WO2010070888A1 - 永久磁石式回転電機 - Google Patents
永久磁石式回転電機 Download PDFInfo
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- WO2010070888A1 WO2010070888A1 PCT/JP2009/006899 JP2009006899W WO2010070888A1 WO 2010070888 A1 WO2010070888 A1 WO 2010070888A1 JP 2009006899 W JP2009006899 W JP 2009006899W WO 2010070888 A1 WO2010070888 A1 WO 2010070888A1
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- magnetic
- permanent magnet
- magnet
- short
- rotor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/02—Details of the magnetic circuit characterised by the magnetic material
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/223—Rotor cores with windings and permanent magnets
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
- H02K1/276—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
- H02K1/2766—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] having a flux concentration effect
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/02—Details
- H02K21/021—Means for mechanical adjustment of the excitation flux
- H02K21/028—Means for mechanical adjustment of the excitation flux by modifying the magnetic circuit within the field or the armature, e.g. by using shunts, by adjusting the magnets position, by vectorial combination of field or armature sections
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49009—Dynamoelectric machine
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49009—Dynamoelectric machine
- Y10T29/49012—Rotor
Definitions
- the present invention relates to a permanent magnet type rotating electrical machine having a built-in short circuit coil that generates an induced current by a magnetic field at the time of magnetizing and demagnetizing a permanent magnet, and a method for manufacturing the same.
- the interlinkage magnetic flux of the permanent magnet is always generated at a constant strength, so that the induced voltage by the permanent magnet increases in proportion to the rotational speed. Therefore, when variable speed operation is performed from low speed to high speed, the induced voltage (back electromotive voltage) by the permanent magnet becomes extremely high at high speed rotation.
- the induced voltage by the permanent magnet is applied to the electronic component of the inverter and exceeds its withstand voltage, the electronic component breaks down. For this reason, it is conceivable to perform a design in which the amount of magnetic flux of the permanent magnet is reduced so as to be equal to or less than the withstand voltage.
- a permanent magnet having a low coercive force (hereinafter referred to as a variable magnetic force magnet) in which the magnetic flux density is irreversibly changed by a magnetic field generated by the d-axis current of the stator winding, and a variable magnetic force magnet are included in the rotor.
- a high coercivity permanent magnet hereinafter referred to as a fixed magnet
- the total flux linkage by the variable magnet and the fixed magnet is Techniques have been proposed for adjusting the total flux linkage so as to reduce. (See Patent Document 1 and Patent Document 2)
- the permanent magnet Since the amount of magnetic flux of the permanent magnet is determined by the product of the coercive force and the magnetization direction thickness, when the variable magnetic magnet and the fixed magnetic magnet are actually incorporated in the rotor core, the permanent magnet is maintained as the variable magnetic magnet.
- a permanent magnet having a small product of magnetic force and magnetization direction thickness is used, and a permanent magnet having a large product of coercive force and magnetization direction thickness is used as the fixed magnet.
- an alnico magnet, a samarium cobalt magnet (Samacoba magnet) or a ferrite magnet is used as the variable magnetic magnet, and a neodymium magnet (NdFeB magnet) is used as the fixed magnetic magnet.
- the present invention has been proposed in order to solve the above-described problems of the prior art, and its purpose is to arrange a short-circuit coil in the vicinity of a fixed magnetic magnet and to provide a d-axis current passing through the short-circuit coil.
- the present invention provides a permanent magnet type rotating electrical machine that suppresses an increase in d-axis current at the time of magnetizing by generating an induced current in a short-circuited coil by a magnetic field generated by and canceling out the magnetic field generated in the fixed magnetic magnet by the induced current. It is in.
- the present invention forms a magnetic pole using two or more kinds of permanent magnets having a product of a coercive force and a magnetization direction thickness different from those of other permanent magnets, and the magnetic pole is placed in the rotor core.
- a rotor is arranged by arranging a plurality, and a stator is arranged on the outer periphery of the rotor via an air gap.
- An armature core and an armature winding are provided on the stator, and the current of the armature winding is provided.
- a short-circuit coil is provided so as to surround the magnetic path portion of the other permanent magnet removed and the portion where the magnetic flux leaks adjacent to the other permanent magnet, and a magnetizing current is passed through the armature winding, and the magnetic flux Generate a short-circuit current in the short-circuit coil, And wherein the generating a magnetic field having a direction opposite to the force and the magnetic field due to the magnetization current by the short-circuit current.
- the manufacturing method of the permanent magnet type rotating electrical machine having the short-circuiting coil as described above, the construction of the short-circuiting coil with a plate-like conductive member, and the technique related to the location of the short-circuiting coil or the plate-like conductive member are also described. It is one embodiment of the invention.
- an increase in d-axis current at the time of magnetization is suppressed by generating an induced current in the short-circuited coil and canceling out the magnetic field generated by the fixed magnetic force magnet by the induced current. Therefore, an increase in the magnetizing current at the time of demagnetizing and magnetizing the magnetic poles of the rotor can be suppressed, and the efficiency of the rotating machine can be achieved.
- FIG. 6 is a partial cross-sectional view of a rotor and a stator showing Embodiment 4 of the present invention, and shows the time of demagnetization of the variable magnetic force magnet.
- FIG. 7 is a partial cross-sectional view of a rotor and a stator showing Embodiment 4 of the present invention, and shows the time when the variable magnetic force magnet is increased.
- the disassembled perspective view which shows the state in the middle of the assembly of the rotor of Example 4 of this invention. It is sectional drawing of the direction parallel to the rotating shaft which shows Example 4 of this invention, and shows the state in the middle of the assembly of an iron core. In sectional drawing of the direction parallel to the rotating shaft which shows Example 4 of this invention, the completion state of an iron core is shown.
- Example 5 of this invention The top view of the electroconductive bar in Example 5 of this invention.
- the completion state of an iron core is shown.
- the rotor which shows Example 6 of this invention the completion state of an iron core is shown.
- the rotor which shows Example 7 of this invention shows the state in the middle of the assembly of an iron core.
- the rotor which shows Example 7 of this invention shows Example 7 of this invention, and the completion state of an iron core is shown.
- Example 13 of this invention It is a fragmentary sectional view of the rotor and stator which show Example 13 of this invention, and shows the direction of the magnetic flux at the time of magnetizing. It is a perspective view of the bridge
- Sectional drawing of the rotor in Example 15 of this invention Sectional drawing which shows the state at the time of the magnetization increase by the d-axis current in Example 15 of this invention
- Sectional view showing the maximum flux linkage of the magnet Sectional drawing which shows the state which generated the magnetic field which reduces the magnetic force of a variable magnetic magnet with the electric current of a coil
- Sectional drawing which shows the state in which the magnetic force of the variable magnetic magnet decreased by the reverse magnetic field by the current
- Sectional drawing which shows the state which generate
- FIG. 1 is a cross-sectional view in a direction orthogonal to the rotation axis of the permanent magnet type rotating electrical machine of the present embodiment, showing the direction of magnetic flux at the time of demagnetization, and FIG. is there.
- the rotor 1 As shown in FIG. 1, the rotor 1 according to the first embodiment of the first invention includes a rotor core 2, a permanent magnet 3 (hereinafter referred to as a variable magnetic force magnet) having a small product of coercive force and magnetization direction thickness, Permanent magnets (hereinafter referred to as fixed magnetic magnets) 4 and 4 having a large product of magnetic force and magnetization direction thickness.
- the rotor core 2 is formed by laminating silicon steel plates, and the variable magnetic magnet 3 and the fixed magnetic magnets 4 and 4 are embedded in the rotor core 2.
- Cavities 5a and 5b serving as magnetic barriers at the ends of the variable magnetic magnet 3 and the fixed magnetic magnet 4 so that the magnetic flux passing through the rotor core 2 passes in the thickness direction of the variable magnetic magnet 3 and the fixed magnetic magnet 4. Is provided.
- a short-circuit coil mounting portion 5c which is a recess provided in the cavity 5 in order to set the short-circuit coil 8, is provided.
- the variable magnetic force magnet 3 is a ferrite magnet or an alnico magnet, and in this embodiment, a ferrite magnet is used.
- the fixed magnetic magnet 4 was an NdFeB magnet.
- the coercive force of this variable magnetic magnet is 280 kA / m, and the coercive force of the fixed magnetic magnet is 1000 kA / m.
- the variable magnetic force magnet 3 is disposed in the rotor core 2 along the d-axis at the center of the magnetic pole, and the magnetization direction is substantially the circumferential direction.
- the fixed magnetic magnet 4 is disposed in the rotor core 2 on both sides of the variable magnetic magnet 3 so that the magnetization direction has a predetermined angle with respect to the d-axis direction.
- a short-circuit coil 8 is provided so as to surround the fixed magnetic magnet 4 embedded in the rotor core 2 in parallel with the magnetization direction of the d-axis current of the fixed magnet.
- the short-circuit coil 8 is composed of a ring-shaped conductive member, and is mounted so as to fit into a mounting portion 5 c formed at the edge of the cavity 5 provided in the rotor core 2.
- the short-circuiting coil 8 can be produced by pouring a conductive material into the mounting portion 5c of the short-circuiting coil melted at a high temperature in the hole of the iron core of the rotor.
- the short-circuit coil 8 is a magnetic flux generated when a d-axis current is passed through the armature winding and generates a short-circuit current. Therefore, the short-circuit coil 8 is provided in the magnetic path portion of the fixed magnetic magnet 4 excluding the variable magnetic magnet 3. In this case, a short-circuit coil 8 is provided around the fixed magnetic magnet 4 with the magnetization direction of the fixed magnetic magnet 4 as the central axis.
- the short-circuit coils 8 are respectively provided above and below the fixed magnetic force magnet 4, but may be either upper or lower. In addition to being provided in close contact with the surface of the fixed magnetic magnet, it is provided so as to surround the fixed magnetic magnet and the bridge portion 6 between the fixed magnetic magnet and the variable magnetic magnet as illustrated.
- the short-circuiting coil has a short-circuiting current that changes the magnetization of the variable magnetic force magnet 3 within 1 second and then attenuates the short-circuiting current by 50% or more within 1 second. Further, if the inductance value and the resistance value of the short-circuiting coil 8 are set to such values that a short-circuit current that changes the magnetization of the variable magnetic force magnet 3 flows, the efficiency is good.
- a stator 10 is provided on the outer periphery of the rotor 2 through an air gap 9.
- the stator 10 has an armature core 11 and an armature winding 12.
- An induced current is induced in the short circuit coil 8 by the magnetizing current flowing through the armature winding 12, and a magnetic flux penetrating the short circuit coil 8 is formed by the induced current.
- the magnetization direction of the variable magnetic magnet 3 is reversibly changed by the magnetization current flowing through the armature winding 12. That is, for the variable magnetic magnet and the fixed magnetic magnet, the permanent magnet 3 is magnetized by a magnetic field generated by the d-axis current during operation of the permanent magnet type rotating electric machine, and the amount of magnetic flux of the variable magnetic magnet 3 is irreversibly changed. . In that case, the d-axis current for magnetizing the variable magnetic force magnet 3 is passed, and at the same time, the torque of the rotating electrical machine is controlled by the q-axis current.
- the magnetic flux generated by the d-axis current causes the amount of interlinkage magnetic flux (that is, rotation) of the armature winding generated by the current (total current obtained by combining the q-axis current and the d-axis current), the variable magnetic magnet, and the fixed magnetic magnet.
- variable magnetic force magnet 3 is irreversibly changed by a magnetic field generated by an instantaneous large d-axis current.
- operation is carried out by continuously supplying a d-axis current in a range where little or no irreversible demagnetization occurs.
- the d-axis current at this time acts to adjust the terminal voltage by advancing the current phase. That is, an operation control method is performed in which the polarity of the variable magnet 3 is reversed with a large d-axis current to advance the current phase.
- variable magnet 3 since the polarity of the variable magnet 3 is reversed by the d-axis current, even if a negative d-axis current that reduces the terminal voltage is supplied, the variable magnet 3 is not demagnetized but increased. Become. That is, the magnitude of the terminal voltage can be adjusted without demagnetizing the variable magnet 3 with a negative d-axis current.
- a magnetic field is formed by applying a pulse-like current having an energization time of about 0.1 ms to 100 ms to the armature winding 12 of the stator 10, and the magnetic field A is applied to the variable magnetic force magnet 3. Act (see FIG. 1).
- the pulse current that forms the magnetic field A for magnetizing the permanent magnet is the d-axis current component of the armature winding 12 of the stator 10.
- the change in the magnetization state of the permanent magnet due to the acting magnetic field due to the d-axis current will vary depending on the magnitude of the coercive force.
- a negative d-axis current that generates a magnetic field in the direction opposite to the magnetization direction of the permanent magnet is pulsed through the armature winding 12. If the magnetic field A in the magnet changed by the negative d-axis current becomes ⁇ 280 kA / m, the coercive force of the variable magnetic magnet 3 is 280 kA / m, so that the magnetic force of the variable magnetic magnet 3 is irreversibly greatly reduced.
- the coercive force of the fixed magnetic magnet 4 is 1000 kA / m, the magnetic force does not decrease irreversibly.
- the pulsed d-axis current becomes zero, only the variable magnetic force magnet 3 is demagnetized, and the amount of interlinkage magnetic flux by the entire magnet can be reduced.
- a reverse magnetic field greater than ⁇ 280 kA / m is applied, the variable magnetic force magnet 3 is magnetized in the reverse direction and the polarity is reversed. In this case, since the magnetic flux of the variable magnetic magnet 3 and the magnetic flux of the fixed magnetic magnet 4 cancel each other, the total interlinkage magnetic flux of the permanent magnet is minimized.
- the direction of the magnetic force of the fixed magnetic force magnet 4 is from the fixed magnetic force magnet 4 to the variable magnetic force magnet 3 as shown in FIG. Since they match, a strong magnetic force acts in the direction of demagnetizing the variable magnetic force magnet 3.
- an induced current that cancels the magnetic field A of the armature winding 12 is generated in the short-circuit coil 8, and a magnetic field having a magnetic force direction as indicated by an arrow C in FIG. 1 is generated by the induced current.
- the magnetic force C generated by the short-circuit coil 8 also acts so as to direct the magnetization direction of the variable magnetic force magnet 3 in the reverse direction.
- the process of increasing the total flux linkage of the permanent magnet and restoring it to the maximum (magnetization process) will be described.
- the demagnetization completed state as shown in FIG. 2, the polarity of the variable magnetic force magnet 3 is reversed, and a positive magnetic field that generates a magnetic field in a direction opposite to the reversed magnetization (the initial magnetization direction shown in FIG. 1) is generated.
- a d-axis current is passed through the armature winding 12.
- the magnetic force of the reversed reversed polarity variable magnetic magnet 3 decreases as the magnetic field increases and becomes zero.
- the polarity is reversed and magnetized in the direction of the initial polarity.
- 350 kA / m which is a magnetic field necessary for almost complete magnetization, is applied, the variable magnetic force magnet 3 is magnetized and generates a magnetic force almost at its maximum.
- the magnetic force of the variable magnetic magnet 3 is irreversibly changed, and the total interlinkage magnetic flux of the permanent magnet Can be arbitrarily changed.
- the short-circuit coil 8 is arranged on the fixed magnetic magnet 4 and the surrounding bridge portion 6.
- the short-circuit coil 8 is arranged with the magnetization direction of the fixed magnetic magnet 4 as the central axis.
- the magnetic field A ⁇ b> 1 due to the d-axis current acts on the fixed magnetic force magnet 4
- an induced current that cancels the magnetic field A flows to the short-circuit coil 8.
- the magnetic field A1 caused by the d-axis current and the magnetic field C caused by the short-circuit current act and cancel each other, so that the magnetic field hardly increases or decreases. That is, since the magnetic field A1 ⁇ 0, the variable magnetic force magnet 3 can be effectively magnetized with a small magnetization current.
- the fixed magnetic magnet 4 is not affected by the d-axis current due to the short-circuit coil 8 and the magnetic flux hardly increases, so that the magnetic saturation of the armature core 11 due to the d-axis current can be reduced. That is, in the armature core 11, when the magnetic field A generated by the d-axis current passes through the magnetic path formed between the armature windings 12, there is a possibility that magnetic saturation of that portion occurs. However, in this embodiment, the portion of the magnetic field C of the short-circuit coil 8 that passes through the magnetic path of the armature core 11 acts in the opposite direction to the magnetic field A due to the d-axis current, and A1 ⁇ 0. Magnetic saturation of the magnetic path of the child core 11 is alleviated.
- the short-circuit coil 8 is provided so as to surround the bridge portion 6, a short-circuit current flows through the short-circuit coil 8 also by the magnetic field A 2 acting on the bridge portion 6.
- the short-circuit coil 8 is disposed in the vicinity of the variable magnetic force magnet 3, it is possible to efficiently cancel out the magnetic field acting other than the variable magnetic force magnet.
- the magnetic saturation of the armature core 11 due to the d-axis current can be reduced. That is, in the armature core 11, when the magnetic field A generated by the d-axis current passes through the magnetic path formed between the armature windings 12, there is a possibility that magnetic saturation of that portion occurs.
- the magnetic field C of the short-circuit coil 8 cancels the magnetic field A1 + the magnetic field A2, and the magnetic field A1 + the magnetic field A2 ⁇ 0. Therefore, among the magnetic flux passing through the magnetic path of the armature core 11, the magnetic field A1 and the magnetic field A2 This reduces the magnetic saturation of the magnetic path of the armature core 11.
- an induced current is generated in the short-circuit coil, and the magnetic field generated by the fixed magnetic magnet is canceled by the induced current. Since an increase in the axial current can be suppressed, an increase in the magnetization current at the time of demagnetizing and increasing the magnetic pole of the rotor can be suppressed, so that the efficiency of the rotating machine can be achieved. Further, since the bridge portion 6 also surrounds one short-circuit coil 8, the magnetic field caused by the magnetizing current is prevented from entering the bridge portion 6. As a result, the magnetic field A can be effectively applied to the variable magnetic force magnet 3.
- the short-circuit coil 8 is provided in parallel with the upper and lower surfaces (direction perpendicular to the magnetization direction) of the fixed magnetic magnet.
- FIGS. Two can also be provided in a shape. That is, it is arranged at a diagonal of a cross section in a direction orthogonal to the axial direction of the rotor of the fixed magnetic magnet 4 in a direction maintaining a constant angle with respect to the magnetization direction of the fixed magnetic magnet 4.
- the short-circuit coil 8 may be disposed in close contact with the fixed magnetic magnet 4.
- One end of the short-circuiting coil 8 can be extended to the periphery of the variable magnetic force magnet 3, and the fixed magnetic force magnet 4 and the bridge portion 6 can be included inside the short-circuiting coil 8.
- the short-circuit coils 8 are provided above and below the fixed magnetic force magnet 4, respectively, but may be either one above or below.
- a short-circuit current due to the magnetic field A ′ acting on the side surface of the fixed magnetic magnet 4 can also flow through the short-circuit coil 8.
- the short-circuit current generated between the upper side and the lower side of the fixed magnetic magnet 4 so that the magnetic field strength can be easily adjusted.
- the first invention is not limited to the above-described embodiments but also includes the following third embodiment.
- the first invention is naturally applicable to a multi-pole rotating electric machine such as an eight-pole machine.
- the position and shape of the permanent magnets will of course change somewhat, and the action and effect can be obtained in the same way.
- the variable magnetic magnet is arranged at the center and the fixed magnetic magnets are arranged on both sides thereof, but it can be applied to other arrangements of the variable magnetic magnet and the fixed magnetic magnet.
- the short-circuit coil shown in the first invention needs to be provided around the permanent magnet arranged in the rotor core, it has been studied how to incorporate it in the iron core by a simple method. For example, when the short-circuit coil and the permanent magnet are arranged in close contact with each other, the short-circuit coil is wound around the permanent magnet and then inserted into the permanent magnet mounting space in which the permanent magnet and the coil are opened in the iron core. it can. However, if the permanent magnet and the short-circuiting coil are separated from each other and an iron core portion exists between them, it is necessary to insert the short-circuiting coil one by one into the thin coil insertion hole, and the assembly becomes extremely difficult.
- this type of permanent magnet type rotating electrical machine particularly a permanent magnet type rotating electrical machine for hybrid vehicles that is required to have a small size and high output, requires high torque and high output in a limited space. Accordingly, reduction of torque ripple, vibration and noise is required. For this reason, a skew structure is adopted in which the rotor laminated iron core is formed in a block shape and shifted in the circumferential direction. In the permanent magnet type rotating electrical machine having such a skew structure, it is extremely troublesome to provide the short-circuit coil as described above around the permanent magnet incorporated in the rotor core.
- the object of the second invention of the present application is a permanent magnet type rotary electric machine having a skew structure rotor core, and a permanent magnet type rotary electric machine capable of incorporating a short-circuit coil around the permanent magnet by a simple method, and It is in providing the manufacturing method.
- the permanent magnet type rotating electric machine divides the rotor core into two or more in the axial direction and skews the magnetic pole positions of the divided cores in the circumferential direction.
- Each core is provided with a conductive short-circuit coil in which a short-circuit current flows by the magnetic flux generated during magnetization when the permanent magnet is magnetized, and the short-circuit coil of each core is set to the skew angle of each core.
- the rotor is arranged at an angle shifted in the circumferential direction of the rotor, and the short-circuiting coil of each iron core portion is connected with a step portion at the boundary portion of the iron core. That is, the second invention corresponds to claims 7 to 17 of the present application.
- the permanent magnet type rotating electrical machine of the second invention having the above-described configuration, it is possible to incorporate a short-circuit coil having a structure shifted by the skew angle with respect to the iron core portion of the rotor core having the skew structure. As a result, the operation of assembling the short-circuit coil into the skewed iron core is simplified, and a permanent magnet type rotating electrical machine having the short-circuit coil can be easily obtained.
- FIG. 5 is a cross-sectional view in a direction orthogonal to the rotation axis of the permanent magnet type rotating electrical machine of this embodiment, showing the direction of the magnetic flux at the time of demagnetization, and FIG. is there.
- FIG. 7 is an exploded perspective view showing a state in the middle of the assembly of the permanent magnet type rotating electrical machine of the present embodiment
- FIG. 8 is a sectional view in the direction parallel to the rotation axis
- FIG. 9 is a sectional view in the completed state.
- the rotor 1 of the fourth embodiment of the second invention is composed of a rotor core 2, a variable magnetic magnet 3, and a fixed magnetic magnet 4 as shown in FIG. .
- the rotor core 2 is formed by laminating silicon steel plates, and the permanent magnet is embedded in the rotor core 2.
- a cavity 5 serving as a magnetic barrier is provided at the ends of the variable magnetic magnet 3 and the fixed magnetic magnet 4 so that the magnetic flux passing through the rotor core 2 passes in the thickness direction of the variable magnetic magnet 3 and the fixed magnetic magnet 4. .
- the variable magnetic force magnet 3 is a ferrite magnet or an alnico magnet, and in this embodiment, a ferrite magnet is used.
- the fixed magnetic magnet 4 was an NdFeB magnet.
- the coercive force of this variable magnetic magnet is 280 kA / m, and the coercive force of the fixed magnetic magnet is 1000 kA / m.
- the variable magnetic force magnet 3 is disposed in the rotor core 2 along the d-axis at the center of the magnetic pole, and the magnetization direction is substantially the circumferential direction.
- the fixed magnetic magnet 4 is disposed in the rotor core 2 on both sides of the variable magnetic magnet 3 so that the magnetization direction has a predetermined angle with respect to the d-axis direction.
- a short-circuit coil 8 is provided so as to surround the fixed magnetic magnet 4 embedded in the rotor core 2.
- the short-circuit coil 8 is composed of a ring-shaped conductive member and is mounted so as to be fitted into the edge portion of the cavity 5 provided in the rotor core 2. It is also possible to manufacture by casting a conductive material melted at a high temperature into the hole of the iron core of the rotor as in Example 6 described later.
- the short-circuit coil 8 is a magnetic flux generated when a d-axis current is passed through the armature winding and generates a short-circuit current. Therefore, the short-circuit coil 8 is provided in the magnetic path portion of the fixed magnetic magnet 4 excluding the variable magnetic magnet 3. In this case, a short-circuit coil 8 is provided around the fixed magnetic magnet 4 with the magnetization direction of the fixed magnetic magnet 4 as the central axis.
- the short-circuit coils 8 are respectively provided above and below the fixed magnetic force magnet 4, but may be either upper or lower. Further, although the short-circuit coil 8 is provided in parallel with the upper and lower surfaces (direction perpendicular to the magnetization direction) of the fixed magnetic magnet, one or two X-shaped can be provided in the diagonal direction of the short-circuit coil. Further, in addition to being provided in close contact with the surface of the fixed magnetic magnet, it may be provided so as to surround the fixed magnetic magnet and the bridge portion 6 between the fixed magnetic magnet and the variable magnetic magnet as illustrated.
- the short-circuit coil 8 has a short-circuit current to the extent that the magnetization of the variable magnetic force magnet 3 changes within 1 second and then attenuates the short-circuit current by 50% or more within 1 second. Further, if the inductance value and the resistance value of the short-circuiting coil 8 are set to such values that a short-circuit current that changes the magnetization of the variable magnetic force magnet 3 flows, the efficiency is good.
- a stator 10 is provided on the outer periphery of the rotor 2 through an air gap 9.
- the stator 10 has an armature core 11 and an armature winding 12.
- An induced current is induced in the short circuit coil 8 by the magnetizing current flowing through the armature winding 12, and a magnetic flux penetrating the short circuit coil 8 is formed by the induced current.
- the magnetization direction of the variable magnetic force magnet 3 reversibly changes due to the magnetization current flowing through the armature winding 12. That is, for the variable magnetic magnet and the fixed magnetic magnet, the permanent magnet 3 is magnetized by a magnetic field generated by the d-axis current during operation of the permanent magnet type rotating electric machine, and the amount of magnetic flux of the variable magnetic magnet 3 is irreversibly changed. . In that case, the d-axis current for magnetizing the variable magnetic force magnet 3 is passed, and at the same time, the torque of the rotating electrical machine is controlled by the q-axis current.
- the magnetic flux generated by the d-axis current causes the amount of interlinkage magnetic flux of the armature windings (of the rotating electric machine) generated by the current (total current obtained by combining the q-axis current and the d-axis current), the variable magnetic magnet, and the fixed magnetic magnet.
- the amount of interlinkage magnetic flux in the entire armature winding composed of the magnetic flux generated in the armature winding by the total current and the magnetic flux generated by the variable magnetic magnet and the fixed magnetic magnet on the rotor side is reversibly changed. .
- variable magnetic force magnet 3 is irreversibly changed by a magnetic field generated by an instantaneous large d-axis current.
- operation is carried out by continuously supplying a d-axis current in a range where little or no irreversible demagnetization occurs.
- the d-axis current at this time acts to adjust the terminal voltage by advancing the current phase. That is, an operation control method is performed in which the polarity of the variable magnet 3 is reversed with a large d-axis current to advance the current phase.
- variable magnet 3 since the polarity of the variable magnet 3 is reversed by the d-axis current, even if a negative d-axis current that reduces the terminal voltage is supplied, the variable magnet 3 is not demagnetized but increased. Become. That is, the magnitude of the terminal voltage can be adjusted without demagnetizing the variable magnet 3 with a negative d-axis current.
- a magnetic field is formed by applying a pulse-like current having an energization time of about 0.1 ms to 100 ms to the armature winding 12 of the stator 10, and the magnetic field A is applied to the variable magnetic force magnet 3. Act (see FIG. 5).
- the pulse current that forms the magnetic field A for magnetizing the permanent magnet is the d-axis current component of the armature winding 12 of the stator 10.
- the change in the magnetization state of the permanent magnet due to the acting magnetic field due to the d-axis current will vary depending on the magnitude of the coercive force.
- a negative d-axis current that generates a magnetic field in the direction opposite to the magnetization direction of the permanent magnet is pulsed through the armature winding 12. If the magnetic field A in the magnet changed by the negative d-axis current becomes ⁇ 280 kA / m, the coercive force of the variable magnetic magnet 3 is 280 kA / m, so that the magnetic force of the variable magnetic magnet 3 is irreversibly greatly reduced.
- the coercive force of the fixed magnetic magnet 4 is 1000 kA / m, the magnetic force does not decrease irreversibly.
- the pulsed d-axis current becomes zero, only the variable magnetic force magnet 3 is demagnetized, and the amount of interlinkage magnetic flux by the entire magnet can be reduced.
- a reverse magnetic field greater than ⁇ 280 kA / m is applied, the variable magnetic force magnet 3 is magnetized in the reverse direction and the polarity is reversed. In this case, since the magnetic flux of the variable magnetic magnet 3 and the magnetic flux of the fixed magnetic magnet 4 cancel each other, the total interlinkage magnetic flux of the permanent magnet is minimized.
- the direction of the magnetic force of the magnetic field generated by the fixed magnetic force magnet 4 is from the fixed magnetic force magnet 4 to the variable magnetic force magnet 3 as shown in FIG. Therefore, a strong magnetic force acts in the demagnetizing direction of the variable magnetic force magnet 3.
- an induced current that cancels the magnetic field A of the armature winding 12 is generated in the short-circuit coil 8, and a magnetic field having a magnetic force direction as indicated by an arrow C in FIG. 5 is generated by the induced current.
- the magnetic force C generated by the short-circuit coil 8 also acts so as to direct the magnetization direction of the variable magnetic force magnet 3 in the reverse direction.
- the direction of the magnetic force of the magnetic field C generated by the induced current induced in the short-circuit coil 8 coincides with the direction of the magnetic field A by the magnetizing current in the portion penetrating the variable magnetic force magnet 3, so that the magnetization in the demagnetizing direction Is also done effectively
- the process of increasing the total flux linkage of the permanent magnet and restoring it to the maximum will be described.
- the demagnetization completed state as shown in FIG. 6, the polarity of the variable magnetic force magnet 3 is reversed, and a positive magnetic field that generates a magnetic field in a direction opposite to the reversed magnetization (initial magnetization direction shown in FIG. 5) is generated.
- a d-axis current is passed through the armature winding 12.
- the magnetic force of the reversed reversed polarity variable magnetic magnet 3 decreases as the magnetic field increases and becomes zero.
- the polarity is reversed and magnetized in the direction of the initial polarity.
- 350 kA / m which is a magnetic field necessary for almost complete magnetization, is applied, the variable magnetic force magnet 3 is magnetized and generates a magnetic force almost at its maximum.
- the magnetic force of the variable magnetic magnet 3 is irreversibly changed, and the total interlinkage magnetic flux of the permanent magnet Can be arbitrarily changed.
- a short-circuit coil 8 is disposed around the fixed magnetic magnet 4.
- the short-circuit coil 8 is arranged with the magnetization direction of the fixed magnetic magnet 4 as the central axis. 6, when the magnetic field A due to the d-axis current acts on the fixed magnetic field magnet 4, an induced current that cancels the magnetic field A flows to the short-circuit coil 8. . Accordingly, in the fixed magnetic force magnet 4, the magnetic field A caused by the d-axis current and the magnetic field C caused by the short-circuit current act and cancel each other, so that the magnetic field hardly increases or decreases.
- the magnetic field C caused by the short-circuit current also acts on the variable magnetic force magnet 3 and is in the same direction as the magnetic field A caused by the d-axis current. Accordingly, the magnetic field A for magnetizing the variable magnetic force magnet 3 is strengthened, and the variable magnetic force magnet 3 can be magnetized with a small d-axis current. Further, since the direction of the magnetic force of the magnetic field C by the short-circuit coil 8 is opposite to the direction of the magnetic force of the magnetic field B generated by the fixed magnetic force magnet 4, it also acts in the direction of canceling out the magnetic force of the magnetic field B. Therefore, the variable magnetic force magnet 3 can be effectively magnetized with a small magnetization current.
- the fixed magnetic magnet 4 is not affected by the d-axis current due to the short-circuit coil 8 and the magnetic flux hardly increases, so that the magnetic saturation of the armature core 11 due to the d-axis current can be reduced. That is, in the armature core 11, when the magnetic field A generated by the d-axis current passes through the magnetic path formed between the armature windings 12, there is a possibility that magnetic saturation of that portion occurs. However, in this embodiment, the portion of the magnetic field C of the short-circuit coil 8 that passes through the magnetic path of the armature core 11 acts in the opposite direction to the magnetic field A caused by the d-axis current. Is mitigated from magnetic saturation.
- reference numeral 20 denotes a rotor of the permanent magnet type rotating electric machine according to the present embodiment.
- the rotor 20 is divided into two parts from the central portion in the axial direction, and the first iron core is shown. It is comprised from the part 20a and the 2nd iron core part 20b.
- the iron core portions 20 a and 20 b have rotation holes for a fixed magnetic magnet and a variable magnetic magnet, a cavity serving as a magnetic barrier, and insertion holes 22 a and 22 b for a short-circuit coil. It is formed so as to penetrate the iron core portion in parallel with the child axis.
- a conductive plate 30 having the same outer diameter as that of the iron core is disposed between the iron cores 20a and 20b.
- the conductive plate 30 is made of a conductive material such as copper or aluminum similar to the short-circuit coil.
- a pair of conductive bars 31a and 32a constituting a part of the short-circuited coil in one iron core portion 20a is provided on the surface of the conductive plate 30, and the other iron core portion is provided on the back surface of the conductive plate 30.
- One end of a pair of conductive bars 31b and 32b constituting a part of the short-circuit coil in 20b is fixed by means such as welding or brazing.
- the conductive bars 31a to 32b are longer than the length of each iron core portion 20a, 20b in the rotation axis direction by a half of the length of the short-circuit coil in the circumferential direction of the rotor.
- the leading end of the conductive bars 31a to 32b protrudes to the outside of each iron core (the outer surface of the rotor).
- the conductive bars 31 a and 30 b are provided on both surfaces of the conductive plate 30, but the positions of the conductive bars 31 a and 30 b are different on the front and back surfaces of the conductive plate 30. That is, in the permanent magnet type rotating electrical machine of the present embodiment, the rotor core portions 20a and 20b adopt a skew structure, so that the left and right core portions 20a and 20b of the rotor have variable magnetic magnets and fixed magnetic magnets. Or the position of the short circuit coil arrange
- the conductive bars 31a, 32a and 31b, 32b provided on both surfaces of the conductive plate 30 are also shifted in the circumferential direction of the rotor between the front and back surfaces of the conductive plate 30 in accordance with the skew angle. In the position.
- the short-circuiting coil insertion holes 22a and 22b for inserting these conductive bars 31a to 32b are also provided at positions shifted by skew angles.
- FIG. 7 shows only a part of the short-circuit coil insertion holes 22a and 22b and the conductive bars 31a to 32b.
- the number of the insertion holes and the conductive bars is the number of magnetic poles and permanent magnets provided in each magnetic pole. The number is set according to the number and the number of short-circuit coils provided in each permanent magnet.
- the conductive plate 30 having such a configuration is sandwiched between the left and right iron core portions 20a and 20b in a state where the conductive bars 31a to 32b on both sides thereof are inserted into the short-circuiting coil insertion holes 22a and 22b.
- the rotor 20 of the embodiment is configured.
- the left and right iron core portions 20a and 20b of the rotor are skewed, and even if the positions of the variable magnetic magnets and the fixed magnetic magnets constituting the magnetic poles are shifted in the circumferential direction, the conductive provided on the conductive plate 30 Since the conductive bars 31a to 32b are also at positions shifted by skew angles between the front and back surfaces of the conductive plate, the right and left iron core portions 20a and 20b are coupled so as to sandwich the conductive plate 30 so that the appropriate iron core can be used.
- the conductive bar can be inserted at a proper position (position surrounding the fixed magnetic magnet).
- the tips of the conductive bars 31a to 32b protrude from the end surface of the rotor 20 in the axial direction. Therefore, the protruding ends of the conductive bars 31a and 32a and the ends of the conductive bars 31b and 32b are short-circuited by means such as welding or brazing to form the short-circuit connection portions 33a and 33b.
- a short circuit coil formed of the conductive plate 30 ⁇ conductive bar 31a ⁇ short-circuit connecting portion 33a ⁇ conductive bar 32a is formed in one iron core portion 20a, and the other iron core portion 20b has a conductive wire.
- a short-circuit coil is formed, which is composed of the conductive plate 30 ⁇ the conductive bar 31b ⁇ the short-circuit connection portion 33b ⁇ the conductive bar 32b.
- the outsides of the short-circuit connection portions 33a and 33b are covered with end plates 34a and 34b made of a member having an electric resistance larger than that of an insulating material or a conductive bar.
- the conductive bars 31a to 32b are made of conductive bars prepared separately.
- the tip can also be short-circuited.
- the conductive bars 31a to 32b are formed on both surfaces of the conductive plate 20, and are fitted into the left and right iron core portions 20a and 20b.
- the short-circuit coil can be arranged in the iron core having the skew structure.
- the short-circuit coil is provided so as to surround the permanent magnet and the surrounding bridge portion, in the conventional method, it is necessary to pass the coils one by one into the short-circuit coil insertion hole penetrating the iron core, The work was complicated.
- a part of all the short-circuited coils is shared by the conductive plate 30, so that the coil connection work and the assembling work can be simplified.
- a rotor having a skew structure can flexibly cope with a skew angle and a magnetic pole position by simply changing the positions of the conductive bars 31a to 32b fixed to the conductive plate 30.
- FIG. 10 is a plan view showing a pair of conductive bars 41 and 42 forming each short-circuited coil in Example 5, and FIG. 11 is a rotor having a short-circuited coil formed by these conductive bars 41 and 42.
- FIG. 11 is a rotor having a short-circuited coil formed by these conductive bars 41 and 42.
- the conductive bars 41 and 42 include left and right iron core insertion portions 41a to 42b integrated by a central step portion 43.
- the iron core insertion portions 41a to 42b are longer than the length of the iron core portions 20a and 20b in the rotation axis direction by a half of the length in the circumferential direction of the rotor of the short-circuit coil.
- the tip portion protrudes outside each iron core portion (the outer surface of the rotor).
- the rotor 20 is composed of left and right iron core portions 20a and 20b having a constant skew angle.
- the left and right iron core portions 20a and 20b are provided with variable magnetic magnets and fixed magnetic magnet mounting holes, a cavity serving as a magnetic barrier, and a short-circuit coil insertion hole at positions shifted by a skew angle. This is the same as in Example 4.
- spacer disks 44 are provided in the left and right iron core portions 20a and 20b in place of the conductive plates of the fourth embodiment.
- the spacer disk 44 is formed of a silicon steel plate, similar to the iron core portions 20a and 20b. That is, since the spacer disk 44 does not constitute a part of the short-circuited coil, the conductivity as in the fourth embodiment is not necessary, and it is not necessary to constitute the material with a material such as copper or aluminum.
- the spacer disk 44 is formed with a space 45 into which the stepped portion 43 of the conductive bars 41 and 42 is inserted.
- the pair of conductive bars 41 and 42 and the space 45 into which the stepped portion 43 enters are provided for each short-circuited coil. Accordingly, when one or a plurality of short-circuit coils are provided for each magnetic pole, a pair of conductive bars 41 and 42 and a space portion 45 are prepared according to the number.
- Example 5 having such a configuration, one end portion of the conductive bars 41 and 42 (for example, the iron core insertion portions 41a and 42a) is placed in the short-circuit coil insertion hole of the iron core portion 20a into which the rotor is divided. Then, the spacer disk 44 is overlaid on the iron core portion 20a so that the stepped portion 43 of the conductive bars 41 and 42 is positioned in the space portion 45 thereof. Further, the iron core insertion portions 41b and 42b on the opposite side of the conductive bars 41 and 42 protruding from the spacer disk 44 are inserted into the short-circuiting coil insertion hole, and the iron core portion 20b on the opposite side is overlapped with the spacer disk 44. Match. Thereafter, the ends of the conductive bars 41 and 42 protruding from the axial ends of the iron core portions 20a and 20b are bent and connected to form the short-circuit connection portions 46a and 46b, thereby forming a short-circuit coil.
- the tips of the conductive bars 41 and 42 may be short-circuited with a separately prepared member. Further, as in the fourth embodiment, a large number of conductive bars 41 and 42 constituting each short-circuited coil are set on the central spacer disk 44, and the left and right iron core portions 20a and 20b are mounted from both sides thereof. Is also possible.
- the outer sides of the short-circuit connection portions 46a and 46b are covered with end plates 48a and 48b made of a member having an electric resistance larger than that of the insulating material or the conductive bar.
- end plates 48a and 48b made of a member having an electric resistance larger than that of the insulating material or the conductive bar.
- insulating members 47a and 47b are provided outside the short-circuit connection portion as illustrated.
- Example 5 the conductive bars 41 and 42 penetrating the left and right iron core portions 20a and 20b, and the short-circuit connection portions 46a and 46b formed on the axial end surfaces of the iron core portions 20a and 20b,
- one short-circuit coil bent by a skew is formed in the spacer disk 44 portion, and the permanent magnets in the respective iron core portions 20a and 20b arranged at positions shifted by skew angles in the rotor core.
- a short-circuit coil can be disposed around the.
- Example 5 since a conductive plate is not used in the center, it is not necessary to perform a joining operation such as welding or brazing between the individual conductive bar forming the short-circuited coil and the conductive plate, Its manufacturing work is simplified. In addition, there is no conductive plate in the center of the rotor, and a silicon steel plate having the same quality as the iron core can be used as the spacer disk, so that the magnetic characteristics are also excellent.
- Example 6 the conductive material obtained by melting the short circuit coil is poured into the conductive member injection hole of the rotor core, and the short circuit coil is formed when the conductive material is solidified.
- Example 6 will be described with reference to the cross-sectional view of FIG.
- the spacer disk 51 is disposed between the left and right iron core portions 20a, 20b, and the end plates 52a, 52b are disposed at the axial ends of the iron core portions 20a, 20b.
- conductive material injection holes 53a, 53b are formed in parallel with the axial direction of the rotor in accordance with the position of the short circuit coil.
- the positions of the conductive member injection holes 53a and 53b of the left and right iron core portions 20a and 20b are formed at positions shifted by the skew angle of the iron core portions 20a and 20b.
- the central spacer disk 51 is formed with a space portion 54 that communicates with the opening portion on the iron core center side of the conductive member injection holes 53a and 53b formed in the left and right iron core portions.
- the left and right end plates 52a and 52b are provided with short-circuit connection portions 55a and 55b communicating with the opening on the iron core end side of the conductive member injection holes 53a and 53b.
- One end plate (in the figure, end plate 52a) is provided with an injection port 56 of a conductive material communicating with the short-circuit connection portion 55a.
- Example 6 having such a configuration, the left and right iron core portions 20a and 20b, the spacer disc 51, and the left and right end plates 52a and 52b are integrally and firmly fixed, and the molten copper, aluminum, etc. from the injection port 56 are used. Inject a conductive material. Then, the conductive material flows into the conductive material injection holes 53a and 53b, the space portion 54, and the short-circuit connection portions 55a and 55b, and solidifies, whereby the short-circuit coil having a structure in which the skew angle is shifted in the rotor core. Is formed.
- Example 7 linear conductive bars were inserted into the left and right iron cores, and the left and right iron cores were twisted by an angle that skewed in opposite directions, thereby shifting the skew angle at the center of the iron core.
- a short-circuit coil having a shape is formed.
- FIG. 13 is a cross-sectional view before the twist is added
- FIG. 14 is a cross-sectional view of the short-circuit coil having a step corresponding to the skew angle obtained as a result of the twist.
- Example 7 the left and right iron core portions 20 a and 20 b are stacked via the space plate 61.
- the space plate 61 is provided with a space portion 62 into which a step portion corresponding to the skew angle can enter when the short-circuit coil is formed.
- the left and right iron core portions 20a and 20b are provided with a pair of short-circuit coil insertion holes 63a and 63b, respectively, in parallel with the axial direction of the rotor.
- each insertion hole 63a, 63b is open to the space 62 of the space plate 61, and is arranged in a straight line in a state before each iron core is skewed.
- Two legs of a U-shaped conductive bar 64 are inserted into the insertion holes 63a and 63b of the short-circuit coil.
- the conductive bar 64 is inserted into the short-circuiting coil insertion holes 63a, 63b, and the left and right iron core portions are Add a twist for the skew angle. Then, as shown in FIG. 14, the conductive bar 64 is bent at the space plate 61 at the center of the iron core, and a stepped portion 65 corresponding to the skew angle is formed there. Thereafter, the ends of the leg portions of the U-shaped conductive bar 64 exposed on one end face of the rotor core are joined together by welding or brazing to form one short-circuit connection portion 66a.
- the U-shaped connecting portion is the other short-circuit connection portion 66b.
- the U-shaped conductive bar 64 is inserted into the insertion holes 63a and 63b arranged in a straight line, and the iron core is twisted. It is possible to easily manufacture a short-circuit coil with a mark.
- the manufacturing process is simplified compared to a technique in which the iron core portion is fitted on both sides of the conductive bar.
- the conductive bar can be simply U-shaped, it is easy to process, and the skew angle is determined by the amount of twist in the iron core, so the conductive bar itself does not need to consider the skew angle.
- the present invention can also be applied to other rotating electric machines.
- the magnetic path portion of another permanent magnet excluding the permanent magnet that is irreversibly changed, the periphery of the other permanent magnet around the magnetization direction of the other permanent magnet, or the irreversible
- a conductive plate is provided in the magnetic path portion where the magnetic flux leaks, and a magnetizing current is passed through the armature winding, and a short-circuit current is generated in the conductive plate by the magnetic flux.
- a magnetic field having a magnetic force in a direction opposite to that of the magnetic field generated by is generated.
- a block conductive plate which is a magnetic path portion where the magnetic flux leaks may be provided above and below the periphery of the fixed magnetic magnet, the entire surface, or the magnetic flux.
- an induced current is generated in the conductive plate, and the magnetic field generated in the fixed magnetic force magnet is canceled by the induced current, thereby increasing the d-axis current during the magnetization. Since the increase in the magnetizing current at the time of demagnetizing and magnetizing the magnetic poles of the rotor can be suppressed, the efficiency of the rotating machine can be achieved.
- Embodiments of the permanent magnet type rotating electrical machine according to the third invention will be described below with reference to FIGS.
- the rotating electric machine of the present embodiment is described in the case of 12 poles, and can be similarly applied to other pole numbers.
- the third invention corresponds to claims 18 to 26 of the present application.
- FIG. 15 is a cross-sectional view in a direction orthogonal to the rotation axis of the permanent magnet type rotating electrical machine of the present embodiment, showing the direction of the magnetic flux at the time of demagnetization
- FIG. 17 is a perspective view of the portion of the fixed magnetic magnet 4 and the conductive plate 8 showing the direction of the magnetic flux at the time of magnetization.
- the rotor 1 includes a rotor core 2, a permanent magnet 3 (hereinafter referred to as a variable magnetic force magnet) having a small product of coercive force and magnetization direction thickness, Permanent magnets (hereinafter referred to as fixed magnetic magnets) 4 and 4 having a large product of magnetic force and magnetization direction thickness.
- the rotor core 2 is formed by laminating silicon steel plates, and the variable magnetic magnet 3 and the fixed magnetic magnets 4 and 4 are embedded in the rotor core 2.
- a cavity 5 serving as a magnetic barrier is provided at the ends of the variable magnetic magnet 3 and the fixed magnetic magnet 4 so that the magnetic flux passing through the rotor core 2 passes in the thickness direction of the variable magnetic magnet 3 and the fixed magnetic magnet 4. .
- the variable magnetic force magnet 3 is a ferrite magnet or an alnico magnet, and in this embodiment, a ferrite magnet is used.
- the fixed magnetic magnet 4 was an NdFeB magnet.
- the coercive force of this variable magnetic magnet is 280 kA / m, and the coercive force of the fixed magnetic magnet is 1000 kA / m.
- the variable magnetic force magnet 3 is disposed in the rotor core 2 along the d-axis at the center of the magnetic pole, and the magnetization direction is substantially the circumferential direction.
- the fixed magnetic magnet 4 is disposed in the rotor core 2 on both sides of the variable magnetic magnet 3 so that the magnetization direction has a predetermined angle with respect to the d-axis direction.
- a thin plate-like conductive plate 8 is disposed so as to cover the entire upper and lower surfaces of the fixed magnetic magnet 4 embedded in the rotor core 2.
- This conductive plate 8 penetrates the magnetic flux generated when a d-axis current is passed through the armature winding together with the fixed magnetic magnet 4. At this time, the surface of the flat conductive plate 8 is spirally formed.
- a circulating short circuit current is generated. That is, it is preferable that the conductive plate 8 has a short-circuit current that can change the magnetization of the variable magnetic force magnet 3 within one second, and then attenuates the short-circuit current by 50% or more within one second. Further, when the inductance value and the resistance value of the conductive plate 8 are set to such values that a short-circuit current that changes the magnetization of the variable magnetic force magnet 3 flows, the efficiency is good.
- a stator 10 is provided on the outer periphery of the rotor 2 through an air gap 9.
- the stator 10 has an armature core 11 and an armature winding 12.
- An induced current is induced in the conductive plate 8 by the magnetizing current flowing through the armature winding 12, and a magnetic flux penetrating the conductive plate 8 is formed by the induced current.
- the magnetization direction of the variable magnetic force magnet 3 reversibly changes due to the magnetization current flowing through the armature winding 12. That is, for the variable magnetic magnet and the fixed magnetic magnet, the permanent magnet 3 is magnetized by a magnetic field generated by the d-axis current during operation of the permanent magnet type rotating electric machine, and the amount of magnetic flux of the variable magnetic magnet 3 is irreversibly changed. . In that case, the d-axis current for magnetizing the variable magnetic force magnet 3 is passed, and at the same time, the torque of the rotating electrical machine is controlled by the q-axis current.
- the magnetic flux generated by the d-axis current causes the amount of interlinkage magnetic flux of the armature windings (of the rotating electric machine) generated by the current (total current obtained by combining the q-axis current and the d-axis current), the variable magnetic magnet, and the fixed magnetic magnet.
- the amount of interlinkage magnetic flux in the entire armature winding composed of the magnetic flux generated in the armature winding by the total current and the magnetic flux generated by the variable magnetic magnet and the fixed magnetic magnet on the rotor side is reversibly changed. .
- variable magnetic force magnet 3 is irreversibly changed by a magnetic field generated by an instantaneous large d-axis current.
- operation is carried out by continuously supplying a d-axis current in a range where little or no irreversible demagnetization occurs.
- the d-axis current at this time acts to adjust the terminal voltage by advancing the current phase. That is, an operation control method is performed in which the polarity of the variable magnet 3 is reversed with a large d-axis current to advance the current phase.
- variable magnet 3 since the polarity of the variable magnet 3 is reversed by the d-axis current, even if a negative d-axis current that reduces the terminal voltage is supplied, the variable magnet 3 is not demagnetized but increased. Become. That is, the magnitude of the terminal voltage can be adjusted without demagnetizing the variable magnet 3 with a negative d-axis current.
- a magnetic field is formed by applying a pulse-like current having an energization time of about 0.1 ms to 100 ms to the armature winding 12 of the stator 10, and the magnetic field A is applied to the variable magnetic force magnet 3. Act (see FIG. 15).
- the pulse current that forms the magnetic field A for magnetizing the permanent magnet is the d-axis current component of the armature winding 12 of the stator 10.
- the magnetic field A1 acting other than the variable magnetic force magnet 3 is also generated by the pulse current.
- the change in the magnetization state of the permanent magnet due to the acting magnetic field due to the d-axis current will vary depending on the magnitude of the coercive force.
- a negative d-axis current that generates a magnetic field in the direction opposite to the magnetization direction of the permanent magnet is pulsed through the armature winding 12. If the magnetic field A in the magnet changed by the negative d-axis current becomes ⁇ 280 kA / m, the coercive force of the variable magnetic magnet 3 is 280 kA / m, so that the magnetic force of the variable magnetic magnet 3 is irreversibly greatly reduced.
- the coercive force of the fixed magnetic magnet 4 is 1000 kA / m, the magnetic force does not decrease irreversibly.
- the pulsed d-axis current becomes zero, only the variable magnetic force magnet 3 is demagnetized, and the amount of interlinkage magnetic flux by the entire magnet can be reduced.
- a reverse magnetic field greater than ⁇ 280 kA / m is applied, the variable magnetic force magnet 3 is magnetized in the reverse direction and the polarity is reversed. In this case, since the magnetic flux of the variable magnetic magnet 3 and the magnetic flux of the fixed magnetic magnet 4 cancel each other, the total interlinkage magnetic flux of the permanent magnet is minimized.
- the direction of the magnetic force of the magnetic field generated by the fixed magnetic force magnet 4 is from the fixed magnetic force magnet 4 to the variable magnetic force magnet 3 as shown in FIG. Therefore, a strong magnetic force acts in the demagnetizing direction of the variable magnetic force magnet 3.
- an induced current that cancels the magnetic field A of the armature winding 12 is generated on the conductive plate 8, and a magnetic field having a magnetic force direction as indicated by an arrow C in FIG. 15 is generated by the induced current.
- the magnetic force C generated by the conductive plate 8 also acts to direct the magnetization direction of the variable magnetic force magnet 3 in the reverse direction.
- the direction of the magnetic force of the magnetic field C generated by the induced current induced in the conductive plate 8 coincides with the direction of the magnetic field A by the magnetizing current in the portion that penetrates the variable magnetic force magnet 3, so that the magnetization in the demagnetizing direction Is also done effectively
- the magnetic force of the variable magnetic magnet 3 is irreversibly changed, and the total interlinkage magnetic flux of the permanent magnet Can be arbitrarily changed.
- variable magnetic force magnet 3 is magnetized so that the magnetic flux of the permanent magnet of the magnetic pole is added at the time of the maximum torque of the permanent magnet type rotating electric machine, and at a light load with a small torque or in the middle speed rotation range and the high speed rotation range.
- the variable magnetic force magnet 3 is magnetized by a magnetic field generated by an electric current to reduce the magnetic flux.
- the induced electromotive force generated by the permanent magnet is resistant to the inverter electronic components that are the power source of the rotating electrical machine. Below voltage.
- the conductive plates 8 are arranged on the upper and lower surfaces of the fixed magnetic magnet 4 with the magnetization direction of the fixed magnetic magnet 4 as the central axis. Therefore, as shown in FIG. 16 and FIG. 17, when the variable magnetic force magnet 3 is magnetized in the direction of increasing the magnetization, when the magnetic field A ⁇ b> 1 due to the d-axis current acts on the fixed magnetic force magnet 4, induction that cancels the magnetic field A ⁇ b> 1 is performed. A current flows through the conductive plate 8. Therefore, in the fixed magnetic force magnet 4, the magnetic field A1 due to the d-axis current and the magnetic field C due to the short-circuit current act and cancel each other, so that the magnetic field hardly increases or decreases. Therefore, the variable magnetic force magnet 3 can be magnetized with a small d-axis current. That is, the variable magnetic force magnet 3 can be effectively magnetized with a small magnetization current.
- the fixed magnetic magnet 4 is not affected by the d-axis current due to the conductive plate 8, and the magnetic flux hardly increases, so that the magnetic saturation of the armature core 11 due to the d-axis current can be reduced. That is, in the armature core 11, when the magnetic field A + the magnetic field A1 generated by the d-axis current passes through the magnetic path formed between the armature windings 12, there is a possibility that magnetic saturation of the portion occurs. However, in this embodiment, the magnetic field C of the conductive plate 8 cancels the magnetic field A1, and the magnetic field A1 ⁇ 0. Therefore, the component due to the magnetic field A1 in the magnetic flux passing through the magnetic path of the armature core 11 decreases. Magnetic saturation of the magnetic path of the armature core 11 is alleviated.
- FIG. 18 is a cross-sectional view in a direction orthogonal to the rotation axis of the permanent magnet type rotating electrical machine of the present embodiment, showing the direction of the magnetic flux at the time of demagnetization
- FIG. FIG. 20 is a perspective view of the portion of the fixed magnetic magnet 4 and the conductive plate 8 showing the direction of the magnetic flux at the time of magnetization.
- the conductive plate 8 is arranged in parallel to the upper and lower conductive plates 8 inside the fixed magnetic magnet 4 in addition to the upper and lower surfaces of the fixed magnetic magnet 4. That is, each conductive plate 8 is provided so as to be orthogonal to the direction of the magnetic flux generated by the d-axis current (magnetization current).
- the present embodiment having such a configuration has the following characteristics in addition to the operational effects of the eighth embodiment. That is, when the variable magnetic force magnet 3 is magnetized in the demagnetizing direction shown in FIG. 18, the short-circuit current due to the magnetic field A ′ flowing upward from the side surface of the fixed magnetic force magnet 4 is also conducted in the fixed magnetic force magnet 4. It will flow to the plate 8. Even when the magnetization is reversed, as shown in FIG. 19, a short circuit current due to the magnetic field A ′ flowing from the upper side to the side surface of the fixed magnetic magnet 4 also flows to the internal conductive plate 8.
- the magnetic force of the magnetic field A ′ entering the fixed magnetic magnet 4 from the side can be attenuated by changing it to a short-circuit current, and this magnetic field A ′ increases the magnetic force of the fixed magnetic magnet 4 so that the variable magnetic force is increased. It can suppress that the magnet 3 is prevented from being magnetized.
- Example 8 and Example 9 since the conductive plate 8 can be a plate-like member, it is possible to simplify the work of assembling the conductive plate 8 when manufacturing a permanent magnet type rotating electrical machine. .
- the conductive plate 8 can be assembled by the same operation as that for incorporating a normal permanent magnet into the iron core.
- FIG. 21 is a cross-sectional view in a direction orthogonal to the rotation axis of the permanent magnet type rotating electric machine of the present embodiment, showing the direction of the magnetic flux at the time of demagnetization
- FIG. 22 is also a view showing the direction of the magnetic flux at the time of demagnetization
- FIG. 23 is a perspective view of the portion of the fixed magnetic magnet 4 and the conductive plate 8 showing the direction of the magnetic flux at the time of magnetization.
- the conductive plate 8 is a plate-like member that is in close contact with the side surface of the fixed magnetic force magnet 4, and is disposed so as to cover the fixed magnetic force magnet 4 in parallel with its magnetic path. That is, the conductive plate 8 is provided in parallel with the magnetization direction of the d-axis current with respect to the fixed magnetic force magnet 4 embedded in the rotor core 2.
- Example 10 arranged so that the conductive plate 8 is wound around the fixed magnetic force magnet 4 in this way, when the magnetic field A1 due to the d-axis current acts on the fixed magnetic force magnet 4, the magnetic field A1 is canceled as shown in FIG. Such an induced current flows through the conductive plate 8. At this time, the magnetic field C due to the short-circuit current acts uniformly in the fixed magnetic magnet 4. The same applies to FIG. 22, which is a case where the magnetization is reversed. Therefore, as an effect of the tenth embodiment, in addition to the effect of the above-described embodiment, the magnetic force of the magnetic field generated by the magnetizing current can be canceled over the entire area of the fixed magnetic magnet 4.
- the increase in the magnetizing current can be efficiently suppressed, and the efficiency of the rotating machine can be achieved.
- the conductive plate 8 is disposed on the side surface of the fixed magnetic force magnet 4, there is an advantage that it is possible to prevent a magnetic field due to a magnetizing current from entering the fixed magnetic force magnet 4 from the side surface.
- FIG. 24 is a cross-sectional view in a direction orthogonal to the rotation axis of the permanent magnet type rotating electrical machine of the present embodiment, showing the direction of the magnetic flux at the time of demagnetization
- FIG. FIG. 26 is a perspective view of the portion of the fixed magnetic magnet 4 and the conductive plate 8 showing the direction of the magnetic flux at the time of magnetization.
- Example 11 is one in which the conductive plate 8 is arranged on the top and bottom and side surfaces of the fixed magnetic magnet 4, that is, all around the fixed magnetic magnet 4, and the first and tenth examples are combined.
- the conductive plate 8 may be a plate-shaped member joined to the surface of the fixed magnetic magnet 4 by welding or brazing, or the entire surface of the variable magnetic magnet 4 is covered with a conductive material by plating or other techniques. You may form by.
- the energy of the magnetic field A generated by the magnetizing current applied to the fixed magnetic magnet 4 from any direction is consumed as an induced current.
- FIG. 27 is a cross-sectional view in a direction orthogonal to the rotation axis of the permanent magnet type rotating electrical machine of the present embodiment, showing the direction of the magnetic flux at the time of demagnetization, and FIG. 28 similarly showing the direction of the magnetic flux at the time of magnetizing,
- FIG. 29 is a perspective view of the portion of the fixed magnetic magnet 4 and the conductive plate 8 showing the direction of the magnetic flux at the time of magnetization.
- the conductive plate 8 is an endless member through which the magnetic flux due to the d-axis current passes through the central opening, and the magnetic flux generated when the d-axis current is passed through the armature winding. Thus, a short-circuit current that circulates the endless conductive plate 8 is generated.
- the conductive plate 8 is provided in a magnetic path portion of the fixed magnetic magnet 4 excluding the variable magnetic magnet 3 and is arranged around the fixed magnetic magnet 4 with the magnetization direction of the fixed magnetic magnet 4 as a central axis.
- the short-circuit current due to the magnetic field A ′ flowing upward from the side surface of the fixed magnetic force magnet 4 is also fixed magnetic force. It flows to the conductive plate 8 disposed inside the magnet 4. Even when the magnetization is reversed, as shown in FIG. 20, a short-circuit current due to the magnetic field A ′ flowing from the upper side to the side surface of the fixed magnetic magnet 4 also flows through the conductive plate 8.
- the portion of the fixed magnetic magnet 4 covered by the conductive plate 8 is small, and the number of places where the conductive member serving as a magnetic barrier is disposed in the iron core is small. There is no risk of damaging the magnetic properties of the.
- FIG. FIG. 30 is a cross-sectional view in a direction orthogonal to the rotation axis of the permanent magnet type rotating electric machine of the present embodiment, showing the direction of the magnetic flux at the time of demagnetization
- FIG. 31 is also a view showing the direction of the magnetic flux at the time of demagnetization
- FIG. 32 is a perspective view of the bridge portion of the iron core showing the direction of the magnetic flux at the time of magnetization.
- the conductive plate 8 is a plate-like member that covers the periphery of the bridge portion 6 provided between the fixed magnetic force magnet 4 and the variable magnetic force magnet 3, and the conductive plate 8 is embedded in the rotor core 2.
- the fixed fixed magnet 4 is provided at the boundary of the magnetic path by the d-axis current of the fixed magnet.
- Example 13 having such a configuration, as shown in FIGS. 30 and 31, when the variable magnetic force magnet 3 is demagnetized or magnetized in the direction of magnetization, the magnetic field A2 due to the d-axis current is applied to the bridge portion 6. When acted, an induced current that cancels the magnetic field A2 flows through the conductive plate 8. As a result, the magnetic field C generated by the induced current acts so as to cancel the magnetic field A2 caused by the d-axis current, so that a magnetic barrier can be created at the bridge portion 6. In particular, it is difficult to form a magnetic barrier by providing a cavity or the like in the bridge portion 6 because of the demand on the strength of the iron core. However, according to the present embodiment, the magnetic strength of the bridge portion 6 is ensured while maintaining the mechanical strength. Since the barrier can be formed, there is an effect that the magnetization can be effectively performed with a small magnetization current, as in the above-described embodiment.
- the third invention is not limited to the above-described embodiments, but also includes the following embodiment 14.
- variable magnetic magnet is arranged at the center and the fixed magnetic magnets are arranged on both sides thereof, but it can be applied to other arrangements of the variable magnetic magnet and the fixed magnetic magnet.
- variable magnetic force magnet can be demagnetized or increased more effectively.
- the object of the fourth invention of the present application is to arrange a conductive plate in the vicinity of the fixed magnetic magnet, greatly reduce the q-axis portion leakage magnetic flux and magnetize the variable magnetic force when the variable magnetic magnet is magnetized by the d-axis current. By equalizing the magnetization distribution of the magnet, an increase in the magnetizing current is suppressed and the efficiency of the rotating machine is achieved.
- the fourth aspect of the present invention is to form a rotor magnetic pole using two or more kinds of permanent magnets having different products of coercive force and magnetization direction thickness, and this magnetic pole is used as a rotor core.
- a plurality of rotors are arranged in the rotor to form a rotor, and a stator is disposed on the outer diameter of the rotor via an air gap.
- the stator is provided with an armature core and an armature winding.
- a short circuit coil is formed by arranging a conductive member in the vicinity of the outer periphery of the shaft and in the vicinity of the permanent magnet that irreversibly changes the amount of magnetic flux on the d-axis side, and a magnetizing current is passed through the armature winding.
- a short-circuit current is generated in the conductive member by magnetic flux.
- the short-circuit coil disposed on the side surface in the direction perpendicular to the magnetization of the permanent magnet that is irreversibly changed is (1) a coil made of a plate-like conductive member, 2) A plurality of short-circuited coils, (3) Arranged in the center of the side surface in the direction perpendicular to the magnetization of the permanent magnet to be irreversibly changed, or (4) Notched in the permanent magnet to be irreversibly changed.
- a permanent magnet type rotating electrical machine is also one aspect of the fourth invention.
- the fourth invention having the above-described configuration, when the variable magnetic magnet is magnetized by the d-axis current, the q-axis portion leakage magnetic flux can be greatly reduced, and the magnetization distribution of the variable magnetic magnet can be reduced. Since it can be made uniform, an increase in the magnetizing current can be suppressed, so that the efficiency of the rotating machine can be achieved.
- a fifteenth embodiment of the fourth invention is described with reference to FIG.
- a rotor 1 according to a fifteenth embodiment of the present invention includes a rotor core 2, a permanent magnet 3 (hereinafter referred to as a variable magnet) having a small product of the coercive force and the thickness in the magnetization direction, and the coercive force and the magnetization direction.
- Permanent magnets 4 and 4 (hereinafter referred to as fixed magnetic magnets) having a large thickness product, and variable magnetic magnets 3 and short-circuit coils 7a and 7b arranged above and below the fixed magnetic magnets 4 and 4, respectively.
- a ferrite magnet is used as the variable magnetic magnet 3 and an NdFeB magnet is used as the fixed magnetic magnet 4.
- As the variable magnetic force magnet 3 a magnet having a weak holding force among SmCo magnets, CeCo magnets, and NdFeB magnets can be used.
- the coercive force of the variable magnetic magnet 3 is 280 kA / m
- the coercive force of the fixed magnetic magnet 4 is 1500 kA / m, but the values are not necessarily limited to these values.
- the variable magnetic magnet 3 may be irreversibly magnetized by the negative d-axis current
- the fixed magnetic magnet 4 may be any magnet that is not irreversibly magnetized by the negative d-axis current.
- a cavity is formed at the ends of the variable magnetic magnet 3 and the fixed magnetic magnets 4 and 4 so that the magnetic flux passing through the rotor core 2 passes through the portions of the variable magnetic magnet 3 and the fixed magnetic magnets 4 and 4 in the thickness direction. 5 is provided.
- the magnetic pole portion 6 of the rotor core 2 is formed so as to be surrounded by one variable magnetic force magnet 3 and two fixed magnetic force magnets 4 and 4.
- the central axis direction of the magnetic pole portion 6 of the rotor core 2 is the d axis, and the central axis direction between the magnetic poles is the q axis.
- variable magnetic magnet 3 is not composed of only one variable magnetic magnet but may be a variable magnetic magnet produced by combining a variable magnetic magnet and a fixed magnetic magnet.
- the variable magnetic magnet 3 and the fixed magnetic magnet 4a are overlapped in the magnetization direction of each magnet to constitute one magnet. That is, the magnetization directions of the variable magnetic force magnet 3 and the fixed magnetic force magnet 4a are the same, and are arranged magnetically in series.
- the magnets stacked in series are arranged in the rotor core 2 at a position where the magnetization direction is the d-axis direction (here, approximately the radial direction of the rotor).
- the fixed magnetic magnets 4 and 4 are arranged on both sides of a magnet in which the variable magnetic magnet 3 and the fixed magnetic magnet 4a are stacked in series at a position where the magnetization direction is the d-axis direction.
- the fixed magnetic magnets 4 and 4 arranged on the side form a parallel circuit on the magnetic circuit with respect to the magnets stacked in series. That is, on the magnetic circuit, with respect to the variable magnetic force magnet 3, the fixed magnetic force magnet 4a is arranged in series, and the fixed magnetic force magnets 4 and 4 are arranged in parallel.
- the rotor in the portion that becomes the magnetic path in the q-axis direction in the rotor 1, there is a portion in which the magnetic resistance becomes extremely small because the magnet and the hole that becomes the magnetic barrier are not arranged. This portion becomes the iron magnetic pole portion 6 when reactance torque is generated.
- the variable magnetic force magnet 3 and the fixed magnetic force magnet 4 are arranged in the portion that becomes the magnetic pole of the permanent magnet in the d-axis direction, and the magnetic resistance is increased.
- the rotor from which magnetic resistance differs in the circumferential direction of a rotor can be comprised.
- the short-circuit coils 7a and 7b are set so that the magnetization direction of the fixed magnetic magnets 4 and 4 is the central axis.
- the short-circuit coils 7a and 7b are made of a ring-shaped conductive member and are mounted so as to be fitted into the edge portion of the cavity 5 provided in the rotor core 2.
- the short-circuit coils 7 a and 7 b are provided in the magnetic path portions of the other fixed magnetic magnets 4 and 4 excluding the variable magnetic magnet 3.
- FIG. 34 is a diagram for explaining the entire interlinkage magnetic flux of the permanent magnet when magnetizing.
- a magnetic field is formed by applying a pulse-like current having an energization time of about 10 ms to the armature winding of the stator to form a magnetic field, and the magnetic field A is applied to the variable magnetic force magnet 3.
- the pulse current that forms the magnetic field A for magnetizing the permanent magnet is the d-axis current component of the armature winding of the stator.
- the magnetic field generated by the d-axis current is generated to change the magnetization of the variable magnetic force magnet 3, it preferably acts on the portion where the variable magnetic force magnet 3 is disposed.
- the magnetic field A due to the d-axis current acts not only on the variable magnetic magnet 3 but also on the fixed magnetic magnet 4. That is, when a d-axis component current is passed through the armature winding of the stator, the magnetic field A1 acting on the variable magnetic force magnet 3, the magnetic field A2 acting on the fixed magnetic force magnets 4 and 4, the outer side of the fixed magnetic force magnet and the q axis An acting magnetic field (leakage magnetic field) A3 is formed.
- the magnetic field A2 due to the d-axis current is less likely to act on the fixed magnetic magnets 4 and 4, and the leakage magnetic field A3 is less likely to act.
- the short-circuit coil 7a provided on the upper side of the fixed magnetic magnets 4 and 4 is arranged so as to surround the fixed magnetic magnet 4 and the q-axis outer peripheral portion. As shown in FIG. 35, the magnetic field due to the induced current of the short-circuited coil 7a acts so as to cancel the leakage magnetic field A3, so that the leakage magnetic field A3 becomes difficult to act.
- the short-circuit coil 7 b disposed below the fixed magnetic magnets 4 and 4 is disposed so as to surround the fixed magnetic magnet 4.
- the magnetic field A1 due to the d-axis current acts on the variable magnetic force magnet 3
- a magnetic field that cancels the magnetic field A1 is not generated in the short-circuit coils 7a and 7b.
- the magnetic field due to the short-circuit current generated by the magnetic field A2 and the magnetic field A3 acting on the short-circuit coils 7a and 7b also acts on the variable magnetic magnet 3, and the magnetic field A1 acting on the magnetic field due to the d-axis current and the variable magnetic magnet 3 In the same direction.
- FIG. 36 is a diagram for explaining the demagnetization of all interlinkage magnetic flux of the permanent magnet.
- a magnetic current opposite to that at the time of demagnetization is formed by passing a pulse-like current having an energization time of about 10 ms through the armature winding of the stator.
- a magnetic field B is applied to the variable magnetic force magnet 3.
- the magnetic field B1 due to the d-axis current acts on the variable magnetic force magnet 3
- a magnetic field that cancels the magnetic field B1 is not generated in the short-circuit coils 7a and 7b.
- the magnetic field B1 generated by the magnetic field B2 and the magnetic field B3 acting on the short-circuit coils 7a and 7b also acts on the variable magnetic magnet 3, and the magnetic field B1 on which the magnetic field due to the d-axis current acts on the variable magnetic magnet 3 In the same direction as the magnetic field.
- FIG. 37 is a diagram in the case where the maximum amount of flux linkage before demagnetization is obtained.
- the two types of permanent magnets are a variable magnetic magnet 3 and a fixed magnetic magnet 4a.
- a fixed magnetic magnet that is not stacked in series with the variable magnetic magnet 3 is referred to as a fixed magnetic magnet 4. Since the magnetization directions of the variable magnetic magnet 3 and the fixed magnetic magnet 4a are the same, the magnetic fluxes of both the permanent magnets 3 and 4a are added together to obtain the maximum amount of magnetic flux.
- FIG. 38 shows a state at the time of demagnetization, and a negative d-axis current that generates a magnetic field in a direction opposite to the magnetization direction of both permanent magnets 3 and 4a from the d-axis direction by the armature winding is applied to the armature.
- the magnetic field from the fixed magnetic field magnet 4a laminated on the variable magnetic field magnet 3 is applied to the variable magnetic field magnet 3 and this cancels out the magnetic field applied from the d-axis direction for demagnetization.
- the magnetization current for demagnetization is smaller than that at the time of magnetization, the increase in the magnetization current is small.
- FIG. 39 shows a state in which the magnetic force of the variable magnetic magnet 3 in the reverse magnetic field is reduced by the negative d-axis current.
- the magnetic force of the variable magnetic force magnet 3 is irreversibly significantly reduced, the magnetic force is not irreversibly lowered because the coercive force of the fixed magnetic force magnet 4a (NdFeB magnet) is 1500 kA / m.
- the pulsed d-axis current becomes zero, only the variable magnetic force magnet 3 is demagnetized, and the amount of interlinkage magnetic flux by the entire magnet can be reduced.
- FIG. 40 shows a state in which the magnetic force of the variable magnetic force magnet 3 in the reverse magnetic field is magnetized in the reverse direction by the negative d-axis current, and the interlinkage magnetic flux by the entire magnet is minimized. If the magnitude of the negative d-axis current generates a magnetic field of 350 kA / m necessary for magnetizing the variable magnetic force magnet 3, the demagnetized variable magnetic force magnet 3 is magnetized to generate a magnetic force. appear. In this case, since the magnetization directions of the two types of permanent magnets 3 and 4a are opposite to each other, the magnetic fluxes of both permanent magnets are subtracted to minimize the magnetic flux.
- FIG. 41 shows a state in which a magnetic field is generated in order to reduce the magnetic force of the variable magnetic magnet 3 whose polarity is reversed by a negative d-axis current.
- a positive d-axis current that generates a magnetic field in the magnetization direction of the fixed magnetic force magnet 4a is pulsed through the armature winding.
- the magnetic field in the magnet changed by the positive d-axis current irreversibly greatly reduces the magnetic force of the variable magnetic magnet 3 whose polarity is reversed.
- the magnetic field from the fixed magnetic magnet 4a stacked on the variable magnetic magnet 3 is added to the magnetic field generated by the magnetizing current (a biased magnetic field acts on the variable magnetic magnet 3 from the fixed magnetic magnet 4a). Demagnetization of the variable magnetic force magnet 3 is easily performed.
- FIG. 42 shows a state in which the magnetic force of the variable magnetic magnet 3 whose polarity has been reversed by a magnetic field due to a positive d-axis current is reduced.
- the magnetic field generated by the fixed magnetic force magnet 4a is also added to the magnetic field generated by the positive d-axis current that irreversibly decreases the magnetic force of the variable magnetic force magnet 3. Therefore, even when a large magnetizing current is usually required, an increase in the magnetizing current can be suppressed by the action of the fixed magnetic magnet 4a.
- FIG. 43 shows a state in which the variable magnetic force magnet 3 is magnetized in the reverse direction (polarity is reversed again) by the positive d-axis current, and the interlinkage magnetic flux by the entire magnet is maximized. Since the magnetization directions of the two types of permanent magnets 3 and 4a are the same, the magnetic fluxes of both permanent magnets are added together to obtain the maximum amount of magnetic flux.
- variable magnetic force magnet 3 when the variable magnetic force magnet 3 is magnetized from the irreversible demagnetized state and returned to the original polarity, the magnetic field by the adjacent fixed magnetic force magnets 4 and 4 that prevent the change can be reduced.
- the magnetizing current (d-axis current) required when changing the magnetic force 3 can be reduced.
- the shape and location of the short-circuit coil 7a are changed. That is, the shape of the short-circuit coil 7a is a plate shape and is disposed so as to surround the fixed magnetic magnet 4 and the q-axis outer peripheral portion, but is disposed so as to be in contact with the side surface of the variable magnetic force magnet 3 on the fixed magnetic force magnet 4 side.
- the magnetic field due to the d-axis current and the magnetic field due to the short-circuit current cancel each other out on the outer periphery of the fixed magnetic force magnets 4 and 4 and the fixed magnetic force magnet 4 on which the magnetic field A2 and the magnetic field (leakage magnetic field) A3 act. Almost no increase or decrease occurs.
- variable magnetic magnet 3 and the fixed magnetic magnet 4a in the central part of the magnetic pole are arranged in series, even if the magnetic field A1 due to the d-axis current acts on the variable magnetic magnet 3, the shorting coils 7a and 7b have a magnetic field A1. A magnetic field that cancels the magnetic field is not generated. Further, the magnetic field due to the short-circuit current generated by the magnetic field A 2 and the magnetic field A 3 acting on the short-circuit coils 7 a and 7 b also acts on the variable magnetic force magnet 3. This magnetic field is in the same direction as the magnetic field A1 acting on the variable magnetic force magnet 3 and the magnetic field due to the d-axis current.
- a plate-like short-circuit coil 7a is disposed on the entire side surface of the variable magnetic force magnet 3.
- a short-circuit current generated by the magnetic field A2 and the magnetic field A3 acting on the short-circuit coil 7a flows through the short-circuit coil 7a.
- the magnetic field due to this short-circuit current acts on the variable magnetic force magnet 3 as shown in FIG.
- the magnetic field due to this short-circuit current is applied by a large short-circuit coil 7a in the vicinity of the short-circuit coil 7a, but the influence is reduced at a position away from the short-circuit coil 7a.
- a plate-like coil is disposed as the short-circuit coil 7a so as to be in contact with the side surface of the variable magnetic force magnet.
- Example 16 As compared with the effect of Example 15, the effect of Example 16 is that the non-uniform magnetization distribution is less likely to occur in the variable magnetic magnet. It becomes possible to reduce the magnetizing current for performing uniform magnetization throughout. Also, since the short-circuit coil is plate-shaped, it can be integrated with the variable magnetic magnet and the fixed magnetic force of the lower layer, for example, with an adhesive, etc., so it can be integrated with the permanent magnet and inserted into the rotor core. And assembly work is facilitated.
- the seventeenth embodiment of the fourth invention is a variable magnetic magnet 3 in which the fixed magnetic magnet 4a is arranged in series at the center of the magnetic pole portion 6 of the sixteenth embodiment, and the two types of holding forces are different. Magnetic magnets are arranged in series. That is, instead of the variable magnetic force magnet 3 of the sixteenth embodiment, the variable magnetic force magnet 3a having a strong coercive force is disposed in the upper layer portion, and the variable magnetic force magnet 3b having a coercive force weaker than the variable magnetic force magnet 3a is disposed in the middle layer portion. A composite magnet in which the fixed magnetic magnet 4a is disposed in the part is used.
- the magnetic field A1 due to the d-axis current acts on the variable magnets 3a and 3b in the composite magnet.
- the strength of the magnetic field acting on the variable magnetic magnet 3b in the center is the strength of the magnetic field acting on the variable magnetic magnet 3a in the upper layer and the fixed magnetic magnet 4a in the lower layer. It becomes weaker than that.
- variable magnetic magnet 3b since the holding force of the variable magnetic magnet 3b at the center is weaker than that of the upper variable magnetic magnet 3a, the variable magnetic magnet 3b should be surely magnetized even when the magnetic field A1 is weak. Can do.
- Example 17 Effect of Example 17 As an effect of Example 17, the variable magnetic magnet 3b having a weak coercive force is arranged at the center of the composite magnet as compared with the effect of Example 16. Therefore, even when the magnetic field A1 hardly acts on the central portion of the composite magnet, the magnetization can be reliably performed. This makes it difficult for non-uniform magnetization distribution to occur in the variable magnetic force magnet 3b, so that it is possible to reduce the magnetizing current for uniformly magnetizing the entire variable magnetic force magnet 3a, 3b.
- the shape of the short-circuit coil 7a is changed in the permanent magnet type rotating electric machine of the sixteenth embodiment. That is, as the short-circuit coil 7a, a plurality of short-circuit coils are arranged instead of the plate-like short-circuit coil. The plurality of short-circuit coils are arranged so as to surround the fixed magnetic force magnet 4 and the q-axis outer peripheral portion, but are arranged so as to be in contact with the side surface of the variable magnetic force magnet 3 on the fixed magnetic force magnet 4 side.
- a short-circuit current flows through the short-circuit coil 7a due to the magnetic field generated by the d-axis current acting on the short-circuit coil 7a.
- the magnetic field due to the short-circuit current acts on the variable magnetic magnet 3 and the fixed magnetic magnet 4a as shown in FIG. 46 by combining the magnetic fields due to the short-circuit currents flowing through the respective short-circuit coils.
- variable magnetic force magnet 3 in which the fixed magnetic magnet 4a is arranged in series at the center of the magnetic pole portion 6 of the eighteenth embodiment
- two types of holding forces are provided.
- Different variable magnetic force magnets 3a and 3b are arranged in series. That is, instead of the variable magnetic force magnet 3 of the eighteenth embodiment, the variable magnetic force magnet 3a having a strong coercive force is disposed in the upper layer portion, and the variable magnetic force magnet 3b having a coercive force weaker than the variable magnetic force magnet 3a is disposed in the middle layer portion.
- a composite magnet in which the fixed magnetic magnet 4a is disposed in the part is used.
- a short-circuit current flows through the short-circuit coil 7a due to the magnetic field generated by the d-axis current acting on the short-circuit coil 7a.
- the magnetic field due to the short-circuit current acts on the variable magnetic magnets 3a and 3b and the fixed magnetic force magnet 4a as shown in FIG. 47 by synthesizing the magnetic field due to the short-circuit current while flowing through the respective short-circuit coils.
- the magnetic field A1 due to the d-axis current acts on the variable magnets 3a and 3b in the composite magnet.
- the strength of the magnetic field acting on the variable magnetic magnet 3b in the center is the strength of the magnetic field acting on the variable magnetic magnet 3a in the upper layer and the fixed magnetic magnet 4a in the lower layer. It becomes weaker than that.
- the holding force of the variable magnetic magnet 3b at the center is weaker than that of the variable magnetic magnet 3a at the upper layer, the magnetization of the variable magnetic magnet 3b should be surely performed even when the magnetic field A1 is weak. Can do.
- Example 19 Effect of Example 19 As an effect of Example 19, the variable magnetic magnet 3b having a weak coercive force is arranged at the center of the composite magnet as compared with the effect of Example 18. Therefore, even when the magnetic field A1 hardly acts on the central portion of the composite magnet, the magnetization can be reliably performed. This makes it difficult for non-uniform magnetization distribution to occur in the variable magnetic force magnet 3b, so that it is possible to reduce the magnetization current for performing uniform magnetization of the entire variable magnetic force magnet 3a, 3b.
- the shape of the short-circuit coil 7a is changed in the permanent magnet type rotating electrical machine of the 16th embodiment. That is, as the short-circuit coil 7a, one short-circuit coil is arranged instead of the plate-like short-circuit coil 7a.
- the plurality of short-circuit coils are arranged so as to surround the fixed magnetic magnet 4 and the q-axis outer peripheral portion, but are arranged so as to be in contact with the center of the side surface of the variable magnetic magnet 3 on the fixed magnetic magnet 4 side.
- Example 21 Operation of Example 21
- a magnetic field due to the d-axis current acts on the short-circuiting coil 7a.
- a short-circuit current flows in The magnetic field due to the short-circuit current acts on the variable magnetic magnets 3a and 3b and the fixed magnetic force magnet 4a as shown in FIG. 49 by synthesizing the magnetic field due to the short-circuit current through the respective short-circuit coils.
- the magnetic field A1 due to the d-axis current acts on the variable magnets 3a and 3b in the composite magnet.
- the strength of the magnetic field acting on the variable magnetic magnet 3b in the center is the strength of the magnetic field acting on the variable magnetic magnet 3a in the upper layer and the fixed magnetic magnet 4a in the lower layer. It becomes weaker than that.
- the holding force of the variable magnetic magnet 3b at the center is weaker than that of the upper variable magnetic magnet 3a, the variable magnetic magnet 3b should be surely magnetized even when the magnetic field A1 is weak. Can do.
- Example 21 Effect of Example 21 As an effect of Example 21, the variable magnetic magnet 3b having a weak coercive force is arranged at the center of the composite magnet as compared with the effect of Example 20. Therefore, even when the magnetic field A1 hardly acts on the central portion of the composite magnet, the magnetization can be reliably performed. This makes it difficult for non-uniform magnetization distribution to occur in the variable magnetic force magnet 3b, so that it is possible to reduce the magnetization current for performing uniform magnetization of the entire variable magnetic force magnet 3a, 3b.
- the shape of the short-circuit coil 7a is changed in the permanent magnet type rotating electric machine of the sixteenth embodiment. That is, as the short-circuit coil 7a, one short-circuit coil is arranged instead of the plate-like short-circuit coil.
- the plurality of short-circuit coils are arranged so as to surround the fixed magnetic magnet 4 and the q-axis outer peripheral portion.
- a notch is provided in the central portion of the side surface of the variable magnetic force magnet 3 so as to be fitted into that portion.
- Example 22 When the total interlinkage magnetic flux of the permanent magnet of the present example having the above-described configuration is increased, the magnetic field due to the d-axis current acts on the short-circuit coil 7a. A short-circuit current flows through the short-circuit coil 7a. The magnetic field due to this short-circuit current is generated in the variable magnetic magnet 3 and the fixed magnetic magnet 4a as shown in FIG. 50 because the short-circuit coil 7a is disposed in the notch provided in the center of the side surface of the variable magnetic magnet 3. Works.
- Example 23 Operation of Example 23
- a magnetic field due to the d-axis current acts on the short-circuit coil 7a, so that the short-circuit coil 7a A short-circuit current flows in
- the magnetic field due to the short-circuit current acts on the variable magnetic magnets 3a and 3b and the fixed magnetic magnet 4a as shown in FIG. 51 by synthesizing the magnetic field due to the short-circuit current while flowing through the respective short-circuit coils.
- the magnetic field A1 due to the d-axis current acts on the variable magnets 3a and 3b in the composite magnet.
- the strength of the magnetic field acting on the variable magnetic magnet 3b in the center is the strength of the magnetic field acting on the variable magnetic magnet 3a in the upper layer and the fixed magnetic magnet 4a in the lower layer. It becomes weaker than that.
- the holding force of the variable magnetic magnet 3b at the center is weaker than that of the variable magnetic magnet 3a at the upper layer, the magnetization of the variable magnetic magnet 3b should be surely performed even when the magnetic field A1 is weak. Can do.
- Embodiment 23 Effect of Embodiment 23 is that the variable magnetic magnet 3b having a weak coercive force is arranged at the center of the composite magnet, so that the magnetic field A1 is at the center of the composite magnet. Even when it is difficult to act, magnetization can be reliably performed. This makes it difficult for non-uniform magnetization distribution to occur in the variable magnetic force magnet 3b, so that it is possible to reduce the magnetizing current for uniformly magnetizing the entire variable magnetic force magnet 3a, 3b. And since the force of the radial direction by the rotational centrifugal force of a short circuit coil can be hold
- the twenty-fourth embodiment of the fourth invention is the permanent magnet type rotating electric machine of the sixteenth embodiment, in which the shape and position of the short-circuiting coil 7a are changed and the fixed magnetic magnet 4a is formed at the center of the magnetic pole portion 6.
- the variable magnetic magnets 3 arranged in series with each other are changed into two types of variable magnetic magnets 3a and 3b having different holding forces.
- variable magnetic magnet 3a having a strong coercive force is arranged in the upper layer portion, and the variable magnetic magnet 3a having a coercive force in the middle layer portion.
- a weaker variable magnetic magnet 3b is arranged, and a fixed magnetic magnet 4a is arranged in the lower layer.
- the width of the variable magnetic magnet 3a having a strong coercive force disposed in the upper layer portion is made narrower than that of the variable magnetic magnet 3b and the fixed magnetic magnet 4a, thereby providing a space for disposing the short-circuit coil 7a.
- one linear short-circuit coil is used as the short-circuit coil 7a.
- This short-circuiting coil is disposed so as to surround the fixed magnetic magnet 4 and the q-axis outer periphery.
- the fixed magnetic force magnet 4 side the fixed magnetic force magnet 4a in the center of the magnetic pole portion 6 and the variable magnetic force magnets 3a and 3b are arranged in a space formed by reducing the width of the variable magnetic force magnet 3a.
- Example 24 when the total interlinkage magnetic flux of the permanent magnet of the present example having the above-described configuration is increased, the magnetic field due to the d-axis current acts on the short-circuit coil 7a. A short-circuit current flows through the short-circuit coil 7a. The magnetic field due to the short-circuit current acts on the variable magnetic magnet 3 and the fixed magnetic magnet 4a as shown in FIG. 52 because the short-circuit coil 7a is disposed in a space formed by reducing the width of the variable magnetic magnet 3a.
- the magnetic field A1 due to the d-axis current acts on the variable magnets 3a and 3b in the composite magnet.
- the strength of the magnetic field acting on the variable magnetic magnet 3b in the center is the strength of the magnetic field acting on the variable magnetic magnet 3a in the upper layer and the fixed magnetic magnet 4a in the lower layer. It becomes weaker than that.
- the holding force of the variable magnetic magnet 3b at the center is weaker than that of the variable magnetic magnet 3a at the upper layer, the magnetization of the variable magnetic magnet 3b should be surely performed even when the magnetic field A1 is weak. Can do.
- the magnetic magnet 3a is arranged in a space made narrower than the effect of Embodiment 15, so A magnetic field generated by the short-circuit coil is likely to act on the variable magnetic force magnets 3a and 3b. Further, the composite magnet can be reliably magnetized by the magnetic field A1 caused by the d-axis current. Therefore, non-uniform magnetization distribution is unlikely to occur, so that it is possible to reduce the magnetization current for performing uniform magnetization of the entire variable magnetic force magnets 3a and 3b. And since the force of the radial direction by the rotational centrifugal force of a short circuit coil can be hold
- Example 24 a space for arranging the short-circuit coil 7a was provided by making the width of the variable magnetic magnet 3a arranged in the upper layer portion of the composite magnet narrower than the variable magnetic magnet 3b and the fixed magnetic magnet 4a.
- the width of the variable magnetic magnet 3 in the middle layer is made narrower than the variable magnetic magnet 3b and the fixed magnetic magnet 4a, thereby providing a space for arranging the short-circuit coil 7a.
- Example 25 when the total interlinkage magnetic flux of the permanent magnet of the example having the above-described configuration is increased, the magnetic field due to the d-axis current acts on the short-circuit coil 7a. A short circuit current flows through the short coil 7a. The magnetic field due to this short-circuit current acts on the variable magnetic magnets 3a and 3b and the fixed magnetic magnet 4a as shown in FIG. 53 because the short-circuit coil 7a is arranged in a space formed by reducing the width of the variable magnetic magnet 3b. To do.
- the magnetic field A1 due to the d-axis current acts on the variable magnets 3a and 3b in the composite magnet.
- the strength of the magnetic field acting on the variable magnetic magnet 3b in the center is the strength of the magnetic field acting on the variable magnetic magnet 3a in the upper layer and the fixed magnetic magnet 4a in the lower layer. It becomes weaker than that.
- the holding force of the variable magnetic magnet 3b at the center is weaker than that of the upper variable magnetic magnet 3a, the variable magnetic magnet 3b should be surely magnetized even when the magnetic field A1 is weak. Can do.
- Example 25 Effect of Example 25 As the effect of Example 25, the magnetic magnet 3a is arranged in a space made narrower than the effect of Example 15, so A magnetic field generated by the short-circuit coil is likely to act on the variable magnetic force magnets 3a and 3b. Further, the composite magnet can be reliably magnetized by the magnetic field A1 caused by the d-axis current. Accordingly, it is difficult to generate a non-uniform magnetization distribution, so that it is possible to reduce the magnetization current for performing uniform magnetization of the entire variable magnetic force magnet. And since the force of the radial direction by the rotational centrifugal force of a short circuit coil can be hold
- the short-circuit coil can be arranged between the upper layer variable magnet and the fixed magnetic magnet, and can be integrated with the variable magnetic magnet and the fixed magnetic magnet, for example, with an adhesive or the like, the permanent magnet is integrated with the rotor core. Insertion and assembly are possible, and assembly work is facilitated.
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Abstract
Description
以下、本出願の第1の発明に係る永久磁石式型回転電機の実施例について、図1~4を参照して説明する。本実施例の回転電機は12極の場合で説明しており、他の極数でも同様に適用できる。なお、第1の発明は、本出願の請求項1から請求項6に相当する。
第1の発明の実施例1について、図1,2を用いて説明する。図1は本実施例の永久磁石式回転電機の回転軸と直交する方向の断面図で、減磁時の磁束の方向を示す図、図2は同じく増磁時の磁束の方向を示す図である。
次に、前記のような構成を有する本実施例の永久磁石式回転電機における増磁時と減磁時の作用について説明する。なお、各図中に、電機子巻線12や短絡コイル8によって発生した磁力の方向を矢印により示す。
つぎに、短絡コイル8の作用について述べる。可変磁力磁石3と固定磁力磁石4は回転子鉄心2内に埋め込まれて磁気回路を構成しているので、前記d軸電流による磁界は可変磁力磁石3のみでなく、固定磁力磁石4にも作用する。本来、前記d軸電流による磁界は可変磁力磁石3の磁化を変化させるために行う。そこで、前記d軸電流による磁界が固定磁力磁石4に作用しないようにし、可変磁力磁石3に集中するようにすればよい。
ところで、第1の発明で示した短絡コイルは、回転子鉄心内に配置した永久磁石の周囲に設ける必要があるため、如何にして簡単な手法で鉄心内に組み込むかが検討されている。例えば、短絡コイルと永久磁石とを密着して配置する場合には、永久磁石の周囲に短絡コイルを巻き付けた後、永久磁石とコイルとを鉄心内に開口させた永久磁石装着スペースにはめ込むことができる。しかし、永久磁石と短絡コイルとが離れ、両者の間に鉄心部分が存在すると、細いコイル挿入孔に、1本ずつ短絡コイルを挿入していかねばならず、その組立は甚だ困難になる。
第2の発明の実施例4の回転子1は、図5に示すように回転子鉄心2、可変磁力磁石3、固定磁力磁石4から構成される。回転子鉄心2は珪素鋼板を積層して構成し、前記の永久磁石は回転子鉄心2内に埋め込む。回転子鉄心2内を通過する磁束が可変磁力磁石3と固定磁力磁石4の厚さ方向に通過するように、可変磁力磁石3と固定磁力磁石4の端部に磁気障壁となる空洞5を設ける。
次に、前記のような構成を有する本実施例の永久磁石式回転電機における増磁時と減磁時の作用について説明する。なお、各図中に、電機子巻線12や短絡コイル8によって発生した磁力の方向を矢印により示す。
つぎに、短絡コイル8の作用について述べる。可変磁力磁石3と固定磁力磁石4は回転子鉄心2内に埋め込まれて磁気回路を構成しているので、前記d軸電流による磁界は可変磁力磁石3のみでなく、固定磁力磁石4にも作用する。本来、前記d軸電流による磁界は可変磁力磁石3の磁化を変化させるために行う。そこで、前記d軸電流による磁界が固定磁力磁石4に作用しないようにし、可変磁力磁石3に集中するようにすればよい。
前記のような構成を有する本実施例の永久磁石式回転電機は、次のようにして製造される。図7~図9において、符号20は本実施例の永久磁石式回転電機の回転子を示すものであって、この回転子20はその軸方向中央部から2分割されており、第1の鉄心部20aと、第2の鉄心部20bとから構成される。この各鉄心部20a,20bには、図5及び図6において説明したように、固定磁力磁石及び可変磁力磁石の装着孔、磁気障壁となる空洞部、短絡コイルの挿入孔22a,22bが、回転子の軸と平行に鉄心部を貫通するように形成されている。
本出願の第3の発明は、不可逆的に変化させる永久磁石を除いた他の永久磁石の磁路部分、他の永久磁石の磁化方向を中心軸として前記他の永久磁石の周囲、あるいは不可逆的に変化させる磁石以外に磁束が漏れる磁路部分に導電板を設け、前記電機子巻線に磁化電流を通電させて、その磁束で前記導電板に短絡電流を発生させ、この短絡電流によって磁化電流による磁界と反対方向の磁力を有する磁界を発生させることを特徴とする。特に、第3の発明において、固定磁力磁石の上下、周囲、全表面、あるいは磁束が漏れる磁路部分であるブロック部導電板を設けることもできる。
第3の発明の実施例8について、図15~図17を用いて説明する。図15は本実施例の永久磁石式回転電機の回転軸と直交する方向の断面図で、減磁時の磁束の方向を示す図、図16は同じく増磁時の磁束の方向を示す図、図17は増磁時の磁束の方向を示す固定磁力磁石4と導電板8部分の斜視図である。
次に、前記のような構成を有する本実施例の永久磁石式回転電機における増磁時と減磁時の作用について説明する。なお、各図中に、電機子巻線12や導電板8によって発生した磁力の方向を矢印により示す。
つぎに、導電板8の作用について述べる。可変磁力磁石3と固定磁力磁石4は回転子鉄心2内に埋め込まれて磁気回路を構成しているので、前記d軸電流による磁界は可変磁力磁石3のみでなく、固定磁力磁石4にも作用する。本来、前記d軸電流による磁界は可変磁力磁石3の磁化を変化させるために行う。そこで、前記d軸電流による磁界が固定磁力磁石4に作用しないようにし、可変磁力磁石3に集中するようにすればよい。
本出願の第4の発明の目的は、固定磁力磁石の近傍に導電板を配置し、d軸電流によって可変磁力磁石の磁化を行う際、q軸部漏れ磁束を大幅に低減し、且つ可変磁力磁石の磁化分布を均一化することにより、磁化電流の増加を抑止して、回転機の効率化を達成することである。
第4の発明の実施例15については図33を用いて説明する。第4の発明の実施例15の回転子1は、回転子鉄心2、保磁力と磁化方向の厚みの積が小となる永久磁石3(以下、可変磁力磁石という)、保磁力と磁化方向の厚みの積が大となる永久磁石4,4(以下、固定磁力磁石という)と、可変磁力磁石3と固定磁力磁石4,4の上側及び下側に配置した短絡コイル7a,7bから構成する。本実施例では、可変磁力磁石3としてはフェライト磁石、固定磁力磁石4としてはNdFeB磁石を使用する。また、可変磁力磁石3としては、SmCo系磁石、CeCo系磁石、NdFeB系磁石の中で保持力の弱い磁石を使用することもできる。
次に、前記のような構成を有する本実施例の永久磁石式回転電機における増磁時と減磁時の作用について説明する。なお、各図中に、固定子の電機子巻線や短絡コイル7によって発生した磁力の方向を矢印により示す。
本実施例では、2種類の磁石を磁気的に直列に配置しても良い。以下、2種類の永久磁石3,4aを磁気的に直列に配置した場合の減磁及び増磁の際の作用を図37~図43により説明する。
以上のような構成を有する第4の発明の実施例15によれば、次の効果が得られる。
(2)可変磁力磁石3と固定磁力磁石4aを直列配置することにより、可変磁力磁石3と直列配置した固定磁力磁石4aの磁界は、可変磁力磁石3内部では、可変磁力磁石3に対して並列に配置された固定磁力磁石4,4の磁界とは逆方向であり、互いに相殺するように作用する。これにより、可変磁力磁石3を不可逆減磁させた状態から増磁させて元の極性に戻す場合に、変化を妨げるような隣接する固定磁力磁石4,4による磁界を小さくできるので、可変磁力磁石3の磁力を変化させるときに要する磁化電流(d軸電流)を低減できる。
(3)可変磁力磁石3の厚さが薄くなることから、可変磁力磁石3内での磁化分布を均一にすることが可能となり、磁化電流の増加を抑止できるので、回転機の効率化を達成することができる。
第4の発明の実施例16は、実施例15の永久磁石式回転電機において、短絡コイル7aの形状と配置場所とを変更したものである。すなわち、短絡コイル7aの形状は板状とし、固定磁力磁石4とq軸外周部とを取り囲むように配置するが、固定磁力磁石4側では、可変磁力磁石3の側面に接するように配置する。
次に、前記のような構成を有する本実施例の永久磁石式回転電機における増磁時の作用について説明する。
このような実施例16の効果としては、前記実施例15の効果に比べて、可変磁力磁石に不均一な磁化分布が生じ難くなるので、可変磁力磁石の全体を均一な磁化を行うための磁化電流を低減することが可能になる。また、短絡コイルが板状であることから、可変磁力磁石、並びに下層の固定磁力と、例えば、接着剤等で一体とすることができることから、永久磁石と一体で回転子鉄心内に挿入、組立が可能となり、組立作業が容易となる。
第4の発明の実施例17は、実施例16の磁極部6の中央で固定磁力磁石4aとを直列に配置した可変磁力磁石3として、2種類の保持力が異なる可変磁力磁石を直列に配置したものである。すなわち、実施例16の可変磁力磁石3の代わりに、上層部に保磁力が強い可変磁力磁石3aを配置し、中層部に保磁力が可変磁力磁石3aより弱い可変磁力磁石3bを配置し、下層部に固定磁力磁石4aを配置してなる複合磁石を使用する。
次に、前記のような構成を有する本実施例の永久磁石式回転電機における増磁時の作用について説明する。
このような実施例17の効果としては、前記実施例16の効果に比べて、複合磁石の中央部に保磁力の弱い可変磁力磁石3bを配置しているので、複合磁石の中央部に磁界A1が作用しにくい場合でも、磁化を確実に行うことができる。これにより、可変磁力磁石3bに不均一な磁化分布が生じ難くなるので、可変磁力磁石3a,3bの全体を均一な磁化を行うための磁化電流を低減することが可能になる。
第4の発明の実施例18は、実施例16の永久磁石式回転電機において、短絡コイル7aの形状を変更したものである。すなわち、短絡コイル7aとして、板状の短絡コイルに代えて、複数の短絡コイルを配置したものである。この複数の短絡コイルを固定磁力磁石4とq軸外周部とを取り囲むように配置するが、固定磁力磁石4側では、可変磁力磁石3の側面に接するように配置する。
次に、前記のような構成を有する本実施例の永久磁石式回転電機における増磁時の作用について説明する。
このような実施例18の効果としては、前記実施例15の効果に比べて、可変磁力磁石3に不均一な磁化分布が生じ難くなるので、可変磁力磁石3の全体を均一な磁化を行うための磁化電流を低減することが可能になる。
第4の発明の実施例19は、実施例18の磁極部6の中央で固定磁力磁石4aとを直列に配置した可変磁力磁石3の代わりとして、2種類の保持力が異なる可変磁力磁石3a,3bを直列に配置したものである。すなわち、実施例18の可変磁力磁石3の代わりに、上層部に保磁力が強い可変磁力磁石3aを配置し、中層部に保磁力が可変磁力磁石3aより弱い可変磁力磁石3bを配置し、下層部に固定磁力磁石4aを配置してなる複合磁石を使用する。
次に、前記のような構成を有する実施例19の永久磁石式回転電機における増磁時の作用について説明する。
このような実施例19の効果としては、前記実施例18の効果に比べて、複合磁石の中央部に保磁力の弱い可変磁力磁石3bを配置しているので、複合磁石の中央部に磁界A1が作用しにくい場合でも、磁化を確実に行うことができる。これにより、可変磁力磁石3bに不均一な磁化分布が生じ難くなるので、可変磁力磁石3a,3bの全体の均一な磁化を行うための磁化電流を低減することが可能になる。
第4の発明の実施例20は、実施例16の永久磁石式回転電機において、短絡コイル7aの形状を変更したものである。すなわち、短絡コイル7aとして、板状の短絡コイル7aに代えて、1つの短絡コイルを配置したものである。この複数の短絡コイルを固定磁力磁石4とq軸外周部とを取り囲むように配置するが、固定磁力磁石4側では、可変磁力磁石3の側面の中央に接するように配置する。
次に、前記のような構成を有する本実施例の永久磁石式回転電機における増磁時の作用について説明する。
このような実施例20の効果としては、前記実施例15の効果に比べて、可変磁力磁石3の側面の中央部に配置されているので、可変磁力磁石3に不均一な磁化分布が生じ難くなるため、可変磁力磁石3の全体を均一な磁化を行うための磁化電流を低減することが可能になる。
第4の発明の実施例21においては、実施例20の磁極部6の中央で固定磁力磁石4aとを直列に配置した可変磁力磁石3の代わりとして、上層部に保磁力が強い可変磁力磁石3aを配置し、中層部に保磁力が可変磁力磁石3aより弱い可変磁力磁石3bを配置し、下層部に固定磁力磁石4aを配置してなる複合磁石を使用する。
次に、前記のような構成を有する永久磁石の全鎖交磁束の増磁時には、d軸電流による磁界が短絡コイル7aに作用したことにより、短絡コイル7aに短絡電流が流れる。この短絡電流による磁界は、それぞれの短絡コイルを流れるに短絡電流による磁界が合成されることにより、図49に示すように可変磁力磁石3a,3b及び固定磁力磁石4aに作用する。
このような実施例21の効果としては、前記実施例20の効果に比べて、複合磁石の中央部に保磁力の弱い可変磁力磁石3bを配置しているので、複合磁石の中央部に磁界A1が作用しにくい場合でも、磁化を確実に行うことができる。これにより、可変磁力磁石3bに不均一な磁化分布が生じ難くなるので、可変磁力磁石3a,3bの全体の均一な磁化を行うための磁化電流を低減することが可能になる。
第4の発明の実施例22は、実施例16の永久磁石式回転電機において、短絡コイル7aの形状を変更したものである。すなわち、短絡コイル7aとして、板状の短絡コイルに代えて、1つの短絡コイルを配置したものである。この複数の短絡コイルを固定磁力磁石4とq軸外周部とを取り囲むように配置する。一方、固定磁力磁石4側では、可変磁力磁石3の側面の中央部に切り欠きを設け、その部分に嵌め込むようにして配置する。
次に、前記のような構成を有する本実施例の永久磁石の全鎖交磁束の増磁時には、d軸電流による磁界が短絡コイル7aに作用したことにより、短絡コイル7aに短絡電流が流れる。この短絡電流による磁界は、短絡コイル7aが可変磁力磁石3の側面の中央部に設けられた切り欠き部分に配置されているので、図50に示すように可変磁力磁石3と固定磁力磁石4aに作用する。
このような実施例22の効果としては、前記実施例15の効果に比べて、可変磁力磁石3の側面の中央部に設けられた切り欠き部分に配置されているので、可変磁力磁石3に不均一な磁化分布が生じ難くなるので、可変磁力磁石3の全体を均一な磁化を行うための磁化電流を低減することが可能になる。且つ、短絡コイルの回転遠心力による半径方向の力を保持することができることから、高速回転、及び高出力を実現でき、信頼性も向上する。また、可変磁力磁石、並びに固定磁力磁石と例えば、接着剤等で一体とすることができることから、永久磁石と一体で回転子鉄心内に挿入、組立が可能となり、組立作業が容易となる。
第4の発明の実施例23においては、実施例20の磁極部6の中央で固定磁力磁石4aとを直列に配置した可変磁力磁石3の代わりとして、上層部に保磁力が強い可変磁力磁石3aを配置し、中層部に保磁力が可変磁力磁石3aより弱い可変磁力磁石3bを配置し、下層部に固定磁力磁石4aを配置してなる複合磁石を使用する。
次に、前記のような構成を有する永久磁石の全鎖交磁束の増磁時には、d軸電流による磁界が短絡コイル7aに作用したことにより、短絡コイル7aに短絡電流が流れる。この短絡電流による磁界は、それぞれの短絡コイルを流れるに短絡電流による磁界が合成されることにより、図51に示すように可変磁力磁石3a,3b及び固定磁力磁石4aに作用する。
このような実施例23の効果としては、複合磁石の中央部に保磁力の弱い可変磁力磁石3bを配置しているので、複合磁石の中央部に磁界A1が作用しにくい場合でも、磁化を確実に行うことができる。これにより、可変磁力磁石3bに不均一な磁化分布が生じ難くなるので、可変磁力磁石3a,3bの全体を均一な磁化を行うための磁化電流を低減することが可能になる。且つ、短絡コイルの回転遠心力による半径方向の力を保持することができることから、高速回転、及び高出力を実現でき、信頼性も向上する。また、可変磁力磁石、並びに固定磁力磁石と例えば、接着剤等で一体とすることができることから、永久磁石と一体で回転子鉄心内に挿入、組立が可能となり、組立作業が容易となる。
第4の発明の実施例24は、実施例16の永久磁石式回転電機において、短絡コイル7aの形状と位置とを変更するとともに、磁極部6の中央で固定磁力磁石4aと直列に配置した可変磁力磁石3を、2種類の保持力が異なる可変磁力磁石3a,3bに変更したものである。
次に、前記のような構成を有する本実施例の永久磁石の全鎖交磁束の増磁時には、d軸電流による磁界が短絡コイル7aに作用したことにより、短絡コイル7aに短絡電流が流れる。この短絡電流による磁界は、短絡コイル7aが可変磁力磁石3aの幅を狭くしてできたスペースに配置されているので、図52に示すように可変磁力磁石3及び固定磁力磁石4aに作用する。
このような実施例24の効果としては、前記実施例15の効果に比べて、磁力磁石3aの幅を狭くしてできたスペースに配置されているので、可変磁力磁石3a,3bに短絡コイルで発生する磁界を作用しやすくなる。また、d軸電流による磁界A1により複合磁石の磁化を確実に行うことができる。したがって、不均一な磁化分布が生じ難くなるので、可変磁力磁石3a,3bの全体の均一な磁化を行うための磁化電流を低減することが可能になる。且つ、短絡コイルの回転遠心力による半径方向の力を保持することができることから、高速回転、及び高出力を実現でき、信頼性も向上する。
第4の発明の実施例25は、実施例24の永久磁石式回転電機の短絡コイル7aを配置する位置を変更したものである。
次に、前記のような構成を有する実施例の永久磁石の全鎖交磁束の増磁時には、d軸電流による磁界が短絡コイル7aに作用したことにより、短絡コイル7aに短絡電流が流れる。この短絡電流による磁界は、短絡コイル7aが可変磁力磁石3bの幅を狭くしてできたスペースに配置されているので、図53に示すように可変磁力磁石3a,3bと固定磁力磁石4aに作用する。
このような実施例25の効果としては、前記実施例15の効果に比べて、磁力磁石3aの幅を狭くしてできたスペースに配置されているので、可変磁力磁石3a,3bに短絡コイルで発生する磁界を作用しやすくなる。また、d軸電流による磁界A1により複合磁石の磁化を確実に行うことができる。したがって、不均一な磁化分布が生じ難くなるので、可変磁力磁石の全体の均一な磁化を行うための磁化電流を低減することが可能になる。且つ、短絡コイルの回転遠心力による半径方向の力を保持することができることから、高速回転、及び高出力を実現でき、信頼性も向上する。また、短絡コイルを上層可変磁石と固定磁力磁石の間に配置し、可変磁力磁石、並びに固定磁力磁石と例えば、接着剤等で一体とすることができることから、永久磁石と一体で回転子鉄心内に挿入、組立が可能となり、組立作業が容易となる。
2…回転子鉄心
3…可変磁力磁石
4…固定磁力磁石
5a,5b…空洞(磁気障壁)
5c…短絡コイルの装着部
6…永久磁石端の空洞(磁気障壁)
7…磁極部
8…短絡コイル
20b…鉄心部
22a,22b,63a,63b…短絡コイル挿入孔
30…導電性の板
31a~32b,41,42,64…導電性バー
41a~42b…鉄心挿入部
43,65…段差部
44,51,61…スペーサ円板
45,54,62…空間部
52a,52b…端板
53a,53b…導電部材注入孔
55a,55b,66a,66b…短絡接続部
56…注入口
Claims (35)
- 保磁力と磁化方向厚の積が他の永久磁石と異なる2種類以上の永久磁石を用いて磁極を形成し、この磁極を回転子鉄心内に複数個配置して回転子を構成し、この回転子の外周にエアギャップを介して固定子を配置し、この固定子に電機子鉄心と電機子巻線を設け、この電機子巻線の電流が作る磁界により前記回転子の磁極を構成する永久磁石の少なくとも1個を磁化させて、永久磁石の磁束量を不可逆的に変化させる永久磁石式回転電機において、
前記不可逆的に変化させる永久磁石を除いた他の永久磁石の磁路部分と、他の永久磁石に隣接する磁束が漏れる部分とを取り囲むように短絡コイルを設け、前記電機子巻線に磁化電流を通電させて、その磁束で前記短絡コイルに短絡電流を発生させ、この短絡電流によって磁化電流による磁界と反対方向の磁力を有する磁界を発生させることを特徴とする永久磁石式回転電機。 - 前記他の永久磁石に隣接する磁束が漏れる部分を、前記不可逆的に変化させる永久磁石と他の永久磁石の隣接部分に設けられた鉄心のブリッジ部としたことを特徴とする請求項1に記載の永久磁石式回転電機。
- 前記短絡コイルを、前記他の永久磁石の磁化方向と直交する方向で、前記他の永久磁石の表面と平行に配置したことを特徴とする請求項1または請求項2に記載の永久磁石式回転電機。
- 前記短絡コイルの複数個を、前記他の永久磁石の表裏両面に配置したことを特徴とする請求項3に記載の永久磁石式回転電機。
- 前記短絡コイルを、前記他の永久磁石の磁化方向に対して一定の角度を保った方向で、前記他の永久磁石の回転子の軸方向と直交する方向の断面の対角に配置したことを特徴とする請求項1または請求項2に記載の永久磁石式回転電機。
- 前記短絡コイルの複数個を、前記他の永久磁石の回転子の軸方向と直交する方向の断面において、X字状に交差して配置したことを特徴とする請求項5に記載の永久磁石式回転電機。
- 保持力と磁化方向厚さの積が互いに異なる2種類以上の永久磁石を用いて磁極を形成し、この磁極を回転子鉄心内に複数個配置して回転子を形成し、この回転子の外径にエアギャップを介して固定子を配置し、この固定子に電機子鉄心と電機子巻線を設け、この電機子巻線が作る磁界により前記回転子の磁極を構成する永久磁石の少なくとも1個を磁化させた永久磁石式回転電機において、
前記回転子の鉄心を軸方向において2つ以上に分割し、この分割した鉄心部同士の磁極位置を周方向にスキューさせ、各鉄心部には永久磁石の磁化を行なう際に磁化時に発生する磁束によって短絡電流が流れるような導電性の短絡コイルを設け、
各鉄心部の短絡コイルを、各鉄心部のスキュー角度に応じて回転子の周方向にずれた角度で配置すると共に、各鉄心部の短絡コイルを鉄心の境界部において段差部をもって接続することを特徴とする永久磁石式回転電機。 - 前記短絡コイルを、
各鉄心部の境界部に配置された導電性の板と、
この導電性の板の表裏両面のスキュー角度に相当した分だけ回転子の周方向にずれた場所から、各鉄心部に向かって回転子の軸方向に突出した導電性バーと、
この導電性バーの先端を鉄心部の軸方向端部で接続する短絡接続部とから構成することを特徴とする請求項7に記載の永久磁石式回転電機。 - 前記短絡コイルを、中央部でスキューに相当する長さ分だけ段差部を有する一対の導電性バーと、この導電性バーを鉄心部の軸方向端部で接続する短絡接続部とから構成し、
前記鉄心部の境界にスペース板を配置し、このスペース板に前記導電性バーの段差部が入る空間部を形成することを特徴とする請求項7に記載の永久磁石式回転電機。 - 前記短絡コイルを、中央部でスキューに相当する長さ分だけ段差部を有する一対の導電性部材注入孔と、鉄心部の軸方向端部で接続する短絡接続部と、前記鉄心部の境界に配置されたスペース板に形成された空間部に、溶融した導電性材料を流し込んで固化することにより形成することを特徴とする請求項9に記載の永久磁石式回転電機。
- 前記短絡接続部を、鉄心部の軸方向端部から突出した導電性バーの先端を折り曲げて短絡接続して構成することを特徴とする請求項8または請求項9に記載の永久磁石式回転電機。
- 前記回転子鉄心の軸方向外側に回転子鉄心を軸方向に挟み込んで押える端板を設け、この端板を回転子鉄心内に設けた導電性部材の抵抗率より大きな抵抗率の材料又は絶縁材料で構成することを特徴とする請求項7に記載の永久磁石式回転電機。
- 前記回転子鉄心の軸方向外側に回転子鉄心を軸方向に挟み込んで押える端板を設け、この端板の回転子鉄心内に設けた導電性部材と接触する箇所に絶縁処理を施したことを特徴とする請求項7に記載の永久磁石式回転電機。
- 保持力と磁化方向厚さの積が互いに異なる2種類以上の永久磁石を用いて磁極を形成し、この磁極を回転子鉄心内に複数個配置して回転子を形成し、この回転子の外径にエアギャップを介して固定子を配置し、この固定子に電機子鉄心と電機子巻線を設け、この電機子巻線が作る磁界により前記回転子の磁極を構成する永久磁石の少なくとも1個を磁化させ、
前記回転子の鉄心を軸方向において2つ以上に分割し、この分割した鉄心部同士の磁極位置を周方向にスキューさせ、各鉄心部には永久磁石の磁化を行なう際に磁化時に発生する磁束によって短絡電流が流れるような導電性の短絡コイルを設けた永久磁石式回転電機の製造方法において、
前記短絡コイルを、
分割した鉄心部の境界部に配置さる導電性の板の表裏両面に、鉄心部のスキュー角度に相当した分だけ回転子の周方向にずれた場所から、各鉄心部に向かって回転子の軸方向に突出した導電性バーを一体に設け、
前記分割した鉄心部を、その短絡コイル挿入孔内に前記導電性バーが入り込むようにして、回転子の軸方向から前記導電性の板に重ね合わせ、
各鉄心部の軸方向端面において前記導電性バーの先端を接続して短絡接続部を形成することにより、短絡コイルを構成することを特徴とする永久磁石式回転電機の製造方法。 - 保持力と磁化方向厚さの積が互いに異なる2種類以上の永久磁石を用いて磁極を形成し、この磁極を回転子鉄心内に複数個配置して回転子を形成し、この回転子の外径にエアギャップを介して固定子を配置し、この固定子に電機子鉄心と電機子巻線を設け、この電機子巻線が作る磁界により前記回転子の磁極を構成する永久磁石の少なくとも1個を磁化させ、
前記回転子の鉄心を軸方向において2つ以上に分割し、この分割した鉄心部同士の磁極位置を周方向にスキューさせ、各鉄心部には永久磁石の磁化を行なう際に磁化時に発生する磁束によって短絡電流が流れるような導電性の短絡コイルを設けた永久磁石式回転電機の製造方法において、
中央部でスキューに相当する長さ分だけ段差部を有する一対の導電性バーと、この導電性バーの段差部が入る空間部を有するスペース板を使用し、
前記分割された鉄心部の境界にスペース板を配置し、このスペース板の空間部に前記導電性バーの段差部を収容すると共に、一対の導電性バーを各鉄心部の短絡コイル挿入孔内に挿入し、
各鉄心部の軸方向端面において前記導電性バーの先端を接続して短絡接続部を形成することにより、短絡コイルを構成することを特徴とする永久磁石式回転電機の製造方法。 - 保持力と磁化方向厚さの積が互いに異なる2種類以上の永久磁石を用いて磁極を形成し、この磁極を回転子鉄心内に複数個配置して回転子を形成し、この回転子の外径にエアギャップを介して固定子を配置し、この固定子に電機子鉄心と電機子巻線を設け、この電機子巻線が作る磁界により前記回転子の磁極を構成する永久磁石の少なくとも1個を磁化させ、
前記回転子の鉄心を軸方向において2つ以上に分割し、この分割した鉄心部同士の磁極位置を周方向にスキューさせ、各鉄心部には永久磁石の磁化を行なう際に磁化時に発生する磁束によって短絡電流が流れるような導電性の短絡コイルを設けた永久磁石式回転電機の製造方法において、
分割された各鉄心部内にそれぞれ一対の導電性材料注入孔を、各鉄心部の一対の導電性部材注入孔をスキューに相当する長さ分だけずれた位置に形成すると共に、各鉄心部の中央部に各鉄心部の導電性材料注入孔を連通する空間部を有するスペース板を設け、各鉄心の軸方向端部には短絡接続部を有する端板を設け、
これら各鉄心部、スペース板及び端板を一体化した状態で、導電性材料注入孔、空間部及び短絡接続部内に溶融した導電性材料を注入し、
注入した導電性材料を固化することにより、短絡コイルを得ることを特徴とする永久磁石式回転電機の製造方法。 - 保持力と磁化方向厚さの積が互いに異なる2種類以上の永久磁石を用いて磁極を形成し、この磁極を回転子鉄心内に複数個配置して回転子を形成し、この回転子の外径にエアギャップを介して固定子を配置し、この固定子に電機子鉄心と電機子巻線を設け、この電機子巻線が作る磁界により前記回転子の磁極を構成する永久磁石の少なくとも1個を磁化させ、
前記回転子の鉄心を軸方向において2つ以上に分割し、この分割した鉄心部同士の磁極位置を周方向にスキューさせ、各鉄心部には永久磁石の磁化を行なう際に磁化時に発生する磁束によって短絡電流が流れるような導電性の短絡コイルを設けた永久磁石式回転電機の製造方法において、
前記軸方向に分割した各鉄心部に形成した短絡コイルの挿入孔の位置一致させ、各鉄心部の間に、鉄心部がスキューされた状態においても各回転子鉄心の短絡コイル挿入孔が連通するような空間を有するスペース板を配置し、
各鉄心部とスペース板が並んだ状態において、導電性バーを回転子の軸方向から挿入し、
その後、軸方向に分割した鉄心部をスキューする角度分だけひねることにより、各鉄心部の境界部においてスキュー角度分段差の付いた導電性バーを形成し、
各鉄心部の軸方向端面において前記導電性バーの先端を接続して短絡接続部を形成することにより、短絡コイルを構成することを特徴とする永久磁石式回転電機の製造方法。 - 保磁力と磁化方向厚の積が他の永久磁石と異なる2種類以上の永久磁石を用いて磁極を形成し、この磁極を回転子鉄心内に複数個配置して回転子を構成し、この回転子の外周にエアギャップを介して固定子を配置し、この固定子に電機子鉄心と電機子巻線を設け、この電機子巻線の電流が作る磁界により前記回転子の磁極を構成する永久磁石の少なくとも1個を磁化させて、永久磁石の磁束量を不可逆的に変化させる永久磁石式回転電機において、
前記不可逆的に変化させる永久磁石を除いた他の永久磁石の磁路部分に導電板を設け、前記電機子巻線に磁化電流を通電させて、その磁束で前記導電板に短絡電流を発生させ、この短絡電流によって磁化電流による磁界と反対方向の磁力を有する磁界を発生させることを特徴とする永久磁石式回転電機。 - 保磁力と磁化方向厚の積が他の永久磁石と異なる2種類以上の永久磁石を用いて磁極を形成し、この磁極を回転子鉄心内に複数個配置して回転子を構成し、この回転子の外周にエアギャップを介して固定子を配置し、この固定子に電機子鉄心と電機子巻線を設け、この電機子巻線の電流が作る磁界により前記回転子の磁極を構成する永久磁石の少なくとも1個を磁化させて、永久磁石の磁束量を不可逆的に変化させる永久磁石式回転電機において、
前記不可逆的に変化させる永久磁石を除いた他の永久磁石の磁化方向を中心軸として前記他の永久磁石の周囲に導電板を設け、前記電機子巻線に磁化電流を通電させて、その磁束で前記導電板に短絡電流を発生させ、この短絡電流によって磁化電流による磁界と反対方向の磁力を有する磁界を発生させることを特徴とする永久磁石式回転電機。 - 保磁力と磁化方向厚の積が他の永久磁石と異なる2種類以上の永久磁石を用いて磁極を形成し、この磁極を回転子鉄心内に複数個配置して回転子を構成し、この回転子の外周にエアギャップを介して固定子を配置し、この固定子に電機子鉄心と電機子巻線を設け、この電機子巻線の電流が作る磁界により前記回転子の磁極を構成する永久磁石の少なくとも1個を磁化させて、永久磁石の磁束量を不可逆的に変化させる永久磁石式回転電機において、
前記回転子鉄心の前記不可逆的に変化させる磁石以外に磁束が漏れる磁路部分に導電板を設け、前記電機子巻線に磁化電流を通電させて、その磁束で前記導電板に短絡電流を発生させ、この短絡電流によって磁化電流による磁界と反対方向の磁力を有する磁界を発生させることを特徴とする永久磁石式回転電機。 - 前記導電板を、不可逆的に変化させる永久磁石を除いた他の永久磁石の磁化方向と対向する上下両面に設けたことを特徴とする請求項18に記載の永久磁石式回転電機。
- 前記他の永久磁石の内部に、上下両面に設けた導電板と平行に他の導電板を設けたことを特徴とする請求項21に記載の永久磁石式回転電機。
- 前記他の永久磁石の全周囲を導電板によって被覆したことを特徴とする請求項18または請求項19に記載の永久磁石式回転電機。
- 前記他の永久磁石の上下少なくともいずれかの面の周囲に、中央部が開口した導電板を配置したことを特徴とする請求項18または請求項19に記載の永久磁石式回転電機。
- 導電板を隣接する可変磁力磁石と固定磁力磁石の間に設けられたブリッジ部に設けたことを特徴とする請求項20に記載の永久磁石式回転電機。
- 前記回転子鉄心の各磁極内の中央部に可変磁力磁石を、その両側に固定磁力磁石を配置したことを特徴とする請求項18から請求項26のいずれか1項に記載の永久磁石式回転電機。
- 保磁力と磁化方向厚さの積が互いに異なる2種類以上の永久磁石を用いて回転子の磁極を形成し、
この磁極を回転子鉄心内に複数個配置して回転子を形成し、
この回転子の外周にエアギャップを介して固定子を配置し、
この固定子に電機子鉄心と電機子巻線を設け、
この電機子巻線が作る磁界により前記回転子の磁極を構成する永久磁石の少なくとも1個を磁化させることにより、永久磁石の磁束量を不可逆的に変化させる永久磁石式回転電機において、
前記回転子半径断面内のq軸外周側と、d軸側前記磁束量を不可逆的に変化させる永久磁石近傍に導電部材を配置することにより短絡コイルを構成し、
前記電機子巻線に磁化電流を通電させて、その磁束で前記導電部材に短絡電流を発生させ、この短絡電流によって磁化電流による磁界と反対方向の磁力を有する磁界を発生させることを特徴とする永久磁石式回転電機。 - 前記導電性部材を板状の部材から構成し、回転子半径断面内のq軸外周側と前記磁束量を不可逆的に変化させる永久磁石の磁化垂直方向の側面に板状の導電性部材を配置することにより短絡コイルを構成することを特徴とする請求項27に記載の永久磁石式回転電機。
- 前記導電性部材を回転子半径断面内のq軸外周側と前記磁束量を不可逆的に変化させる永久磁石の磁化垂直方向の側面に複数個配置することにより短絡コイルを構成することを特徴とする請求項27に記載の永久磁石式回転電機。
- 前記導電性部材を回転子半径断面内のq軸外周側と前記磁束量を不可逆的に変化させる永久磁石の磁化方向厚みの中央部に配置することにより短絡コイルを構成することを特徴とする請求項27に記載の永久磁石式回転電機。
- 前記磁束量を不可逆的に変化させる永久磁石の厚みの中央部に切り欠きを設け、
この切り欠き部分に前記導電性部材を配置することにより短絡コイルを構成することを特徴とする請求項30に記載の永久磁石式回転電機。 - 前記磁束量を不可逆的に変化させる永久磁石は、保磁力と磁化方向厚さの積が互いに異なる複数の磁石を磁化方向の向きが直列になるよう積層したことを特徴とする請求項27~31のいずれか1項に記載の永久磁石式回転電機。
- 保磁力と磁化方向厚さの積が互いに異なる2種類以上の永久磁石を用いて回転子の磁極を形成し、
前記永久磁石を磁気回路上で3層以上に直列に配置して磁極を構成する永久磁石式回転電機において、
上層部及び中層部には、保磁力と磁化方向厚さの積が小の永久磁石を積層し、下層部には、保磁力と磁化方向厚さの積が大の永久磁石を積層したことを特徴とする請求項27に記載の永久磁石式回転電機。 - 保磁力と磁化方向厚さの積が互いに異なる3種類の永久磁石を用いて回転子の磁極を形成し、
前記永久磁石を磁気回路上で3層に直列に配置して磁極を構成し、
この磁極の上層部及び中層部には、保磁力と磁化方向厚さの積が小の永久磁石を積層し、下層部には、保磁力と磁化方向厚さの積が大の永久磁石を積層する永久磁石式回転電機において、
上層部及び中層部のいずれか一方の永久磁石の幅を下層部の永久磁石の幅よりも狭くすることにより短絡コイルを配置するスペースを設け、
このスペースに前記導電性部材を配置することにより短絡コイルを構成することを特徴とする請求項27に記載の永久磁石式回転電機。 - 前記永久磁石を磁気回路上で3層以上に直列に配置して磁極を構成する永久磁石式回転電機において、
上層部に配置する永久磁石の保磁力と磁化方向厚の積が、中層部に配置する永久磁石に比べ高いことを特徴とする請求項33または請求項34に記載の永久磁石式回転電機。
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Also Published As
Publication number | Publication date |
---|---|
US9373992B2 (en) | 2016-06-21 |
CN102246399B (zh) | 2014-04-09 |
US20140283372A1 (en) | 2014-09-25 |
US20110304235A1 (en) | 2011-12-15 |
US9490684B2 (en) | 2016-11-08 |
EP2372885A4 (en) | 2016-09-14 |
US20140283374A1 (en) | 2014-09-25 |
US20140285051A1 (en) | 2014-09-25 |
US8796898B2 (en) | 2014-08-05 |
EP2372885A1 (en) | 2011-10-05 |
US9496774B2 (en) | 2016-11-15 |
EP2372885B1 (en) | 2017-07-05 |
CN102246399A (zh) | 2011-11-16 |
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