WO2011071315A2 - Porte-outil et procédé de fixation d'outil utilisant un alliage à mémoire de forme - Google Patents

Porte-outil et procédé de fixation d'outil utilisant un alliage à mémoire de forme Download PDF

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Publication number
WO2011071315A2
WO2011071315A2 PCT/KR2010/008768 KR2010008768W WO2011071315A2 WO 2011071315 A2 WO2011071315 A2 WO 2011071315A2 KR 2010008768 W KR2010008768 W KR 2010008768W WO 2011071315 A2 WO2011071315 A2 WO 2011071315A2
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WO
WIPO (PCT)
Prior art keywords
tool
memory alloy
shape memory
fixing hole
ring
Prior art date
Application number
PCT/KR2010/008768
Other languages
English (en)
Korean (ko)
Other versions
WO2011071315A3 (fr
Inventor
박종권
신우철
노승국
Original Assignee
한국기계연구원
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to US13/509,135 priority Critical patent/US9180525B2/en
Application filed by 한국기계연구원 filed Critical 한국기계연구원
Publication of WO2011071315A2 publication Critical patent/WO2011071315A2/fr
Publication of WO2011071315A3 publication Critical patent/WO2011071315A3/fr

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B31/00Chucks; Expansion mandrels; Adaptations thereof for remote control
    • B23B31/02Chucks
    • B23B31/10Chucks characterised by the retaining or gripping devices or their immediate operating means
    • B23B31/117Retention by friction only, e.g. using springs, resilient sleeves, tapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B29/00Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
    • B23B29/04Tool holders for a single cutting tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B29/00Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
    • B23B29/04Tool holders for a single cutting tool
    • B23B29/06Tool holders equipped with longitudinally-arranged grooves for setting the cutting tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B29/00Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
    • B23B29/04Tool holders for a single cutting tool
    • B23B29/12Special arrangements on tool holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B31/00Chucks; Expansion mandrels; Adaptations thereof for remote control
    • B23B31/02Chucks
    • B23B31/10Chucks characterised by the retaining or gripping devices or their immediate operating means
    • B23B31/117Retention by friction only, e.g. using springs, resilient sleeves, tapers
    • B23B31/1179Retention by friction only, e.g. using springs, resilient sleeves, tapers using heating and cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P11/00Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for 
    • B23P11/02Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for  by first expanding and then shrinking or vice versa, e.g. by using pressure fluids; by making force fits
    • B23P11/025Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for  by first expanding and then shrinking or vice versa, e.g. by using pressure fluids; by making force fits by using heat or cold
    • B23P11/027Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for  by first expanding and then shrinking or vice versa, e.g. by using pressure fluids; by making force fits by using heat or cold for mounting tools in tool holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2228/00Properties of materials of tools or workpieces, materials of tools or workpieces applied in a specific manner
    • B23B2228/16Shape memory alloys
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T408/00Cutting by use of rotating axially moving tool
    • Y10T408/94Tool-support
    • Y10T408/95Tool-support with tool-retaining means
    • Y10T408/953Clamping jaws

Definitions

  • the present invention relates to a holder for fixing a tool by using a shape memory alloy and a method for fixing a tool, and more particularly, by using a shape memory alloy (SMA) to reduce the number of parts of the entire device, By minimizing the structure, and minimizing the rotational imbalance by symmetrical structure with the central axis of rotation, it is possible to improve the degree of rotation during high-speed rotation, and shorten the replacement time by unclamping and clamping of the tool. It relates to a tool holder and a tool fixing method using a shape memory alloy.
  • SMA shape memory alloy
  • a tool holder has a function of fastening and fixing a tool such as a drill for machining a workpiece in a main shaft of a machine tool.
  • This conventional tool holder is tapered by inserting the tool T into the tapered collet 10 in a tapered collet-chuck manner as shown in Fig. 1 (a) and applying a force in the axial direction by the collet nut 12 to taper it.
  • the tool is inserted through the hydraulic pressure by providing a radial component in the surface to fasten the inserted tool, or as shown in FIGS. 1 (b) and 1 (c), by constructing a hydraulic chamber in the tool holder as a hydraulic-chuck method. Elastically deform the inner surface of the tool to fasten the inserted tool, or as a shrink-fit method as shown in FIG.
  • the main method is to fasten the tool by the stress generated by the interference between the tool mounting portion and the tool shank.
  • the tool holder employing the tapered collet-chuck method is complicated because the entire structure of the tool holder is complicated because a separate device for applying axial force, such as a spring or collet nut, in addition to the tapered collet, must be mounted on the main shaft. Precise machining and assembly techniques are required, and the shape errors of the tapered collets accumulate, causing the problem of increasing geometric tool set-up errors.
  • the deformation caused by centrifugal force during the high-speed rotation of the tool holder not only reduces the taper contact rate, but also generates the axial tool position error, and adds a drawbar and an axial pressure adjusting device inside the main shaft to implement an automatic tool changer. Since the structure of the main shaft is more complicated and the vibration mode of the main shaft has a problem that adversely affects.
  • the present invention is to solve the above problems, the purpose of which is to reduce the number of parts of the entire device by using a shape memory alloy (Shape Memory Alloy (SMA)), to achieve a compact structure to achieve a compact structure, and to rotate
  • SMA Shape Memory Alloy
  • the symmetrical structure with the central axis makes it possible to minimize rotational unbalanced elements, which improves the degree of rotation during high-speed rotation, and the tool holder using the shape memory alloy to shorten the replacement time by unclamping and clamping the tool. And to provide a tool fixing method.
  • the present invention is a tool holder for fixing a tool, the tool mounting portion penetrating through the tool holding hole having an inner diameter relatively smaller than the outer diameter of the shank portion of the tool; At least one shape memory alloy ring inserted into and disposed in a ring fixing hole formed in the tool mounting portion to have a relatively larger inner diameter than the tool fixing hole; To include, and clamping or unclamping the tool by forcibly varying the inner diameter size of the tool holding hole by the deformation of the shape memory alloy ring by the heating and cooling source provided in the shape memory alloy ring It provides a tool holder using a shape memory alloy.
  • the tool fixing hole is provided with an inner diameter smaller than the outer diameter of the shank portion of the tool, the ring fixing hole having an inner diameter larger than the inner diameter of the tool fixing hole is provided concentrically with the tool fixing hole.
  • the tool mounting portion forms at least one slit hole connected to the inner hole of the tool mounting portion on the outer surface of the body.
  • the shape memory alloy ring is provided at both ends of the tool fixing hole, respectively.
  • the shape memory alloy ring is coupled by interfering a certain size between the inner diameter of the ring fixing hole of the tool mounting portion and the outer diameter of the shape memory alloy ring, and the shape memory alloy ring is cooled to below the martensite transformation temperature.
  • the inner diameter of the tool fixing hole is restored to its original size when clamping the tool, the inner diameter of the tool fixing hole is expanded and deformed by the shape restoring action when the shape memory alloy ring is heated above the austenite transformation temperature. Unclamp the
  • the martensite transformation end temperature point of the shape memory alloy ring is higher than the internal temperature of the processing chamber, and the austenite transformation start temperature point belongs to a high temperature region which cannot be reached by the tool holder heated during the machining. It has temperature characteristics near the lower boundary.
  • the shape memory alloy ring may be provided with a small hot air heater as a heating device for the unclamping operation of the tool
  • the cooling device for the clamping operation of the tool is made of natural cooling by heat transfer to the environment inside the processing chamber
  • air cooling or cooling sprays may optionally be provided for conversion to fast clamping operation.
  • the present invention is a method for fixing a tool, through the tool mounting hole formed in the tool mounting portion to have an inner diameter relatively smaller than the outer diameter of the shank portion of the tool, the tool mounting portion to have a relatively larger inner diameter than the tool fixing hole
  • the inner diameter of the tool fixing hole is formed by deformation of the shape memory alloy ring generated when inserting and arranging at least one shape memory alloy ring into a ring fixing hole formed in the ring and providing a heating source or a cooling source to the shape memory alloy ring.
  • the shape memory alloy ring is martensite transformation temperature
  • the inner diameter of the tool fixing hole is restored to its original size to clamp the tool, and the inner diameter of the tool fixing hole is expanded by the shape restoring action when the shape memory alloy ring is heated above the austenite transformation temperature. Deformed to unclamp the tool.
  • the martensite transformation end temperature point of the shape memory alloy ring is higher than the internal temperature of the processing chamber, and the austenite transformation start temperature point belongs to a high temperature region which cannot be reached by the tool holder heated during the machining. It has temperature characteristics near the lower boundary.
  • the tool can be unclamped or clamped by forcibly expanding or restoring the inner diameter of the tool fixing hole by deformation of the shape memory alloy ring inserted into the ring fixing hole of the tool mounting part. This reduces the total number of components in the toolholder, reducing cumulative tolerances, and minimizing rotational imbalance through axial symmetry, enabling high precision operation.
  • the external size of the tool holder is significantly reduced compared to the conventional one, and thus it is possible to obtain an application effect that is suitable for a small spindle and to secure a space that does not interfere with the workpiece during machining, and the clamping and Unclamping allows easy and quick tool change and a compact heating device can be applied for tool change, thus reducing the economic burden compared to conventional shrink-fit methods that require expensive heating devices. not big.
  • Figure 1 (a) (b) (c) (d) is a block diagram showing a tool holder according to the prior art.
  • FIG. 2 is a plan view showing a tool holder using a shape memory alloy according to an embodiment of the present invention.
  • Figure 3 (a) (b) (c) is a longitudinal cross-sectional view showing a state of fixing a tool using a tool holder using a shape memory alloy according to an embodiment of the present invention.
  • FIG. 4 is a longitudinal sectional view of a tool holder using a shape memory alloy according to another embodiment of the present invention.
  • Figure 3 is a tool holder using a shape memory alloy according to an embodiment of the present invention
  • Figure 3 is a tool holder using a shape memory alloy according to an embodiment of the present invention It is a longitudinal cross-sectional view which shows the state which fixes a tool by using.
  • Tool holder 100 as shown in Figure 2 and 3 (a) (b) (c), the shape memory alloy ring consisting of the tool mounting portion 110 and the shape memory alloy material ( Including the 120, the tool mounting portion 110 is elastically deformed by the state change of the shape memory alloy ring 120 to clamp or unclamp the tool (T).
  • the tool mounting unit 110 is integrally connected to or separately assembled from the main shaft rotated by the drive source of the machining device, not shown, and the shank portion (S) of the tool (T) that is to be fixed to the center of the body is inserted And clamps the tool fixing hole 112 to be clamped, and is made of a metal elastic body such as carbon steel.
  • the tool fixing hole 112 is formed to have an inner diameter (ID) size smaller than the outer diameter (OD) of the shank portion (S) of the tool (T), the tool fixing hole 112 is the shape memory alloy ring
  • ID inner diameter
  • OD outer diameter
  • S shank portion
  • T shank portion
  • T shank portion
  • At least one slit hole 116 connected to the inner hole 114 is formed on the outer surface of the body of the tool mounting unit 110 so that the radial elastic deformation is more easily performed.
  • the slit hole 116 may be formed at intervals of 120 degrees to minimize vibration induced by mass imbalance and deformation due to centrifugal force during high speed rotation of the main shaft, but is not limited thereto and may be provided at various angles according to design conditions. .
  • the shape memory alloy ring 120 is inserted into an interference fit so that the outer circumferential surface is in close contact with the inner circumferential surface of the ring fixing hole 114 formed in the tool mounting unit 120 and is phase-changed by external conditions to change the tool mount. It is a force generating source that provides an external force to elastically deform.
  • the shape memory alloy ring 120 is fitted into the ring fixing hole 114 of the tool mounting unit 110 to be assembled to maintain the insertion position firmly in the ring fixing hole without being separated from the tool mounting unit.
  • the central region of the body of the shape memory alloy ring 120 includes a central hole 122 having an inner diameter relatively larger than an outer diameter of the shank portion to prevent interference with the tool during clamping and unclamping of the tool.
  • the shape memory alloy ring 120 is illustrated and described as being disposed alone at one end of the tool fixing hole 112, but is not limited thereto, as shown in FIG. 4, the tool fixing hole 120 It may be provided at both ends of the).
  • the tool mounting unit 110 is formed on the inner surface of the ring fixing hole 114, the shape memory alloy ring 120 is difficult to be separated by the external impact of the shape memory alloy ring 120 assembled to the tool mounting unit 120 ) Is preferably formed to form a separation preventing groove 118 is inserted.
  • the assembling method between the shape memory alloy ring 120 and the tool mounting unit 110 includes a shape memory alloy 120 having an outer diameter larger than the inner diameter of the ring fixing hole from the inlet of the ring fixing hole 114. It can be fitted inward by the external force of a certain intensity.
  • the tip of the ring fixing hole 114 is provided with a tapered surface 115 whose inner diameter gradually increases toward the outside, thereby making it easier to insert the shape memory alloy ring 120.
  • the shape memory alloy on martensite has a low elastic force and plastic deformation easily occurs, the shape memory alloy ring 120 may be easily assembled into the ring inner hole by interference fit.
  • the shape memory alloy ring 120 is made of a shape memory alloy metal material that can be returned to the form before deformation when a certain temperature is reached, such a special metal is deformed at a low temperature to become a martensite phase is austenite phase It has a property of recovering to its original shape at a high temperature, which is called a shape memory effect (SME), and the shape memory effect is caused by the martensite transformation with temperature.
  • SME shape memory effect
  • Composition shape of the shape memory alloy ring 120 is an alloy of Ni and Ti, the martensite transformation end temperature is 50 °C, the austenite transformation start temperature is 100 °C to recover to its original shape above the austenite transformation end temperature 82GPa It has an elastic modulus of.
  • a heating source and a cooling source provided directly or indirectly to the shape memory alloy ring 120 mounted in the ring fixing hole 114 of the tool mounting unit 110.
  • Clamping of the tool by using the shape memory effect of the shape memory alloy ring 120 is a shape mounted on the ring fixing hole 114 of the tool mounting unit 110. Since the memory alloy ring 120 is in a state of being compressed and deformed in a state of martensite at a normal temperature at which machining is performed, the inner diameter ID of the tool fixing hole 112 is the outer diameter OD of the shank portion S of the tool. It becomes smaller and the shank part of the tool T is arrange
  • the shape memory alloy ring 120 is austenite transformation temperature by providing a heating source directly or indirectly to the shape memory alloy ring 120 by a heating device providing a heating source having a temperature higher than room temperature.
  • a heating device providing a heating source having a temperature higher than room temperature.
  • the tool mounting unit 110 has elastic restoring force while restoring the shape restoring by contact with the circularly restored shape memory alloy ring 120.
  • the shank portion S of the tool is inserted into the tool fixing hole 112 whose inner diameter is enlarged and deformed to have a size larger than the outer diameter of the shank portion S of the tool.
  • the shape memory alloy ring 120 is below the martensite transformation temperature by providing a cooling source directly or indirectly to the shape memory alloy ring 120 by a cooling device providing a cooling source having a processing chamber temperature.
  • the shape memory alloy ring 120 is reduced in elastic force and shrinkage deformation by the elastic restoring force of the tool mounting part 110, as shown in FIG. 3 (c).
  • the restoring force of the shape memory alloy ring 120 that is applied to is naturally released, and as a result, the inner diameter of the tool fixing hole 112 together with the ring fixing hole 114 of the tool mounting unit 110 is deformed in the radial direction.
  • the inner diameter of the tool fixing hole 112 is restored and deformed to have a size smaller than the outer diameter of the shank portion of the tool, the inner surface of the tool fixing hole can be firmly clamped by being pressed against the outer surface of the shank portion. .
  • the maximum clamping force is the interference size between the outer diameter (OD) size of the shape memory alloy ring 120 and the inner diameter size of the ring fixing hole 114 and the shape and shape memory alloy ring 120 of the slot hole 116 Can be improved depending on the number of uses.
  • the unclamping for replacing the tool (T) is directly to the shape memory alloy ring 120 by a heating device that provides a heating source having a temperature higher than room temperature, as shown in Figure 3 (b)
  • a heating device that provides a heating source having a temperature higher than room temperature
  • Figure 3 (b) by indirectly providing a heating source and heating the shape memory alloy ring 120 to an austenite transformation temperature or higher, the outer diameter of the shape memory alloy ring 120 expands and deforms in a circular shape.
  • the inner diameter of the tool fixing hole 112 along with the ring fixing hole 114 of the tool mounting unit 110 is deformed to expand in a radial direction by the restoring force of the shape memory alloy ring 120, and at this time, the enlarged tool
  • the tool (T) inserted into the fixing hole 112 can be separated or replaced to perform a replacement operation for mounting a new tool.
  • the shape memory alloy ring 120 has a temperature characteristic higher than the heating temperature of the tool holder which may exist when the austenite transformation start temperature point, so that the clamping force does not fall during machining, the austenite transformation end temperature The point is much higher than the heating temperature of the toolholder which may be present during machining, but it has a temperature level that can be heated by a small heating device, so that the tool unclamping can be easily achieved with a simple device.
  • the shape memory alloy ring 120 to be inserted into the ring fixing hole 114 of the tool mounting unit 110 is a temperature change device for clamping or unclamping operation of the tool (T), a small hot air heater or cooling spray If you use, you can easily implement.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gripping On Spindles (AREA)
  • Jigs For Machine Tools (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Abstract

La présente invention a trait à un porte-outil et à un procédé de fixation d'outil utilisant un alliage à mémoire de forme. Le porte-outil permettant de fixer un outil comprend : une unité de montage d'outil ayant un trou de fixation d'outil pénétrant à travers celle-ci, lequel trou de fixation d'outil est pourvu d'un diamètre intérieur qui est relativement plus petit que le diamètre extérieur d'une unité de manche de l'outil ; et au moins un anneau en alliage à mémoire de forme inséré dans un trou de fixation d'anneau formé à travers l'unité de montage d'outil de sorte que le trou de fixation d'anneau est doté d'un diamètre intérieur qui est relativement plus grand que le trou de fixation d'outil. La dimension du diamètre intérieur du trou de fixation d'outil varie de façon forcée au moyen de la transformation de l'anneau en alliage à mémoire de forme causée par une source de chauffage et une source de refroidissement prévues dans l'anneau en alliage à mémoire de forme, de sorte à serrer ou à desserrer l'outil.
PCT/KR2010/008768 2009-12-08 2010-12-08 Porte-outil et procédé de fixation d'outil utilisant un alliage à mémoire de forme WO2011071315A2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US13/509,135 US9180525B2 (en) 2009-12-08 2010-12-03 Tool holder using shape memory alloy and tool holding method

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2009-0121415 2009-12-08
KR1020090121415A KR101136382B1 (ko) 2009-12-08 2009-12-08 형상기억합금을 이용한 공구 홀더 및 공구 고정방법

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WO2011071315A2 true WO2011071315A2 (fr) 2011-06-16
WO2011071315A3 WO2011071315A3 (fr) 2011-11-03

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US (1) US9180525B2 (fr)
KR (1) KR101136382B1 (fr)
WO (1) WO2011071315A2 (fr)

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WO2011071315A3 (fr) 2011-11-03
US20120237309A1 (en) 2012-09-20

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