少一个凹口刃 16, 呈开口向切削面 4, 或侧切 削面 6, 或后切削面 5, 或侧切削面 6延伸, 形成为至少一个凹槽 21, 侧切削刃 9 与复合侧切削刃 15形成有阶梯刃。
根据上述结构, 由于在每个切削刀条或切削刀体 3上沿着切削面 4凸起的形 成有复合切削面 11或复合后切削面 14,使原切削面 4形成为很小的散热台, 并形 成有复合切削刃 13, 和复合侧切削刃 15, 增强了切削刃 8和侧切削刃 9的散热强 度, 使该复合插齿刀复合剃齿刀或复合刨刀始终保锋利和强度, 因此提高了效率, 延长了使用寿命, 通过在切削刃 8, 或侧切削刃 9, 或复合切削刃 13, 或复合侧切 削刃 15上, 设置凹口刃 16, 将原切削刃分解, 使之受力减少而强度增大, 因此进 一步提高了效率,进一步延长了使用寿命,使切削方式将刀具整体受力分解为多个 局部受力, 同时散热台又有效的增加了散热功能,使刀具使用寿命延长, 并在加工 过程中一直保持高强度。
实施方式 4:
一种复合插齿刀复合剃齿刀或复合刨刀如图 7-8所示,本发明的第四实施方式 的复合插齿刀复合剃齿刀或复合刨刀,包括定位孔 1和刀具头 2, 该定位孔 1和刀 具头 2形成为一体,刀具头 2—体地设置有多个切削刀体 3,在每个切削刀体 3上, 有一切削面 4,在朝向切削方向的切削面 4的后面侧或背面侧为后切削面 5或侧切 削面 6, 切削面 4与后切削面 5, 或侧切削面 6相交, 形成有至少一个切削刃 8, 或至少一个侧切削刃 9,朝向切削方向上的切削面的内侧, 凸起的设置至少一级阶 梯状的复合切削面 11, 或复合后切削面 14, 以及至少一级复合切削刃 13, 至少一 级复合侧切削刃 15, 切削面 4形成为很小的散热台, 在切削刃 8, 侧切削刃 15, 或复合切削刃 13上, 也设置至少一个凹口刃 16, 呈开口向切削面 4, 或侧切削面 6, 或后切削面 5, 或侧切削面 6延伸, 形成为至少一个凹槽 21, 侧切削刃 9与复 合侧切削刃 15形成有阶梯刃。
根据上述结构, 由于在每个切削刀条或切削刀体 3上, 沿着切削面 4凸起的 形成有复合切削面 11, 或复合后切削面 , 使原切削面 4形成为很小的散热台, 并 形成有复合切削刃 13, 和复合侧切削刃 15, 增强了切削刃 8, 和侧切削刃 9的散 热强度,使该复合插齿刀复合剃齿刀或复合刨刀始终保锋利和强度,因此提高了效 率, 延长了使用寿命, 通过在切削刃 8, 或侧切削刃 9, 或复合切削刃 13, 或复合 侧切削刃 15上设置凹口刃 16, 将原切削刃分解, 使之受力减少, 而强度增大, 因
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更正页(细则第 91条) 说 明 书
此进一步提高了效率,进一步延长了使用寿命,使切削方式将刀具整体受力分解为 多个局部受力,同时散热台又有效的增加了散热功能,使刀具使用寿命延长并在加 工过程中一直保持高强度。
以上虽然以刀具柄定位或定位孔定位的复合插齿刀复合剃齿刀或复合刨刀为 例进行了说明, 但是本发明的刀具也可用于所有插齿刀剃齿刀或刨刀的切削面上, 凸起的设置阶梯状的复合切削面,或阶梯状的复合后切削面,形成至少一级阶梯状 的复合切削刃,或复合侧切削刃,切削刃或侧切削刃上设置有凹口刃,呈开口向切 削面, 或侧切削面, 或后切削面延伸, 形成为凹槽, 切削刃, 或侧切削刃, 或复合 切削刃, 或复合侧切削刃上设置有凹口刃, 呈开口向切削面, 或侧切削面, 或后切 削面延伸, 形成为凹槽的方式的多种组合的复合插齿刀复合剃齿刀或复合刨刀。
以上所述的优选实施方式是说明性的而不是限制性的,在不脱离本发明的主旨 和基本特征的情况下,本发明还可以以其它方式进行实施和具体化,本发明的范围 由权利要求进行限定, 在权利要求限定范围内的所有变形都落入本发明的范围内。
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更正页(细则第 91条)

Claims

权 利 要 求 书
1、一种复合插齿刀复合剃齿刀或复合刨刀,涉及各种插齿刀,或各种剃齿刀, 或各种刨刀,包括各种插齿刀, 或各种剃齿刀,或各种刨刀的刀具柄或定位孔和刀 具头,该刀具柄或定位孔和刀具头联接或形成为一体,刀具头一体地设置有多个切 削刀条或切削刀体 , 在每个切削刀条或切削刀体上, 有一切削面, 在朝向切削方 向的切削面的后面侧或背面侧为后切削面, 或侧切削面,或弧形后切削面,或弧形 侧切削面, 切削面与后切削面, 或侧切削面, 或弧形后切削面, 或弧形侧切削面相 交形成有至少一个切削刃或至少一个侧切削刃,或至少一个弧形切削刃,或至少一 个弧形侧切削刃, 或至少一个弧形前切削刃, 其特征在于 所述复合插齿刀复合剃 齿刀或复合刨刀涉及各种直齿插齿刀,或各种碗形插齿刀,或各种花键插齿刀,或 各种直柄或锥柄插齿刀, 或各种盘形剃齿刀 或各种直齿锥齿轮精刨刀, 或各种复 合插齿刀,或各种复合刨刀,或各种复合剃齿刀的切削刀条或切削刀体的,朝向切 削方向上的切削面的内侧,或侧切削面的内侧, 或后切削面的内侧,或弧形切削面 的内侧,或弧形后切削面的内侧,或弧形侧切削面的内侧,或弧形前切削面的内侧 凸起的设置至少一级阶梯状的复合切削面和复合侧切削面,或复合后切削面,或复 合弧形切削面, 或复合弧形侧切削面, 或复合弧形后切削面, 在 1切削刃, 或螺 旋切削刃, 或侧切削刃, 或前切削刃, 或弧形切削刃, 或螺旋弧形切削刃, 或弧形 侧切削刃, 或弧形前切削刃上, 也凸起的设置至少一级阶梯状的 2抗裂复合切削 刃, 或抗裂复合螺旋切削刃, 或抗裂复合侧切削刃, 或抗裂复合前切削刃, 抗裂复 合弧形切削刃,或抗裂复合螺旋弧形切削刃,或抗裂复合弧形侧切削刃, 或抗裂复 合弧形前切削刃, 并形成有至少一级阶梯状的 3阶梯刃, 或 4分切刃; 在各种复 合插齿刀复合剃齿刀或复合刨刀的切削刀条,或切削刀体的至少一级切削刃,或抗 裂复合切削刃, 或螺旋切削刃, 或抗裂复合螺旋切削刃, 或侧切削, 或抗裂复合侧 切削刃, 或前切削刃, 或抗裂复合前切削刃, 或弧形切削刃, 或抗裂复合弧形切削 刃, 或弧形前切削刃, 或抗裂复合弧形前切削刃, 或弧形侧切削刃, 或抗裂复合弧 形侧切削刃上设置有至少一个 5凹口刃, 或凹口刃上重叠设置至少一级 6抗裂复 合凹口刃, 呈开口向切削面, 或螺旋切削面, 或后切削面, 或螺旋副切削面, 或侧 切削面, 或抗裂复合切削面, 或抗裂复合螺旋切削面, 或抗裂复合后切削面, 或抗 裂复合螺旋副切削面, 或抗裂复合侧切削面, 或弧形切削面, 或螺旋弧形切削面, 或弧形后切削面,或弧形螺旋副切削面,或弧形侧切削面,或抗裂复合弧形切削面, 或抗裂复合弧形螺旋切削面,或抗裂复合弧形后切削面,或抗裂复合螺旋弧形副切 削面,或抗裂复合弧形侧切削面延伸,形成为至少一个凹槽或抗裂复合凹槽的, 以 上各种不同切削方式在复合插齿刀复合剃齿刀或复合刨刀上的设置,或各种切削方 式在复合插齿刀复合剃齿刀或复合刨刀上组合设置所形成的各种组合刃。
2、 如权利要求 1所述的复合插齿刀复合剃齿刀或复合刨刀, 其特征在于, 所 述的复合插齿刀复合剃齿刀或复合刨刀的切削面上,凸起的设置至少一级阶梯状的 复合切削面,和至少一级阶梯状的复合后切削面, 或复合侧切削面, 以及至少一级 阶梯状的复合切削刃, 或复合侧切削刃,延伸至前部刀头上,在复合插齿刀复合剃 齿刀或复合刨刀的前部刀头上, 呈至少一级阶梯状的阶梯刃或分切刃, 在切削面
权 利 要 求 书
最外侧的靠近阶梯状的复合切削面的切削面为散热台。
3、 如权利要求 1-2所述的复合插齿刀复^ ·剃齿刀或复合刨刀, 其特征在于, 所述的复合插齿刀或复合剃齿刀或复合刨刀的切削面上,凸起的设置至少一级阶梯 状的复合切削面,和至少一级阶梯状的复合后切削面,或复合侧切削面, 以及至少 一级阶梯状的复合切削刃, 或复合侧切削刃,延伸至前部刀头上,在复合插齿刀复 合剃齿刀或复合刨刀的前部刀头上,呈至少一级阶梯状的阶梯刃或分切刃,凸起设 置的阶梯状的复合切削面的外侧切削面,或凸起的阶梯状的复合后切削面的外侧后 切削面, 或凸起的阶梯状的复合侧切削面的外侧的侧切削面为抗裂台。
4、 如权利要求 1-3任一所述的复合插齿刀复合剃齿刀或复合刨刀, 其特征在 于,所述的复合插齿刀或复合剃齿刀或复合刨刀的切削刃延伸至前部刀头上,在复 合插齿刀复合剃齿刀或复合刨刀的前部刀头上,朝向切削方向的切削面的前部刀头 的切削刃上, 设置有至少一个凹口刃, 分布在切削面, 或后切削面, 或侧切削面, 或弧形切削面, 或弧形后切削面, 或弧形侧切削面上, 形成有至少一个凹槽。
5、 如权利要求 1-4任一所述的复合插齿刀复合剃齿刀或复合刨刀, 其特征在 于, 所述的复合插齿刀, 或复合剃齿刀, 或复合刨刀的每个切削刀条, 或切削刀体 的,切削方向的前部,或侧部的切削刃,或前切削刃,或侧切削刃,或复合切削刃, 或复合前切削刃, 或复合侧切削刃上形成有至少一级的阶梯刃或分切刃。
6、 如权利要求 1-5任一所述的复合插齿刀复合剃齿刀或复合刨刀, 其特征在 于,所述的复合插齿刀或复合剃齿刀或复合刨刀的每个切削刀条, 或切削刀体,一 体的, 或组合, 或悍合在一起的, 盘形, 或圆柱形, 或其他各种复合插齿刀, 或复 合剃齿刀, 或复合刨刀的刀具头的切削刃,或前切削刃, 或后切削面上设置有阶梯 状的复合切削面, 或复合侧切削面,或复合前切削面,并形成有复合设置的阶梯刃 或分切刃或凹口刃的复合插齿刀或复合剃齿刀或复合刨刀。
7、如权利要求 1-6任一所述复合插齿刀复合剃齿刀或复合刨刀, 其特征在于, 所述的复合插齿刀或复合剃齿刀或复合刨刀为各种定位孔定位, 或各种定位槽定 位, 或各种刀具柄定位。
PCT/CN2011/002194 2011-01-10 2011-12-26 一种复合插齿刀复合剃齿刀和复合刨刀 WO2012094795A1 (zh)

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