WO2010098324A1 - 半導体装置の製造方法 - Google Patents
半導体装置の製造方法 Download PDFInfo
- Publication number
- WO2010098324A1 WO2010098324A1 PCT/JP2010/052772 JP2010052772W WO2010098324A1 WO 2010098324 A1 WO2010098324 A1 WO 2010098324A1 JP 2010052772 W JP2010052772 W JP 2010052772W WO 2010098324 A1 WO2010098324 A1 WO 2010098324A1
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- Prior art keywords
- semiconductor chip
- bumps
- adhesive film
- insulating resin
- bump
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- H01L2924/30—Technical effects
- H01L2924/36—Material effects
- H01L2924/364—Polymers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/30—Technical effects
- H01L2924/38—Effects and problems related to the device integration
- H01L2924/381—Pitch distance
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- General Physics & Mathematics (AREA)
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Abstract
Description
半導体チップのペリフェラル配置された複数のバンプで囲まれた領域の面積の60~100%に相当する大きさと、2×102~1×105Pa・sの最低溶融粘度とを有する絶縁性樹脂接着フィルムを、該バンプに対応した基板の複数の電極で囲まれた領域に仮貼りし、該バンプとそれに対応する電極とが対向するように、半導体チップと基板とを位置合わせし、半導体チップ側から熱プレスすることにより、バンプと電極とを金属結合させ、絶縁性樹脂接着フィルムを溶融させ、更に熱硬化させることを特徴とする製造方法を提供する。
表1の成分を均一に混合し、その混合物に、固形分濃度が60質量%となるようにトルエンを添加して混合してNCF用組成物を得た。得られた組成物を、バーコータを用いて剥離フィルム(ソニーケミカル&インフォメーションデバイス株式会社製)に塗布し、80℃のオーブン中で乾燥し、50μm厚の絶縁性樹脂接着フィルム(NCF)1~5を得た。得られたNCFの最低溶融粘度(Pa・s)はコーン/プレート粘度計を使用して、昇温速度10℃/minにて測定し、得られた結果を表1に示す。なお、最低溶融粘度の観点から、本発明に適用可能な絶縁性樹脂接着フィルムはNCF2~4である。
*1 フェノキシ樹脂、東都化成社製
*2 東都化成社製
*3 ジャパンエポキシレジン社製
*4 アクリロニトリルブタジエンゴム粒子、日本合成ゴム社製
*5 イミダゾール系潜在性硬化剤、旭化成ケミカルズ社製
*6 信越石英社製
*7 日本アエロジル社製
*8 モメンティブ・パーフォーマンス・マテリアルズ社製
ペリフェラル配置の複数のAuスタッドバンプ(75~85μm高;150μmピッチ)が設けられたられたLSIチップ(6.3mm角、0.1mm厚;バンプとLSIチップ周縁との平均距離0.1μm)の当該バンプに対応した電極(銅にニッケル/金メッキしたもの)を有する基板(MCL-E-679F、日立化成工業社)の電極に囲まれた領域に、表2に示すNCF面積率にカットしたNCF1~5を、熱プレスボンダー(ソニーケミカル&インフォメーションデバイス社)で仮貼りした(温度60℃、圧力0.5MPa、加熱加圧時間3秒)。ここで、NCF面積率とは、複数のバンプで囲まれた領域の面積に対する切り出したNCFの面積の割合である。
NCFを仮貼りした基板の電極面に対し、LSIチップのバンプ面を対向させ、位置合わせした後に、8mm角の熱プレスボンダー(ソニーケミカル&インフォメーションデバイス社)で熱プレス(本熱圧着:温度180℃、圧力2.5MPa、加熱加圧時間20秒)し、半導体装置を得た。得られた半導体装置について、熱プレスボンダーへの樹脂の付着の有無を目視にて観察した。得られた結果を表2に示す。
半導体装置を、温度85℃、湿度85%の条件下に168時間放置し、最高265℃のハンダリフロー炉に浸漬した後の導通抵抗値を測定し、0.13Ω未満をA、0.13Ω以上1.0Ω未満をB、1.0Ω以上をCと評価した。得られた結果を表2に示す。
また、初期導通抵抗とPCT試験(121℃、湿度100%の環境下に120時間放置)後の導通抵抗を測定した。得られた結果(複数の測定結果のうちの最大の数値)を表2に示す。なお、1Ω以上の導通抵抗の場合をオープン(open)とした。実用上、導通抵抗は0.3Ω以下であることが望まれる。
熱プレス時の圧力を0.5MPaに設定すること以外は、実施例1及び2の条件での測定をそれぞれ繰り返したところ、ボンダーへの樹脂の付着は観察されず、しかも、PCT試験後の導通抵抗も変化しなかった。従って、本発明の製造方法は、低圧圧着に適していることがわかった。
2、101 半導体チップ
11、105 電極
12、104 基板
30、103 熱プレスボンダー
NCF、102 絶縁性樹脂接着フィルム
R 領域
Claims (7)
- ペリフェラル配置の複数のバンプを有する半導体チップを、該バンプに対応した複数の電極を有する基板に、絶縁性樹脂接着フィルムを介してフリップチップ実装することにより半導体装置を製造する方法において、
半導体チップのペリフェラル配置された複数のバンプで囲まれた領域の面積の60~100%に相当する大きさと、2×102~1×105Pa・sの最低溶融粘度とを有する絶縁性樹脂接着フィルムを、該バンプに対応した基板の複数の電極で囲まれた領域に仮貼りし、該バンプとそれに対応する電極とが対向するように、半導体チップと基板とを位置合わせし、半導体チップ側から熱プレスすることにより、バンプと電極とを金属結合させ、絶縁性樹脂接着フィルムを溶融させ、更に熱硬化させることを特徴とする製造方法。 - 半導体チップのペリフェラル配置されたバンプ列で囲まれた領域の面積の70~90%を被覆するように、絶縁性樹脂接着フィルムを基板に仮貼りする請求項1記載の製造方法。
- 半導体チップのバンプが、高さ35~100μmの金スタッドバンプである請求項1または2記載の製造方法。
- 絶縁性樹脂接着フィルムが、エポキシ系硬化型樹脂組成物またはアクリル系硬化型樹脂組成物を含有する請求項1~3のいずれかに記載の製造方法。
- 絶縁性樹脂接着フィルムの厚みが、30~70μmである請求項1~4のいずれかに記載の製造方法。
- 熱プレスの際に、溶融した絶縁性樹脂接着フィルムが、半導体チップの外縁に向かって拡がり、硬化した後にその周縁が、ペリフェラル配置の複数のバンプと半導体チップの外縁との間に存在する請求項1~5のいずれかに記載の製造方法。
- 熱プレスの温度が120~270℃であり、圧力が0.5~2.5MPaである請求項1~6のいずれかに記載の製造方法。
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CN201080009458.3A CN102334182B (zh) | 2009-02-27 | 2010-02-23 | 半导体装置的制造方法 |
EP10746205.3A EP2402985A4 (en) | 2009-02-27 | 2010-02-23 | METHOD OF MANUFACTURING A SEMICONDUCTOR DEVICE |
US13/131,427 US9368374B2 (en) | 2009-02-27 | 2010-02-23 | Method of manufacturing semiconductor device |
US15/155,228 US9524949B2 (en) | 2009-02-27 | 2016-05-16 | Semiconductor device having semiconductor chip affixed to substrate via insulating resin adhesive film |
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CN102334182A (zh) | 2012-01-25 |
KR101232409B1 (ko) | 2013-02-12 |
US20160260683A1 (en) | 2016-09-08 |
US9524949B2 (en) | 2016-12-20 |
US9368374B2 (en) | 2016-06-14 |
TWI463575B (zh) | 2014-12-01 |
JP4984099B2 (ja) | 2012-07-25 |
JP2010226098A (ja) | 2010-10-07 |
EP2402985A1 (en) | 2012-01-04 |
WO2010098324A9 (ja) | 2010-11-18 |
CN102334182B (zh) | 2015-11-25 |
KR20110124262A (ko) | 2011-11-16 |
US20110237028A1 (en) | 2011-09-29 |
TW201041055A (en) | 2010-11-16 |
EP2402985A4 (en) | 2014-01-22 |
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