WO2008092320A1 - Filtre de type économiseur d'énergie et protecteur de l'environnement pour moteur à combustion interne - Google Patents
Filtre de type économiseur d'énergie et protecteur de l'environnement pour moteur à combustion interne Download PDFInfo
- Publication number
- WO2008092320A1 WO2008092320A1 PCT/CN2007/002507 CN2007002507W WO2008092320A1 WO 2008092320 A1 WO2008092320 A1 WO 2008092320A1 CN 2007002507 W CN2007002507 W CN 2007002507W WO 2008092320 A1 WO2008092320 A1 WO 2008092320A1
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- WO
- WIPO (PCT)
- Prior art keywords
- filter
- filter paper
- energy
- saving
- combustion engine
- Prior art date
Links
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 40
- 230000001681 protective effect Effects 0.000 title abstract 2
- 230000005855 radiation Effects 0.000 claims abstract description 20
- 239000010410 layer Substances 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 14
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 239000000919 ceramic Substances 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 3
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 3
- 241001330002 Bambuseae Species 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 3
- IUHFWCGCSVTMPG-UHFFFAOYSA-N [C].[C] Chemical class [C].[C] IUHFWCGCSVTMPG-UHFFFAOYSA-N 0.000 claims description 3
- 239000011425 bamboo Substances 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 claims description 3
- 239000011203 carbon fibre reinforced carbon Substances 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 239000002346 layers by function Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 239000011230 binding agent Substances 0.000 claims description 2
- 239000011148 porous material Substances 0.000 claims 1
- 239000000446 fuel Substances 0.000 abstract description 28
- 238000005516 engineering process Methods 0.000 description 8
- 238000001914 filtration Methods 0.000 description 8
- 239000003921 oil Substances 0.000 description 8
- 230000004913 activation Effects 0.000 description 7
- 230000007613 environmental effect Effects 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 229910010293 ceramic material Inorganic materials 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 230000009977 dual effect Effects 0.000 description 3
- 239000003517 fume Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 230000001737 promoting effect Effects 0.000 description 3
- 239000002283 diesel fuel Substances 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003462 bioceramic Substances 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000010711 gasoline engine oil Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/02—Air cleaners
- F02M35/024—Air cleaners using filters, e.g. moistened
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
- B01D39/18—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being cellulose or derivatives thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/20—Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
- B01D39/2055—Carbonaceous material
- B01D39/2065—Carbonaceous material the material being fibrous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0027—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2411—Filter cartridges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/52—Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material
- B01D46/521—Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material using folded, pleated material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/52—Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material
- B01D46/528—Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material using wound sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
- B01D46/62—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series
- B01D46/64—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series arranged concentrically or coaxially
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M27/00—Apparatus for treating combustion-air, fuel, or fuel-air mixture, by catalysts, electric means, magnetism, rays, sound waves, or the like
- F02M27/06—Apparatus for treating combustion-air, fuel, or fuel-air mixture, by catalysts, electric means, magnetism, rays, sound waves, or the like by rays, e.g. infrared and ultraviolet
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/02—Air cleaners
- F02M35/0201—Housings; Casings; Frame constructions; Lids; Manufacturing or assembling thereof
- F02M35/0202—Manufacturing or assembling; Materials for air cleaner housings
- F02M35/0203—Manufacturing or assembling; Materials for air cleaner housings by using clamps, catches, locks or the like, e.g. for disposable plug-in filter cartridges
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M37/00—Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
- F02M37/22—Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines, e.g. arrangements in the feeding system
- F02M37/32—Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines, e.g. arrangements in the feeding system characterised by filters or filter arrangements
- F02M37/34—Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines, e.g. arrangements in the feeding system characterised by filters or filter arrangements by the filter structure, e.g. honeycomb, mesh or fibrous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/06—Filter cloth, e.g. knitted, woven non-woven; self-supported material
- B01D2239/065—More than one layer present in the filtering material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/06—Filter cloth, e.g. knitted, woven non-woven; self-supported material
- B01D2239/069—Special geometry of layers
- B01D2239/0695—Wound layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2279/00—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses
- B01D2279/60—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses for the intake of internal combustion engines or turbines
Definitions
- the present invention relates to the field of engine equipment technology, and in particular to an environmentally-friendly and energy-saving filter device for an internal combustion engine.
- BACKGROUND OF THE INVENTION At present, the pollution of automobile exhaust gas in the large and medium-sized cities has attracted widespread attention of the whole society. The main cause of car exhaust pollution is the incomplete combustion of fuel. Among the many factors that affect fuel combustion, the fuel and air supplied to the engine play an important role. Due to the phenomenon of agglomeration between molecules, that is, air and fuel molecules generally form larger molecular groups, these macromolecular groups hinder the thorough mixing of fuel and oxygen, reduce the probability of oxygen molecules binding with fuel, reduce the fuel burning rate, and completely burn. The mixed gas is quickly discharged into the environment and becomes a major component of harmful soot.
- Chinese invention patent ZL02216771.4 discloses a far infrared fuel activation device.
- the device includes a body and an activation body.
- the main body is disposed on the fuel pipeline for the fuel to flow therein;
- the activation body is disposed in the main body, and the fuel is directly flowed through the contact, and the active body is composed of a plurality of ultrafine biochemical ceramic particles, and the radiation wavelength is about 3 ⁇ 20 ⁇ ⁇ far-infrared activated fuel.
- ultrafine ceramic particles having a particle diameter of 0.3 ⁇ m or less are used as an activator, which is costly and difficult to regenerate.
- Chinese invention patent application CN1587185A discloses a molecule with activated fluid fuel and assists Burning functional ceramic material and its preparation method and use.
- the material is mainly made into the form of energy-saving stickers, which are attached to the outer surface of the intake pipe and the intake pipe of the automobile engine.
- infrared rays need to pass through the tube wall, which reduces the activation effect of infrared rays on the air.
- An object of the present invention is to provide an environmentally-friendly and energy-saving filter device for an internal combustion engine that overcomes the above-described drawbacks of the prior art.
- An environmentally-friendly and energy-saving filter device for an internal combustion engine comprising a filter paper device, wherein the filter paper device is provided with a far-infrared radiation function energy-saving belt.
- the filter paper device is a folded filter paper wrapped around the outer surface of the far-infrared radiation functional energy-saving belt, and the upper end cover and the lower end cover are disposed at both ends of the folded filter paper.
- the folded filter paper is uniformly arranged by a sheet-shaped filter material, and the inner surface of the folded filter paper cylinder is covered with a metal filter.
- the filtering device for the environmentally-friendly and energy-saving internal combustion engine further includes an internal filter that is placed in the folding filter paper.
- the inner filter and the folded filter paper are uniformly arranged by the sheet filter material, and the inner surface and the outer surface are covered with a metal mesh.
- the filter paper device is uniformly arranged in a rectangular shape by a sheet-like filter material.
- a rubber ring is disposed on four sides of one side of the filter paper device.
- the filter paper device is composed of filter paper wound around a central shaft hole, and the filter paper is overlapped with the far-infrared radiation energy-saving belt and is wound together on the central shaft hole.
- the far-infrared radiation function energy-saving belt is divided into four layers, the outermost layer and the innermost layer are sealing layers, and the middle two layers are respectively a carrier layer and a functional layer of a mixed far-infrared functional ceramic powder and a binder.
- the carrier layer material is: carbon felt, activated carbon carbon felt, high temperature bamboo carbon carbon felt, organic fiber fabric, porous resin of porous foamed resin.
- FIG. 1 is a perspective structural view of a device according to Embodiment 1 of the present invention.
- FIG. 2 is a perspective structural view of a device according to Embodiment 2 of the present invention
- Figure 3 is a perspective structural view of a device according to Embodiment 3 of the present invention
- Embodiment 4 is a perspective structural view of a device according to Embodiment 4 of the present invention.
- the invention starts from the intake system of the internal combustion engine based on the combustion principle, and realizes efficient combustion of the fuel through the activation technology of oxygen molecules and fuel molecules in the air, promotes complete combustion, and significantly reduces exhaust emissions of the automobile.
- Environmental protection and fuel saving function is provided.
- the invention provides an environment-friendly and energy-saving filter device for an internal combustion engine, comprising a filter paper device 20 and a far-infrared radiation function energy-saving belt 4 disposed on the filter paper device 20, wherein the far-infrared radiation function energy-saving belt is divided into four layers, an outermost layer and The innermost layer is a sealing layer, and the middle two layers are respectively a carrier layer (the carrier layer material is: carbon felt, activated carbon carbon felt, high temperature bamboo carbon carbon felt, organic fiber fabric, porous foaming resin and the like having a certain permeability. Material) and mixed far-infrared functional ceramic powder, adhesive functional layer (resin or rubber), after curing and other processes.
- the carrier layer material is: carbon felt, activated carbon carbon felt, high temperature bamboo carbon carbon felt, organic fiber fabric, porous foaming resin and the like having a certain permeability. Material
- the carrier layer holds the far-infrared functional ceramic material so that the far infrared rays cover the outer surface of the filter and fully activate each fuel and air molecule.
- This simple filter unit can be used as an internal combustion engine filter.
- the filter paper device 20 can be a folded filter paper, a rectangular parallelepiped filter device, or a filter paper wound on a central axis, and an internal filter can be placed in the folded filter paper.
- the present invention can be any A practical form of internal combustion engine filter paper device, and not limited to the specific form given by the present invention. The four applications of the present invention are described below in conjunction with four preferred embodiments.
- an environmentally-friendly and energy-saving fuel filter element for a diesel engine includes an upper end cover 1, a lower end cover 3 and a folded filter paper 2, and the upper end cover 1 and the lower end cover 3 are respectively bonded to the folding filter paper 2
- the outer surface of the folded filter paper 2 is wrapped with a far-infrared radiation function energy-saving belt 4 having the dual functions of energy saving, environmental protection and fixed filter paper.
- the center of the upper end cap 1 has a central oil outlet 8 that cooperates with the filter.
- Folding filter paper 2 The sheet filter material is evenly arranged, and a metal filter screen 9 is arranged on the inner wall of the folded filter paper tube 2.
- the embodiment can be directly installed and applied to the oil passage of the diesel internal combustion engine, and is mainly used for filtering the diesel oil flowing through.
- the diesel oil is filtered through the folded filter paper 2 of the filter element, and the oil outlet 8 is extracted from the center of the upper end cover 1 because the far-infrared functional ceramic material wound on the folded filter paper 2 is at normal temperature.
- an air filter for an environmentally-friendly and energy-saving diesel engine includes a folding filter paper 2 and an inner filter 5, and the inner filter cartridge 5 is placed in a folding filter paper 2, wherein the outer surface of the folded filter paper 2 It is wrapped with a far-infrared radiation function energy-saving belt 4 that has the dual functions of energy saving, environmental protection and fixed filter paper.
- Folded filter paper 2 The top has an upper end cover 1.
- the upper end cover 1 is bonded to the top of a rubber ring.
- the folded filter paper 1 has a lower end cover 3 at the bottom.
- the lower end cover 3 has a circular hole at the center.
- the inner filter is simple. 5
- the top is bonded to a rubber ring.
- the inner filter is simple. 5 has an inner cylinder bottom 7.
- a circular hole is installed in the center of the inner cylinder bottom 7.
- the rubber ring 6 seals to ensure that the air is filtered through the filter paper; the round hole is installed to allow the center rod to pass through to secure the filter to the automotive filter housing.
- the inner filter cartridge 5 and the folded filter paper 2 are uniformly arranged by the sheet filter material, and the inner surface and the outer surface are covered with a metal mesh.
- the device described in this embodiment can be directly applied to the gas path of a diesel engine, and is mainly used for filtering through air.
- the air first filters out the larger polluted particles in the air through the folded filter paper tube 2, and then filters out the smaller polluted particles in the air through the internal filter, and finally discharges from the upper port of the inner filter.
- the far-infrared functional ceramic material wound on the folding filter paper 2 efficiently radiates far-infrared rays at normal temperature, activates the air oxygen molecules flowing through, refines the molecular clusters, promotes combustion, improves combustion efficiency, thereby saving fuel and Reduced emissions of exhaust pollutants.
- an air filter device for an environmentally-friendly and energy-saving gasoline engine includes a rectangular parallelepiped filter device 20 which is uniformly formed by a sheet-like filter material and wound on the outer surface of the rectangular filter device 20.
- a far-infrared radiation function energy-saving belt 4 which has the dual functions of energy saving, environmental protection and fixed filter paper, wherein an oak is arranged on four sides of one side of the rectangular filter paper device and the filter device outlet.
- a rubber ring 60 for sealing the filter device to prevent filtered dust from entering the engine.
- This embodiment can be directly installed and applied to the gasoline engine oil passage, and is mainly used for filtering the air flowing through.
- the air is filtered by the rectangular filter device and extracted from one side of the rectangular filter device provided with the rubber ring.
- the infrared functional ceramic material wound on the rectangular filter device efficiently radiates far infrared rays at a normal temperature, and is activated.
- the air molecules flowing through make the molecular clusters finer, thereby promoting combustion, improving combustion efficiency, saving fuel and reducing exhaust fumes, and having environmental protection and fuel-saving functions.
- an environmentally-friendly and energy-saving gasoline engine gasoline filtering device includes a filter paper device 20 and a casing 90 that is sleeved outside the filter paper device 20, and the filter paper device 20 is composed of a filter paper 100 wound around a central shaft hole 80.
- the filter paper 100 is overlapped with the far-infrared radiation functional energy-saving belt 4, and is wound together on the center shaft hole 80.
- An oil inlet hole 110 is formed in the outer casing 90, and the gasoline enters the filter paper unit 20 through the oil inlet hole 110 to perform filtration.
- the embodiment can be directly installed and applied to the oil passage of the gasoline engine, and is mainly used for filtering the gasoline flowing through.
- the gasoline enters the filter paper device 20 from the oil inlet hole 110 on the outer casing 90, and is filtered by the filter paper device 20, and the infrared functional ceramic material wound on the rectangular filter device is irradiated with far infrared rays at a normal temperature. It activates the fuel molecules flowing through to refine the molecular clusters, thereby promoting combustion, improving combustion efficiency, saving fuel and reducing exhaust fumes, and is environmentally friendly and fuel-saving.
- the advantages and beneficial effects of the invention are as follows:
- the fuel consumption of the automobile can be significantly reduced, and the emission of exhaust pollutants can be reduced, and the utility model has the advantages of simple use method, convenient operation, environmental protection and fuel saving.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
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Description
一种环保节能型内燃机用滤清装置 技术领域 本发明涉及发动机设备技术领域, 具体涉及一种环保节能型内燃机用滤 清装置。 背景技术 目前, 大中城巿的车尾气烟尘污染, 已经引起全社会的普遍关注。 汽车 尾气污染环境的主要原因在于燃油的不完全燃烧。 在影响燃料燃烧的诸多因 素中, 供给发动机的燃油和空气具有重要作用。 由于分子间的团聚现象, 即 空气和燃油分子一般形成较大的分子团, 这些大分子团阻碍了燃料和氧气充 分混合, 使氧分子与燃料结合的几率降低, 降低燃料燃烧率, 未燃烧完全的 混合气体迅速排到环境中, 成为有害烟尘的主要成分。
国际上已经出现的提高燃料燃烧效率的相关技术, 包括增氧燃烧技术、 离子燃烧技术、 射线活化技术等几种类型。 这些方法主要是通过物理或化学 方法解决燃料的不完全燃烧问题。
美国专利 USP20040056208A1号文献,介绍了应用同时可产生远红外线和 负离子的材料技术, 将其用于活化水、 活化天然气, 促进燃气燃烧, 并制成 了活化装置。 该装置的核心材料主要采用生物陶瓷, 以及氧化硅、 氧化铝等 氧化物烧结成的陶瓷制品, 工艺装备复杂, 成本较高, 不便推广。
美国专利 USP4885065号文献, 涉及了产生电子、 离子和中性粒子来改善 或加强燃烧的反应装置; 美国专利 USP2005126550号文献, 介绍了用 2.8kv ~ 5.0kv的交流电产生臭氧和负离子进入内燃机增进燃烧的技术。 但它们均以大 量消耗电能为代价, 应用受到极大限制。
中国发明专利 ZL02216771.4公开了一种远红外线燃料激活装置。 该装置 包括主体和激活体。 其中, 主体设于燃料管路上, 可供燃料于其中流过; 激 活体设于主体中, 可供燃料直接流经接触, 且该激活体由若干超细生化陶瓷 颗粒构成, 能放射波长约 3 ~ 20 μ πι的远红外线活化燃料。 但该技术中使用粒 径 0.3 μ πι以下的超细陶瓷颗粒为激活体, 成本高, 且再生困难。
中国发明专利申请 CN1587185A公开了一种具有活化流体燃料分子及助
燃功能的陶瓷材料及其制备方法和用途。 该材料主要制成节能贴的形式, 贴 于汽车发动机进油管和进气管外表面。 此技术产品使用时红外线需要通过管 壁, 减弱了红外线对空气的活化效果。 发明内容 本发明的目的在于克服上述现有技术的缺点, 提供一种环保、 节能的内 燃机用滤清装置。
为实现上述目的, 本发明釆用如下技术方案:
一种环保节能型内燃机用滤清装置, 包括滤纸装置, 在所述滤纸装置上 设有远红外辐射功能节能带。
所述滤纸装置为远红外辐射功能节能带缠绕在外表面的折形滤纸简, 该 且该折形滤纸简的两端部设置有上端盖、 下端盖。
所述折形滤纸简由片状过滤材料均匀排布而成, 该折形滤纸筒内表面覆 盖有一层金属过滤网。
所述环保节能型内燃机用滤清装置,还包括置入折形滤纸简中的内滤简。 所述内滤简和折形滤纸简由片状过滤材料均匀排布而成, 其内表面和外 表面均覆盖有一层金属网。
所述滤纸装置由片状过滤材料均匀排布成长方体。
所述滤纸装置其中一面的四边设有橡胶圈。
所述滤纸装置由缠绕在中心轴孔上的滤纸组成, 该滤纸与远红外辐射功 能节能带相交叠在一起, 共同缠绕在中心轴孔上。
所述远红外辐射功能节能带分为四层, 最外层和最内层为密封层, 中间 两层分别为载体层和混合远红外功能陶瓷粉体、 黏合剂的功能层。
所述载体层材料为: 碳毡、 活性碳碳毡、 高温竹碳碳毡、 有机纤维织品、 多孔发泡树脂的多孔材料。 附图说明
图 1为本发明实施例 1的装置立体结构图;
图 2为本发明实施例 2的装置立体结构图;
图 3为本发明实施例 3的装置立体结构图;
图 4为本发明实施例 4的装置立体结构图;
图中: 1、 上端盖; 2、 折形滤纸简; 3、 下端盖; 4、 远红外辐射功能节 能带; 5、 内滤简; 6、 橡胶圈; 7、 内筒底; 8、 中心出孔; 9、 金属过滤网; 20、 滤纸装置; 60、 橡胶圈; 80、 中心轴孔; 90、 外壳简体; 100、 滤纸; 110、 进油孔。 具体实施方式
以下实施例用于说明本发明, 但不用来限制本发明的范围。
针对现有技术存在的问题, 本发明基于燃烧原理, 从内燃机进气系统着 手, 通过空气中氧分子和燃油分子的活化技术来实现燃油的高效燃烧, 促进 燃烧完全, 显著降低汽车尾气排污, 具有环保、 节油功能。
本发明提供一种环保节能型内燃机用滤清装置, 包括滤纸装置 20以及设 在滤纸装置 20上的远红外辐射功能节能带 4,其中远红外辐射功能节能带分为 四层, 最外层和最内层为密封层, 中间两层分别为载体层 (载体层材料为: 碳毡、 活性碳碳毡、 高温竹碳碳毡、 有机纤维织品、 多孔发泡树脂等具有一 定通透性的多孔材料)和混合远红外功能陶瓷粉体、 黏合剂功能层 (树脂或 橡胶), 经过固化成型等工艺后制成。 载体层固定远红外功能陶瓷材料, 使远 红外线能够覆盖滤清器的外表面, 充分活化每一个燃油和空气分子。 这种简 单的滤清装置可以作为内燃机滤芯。 该滤纸装置 20可以为折形滤纸简, 也可 为长方体滤纸装置, 也可为缠绕在中心轴上的滤纸, 还可以在该折形滤纸简 里面再放置一个内滤简, 本发明可以是任何实用的内燃机滤纸装置形式, 而 不仅仅不局限本发明给出的具体形式。 下面结合四个优选实施例分别介绍本 发明的四种应用。
实施例 1
如图 1所示, 一种环保节能型柴油机用燃油滤清器滤芯, 包括上端盖 1、 下端盖 3和折形滤纸简 2, 上端盖 1和下端盖 3分别粘接于折形滤纸简 2两端, 折 形滤纸简 2外表面缠绕有具有节能环保和固定滤纸双重作用的远红外辐射功 能节能带 4。 上端盖 1中心位置带有与滤清器配合的中心出油孔 8。 折形滤纸简
2由片状过滤材料均匀排布而成, 折形滤纸筒 2内壁有一层金属过滤网 9。 本实施例可直接安装应用于柴油内燃机油路中, 主要用于过滤流经的柴 油。 当安放此装置后, 柴油经过该滤芯的折形滤纸简 2的过滤, 从上端盖 1的 中心出油孔 8被抽出, 因缠绕在折形滤纸简 2上的远红外功能陶瓷材料在常温 下高效辐射远红外线, 活化流经的柴油分子, 使分子团簇微细化, 从而促进 燃烧, 提高燃烧效率, 节省燃油和降低尾气烟尘, 具有环保、 节油功能。 实施例 2
如图 2所示, 一种环保节能型柴油机用空气滤清器包括折形滤纸简 2和内 滤简 5, 内滤筒 5放置到折形滤纸简 2中, 其中折形滤纸简 2外表面缠绕有具有 节能环保和固定滤纸双重作用的远红外辐射功能节能带 4。 折形滤纸简 2过滤 空气中较大的污染颗粒, 内滤简 5过滤空气中较小的污染颗粒。 折形滤纸简 2 顶部有上端盖 1, 上端盖 1顶部粘接一橡胶圈 6, 折形滤纸简 1底部有下端盖 3, 下端盖 3中心位置开有安装圆孔。 内滤简 5顶部粘接一橡胶圈 6, 内滤简 5具有 内筒底 7, 在该内筒底 7中心位置开有安装圆孔。 橡胶圈 6起密封作用, 保证空 气经过滤纸过滤; 安装圆孔是允许中心杆穿过将滤清器固定在汽车滤清器总 承上。 内滤筒 5与折形滤纸简 2由片状过滤材料均匀排布而成, 其内表面和外 表面均覆盖有一层金属网。
本实施例所述的装置可直接应用于柴油机机气路中, 主要用于过滤流经 空气。 当安装此装置后, 空气先经过折形滤纸筒 2过滤掉空气中较大的污染 颗粒, 再经过内滤简 5过滤掉空气中较小的污染颗粒, 最后由内滤简的上端 口排出, 因缠绕在折形滤纸简 2上的远红外功能陶瓷材料在常温下高效辐射 远红外线, 活化流经的空气氧分子, 使分子团簇微细化, 促进燃烧, 提高燃 烧效率, 从而节省了燃油和降低了尾气污染物排放。
实施例 3
如图 3所示, 一种环保节能型汽油机用空气滤清装置包括长方体的滤纸 装置 20, 该滤纸装置 20 由片状过滤材料均匀排布而成, 在该长方体滤纸装 置 20 的外表面上缠绕有具有节能环保和固定滤纸双重作用的远红外辐射功 能节能带 4, 其中在该长方体滤纸装置与滤清装置出口的一面的四边设有橡
胶圈 60, 用于密封该滤清装置, 防止过滤后的灰尘进入发动机。
本实施例可直接安装应用于汽油机油路中, 主要用于过滤流经的空气。 当安放此装置后, 空气经过该长方体滤纸装置的过滤, 从设有橡胶圈的长方 体滤纸装置的一面被抽出, 因缠绕在长方体滤纸装置上的红外功能陶瓷材料 在常温下高效辐射远红外线, 活化流经的空气分子, 使分子团簇微细化, 从 而促进燃烧, 提高燃烧效率, 节省燃油和降低尾气烟尘, 具有环保、 节油功 能。
实施例 4
如图 3所示, 一种环保节能型汽油机用汽油滤清装置包括滤纸装置 20和 套在滤纸装置 20外面的外壳简体 90, 该滤纸装置 20 由缠绕在中心轴孔 80 上的滤纸 100组成, 滤纸 100与远红外辐射功能节能带 4相交叠在一起, 共 同缠绕在中心轴孔 80上。 外壳简体 90上设有进油孔 110, 汽油通过进油孔 110进入到滤纸装置 20中, 进行过滤。
本实施例可直接安装应用于汽油机机油路中, 主要用于过滤流经的汽油。 当安放此装置后,汽油从外壳简体 90上的进油孔 110进入到滤纸装置 20中, 经过滤纸装置 20的过滤, 因缠绕在长方体滤纸装置上的红外功能陶瓷材料在 常温下高效辐射远红外线, 活化流经的燃油分子, 使分子团簇 细化, 从而 促进燃烧, 提高燃烧效率, 节省燃油和降低尾气烟尘, 具有环保、 节油功能。
工业实用性
本发明的优点及有益效果是: 可以显著降低汽车油耗, 减少尾气污染物 排放, 具有使用方法简单、 操作方便、 环保、 节油等优点。
Claims
1、 一种环保节能型内燃机用滤清装置, 包括滤纸装置(20), 其特征在 于, 在所述滤纸装置 (20)上设有远红外辐射功能节能带 (4)。
2、 如权利要求 1所述的环保节能型内燃机用滤清装置, 其特征在于, 所 述滤纸装置(20)为远红外辐射功能节能带(4)缠绕在外表面的折形滤纸简
(2), 且该折形滤纸简 (2) 的两端部设置有上端盖 (1)、 下端盖(3)。
3、 如权利要求 2所述的环保节能型内燃机用滤清装置, 其特征在于, 所 述折形滤纸简 (2) 由片状过滤材料均匀排布而成, 该折形滤纸简 (2) 内表 面覆盖有一层金属过滤网 (9)。
4、 如权利要求 2所述环保节能型内燃机用滤清装置, 其特征在于, 还包 括置入折形滤纸筒 (2) 中的内滤简 (5)。
5、 如权利要求 4所述环保节能型内燃机用滤清装置, 其特征在于, 所述 内滤简 (5)和折形滤纸简 (2) 由片状过滤材料均匀排布而成, 其内表面和 外表面均覆盖有一层金属网。
6、 如权利要求 1所述的环保节能型内燃机用滤清装置, 其特征在于, 所 述滤纸装置(20) 由片状过滤材料均匀排布成长方体。
7、 如权利要求 6所述的环保节能型内燃机用滤清装置, 其特征在于, 所 述滤纸装置(20)其中一面的四边设有椽胶圈 (60)。
8、 如权利要求 1所述的环保节能型内燃机用滤清装置, 其特征在于, 所 述滤纸装置( 20 )由缠绕在中心轴孔( 80 )上的滤纸( 100 )构成,该滤纸( 100 ) 与远红外辐射功能节能带(4)相交叠在一起, 共同缠绕在中心轴孔(80)上。
9、 如权利要求 1-8任一项所述的环保节能型内燃机用滤清装置, 其特 征在于, 所述远红外辐射功能节能带(4)分为四层, 最外层和最内层为密封 层, 中间两层分别为载体层和混合远红外功能陶瓷粉体、 黏合剂的功能层。
10、 如权利要求 9所述环保节能型内燃机用滤清装置, 其特征在于, 所 述载体层材料为: 碳毡、 活性碳碳毡、 高温竹碳碳毡、 有机纤维织品、 多孔 发泡树脂的多孔材料。
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CNU2007201033807U CN201007245Y (zh) | 2007-01-29 | 2007-01-29 | 一种环保节能型柴油内燃机用空气滤清器 |
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CN105924969A (zh) * | 2016-05-18 | 2016-09-07 | 广州市纳能环保技术开发有限公司 | 一种管道式量子节能器及其制备方法 |
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