WO2010103601A1 - 樹脂成形加工機用の洗浄用樹脂組成物 - Google Patents
樹脂成形加工機用の洗浄用樹脂組成物 Download PDFInfo
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- WO2010103601A1 WO2010103601A1 PCT/JP2009/007219 JP2009007219W WO2010103601A1 WO 2010103601 A1 WO2010103601 A1 WO 2010103601A1 JP 2009007219 W JP2009007219 W JP 2009007219W WO 2010103601 A1 WO2010103601 A1 WO 2010103601A1
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- Prior art keywords
- cleaning
- resin
- resin composition
- molding machine
- resin molding
- Prior art date
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- 238000004140 cleaning Methods 0.000 title claims abstract description 95
- 229920005989 resin Polymers 0.000 title claims abstract description 71
- 239000011347 resin Substances 0.000 title claims abstract description 71
- 238000000465 moulding Methods 0.000 title claims abstract description 68
- 239000011342 resin composition Substances 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 claims abstract description 28
- 239000000126 substance Substances 0.000 claims abstract description 20
- 239000000700 radioactive tracer Substances 0.000 claims abstract description 18
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 5
- 238000005406 washing Methods 0.000 claims description 10
- 239000000049 pigment Substances 0.000 claims description 6
- 239000006081 fluorescent whitening agent Substances 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 4
- 239000007850 fluorescent dye Substances 0.000 claims description 3
- 230000001678 irradiating effect Effects 0.000 claims description 3
- CNGYZEMWVAWWOB-VAWYXSNFSA-N 5-[[4-anilino-6-[bis(2-hydroxyethyl)amino]-1,3,5-triazin-2-yl]amino]-2-[(e)-2-[4-[[4-anilino-6-[bis(2-hydroxyethyl)amino]-1,3,5-triazin-2-yl]amino]-2-sulfophenyl]ethenyl]benzenesulfonic acid Chemical compound N=1C(NC=2C=C(C(\C=C\C=3C(=CC(NC=4N=C(N=C(NC=5C=CC=CC=5)N=4)N(CCO)CCO)=CC=3)S(O)(=O)=O)=CC=2)S(O)(=O)=O)=NC(N(CCO)CCO)=NC=1NC1=CC=CC=C1 CNGYZEMWVAWWOB-VAWYXSNFSA-N 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 abstract description 3
- 239000012459 cleaning agent Substances 0.000 description 12
- 238000001746 injection moulding Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 6
- 239000000835 fiber Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 239000004594 Masterbatch (MB) Substances 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 2
- 239000004697 Polyetherimide Substances 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- DZBUGLKDJFMEHC-UHFFFAOYSA-N acridine Chemical compound C1=CC=CC2=CC3=CC=CC=C3N=C21 DZBUGLKDJFMEHC-UHFFFAOYSA-N 0.000 description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000011256 inorganic filler Substances 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920002530 polyetherether ketone Polymers 0.000 description 2
- 229920001601 polyetherimide Polymers 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920006324 polyoxymethylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- PPMORFALRLYDPN-UHFFFAOYSA-N 1,1'-biphenyl;styrene Chemical group C=CC1=CC=CC=C1.C1=CC=CC=C1C1=CC=CC=C1 PPMORFALRLYDPN-UHFFFAOYSA-N 0.000 description 1
- VVZRKVYGKNFTRR-UHFFFAOYSA-N 12h-benzo[a]xanthene Chemical compound C1=CC=CC2=C3CC4=CC=CC=C4OC3=CC=C21 VVZRKVYGKNFTRR-UHFFFAOYSA-N 0.000 description 1
- GOLORTLGFDVFDW-UHFFFAOYSA-N 3-(1h-benzimidazol-2-yl)-7-(diethylamino)chromen-2-one Chemical compound C1=CC=C2NC(C3=CC4=CC=C(C=C4OC3=O)N(CC)CC)=NC2=C1 GOLORTLGFDVFDW-UHFFFAOYSA-N 0.000 description 1
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 229920005177 Duracon® POM Polymers 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229920012266 Poly(ether sulfone) PES Polymers 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XJHABGPPCLHLLV-UHFFFAOYSA-N benzo[de]isoquinoline-1,3-dione Chemical compound C1=CC(C(=O)NC2=O)=C3C2=CC=CC3=C1 XJHABGPPCLHLLV-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 150000004775 coumarins Chemical class 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000012438 extruded product Nutrition 0.000 description 1
- GNBHRKFJIUUOQI-UHFFFAOYSA-N fluorescein Chemical compound O1C(=O)C2=CC=CC=C2C21C1=CC=C(O)C=C1OC1=CC(O)=CC=C21 GNBHRKFJIUUOQI-UHFFFAOYSA-N 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229940083761 high-ceiling diuretics pyrazolone derivative Drugs 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 150000002903 organophosphorus compounds Chemical class 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- JEXVQSWXXUJEMA-UHFFFAOYSA-N pyrazol-3-one Chemical class O=C1C=CN=N1 JEXVQSWXXUJEMA-UHFFFAOYSA-N 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- PYWVYCXTNDRMGF-UHFFFAOYSA-N rhodamine B Chemical compound [Cl-].C=12C=CC(=[N+](CC)CC)C=C2OC2=CC(N(CC)CC)=CC=C2C=1C1=CC=CC=C1C(O)=O PYWVYCXTNDRMGF-UHFFFAOYSA-N 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/70—Maintenance
- B29C33/72—Cleaning
- B29C33/722—Compositions for cleaning moulds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0041—Optical brightening agents, organic pigments
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/40—Dyes ; Pigments
- C11D3/42—Brightening agents ; Blueing agents
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8803—Visual inspection
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
- C11D2111/14—Hard surfaces
- C11D2111/20—Industrial or commercial equipment, e.g. reactors, tubes or engines
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/62—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
- G01N21/63—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
- G01N21/64—Fluorescence; Phosphorescence
- G01N21/6447—Fluorescence; Phosphorescence by visual observation
Definitions
- the present invention relates to a cleaning resin composition for a resin molding machine and a method for cleaning a resin molding machine using the same.
- Thermoplastic resins are widely used for injection molded products, extrusion molded products, films and the like. Since these plastic molded products tend to be produced in a variety of products in small quantities and the frequency of switching between products is increasing, cleaning in the molding machine at the time of product switching has become important for quality control.
- a method of cleaning with a cleaning agent is known as a method of cleaning a molding machine at the time of product type switching.
- Japanese Patent Application Laid-Open No. 10-289287 and Japanese Patent No. 3836302 disclose an invention using a fluorescent material, but it is in a technical field completely different from a cleaning agent used in a resin molding machine. Summary of the Invention
- the present invention when the resin molding machine is washed with a cleaning agent, and the cleaning agent is removed by extruding with a resin to be used next, the determination at the end of the removing process can be easily performed, and the cleaning agent is removed.
- the present invention provides a cleaning resin composition for a resin molding machine that can reduce the amount of resin used for the cleaning, or can reduce defects caused by residual cleaning agent after using the cleaning agent. Let's take one issue.
- Another object of the present invention is to provide a method of cleaning a resin molding machine using the cleaning resin composition.
- the present invention A resin composition for cleaning for a resin molding machine containing a thermoplastic resin and a tracer substance, The tracer substance generates fluorescence, and an index for confirming whether or not the resin composition remains in the resin molding machine after washing the resin molding machine using the resin composition
- a cleaning resin composition for a resin molding machine is provided.
- the present invention provides: A method for cleaning a resin molding machine using the cleaning resin composition according to any one of claims 1 to 3, Using the cleaning resin composition, washing the resin molding machine after the resin molding process; After the cleaning is completed, the molding resin to be used next has a step of extruding and removing the cleaning resin composition remaining in the resin molding machine after the cleaning, In the step of extruding and removing the cleaning resin composition, after obtaining a molded body made of a molding resin to be used next, the presence of fluorescence on the surface of the molded body is confirmed, whereby the cleaning resin composition remains.
- the present invention provides a method for cleaning a resin molding machine that determines the presence or absence. The invention's effect
- the cleaning resin composition of the present invention By washing the resin molding machine using the cleaning resin composition of the present invention, the presence or absence of the cleaning resin composition can be easily confirmed, so that the cleaning resin composition is extruded and removed. It is not necessary to use an excessive amount of resin, and the entire cleaning time can be shortened. In addition, molding can be started at a stage where the cleaning resin composition is not sufficiently extruded and removed, and defects caused by remaining cleaning composition in the molded product can be reduced.
- Example 1 the photograph for demonstrating the confirmation method whether the resin composition for washing
- ⁇ Cleaning resin composition for resin molding machine As the resin contained in the cleaning resin composition of the present invention, those known for cleaning a resin molding machine can be used, for example, styrene resins, polycarbonate resins, olefin resins such as polypropylene, and polyphenylene sulfide. Resin, polymethacrylate, polyamide resin, polyester resin, polysulfone resin (PSF), polyacetal, polyetheretherketone (PEEK), polyetherimide (PEI), polyethersulfone (PES), polyamideimide (PAI) And polyimide (PI).
- PSF polysulfone resin
- PEEK polyetheretherketone
- PEI polyetherimide
- PES polyethersulfone
- PAI polyamideimide
- PI polyimide
- the tracer substance contained in the cleaning resin composition of the present invention generates fluorescence.
- the tracer substance serves as an index for confirming whether or not the cleaning resin composition remains in the resin molding machine after the resin molding machine is cleaned using the cleaning resin composition. It is.
- the tracer substance may be any substance that generates fluorescence.
- a substance selected from a fluorescent brightener, a fluorescent pigment, and a fluorescent dye can be used.
- Fluorescent whitening agents include benzoxazoyl derivatives, coumarin derivatives, styrene biphenyl derivatives, pyrazolone derivatives, and the like. Specifically, fluorescent whitening agents for plastics such as Clariant's Hostalux are preferred.
- fluorescent pigment known organic fluorescent pigments and inorganic fluorescent pigments can be used, and specific examples include Deegro LFY series manufactured by Deigro and Sinloicolor FZ2000 series produced by Sinloi.
- Fluorescent dyes include known ones such as rhodamine, coumarin, naphthalimide, benzoxanthene, acridine and fluorescein.
- the resin composition for cleaning according to the present invention includes, as necessary, organic fibers, inorganic fillers, surfactants, organic phosphorus compounds, polyvalent compounds contained in known molding machine cleaning agents as necessary. Alcohol, metal soap, etc. can be mix
- organic fiber cellulose fiber, nylon fiber, polyester fiber, acrylic fiber, or the like can be used.
- inorganic filler examples include glass fibers, metal fibers, molten slag, steel slag or crushed materials thereof, artificial mineral fibers, and wollastonite. (Powder, granular, crushed material, etc.) can be used.
- each of the above components is premixed with a mixer such as a Henschel mixer, a tumbler blender, or a kneader, and then kneaded with an extruder, or melt-kneaded with a heating roll or a Banbury mixer.
- a mixer such as a Henschel mixer, a tumbler blender, or a kneader
- kneaded with an extruder or melt-kneaded with a heating roll or a Banbury mixer.
- the cleaning resin composition of the present invention can be used as it is for cleaning of an extruder, or can be used as a master batch for a cleaning resin composition.
- the content of the tracer substance in the cleaning resin composition of the present invention may be set to such an extent that fluorescence can be detected at the time of cleaning, and when the cleaning resin composition of the present invention is used as the master batch, In consideration of diluting with a cleaning resin composition not containing a tracer substance, it is preferably contained in advance at a high concentration.
- cleaning method of the resin molding machine in this invention includes the washing
- the resin molding machine after the resin molding process is performed using the cleaning resin composition of the present invention.
- this cleaning method itself, a known cleaning method may be applied.
- the content of the tracer substance in the cleaning resin composition used in this step may be an amount that can confirm the presence of the residue of the cleaning resin composition, and the content in the composition is 0.005% by mass.
- the above is preferable, and from the viewpoint of preventing the tracer substance itself from remaining excessively, it is more preferably 0.01 to 2.0% by mass, and further preferably 0.02 to 1.0% by mass. .
- the cleaning resin composition remaining in the cleaned resin molding machine is extruded and removed by the molding resin to be used next.
- extrusion removal step after obtaining a molded body (for example, a sheet-shaped molded body) made of a molding resin to be used next, the presence or absence of fluorescence on the surface of the molded body is confirmed.
- the means for confirming the presence or absence of fluorescence varies depending on the type of tracer substance, but when a fluorescent whitening agent for plastic is used, a method of irradiating ultraviolet rays having a wavelength of 350 to 400 nm can be applied. At this time, if the fluorescence can be confirmed by irradiating with an ultraviolet ray having a wavelength of 350 to 400 nm, cleaning with the molding resin to be used next is performed again, and the presence or absence of fluorescence of the extruded product is similarly confirmed. Repeat until no fluorescence can be confirmed.
- the cleaning method of the present invention By applying the cleaning method of the present invention, the presence or absence of the cleaning resin composition can be easily confirmed, so that it is not necessary to use an excessive amount of resin for extruding and removing the cleaning resin composition.
- the time required for cleaning can also be shortened.
- Example 1 Using an injection molding machine (“Mitsubishi Injection Molding Machine 265 / 100MSII” manufactured by Mitsubishi Heavy Industries, Ltd.), molding was performed by flowing 1 kg of ABS resin at a molding temperature of 230 ° C. Thereafter, the composition of Example 1 shown in Table 1 (containing a tracer substance) was allowed to flow.
- Mitsubishi Heavy Industries, Ltd. Mitsubishi Heavy Industries, Ltd.
- POM colored by black manufactured by Polyplastics, Duracon M90-464 was put into an injection molding machine, and a test molded product (100 mm ⁇ 100 mm ⁇ 3 mm) was molded.
- Example 1 After the start of molding, the first and second test molded products were visually mixed with the cleaning resin composition of Example 1, but the third test molded product was visually observed in Example 1. It was judged that there was no contamination of the cleaning resin composition. Therefore, when this was irradiated with UV light (wavelength 365 nm), part of the light was emitted (FIG. 1), so that the cleaning resin composition of Example 1 was mixed (that is, the cleaning resin of Example 1 in an injection molding machine). It was confirmed that the composition remained). Thereafter, when the tenth test molded product was molded, light emission was not confirmed. At this time, it was determined that the cleaning resin composition of Example 1 did not remain in the injection molding machine.
- Example 2 It implemented like Example 1 using the composition (tracer substance containing) of Example 2 shown in Table 1. As a result, since no light emission was confirmed at the time of molding the 15th test molded product, it was determined that the cleaning resin composition of Example 2 did not remain in the injection molding machine at this time.
- AS resin Sebian N 080SF manufactured by Daicel Polymer Co., Ltd.
- Propylene resin Prime Polymer Co., Ltd.
- Prime Polypro F-300SP (melt flow rate 3 g / 10 min (230 °C / 2.16 kg)
- Fluorescent pigment DIGLO LFY (Air Brown)
- Optical brightener Hostalux KS1 (manufactured by Clariant)
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- Polymers & Plastics (AREA)
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- Pathology (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Detergent Compositions (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
背景技術
発明の概要
熱可塑性樹脂とトレーサー物質を含有する樹脂成形加工機用の洗浄用樹脂組成物であって、
前記トレーサー物質が蛍光を発生するものであり、前記樹脂組成物を用いて樹脂成形加工機を洗浄した後、前記樹脂成形加工機内に前記樹脂組成物が残留しているかどうかを確認するための指標となるものである、樹脂成形加工機用の洗浄用樹脂組成物を提供する。
請求項1~3のいずれか1項記載の洗浄用樹脂組成物を用いた樹脂成形加工機の洗浄方法であって、
前記洗浄用樹脂組成物を用いて、樹脂の成形加工を実施した後の樹脂成形加工機を洗浄する工程と、
洗浄終了後において、次に使用する成形用樹脂により、洗浄後の樹脂成形加工機に残留する前記洗浄用樹脂組成物を押出除去する工程を有しており、
前記洗浄用樹脂組成物の押出除去工程において、次に使用する成形用樹脂からなる成形体を得た後、前記成形体表面の蛍光の有無を確認することにより、前記洗浄用樹脂組成物の残留の有無を判定する、樹脂成形加工機の洗浄方法を提供する。
発明の効果
本発明の洗浄用樹脂組成物に含まれる樹脂は、樹脂成形加工機の洗浄用として公知のものを用いることができ、例えば、スチレン系樹脂、ポリカーボネート系樹脂、ポリプロピレン等のオレフィン系樹脂、ポリフェニレンスルフィド系樹脂、ポリメタクリレート、ポリアミド系樹脂、ポリエステル系樹脂、ポリサルホン系樹脂(PSF)、ポリアセタール、ポリエーテルエーテルケトン(PEEK)、ポリエーテルイミド(PEI)、ポリエーテルスルホン(PES)、ポリアミドイミド(PAI)、ポリイミド(PI)等を挙げることができる。
次に、本発明の洗浄用樹脂組成物を用いた押出加工機の洗浄方法の発明を工程ごとに説明する。なお、本発明における樹脂成形加工機の洗浄方法は、樹脂成形加工機の洗浄用樹脂組成物による洗浄と、前記洗浄用樹脂組成物の除去までを含めたものである。
実施例
射出成形機(三菱重工業(株)製「三菱射出成形機265/100MSII」)を用い、成形温度230℃で、ABS樹脂1kgを流して成形した。その後、表1に示す実施例1の組成物(トレーサー物質含有)を流した。
Claims (6)
- 熱可塑性樹脂とトレーサー物質を含有する樹脂成形加工機用の洗浄用樹脂組成物であって、
前記トレーサー物質が蛍光を発生するものであり、前記樹脂組成物を用いて樹脂成形加工機を洗浄した後、前記樹脂成形加工機内に前記樹脂組成物が残留しているかどうかを確認するための指標となるものである、樹脂成形加工機用の洗浄用樹脂組成物。 - 前記トレーサー物質が蛍光増白剤、蛍光顔料、蛍光染料から選ばれるものである、請求項1記載の樹脂成形加工機用の洗浄用樹脂組成物。
- 前記トレーサー物質がプラスチック用の蛍光増白剤である、請求項1又は2記載の樹脂成形加工機用の洗浄用樹脂組成物。
- 請求項1~3のいずれか1項記載の洗浄用樹脂組成物を用いた樹脂成形加工機の洗浄方法であって、
前記洗浄用樹脂組成物を用いて、樹脂の成形加工を実施した後の樹脂成形加工機を洗浄する工程と、
洗浄終了後において、次に使用する成形用樹脂により、洗浄後の樹脂成形加工機に残留する前記洗浄用樹脂組成物を押出除去する工程を有しており、
前記洗浄用樹脂組成物の押出除去工程において、次に使用する成形用樹脂からなる成形体を得た後、前記成形体表面の蛍光の有無を確認することにより、前記洗浄用樹脂組成物の残留の有無を判定する、樹脂成形加工機の洗浄方法。 - 前記成形体の蛍光の確認を、波長350~400nmの紫外線を照射することにより行う、請求項4記載の樹脂成形加工機の洗浄方法。
- 樹脂の成形加工を実施した後の樹脂成形加工機を洗浄する工程で使用する洗浄用樹脂組成物中のトレーサー物質の含有量が0.005質量%以上である、請求項4又は5記載の樹脂成形加工機の洗浄方法。
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EP09841432A EP2407294A4 (en) | 2009-03-10 | 2009-12-25 | RESIN COMPOSITION FOR CLEANING RESIN FORMAT MACHINES |
CN2009801575357A CN102333627A (zh) | 2009-03-10 | 2009-12-25 | 用于树脂成型加工机的清洗用树脂组合物 |
US13/138,578 US20120000489A1 (en) | 2009-03-10 | 2009-12-25 | Resin composition for cleaning plastics-processing machine |
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JP2009056245A JP2010208131A (ja) | 2009-03-10 | 2009-03-10 | 樹脂成形加工機用の洗浄用樹脂組成物 |
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JP5792647B2 (ja) * | 2012-01-27 | 2015-10-14 | ダイセルポリマー株式会社 | 成形加工機洗浄用の熱可塑性樹脂組成物 |
JP6543985B2 (ja) * | 2015-03-25 | 2019-07-17 | 横浜ゴム株式会社 | 混練機の内部観察方法 |
US11524428B2 (en) * | 2017-09-19 | 2022-12-13 | Masanori Fujita | Cleaning agent for molding-machine cleaning and cleaning method |
CN109280351B (zh) * | 2018-08-10 | 2020-11-20 | 万华化学集团股份有限公司 | 一种挤出机或注塑机螺杆清洗料及其制备和使用方法 |
JP7017135B2 (ja) * | 2018-10-17 | 2022-02-08 | トヨタ車体株式会社 | 成形品の変色評価方法、成形品の変色評価剤、変色評価用の成形品 |
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JP2010208131A (ja) | 2010-09-24 |
EP2407294A4 (en) | 2012-11-21 |
US20120000489A1 (en) | 2012-01-05 |
EP2407294A1 (en) | 2012-01-18 |
CN102333627A (zh) | 2012-01-25 |
TW201041957A (en) | 2010-12-01 |
KR20110133470A (ko) | 2011-12-12 |
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