WO2012000451A1 - 一种新型环保实木复合强化地板生产工艺 - Google Patents

一种新型环保实木复合强化地板生产工艺 Download PDF

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Publication number
WO2012000451A1
WO2012000451A1 PCT/CN2011/076744 CN2011076744W WO2012000451A1 WO 2012000451 A1 WO2012000451 A1 WO 2012000451A1 CN 2011076744 W CN2011076744 W CN 2011076744W WO 2012000451 A1 WO2012000451 A1 WO 2012000451A1
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Prior art keywords
layer
veneer
veneer layer
solid wood
pressure
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Application number
PCT/CN2011/076744
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English (en)
French (fr)
Inventor
刘彬彬
Original Assignee
Liu Binbin
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Liu Binbin filed Critical Liu Binbin
Priority to CA2792620A priority Critical patent/CA2792620C/en
Priority to EP11800196.5A priority patent/EP2589726A4/en
Priority to BR112012023064A priority patent/BR112012023064A2/pt
Priority to US13/634,400 priority patent/US9434147B2/en
Publication of WO2012000451A1 publication Critical patent/WO2012000451A1/zh
Priority to US15/232,173 priority patent/US10315407B2/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E04F15/041—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members with a top layer of wood in combination with a lower layer of other material
    • E04F15/042—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members with a top layer of wood in combination with a lower layer of other material the lower layer being of fibrous or chipped material, e.g. bonded with synthetic resins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00—Subject matter not provided for in other groups of this subclass
    • B29D99/001—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings
    • B29D99/0014—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings provided with ridges or ribs, e.g. joined ribs
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/102—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of fibrous or chipped materials, e.g. bonded with synthetic resins

Definitions

  • the invention relates to a new environmentally-friendly solid wood composite laminate flooring production process submitted on July 1, 2010.
  • the Chinese patent office submitted the Chinese patent office with the application number of 201010215063.0 and the invention titled "a new environmentally-friendly solid wood composite laminate flooring production process". Priority of the application, the entire contents of which are incorporated herein by reference.
  • the invention relates to a method for producing a building floor, in particular to a novel environmentally-friendly composite laminate floor production process.
  • the technical problem solved by the present invention is to provide a new environmentally-friendly solid wood composite laminate flooring production process to solve the above-mentioned shortcomings in the background art.
  • a new environmentally-friendly solid wood composite laminate flooring production process comprising the following steps:
  • the veneer layer is adhered with a wear-resistant layer, and a layer of dipped paper is pressed on the lower surface of the veneer layer, and the dipped paper can be dyed into different colors to set off the clear layer on the veneer layer.
  • the natural wood grain forms a variety of natural and beautiful stripes, and the veneer layer, the wear layer and the dipped paper are laminated in this order from top to bottom.
  • a high-density plate is used as the substrate layer, and the thickness of the high-density plate is 6 mm to 20 mm, and the balance layer is bonded to the lower surface of the substrate layer.
  • the upper part of the four sides of the floor made by the step (3) is provided with corresponding rafts and grooves, and the rafts and grooves can be spliced together.
  • the veneer layer is solid wood and has a thickness of 0.05 mm to 0.3 mm and is translucent.
  • the dipped paper is a kind of glued paper having different shades of color.
  • the high density board is a fiber board.
  • the optimum conditions for hot pressing with a hot press are: 175 ° C, 20 Mpa, and holding pressure for 30 s.
  • the manufacturing process of the invention has the advantages of the appearance and the texture of the solid wood floor, the strong and durable flooring, and the saving of a large amount of solid wood resources, which contributes to environmental protection.
  • FIG. 1 is a schematic cross-sectional view of a floor panel manufactured by the present invention.
  • a new environmentally-friendly solid wood composite laminate flooring production process comprises the following steps: using a veneer layer 2 as an upper surface layer, and a veneer layer 2 having a wear-resistant layer 1 bonded thereto, the veneer layer 2 having a thickness of 0.1 mm and being translucent
  • a layer of dipped paper 3 is pressed on the lower surface of the veneer 2
  • the yellow color required for dipping the dipped paper 3 is combined with the natural wood grain on the veneer layer to form a natural and beautiful clear stripe
  • the fiberboard 4 is used as the substrate layer, the fiberboard
  • the thickness of the substrate is 12 mm, and the balance layer 5 is adhered to the lower surface of the substrate layer for lamination
  • the upper surface layer and the substrate prepared above are laminated together, and hot pressed at a temperature of 175 ° C and a pressure of 20 MPa by a hot press. , and keep pressure for 30s.
  • the upper side of the four sides of the floor to be made is provided with corresponding weirs and grooves
  • a new environmentally-friendly solid wood composite laminate flooring production process comprises the following steps: a veneer layer 2 is used as the upper surface layer, and a veneer layer 2 is adhered with a wear-resistant layer 1 , and the veneer layer 2 has a thickness of 0.2mm, translucent, pressed on the lower surface of the veneer 2 with a layer of dipped paper 3, the pale green color required for dipping paper 3, combined with the natural wood grain on the veneer to form natural and beautiful stripes; 4 as the substrate layer, the thickness of the fiberboard is 15 mm, and the balance layer 5 is bonded to the lower surface of the substrate layer for lamination; the upper surface layer and the substrate prepared above are laminated and hot-pressed at a temperature of 190 ° C by a hot press. Under the pressure of 22Mpa, and keep pressure for 50s.
  • the upper side of the four sides of the floor to be made is provided with corresponding rafts and grooves, and the rafts and grooves can be spliced together.
  • a new environmentally-friendly solid wood composite laminate flooring production process comprises the following steps: using a veneer layer 2 as an upper surface layer, and a veneer layer 2 having a wear-resistant layer 1 bonded thereto, the veneer layer 2 having a thickness of 0.3 mm and being translucent
  • a layer of dipped paper 3 is pressed on the lower surface of the veneer 2
  • the pale green color required for dipping the dipped paper 3 is combined with the natural wood grain on the veneer layer to form a natural and beautiful stripe
  • the fiberboard 4 is used as the substrate layer, the fiberboard
  • the thickness of the substrate is 15 mm
  • the balance layer 5 is bonded to the lower surface of the substrate layer for lamination
  • the upper surface layer and the substrate prepared above are laminated together, and hot pressed at a temperature of 170 ° C and a pressure of 16 MPa by a hot press. , and keep pressure for 20s.
  • the upper side of the four sides of the floor to be made is provided with corresponding weirs and grooves

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Floor Finish (AREA)
  • Finished Plywoods (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

一种环保实木复合强化地板生产工艺，包括以下步骤：采用木皮层（2）作为上表层，木皮层（2）上粘接耐磨层（1），在木皮层（2）下表面压制有一层浸胶纸（3），以衬托木皮层（2）上清晰的天然木质紋路；采用密度板（4）作为基板层，在基板层下表面粘接平衡层（5）；耐磨层（1）、木皮层（2）、浸胶纸（3）、基板层(4）和平衡层（5）叠放，用热压机在170°C〜190°C温度，16Mpa〜22Mpa的压力条件下进行热压，并保压20s〜50s;在制作的地板四侧面上部设有对应榫和槽。

Description

一种新型环保实木复合强化地板生产工艺 本申请要求于 2010 年 7 月 1 日提交中国国家知识产权局、 申请号为 201010215063.0、 发明名称为"一种新型环保实木复合强化地板生产工艺 "的中 国专利申请的优先权， 其全部内容通过引用结合在本申请中。 技术领域
本发明涉及建筑地板生产方法，具体为一种新型的环保复合强化地板生产 工艺。
背景技术
随着人民生活水平的不断提高， 人们越来越追求贴近于大自然的生活环 境， 在建筑装饰等方面追求一种自然的真实美， 正因为这个原因， 在地面装饰 上主要趋向于选择优质的实木地板， 这无疑导致了地球上森林资源的急剧减 少， 严重影响了生态平衡， 并进一步影响了人类自己的生存环境， 而且纯实木 地板存在易变形、 耐磨性差、 需要龙骨夹板、 安装复杂等缺点； 目前市场上也 出现了不少类型的强化木地板，但是这种强化木地板缺乏实木真实自然质感的 特点。 发明内容
本发明所解决的技术问题在于提供一种新型环保实木复合强化地板生产 工艺， 以解决上述背景技术中的缺点。
本发明所解决的技术问题采用以下技术方案来实现：
一种新型环保实木复合强化地板生产工艺， 包括以下步骤：
( 1 )、 采用木皮层作为上表层， 木皮层上粘接有耐磨层， 在木皮层下表面 压制有一层浸胶纸， 浸胶纸可以浸染成不同的颜色， 以衬托木皮层上清晰的天 然木质纹路， 形成多种自然美观的条纹， 将所述的木皮层、 耐磨层、 浸胶纸从 上而下依次层叠。
( 2 )、 采用高密度板作为基板层， 高密度板的厚度为 6mm~20mm, 在基 板层下表面粘接平衡层。 ( 3 )、 将步骤（1 )制作的叠层和步骤（2 )制作的叠层上下叠放， 用热压 机热压在 170°C~190°C温度， 16Mpa~22Mpa 的压力条件下进行， 并保压 20s ~50s, 地板初步成型。
( 4 )、 将步骤（3 )制作的地板四侧面上部设有对应榫和槽， 所述的榫和 槽可以将其拼接起来。
在本发明中，所述木皮层为实木质，厚度为 0.05mm~0.3mm,呈半透明状。 在本发明中， 所述的浸胶纸为一种胶制纸， 具有不同深浅颜色。
在本发明中， 所述高密度板为纤维板。
在本发明中， 用热压机热压的最佳条件为： 175°C温度， 20Mpa的压力， 并保压 30s。
有益效果：
本发明制造工艺筒单， 制作的地板， 既有实木地板的美观和质感， 又有强 化地板的结实耐用， 节约了大量的实木资源， 有助于环境保护。
附图说明
图 1为本发明制造的地板剖面结构示意图。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解， 下面结合具体图示， 进一步阐述本发明。
实施例 1
参见图 1 , 一种新型环保实木复合强化地板生产工艺， 包括以下步骤： 采用木皮层 2作为上表层， 木皮层 2上粘接有耐磨层 1 , 木皮层 2厚度为 0.1mm, 呈半透明状， 在木皮层 2下表面压制有一层浸胶纸 3 , 浸胶纸 3浸染 所需要的黄色， 与木皮层上天然木质纹路结合， 形成自然美观的清晰条纹； 采 用纤维板 4作为基板层， 纤维板的厚度为 12mm, 在基板层下表面粘接平衡层 5进行叠合；将上述制作的上表层和基板层叠合在一起，用热压机热压在 175°C 温度， 20Mpa的压力条件下进行， 并保压 30s。 将制作的地板四侧面上部设有 对应榫和槽， 所述的榫和槽可以将其拼接起来。
实施例 2
参见图 1 , 一种新型环保实木复合强化地板生产工艺， 包括以下步骤： 采用木皮层 2作为上表层， 木皮层 2上粘接有耐磨层 1 , 木皮层 2厚度为 0.2mm, 呈半透明状， 在木皮层 2下表面压制有一层浸胶纸 3 , 浸胶纸 3浸染 所需要的淡绿色， 与木皮层上天然木质纹路结合， 形成自然美观的条纹； 采用 纤维板 4作为基板层， 纤维板的厚度为 15mm, 在基板层下表面粘接平衡层 5 进行叠合； 将上述制作的上表层和基板层叠合在一起， 用热压机热压在 190°C 温度， 22Mpa的压力条件下进行， 并保压 50s。 将制作的地板四侧面上部设有 对应榫和槽， 所述的榫和槽可以将其拼接起来。
实施例 3
参见图 1 , 一种新型环保实木复合强化地板生产工艺， 包括以下步骤： 采用木皮层 2作为上表层， 木皮层 2上粘接有耐磨层 1 , 木皮层 2厚度为 0.3mm, 呈半透明状， 在木皮层 2下表面压制有一层浸胶纸 3 , 浸胶纸 3浸染 所需要的淡绿色， 与木皮层上天然木质纹路结合， 形成自然美观的条纹； 采用 纤维板 4作为基板层， 纤维板的厚度为 15mm, 在基板层下表面粘接平衡层 5 进行叠合； 将上述制作的上表层和基板层叠合在一起， 用热压机热压在 170°C 温度， 16Mpa的压力条件下进行， 并保压 20s。 将制作的地板四侧面上部设有 对应榫和槽， 所述的榫和槽可以将其拼接起来。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业 的技术人员应该了解， 本发明不受上述实施例的限制， 上述实施例和说明书中 描述的只是说明本发明的原理， 在不脱离本发明精神和范围的前提下， 本发明 还会有各种变化和改进， 这些变化和改进都落入要求保护的本发明范围内。本 发明要求保护范围由所附的权利要求书及其等效物界定。

Claims

权 利 要 求
1、 一种新型环保实木复合强化地板生产工艺， 其特征在于， 包括以下步 骤：
( 1 )、 采用木皮层作为上表层， 木皮层上粘接有耐磨层， 在木皮层下表面 压制有一层浸胶纸， 以衬托木皮层上清晰的天然木质纹路， 将所述的木皮层、 耐磨层、 浸胶纸从上而下依次层叠；
( 2 )、 采用高密度板作为基板层， 高密度板的厚度为 6mm~20mm, 在基 板层下表面粘接平衡层；
( 3 )、 将步骤（1 )制作的叠层和步骤（2 )制作的叠层上下叠放， 用热压 机热压在 170°C~190°C温度， 16Mpa~22Mpa 的压力条件下进行， 并保压 20s ~50s, 地板初步成型；
( 4 )、 将步骤（3 )制作的地板四侧面上部设有对应榫和槽， 所述的榫和 槽可以将其拼接起来。
2、 根据权利要求 1所述的一种新型环保实木复合强化地板生产工艺， 其 特征在于， 所述步骤（3 ) 中用热压机热压的最佳条件为： 175°C温度， 20Mpa 的压力， 并保压 30s。
3、 根据权利要求 1所述的一种新型环保实木复合强化地板生产工艺， 其 特征在于， 所述浸胶纸为胶制纸， 具有不同深浅颜色。
4、 根据权利要求 1所述的一种新型环保实木复合强化地板生产工艺， 其 特征在于， 所述木皮层厚度为 0.05mm~0.3mm, 呈半透明状。
PCT/CN2011/076744 2010-07-01 2011-07-01 一种新型环保实木复合强化地板生产工艺 WO2012000451A1 (zh)

Priority Applications (5)

Application Number Priority Date Filing Date Title
CA2792620A CA2792620C (en) 2010-07-01 2011-07-01 Novel environmental engineered wood laminate flooring manufacturing method
EP11800196.5A EP2589726A4 (en) 2010-07-01 2011-07-01 NEW PROCESS FOR MANUFACTURING LAMINATE FLOOR IN ECOLOGICAL WORKED WOOD
BR112012023064A BR112012023064A2 (pt) 2010-07-01 2011-07-01 método para formar um novo assoalho laminado de madeira ambiental
US13/634,400 US9434147B2 (en) 2010-07-01 2011-07-01 Environmental engineered wood laminate flooring manufacturing method
US15/232,173 US10315407B2 (en) 2010-07-01 2016-08-09 Environmental wood laminate flooring and method for forming the same

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2010102150630A CN101881074A (zh) 2010-07-01 2010-07-01 一种新型环保实木复合强化地板生产工艺
CN201010215063.0 2010-07-01

Related Child Applications (2)

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US13/634,400 A-371-Of-International US9434147B2 (en) 2010-07-01 2011-07-01 Environmental engineered wood laminate flooring manufacturing method
US15/232,173 Continuation-In-Part US10315407B2 (en) 2010-07-01 2016-08-09 Environmental wood laminate flooring and method for forming the same

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EP (1) EP2589726A4 (zh)
CN (1) CN101881074A (zh)
BR (1) BR112012023064A2 (zh)
CA (1) CA2792620C (zh)
WO (1) WO2012000451A1 (zh)

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CN101881074A (zh) * 2010-07-01 2010-11-10 刘彬彬 一种新型环保实木复合强化地板生产工艺
CN102155082A (zh) * 2011-02-01 2011-08-17 黄汉祥 超宽透气防变形炫彩木地板
BR112014003719B1 (pt) * 2011-08-26 2020-12-15 Ceraloc Innovation Ab Revestimento de painel
CN103031940A (zh) * 2011-09-30 2013-04-10 刘彬彬 木质装饰地板及制造方法
CN102514055B (zh) * 2011-12-26 2014-11-19 广州易福诺木业有限公司 一种防水板材的制备方法
CN102605928A (zh) * 2012-03-06 2012-07-25 中国林业科学研究院木材工业研究所 耐磨阻燃杨木实木地板及其制备方法
CN102642375A (zh) * 2012-05-21 2012-08-22 镇江恒吉木业有限公司 一种带有色彩的生态板的成型工艺
WO2018018107A1 (pt) * 2016-07-28 2018-02-01 Figueiró Alexandre De Andrade Processo de fabricação e decoração de piso laminado a partir da utilização de politereftalato de etila reciclado e produto obtido
CN107336488A (zh) * 2017-06-12 2017-11-10 浙江瑞欣装饰材料有限公司 硬木复合地板及其制作工艺
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