WO2008035457A1 - Catalyseur de polymérisation pour matériau optique en polythiouréthane, composition polymérisable contenant le catalyseur, résine de polythiouréthane obtenue à partir de la composition et procédé de fabrication de la résine - Google Patents
Catalyseur de polymérisation pour matériau optique en polythiouréthane, composition polymérisable contenant le catalyseur, résine de polythiouréthane obtenue à partir de la composition et procédé de fabrication de la résine Download PDFInfo
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- WO2008035457A1 WO2008035457A1 PCT/JP2007/000990 JP2007000990W WO2008035457A1 WO 2008035457 A1 WO2008035457 A1 WO 2008035457A1 JP 2007000990 W JP2007000990 W JP 2007000990W WO 2008035457 A1 WO2008035457 A1 WO 2008035457A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3855—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur
- C08G18/3876—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur containing mercapto groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/16—Catalysts
- C08G18/18—Catalysts containing secondary or tertiary amines or salts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/24—Nitrogen compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/16—Catalysts
- C08G18/18—Catalysts containing secondary or tertiary amines or salts thereof
- C08G18/1875—Catalysts containing secondary or tertiary amines or salts thereof containing ammonium salts or mixtures of secondary of tertiary amines and acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/751—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
- C08G18/752—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
- C08G18/757—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing at least two isocyanate or isothiocyanate groups linked to the cycloaliphatic ring by means of an aliphatic group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7614—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
- C08G18/7628—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring containing at least one isocyanate or isothiocyanate group linked to the aromatic ring by means of an aliphatic group
- C08G18/7642—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring containing at least one isocyanate or isothiocyanate group linked to the aromatic ring by means of an aliphatic group containing at least two isocyanate or isothiocyanate groups linked to the aromatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate groups, e.g. xylylene diisocyanate or homologues substituted on the aromatic ring
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
Definitions
- Polymerization catalyst for polyurethan-based optical material polymerizable composition containing the same, polythiourethane resin obtained therefrom, and method for producing the same
- the present invention relates to a polythiourethane polymerization catalyst, a polymerizable composition that provides a polythiourethane resin, an optical material obtained therefrom, and a method for producing a polythiourethane resin.
- organotin catalysts that are widely used as catalysts for polythiourethane resins are problematic because of their high toxicity and environmental hormones. ing. Therefore, regulations on the use of organotin compounds are being strengthened mainly in developed countries. Under these circumstances, in the eyeglass lens industry using polythiourethane resin, development of a catalyst to replace the organotin catalyst is required.
- tin-free non-metallic catalysts from which general thermosetting resins can be obtained include amine compounds, amine carboxylates, and phosphines (Patent Documents 1, 2, 3, 4, and 5).
- Patent Document 1 Japanese Patent Laid-Open No. 0 3-0 8 4 0 2 1
- Patent Document 2 JP-A-6 3-0 7 7 9 1 8
- Patent Document 3 Japanese Patent Laid-Open No. 6 2-0 0 1 6 4 8 4
- Patent Document 4 Japanese Patent Application Laid-Open No. 09-9-075 8
- Patent Document 5 Japanese Patent Laid-Open No. 2 0 00 _ 2 5 6 5 7 1
- the present inventors investigated using the above-described ammine compounds, ammine carboxylates, and phosphines as tin-free non-metallic catalysts. As a result, optical distortion may occur in the resulting resin, and white turbidity may occur. In some cases, a resin having a stable quality could not be obtained as an optical transparent resin such as a tic lens.
- the present invention does not include an organotin compound conventionally used as a catalyst for a polythiourethane resin, and provides a stable quality. Polymerization for obtaining a polythiourethane resin suitably used as an optical transparent resin A catalyst is provided.
- a casting polymerization method is generally employed in which a polymerizable composition is injected into a mold and heat-cured. At that time, the polymerization reaction is carried out over several hours to several tens of hours while gradually raising the temperature from a low temperature to a high temperature.
- sufficient pot life pot life
- examples include a method using a catalyst having a strong polymerization activity or increasing the amount of the catalyst.
- the present invention further provides a polymerization catalyst capable of obtaining a stable pot life.
- the above-described nonmetallic catalyst has a polymerization activity depending on the acidity of the additive used. It became clear that it was influenced by. In general, if the polymerization rate is too high, optical distortion may occur in the lens, and if the polymerization rate is too low, the resin may become cloudy. The reason why a stable quality resin cannot be obtained is thought to be due to polymerization rate fluctuations caused by differences in the acidity of the additives. In particular, acid phosphate ester internal mold release agents used when manufacturing plastic lens materials for spectacles may vary in acidity depending on the production lot, and stable plastic lenses cannot be obtained.
- ammine hydrochloride was found to be an acidic additive.
- the present invention was completed by finding that it is a polymerization catalyst capable of obtaining a polythiourethane resin that is not affected by the temperature and that is satisfactory as an optical transparent resin.
- the present invention relates to a polymerization catalyst for polythiourethane optical materials, which is an amine hydrochloride represented by the general formula (1).
- R 1 , R 2 and R 3 may each independently contain a hydroxyl group or an amino group.
- Monovalent or higher-valent linear aliphatic, branched aliphatic, cycloaliphatic and aromatic Represents an organic residue, R 1 , R 2 , and R 3 may be bonded to each other to form a ring.
- the amine hydrochloride represented by the general formula (1) is triethylamine hydrochloride, tri-n_ptylamine hydrochloride, triisoptylamine hydrochloride, N, N-dimethylcyclohexylamine hydrochloride or N-methyldicyclohexane.
- Isocyanates are m_xylylene diisocyanate, 2,5-bis (isocyanatomethyl) bibicyclo [2.2.1] -heptane, 2, 6 —Bis (isocyanatomethyl) bibicyclo [2.2.1] —Heptane, 1,3_bis (isocyanatomethyl) cyclohexane, 1,4_bis (isocyanatomethyl) cyclohexane and hexamethy
- One or two or more compounds selected from the group consisting of diisoisocyanates, and the thiols are 4_mercaptomethyl-1,8-dimercapto-1,3,6-dithiaoctane, 5,7-dimercaptomethyl 1, 1, 1—Dimercapto-1, 6, 6, 9_trithiaundecane, 4, 7—Dimercaptomethyl _ 1, 1 1—Dimercapto 1, 3, 6, 9_ Trithiaundecane, 4, 8—D
- Rutetrakis (3-mercaptopropionate), 1, 1, 3, 3, 3-tetrakis (mercaptomethylthio) propane, 1,1,2,2,2-tetrakis (mercaptomethylthio) ethane, 4,6_bis (mercapto) Methylthio) is one or more compounds selected from the group consisting of 1,1,3-dithiane and 2_ (2,2_bis (mercaptodimethylthio) ethyl) _1,3_di carten
- the polymerizable composition according to [4].
- a method for producing a polythiourethane resin comprising a step of cast polymerization of the polymerizable composition according to [4] or [5] to obtain a polythioethane resin.
- the polymerization catalyst of the present invention does not contain an organotin compound that may be harmful to the human body, and exhibits a stable polymerization activity that is not affected by the acidity of the additive. That is, according to the present invention, stable polymerizability and stable pot life that are hardly influenced by the quality and type of additives and monomers can be obtained. According to the polymerization catalyst of the present invention, the occurrence rate of optical distortion and white turbidity of the obtained resin can be suppressed.
- Such polythiourethane polymerization catalysts have high refractive index and high transparency. Is suitable for optical material applications that require
- the present invention relates to a polymerization catalyst for polythiourethane optical materials, which is an amine hydrochloride represented by the general formula (1).
- R 1 , R 2 , R 3 may each independently contain a hydroxyl group or an amino group.
- Monovalent or higher-valent linear aliphatic, branched aliphatic, cycloaliphatic and aromatic Represents an organic residue, R 1 , R 2 , and R 3 may be bonded to each other to form a ring.
- R 1 , R 2 , and R 3 in the general formula (1) include, for example, methane, ethane, propane, butane, pentane, hexane, heptane, octane, nonane, decane, undecane, dodecane A mono- or higher-valent organic residue derived from a linear aliphatic compound such as tetradecane, hexadecane, ethylene, propylene, 1-butene, 2-butene, and butadiene;
- Monovalent or higher-valent organic residues derived from aromatic compounds such as benzene, toluene, 0-xylene, m-xylene, p-xylene, naphthalene, biphenyl, anthracene, perylene, styrene, ethenylbenzene, and
- Jetylamine Dipropylamine, Di_n_Ptylamine, Di-sec-Ptylamine, Diisoptylamine, Di-n-Pentylamine, Di_3_Pentylamine, Dihexylamine, Dioctylamine, Di (2-ethylhexyl) amine, A monovalent organic residue derived from a secondary amine compound such as methylhexylamine, and
- R 1 , R 2 , and R 3 may be bonded to each other to form a ring.
- “arbitrary groups are combined to form a ring” means that any two or more groups of R 1 , R 2 , and R 3 are combined to form a ring.
- R 1 , R 2 and R 3 are alkyl groups having 1 to 8 carbon atoms.
- amine hydrochloride of the present invention include, for example, triethylamine hydrochloride, tri_n-propylamine hydrochloride, triisopropylamine hydrochloride, tri_n_ptylamine hydrochloride, triisoptylamine hydrochloride, Tripentylamine hydrochloride, trihexylamine hydrochloride, trioctylamine hydrochloride, N, N-diisopropylethylamine hydrochloride, triethylenediamine hydrochloride, N, N-dimethylethanolamine hydrochloride, N , N-Jetylethanolamine hydrochloride, N, N_Dibutylethanolamine hydrochloride, Triethanolamine hydrochloride, N-ethylethylethanolamine hydrochloride, N, N-dimethylbenzilamine hydrochloride, N, N —Jetylbenzylamine hydrochloride, tribenzylamine hydrochloride,
- triethylamine hydrochloride tri_n-propylamine hydrochloride, triisopropylamine hydrochloride, tri-n_ptylamine hydrochloride, triisoptylamine hydrochloride, N, N-diisopropyl ester Tyramine hydrochloride, triethanolamine hydrochloride, N, N-dimethylcyclohexylamine hydrochloride, N, N-jetylcyclohexylamine hydrochloride, N, N-dimethylbutylamine hydrochloride, N-methyldicyclohexylamine hydrochloride More preferred are salts, N-ethyldicyclohexylamine hydrochloride, and 1,8-diazabicyclo [5,4,0] _7_undecene hydrochloride.
- tritylamine hydrochloride tri-n_ptylamine hydrochloride, triisoptylamine hydrochloride, N, N-dimethylcyclohexylamine hydrochloride, N_methyldihydroxyhexylamine hydrochloride.
- These amine hydrochlorides can be used alone or in combination of two or more.
- the amount of amine hydrochloride used is selected from one or two or more isocyanates selected from a polyisocyanate compound, a polyisothiocyanate compound, a polyisothiocyanate compound having an isocyanato group, and a polythiol compound.
- a total of 100 parts by weight with one or more thiols is in the range of 0.01 parts by weight or more and 1.0 parts by weight or less, 0.05 parts by weight or more
- a range of 0.5 parts by weight or less is preferable, and a range of 0.5 parts by weight or more and 0.3 parts by weight or less is more preferable.
- the amount of amine hydrochloride used is appropriately determined depending on the type of catalyst, the monomer used, the type and amount of additives used, and the shape of the molded product.
- a method of adding a catalyst to monomers a method of adding amine hydrochloride to a resin modifier such as isocyanate, thiols, or alcohol compounds, or a mixture of isocyanates and thiols, Alternatively, a method of adding to a mixture of an isocyanate and a resin modifier such as an alcohol compound, or a method of adding to a mixture of a resin modifier such as an isocyanate, a thiol, or an alcohol compound.
- the preparation procedure differs depending on the types and amounts of monomers, catalysts, resin modifiers, and other additives used, and is not limited in general.
- the method for adding the catalyst is appropriately selected in consideration of the solubility, operability, safety, convenience, etc. of the catalyst.
- the polythiourethane resin of the present invention comprises one or two or more isocyanates selected from a polyisocyanate compound, a polyisothiocynate compound, and a polyisothiocynate compound having an isocyanato group.
- the main component is one or more thiols selected from polythiol compounds.
- a resin modifier can be added for the purpose of adjusting the optical properties, impact resistance, specific gravity and other physical properties of the resulting resin, and adjusting the handling properties of the monomers.
- the polyisocyanate compounds relating to the present invention include hexamethylene diisocyanate, 2,2_dimethylpentane diisocyanate, 2,2,4-trimethylhexane diisocyanate, butene diisocyanate.
- Isophorone diisocyanate 1,2_bis (isocyanatomethyl) hexane, 1,3_bis (isocyanatomethyl) cyclohexane, 1,4-bis (isocyanatomethyl) cyclohexane, dicyclo Hexylmethane diisocyanate, cyclohexane diisocyanate, methylcyclohexane diisocyanate, dicyclohexyldimethylmethane isocyanate, 2, 2_dimethyldicyclohexylmethane isocyanate, 2,5_bis (isocyanatomethyl) bicyclo _ [2, 2, 1] _heptane, 2, 6_bis (isocyanatomethyl) bicyclo _ [2, 2, 1] _heptane, 3, 8_bis (isocyanatomethyl) tricyclodecane, 3, 9_bis (Isocyanatomethyl) Tricyclodecane, 4, 8_bis (Is
- Diphenylsulfide _ 2,4-Diisocyanate Diphenylsulfide 1,4,4-Diisocyanate, 3,3-Dimethoxy-1,4,4-Diisocyanatodibenzylthioether, Bis (4-isocyanatomethylbenzene) Sulfide, 4, 4-Methoxybenzenethioethylene glycol-1,3,3-diisocyanate, Diphenyldisulfide-1,4-Diisocyanate, 2,2-Dimethyldiphenyldisulfide_ 5,5-Diisocyanate 3,
- Halogen-substituted products such as chlorine- and bromine-substituted products, alkyl-substituted products, alkoxy-substituted products, nitro-substituted products of these compounds, prepolymer-modified products with polyhydric alcohols, calpositimide-modified products, urea-modified products Biuret modified products, dimerized or trimerized reaction products, etc. may be used.
- These polyisocyanate compounds may be used alone or in admixture of two or more.
- polyisothiocyanate compound according to the present invention examples include hexamethylene diisothiocyanate, 2,2_dimethylpentanediisothiocyanate, 2,2,4_trimethylhexanediisothiocyanate, butenediisothionate.
- Aliphatic polyisothiocyanate compounds such as ethers
- Isophorone diisothiocyanate 1,2_bis (isothiocyanatomethyl) cyclohexane, 1,3_bis (isothiocyanatomethyl) cyclohexane, 1,4_bis (isothiocyanatomethyl) cyclo Hexane, Dicyclohexylmethane diisothiocyanate, Cyclohexanediisothiocyanate, Methylcyclohexanediisothiocyanate, Dicyclohexyldimethylmethane isothiocyanate, 2, 2_dimethyl Dicyclohexylmethane Sothiocyanate, 2, 5_bis (isothiocyanatomethyl) bicyclo _ [2, 2, 1] _heptane, 2, 6_bis (isothiocyanatomethyl) bicyclo [2, 2, 1] _heptane, 3, 8_bis (isothiocyanatomethyl) trisiclodecane,
- o-xylylenedithiothioate m_xylylenedithiothionate, p_xylylenediisothiocynate, bis (isothiocyanato) benzene, bis (isothiocyanatopropyl) benzene , ,,, '', ⁇ ⁇ ⁇ ⁇ Tetramethylxylylene diisothiocyanate, bis (isothiocyanatobutyl) benzene, bis (isothiocyanatomethyl) naphthalene, bis (isothiocyanatomethyl) diphenyl ether, Phenyldiisothiocyanate, Tolylenediisothiocyanate, Ethylphenicylenediisothiocyanate, Isopropylphenylenediisothiocyanate, Dimethylphenol Didienesothiocyanate, Jetylphenididithiothiocyanate, Diiso
- Chlorine-substituted products such as bromine-substituted products, alkyl-substituted products, alkoxy-substituted products , Nitro-substituted products, polyvolaform prepolymer modified products, calpositimide modified products, urea modified products, biuret modified products, dimerized or trimerized reaction products, etc. may be used. .
- These polyisothiocynate compounds may be used alone or in admixture of two or more.
- m_xylylene diisocyanate 2,5-bis (isocyanatomethyl) bibicyclo [2.2.1] -heptane, 2,6-bis (isocyanatomethyl) ) Bibicyclo [2. 2. 1] —Heptane, 1,3_bis (isocyanatomethyl) cyclohexane, 1,4_bis (isocyanatomethyl) cyclohexane, hexamethylene diisocyanate It is preferable.
- the polythiol compounds related to the present invention include methanedithiol, 1,2-ethanedithiol, 1,1_propanedithiol, 1,2_propanedithiol, 1,3_propanedithiol, 2,2_propanedithiol, 1 , 4_butanedithiol, 2,3_butanedithiol, 1,5_pentanedithiol, 1, 6-hexanedithiol, 1, 2, 3_propanetrithiol, 1, 1-cyclohexanedithiol, 1, 2 —Cyclohexanedithiol, 2,2-dimethylpropane-1,3-dithiol, 3,4-dimethoxybutane-1,2-dithiol, 2-methylcyclohexane-1,3-dithiol, 1,1 _Bis (mercaptomethyl) cyclohexane, 1,2-dimercaptopropyl methyl ether,
- polythiol compounds having one or more sulfido bonds in one molecule include bis (mercaptomethyl) sulfide, bis (mercaptomethyl) disulphide, bis (mercaptoethyl) sulfide, and bis (mercaptoethyl).
- Disulfide bis (mercaptopropyl) sulfide, bis (mercaptomethylthio) methane, bis (2-mercaptoethylthio) methane, bis (3_mercaptopropylthio) methane, 1, 2_bis (mercaptomethylthio) Ethane, 1,2_bis (2-mercaptoethylthio) ethane, 1,2_bis (3-mercaptopropylthio) ethane, 1,3_bis (mercaptomethylthio) propane, 1,3_bis (2-mercapto) Ethylthio) propane, 1,3_bis (3-mercaptopropylthio) propane, 1,2,3-tris (mercaptomethylthio) propane, 1,2,3-tris (2-merca) (Putetylthio) propane, 1, 2, 3-tris (3-mercaptopropylthio) propane, 4_mercaptomethyl_1,8-dimercapto-1,6-dithiaoct
- halogen-substituted products such as chlorine-substituted products and bromine-substituted products may be used.
- polythiol compounds having a sulfide bond may be used alone or in admixture of two or more.
- Examples of thiol compounds having a hydroxyl group include 2_mercaptoethanol, 3_mercaptopropanol, 4_mercaptobutanol, 5_mercaptopentanol, 6_mercaptohexanol, and 7_mercaptohepta. Nord, 8_mercaptooctanol, 5_mercapto_3_thiapentanol, and the like, but are not limited to these exemplified compounds. These thiol compounds having a hydroxyl group may be used alone or in admixture of two or more.
- Rutetrakis (3-mercaptopropionate), 1, 1, 3, 3-tetrakis (mercaptomethylthio) propane, 1,1,2,2-tetrakis (mercaptomethylthio) ethane, 4,6_bis (mercaptomethylthio) 1) 1,3-Dithiane and 2_ (2,2_bis (mercaptodimethylthio) ethyl) 1 1,3-di tribene are more preferred.
- Examples of the resin modifier relating to the present invention include alcohol compounds, amine compounds, Examples include olefin compounds including epoxy resins, organic acids and anhydrides thereof, and (meth) acrylate compounds.
- Examples of the alcohol compound that can be added as a resin modifier include polyethylene glycol, triethylene glycol, 1,3_propanediol, dipropylene glycol, tripropylene glycol, 1,4_butanediol, 1 , 3_butanediol, 1,5_pentanediol, 1,4-pentanediol, 1,3_pentanediol, 1,6-hexanehexane, 1,5-hexanehexane, 1,4_hexanediol 1,3_hexanediol, 1,7 heptanediol, 1,8_octanediol, thioethanol, dithioethanol, thiodipropanol, dithiodipropanol, and oligomers thereof. However, it is not limited to only these exemplary compounds. These alcohol compounds may be used alone or in admixture of two or more.
- Amine compounds that can be added as a resin modifier include ethylamine, n-propylamine, isopropylamine, n_ptylamine, sec_ptylamine, ter_ptylamine, pentylamine, hexylamine, heptylamine, octylamine.
- Ethylenediamine 1,2_, or 1,3-diaminopropane, 1,2_, 1,3_, or 1,4-diaminobutane, 1,5-diaminopentane, 1,6-diaminohexane, 1,7-diaminoheptane, 1,8-Diaminooctane, 1,10-Diaminodecane, 1,2-, 1,3-, or 1,4-Diaminocyclohexane, o_, m- or p-Diaminobenzene, 3, 4_ Or 4, 4'-diaminobenzophenone, 3, 4_ or 4, 4'-diaminodiphenyl ether, 4, 4'-diaminodiphenyl methane, 4, 4'-diaminodiphenylsulfide 3, 3'_, or 4,4'-diaminodiphenylsulfone, 2,7-diaminofluorene, 1,5-
- Epoxy resins that can be added as resin modifiers include phenolic epoxy compounds obtained by condensation reaction of polyphenolic compounds such as bisphenol A glycidyl ether and Epihaguchi hydrin compounds, hydrogenated bisphenol A glycidyl ethers.
- Alcohol-type epoxy compounds obtained by condensation of polyhydric alcohol compounds such as Epihaguchi hydrin compounds, 3, 4-epoxycyclohexylmethyl _ 3 ', 4'-epoxy cyclohexyl hexoxyl and 1, 2 _ Hexahydrophthalic acid diglycidyl ester and other polyhydric organic acid compounds obtained by condensation of epihalohydrin compounds and glycidyl ester epoxy compounds, and amine epoxy compounds obtained by condensation of primary and secondary diamine compounds and epihalohydrin compounds , as well as Nirushiku Examples thereof include aliphatic polyepoxy compounds such as hexene diepoxide, but are not limited to these exemplified compounds. These epoxy resins may be used alone or in combination of two or more.
- Organic acids that can be added as resin modifiers and their anhydrides include thiodiglycolic acid, thiodipropionic acid, dithiodipropionic acid, phthalic anhydride, hexahydrophthalic anhydride, methyl Examples include hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylnorporonic anhydride, methylnalporonic anhydride, maleic anhydride, trimellitic anhydride, pyromellitic anhydride, etc. It is not limited to only compounds. These organic acids and their anhydrides may be used alone or in admixture of two or more.
- Examples include vinyl compounds such as styrene, chlorostyrene, methylstyrene, prostyrene, dibromostyrene, divinylbenzene, and 3,9-divinylspirobi (m_dioxane), but are not limited to these exemplified compounds. Absent. These olefin compounds may be used alone or in admixture of two or more.
- the usage ratio of raw materials including isocyanates and thiols used as raw materials, and even alcohol compounds as resin modifiers is the functional group mole of (NCO + NCS) / (SH + OH).
- the ratio is usually in the range of 0.5 to 3.0, preferably in the range of 0.6 to 2.0, more preferably in the range of 0.8 to 1.2.
- the temperature for preparing a polymerizable composition by mixing isocyanates, thiols, catalysts, and other additives is usually 25 ° C or lower. From the viewpoint of the pot life of the composition, it may be preferable to lower the temperature further. However, if the solubility of the catalyst additive in the monomer is not good, it can be preheated and dissolved in the monomeric isocyanates or thiols or monomeric mixtures.
- the production method of the polythiourethane resin of the present invention includes cast polymerization. That is, a polymerizable composition related to the present invention is injected between molding molds held by gaskets or tapes. At this time, depending on the physical properties required of the plastic lens to be obtained, it is often preferable to perform a defoaming treatment under reduced pressure, a filtration treatment such as pressurization or reduced pressure, and the like.
- the polymerization conditions are not limited because the conditions vary greatly depending on the polymerizable composition, the type and amount of the catalyst used, the shape of the mold, etc., but the temperature is approximately _50 to 150 ° C. It takes 1 to 50 hours. In some cases, it is preferable to hold in the temperature range of 10 to 1550 ° C or gradually raise the temperature and cure in 1 to 25 hours.
- the obtained polythiourethane resin may be subjected to a treatment such as annealing, if necessary.
- the treatment temperature is usually between 50 and 150 ° C, preferably between 90 and 140 ° C, more preferably between 100 and 130 ° C. .
- an internal mold release agent When molding the polythiourethane resin of the present invention, an internal mold release agent, a chain extender, a cross-linking agent, a light stabilizer, an ultraviolet absorber, and an antioxidant are used in accordance with the purpose, as in a known molding method.
- Various additives such as additives, anti-coloring agents, oil-soluble dyes, fillers, and adhesion improvers may be added.
- the polythiourethane resin of the present invention can be obtained as molded articles having various shapes by changing the mold during casting polymerization, and is used for optical purposes such as spectacle lenses, camera lenses, and light emitting diodes (LEDs). It can be used for various applications as a resin. In particular, light from eyeglass lenses, camera lenses, light-emitting diodes, etc. Suitable for academic materials and optical elements.
- the plastic lens using the polythiourethane resin of the present invention may be used with a coating layer on one side or both sides, if necessary.
- the coating layer include a primer layer, a hard coat layer, an antireflection film layer, an antifogging coat film layer, an antifouling layer, and a water repellent layer.
- Each of these coating layers may be used alone, or a plurality of coating layers may be used in multiple layers. When coating layers are applied to both sides, the same coating layer may be applied to each surface, or different coating layers may be applied.
- Each of these coating layers is an ultraviolet absorber for the purpose of protecting the lens and eyes from ultraviolet rays, an infrared absorber for the purpose of protecting the eyes from infrared rays, and a light stabilizer and an antioxidant for the purpose of improving the weather resistance of the lenses.
- an ultraviolet absorber for the purpose of protecting the lens and eyes from ultraviolet rays
- an infrared absorber for the purpose of protecting the eyes from infrared rays
- a light stabilizer and an antioxidant for the purpose of improving the weather resistance of the lenses.
- dyes and pigments, photochromic dyes and photochromic pigments, antistatic agents, and other known additives for enhancing lens performance may be used in combination.
- various leveling agents aimed at improving coating properties may be used.
- the primer layer is usually formed between a hard coat layer described later and the optical lens.
- the primer layer is a coating layer for the purpose of improving the adhesion between the hard coat layer formed on the lens and the lens. In some cases, the impact resistance can be improved.
- any material can be used for the primer layer as long as it has high adhesion to the obtained optical lens.
- urethane resin, epoxy resin, polyester resin, melanin resin, and polyvinyl acetal are used.
- a primer composition as a main component is used.
- an appropriate solvent that does not affect the lens may be used for the purpose of adjusting the viscosity of the composition. Of course, you may use without a solvent.
- the primer composition can be formed by either a coating method or a dry method.
- the coating method the primer layer is applied to the lens by a known coating method such as spin coating or dip coating and then solidified. Is formed.
- a dry method it is formed by a known dry method such as a CVD method or a vacuum deposition method.
- the surface of the lens may be subjected to a pretreatment such as an alkali treatment, a plasma treatment, or an ultraviolet treatment for the purpose of improving adhesion.
- the hard coat layer is a coating layer for the purpose of imparting functions such as scratch resistance, abrasion resistance, moisture resistance, hot water resistance, heat resistance, and weather resistance to the lens surface.
- the hard coat layer is generally composed of a curable organic silicon compound and S i, AI, S ⁇ , S b, ⁇ a, C e, L a, F e, Z n, W, Z
- One or more kinds of oxide fine particles of elements selected from the element groups r, In and Ti, and / or one kind of fine particles composed of a composite oxide of two or more elements selected from these element groups A hard coat composition containing the above is used.
- hard coat compositions include amines, amino acids, metal acetyl acetyltonate complexes, organic acid metal salts, perchloric acids, salts of perchloric acids, acids, metal chlorides and polyfunctionality. It is preferable to include at least one of epoxy compounds.
- An appropriate solvent that does not affect the lens may be used in the hard coat composition. Of course, it may be used without solvent.
- the hard coat layer is usually formed by applying a hard coat composition by a known coating method such as spin coating or dip coating, followed by curing.
- a known coating method such as spin coating or dip coating
- the curing method include thermal curing, a curing method by irradiation with energy rays such as ultraviolet rays and visible rays, and the like.
- the refractive index of the hard coat layer is preferably such that the difference in refractive index from the lens is in the range of ⁇ 0.1.
- the antireflection layer is usually formed on the hard coat layer as necessary.
- the anti-reflection layer has inorganic and organic, in the case of inorganic, S i 0 2, using a T io inorganic oxides such as 2, a vacuum deposition method, sputtering method, ion plating queuing method, an ion beam assist It is formed by dry methods such as CVD and CVD.
- an organic system it is formed by a wet process using a composition containing an organic silicon compound and silica-based fine particles having internal cavities.
- the antireflection layer has a single layer and a multilayer, and when used in a single layer, a hard coat layer It is preferable that the refractive index is lower by at least 0.1 or more than the refractive index.
- a multilayer antireflection film is preferably used. In that case, a low refractive index film and a high refractive index film are alternately laminated. Also in this case, the difference in refractive index between the low refractive index film and the high refractive index film is preferably 0.1 or more.
- the low-refractive the rate film include S i 0 2 film.
- an antifogging coat layer On the antireflection film layer, an antifogging coat layer, a stainproof layer, and a water repellent layer may be formed as necessary.
- a method for forming the antifogging coating layer, the antifouling layer, and the water repellent layer there is no particular limitation on the processing method and processing material as long as the antireflection function is not adversely affected. Coating methods, antifouling treatment methods, water repellent treatment methods, and materials can be used.
- a method of covering the surface with a surfactant for example, a method of adding a hydrophilic film to the surface to absorb water, a method of covering the surface with fine irregularities and increasing water absorption, Examples thereof include a method of absorbing water using photocatalytic activity and a method of preventing water droplets from being adhered by applying a super water-repellent treatment.
- a fluorine-containing silane compound or the like is deposited to form a water-repellent treatment layer by sputtering, or after the fluorine-containing silane compound is dissolved in a solvent, it is coated to form a water-repellent treatment layer.
- the plastic lens using the polythiourethane resin of the present invention may be dyed using a dye according to the purpose for the purpose of imparting fashionability or photochromic properties.
- the lens can be dyed by a known dyeing method, it is usually carried out by the following method.
- the method (1) generally involves immersing (dyeing process) a lens fabric finished with a predetermined optical surface in a dyeing solution in which a dye to be used is dissolved or uniformly dispersed. If necessary, the lens is heated to fix the dye (anneal process after dyeing).
- the pigment used in the dyeing process is not particularly limited as long as it is a known pigment, but usually an oil-soluble dye or a disperse dye is used.
- the solvent used in the dyeing process is not particularly limited as long as the dye used can be dissolved or uniformly dispersed.
- a surfactant for dispersing the dye in the dyeing solution or a carrier for promoting dyeing may be added.
- a dyeing bath is prepared by dispersing a dye and a surfactant added as necessary in water or a mixture of water and an organic solvent, and the optical lens is immersed in the dyeing bath. Dyeing is performed at a predetermined temperature for a predetermined time.
- the dyeing temperature and time vary depending on the desired color concentration, but usually it may be several minutes to several tens of hours at 120 ° C. or less, and the dye concentration in the dye bath is from 0.01 to 10% by weight. To be implemented. If dyeing is difficult, it may be performed under pressure.
- the post-dyeing annealing process which is performed as necessary, is a process of heating the dyed lens fabric. The heat treatment is performed by removing water remaining on the surface of the lens fabric dyed in the dyeing process with a solvent or air-drying the solvent, and then, for example, an infrared heating furnace in an atmospheric atmosphere or a furnace such as a resistance heating furnace. It is allowed to stay for a predetermined time.
- the post-dye annealing process prevents color loss of the dyed lens fabric (color loss prevention treatment) and removes water that has penetrated into the lens substrate during dyeing.
- the dyed coating layer is not directly dyed on the plastic lens material, but is applied by applying an organic coating liquid in which the dye is dispersed or dissolved to the plastic lens, followed by curing treatment.
- the method (3) is a method in which a dye is previously dissolved in a raw material monomer for a plastic lens and then polymerized.
- the dye used is dissolved uniformly in the raw material monomer or Is not particularly limited as long as it can be dispersed to the extent that optical properties are not impaired.
- the method (4) includes (i) a method in which a solid sublimable dye is sublimated to stain a plastic lens, and (mouth) a substrate formed by applying a solution containing the sublimable dye is used as a plastic lens.
- There is a method of dyeing by heating, and the optical lens of the present invention may be dyed by any method.
- the dye to be used is not particularly limited as long as it has a sublimation property.
- Polymerization rate Viscosity (m Pa s) of polymer composition containing isocyanates, thiols, catalysts, and additives after being held at 20 ° C for 7 hours using B-type viscometer It was measured. It was judged that the higher the viscosity obtained, the faster the polymerization rate.
- Polymerization blur means a difference in polymerization rate between lots. After resinification using 8 lots of the above internal release agent, polymerization blur was measured from the respective polymerization rates. Specifically, the difference between the minimum and maximum values in 8 lots was used as the blur width. If the fluctuation width of this polymerization rate is 5 O m Pa ⁇ s or more, when resinating under certain conditions, optical distortion or white turbidity may occur in the resulting resin, or a stable quality resin can be obtained. There may not be.
- Transparency of resin Presence or absence of white turbidity: The presence or absence of white turbidity was determined as the transparency of the resin as follows. Irradiate the obtained resin to the projector in the dark Then, it was visually judged whether the lens was cloudy or opaque. Lenses with no cloudiness or opaque substances were marked with ⁇ (no cloudiness) and those with X (white cloudiness).
- Refractive index (n e), Abbe number (z e) Measured at 20 ° C. using a Blufflic refractometer.
- Heat resistance TMA penetration resistance method (50 g load, pin tip 0.5 mm0, heating rate 10 ° C / min) and glass transition temperature (T g) (° C) as heat resistance did.
- m_xylylene diisocyanate 36.4 g, 4 _mercaptomethyl _ 1, 8-dimercapto-1,3,6-dithiaoctane 33.6 g, trietylamine hydrochloride (T EHC) 0.15 g (polymerizable composition) 1 500 ppm relative to the total weight of the product, UV absorber (Kyodo Pharmaceutical Co., Ltd., trade name Biosoap 583) 0.035 g (500 ppm relative to the total weight of the polymerizable composition), internal mold release agent ( ST EPAN, trade name Zelec UN) 0.070 g (1 000 ppm relative to the total weight of the polymerizable composition) was mixed and dissolved at 20 ° C.
- T EHC trietylamine hydrochloride
- This mixed solution was defoamed at 400 Pa for 1 hour. After that, it was filtered with a 1 m PTFE filter and poured into a mold consisting of a glass mold and tape. This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C to 120 ° C over 21 hours. After polymerization, the mold was removed from the oven. The releasability from the mold was good. The obtained resin was further annealed at 130 ° C. for 4 hours. The physical properties of the obtained resin are refractive index (ne) 1.664, Abbe number (e) 31, heat resistance (Tg) 89. It was C.
- the polymerization rate (viscosity after holding for 7 hours at 20 ° C.) of the polymerizable composition was measured using 8 lots of internal mold release agents with different production lots.
- the minimum value in 8 lots was 180 m Pa s, and the maximum value was 2 O Om Pa s. It was confirmed that the blur width, which is the difference, was as small as 20 m Pa s and less than 50 m Pa s.
- the evaluation results are shown in [Table 1].
- m_xylylene diisocyanate 36.4 g, 4 _mercaptomethyl _ 1, 8-dimercapto-1,3,6-dithiaoctane 33.6 g, N-methyldisiclohexylamine hydrochloride (MDCHC) 0.15 g ( 1 500 ppm for the total weight of the polymerizable composition), UV absorber (Kyodo Pharmaceutical Co., Ltd., trade name Biosorb 583) 0.035 g (500 ppm based on the total weight of the polymerizable composition) Internal release agent (ST EPAN, trade name Zelec UN) 0.07 O g (1 000 p pm with respect to the total weight of the polymerizable composition) was mixed and dissolved at 20 ° C to obtain a uniform solution.
- MDCHC N-methyldisiclohexylamine hydrochloride
- This mixed solution was defoamed at 400 Pa for 1 hour. Thereafter, the mixture was filtered with a 1 mPTF filter and poured into a mold made of glass mold and tape. This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was taken out from the oven. The releasability from the mold was good. The obtained resin was further annealed at 130 ° C. for 4 hours. The physical properties of the obtained resin were refractive index (n e) 1.664, Abbe number (Z e) 32, and heat resistance (T g) 88 ° C.
- the polymerization rate (viscosity after holding for 7 hours at 20 ° C.) of the polymerizable composition was measured using 8 lots of internal mold release agents having different production lots.
- the minimum value in 8 lots was 1 8 OmP a s, and the maximum value was 20 OmP a s.
- the blur width, which is the difference, was as small as 2 OmP a s, and was confirmed to be less than 5 OmP a s.
- the evaluation results are shown in [Table 1].
- m_xylylene diisocyanate 36.4 g, 4 _mercaptomethyl _ 1,8-dimercapto-1,3,6-dithiaoctane 33.6 g, triisobutylamine hydrochloride (TBHC) 0.1 4 g (polymerizable composition) 200 against the gross weight O p pm), UV absorber (Kyodo Pharmaceutical Co., Ltd., trade name Biosoap 583) 0.035 g (500 ppm based on the total weight of the polymerizable composition), Internal mold release agent (ST EPAN, trade name Zelec) UN) 070 g (1 000 ppm relative to the total weight of the polymerizable composition) was mixed and dissolved at 20 ° C.
- THC triisobutylamine hydrochloride
- This mixed solution was defoamed at 400 Pa for 1 hour. Then, it was filtered through a 1 m PTFE filter and poured into a mold consisting of a glass mold and tape. The mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C to 120 ° C over 21 hours. After polymerization, the mold was removed from the oven. The releasability from the mold was good. The obtained resin was further annealed at 1300C for 4 hours. The physical properties of the obtained resin were refractive index ( ne ) 1.664, Abbe number (e) 31, and heat resistance (T g) 88 ° C.
- the polymerization rate (viscosity after holding for 7 hours at 20 ° C.) of the polymerizable composition was measured using 8 lots of internal mold release agents with different production lots.
- the minimum value in 8 lots was 180 mPa s, and the maximum value was 2 O Om Pa s. It was confirmed that the blur width, which is the difference, was as small as 20 m Pa s and less than 50 m Pa s.
- As a result of resin conversion in all lots it was confirmed that none of the lots showed optical distortion or cloudiness, and a stable quality resin was obtained.
- the evaluation results are shown in [Table 1].
- 2,5_bis (isocyanatomethyl) bibicyclo [2.2.1] a mixture of heptane and 2,6_bis (isocyanatomethyl) bibicyclo [2.2.1] -heptane 35 4 g, 4_mercaptomethyl _ 1, 8-dimercapto-1,3,6-dithiaoctane 1 7.9 g, pentaerythritol tetrax (3-mercaptopropionate) 1 6.7 g, N-methyldicycloto Xylamine hydrochloride (MDCHC) 0.14 g (2000 p pm with respect to the total weight of the polymerizable composition), UV absorber (Kyodo Pharmaceutical Co., Ltd., trade name Biosoap 583) 0.035 g (polymerizable composition) Internal release agent (ST EPAN, trade name Zelec UN) 0.07 O g (polymerizable composition) L OOO p pm) with respect to the total weight of the
- This mixed solution was defoamed at 400 Pa for 1 hour. After that, it was filtered through a 1 m PTFE filter and poured into a mold mold consisting of a glass mold and tape. The mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C to 120 ° C over 21 hours. After the polymerization, the mold type was taken out from the oven. The releasability from the mold was good. The obtained resin was further annealed at 130 ° C. for 4 hours. The physical properties of the obtained resin were refractive index (ne) 1.598, Abbe number (e) 40, and heat resistance (Tg) 110 ° C.
- the polymerization rate (viscosity after holding for 7 hours at 20 ° C.) of the above-mentioned polymeric composition was measured using 8 lots of internal mold release agents with different production locks.
- the minimum value in the 8 gout was 6 OmP a s, and the maximum value was 7 OmP a s.
- the difference, the width, was as small as 10 m Pa s and was confirmed to be less than 50 m Pa s.
- As a result of resinification in all lots it was confirmed that none of the lots showed optical distortion or cloudiness, and a stable quality resin was obtained.
- the evaluation results are shown in [Table 1].
- the releasability from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the physical properties of the obtained resin were refractive index (n e) 1.623, Abbe number (Z e) 39, and heat resistance (T g) 1 18 ° C.
- DBU Undecene
- This mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 mP TFE filter, and poured into a mold made of glass mold and tape.
- This mold was put into a polymerization oven and polymerized by gradually raising the temperature from 25 ° C. to 120 ° C. over 21 hours. After completion of the polymerization, the mold was removed from the oven. The releasability from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the physical properties of the obtained resin were refractive index (ne) 1.665, Abbe number (Z e) 32, heat resistance (T g) 89 ° C.
- the physical properties of the obtained resin were refractive index (n e) 1.6 6 5, Abbe number (Z e) 3 2, and heat resistance (T g) 89 ° C.
- the polymerization rate (viscosity after holding at 20 ° C. for 7 hours) of the polymerizable composition was measured using 8 lots of internal mold release agents with different production lots. The minimum value in 8 lots is 8 O m Pa ⁇ s, the maximum value is 3 5 O m Pa ⁇ s, and the difference width is as large as 2 70 m Pa ⁇ s, 5 O m P a ⁇ More than s. As a result of resinification in all lots, optical distortion and cloudiness were seen in some lots. The evaluation results are shown in [Table 1].
- This mixed solution was defoamed at 400 Pa for 1 hour, filtered through a 1 mP TFE filter, and poured into a mold composed of a glass mold and a tape.
- This mold was placed in a polymerization oven and polymerized by gradually raising the temperature from 25 ° C to 120 ° C over 21 hours. After the polymerization was completed, the mold was removed from the oven. The releasability from the mold was good.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the physical properties of the obtained resin were refractive index (ne) 1.665, Abbe number (e) 32, heat resistance (T g) 89 ° C.
- m_xylylene diisocyanate 36.4 g, 4 _mercaptomethyl _ 1, 8-dimercapto-1,3,6-dithiaoctane 33.6 g, dimethyltin dichloride 0.0042 g (based on the total weight of the polymerizable composition) 60 ppm), N, N-dimethylcyclohexylamine 0. 0042 g (6 O p pm with respect to the total weight of the polymerizable composition), UV absorber (Kyodo Pharmaceutical Co., Ltd., trade name Biosorb 583) 0.
- the obtained resin was further annealed at 130 ° C. for 4 hours.
- the physical properties of the obtained resin were refractive index (ne) 1.665, Abbe number (Z e) 32, heat resistance (T g) 89 ° C.
- the polymerization rate (viscosity after holding at 20 ° C. for 7 hours) of the above-mentioned polymerizable composition was measured using 8 lots of internal mold release agents having different production locks. The minimum value in 8 lots was 1 6 OmP a s, and the maximum value was 37 OmP a s. The difference, the blur width, was as large as 21 OmP a ⁇ s, more than 5 OmP a ⁇ s. As a result of resinification in all lots, optical distortion and cloudiness were observed in some lots.
- the polymerization catalyst of the present invention is suitable for securing a stable pot life and stably producing a polythiourethane resin.
- a polyurethane resin suitably used as an optical transparent resin can be obtained. Therefore, the present invention contributes to providing a material suitable for the field of eyeglass lenses.
- the polythiourethane resin obtained by the present invention is used for optical materials such as plastic lenses, prisms, optical fibers, information recording substrates, filters, and light emitting diodes, and is particularly suitable for plastic lens materials for spectacles. Used.
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Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
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EP07805845.0A EP2065414B1 (en) | 2006-09-21 | 2007-09-11 | Polymerization catalyst for polythiourethane optical material, polymerizable composition containing the catalyst, polythiourethane resin obtained from the composition, and method for producing the resin |
US12/440,243 US20100029890A1 (en) | 2006-09-21 | 2007-09-11 | Polymerization catalyst for polythiourethane optical material, polymerizable composition containing the same, polythiourethane resin obtained from the composition, and process for producing the resin |
CN2007800327736A CN101511895B (zh) | 2006-09-21 | 2007-09-11 | 聚硫氨酯类光学材料用聚合催化剂、含有该催化剂的聚合性组合物、由该组合物得到的聚硫氨酯树脂及其制造方法 |
KR1020097007627A KR101207128B1 (ko) | 2006-09-21 | 2007-09-11 | 폴리티오우레탄계 광학재료용 중합촉매, 그를 포함하는 중합성 조성물, 그로부터 얻어지는 폴리티오우레탄 수지, 및 그 제조방법 |
JP2008535260A JP5175732B2 (ja) | 2006-09-21 | 2007-09-11 | ポリチオウレタン系光学材料用重合触媒、それを含む重合性組成物、それより得られる成形体、及びポリチオウレタン樹脂の製造方法 |
US12/948,988 US8586695B2 (en) | 2006-09-21 | 2010-11-18 | Polymerization catalyst for polythiourethane optical material, polymerizable composition containing the same, polythiourethane resin obtained from the composition, and process for producing the resin |
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JP2006255640 | 2006-09-21 | ||
JP2006-255640 | 2006-09-21 |
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US12/440,243 A-371-Of-International US20100029890A1 (en) | 2006-09-21 | 2007-09-11 | Polymerization catalyst for polythiourethane optical material, polymerizable composition containing the same, polythiourethane resin obtained from the composition, and process for producing the resin |
US12/948,988 Division US8586695B2 (en) | 2006-09-21 | 2010-11-18 | Polymerization catalyst for polythiourethane optical material, polymerizable composition containing the same, polythiourethane resin obtained from the composition, and process for producing the resin |
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WO2008035457A1 true WO2008035457A1 (fr) | 2008-03-27 |
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PCT/JP2007/000990 WO2008035457A1 (fr) | 2006-09-21 | 2007-09-11 | Catalyseur de polymérisation pour matériau optique en polythiouréthane, composition polymérisable contenant le catalyseur, résine de polythiouréthane obtenue à partir de la composition et procédé de fabrication de la résine |
Country Status (6)
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US (2) | US20100029890A1 (ja) |
EP (1) | EP2065414B1 (ja) |
JP (1) | JP5175732B2 (ja) |
KR (1) | KR101207128B1 (ja) |
CN (1) | CN101511895B (ja) |
WO (1) | WO2008035457A1 (ja) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2008105138A1 (ja) * | 2007-02-27 | 2008-09-04 | Mitsui Chemicals, Inc. | ポリチオウレタン系光学材料用重合触媒、それを含む重合性組成物、それより得られる光学材料、およびその製造方法 |
WO2018079829A1 (ja) * | 2016-10-31 | 2018-05-03 | 三井化学株式会社 | 光学材料用重合性組成物、光学材料およびその製造方法 |
JP6564950B1 (ja) * | 2018-03-27 | 2019-08-21 | 三井化学株式会社 | 光学材料の製造方法 |
WO2019187176A1 (ja) * | 2018-03-27 | 2019-10-03 | 三井化学株式会社 | 重合条件設定方法、光学材料の製造方法 |
JP2019174777A (ja) * | 2018-03-29 | 2019-10-10 | ホヤ レンズ タイランド リミテッドHOYA Lens Thailand Ltd | 光学部材の製造方法 |
WO2020256057A1 (ja) | 2019-06-19 | 2020-12-24 | 三井化学株式会社 | 重合触媒の使用条件設定方法、重合条件設定方法、光学材料の製造方法 |
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US9290656B2 (en) * | 2006-02-21 | 2016-03-22 | Mitsui Chemicals, Inc. | Polymerizable composition for polythiourethane optical material |
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DE102016111418A1 (de) * | 2016-06-22 | 2017-12-28 | Carl Zeiss Smart Optics Gmbh | Temporärer Schutzlack für Optikelement |
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KR20190042190A (ko) | 2017-10-16 | 2019-04-24 | 에스케이씨 주식회사 | 공정성이 개선된 폴리티오우레탄계 화합물의 제조방법 |
KR101996981B1 (ko) | 2017-10-18 | 2019-07-05 | 에스케이씨 주식회사 | 플라스틱 렌즈용 중합성 조성물 |
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WO2008105138A1 (ja) * | 2007-02-27 | 2008-09-04 | Mitsui Chemicals, Inc. | ポリチオウレタン系光学材料用重合触媒、それを含む重合性組成物、それより得られる光学材料、およびその製造方法 |
JP5254201B2 (ja) * | 2007-02-27 | 2013-08-07 | 三井化学株式会社 | ポリチオウレタン系光学材料用重合触媒、それを含む重合性組成物、それより得られる光学材料、およびその製造方法 |
US8586694B2 (en) | 2007-02-27 | 2013-11-19 | Mitsui Chemicals, Inc. | Polymerization catalyst for polythiourethane-based optical material, polymerizable composition containing the catalyst, optical material obtained from the composition, and method for preparing the optical material |
WO2018079829A1 (ja) * | 2016-10-31 | 2018-05-03 | 三井化学株式会社 | 光学材料用重合性組成物、光学材料およびその製造方法 |
KR20190055170A (ko) | 2016-10-31 | 2019-05-22 | 미쯔이가가꾸가부시끼가이샤 | 광학 재료용 중합성 조성물, 광학 재료 및 그의 제조 방법 |
US11845828B2 (en) | 2016-10-31 | 2023-12-19 | Mitsui Chemicals, Inc. | Polymerizable composition for optical material, optical material, and producing method thereof |
CN111868099B (zh) * | 2018-03-27 | 2022-12-16 | 三井化学株式会社 | 聚合条件设定方法、光学材料的制造方法 |
JP2019171879A (ja) * | 2018-03-27 | 2019-10-10 | 三井化学株式会社 | 重合条件設定方法、光学材料の製造方法 |
CN111868099A (zh) * | 2018-03-27 | 2020-10-30 | 三井化学株式会社 | 聚合条件设定方法、光学材料的制造方法 |
WO2019187176A1 (ja) * | 2018-03-27 | 2019-10-03 | 三井化学株式会社 | 重合条件設定方法、光学材料の製造方法 |
JP7250631B2 (ja) | 2018-03-27 | 2023-04-03 | 三井化学株式会社 | 重合条件設定方法、光学材料の製造方法 |
JP7250631B6 (ja) | 2018-03-27 | 2023-04-25 | 三井化学株式会社 | 重合条件設定方法、光学材料の製造方法 |
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JP2019174777A (ja) * | 2018-03-29 | 2019-10-10 | ホヤ レンズ タイランド リミテッドHOYA Lens Thailand Ltd | 光学部材の製造方法 |
WO2020256057A1 (ja) | 2019-06-19 | 2020-12-24 | 三井化学株式会社 | 重合触媒の使用条件設定方法、重合条件設定方法、光学材料の製造方法 |
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Also Published As
Publication number | Publication date |
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JPWO2008035457A1 (ja) | 2010-01-28 |
CN101511895A (zh) | 2009-08-19 |
JP5175732B2 (ja) | 2013-04-03 |
CN101511895B (zh) | 2012-07-18 |
KR20090069297A (ko) | 2009-06-30 |
EP2065414A1 (en) | 2009-06-03 |
US8586695B2 (en) | 2013-11-19 |
EP2065414A4 (en) | 2010-12-01 |
US20100029890A1 (en) | 2010-02-04 |
KR101207128B1 (ko) | 2012-11-30 |
EP2065414B1 (en) | 2014-04-30 |
US20110065884A1 (en) | 2011-03-17 |
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