WO2007042180A1 - Stabiles faserlaminat sowie verfahren und vorrichtung zur herstellung desselben - Google Patents

Stabiles faserlaminat sowie verfahren und vorrichtung zur herstellung desselben Download PDF

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Publication number
WO2007042180A1
WO2007042180A1 PCT/EP2006/009579 EP2006009579W WO2007042180A1 WO 2007042180 A1 WO2007042180 A1 WO 2007042180A1 EP 2006009579 W EP2006009579 W EP 2006009579W WO 2007042180 A1 WO2007042180 A1 WO 2007042180A1
Authority
WO
WIPO (PCT)
Prior art keywords
fiber
fiber laminate
webs
absorbent
carrier webs
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2006/009579
Other languages
German (de)
English (en)
French (fr)
Inventor
Ullrich MÜNSTERMANN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Truetzschler Nonwovens GmbH
Original Assignee
Fleissner GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to BRPI0617183-4A priority Critical patent/BRPI0617183A2/pt
Priority to KR1020087010874A priority patent/KR101309460B1/ko
Priority to EP06806019.3A priority patent/EP1934039B9/de
Priority to JP2008534901A priority patent/JP2009511761A/ja
Priority to PL06806019T priority patent/PL1934039T3/pl
Priority to ES06806019.3T priority patent/ES2438022T3/es
Application filed by Fleissner GmbH filed Critical Fleissner GmbH
Priority to CA2621674A priority patent/CA2621674C/en
Priority to CN2006800358725A priority patent/CN101272900B/zh
Priority to US12/089,728 priority patent/US20080241464A1/en
Publication of WO2007042180A1 publication Critical patent/WO2007042180A1/de
Anticipated expiration legal-status Critical
Priority to US13/161,524 priority patent/US8220120B2/en
Ceased legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02—Physical, chemical or physicochemical properties
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/407—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties containing absorbing substances, e.g. activated carbon
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4374—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H18/00—Needling machines
    • D04H18/04—Needling machines with water jets
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
    • D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24124—Fibers

Definitions

  • the invention relates to a fiber laminate comprising two carrier webs and an absorbent fibrous material disposed between the two carrier webs, which is solidified by water needling, and a method and apparatus for producing such a fiber laminate.
  • EP 1 250 482 discloses a process for producing a composite nonwoven comprising at least one carrier nonwoven, for example a spunbond nonwoven, and a woodpulp layer applied to this carrier nonwoven for producing a hygiene product, wherein the spunbond nonwoven is dry compacted prior to coating with the superabsorbent material for preconsolidation, then the Woodpulp slaughter abandoned and both solidified together by water needling and then dried.
  • EP 1 524 350 describes a fiber laminate, in particular an absorbent cleaning cloth comprising at least one pre-consolidated spunbond of filaments and at least one fibrous layer of hydrophilic fibers, which is hydrodynamically solidified, and wherein embossing deformations are introduced into the surface of the hydrodynamically consolidated fiber laminate.
  • an absorbent cleaning cloth comprising at least one pre-consolidated spunbond of filaments and at least one fibrous layer of hydrophilic fibers, which is hydrodynamically solidified, and wherein embossing deformations are introduced into the surface of the hydrodynamically consolidated fiber laminate.
  • the object of the present invention is to provide a fiber laminate and a method and an apparatus for producing the same, which has sufficient stability against delamination and high absorbency.
  • the object is achieved by a fiber laminate according to claim 1 and a corresponding method and a corresponding apparatus for producing such a fiber laminate.
  • the fibrous laminate according to the invention comprises two backing webs and an absorbent fibrous material bonded between the two backing webs, solidified by water needling, with areas of absorbent fibrous material viewed across the face of the fibrous laminate between the two backing webs and areas where the two backing webs are directly adjacent one another to meet.
  • an absorbent fibrous material is sandwiched between two backing webs.
  • the three layers, that is, the two backing webs with the intervening ab- sorbent fibrous material are solidified by means of water jet needling over a patterned perforated stencil, the apertures in the stencil being just dimensioned so that by the water jet treatment the absorbent fibrous material between the two support webs laterally away from the webs of the stencil towards the apertures of the stencil Stencil is flushed.
  • a corresponding apparatus for producing the fiber laminate is equipped with a structure-giving perforated stencil having openings of a diameter between 0.5 and 20 mm.
  • openings in contrast to the already known openings in a microporous shell, are dimensioned to be significantly larger, since they are not designed for draining liquid, but for receiving the fibers of the absorbent fibrous material which have been swept away by the webs between the two support webs.
  • the width of the webs is advantageously chosen in a range between 1 and 5 mm.
  • Spun nonwovens or layers of staple fibers which are preferably dry preconsolidated, for example calendered, are used as backing webs.
  • the absorbent fiber material is advantageously designed as a pulp layer, for example tissue, or as a superabsorbent layer.
  • the weight per unit area of the carrier webs is generally between 3 and 18 g / cm 2 , in particular between 6 and 10 g / cm 2 .
  • the average basis weight of the absorbent fibrous material is preferably between 8 and 100 g / cm 2 , in particular between 20 and 50 g / cm 2 .
  • the regions of absorbent material are preferably distributed over the surface of the fibrous laminate to impart a nap-like structure to the fibrous laminate. It is also conceivable to impart to the fiber laminate a visually appealing design, for example in the form of a floral decoration formed by a plurality of structures, with such structures of any geometry.
  • the structure giving template is advantageously designed as a drum shell or as an endless shell.
  • a support screen 5 including a supporting drum shell 11.
  • the support screen 5 may be formed generally as a porous body or as a microporous shell.
  • a significantly smaller capillary opening 8 is shown, which serves to remove water and for this purpose has a smaller diameter in the range of less than 0.45 mm.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Laminated Bodies (AREA)
PCT/EP2006/009579 2005-10-10 2006-10-04 Stabiles faserlaminat sowie verfahren und vorrichtung zur herstellung desselben Ceased WO2007042180A1 (de)

Priority Applications (10)

Application Number Priority Date Filing Date Title
CA2621674A CA2621674C (en) 2005-10-10 2006-10-04 Stable fiber laminate and method and apparatus for producing same
KR1020087010874A KR101309460B1 (ko) 2005-10-10 2006-10-04 안정된 섬유판과 그 제조방법 및 장치
EP06806019.3A EP1934039B9 (de) 2005-10-10 2006-10-04 Stabiles faserlaminat sowie verfahren und vorrichtung zur herstellung desselben
JP2008534901A JP2009511761A (ja) 2005-10-10 2006-10-04 安定的な繊維積層体並びに該繊維積層体を製造するための方法及び装置
PL06806019T PL1934039T3 (pl) 2005-10-10 2006-10-04 Stabilny laminat włóknisty oraz sposób i urządzenie do jego wytwarzania
BRPI0617183-4A BRPI0617183A2 (pt) 2005-10-10 2006-10-04 laminado de fibras estáveis e método e aparelho para produção do mesmo
US12/089,728 US20080241464A1 (en) 2005-10-10 2006-10-04 Stable Fiber Laminate, and Method and Device for the Production Thereof
ES06806019.3T ES2438022T3 (es) 2005-10-10 2006-10-04 Laminado de fibras estable así como procedimiento y dispositivo para la producción del mismo
CN2006800358725A CN101272900B (zh) 2005-10-10 2006-10-04 稳固的纤维层压制品和制造该纤维层压制品的方法和装置
US13/161,524 US8220120B2 (en) 2005-10-10 2011-06-16 Method of making a fiber laminate

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102005048758A DE102005048758A1 (de) 2005-10-10 2005-10-10 Stabiles Faserlaminat sowie Verfahren und Vorrichtung zur Herstellung desselben
DE102005048758.0 2005-10-10

Publications (1)

Publication Number Publication Date
WO2007042180A1 true WO2007042180A1 (de) 2007-04-19

Family

ID=37453089

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2006/009579 Ceased WO2007042180A1 (de) 2005-10-10 2006-10-04 Stabiles faserlaminat sowie verfahren und vorrichtung zur herstellung desselben

Country Status (11)

Country Link
US (2) US20080241464A1 (https=)
EP (1) EP1934039B9 (https=)
JP (1) JP2009511761A (https=)
KR (1) KR101309460B1 (https=)
CN (1) CN101272900B (https=)
BR (1) BRPI0617183A2 (https=)
CA (1) CA2621674C (https=)
DE (1) DE102005048758A1 (https=)
ES (1) ES2438022T3 (https=)
PL (1) PL1934039T3 (https=)
WO (1) WO2007042180A1 (https=)

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CN103352328A (zh) * 2013-07-04 2013-10-16 绍兴县和中合纤有限公司 立体提花鼓罩
JP6284228B2 (ja) * 2014-03-31 2018-02-28 ユニチカ株式会社 浮き出し模様を持つ三層構造不織布及びその製造方法
US12084797B2 (en) 2016-06-10 2024-09-10 Fitesa Film Products Llc Method for making a composite material
PL3970675T3 (pl) 2016-06-10 2026-04-20 Fitesa Film Products Llc Sposoby wytwarzania hydroformowanej, ekspandowanej wstęgi włókniny typu spun bonded
JP6910122B2 (ja) * 2016-09-15 2021-07-28 日本製紙クレシア株式会社 複合型不織布およびその製造装置

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BRPI0617183A2 (pt) 2011-07-12
KR20080056285A (ko) 2008-06-20
CN101272900A (zh) 2008-09-24
US20080241464A1 (en) 2008-10-02
EP1934039B9 (de) 2013-12-25
EP1934039A1 (de) 2008-06-25
DE102005048758A1 (de) 2007-04-12
CA2621674C (en) 2014-04-22
JP2009511761A (ja) 2009-03-19
PL1934039T3 (pl) 2014-02-28
EP1934039B1 (de) 2013-09-04
ES2438022T3 (es) 2014-01-15
CA2621674A1 (en) 2007-04-19
US20110240219A1 (en) 2011-10-06
US8220120B2 (en) 2012-07-17

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