WO2010061571A1 - 風車用ピッチ駆動装置 - Google Patents
風車用ピッチ駆動装置 Download PDFInfo
- Publication number
- WO2010061571A1 WO2010061571A1 PCT/JP2009/006305 JP2009006305W WO2010061571A1 WO 2010061571 A1 WO2010061571 A1 WO 2010061571A1 JP 2009006305 W JP2009006305 W JP 2009006305W WO 2010061571 A1 WO2010061571 A1 WO 2010061571A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pinion
- output shaft
- end side
- drive device
- wind turbine
- Prior art date
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 144
- 230000008878 coupling Effects 0.000 claims description 136
- 238000010168 coupling process Methods 0.000 claims description 136
- 238000005859 coupling reaction Methods 0.000 claims description 136
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- 238000007789 sealing Methods 0.000 claims description 76
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- 230000009467 reduction Effects 0.000 description 31
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- 238000005461 lubrication Methods 0.000 description 11
- 210000000078 claw Anatomy 0.000 description 10
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D1/00—Couplings for rigidly connecting two coaxial shafts or other movable machine elements
- F16D1/10—Quick-acting couplings in which the parts are connected by simply bringing them together axially
- F16D1/108—Quick-acting couplings in which the parts are connected by simply bringing them together axially having retaining means rotating with the coupling and acting by interengaging parts, i.e. positive coupling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D7/00—Controlling wind motors
- F03D7/02—Controlling wind motors the wind motors having rotation axis substantially parallel to the air flow entering the rotor
- F03D7/022—Adjusting aerodynamic properties of the blades
- F03D7/0224—Adjusting blade pitch
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/32—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2260/00—Function
- F05B2260/70—Adjusting of angle of incidence or attack of rotating blades
- F05B2260/72—Adjusting of angle of incidence or attack of rotating blades by turning around an axis parallel to the rotor centre line
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2260/00—Function
- F05B2260/70—Adjusting of angle of incidence or attack of rotating blades
- F05B2260/76—Adjusting of angle of incidence or attack of rotating blades the adjusting mechanism using auxiliary power sources
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D1/00—Couplings for rigidly connecting two coaxial shafts or other movable machine elements
- F16D1/10—Quick-acting couplings in which the parts are connected by simply bringing them together axially
- F16D2001/103—Quick-acting couplings in which the parts are connected by simply bringing them together axially the torque is transmitted via splined connections
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2300/00—Special features for couplings or clutches
- F16D2300/06—Lubrication details not provided for in group F16D13/74
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/32—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
- F16H2001/323—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear comprising eccentric crankshafts driving or driven by a gearing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Definitions
- the present invention relates to a pitch drive device for a windmill that is provided in a windmill and is used as a drive device that controls a pitch angle of a blade that is rotatably provided to a main shaft portion of the windmill.
- a windmill pitch driving device which is used as a driving device for controlling a pitch angle of a blade provided rotatably with respect to a main shaft portion of the windmill.
- the wind turbine size has recently become larger and the diameter of the blade tends to increase.Therefore, there is a demand for a wind turbine pitch drive device with high output specifications that improves output torque. is there.
- the space for disposing the wind turbine pitch drive device in the wind turbine is limited, a more compact structure is also required.
- Patent Document 1 an external gear that rotates eccentrically as a pitch drive device for a wind turbine that can achieve a large reduction ratio necessary for improving output torque and downsizing. What was comprised as an eccentric type reduction gear provided is known.
- an output pinion (530) is attached to an output shaft (374).
- a plate member is fixed to the end of the output shaft with a bolt, and the movement of the pinion in the axial direction of the output shaft is regulated by the plate member.
- the pitch drive device for wind turbines disclosed in Patent Document 1 is configured as an eccentric type speed reducer, and can be downsized while improving output torque.
- the pitch drive device for wind turbines rotates around the main shaft portion together with the blade as the main shaft portion of the wind turbine rotates.
- the movement of the pinion in the axial direction of the output shaft is restricted by the plate member fixed to the end of the output shaft, and thus the movement is restricted. Minor displacement of the pinion with respect to the output shaft tends to occur within the range. For this reason, pinion vibration and backlash with respect to the output shaft are likely to occur, and the output shaft and the pinion may be damaged, leading to a decrease in durability as a wind turbine pitch driving device.
- the above-described vibrations and backlash occur, there is a possibility that the driving efficiency is lowered when the wind turbine pitch driving device is operated.
- An object of the present invention is to provide a pitch drive device for wind turbines that can improve the output torque, reduce the size, and improve the durability, in view of the above circumstances.
- a wind turbine pitch driving device is provided in a wind turbine, and is used as a driving device for controlling a pitch angle of a blade provided rotatably with respect to a main shaft portion of the wind turbine.
- External gear provided on the outer periphery, a crankshaft that passes through a hole for a crank formed in the external gear and rotates the external gear eccentrically by rotating, and one end side of the crankshaft
- a base carrier that rotatably holds the end carrier, an end carrier that rotatably holds the other end of the crankshaft, and a base carrier disposed between the base carrier and the end carrier.
- the fixing mechanism includes a positioning portion that positions the other end side of the pinion with respect to the output shaft side, and the pinion with respect to the output shaft on one end side. And a pressurization fixing portion that is urged along the axial direction of the output shaft and is fixed to the output shaft in a state in which a pressurization is generated in the pinion.
- the wind turbine pitch driving device is configured as an eccentric type reduction gear provided with an external gear that rotates eccentrically. For this reason, a large reduction ratio can be ensured and the output torque can be improved. And since it is comprised as an eccentric reduction gear, a big reduction ratio is realizable with a small structure. Further, in the wind turbine pitch driving device of the present invention, in the fixing mechanism that fixes the pinion to the output shaft, the pressure that is fixed to the output shaft in a state in which the pinion is biased from one end side to generate pressure on the pinion. A fixed part is provided.
- the pinion is fixed in a state of being restrained while being firmly pressed against the output shaft side in the axial direction, and the occurrence of minute displacement of the pinion with respect to the output shaft is also suppressed.
- the wind turbine pitch drive device rotates around the main shaft together with the blade, pinion vibration and backlash against the output shaft are less likely to occur, and the occurrence of damage to the output shaft and pinion is suppressed.
- the durability of the driving device can be improved.
- production of a vibration and backlash is suppressed as mentioned above, the improvement of the drive efficiency at the time of the action
- the wind turbine pitch driving apparatus is the wind turbine pitch driving apparatus according to the first aspect of the present invention, wherein the fixing mechanism further includes a disc spring disposed around the output shaft, and the pressurizing fixing portion is The pinion is urged through the disc spring.
- the pinion is urged in the axial direction with respect to the output shaft side by the pressurizing fixing portion via the disc spring arranged around the output shaft. For this reason, due to the elastic deformation of the disc spring, the backlash with respect to the output shaft of the pinion is efficiently absorbed in a state in which a constant pressure is ensured, and the pinion is more firmly pressed and fixed to the output shaft side. Thereby, it is possible to further suppress the vibration of the pinion with respect to the output shaft and the occurrence of backlash, and it is possible to further improve the durability of the wind turbine pitch driving device.
- a wind turbine pitch driving device is the wind turbine pitch driving device of the first or second aspect, wherein the pressurizing fixing portion is provided as a plurality of ring nuts that are screwed onto the outer periphery of the output shaft, The plurality of ring nuts are arranged so as to contact each other in a direction parallel to or oblique to the axial direction of the output shaft.
- the pressurizing fixing portion is provided as a plurality of ring nuts arranged so as to be screwed to the output shaft and to come into contact with each other. For this reason, the pinion can be more firmly pressed and fixed to the output shaft side by the urging forces of the plurality of ring nuts. Since the ring nuts are screwed together with the output shaft in contact with each other, displacements in the rotation direction of the ring nuts are restricted to each other, and reliable locking is achieved. Thereby, the state in which the pressure is applied to the pinion is permanently maintained, and the vibration of the pinion and the play of the output shaft can be permanently suppressed.
- a wind turbine pitch driving device is the wind turbine pitch driving device according to the first or second aspect of the present invention, wherein the pressurizing fixing portion includes a pressing plate member that biases one end side of the pinion, and the pressing plate.
- a fixing bolt that penetrates the plate member and is screwed to one end side of the output shaft, and a gap is formed between the end portion on one end side of the output shaft and the pressing plate member, and the fixing A bolt is screwed to the output shaft to urge the pinion through the pressing plate member to generate a pressure on the pinion.
- the pressurizing fixing part can be configured easily and at low cost by using a member having a simple structure such as a pressing plate member and a fixing bolt. And since the clearance gap is formed between the output shaft and the pressing plate member, it is easily realized that the pinion is pressurized via the pressing plate member by screwing the fixing bolt to the output shaft. be able to. Therefore, according to the present invention, it is possible to easily realize a wind turbine pitch driving device capable of improving the output torque, reducing the size, and improving the durability, with a simple structure.
- a wind turbine pitch driving apparatus is the wind turbine pitch driving apparatus according to any one of the first to fourth aspects of the present invention, wherein the positioning portion is formed integrally with the pinion and attached to the outer periphery of the output shaft.
- the other end side of the pinion is positioned with respect to the output shaft side by abutting against one end side of a main bearing that rotatably holds the output shaft with respect to the case.
- the positioning portion is formed integrally with the pinion, it is not necessary to manufacture a positioning portion as a separate member, and further, an assembling work for attaching the positioning portion to the output shaft is not required. For this reason, reduction of a number of members and reduction of an assembly man-hour can be aimed at.
- the one end side of a main bearing can be simultaneously supported by the positioning part integral with a pinion by attaching a pinion to an output shaft. For this reason, the efficiency of assembly work can be further improved. Therefore, according to the present invention, it is possible to simplify the configuration of the wind turbine pitch driving device and improve the assembly work efficiency, which can improve the output torque, reduce the size, and improve the durability.
- a wind turbine pitch driving device is a wind turbine pitch driving device used as a driving device for controlling a pitch angle of a blade provided in the wind turbine and rotatably provided with respect to a main shaft portion of the wind turbine.
- a case and a plurality of pin inner teeth arranged on the inner periphery of the case and formed as pin-shaped members, and an outer tooth provided on the outer periphery and housed in the case and meshing with the pin inner teeth
- a toothed gear a crankshaft that passes through and rotates a crank hole formed in the external gear, and rotates the external gear eccentrically, and a base that rotatably holds one end side of the crankshaft A carrier, an end carrier that rotatably holds the other end side of the crankshaft, and a base carrier and the end carrier that are disposed between the base carrier and the end carrier and connect the base carrier and the end carrier.
- a support column an output shaft fixed to the base carrier, an output pinion attached to one end of the output shaft by spline coupling, a fixing mechanism for fixing the pinion to the output shaft, and the output
- a pinion side lubricating oil sealing mechanism having a seal structure that seals outflow of the lubricating oil from the shaft and the spline connecting portion of the pinion, and the lubricating oil is sealed in the spline connecting portion.
- the wind turbine pitch driving device is configured as an eccentric type reduction gear provided with an external gear that rotates eccentrically. For this reason, a large reduction ratio can be ensured and the output torque can be improved. And since it is comprised as an eccentric reduction gear, a big reduction ratio is realizable with a small structure.
- the pinion is fixed to the output shaft by providing a fixing mechanism, and has a sealing structure that seals outflow of lubricating oil from the spline coupling portion. A lubricating oil sealing mechanism is provided. For this reason, leakage of the lubricating oil supplied to the spline coupling portion is prevented, and lubrication at the spline coupling portion is ensured. As a result, fretting wear is prevented from occurring in the spline coupling portion, and the occurrence of damage to the output shaft and the pinion is suppressed, and durability as a wind turbine pitch driving device can be improved. .
- a wind turbine pitch driving apparatus is the wind turbine pitch driving apparatus according to the sixth aspect of the present invention, wherein the pinion-side lubricating oil sealing mechanism is disposed on one end side of the output shaft and the pinion and one end of the pinion.
- the seal structure includes the output shaft and the Between the one end side member, between the first seal member that seals outflow of lubricating oil in the direction from the one end side of the spline coupling portion toward the bolt, and the pinion and the one end side member, A second seal member for sealing outflow of the lubricating oil from one end side of the spline coupling portion to the outside in the radial direction which is a direction perpendicular to the axial direction of the output shaft. That.
- the one end side member that comes into contact with the pinion is attached to one end side of the output shaft and the pinion by the bolt that is screwed to the output shaft. Then, the first seal member disposed between the output shaft and the one end side member prevents the lubricating oil from flowing out from the spline coupling portion to the bolt side. Further, the second seal member disposed between the pinion and the one end side member prevents the lubricating oil from flowing out from the spline coupling portion to the outside in the radial direction of the output shaft.
- one end of the spline coupling portion is provided by a simple mechanism including a first seal member that abuts on the output shaft, a second seal member that abuts on the pinion, a member on one end that abuts on the first and second seal members, and a bolt. It is possible to efficiently prevent the lubricating oil from flowing out from the side.
- the wind turbine pitch drive device is the wind turbine pitch drive device according to the seventh aspect of the present invention, wherein the fixing mechanism positions the other end side of the pinion with respect to the output shaft side, and the output A pressurizing fixing portion that is fixed to the output shaft in a state in which the pinion is urged from one end side along the axial direction of the output shaft with respect to the shaft to generate a pressure on the pinion.
- the pressurizing fixing portion is provided as a member on the one end side and biases one end side of the pinion, and is provided as the bolt and penetrates the presser plate member to penetrate one end of the output shaft.
- the pinion is urged to apply pressure to the pinion, and the first seal member abuts against one end of the output shaft and the holding plate member, and against the spline coupling portion.
- the second seal member is disposed on the inner side in the radial direction of the output shaft, the second seal member abuts on one end side of the pinion and the pressing plate member, and is outer on the spline coupling portion in the radial direction of the output shaft. It is characterized by being arranged in.
- the pressing plate member which is a pressurizing fixing portion fixed to the output shaft in a state in which the pinion is biased from one end side to generate a pressure on the pinion.
- fixing bolts are provided.
- the pinion is fixed in a state of being restrained while being firmly pressed against the output shaft side in the axial direction, and the occurrence of minute displacement of the pinion with respect to the output shaft is also suppressed.
- the wind turbine pitch drive device rotates around the main shaft together with the blade, pinion vibration and backlash against the output shaft are less likely to occur, and the occurrence of damage to the output shaft and pinion is suppressed.
- the pressing plate member is configured to also function as a member on one end side in the present invention
- the fixing bolt is configured to also function as a bolt in the present invention.
- the wind turbine pitch driving apparatus is the wind turbine pitch driving apparatus according to the eighth aspect of the present invention, wherein a plurality of the fixing bolts are provided, and the first seal member is connected to the output shaft with respect to the plurality of fixing bolts. It arrange
- the first seal member that is in contact with the output shaft and the pressing plate member and is disposed on the inner side in the output shaft radial direction of the spline coupling portion is disposed on the outer side in the output shaft radial direction with respect to the plurality of fixing bolts. Be placed. For this reason, even when a plurality of fixing bolts for the pressurizing fixing portion are provided, one seal member is disposed as the first seal member between the spline coupling portion and the plurality of fixing bolts in the output shaft radial direction.
- the lubricating oil sealing function as the first seal member can be achieved. Thereby, the number of constituent members of the pinion side lubricating oil sealing mechanism can be reduced, and the structure can be simplified.
- a wind turbine pitch driving apparatus is the wind turbine pitch driving apparatus according to the seventh aspect of the present invention, wherein one end of the output shaft is formed as a member on the one end side in a recessed portion formed at one end side of the pinion.
- a cover member is provided so as to be in contact with the inner end of the pinion in an indented portion and disposed so as to contact the end of the side,
- a pressing bolt that penetrates the cover member and is screwed to an end portion on one end side of the output shaft to fix the cover member to the output shaft is provided
- the first seal member is The second seal member is in contact with an end portion on one end side of the output shaft and the cover member, and is disposed on the inner side in the radial direction of the output shaft with respect to the spline coupling portion.
- the member on one end side in the present invention is provided as a cover member that fits into and comes into contact with the inner periphery of the recessed portion at the end of the pinion and also contacts the end of the output shaft. It is fixed to the output shaft by a holding bolt constituting the bolt.
- the output shaft, the pinion, the cover member, and the first and second seal members prevent the lubricating oil from flowing out from one end side of the spline coupling portion.
- bond part is provided by providing the cover member arrange
- a windmill pitch driving device is the windmill pitch driving device according to the sixth aspect of the present invention, wherein the seal structure is formed in a cover shape covering an end portion on one end side of the output shaft, It has the cover seal member attached in the state closely_contact
- the cover seal member that covers the end portion on one end side of the output shaft is attached in close contact with the end portion on one end side of the pinion on the outer periphery thereof, so that the lubricating oil flows out from one end side of the spline coupling portion. Is prevented.
- one seal member called a cover seal member that is attached to the pinion and covers the end portion of the output shaft can efficiently prevent the lubricant oil from flowing out from one end side of the spline coupling portion.
- the number of components can be reduced, and the structure can be simplified.
- a wind turbine pitch driving device is the wind turbine pitch driving device according to the eleventh aspect of the present invention, wherein the cover seal member has an outer periphery formed in a recessed portion formed at an end portion on one end side of the pinion. By being fitted to the inner periphery on one end side, the pinion is attached in close contact with the end portion on one end side of the pinion.
- the cover seal member is configured to fit into the inner periphery of the recessed portion provided at the end of the pinion so as to be in close contact therewith. For this reason, the cover seal member which seals outflow of the lubricating oil from the one end side of the spline coupling portion can be arranged in a space-efficient and compact manner.
- a windmill pitch driving device is the windmill pitch driving device of the twelfth aspect of the present invention, in which the outer periphery of the cover seal member and the inner periphery on one end side of the pinion are circumferentially arranged in one of them.
- a protrusion-like protrusion extending in a protrusion shape along the protrusion is formed, and a groove-like recess that extends in a groove shape along the circumferential direction and engages with the protrusion-like protrusion is formed on the other of them, and the cover
- the seal member is elastically deformed once so that the protrusion-like convex portion and the groove-like concave portion are engaged with each other so as to fit with each other.
- the protruding convex portion is formed on one of the outer periphery of the cover seal member and the inner periphery of the pinion, and the groove-shaped concave portion is formed on the other. Then, once the cover seal member is elastically deformed, the protrusion-like convex portion and the groove-like concave portion are engaged with each other so that the cover seal member is fitted to the inner periphery of one end side of the pinion. . For this reason, the cover seal member can be attached in close contact with the pinion easily by a simple structure in which the pinion and the elastically deformable cover seal member are provided with projecting convex portions and groove-shaped concave portions.
- the wind turbine pitch driving apparatus is the wind turbine pitch driving apparatus according to the twelfth or thirteenth aspect of the present invention, wherein the fixing mechanism positions the other end side of the pinion with respect to the output shaft side. And a pressurizing fixing portion fixed to the output shaft in a state in which the pinion is urged from one end side along the axial direction of the output shaft to generate a pressure on the pinion.
- the pressurizing fixing portion is disposed on the other end side of the cover seal member in the recessed portion, and is covered with the cover seal member together with an end portion on one end side of the output shaft.
- the fixing mechanism that fixes the pinion to the output shaft is provided with the pressurizing fixing portion that is fixed to the output shaft in a state in which the pinion is biased from one end side to generate a pressure on the pinion. .
- fixed part is arrange
- the pressurization fixing part and the cover seal member are arranged in a space-efficient and compact manner by disposing the pressurization fixing part in the recessed part of the end of the pinion and further arranging the cover seal member so as to cover it. can do.
- a wind turbine pitch driving apparatus is the wind turbine pitch driving apparatus according to the sixth aspect of the present invention, wherein the seal structure includes a third seal member disposed so as to contact the output shaft and the pinion.
- the seal structure includes a third seal member disposed so as to contact the output shaft and the pinion.
- the seal structure includes a third seal member disposed so as to contact the output shaft and the pinion.
- the seal structure includes a third seal member disposed so as to contact the output shaft and the pinion.
- the seal structure includes a third seal member disposed so as to contact the output shaft and the pinion.
- the seal structure includes a third seal member disposed so as to contact the output shaft and the pinion.
- a portion that is stepwise reduced in diameter is provided on one end side of the spline coupling portion, and the groove formed on one of the portions is in contact with the output shaft and the pinion.
- a third seal member is disposed.
- a wind turbine pitch driving apparatus is the wind turbine pitch driving apparatus according to any one of the seventh to fifteenth aspects of the present invention, wherein the fixing mechanism positions the other end of the pinion relative to the output shaft side. And a pressurization fixed to the output shaft in a state in which the pinion is biased from one end side along the axial direction of the output shaft to generate a pressure on the pinion.
- a fixing portion, and the positioning portion is formed as a positioning member separate from the pinion, and the seal structure is disposed between the pinion and the positioning portion, and the pinion and the positioning portion It further has the 4th seal member which contacts.
- the fixing mechanism for fixing the pinion to the output shaft, the positioning unit for positioning the other end of the pinion on the output shaft side separately from the pinion, and the pinion from the one end side are urged to the pinion.
- a pressure fixing portion that is fixed to the output shaft in a state where pressure is generated. For this reason, even if the wind turbine pitch driving device rotates around the main shaft together with the blade, pinion vibration and backlash against the output shaft are less likely to occur, and the occurrence of damage to the output shaft and the pinion is suppressed. The durability of the driving device can be further improved.
- abutted to them is arrange
- a wind turbine pitch driving apparatus is the wind turbine pitch driving apparatus according to the sixteenth aspect of the present invention, wherein the fixing mechanism includes a disc spring disposed between the pinion and the positioning portion around the output shaft. Furthermore, it is characterized by having.
- the pinion is urged in the axial direction with respect to the output shaft side by the pressurizing fixing portion, and the pinion is urged to the positioning portion via the disc spring arranged around the output shaft.
- the elastic deformation of the disc spring arranged between the pinion and the positioning portion efficiently absorbs the backlash from the output shaft of the pinion in a state in which a constant pressure is ensured, and the pinion is more firmly connected to the output shaft side. It is pressed and fixed.
- the positioning portion is formed separately from the pinion, it is possible to further suppress the vibration of the pinion with respect to the output shaft and the occurrence of backlash, and further improve the durability as a pitch drive device for wind turbines. Can be planned.
- FIG. 1 It is a perspective view which shows the windmill to which the pitch drive device for windmills which concerns on 1st Embodiment of this invention is applied. It is sectional drawing which expands and shows the attachment part of the braid
- the embodiment of the present invention can be widely applied as a wind turbine pitch driving device that is provided in a wind turbine and used as a driving device that controls the pitch angle of a blade that is rotatably provided to a main shaft portion of the wind turbine. Is.
- FIG. 1 is a perspective view showing a wind turbine 101 to which a wind turbine pitch driving device 1 according to a first embodiment of the present invention (hereinafter also simply referred to as “pitch driving device 1”) is applied.
- the windmill 101 includes a tower 102, a nacelle 103, a hub (main shaft portion) 104, a blade 105, and the like.
- the tower 102 is installed so as to extend vertically upward from the ground.
- the nacelle 103 is rotatably arranged with respect to the tower 102, and is installed so as to turn in a horizontal plane by a yaw driving device (not shown).
- a power transmission shaft, a generator and the like are arranged inside the nacelle 103.
- the hub 104 constituting the main shaft portion in the present embodiment is connected to the power transmission shaft and is provided so as to be rotatable with respect to the nacelle 103.
- a plurality of blades 105 (three in this embodiment) are provided, and are attached to the hub 104 so as to extend radially at equal angles.
- the blade 105 includes a hollow cylindrical shaft portion 105a attached to the hub 104 and a wing portion 105b for receiving wind.
- FIG. 2 is a diagram showing an enlarged cross-sectional view of the attachment portion of the blade 105 with respect to the hub 104 together with the pitch driving device 1.
- An opening is formed in the attachment portion of the blade 105 in the hub 104, and each blade 105 is disposed so as to face the opening at the end of the shaft portion 105a.
- Each blade 105 is supported by the shaft 104a with respect to the hub 104 via a bearing 106, and is provided so as to be rotatable with respect to the hub 104.
- a ring gear 107 provided with inner teeth disposed on the inner peripheral side is provided at an end portion of the shaft portion 105a on the attachment side to the hub 104 (in FIG. 2, in FIG. The illustration of each tooth of the internal teeth is omitted).
- the ring gear 107 is arranged so that its axis coincides with the axis of the shaft portion 105a, and is configured to mesh with an output pinion 16 of the pitch driving device 1 described later.
- FIG. 3 is a cross-sectional view showing the pitch driving device 1.
- the pitch driving device 1 includes a case 11, a cover 12, an input shaft 13, a speed reduction unit 14, an output shaft 15, a pinion 16, a fixing mechanism 17, and the like. As shown in FIG. 2, the pitch driving device 1 is connected to an electric motor 108. And the pitch drive device 1 is attached to the inside of the opening part to which the braid
- the pitch driving device 1 is attached to a mounting bracket 109 fixed to the hub 104 via a plurality of mounting bolts 110 at a flange portion 11 a formed on the case 11.
- the pitch driving device 1 has its axial direction, that is, the direction of the axis P of the output shaft 15 (rotation center line of the pitch driving device 1) P indicated by a one-dot chain line in FIG. It is arranged so as to be parallel to the direction of Since the pitch driving device 1 is provided in the windmill 101 in this way, when the hub 104 makes one rotation, the pitch driving device 1 makes one rotation around the axis of the hub 104 together with the blade 105, and the output shaft 15
- the angle formed by the axis P (hereinafter simply referred to as “axis P”) with respect to the vertical direction rotates 360 degrees.
- the pitch driving device 1 is arranged so that the output pinion 16 arranged on one end side thereof meshes with the ring gear 107 of the blade 105.
- the pitch driving device 1 decelerates the driving force input from the electric motor 108 disposed on the other end side and outputs it to the pinion 16, and the blade 105 together with the ring gear 107 meshing with the pinion 16 is centered on its axis.
- the pitch driving device 1 is configured to control the pitch angle of the blade 105.
- the output side on which the output shaft 15 is disposed is described as one end side
- the input side on which the electric motor 108 is attached is described as the other end side.
- the case 11 is formed in a cylindrical shape so that the end portions on one end side and the other end side are open, and the other end side is for attachment to the mounting bracket 109.
- the flange portion 11a described above is formed on the inner periphery of the case 11, pin internal teeth 19 of the speed reduction unit 14 to be described later are arranged.
- the case 11 is provided with an oil supply port 11b for supplying the lubricating oil sealed in the case 11 when the lubricating oil in the case 11 is replaced, and for discharging the lubricating oil sealed in the case 11.
- An oil discharge port 11c and the like are formed.
- the cover 12 is provided as a disk-shaped member, and is fixed to the case 11 with a plurality of bolts and pins so as to cover the opening on the other end side of the case 11.
- An electric motor 108 is attached to the cover 12 on the other end side opposite to the side attached to the case 11.
- a through hole 12 a through which an input shaft 13 (described later) passes is formed in the center portion of the cover 12.
- the input shaft 13 is provided as a short shaft-like member that passes through the through hole 12 a of the cover 12 and receives the driving force of the electric motor 108, and is disposed on the axis P.
- the input shaft 13, the speed reduction unit 14 disposed in the case 11, and the output shaft 15 are disposed in series along the axis P.
- the other end side of the input shaft 13 is coupled to an output shaft (not shown) of the electric motor 108, and a gear portion is formed on the outer periphery of the one end side.
- the input shaft 13 is rotatably held via a bearing 18 with respect to the through hole 12 a of the case 12.
- a seal member is disposed between the cover 12 and the input shaft 13, and the sealing oil is sealed in the through hole 12a so that the lubricating oil sealed inside the case 11 and the cover 12 does not leak to the outside. Has been.
- FIG. 4 is an enlarged cross-sectional view showing the speed reduction portion 14 and its vicinity in FIG.
- the speed reduction part 14 includes a pin internal tooth 19, a spur gear 20, a crankshaft 21, an external gear 22, a base carrier 23, an end carrier 24, a column 25, a main bearing 26, and a crankshaft.
- the bearing 27 and the external tooth bearing 28 are provided.
- a plurality of pin inner teeth 19 are provided, and are arranged on the inner periphery of the case 11 in a state of being fitted and attached to a pin groove formed on the inner periphery of the case 11.
- the pin internal teeth 19 (in FIG. 3 and FIG. 4, the external shape is shown in cross section) are formed as pin-shaped members (round bar-shaped members), and are arranged so that the longitudinal direction thereof is parallel to the axis P. Yes.
- the pin internal teeth 19 are arranged at equal intervals along the circumferential direction on the inner periphery of the case 11 and are configured to mesh with the external teeth 29 of the external gear 22.
- the spur gear 20 is disposed so that the axial direction of the spur gear 20 is parallel to the direction of the axis P, and is fixed to the other end of the crankshaft 21 provided in plurality. And the spur gear 20 is arrange
- the crankshaft 21 is arranged in a plurality (for example, three) at equal angular positions along the circumferential direction around the axis P, and is arranged so that its axial direction is parallel to the axis P. Further, as described above, the spur gear 20 is fixed to the other end of each crankshaft 21 (in FIG. 3 and FIG. 4, the outer diameter is not shown in cross section) and is driven from the input shaft 13. Force is input. Further, each crankshaft 21 is disposed so as to pass through a crank hole 30 formed in the external gear 22, and the external gear 22 is transmitted by rotating the driving force transmitted from the input shaft 13. It is provided as a shaft member that rotates the shaft eccentrically.
- crankshaft 21 will perform a revolution operation
- the crankshaft 21 is formed with a first eccentric portion 21a and a second eccentric portion 21b in series at a midway portion thereof.
- the first eccentric portion 21 a and the second eccentric portion 21 b are formed such that a cross section perpendicular to the axial direction is a circular cross section, and each center position is provided to be eccentric with respect to the rotation center line of the crankshaft 21. ing.
- the crankshaft bearing 27 is provided as a pair of crankshaft bearings 27 that rotatably hold one end side and the other end side of each crankshaft 21.
- Each of the pair of crankshaft bearings 27 includes a crankshaft bearing 27a that rotatably supports one end side of the crankshaft 21 with respect to a base carrier 23 described later, and an end carrier 24 described later on the other end side of the crankshaft 21.
- a crankshaft bearing 27b that is rotatably held.
- the crankshaft bearing 27a and the crankshaft bearing 27b are both configured as tapered roller bearings.
- the external gear 22 includes a first external gear 22a and a second external gear 22b that are accommodated in the case 11 in a state of being arranged in parallel.
- the crank hole 30 through which the crankshaft 21 passes is formed as a circular hole.
- a post hole 31 through which a post 25 described later passes is further formed in each external gear (22a, 22b) of the external gear 22, in addition to the crank hole 30, a post hole 31 through which a post 25 described later passes is further formed.
- the first external gear 22a and the second external gear 22b are arranged so that the positions of the crank hole 30 and the column hole 31 correspond to each other in the direction parallel to the axis P.
- a plurality of (for example, three) pillar holes 31 are arranged at equal angular positions along the circumferential direction of the external gear 22 corresponding to the pillars 25. Further, the column holes 31 are alternately formed with the crank holes 30 in the circumferential direction of the external gear 22. In addition, the support
- external teeth 29 that mesh with the pin internal teeth 19 are provided on the outer circumferences of the first external gear 22a and the second external gear 22b.
- the number of teeth of the external teeth 29 of the first external gear 22 a and the second external gear 22 b is provided to be one or more than the number of teeth of the pin internal teeth 19. For this reason, every time the crankshaft 21 rotates, the engagement between the external teeth 29 of the external gears 22 (first external gear 22a and second external gear 22b) and the pin internal teeth 19 shifts, and the external gear 22 ( The first external gear 22a and the second external gear 22b) are configured to be eccentric and swing and rotate.
- the external tooth bearings 28 include an external tooth bearing 28a disposed in the crank hole 30 of the first external gear 22a and an external tooth bearing 28b disposed in the crank hole 30 of the second external gear 22b. It is provided as.
- Each of the external tooth bearings 28 (28a, 28b) is configured as a cylindrical roller bearing or a needle roller bearing.
- the external tooth bearing 28a makes the first eccentric portion 21a of the crankshaft 21 the first external gear 22a
- the external tooth bearing 28b makes the second eccentric portion 21b of the crankshaft 21. Are held rotatably with respect to the second external gear 22b.
- the base carrier 23 is arranged in the case 11 with the output shaft 15 formed integrally on one end side thereof.
- a crank holding hole 32 is formed on the other end side of the base carrier 23.
- the base carrier 23 holds the end of each crankshaft 21 on one end side of the crankshaft 21 via the crankshaft bearing 27a by the crank holding hole 32 so as to be rotatable.
- the crank holding hole 32 is formed at a position at an equal angle along the circumferential direction around the axis P.
- the end carrier 24 is connected to the base carrier 23 via a support column 25 and is provided as a disk-shaped member.
- the end carrier 24 is provided with a crank holding hole 33 formed as a through hole at a position at an equal angle along the circumferential direction about the axis P.
- the end carrier 24 holds the other end side of the crankshaft 21 in the crank holding hole 33 so as to be rotatable via a crankshaft bearing 27b.
- the position of the other end side in the axial direction of the crankshaft bearing 27b is defined in a preload state by a ring-shaped stop member fitted in the crank holding hole 33.
- the support column 25 is disposed between the base carrier 23 and the end carrier 24 and is provided as a columnar member that connects the base carrier 23 and the end carrier 24.
- a plurality of (for example, three) pillars 25 are arranged at equal angular positions along the circumferential direction with the axis P as the center, and the axes 25 are arranged in parallel with the direction of the axis P.
- pillar 25 and the crankshaft 21 are alternately arrange
- Each support column 25 is formed integrally with the base carrier 23 and is provided so as to protrude on the other end side of the base carrier 23.
- the support column 25 is formed with a support bolt hole 34 which is open to the other end side and faces a through hole for inserting a bolt formed in the end carrier 24 and is provided with a female screw portion on the inner periphery. Yes.
- the column bolt 35 is inserted into the column bolt hole 34 from the other end side of the end carrier 24 and the male screw portion of the column bolt 35 and the female screw portion of the column bolt hole 34 are screwed together, so that the end carrier 24 and the base carrier 23 are coupled to each other via a support column 25.
- the main bearing 26 is provided as a pair of main bearings 26 that rotatably hold the base carrier 23, the end carrier 24, and the output shaft 15 with respect to the case 11.
- the pair of main bearings 26 includes a main bearing 26 a that holds the output shaft 15 rotatably with respect to the case 11, and a main bearing 26 b that holds the end carrier 24 rotatably with respect to the case 11. Yes.
- the main bearing 26a is configured as a tapered roller bearing
- the main bearing 26b is configured as a ball bearing.
- the main bearing 26 a is positioned in a pressurized state with one end side engaged with a positioning member 36 of the fixing mechanism 17 described later and the other end side engaged with a step portion on the inner periphery of the case 11. .
- the main bearing 26 b is positioned with one end side engaged with the inner peripheral step portion of the case 11 and the other end side engaged with the outer peripheral edge portion of the end carrier 24.
- a positioning member 36 to be described later is attached to the output shaft 15, and the base carrier 23 and the end carrier 24 are fastened by the post bolts 35 via the post 25.
- the output shaft 15, the base carrier 23, and the end carrier 24 sandwich the case 11 via the pair of main bearings 26, and the output shaft 15, the base carrier 23, and the end carrier 24 are attached to the case 11. On the other hand, it is held rotatably.
- the output shaft 15 shown in FIG. 3 is fixed to the base carrier 23 by being integrally formed with the base carrier 23 on the other end side.
- a seal member is disposed between the outer periphery of the output shaft 15 and the inner periphery of the case 11 and is sealed so that the lubricating oil in the case 11 does not leak to the outside.
- the output pinion 16 that meshes with the ring gear 107 provided on the blade 105 is attached to one end side of the output shaft 15 disposed so as to protrude from the case 11 by spline coupling.
- the fixing mechanism 17 shown in FIG. 3 is provided as a mechanism for fixing the pinion 16 to the output shaft 15, and includes a positioning member 36, a disc spring 37, a washer 38, and a plurality of ring nuts (39a, 39b). It is prepared for.
- the positioning member 36 is formed as a ring-shaped member, and is attached so as to be disposed on the outer periphery of the output shaft 15.
- the other end side of the positioning member 36 is in contact with one end side of the main bearing 26 a that holds the output shaft 15 rotatably with respect to the case 11, and one end side thereof is in contact with the other end side of the pinion 16.
- the positioning member 36 constitutes a positioning portion of the present embodiment that positions the other end side of the pinion 16 with respect to the output shaft 15 side.
- the disc spring 37, the washer 38, and the plurality of ring nuts (39a, 39b) are arranged on one end side of the pinion 16 and arranged around the output shaft 15. As illustrated in the present embodiment, the disc spring 37 is arranged in a state where a plurality of disc springs are stacked. The disc spring 37 is disposed so as to abut one end side on the inner peripheral side of the pinion 16 splined to the output shaft 15. A washer 38 is disposed on one end of the disc spring 37, and a plurality of ring nuts (39a, 39b) are disposed on one end of the washer 38.
- the plurality of ring nuts (39a, 39b) includes a ring nut 39b that comes into contact with the washer 38 in a direction parallel to the direction of the axis P, and a ring nut 39a that comes into contact with the ring nut 39b from one end side. Both are formed so as to be screwed onto the outer periphery of the output shaft 15. Accordingly, the plurality of ring nuts (39a, 39b) are engaged with the output shaft 15 to urge the pinion 16 along the direction of the axis P from the one end side to the other end side. Will do.
- the plurality of ring nuts (39a, 39b) are tightened so as to further bias the pinion 16 via the washer 38 and the disc spring 37, so that pressure is applied to the pinion 16 and the output shaft 15 is pressed. It is fixed by screwing. As described above, the plurality of ring nuts (39a, 39b) form a pressurizing fixing portion in the present embodiment.
- annular convex portion having an outer peripheral surface forming a part of a conical curved surface is formed on the outer peripheral portion on one end side of the ring nut 39b.
- annular recess having an inner peripheral surface forming a part of a conical curved surface is formed in the inner peripheral portion on the other end side of the ring nut 39a.
- the annular convex portion and the annular concave portion are configured to come into contact with each other when the ring nut 39b and the ring nut 39a are arranged in a state of being screwed into contact with the outer periphery of the output shaft 15. .
- the plurality of ring nuts (39a, 39b) are disposed so as to contact each other in the direction of the axis P and in the oblique direction.
- a strong tightening force due to the wedge effect is generated between the annular convex portion and the annular concave portion, the displacement in the rotational direction is constrained to each other, and the ring nut (39a , 39b) is surely prevented.
- the pitch driving device 1 operates when the electric motor 108 is operated.
- the input shaft 13 rotates together with the output shaft (not shown) of the electric motor 108, and each spur gear 20 that meshes with the gear portion of the input shaft 13 rotates.
- each crankshaft 21 to which each spur gear 20 is fixed rotates together with the first and second eccentric portions (21a, 21b).
- a load acts on the first and second external gears (22a, 22b) from the first and second eccentric portions (21a, 21b), respectively, and the first and second external gears (22a, 22b) It rotates eccentrically so as to swing while shifting the mesh with the pin internal teeth 19. Then, along with the eccentric rotation of the first and second external gears (22a, 22b), each crankshaft 21 rotated and held by the first and second external gears (22a, 22b) rotates while the axis P Revolves around the center.
- the output shaft 15 rotates together with the base carrier 23 and the end carrier 24 that are connected by the support column 25 and rotatably hold the crankshaft 21 via the crankshaft bearings (27a, 27b).
- a large torque is output from the pinion 16.
- the ring gear 107 is driven by the pinion 16 and the pitch angle of the blade 105 is controlled.
- the pitch driving device 1 makes one rotation around the shaft center of the hub 104 together with the blade 105, and the angle formed by the axis P with respect to the vertical direction rotates 360 degrees. Will do.
- the pinion 16 rotates together with the pitch driving device 1 around the hub 104.
- the pinion 16 is firmly fixed to the output shaft 15 in a state where a pressure is applied by the fixing mechanism 17, so that vibration and backlash are generated. Is prevented from occurring.
- the windmill pitch drive device 1 is configured as an eccentric type reduction gear provided with an external gear 22 that rotates eccentrically. For this reason, a large reduction ratio can be ensured and the output torque can be improved. And since it is comprised as an eccentric reduction gear, a big reduction ratio is realizable with a small structure.
- the fixing mechanism 17 that fixes the pinion 16 to the output shaft 15 is fixed to the output shaft 15 in a state where the pinion 16 is urged from one end side to generate pressure on the pinion 16.
- a plurality of ring nuts (39a, 39b) are provided as the pressurizing and fixing portions.
- the pinion 16 is fixed in a state of being restrained while being firmly pressed in the direction of the axis P with respect to the output shaft 15 side, and the occurrence of minute displacement of the pinion 16 with respect to the output shaft 15 is also suppressed.
- the vibration and backlash of the pinion 16 with respect to the output shaft 15 hardly occur, and the output shaft 15 and the pinion 16 are damaged. Therefore, the durability of the wind turbine pitch driving apparatus 1 can be improved.
- production of a vibration and backlash is suppressed as mentioned above, the improvement in the drive efficiency in the case of the action
- the wind turbine pitch driving device 1 capable of improving the output torque, reducing the size, and improving the durability.
- the pinion 16 is moved to the output shaft 15 side by the plurality of ring nuts (39 a, 39 b) that are pressurizing fixing portions via the disc springs 37 arranged around the output shaft 15.
- the disc springs 37 arranged around the output shaft 15.
- the backlash of the pinion 16 with respect to the output shaft 15 is efficiently absorbed in a state where a constant pressure is ensured, and the pinion 16 is more firmly pressed and fixed to the output shaft 15 side. Will be.
- the vibration of the pinion 16 with respect to the output shaft 15 and the occurrence of backlash can be further suppressed, and the durability of the wind turbine pitch driving device 1 can be further improved.
- the pressurization fixing portion is provided as a plurality of ring nuts (39 a, 39 b) arranged so as to be screwed to the output shaft 15 and to come into contact with each other. For this reason, the pinion 16 can be more firmly pressed and fixed to the output shaft 15 side by the urging force of the plurality of ring nuts (39a, 39b). Since the ring nuts (39a, 39b) are screwed to the output shaft 15 in contact with each other, the displacement in the rotational direction of the ring nuts (39a, 39b) is restricted to each other, which is reliable. It will be possible to prevent loosening. Thereby, the state in which the pressure is generated in the pinion 16 is permanently maintained, and the vibration of the pinion 16 with respect to the output shaft 15 and the occurrence of backlash can be permanently suppressed.
- FIG. 5 is a cross-sectional view showing the pitch driving device 2.
- the pitch drive device 2 is applied to the windmill 101 and is used as a drive device that controls the pitch angle of the blade 105 provided to be rotatable with respect to the hub 104, similarly to the pitch drive device 1 of the first embodiment.
- the pitch driving device 2 includes a case 11, a cover 12, an input shaft 13, a speed reduction unit 14, an output shaft 15, a pinion 16, a fixing mechanism 40, and the like, similar to the pitch driving device 1. Configured.
- the same configurations as those in the first embodiment are denoted by the same reference numerals in the drawings, and the description thereof is omitted.
- the configurations are different from those in the first embodiment.
- the pinion side lubricating oil sealing mechanism 45 that is not provided will be described.
- the output side on which the output shaft 15 is disposed is defined as one end side
- the input side on which the electric motor 108 is mounted is defined as one end side. It demonstrates as the other end side.
- the fixing mechanism 40 has a pinion 16 formed integrally with the base carrier 23 and spline-coupled to the output shaft 15 protruding from the case 11 with respect to the output shaft 15. It is provided as a mechanism to fix.
- the fixing mechanism 40 includes a positioning portion 41, a pressing plate member 42, and a fixing bolt 43.
- the positioning portion 41 is formed integrally with the pinion 16 and is provided on the other end side of the pinion 16 so as to project in an annular shape toward the other end side.
- the positioning portion 41 is disposed along the outer periphery of the output shaft 15, and the other end is in contact with one end side of the main bearing 26 a that holds the output shaft 15 rotatably with respect to the case 11.
- the positioning part 41 is comprised so that the other end side of the pinion 16 may be positioned with respect to the output shaft 15 side.
- FIG. 6 is an enlarged cross-sectional view showing one end side of the output shaft 15 and the pinion 16 in FIG.
- the pressing plate member 42 is formed in a disk shape having a larger diameter than the end surface 15 a at the end on the one end side of the output shaft 15.
- the presser plate member 42 is disposed in a recessed portion formed at an end portion on one end side of the pinion 16, faces the end portion of the output shaft 15, abuts on one end side of the pinion 16, and is connected to one end of the pinion 16. It is arranged to bias the side.
- a gap 44 is formed between the end surface 15 a at one end of the output shaft 15 and the output shaft facing surface 42 a at the other end of the pressing plate member 42.
- the holding plate member 42 has a plurality of through holes through which the fixing bolts 43 pass.
- a first seal member 46 and a second seal member 47 described later are disposed between the pressing plate member 42 and the output shaft 15 and the pinion 16.
- a plurality of fixing bolts 43 are provided, and each of the fixing bolts 43 is configured to pass through the through-hole of the pressing plate member 42 and to be screwed to an end portion on one end side of the output shaft 15 to be fixed to the output shaft 15. Then, the fixing bolt 43 is screwed to the output shaft 15, so that the pinion 16 is connected to the output shaft 15 at one end side through the pressing plate member 42 that faces the end surface 15 a of the output shaft 15 with a gap 44 therebetween. From the other end side, it is urged along the direction of the axis P. As a result, the presser plate member 42 and the fixing bolt 43 are fixed to the output shaft 15 in a state where pressure is applied to the pinion 16. As described above, the pressing plate member 42 and the fixing bolt 43 constitute the pressurizing fixing portion in the present embodiment.
- a grease supply port (lubricating oil supply port) 11d for supplying grease as lubricating oil is formed on one end side of the case 11.
- the grease supplied from the grease supply port 11d into the case 11 ensures the lubrication in the main bearing 26a and the lubrication in the spline coupling portion 49 of the output shaft 15 and the pinion 16.
- the pinion side lubricating oil sealing mechanism 45 shown in FIG.5 and FIG.6 is provided.
- the pinion-side lubricating oil sealing mechanism 45 prevents leakage of grease (lubricating oil) supplied from the grease supply port 11d to the spline coupling portion 49 from the spline coupling portion 49 and seals the grease to the spline coupling portion 49. It is provided as a mechanism.
- the pinion-side lubricating oil sealing mechanism 45 includes a seal structure that seals outflow of grease from the spline coupling portion 49, a pressing plate member 42, and a fixing bolt 43.
- the presser plate member 42 and the fixing bolt 43 are provided as components provided to overlap the fixing mechanism 40 and the pinion side lubricating oil sealing mechanism 45.
- the pressing plate member 42 constitutes a member on one end side of the pinion-side lubricating oil sealing mechanism 45 in the present embodiment.
- the fixing bolt 43 constitutes the bolt of the pinion side lubricating oil sealing mechanism 45 in the present embodiment.
- the above-described seal structure that seals the outflow of grease from the spline coupling portion 49 includes a first seal member 46 and a second seal member 47.
- the first seal member 46 is provided as a ring-shaped rubber oil seal, and is formed on a step portion formed so as to be recessed inward in the radial direction along the circumferential direction at the outer periphery of the end portion on the one end side of the output shaft 15. It is attached so as to be fitted.
- the first seal member 46 is in contact with the end portion on one end side of the output shaft 15 and the pressing plate member 42, and is pitch-driven with respect to the spline coupling portion 49 outside the plurality of fixing bolts 43.
- the first seal member 46 is disposed between the output shaft 15 and the pressing plate member 42 so as to seal the outflow of grease from the one end side of the spline coupling portion 49 toward the fixing bolt 43. . This prevents the grease from leaking from the spline coupling portion 49 through the through hole through which the fixing bolt 43 in the pressing plate member 42 passes.
- the second seal member 47 is provided as a ring-shaped rubber oil seal, and is fitted into a step portion formed so as to be recessed radially outward along the circumferential direction on the inner periphery on one end side of the pinion 16. It is attached as is.
- the second seal member 47 is in contact with one end side of the pinion 16 and the pressing plate member 42, and is disposed on the outer side in the radial direction of the pitch driving device 2 with respect to the spline coupling portion 49.
- the second seal member 47 is disposed between the pinion 16 and the pressing plate member 42 so as to seal outflow of grease from one end side of the spline coupling portion 49 to the outside in the radial direction of the pitch driving device 2. Has been. This prevents the grease sealed in the spline coupling portion 49 from leaking from between the pinion 16 and the pressing plate member 42.
- the first seal member 46 and the second seal member 47 are contacted in addition to the first seal member 46 that contacts the output shaft 15 and the second seal member 47 that contacts the pinion 16.
- a pressing plate member 42 and a fixing bolt 43 are provided.
- the fixing bolt 43 is screwed to the output shaft 15 to urge the holding plate member 42, so that the first seal member 46 and the second seal member 47 are splined portions.
- One end side of 49 is sealed, and leakage of grease from the spline coupling portion 49 is sufficiently prevented.
- the pitch drive device 2 described above operates in the same manner as the pitch drive device 1 of the first embodiment, and the pitch angle of the blade 105 is controlled by the operation of the pitch drive device 2.
- the pitch driving device 2 rotates along with the blade 105 around the axis of the hub 104, and the pinion 16 also rotates around the hub 104.
- the pinion 16 is firmly fixed to the output shaft 15 in a state in which pressure is generated by the fixing mechanism 40, generation of vibrations and backlash is prevented.
- the pitch driving device 2 rotates, the grease supplied to the spline coupling portion 49 is sealed by the pinion side lubricating oil sealing mechanism 45, and leakage of grease from the spline coupling portion 49 is prevented. For this reason, lubrication in the spline coupling portion 49 is ensured, and fretting wear is prevented from occurring in the spline coupling portion 49.
- the fixing mechanism 40 that fixes the pinion 16 to the output shaft 15 is fixed to the output shaft 15 in a state where the pinion 16 is urged from one end side to generate a pressure on the pinion 16.
- a presser plate member 42 and a fixing bolt 43 are provided. For this reason, the pinion 16 is fixed in a state of being restrained while being firmly pressed in the direction of the axis P with respect to the output shaft 15 side, and the occurrence of minute displacement of the pinion 16 with respect to the output shaft 15 is also suppressed.
- the wind turbine pitch driving device 2 capable of improving the output torque, reducing the size, and improving the durability.
- the pressurizing fixing portion can be easily and inexpensively configured using members having a simple structure such as the pressing plate member 42 and the fixing bolt 43. Since the gap 44 is formed between the output shaft 15 and the pressing plate member 42, pressure is applied to the pinion 16 via the pressing plate member 42 by screwing the fixing bolt 43 to the output shaft 15. It can be easily realized. Therefore, according to the present embodiment, it is possible to easily realize the wind turbine pitch driving device 2 that can improve the output torque, reduce the size, and improve the durability, with a simple structure.
- the positioning portion 41 is formed integrally with the pinion 16, it is not necessary to manufacture a positioning portion as a separate member, and the positioning portion is separately attached to the output shaft 15. Assembly work is also unnecessary. For this reason, reduction of a number of members and reduction of an assembly man-hour can be aimed at.
- the pitch driving device 2 by attaching the pinion 16 to the output shaft 15, one end side of the main bearing 26 a can be simultaneously supported by the positioning portion 41 integrated with the pinion 16. For this reason, the efficiency of assembly work can be further improved. Therefore, according to the present embodiment, it is possible to simplify the configuration of the wind turbine pitch driving device 2 that can improve the output torque, reduce the size, and improve the durability, and improve the assembly work efficiency. .
- one end side of the output shaft 15 and the pinion 16 is fixed by the fixing bolt 43 that is a bolt screwed to the output shaft 15 by the pressing plate member 42 that is a member on one end side that contacts the pinion 16. Attached to.
- the first seal member 46 disposed between the output shaft 15 and the pressing plate member 42 prevents the lubricating oil from flowing out from the spline coupling portion 49 to the fixing bolt 43 side.
- the second seal member 47 disposed between the pinion 16 and the pressing plate member 42 prevents the lubricating oil from flowing out from the spline coupling portion 49 to the outside in the radial direction of the output shaft 15.
- the first seal member 46 that contacts the output shaft 15, the second seal member 47 that contacts the pinion 16, the pressing plate member 42 that contacts the first and second seal members (46, 47), and the fixing bolt 43 are provided.
- the simple mechanism provided the outflow of the lubricating oil from the one end side of the spline coupling portion 49 can be efficiently prevented.
- the pressing plate member 42 in the pressurization fixing portion is configured to also serve as a member on one end side in the pinion side lubricating oil sealing mechanism 45.
- the fixing bolt 43 in the pressurizing fixing portion is also configured so as to function as a bolt in the pinion side lubricating oil sealing mechanism 45.
- the pinion side lubricating oil sealing mechanism 45 can be efficiently configured by using the pressurizing fixing portion as well.
- the first seal member 46 disposed in the radial direction of the output shaft 15 with respect to the spline coupling portion 49 in contact with the output shaft 15 and the pressing plate member 42 is provided.
- the plurality of fixing bolts 43 are disposed outside the output shaft 15 in the radial direction. For this reason, even when a plurality of fixing bolts 43 of the pressurizing fixing portion are provided, one first seal member 46 is provided between the spline coupling portion 49 and the plurality of fixing bolts 43 in the radial direction of the output shaft 15.
- the seal member By disposing the seal member, the lubricating oil sealing function as the first seal member 46 can be achieved. As a result, the number of constituent members of the pinion side lubricating oil sealing mechanism 45 can be reduced, and the structure can be simplified.
- FIG. 7 is a cross-sectional view showing the pitch driving device 3.
- the pitch drive device 3 is applied to the windmill 101 and is used as a drive device that controls the pitch angle of the blades 105 that are rotatably provided with respect to the hub 104, similarly to the pitch drive device 1 of the first embodiment.
- the pitch driving device 3 includes a case 11, a cover 12, an input shaft 13, a speed reduction unit 14, an output shaft 15, a pinion 16, a fixing mechanism 50, and the like, similar to the pitch driving device 1. Configured.
- the structure of the fixing mechanism 50 and the pinion side lubricating oil sealing mechanism 51 for preventing the leakage of the lubricating oil from the spline coupling portion 49 of the output shaft 15 and the pinion 16 and sealing the lubricating oil to the spline coupling portion 49. is different from the first embodiment in that is further provided.
- the same configurations as those in the first embodiment are denoted by the same reference numerals in the drawings, and the description thereof is omitted.
- the configurations are different from those in the first embodiment.
- the pinion side lubricating oil sealing mechanism 51 that is not provided will be described.
- symbol is attached
- the output side on which the output shaft 15 is disposed is defined as one end side
- the input side on which the electric motor 108 is mounted is defined as one end side. It demonstrates as the other end side.
- the fixing mechanism 50 shown in FIG. 7 fixes the pinion 16 formed integrally with the base carrier 23 and splined to the output shaft 15 protruding from the case 11 to the output shaft 15. It is provided as a mechanism.
- the fixing mechanism 50 includes a positioning portion 41, a plate member 52, a rotation preventing member 53, and a ring nut 54.
- the positioning portion 41 is formed integrally with the pinion 16 as in the positioning portion 41 of the second embodiment, and contacts the main bearing 26a to position the other end side of the pinion 16 with respect to the output shaft 15 side. It is configured as follows.
- FIG. 8 is an enlarged sectional view showing one end side of the output shaft 15 and the pinion 16 in FIG.
- the plate member 52 shown in FIGS. 7 and 8 is formed in a ring shape in which a through hole through which one end side of the output shaft 15 passes is provided at the center.
- the plate member 52 is disposed in the recessed portion 16 formed at the end portion on one end side of the pinion 16 with the output shaft 15 penetrating through the central through hole, and on the end surface on the other end side with respect to the pinion 16.
- a rotation preventing member 53 is disposed on one end side of the plate member 52, and a ring nut 54 is disposed on one end side of the rotation preventing member 53.
- the rotation preventing member 53 is formed with a through hole through which one end side of the output shaft 15 penetrates at the center, and engages with an outer periphery of a ring nut 54 described later to restrain the rotation displacement of the ring nut 54. It is provided as a thin annular member for performing the function. A plurality of outer claw portions 53 a that are bent to engage with the outer periphery of the ring nut 54 are formed on the outer periphery of the rotation preventing member 53 along the circumferential direction.
- an inner claw portion 53 b that is inserted into a through hole of the plate member 52 in a bent state and engages with a groove-shaped portion formed on the inner periphery of the plate member 52 is provided on the inner periphery of the rotation preventing member 53. Is formed.
- the ring nut 54 has a female thread portion formed on the inner periphery.
- the ring nut 54 is disposed so that the rotation preventing member 53 is in contact with the plate member 52 through the output shaft 15 through the central through hole thereof, and the inner claw portion 53b is engaged with the inner periphery of the plate member 52.
- the output shaft 15 is provided so as to be screwed into a male screw portion provided on the outer periphery of the end portion on the one end side.
- the ring nut 54 is screwed to the output shaft 15 to bias the pinion 16 along the direction of the axis P from the one end side toward the other end side with respect to the output shaft 15.
- the ring nut 54 is fastened to further bias the pinion 16 via the anti-rotation member 53 and the plate member 52, and is fixed to the output shaft 15 by screwing in a state where pressure is applied to the pinion 16. Will be.
- the ring nut 54 constitutes a pressurization fixing portion in the present embodiment.
- a plurality of groove-like recesses 54a extending in the axial direction are formed on the outer periphery of the ring nut 54 along the circumferential direction.
- the recess 54a is bent so that the outer claw 53a of the anti-rotation member 53 is engaged.
- the rotation of the ring nut 54 in the loosening direction is restricted by the anti-rotation member 53.
- the claw portion 53a of the rotation prevention member 53 tightened between the plate member 52 and the ring nut 54 is engaged with the recess 54a, so that the rotation prevention (loosening prevention) of the ring nut 54 is achieved. Will be.
- the pinion side lubricating oil sealing mechanism 51 shown in FIGS. 7 and 8 is similar to the pinion side lubricating oil sealing mechanism 45 of the second embodiment in that grease (lubricating oil) supplied from the grease supply port 11d to the spline coupling portion 49 is used.
- the spline coupling portion 49 is provided with a mechanism for preventing leakage from the spline coupling portion 49 and sealing the spline coupling portion 49 with grease.
- the pinion-side lubricating oil sealing mechanism 51 includes a seal structure that seals outflow of grease from the spline coupling portion 49, a cover member 57, and a holding bolt 58.
- the cover member 57 is provided as a lid-like member in which a through-hole through which the holding bolt 58 passes is formed at the center and an outer peripheral wall portion 57a extending over the entire outer periphery of the cover member 57 is formed.
- the cover member 57 is disposed so as to come into contact with an end portion on one end side of the output shaft 15 in a recessed portion 16 a formed at an end portion on one end side of the pinion 16. Further, the cover member 57 is disposed in a state where the outer peripheral wall portion 57a is in contact with the inner periphery on one end side of the pinion 16 in the recessed portion 16a.
- the cover member 57 has a raised portion formed at the center thereof so that the cover member 57 is raised toward one end side in a state where the cover member 57 is disposed in the recessed portion 16a (that is, recessed at the other end side). 57b is provided. In the state where the cover member 57 is disposed in the recessed portion 16a, the raised portion 57b protrudes into the recessed portion 15b formed in the end portion on the one end side of the output shaft 15 to be described later as a first seal member. It arrange
- the cover member 57 constitutes a member on one end side of the pinion side lubricating oil sealing mechanism 51 in the present embodiment.
- the holding bolt 58 passes through the central through hole of the cover member 57 and is screwed into a female screw hole formed at one end of the output shaft 15 to fix the cover member 57 to the output shaft 15. It is provided as a bolt member.
- the presser bolt 58 is screwed to the output shaft 15 to press the raised portion 57b of the cover member 57 from the one end side toward the other end side at the bolt head, and the cover member 57 is pressed to the first seal member. It is configured to urge toward the output shaft 15 via 55.
- the holding bolt 58 constitutes the bolt of the pinion side lubricating oil sealing mechanism 51 in the present embodiment.
- the seal structure that seals the outflow of grease from the spline joint portion 49 includes a first seal member 55 and a second seal member 56.
- the first seal member 55 is provided as a ring-shaped rubber oil seal, and is disposed in the concave portion 15 b at the end on the one end side of the output shaft 15.
- the first seal member 55 is in contact with the end of the output shaft 15 on one end side and the cover member 57, and on the outside of the holding bolt 58 and against the spline coupling portion 49. It is arranged inside in the radial direction (direction perpendicular to the axis P).
- the first seal member 55 seals outflow of grease in the direction from the one end side of the spline coupling portion 49 to the holding bolt 58 via the recessed portion 16a between the output shaft 15 and the cover member 57. Is arranged. This prevents the grease in the spline coupling portion 49 and the recessed portion 16a from leaking from the through hole through which the holding bolt 58 in the cover member 57 passes.
- the second seal member 56 is provided as a ring-shaped rubber oil seal, and is formed with respect to a groove formed so as to extend along the circumferential direction in the inner periphery of the recessed portion 16a on one end side of the pinion 16. It is attached so as to be fitted.
- the second seal member 56 is in contact with the inner periphery on one end side of the pinion 16 and the outer peripheral wall portion 57a of the cover member 57, and on the outer side in the radial direction of the pitch driving device 3 with respect to the spline coupling portion 49. Has been placed.
- the second seal member 56 prevents the grease from flowing out from the one end side of the spline coupling portion 49 to the outside in the radial direction of the pitch driving device 3 between the pinion 16 and the cover member 57 via the recessed portion 16a. It arrange
- the presser bolt 58 is screwed to the output shaft 15 to urge the cover member 57, whereby the first seal member 55 is pressed against the output shaft 15 by the cover member 57, The displacement of the cover member 57 is restrained, and the outer peripheral wall portion 57 a presses the second seal member 56. For this reason, the first seal member 55 and the second seal member 56 seal the recessed portion 16 a that is a space on one end side of the spline coupling portion 49. As a result, leakage of grease from the spline coupling portion 49 through the recessed portion 16a is sufficiently prevented.
- the pitch driving device 3 described above operates in the same manner as the pitch driving device 1 of the first embodiment, and the pitch angle of the blade 105 is controlled by the operation of the pitch driving device 3.
- the pitch driving device 3 rotates around the shaft center of the hub 104 together with the blade 105, and the pinion 16 also rotates around the hub 104.
- the pinion 16 is firmly fixed to the output shaft 15 in a state in which a pressure is generated by the fixing mechanism 50, generation of vibration and backlash is prevented.
- the pitch driving device 3 rotates, the grease supplied to the spline coupling portion 49 is sealed by the pinion side lubricating oil sealing mechanism 51, and leakage of grease from the spline coupling portion 49 is prevented. For this reason, lubrication in the spline coupling portion 49 is ensured, and fretting wear is prevented from occurring in the spline coupling portion 49.
- the fixing mechanism 50 that fixes the pinion 16 to the output shaft 15 is fixed to the output shaft 15 in a state where the pinion 16 is urged from one end side to generate a pressure on the pinion 16.
- a ring nut 54 is provided as a pressure fixing portion. For this reason, the pinion 16 is fixed in a state of being restrained while being firmly pressed in the direction of the axis P with respect to the output shaft 15 side, and the occurrence of minute displacement of the pinion 16 with respect to the output shaft 15 is also suppressed.
- the wind turbine pitch driving device 3 capable of improving the output torque and reducing the size and improving the durability.
- the seal having the first seal member 55 and the second seal member 56 that seal one end side of the spline coupling portion 49 and sealing outflow of grease from the spline coupling portion 49.
- a pinion lubricating oil sealing mechanism 51 having a structure is provided. For this reason, leakage of the grease supplied to the spline coupling portion 49 is prevented, and lubrication by the grease in the spline coupling portion 49 is ensured. As a result, fretting wear is prevented from occurring in the spline coupling portion 49, and the occurrence of damage to the output shaft 15 and the pinion 16 is suppressed, and the durability of the wind turbine pitch driving device 3 is further improved. Improvements can be made.
- the cover member 57 which is a member on one end side that contacts the pinion 16, is moved to one end side of the output shaft 15 and the pinion 16 by the holding bolt 58 that is a bolt that is screwed to the output shaft 15. It is attached.
- the first seal member 55 disposed between the output shaft 15 and the cover member 57 prevents the lubricating oil from flowing out from the spline coupling portion 49 to the holding bolt 58 side.
- the second seal member 56 disposed between the pinion 16 and the cover member 57 prevents the lubricating oil from flowing out from the spline coupling portion 49 to the outside in the radial direction of the output shaft 15.
- a first seal member 55 that contacts the output shaft 15, a second seal member 56 that contacts the pinion 16, a cover member 57 that contacts the first and second seal members (55, 56), and a presser bolt 58 are provided.
- a simple mechanism it is possible to efficiently prevent the lubricating oil from flowing out from one end side of the spline coupling portion 49.
- the member on one end side of the pinion-side lubricating oil sealing mechanism 51 fits into and comes into contact with the inner periphery of the recessed portion 16 a at the end of the pinion 16 and the end of the output shaft 15. It is provided as a cover member 57 that also comes into contact with the portion, and is fixed to the output shaft 15 by a holding bolt 58 that constitutes a bolt of the pinion-side lubricating oil sealing mechanism 51.
- the output shaft 15, the pinion 16, the cover member 57, and the first and second seal members (55, 56) prevent the lubricating oil from flowing out from one end side of the spline coupling portion 49.
- FIG. 9 is an enlarged cross-sectional view showing a part of the cross section of the pitch driving device 4.
- the pitch drive device 4 is applied to the windmill 101 and is used as a drive device that controls the pitch angle of the blades 105 provided to be rotatable with respect to the hub 104, similarly to the pitch drive device 1 of the first embodiment.
- the pitch driving device 4 includes a case 11, a cover 12, an input shaft 13, a speed reduction unit 14, an output shaft 15, a pinion 16, a fixing mechanism 60 and the like, similar to the pitch driving device 1.
- FIG. 9 is a partially enlarged sectional view of the pitch driving device 4, showing a part of the output shaft 15 and the pinion 16 and the vicinity thereof in an enlarged manner. It is omitted in FIG.
- the pitch driving device 4 the same configurations as those in the first embodiment are denoted by the same reference numerals in the drawings, and the description thereof is omitted.
- the pinion side lubricating oil sealing mechanism 61 that is not provided will be described.
- symbol is attached
- the output side on which the output shaft 15 is disposed, is set as one end side, and an electric motor 108 (not shown in FIG. 9) is attached.
- the input side, which is the input side, will be described as the other end side.
- the fixing mechanism 60 shown in FIG. 9 includes a pinion 16 that is integrally formed with the base carrier 23 (not shown in FIG. 9) and is splined to the output shaft 15 that protrudes from the case 11.
- a mechanism for fixing to the output shaft 15 is provided.
- the fixing mechanism 60 includes a positioning member 62, a disc spring 63, a plate member 64, a rotation preventing member 65, and a ring nut 66.
- the positioning member 62 is formed as a ring-shaped member, is formed separately from the pinion 16, and is attached so as to be disposed on the outer periphery of the output shaft 15. ing.
- the positioning member 62 has one end facing the other end of the pinion 16 via a disc spring 63 and an O-ring seal 68 described later, and the other end rotating the output shaft 15 relative to the case 11. It abuts on one end side of the main bearing 26a that is freely held. Thereby, the positioning member 62 constitutes a positioning portion of the present embodiment that positions the other end side of the pinion 16 with respect to the output shaft 15 side.
- the disc spring 63 is disposed between the other end side of the pinion 16 and one end side of the positioning member 62 around the output shaft 15. As shown in FIG. 9, the disc springs 63 are arranged in a stacked state, and one end side thereof is in contact with the other end side of the pinion 16, and the other end side thereof is in contact with one end side of the positioning member 62. Are arranged as follows.
- the disc spring 63 is disposed outside the O-ring seal 68 in the radial direction of the output shaft 15 (the direction perpendicular to the axis P of the output shaft 15).
- FIG. 10 is an enlarged sectional view showing one end side of the output shaft 15 and the pinion 16 in FIG.
- the plate member 64 shown in FIGS. 9 and 10 is formed in a ring shape in which a through hole through which one end side of the output shaft 15 passes is provided at the center.
- the plate member 64 is disposed in a recessed portion 16a formed at an end portion on one end side of the pinion 16 with the output shaft 15 passing through a central through hole, and on the outer edge side of the end surface on the other end side. It arrange
- the plate member 64 abuts on the recessed portion 16a while being supported so as to be fitted to a step portion formed on the inner peripheral side (inside in the radial direction of the output shaft 15) in the recessed portion 16.
- a rotation preventing member 65 is disposed on one end side of the plate member 64, and a ring nut 66 is disposed on one end side of the rotation preventing member 65. That is, the anti-rotation member 65 is disposed between the plate member 64 and the ring nut 66 disposed on one end side thereof.
- the anti-rotation member 65 has a through hole through which one end side of the output shaft 15 passes, and has a function of anti-rotation that engages with the outer periphery of the ring nut 66 and restrains the displacement of the ring nut 66 in the rotational direction. It is provided as a thin annular member to fulfill. A plurality of outer claw portions 65 a that are bent and engage with the outer periphery of the ring nut 66 are formed on the outer periphery of the anti-rotation member 65 along the circumferential direction.
- an inner claw portion (figure shown) inserted into the through hole of the plate member 64 in a bent state and engaged with a groove-shaped portion formed on the inner periphery of the plate member 64 (see FIG. 9 and FIG. 10).
- the ring nut 66 has a female screw portion formed on the inner periphery.
- the ring nut 66 is provided so as to be screwed into a male screw portion provided on the outer periphery of the end portion on the one end side of the output shaft 15.
- the rotation preventing member 65 is in contact with the plate member 64 with the output shaft 15 penetrating through the central through hole thereof, and the aforementioned inner claw portion is the plate member. It arrange
- the ring nut 66 is screwed to the output shaft 15 to urge the pinion 16 along the direction of the axis P from the one end side to the other end side with respect to the output shaft 15. Then, the ring nut 66 is fastened to further bias the pinion 16 via the anti-rotation member 65 and the plate member 64, and is fixed to the output shaft 15 by screwing in a state where a pressure is generated on the pinion 16. Will be.
- the ring nut 66 constitutes a pressurization fixing portion in the present embodiment.
- a plurality of groove-like recesses 66a extending in the axial direction are formed on the outer periphery of the ring nut 66 along the circumferential direction.
- the recess 66a is bent so that the outer claw portion 65a of the rotation preventing member 65 is engaged.
- the outer claw portion 65a of the rotation prevention member 65 tightened between the plate member 64 and the ring nut 66 is engaged with the recess 66a, so that the rotation prevention (loosening prevention) of the ring nut 66 is achieved. It will be illustrated.
- the pinion side lubricating oil sealing mechanism 61 shown in FIG. 9 is similar to the pinion side lubricating oil sealing mechanism (45, 51) of the second and third embodiments. It is provided as a mechanism for sealing (lubricating oil). Accordingly, the pinion-side lubricating oil sealing mechanism 61 is configured to prevent leakage of grease supplied from the grease supply port 11d to the spline coupling portion 49 from the spline coupling portion 49.
- the pinion-side lubricating oil sealing mechanism 61 has a seal structure that seals outflow of grease from the spline coupling portion 49.
- the above-described seal structure that seals outflow of grease from the spline coupling portion 49 includes a cover seal member 67 and an O-ring seal 68.
- the cover seal member 67 is provided with a flat plate portion 67a formed in a circular flat plate shape, and an outer peripheral wall portion 67b formed as a cylindrical wall portion that extends over the entire circumference on the outer periphery of the flat plate portion 67a. It has been.
- the cover seal member 67 is formed in a cover shape that covers the end portion on the one end side of the output shaft 15 and is attached in close contact with the end portion on the one end side of the pinion 16 on the outer periphery of the outer peripheral wall portion 67b. .
- the cover seal member 67 is in close contact with the end portion on one end side of the pinion 16 by fitting the outer peripheral wall portion 67b to the inner periphery 16b on one end side of the pinion 16 in the recessed portion 16a. It is attached. In this way, the cover seal member 67 is attached to the end portion on one end side of the pinion 16, so that the spline coupling portion 49 and the recessed portion are formed between the outer periphery of the cover seal member 67 and the inner periphery 16b on one end side of the pinion 16. The grease in 16a is prevented from leaking.
- cover seal member 67 has a multi-layer structure in which a plurality of different types of materials are joined and integrated.
- a cover seal member 67 having a multi-layer structure including a rigid layer 69 formed of a highly rigid material such as a metal material and an elastic layer 70 formed of a material that is easily elastically deformed such as a resin material. Illustrated.
- the rigid layer 69 and the elastic layer 70 are each made of a material integrally formed across the flat plate portion 67a and the outer peripheral wall portion 67b, and are joined by, for example, an adhesive.
- the elastic layer 70 is disposed on one end side that is outside the recessed portion 16 a, and the rigid layer 69 is disposed on the other end side facing the end portion on one end side of the output shaft 15.
- the cover seal member 67 is in a state of being in close contact with the inner periphery 16b on one end side of the pinion 16 due to elastic deformation of the elastic layer 70 portion of the outer peripheral wall portion 67b.
- the load acting between the rigid layer 69 having high rigidity and the inner periphery 16b of the pinion 16 via the elastic layer 70 has a sufficient size between the outer peripheral wall portion 67b and the inner periphery 16a of the pinion 16. A frictional force is generated, and the state in which the outer peripheral wall 67b is in close contact with the end on one end side of the pinion 16 and the cover seal member 67 is attached is maintained.
- the cover seal member 67 is disposed as described above, the ring nut 66 that is the pressurizing fixing portion is disposed on the other end side of the cover seal member 67 in the recessed portion 16a, and one end of the output shaft 15 is disposed. It is covered with a cover seal member 67 together with the end portion on the side.
- the cover seal member 67 is formed as a cap-like member that forms a lid that covers the outer side of the spline coupling portion 49, the pressurization fixing portion, and the end portion of the output shaft 15, and seals the grease. .
- the O-ring seal 68 is provided as a ring-shaped rubber seal member, and is disposed around the output shaft 15.
- the O-ring seal 68 is disposed between one end side of the positioning member 62 and the other end side of the pinion 16 and is disposed so as to contact the positioning member 62 and the pinion 16.
- 4 seal members are configured.
- the O-ring seal 68 is supported in a state in which its outer peripheral side is fitted in a stepped portion that extends in the circumferential direction at the end portion on one end side of the positioning member 62 and is recessed so as to face inward. Has been.
- the pitch drive device 4 described above operates in the same manner as the pitch drive device 1 of the first embodiment, and the pitch angle of the blade 105 is controlled by the operation of the pitch drive device 4.
- the pitch driving device 4 rotates around the axis of the hub 104 together with the blade 105, and the pinion 16 also rotates around the hub 104.
- the pinion 16 is firmly fixed to the output shaft 15 in a state in which a pressure is applied by the fixing mechanism 60, generation of vibration and backlash is prevented.
- the pitch driving device 4 rotates, the grease supplied to the spline coupling portion 49 is sealed by the pinion side lubricating oil sealing mechanism 61, and leakage of grease from the spline coupling portion 49 is prevented.
- the wind turbine pitch driving device 4 is provided with a fixing mechanism 60 so that the pinion 16 is fixed to the output shaft 15 and has a sealing structure that seals out the lubricating oil from the spline coupling portion 49.
- a pinion lubricating oil sealing mechanism 61 is provided.
- the wind turbine pitch driving device 4 capable of improving the output torque, reducing the size, and improving the durability.
- the cover seal member 67 that covers the end portion on the one end side of the output shaft 15 is closely attached to the end portion on the one end side of the pinion 16 on the outer periphery thereof, so that the spline coupling portion The outflow of grease from one end side of 49 is prevented.
- the one seal member called the cover seal member 67 that is attached to the pinion 16 and covers the end of the output shaft 15 can efficiently prevent the grease from flowing out from one end side of the spline coupling portion 49, and the pinion side lubricating oil seal
- the number of constituent members of the stopping mechanism 61 can be reduced, and the structure can be simplified.
- the cover seal member 67 is configured to fit into and closely contact the inner periphery 16 b of the recessed portion 16 a provided at the end of the pinion 16. For this reason, the cover seal member 67 that seals the outflow of grease from one end side of the spline coupling portion 49 can be arranged in a space-efficient and compact manner.
- the pinion 16 is urged from one end side to the fixing mechanism 60 that fixes the pinion 16 to the output shaft 15, and pressure is applied to the pinion 16 in the output shaft 15.
- a ring nut 66 which is a pressurizing fixing portion to be fixed is provided.
- the pressurization fixing portion is disposed in the recessed portion 16 a formed in the pinion 16, and one end side thereof is covered with the output shaft 15 by the cover seal member 67.
- the pressurization fixing portion and the cover seal member 67 are arranged in the recessed portion 16a at the end of the pinion 16 and the cover seal member 67 is further disposed so as to cover the pressurization fixing portion, so It can be placed compactly well.
- an O-ring seal (fourth seal member) 68 that is in contact with the pinion 16 and the positioning member 62 that is a positioning portion is disposed. For this reason, even when the positioning portion is formed separately from the pinion 16 as the positioning member 62, the outflow of grease from the other end side of the spline coupling portion 49 to the outside is sealed by the O-ring seal 68. Can do.
- the pinion 16 is urged in the direction of the axis P with respect to the output shaft 15 side by the ring nut 66 that is the pressurizing fixing portion, and is arranged around the output shaft 15.
- the pinion 16 is biased to the positioning member 62 via the disc spring 63.
- the backlash of the pinion 16 with respect to the output shaft 15 is efficiently absorbed in a state in which a constant pressure is ensured.
- the pinion 16 is pressed and fixed to the output shaft 15 side.
- the positioning portion is formed separately from the pinion 16 as the positioning member 62, it is possible to further suppress the vibration of the pinion 16 with respect to the output shaft 15 and the occurrence of backlash. Further improvement in durability can be achieved.
- FIG. 11 is an enlarged cross-sectional view showing a part of the cross section of the pitch driving device 5.
- the pitch drive device 5 is applied to the windmill 101 and is used as a drive device that controls the pitch angle of the blades 105 that are rotatably provided to the hub 104, similarly to the pitch drive device 1 of the first embodiment.
- the pitch driving device 5 includes a case 11, a cover 12, an input shaft 13, a speed reduction unit 14, an output shaft 15, a pinion 16, a fixing mechanism 71, and the like, similar to the pitch driving device 1.
- FIG. 11 is a partially enlarged sectional view of the pitch driving device 5 and shows an enlarged view of a part of the output shaft 15 and the pinion 16 and the vicinity thereof, and the input shaft 13 and the speed reduction unit 14 are illustrated. It is omitted in FIG.
- the same configurations as those in the first embodiment are denoted by the same reference numerals in the drawings, and the description thereof is omitted.
- the configurations are different from those in the first embodiment.
- the pinion side lubricating oil sealing mechanism 72 that is not provided will be described.
- symbol is attached
- the output side on which the output shaft 15 is disposed, is one end side, and an electric motor 108 (not shown in FIG. 11) is attached.
- the input side, which is the input side, will be described as the other end side.
- the fixing mechanism 71 shown in FIG. 11 includes a pinion 16 that is integrally formed with the base carrier 23 (not shown in FIG. 11) and is splined to the output shaft 15 protruding from the case 11.
- a mechanism for fixing to the output shaft 15 is provided.
- this fixing mechanism 71 is provided with the positioning member 62, the plate member 64, the rotation prevention member 65, and the ring nut 66 similarly to the fixing mechanism 60 of 3rd Embodiment.
- the fixing mechanism 71 is different from the fixing mechanism 60 of the fourth embodiment in that the disc spring 63 is not provided. Therefore, in the fixing mechanism 71, the positioning member 62 is arranged in a state where one end side thereof is in contact with the other end side of the pinion 16.
- the plate member 64, the anti-rotation member 65, and the ring nut 66 in the fixing mechanism 71 are configured in the same manner as the fixing mechanism 60 of the fourth embodiment, and thus the description thereof is omitted.
- the pinion-side lubricating oil sealing mechanism 72 is similar to the pinion-side lubricating oil sealing mechanisms (45, 51, 61) of the second to fourth embodiments in that grease (lubricating oil) is applied to the output shaft 15 and the spline coupling portion 49 of the pinion 16. ) Is provided as a mechanism for sealing. Accordingly, the pinion-side lubricating oil sealing mechanism 72 is configured to prevent leakage of grease supplied from the grease supply port 11d to the spline coupling portion 49 from the spline coupling portion 49.
- the pinion-side lubricating oil sealing mechanism 61 has a seal structure that seals outflow of grease from the spline coupling portion 49.
- FIG. 12 is an enlarged cross-sectional view showing one end side of the output shaft 15 and the pinion 16 in FIG.
- the above-described seal structure that seals outflow of grease from the spline coupling portion 49 includes a cover seal member 73 and an O-ring seal 68.
- the cover seal member 73 is provided with a flat plate portion 73a formed in a circular flat plate shape, and an outer peripheral wall portion 73b formed as a cylindrical wall portion that extends over the entire circumference on the outer periphery of the flat plate portion 73a. It has been.
- the cover seal member 73 is formed in a cover shape that covers the end portion on the one end side of the output shaft 15 and is attached in close contact with the end portion on the one end side of the pinion 16 on the outer periphery of the outer peripheral wall portion 67b. .
- the cover seal member 73 is in close contact with the end portion on one end side of the pinion 16 by fitting the outer peripheral wall portion 73b to a part of the inner periphery on one end side of the pinion 16 in the recessed portion 16a. Installed in a state.
- the cover seal member 73 is attached to the end portion on one end side of the pinion 16, so that the spline coupling portion 49 and the recessed portion 16a are formed between the outer periphery of the cover seal member 73 and the inner periphery on the one end side of the pinion 16. This prevents the grease from leaking.
- the cover seal member 73 is formed of a material that is easily elastically deformed, such as a resin material.
- a groove-shaped recess 74 extending in a groove shape along the circumferential direction is formed on the outer periphery of the outer peripheral wall 73b of the cover seal member 73.
- a protruding convex portion 75 that extends in a protruding shape along the circumferential direction and engages with the groove-shaped concave portion 74 is formed.
- the cover seal member 73 is configured to be engaged so that the protruding convex portion 75 and the groove-shaped concave portion 74 are fitted by elastic deformation at one end. As a result, the state in which the outer peripheral wall portion 73b is in close contact with the end portion on one end side of the pinion 16 and the cover seal member 73 is attached is maintained.
- the cover seal member 73 is arranged as described above, the ring nut 66 that is the pressurizing fixing portion is arranged on the other end side of the cover seal member 73 in the recessed portion 16a, and one end of the output shaft 15 is arranged. It is covered with a cover seal member 73 together with the end portion on the side. As described above, the cover seal member 73 forms a cap that covers the spline coupling portion 49, the pressurization fixing portion, and the outside of the end portion of the output shaft 15, and is formed as a cap-like member that seals grease. .
- the O-ring seal 68 is configured in the same manner as in the fourth embodiment, and is disposed so as to contact between the one end side of the positioning member 62 and the other end side of the pinion 16, and the fourth seal member in the present embodiment. Is configured.
- the O-ring seal 68 has a stepped portion whose outer peripheral side extends in the circumferential direction on the inner periphery on the other end side of the pinion 16 and is recessed toward the inner side. Is supported in a state of being fitted.
- the pitch drive device 5 described above operates in the same manner as the pitch drive device 1 of the first embodiment, and the pitch angle of the blade 105 is controlled by the operation of the pitch drive device 5.
- the pitch driving device 4 rotates around the axis of the hub 104 together with the blade 105, and the pinion 16 also rotates around the hub 104.
- the pinion 16 is firmly fixed to the output shaft 15 in a state in which pressure is applied by the fixing mechanism 71, generation of vibration and backlash is prevented.
- the pitch driving device 5 rotates, the grease supplied to the spline coupling portion 49 is sealed by the pinion side lubricating oil sealing mechanism 72, and leakage of grease from the spline coupling portion 49 is prevented.
- the windmill pitch drive device 5 is provided with a sealing mechanism for fixing the pinion 16 to the output shaft 15 by providing the fixing mechanism 71 and sealing the outflow of the lubricating oil from the spline coupling portion 49.
- a pinion lubricating oil sealing mechanism 72 is provided.
- the wind turbine pitch driving device 5 capable of improving the output torque, reducing the size, and improving the durability.
- the cover seal member 73 that covers the end portion on the one end side of the output shaft 15 is attached in close contact with the end portion on the one end side of the pinion 16 on the outer periphery thereof, so that the spline coupling portion The outflow of grease from one end side of 49 is prevented.
- the one seal member called the cover seal member 73 attached to the pinion 16 and covering the end of the output shaft 15 can efficiently prevent the grease from flowing out from one end side of the spline coupling portion 49, and the pinion side lubricating oil seal
- the number of constituent members of the stopping mechanism 72 can be reduced, and the structure can be simplified.
- the cover seal member 73 is configured to fit into and closely contact the inner periphery of the recessed portion 16 a provided at the end of the pinion 16. For this reason, the cover seal member 73 that seals outflow of grease from one end side of the spline coupling portion 49 can be arranged in a space-efficient and compact manner.
- the groove-like concave portion 74 is formed on the outer periphery of the cover seal member 73, and the protruding convex portion 75 is formed on the inner periphery of the pinion 16. Then, once the cover seal member 73 is elastically deformed, the groove-like concave portion 74 and the projecting convex portion 75 are engaged with each other so that the cover seal member 73 is in close contact with the inner periphery on one end side of the pinion 16. It is attached in the state.
- the cover seal member 73 is easily brought into close contact with the pinion 16 by a simple structure in which the pinion 16 and the elastically deformable cover seal member 73 are provided with the groove-like recesses 74 and the protrusion-like projections 75. Can be attached.
- the pressurizing fixing portion provided as the ring nut 66 is disposed in the recessed portion 16 a formed in the pinion 16, and one end side thereof is covered with the output shaft 15 by the cover seal member 73. Is called.
- the pressurization fixing portion and the cover seal member 73 are arranged in a space efficiency by disposing the pressurization fixing portion in the recessed portion 16a at the end of the pinion 16 and further disposing the cover seal member 73 so as to cover it. It can be placed compactly well.
- an O-ring seal 68 as a fourth seal member is provided. For this reason, even when the positioning portion is formed separately from the pinion 16 as the positioning member 62, the outflow of grease from the other end side of the spline coupling portion 49 to the outside is sealed by the O-ring seal 68. Can do.
- the present invention can also be applied to a wind turbine pitch driving device including a center crank type speed reduction unit in which a crankshaft is disposed on an axis of an output shaft.
- pillar which connects a base carrier and an edge part carrier may be formed separately from the base carrier.
- the number of crankshafts and struts may be different from that illustrated in the present embodiment.
- the shape of the disc spring and the ring nut may be changed as appropriate, and the disc spring may not be provided.
- the positioning portion may be formed integrally with the pinion, not as a positioning member separate from the pinion.
- the plurality of ring nuts may be arranged so as to abut on each other in a direction parallel to the axial direction of the output shaft rather than to an oblique direction.
- a disc spring may be further provided, and the fixing bolt may bias the pinion via the presser plate member and the disc spring.
- FIG. 13 is a view showing a modification in which the third seal member 76 is provided instead of the first and second seal members (45, 46) in the wind turbine pitch driving device 2 of the second embodiment.
- FIG. 13 is an enlarged cross-sectional view showing a part of the cross section of the wind turbine pitch driving apparatus according to the modification, and shows an enlarged view of one end side of the output shaft 15 and the pinion 16.
- symbol is attached
- the third seal member 76 disposed to contact the output shaft 15 and the pinion 16 is provided, for example, the spline coupling portion 49 for the output shaft 15 and the pinion 16. It is desirable that the one end side of the output shaft 15 and the inner periphery of the pinion 16 are each formed with a portion that is reduced in a step shape on the inner side in the radial direction of the output shaft 15 and that is in sliding contact with each other. Further, a groove 77 extending in the circumferential direction is formed in one of the steps of the output shaft 15 and the pinion 16 that are reduced in diameter (in the example shown in FIG. 13, the pinion 16), and the third seal member 76 is formed in the groove 77.
- a seal structure that seals the outflow of grease from one end side of the spline coupling portion 49 can be realized by a single seal member disposed between the output shaft 15 and the pinion 16. Accordingly, the single third seal member 76 can efficiently prevent the outflow of the lubricating oil from one end side of the spline coupling portion 49, reduce the number of components of the pinion side lubricating oil sealing mechanism, and simplify the structure. Can be planned.
- the first seal member may not be configured as one large-diameter seal member disposed outside the plurality of fixing bolts.
- a first seal member may be provided as a plurality of small-diameter seal members disposed on the outside of each fixing bolt.
- the positioning portion of the fixing mechanism may be formed as a positioning member separate from the pinion.
- a seal member that is disposed between the pinion and the positioning portion and contacts the pinion and the positioning portion. Frenchth seal member
- the outflow of grease from the other end side of the spline coupling portion to the outside can also be sealed.
- cover seal member may be attached to the pinion.
- the cover seal member having a two-layer structure has been described as an example. However, a cover seal member having a single-layer structure or a multi-layer structure of three or more layers may be used.
- the groove seal is provided on the outer periphery of the cover seal member, and the protrusion is provided on the inner periphery of the pinion as an example.
- a protrusion-like convex part may be provided on the outer periphery of the cover seal member, and a groove-like concave part may be provided on the inner periphery of the pinion.
- the present invention can be widely applied as a wind turbine pitch drive device used as a drive device that is provided in a wind turbine and controls a pitch angle of a blade that is rotatably provided with respect to a main shaft portion of the wind turbine. .
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Abstract
Description
図1は、本発明の第1実施形態に係る風車用ピッチ駆動装置1(以下、単に「ピッチ駆動装置1」ともいう)が適用される風車101を示す斜視図である。図1に示すように、風車101は、タワー102、ナセル103、ハブ(主軸部)104、ブレード105等を備えている。タワー102は、地上から鉛直上方に向かって延びるように設置されている。ナセル103は、タワー102に対して回転自在に配置され、図示しないヨー駆動装置によって水平面内で旋回するように設置されている。ナセル103の内部には、図示しない動力伝達軸や発電機等が配置されている。また、本実施形態における主軸部を構成するハブ104は、上記の動力伝達軸に連結され、ナセル103に対して回転可能に設けられている。そして、ブレード105は、複数枚(本実施形態では、3枚)設けられ、ハブ104に対して均等角度に放射状に延びるように取り付けられている。また、ブレード105は、ハブ104に取り付けられる中空円筒状の軸部105aと、風を受けるための羽部105bとで構成されている。
次に、本発明の第2実施形態に係る風車用ピッチ駆動装置2(以下、単に「ピッチ駆動装置2」ともいう)について説明する。図5は、ピッチ駆動装置2を示す断面図である。ピッチ駆動装置2は、第1実施形態のピッチ駆動装置1と同様に、風車101に適用され、ハブ104に対して回転可能に設けられたブレード105のピッチ角を制御する駆動装置として用いられる。そして、図5に示すように、ピッチ駆動装置2は、ピッチ駆動装置1と同様に、ケース11、カバー12、入力軸13、減速部14、出力軸15、ピニオン16、固定機構40等を備えて構成されている。但し、固定機構40の構成と、出力軸15及びピニオン16のスプライン結合部分49からの潤滑油の漏洩を防止してスプライン結合部分49に潤滑油を封止するためのピニオン側潤滑油封止機構45が更に備えられている点とにおいて、第1実施形態とは異なっている。以下、ピッチ駆動装置2について、第1実施形態と同様の構成については、図面において同一の符号を付して説明を省略し、第1実施形態と構成が異なる固定機構40と第1実施形態では設けられていないピニオン側潤滑油封止機構45とについて説明する。また、以下の説明では、第1実施形態と同様に、ピッチ駆動装置2にて、出力軸15が配置される側である出力側を一端側として、電動機108が取り付けられる側である入力側を他端側として説明する。
次に、本発明の第3実施形態に係る風車用ピッチ駆動装置3(以下、単に、「ピッチ駆動装置3」ともいう)について説明する。図7は、ピッチ駆動装置3を示す断面図である。ピッチ駆動装置3は、第1実施形態のピッチ駆動装置1と同様に、風車101に適用され、ハブ104に対して回転可能に設けられたブレード105のピッチ角を制御する駆動装置として用いられる。そして、図7に示すように、ピッチ駆動装置3は、ピッチ駆動装置1と同様に、ケース11、カバー12、入力軸13、減速部14、出力軸15、ピニオン16、固定機構50等を備えて構成されている。但し、固定機構50の構成と、出力軸15及びピニオン16のスプライン結合部分49からの潤滑油の漏洩を防止してスプライン結合部分49に潤滑油を封止するためのピニオン側潤滑油封止機構51が更に備えられている点とにおいて、第1実施形態とは異なっている。
次に、本発明の第4実施形態に係る風車用ピッチ駆動装置4(以下、単に「ピッチ駆動装置4」ともいう)について説明する。図9は、ピッチ駆動装置4の断面の一部を拡大して示す断面図である。ピッチ駆動装置4は、第1実施形態のピッチ駆動装置1と同様に、風車101に適用され、ハブ104に対して回転可能に設けられたブレード105のピッチ角を制御する駆動装置として用いられる。そして、ピッチ駆動装置4は、ピッチ駆動装置1と同様に、ケース11、カバー12、入力軸13、減速部14、出力軸15、ピニオン16、固定機構60等を備えて構成されている。但し、固定機構60の構成と、出力軸15及びピニオン16のスプライン結合部分49からの潤滑油の漏洩を防止してスプライン結合部分49に潤滑油を封止するためのピニオン側潤滑油封止機構61が更に備えられている点とにおいて、第1実施形態とは異なっている。尚、図9はピッチ駆動装置4の一部拡大断面図であって、出力軸15及びピニオン16の一部とその近傍とを拡大して示しており、入力軸13及び減速部14の図示は図9では省略している。
次に、本発明の第5実施形態に係る風車用ピッチ駆動装置5(以下、単に「ピッチ駆動装置5」ともいう)について説明する。図11は、ピッチ駆動装置5の断面の一部を拡大して示す断面図である。ピッチ駆動装置5は、第1実施形態のピッチ駆動装置1と同様に、風車101に適用され、ハブ104に対して回転可能に設けられたブレード105のピッチ角を制御する駆動装置として用いられる。そして、ピッチ駆動装置5は、ピッチ駆動装置1と同様に、ケース11、カバー12、入力軸13、減速部14、出力軸15、ピニオン16、固定機構71等を備えて構成されている。但し、固定機構71の構成と、出力軸15及びピニオン16のスプライン結合部分49からの潤滑油の漏洩を防止してスプライン結合部分49に潤滑油を封止するためのピニオン側潤滑油封止機構72が更に備えられている点とにおいて、第1実施形態とは異なっている。尚、図11はピッチ駆動装置5の一部拡大断面図であって、出力軸15及びピニオン16の一部とその近傍とを拡大して示しており、入力軸13及び減速部14の図示は図11では省略している。
以上、本発明の実施形態について説明したが、本発明は上述の実施の形態に限られるものではなく、請求の範囲に記載した限りにおいて様々に変更して実施することができる。例えば、次のように変更して実施することができる。
11 ケース
15 出力軸
16 ピニオン
17 固定機構
19 ピン内歯
21 クランク軸
22、22a、22b 外歯歯車
23 基部キャリア
24 端部キャリア
25 支柱
29 外歯
30 クランク用孔
36 位置決め部材(位置決め部)
39a、39b リングナット(与圧固定部)
101 風車
104 ハブ(主軸部)
105 ブレード
Claims (17)
- 風車に設けられ、風車の主軸部に対して回転可能に設けられたブレードのピッチ角を制御する駆動装置として用いられる風車用ピッチ駆動装置であって、
ケースと、
前記ケースの内周に配置され、ピン状の部材として形成された複数のピン内歯と、
前記ケースに収納されるとともに前記ピン内歯に噛み合う外歯が外周に設けられた外歯歯車と、
前記外歯歯車に形成されたクランク用孔を貫通し、回転することで前記外歯歯車を偏心させて回転させるクランク軸と、
前記クランク軸の一端側を回転自在に保持する基部キャリアと、
前記クランク軸の他端側を回転自在に保持する端部キャリアと、
前記基部キャリアと前記端部キャリアとの間に配置され、前記基部キャリアと前記端部キャリアとを連結する支柱と、
前記基部キャリアに固定される出力軸と、
前記出力軸に取り付けられる出力用のピニオンと、
前記ピニオンを前記出力軸に対して固定する固定機構と、
を備え、
前記固定機構は、
前記ピニオンの他端側を前記出力軸側に対して位置決めする位置決め部と、
前記出力軸に対して前記ピニオンを一端側から前記出力軸の軸線方向に沿って付勢し、前記ピニオンに与圧を生じさせた状態で前記出力軸に固定される与圧固定部と、
を有していることを特徴とする、風車用ピッチ駆動装置。 - 請求項1に記載の風車用ピッチ駆動装置であって、
前記固定機構は、前記出力軸の周囲に配置される皿バネを更に有し、前記与圧固定部が前記皿バネを介して前記ピニオンを付勢することを特徴とする、風車用ピッチ駆動装置。 - 請求項1又は請求項2に記載の風車用ピッチ駆動装置であって、
前記与圧固定部は前記出力軸の外周に螺合する複数のリングナットとして設けられ、当該複数のリングナットは前記出力軸の軸線方向と平行な方向又は斜めの方向において互いに当接するように配置されていることを特徴とする、風車用ピッチ駆動装置。 - 請求項1又は請求項2に記載の風車用ピッチ駆動装置であって、
前記与圧固定部は、前記ピニオンの一端側を付勢する押さえ板部材と、前記押さえ板部材を貫通するとともに前記出力軸の一端側に螺合する固定ボルトと、を有し、
前記出力軸の一端側の端部と前記押さえ板部材との間には隙間が形成され、前記固定ボルトが前記出力軸に螺合することで前記押さえ板部材を介して前記ピニオンを付勢して前記ピニオンに与圧を生じさせることを特徴とする、風車用ピッチ駆動装置。 - 請求項1乃至請求項4のいずれか1項に記載の風車用ピッチ駆動装置であって、
前記位置決め部は、前記ピニオンに一体に形成され、前記出力軸の外周に取り付けられて前記出力軸を前記ケースに対して回転自在に保持する主軸受の一端側に当接することで、前記ピニオンの他端側を前記出力軸側に対して位置決めすることを特徴とする、風車用ピッチ駆動装置。 - 風車に設けられ、風車の主軸部に対して回転可能に設けられたブレードのピッチ角を制御する駆動装置として用いられる風車用ピッチ駆動装置であって、
ケースと、
前記ケースの内周に配置され、ピン状の部材として形成された複数のピン内歯と、
前記ケースに収納されるとともに前記ピン内歯に噛み合う外歯が外周に設けられた外歯歯車と、
前記外歯歯車に形成されたクランク用孔を貫通し、回転することで前記外歯歯車を偏心させて回転させるクランク軸と、
前記クランク軸の一端側を回転自在に保持する基部キャリアと、
前記クランク軸の他端側を回転自在に保持する端部キャリアと、
前記基部キャリアと前記端部キャリアとの間に配置され、前記基部キャリアと前記端部キャリアとを連結する支柱と、
前記基部キャリアに固定される出力軸と、
前記出力軸の一端側にスプライン結合により取り付けられる出力用のピニオンと、
前記ピニオンを前記出力軸に対して固定する固定機構と、
前記出力軸及び前記ピニオンのスプライン結合部分からの潤滑油の流出を封止するシール構造を有し、当該スプライン結合部分に潤滑油を封止するピニオン側潤滑油封止機構と、
を備えていることを特徴とする、風車用ピッチ駆動装置。 - 請求項6に記載の風車用ピッチ駆動装置であって、
前記ピニオン側潤滑油封止機構は、前記出力軸及び前記ピニオンの一端側に配置されるとともに当該ピニオンの一端側に当接する一端側の部材と、前記一端側の部材を貫通するとともに前記出力軸の一端側の端部に螺合するボルトと、を更に有し、
前記シール構造は、
前記出力軸と前記一端側の部材との間において、前記スプライン結合部分の一端側から前記ボルトに向かう方向の潤滑油の流出を封止する第1シール部材と、
前記ピニオンと前記一端側の部材との間において、前記スプライン結合部分の一端側から前記出力軸の軸線方向に垂直な方向である径方向における外側への潤滑油の流出を封止する第2シール部材と、
を有していることを特徴とする、風車用ピッチ駆動装置。 - 請求項7に記載の風車用ピッチ駆動装置であって、
前記固定機構は、前記ピニオンの他端側を前記出力軸側に対して位置決めする位置決め部と、前記出力軸に対して前記ピニオンを一端側から前記出力軸の軸線方向に沿って付勢して前記ピニオンに与圧を生じさせた状態で前記出力軸に固定される与圧固定部と、を有し、
前記与圧固定部は、前記一端側の部材として設けられるとともに前記ピニオンの一端側を付勢する押さえ板部材と、前記ボルトとして設けられるとともに前記押さえ板部材を貫通して前記出力軸の一端側に螺合する固定ボルトと、を有し、
前記出力軸の一端側の端部と前記押さえ板部材との間には隙間が形成され、前記固定ボルトが前記出力軸に螺合することで前記押さえ板部材を介して前記ピニオンを付勢して前記ピニオンに与圧が生じ、
前記第1シール部材は、前記出力軸の一端側の端部と前記押さえ板部材とに当接するとともに、前記スプライン結合部分に対して前記出力軸の径方向における内側に配置され、
前記第2シール部材は、前記ピニオンの一端側と前記押さえ板部材とに当接するとともに、前記スプライン結合部分に対して前記出力軸の径方向における外側に配置されていることを特徴とする、風車用ピッチ駆動装置。 - 請求項8に記載の風車用ピッチ駆動装置であって、
前記固定ボルトは、複数設けられ、
前記第1シール部材は、複数の前記固定ボルトに対して前記出力軸の径方向における外側に配置されていることを特徴とする、風車用ピッチ駆動装置。 - 請求項7に記載の風車用ピッチ駆動装置であって、
前記一端側の部材として、前記ピニオンの一端側の端部に形成された凹み部分において前記出力軸の一端側の端部に当接するように配置されるとともに、外周が前記凹み部分において前記ピニオンの一端側の内周に対して嵌まり込むように当接した状態で配置されるカバー部材が設けられ、
前記ボルトとして、前記カバー部材を貫通するとともに前記出力軸の一端側の端部に螺合して前記カバー部材を前記出力軸に対して固定する押さえボルトが設けられ、
前記第1シール部材は、前記出力軸の一端側の端部と前記カバー部材とに当接するとともに、前記スプライン結合部分に対して前記出力軸の径方向における内側に配置され、
前記第2シール部材は、前記ピニオンの一端側の内周と前記カバー部材の外周とに当接するとともに、前記スプライン結合部分に対して前記出力軸の径方向における外側に配置されていることを特徴とする、風車用ピッチ駆動装置。 - 請求項6に記載の風車用ピッチ駆動装置であって、
前記シール構造は、前記出力軸の一端側の端部を覆うカバー状に形成されるとともに、外周において前記ピニオンの一端側の端部に対して密着した状態で取り付けられるカバーシール部材を有していることを特徴とする、風車用ピッチ駆動装置。 - 請求項11に記載の風車用ピッチ駆動装置であって、
前記カバーシール部材は、外周が、前記ピニオンの一端側の端部に形成された凹み部分において当該ピニオンの一端側の内周に対して嵌まり込むことで、前記ピニオンの一端側の端部に対して密着した状態で取り付けられることを特徴とする、風車用ピッチ駆動装置。 - 請求項12に記載の風車用ピッチ駆動装置であって、
前記カバーシール部材の外周及び前記ピニオンの一端側の内周には、それらのうちの一方に、周方向に沿って突起状に延びる突起状凸部が形成され、それらのうちの他方に、周方向に沿って溝状に延びるとともに前記突起状凸部と係合する溝状凹部が形成され、
前記カバーシール部材が一旦弾性変形することで前記突起状凸部と前記溝状凹部とが嵌まり合うように係合することを特徴とする、風車用ピッチ駆動装置。 - 請求項12又は請求項13に記載の風車用ピッチ駆動装置であって、
前記固定機構は、前記ピニオンの他端側を前記出力軸側に対して位置決めする位置決め部と、前記出力軸に対して前記ピニオンを一端側から前記出力軸の軸線方向に沿って付勢して前記ピニオンに与圧を生じさせた状態で前記出力軸に固定される与圧固定部と、を有し、
前記与圧固定部は、前記凹み部分において前記カバーシール部材の他端側に配置され、前記出力軸の一端側の端部とともに前記カバーシール部材によって覆われていることを特徴とする、風車用ピッチ駆動装置。 - 請求項6に記載の風車用ピッチ駆動装置であって、
前記シール構造は、前記出力軸と前記ピニオンとに当接するように配置される第3シール部材を有し、
前記出力軸及び前記ピニオンには、前記スプライン結合部分の一端側において、当該出力軸の外周及び当該ピニオンの内周のそれぞれにおいて内側に段状に縮径するとともに互いに摺接する部分が形成され、
前記出力軸及び前記ピニオンにおける段状に縮径した部分の一方に周方向に延びる溝部が形成され、この溝部に前記第3シール部材が配置されていることを特徴とする、風車用ピッチ駆動装置。 - 請求項7乃至請求項15のいずれか1項に記載の風車用ピッチ駆動装置であって、
前記固定機構は、前記ピニオンの他端側を前記出力軸側に対して位置決めする位置決め部と、前記出力軸に対して前記ピニオンを一端側から前記出力軸の軸線方向に沿って付勢して前記ピニオンに与圧を生じさせた状態で前記出力軸に固定される与圧固定部と、を有し、
前記位置決め部は、前記ピニオンとは別体の位置決め部材として形成され、
前記シール構造は、前記ピニオンと前記位置決め部との間に配置されて当該ピニオン及び当該位置決め部に当接する第4シール部材を更に有していることを特徴とする、風車用ピッチ駆動装置。 - 請求項16に記載の風車用ピッチ駆動装置であって、
前記固定機構は、前記出力軸の周囲において前記ピニオンと前記位置決め部との間に配置される皿バネを更に有していることを特徴とする、風車用ピッチ駆動装置。
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EP09828821A EP2351948A4 (en) | 2008-11-29 | 2009-11-24 | ADJUSTING ANGLE CONTROL UNIT FOR A WINDMILL |
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US20110243739A1 (en) | 2011-10-06 |
JP2010151123A (ja) | 2010-07-08 |
US8777574B2 (en) | 2014-07-15 |
EP2351948A1 (en) | 2011-08-03 |
JP2013224667A (ja) | 2013-10-31 |
JP5451334B2 (ja) | 2014-03-26 |
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