WO2012086490A1 - Outil rotatif - Google Patents

Outil rotatif Download PDF

Info

Publication number
WO2012086490A1
WO2012086490A1 PCT/JP2011/078897 JP2011078897W WO2012086490A1 WO 2012086490 A1 WO2012086490 A1 WO 2012086490A1 JP 2011078897 W JP2011078897 W JP 2011078897W WO 2012086490 A1 WO2012086490 A1 WO 2012086490A1
Authority
WO
WIPO (PCT)
Prior art keywords
friction stir
stir welding
hard phase
welding tool
volume
Prior art date
Application number
PCT/JP2011/078897
Other languages
English (en)
Japanese (ja)
Inventor
森口　秀樹
博香 宮崎
慶春 内海
藤井　英俊
好昭 森貞
Original Assignee
住友電気工業株式会社
国立大学法人大阪大学
地方独立行政法人大阪市立工業研究所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 住友電気工業株式会社, 国立大学法人大阪大学, 地方独立行政法人大阪市立工業研究所 filed Critical 住友電気工業株式会社
Priority to EP11849920.1A priority Critical patent/EP2656958A4/fr
Priority to US13/995,386 priority patent/US8998062B2/en
Publication of WO2012086490A1 publication Critical patent/WO2012086490A1/fr

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B23K20/1255—Tools therefor, e.g. characterised by the shape of the probe

Definitions

  • the “joining portion” refers to a joining interface portion where joining of metal materials is desired by abutting metal materials or placing metal materials in an overlapping manner.
  • the metal material in the vicinity of the joint interface is softened to cause plastic flow, and the joint interface disappears when the metal material is agitated, and joining is performed.
  • dynamic recrystallization occurs simultaneously in the metal material, the metal material in the vicinity of the bonding interface is atomized by the dynamic recrystallization, and the metal materials can be bonded with high strength.
  • the friction stir welding technique is mainly applied to non-ferrous metals such as aluminum alloys, magnesium alloys, steel alloys, etc., in which plastic flow occurs at a relatively low temperature.
  • Such a friction stir welding technique is superior to the resistance welding method in terms of the cost and time required for joining, the strength of the joined portion, and the like. For this reason, there is a need to apply the friction stir welding technique not only to materials that cause plastic flow at low temperatures, but also to steel materials that cause plastic flow at high temperatures of 1000 ° C or higher.
  • various processes using the friction stir welding technique are referred to as friction stir welding processes.
  • Patent Document 2 discloses a technique for increasing the surface hardness of a base material by using a cemented carbide or the like having a hardness higher than the hardness of a material to be joined. It is disclosed. Furthermore, Japanese Patent Laying-Open No. 2005-152909 (Patent Document 3) discloses a technique for coating a surface of a base material with a ceramic film such as diamond-like carbon or TiN.
  • the present invention has been made in view of the current situation as described above.
  • the object of the present invention is to prevent the coating layer from being peeled off from the base material even in a severe environment where heating and cooling are repeated.
  • An object of the present invention is to provide a friction stir welding tool that has excellent wear resistance, suppresses the progress of damage to the shoulder portion of the friction stir welding tool, and improves heat cracking resistance. Thereby, the tool for friction stir welding with good joining quality can be provided.
  • the thermal expansion coefficient of the cemented carbide constituting the base material is 4 ⁇ 10 ⁇ 6 / ° C. or more and 5 ⁇ 10 ⁇ 6 / ° C.
  • the thermal expansion coefficient of the ceramic coating layer is 7 ⁇ 10 ⁇ 6 / ° C. or more and 9 ⁇ 10 ⁇ 6 / ° C. or less.
  • this may be the reason why the ceramic coating layer easily peeled off from the base material when friction stir welding of steel or the like. That is, when a material to be joined having a melting point of 1000 ° C.
  • one or more metals selected from the group consisting of Ti, Zr, Hf, Nb, Ta, Cr, Mo, and W are used to reduce the difference in thermal expansion coefficient between the substrate and the coating layer.
  • a compound comprising one or more elements selected from the group consisting of nitrogen, carbon, boron, and oxygen, or a solid solution (excluding WC) of the compound was studied.
  • a friction stir welding tool was completed.
  • the base material contains WC particles as the first hard phase, and preferably contains 70% by volume to 95% by volume with respect to the base material. Thereby, the strength, toughness, and heat cracking resistance of the friction stir welding tool can be improved. If it is less than 70% by volume, the strength and toughness of the friction stir welding tool will decrease, and defects will easily occur during the joining process. On the other hand, if it exceeds 95% by volume, the difference in thermal expansion coefficient between the substrate and the coating layer becomes large, so that the coating layer is easily peeled off from the substrate.
  • the binder phase is included in the base material in order to bond the first hard phases, the second hard phases, or the first hard phase and the second hard phase.
  • a binder phase is made of an iron group metal and is characterized by containing 8% by volume or more and 28% by volume or less based on the base material.
  • Co is preferably used as the binder phase for bonding the first hard phases
  • Ni is preferably used as the binder phase for bonding the second hard phases.
  • Each composition ratio in the case of using Co and Ni as the binder phase can be arbitrarily changed. Any material can be used as the binder phase as long as it is made of iron metal. That is, the present invention is not limited to Co and Ni.
  • Examples 1 to 11 and Comparative Examples 1 to 5 First, by mixing the material constituting the first hard phase, the material constituting the second hard phase shown in Table 1 below, and Co constituting the binder phase in a volume ratio shown in Table 1 below. A mixed powder was obtained.
  • WC particles having an average particle diameter shown in Table 1 were used as the material constituting the first hard phase
  • Co powder having an average particle diameter of 0.5 ⁇ m was used as the material constituting the binder phase.
  • the volume ratio of nitride and / or carbonitride in the second hard phase is 30% by volume or more and 100% by volume or less. Improved.
  • the thermal expansion coefficient of the base material is increased, it is difficult for the base material and the coating layer to be peeled off, thereby suppressing the peeling of the coating layer. For this reason, it was excellent in the oxidation resistance of the shoulder part, and the joining quality could be improved.
  • the friction stir welding tools of Examples 10 to 11 increase and decrease the volume ratio of the Co binder phase with respect to Example 2, but this also has excellent resistance to resistance equivalent to that of the friction stir welding tool of Example 2. Abrasion and bonding quality could be obtained.
  • the wear resistance and bonding quality of the friction stir welding tools of Comparative Examples 1 and 2 are not excellent because the volume ratio of the second hard phase is too small and the covering layer is easily peeled off and the shoulder portion is oxidized. This is thought to be easier.
  • the reason why the heat cracking resistance of the friction stir welding tool of Comparative Example 3 is not excellent is considered to be that the strength of the base material is lowered due to the excessive volume ratio of the second hard phase.
  • Example 12 the same composition as that of Example 7 was prepared except that the composition of the coating layer was changed to an Al 0.6 Ti 0.35 Si 0.05 N layer having an oxidation start temperature of 1130 ° C. and the thickness was 3 ⁇ m.
  • Example 13 the same composition as that of Example 7 was prepared except that the composition of the coating layer was changed to a Ti 0.5 Al 0.5 N layer having an oxidation start temperature of 970 ° C. and the thickness was 3 ⁇ m.
  • evaluation similar to said abrasion resistance was performed. The results are shown in Table 4.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

L'invention porte sur un outil rotatif pour soudage par friction malaxage, qui a une excellente résistance à l'usure et qui réalise une soudure de bonne qualité, et dans lequel une couche de revêtement n'est pas facilement séparée d'une base. Cet outil pour soudage par friction malaxage est muni d'une base et d'une couche de revêtement qui est formée sur la base et il est caractérisé en ce que : la base comprend une première phase dure, une seconde phase dure et une phase de liant ; la première phase dure est formée de particules de WC ; la seconde phase est formée d'un composé qui est composé d'un ou de plusieurs métaux qui sont choisis dans le groupe constitué par Ti, Zr, Hf, Nb, Ta, Cr, Mo et W et d'un ou plusieurs éléments qui sont choisis dans le groupe constitué par l'azote, le carbone, le bore et l'oxygène, ou d'une solution solide du composé (à l'exclusion du WC) ; la seconde phase dure est contenue en une quantité de 3-30 % en volume (inclus) relativement à la base ; la phase de liant est formée d'un métal du groupe du fer et elle est contenue en une quantité de 8-20 % en volume (inclus) relativement à la base ; et le rapport des constituants de la première phase dure est plus grand en termes de volume que le rapport de constituants de la seconde phase dure.
PCT/JP2011/078897 2010-12-22 2011-12-14 Outil rotatif WO2012086490A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP11849920.1A EP2656958A4 (fr) 2010-12-22 2011-12-14 Outil rotatif
US13/995,386 US8998062B2 (en) 2010-12-22 2011-12-14 Rotary tool

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2010-286003 2010-12-22
JP2010286003A JP2012130948A (ja) 2010-12-22 2010-12-22 回転ツール

Publications (1)

Publication Number Publication Date
WO2012086490A1 true WO2012086490A1 (fr) 2012-06-28

Family

ID=46313766

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2011/078897 WO2012086490A1 (fr) 2010-12-22 2011-12-14 Outil rotatif

Country Status (4)

Country Link
US (1) US8998062B2 (fr)
EP (1) EP2656958A4 (fr)
JP (1) JP2012130948A (fr)
WO (1) WO2012086490A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9440288B2 (en) 2012-11-05 2016-09-13 Fluor Technologies Corporation FSW tool with graduated composition change

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013000773A (ja) * 2011-06-16 2013-01-07 Sumitomo Electric Ind Ltd 被覆回転ツール
DK2591874T3 (en) * 2011-11-11 2018-07-23 Sandvik Intellectual Property Stir friction welding tool made of cemented tungsten carbide with nickel and with an Al2O3 surface coating
EP2813314B1 (fr) * 2013-06-10 2018-03-07 Airbus Defence and Space GmbH Outil et procédé de friction-malaxage pour une pièce comprenant un revêtement
CN103934566B (zh) * 2014-04-29 2016-05-04 长春三友汽车部件制造有限公司 一种提高搅拌摩擦焊接高强铝合金的搅拌头耐磨性的方法
AT15220U1 (de) * 2016-03-07 2017-03-15 Ceratizit Austria Gmbh Verfahren zur Herstellung einer Hartstoffschicht auf einem Substrat, Hartstoffschicht, Zerspanwerkzeug sowie Beschichtungsquelle
US11931819B2 (en) * 2016-10-05 2024-03-19 Purdue Research Foundation Methods for manufacturing ceramic and ceramic composite components and components made thereby
CN106392300A (zh) * 2016-11-23 2017-02-15 北京世佳博科技发展有限公司 一种提高搅拌摩擦焊搅拌头寿命的方法

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58104174A (ja) * 1981-12-15 1983-06-21 Hitachi Metals Ltd 被覆超硬合金
JPH07505090A (ja) 1991-12-06 1995-06-08 ザ ウェルディング インスティテュート 摩擦溶接方法
JP2001314983A (ja) 2000-04-28 2001-11-13 Mazda Motor Corp 接合方法及び接合装置
JP2003326372A (ja) * 2002-05-10 2003-11-18 Nachi Fujikoshi Corp 摩擦攪拌接合用ツール
JP2004195480A (ja) * 2002-12-16 2004-07-15 Furuya Kinzoku:Kk 薄板の接合方法
JP2005152909A (ja) 2003-11-21 2005-06-16 Mitsubishi Heavy Ind Ltd 回転ツール及び摩擦撹拌接合装置及び摩擦撹拌接合方法
WO2009062216A1 (fr) * 2007-11-16 2009-05-22 Boehlerit Gmbh & Co.Kg. Outil de soudage par friction malaxage
JP2009543696A (ja) * 2006-01-31 2009-12-10 ワールドワイド ストラテジー ホールディングス リミテッド 高性能摩擦撹拌接合ツール

Family Cites Families (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5697994A (en) * 1995-05-15 1997-12-16 Smith International, Inc. PCD or PCBN cutting tools for woodworking applications
KR100286970B1 (ko) * 1996-12-16 2001-04-16 오카야마 노리오 초경 합금, 이의 제조방법 및 초경 합금 공구
KR100587444B1 (ko) * 1997-11-06 2006-06-08 스미토모덴키고교가부시키가이샤 피복 초경 합금 공구
US6521353B1 (en) 1999-08-23 2003-02-18 Kennametal Pc Inc. Low thermal conductivity hard metal
MXPA02010935A (es) * 2000-05-08 2004-09-06 Univ Brigham Young Soldadura por agitacion y friccion utilizando una herramienta superabrasiva.
JP2002356734A (ja) * 2001-05-30 2002-12-13 Kyocera Corp 超硬合金およびそれを用いた切削工具
SE527348C2 (sv) 2003-10-23 2006-02-14 Sandvik Intellectual Property Sätt att tillverka en hårdmetall
JP4375665B2 (ja) * 2004-01-13 2009-12-02 ダイジ▲ェ▼ット工業株式会社 摩擦攪拌接合用ツール
US20060049234A1 (en) * 2004-05-21 2006-03-09 Flak Richard A Friction stirring and its application to drill bits, oil field and mining tools, and components in other industrial applications
US7857188B2 (en) * 2005-03-15 2010-12-28 Worldwide Strategy Holding Limited High-performance friction stir welding tools
US20070187465A1 (en) * 2006-01-31 2007-08-16 Eyre Ronald K Thermally enhanced tool for friction stirring
JP5055814B2 (ja) 2006-04-13 2012-10-24 マツダ株式会社 接合方法及び接合装置
GB0616571D0 (en) * 2006-08-21 2006-09-27 H C Stark Ltd Refractory metal tooling for friction stir welding
JP5213326B2 (ja) * 2006-11-28 2013-06-19 京セラ株式会社 サーメット
JP5297381B2 (ja) * 2007-09-14 2013-09-25 住友電気工業株式会社 切削工具用チップ及び被覆切削工具
US8361178B2 (en) * 2008-04-21 2013-01-29 Smith International, Inc. Tungsten rhenium compounds and composites and methods for forming the same
US8241556B2 (en) * 2008-08-11 2012-08-14 Megastir Technologies Llc Rotary holding device for gripping tool material at elevated temperatures through multiple collar assembly
WO2010019735A2 (fr) * 2008-08-14 2010-02-18 Smith International, Inc. Procédés de traitement de joints de tuyau rechargés utilisant des traitements de malaxage par friction
JP4690475B2 (ja) * 2009-03-24 2011-06-01 住友電気工業株式会社 サーメット及び被覆サーメット工具
JP5371102B2 (ja) * 2009-08-10 2013-12-18 地方独立行政法人 大阪市立工業研究所 超硬合金の改質方法および該方法によって改質された超硬合金
JP2011062742A (ja) * 2009-09-18 2011-03-31 Sumitomo Electric Ind Ltd 回転工具
JPWO2011074530A1 (ja) * 2009-12-17 2013-04-25 住友電気工業株式会社 被覆回転ツール
JP5610357B2 (ja) * 2010-03-12 2014-10-22 住友電工ハードメタル株式会社 立方晶窒化硼素焼結体工具
JP2012139696A (ja) * 2010-12-28 2012-07-26 Sumitomo Electric Ind Ltd 回転ツール
DK2591874T3 (en) * 2011-11-11 2018-07-23 Sandvik Intellectual Property Stir friction welding tool made of cemented tungsten carbide with nickel and with an Al2O3 surface coating

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58104174A (ja) * 1981-12-15 1983-06-21 Hitachi Metals Ltd 被覆超硬合金
JPH07505090A (ja) 1991-12-06 1995-06-08 ザ ウェルディング インスティテュート 摩擦溶接方法
JP2001314983A (ja) 2000-04-28 2001-11-13 Mazda Motor Corp 接合方法及び接合装置
JP2003326372A (ja) * 2002-05-10 2003-11-18 Nachi Fujikoshi Corp 摩擦攪拌接合用ツール
JP2004195480A (ja) * 2002-12-16 2004-07-15 Furuya Kinzoku:Kk 薄板の接合方法
JP2005152909A (ja) 2003-11-21 2005-06-16 Mitsubishi Heavy Ind Ltd 回転ツール及び摩擦撹拌接合装置及び摩擦撹拌接合方法
JP2009543696A (ja) * 2006-01-31 2009-12-10 ワールドワイド ストラテジー ホールディングス リミテッド 高性能摩擦撹拌接合ツール
WO2009062216A1 (fr) * 2007-11-16 2009-05-22 Boehlerit Gmbh & Co.Kg. Outil de soudage par friction malaxage

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP2656958A4

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9440288B2 (en) 2012-11-05 2016-09-13 Fluor Technologies Corporation FSW tool with graduated composition change
US10286481B2 (en) 2012-11-05 2019-05-14 Fluor Technologies Corporation FSW tool with graduated composition change

Also Published As

Publication number Publication date
EP2656958A1 (fr) 2013-10-30
EP2656958A4 (fr) 2017-07-26
US20130284793A1 (en) 2013-10-31
JP2012130948A (ja) 2012-07-12
US8998062B2 (en) 2015-04-07

Similar Documents

Publication Publication Date Title
WO2012086490A1 (fr) Outil rotatif
WO2012086488A1 (fr) Outil rotatif
WO2012091011A1 (fr) Outil rotatif
WO2012086489A1 (fr) Outil rotatif
JP6139545B2 (ja) ニッケルを含みかつａｌ２０３表面コーティングを有する超硬炭化タングステンから作られる摩擦撹拌接合工具
JP5552543B2 (ja) 接合体
WO2012172895A1 (fr) Outil rotatif revêtu
JP6740862B2 (ja) 硬質材料および摩擦撹拌接合用ツール
JP2012139695A (ja) 被覆回転ツール
JP6039004B2 (ja) 回転ツール
JP2015107525A (ja) 回転ツール
JP5853543B2 (ja) 被覆回転ツール
JP5708105B2 (ja) 回転ツール
JP6036795B2 (ja) 回転ツール
JP6178689B2 (ja) タングステン耐熱合金、摩擦攪拌接合工具、および製造方法
JP2012166219A (ja) 回転ツール
JP6578532B2 (ja) 被覆層を有する耐熱合金製工具および加工装置
JP2019183201A (ja) 焼結体および回転ツール
JP2012139694A (ja) 被覆回転ツール
JP6193651B2 (ja) 抵抗溶接用電極
JP2012166220A (ja) 回転ツール
JP2015131347A (ja) 回転ツール
JP2018069328A (ja) 摩擦撹拌接合用ツール

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 11849920

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 13995386

Country of ref document: US

NENP Non-entry into the national phase

Ref country code: DE

WWE Wipo information: entry into national phase

Ref document number: 2011849920

Country of ref document: EP