WO2007026489A1 - ポリ乳酸系樹脂積層シートおよびその成形体 - Google Patents
ポリ乳酸系樹脂積層シートおよびその成形体 Download PDFInfo
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- WO2007026489A1 WO2007026489A1 PCT/JP2006/314949 JP2006314949W WO2007026489A1 WO 2007026489 A1 WO2007026489 A1 WO 2007026489A1 JP 2006314949 W JP2006314949 W JP 2006314949W WO 2007026489 A1 WO2007026489 A1 WO 2007026489A1
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- layer
- polylactic acid
- acid
- based resin
- laminated sheet
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/46—Applications of disintegrable, dissolvable or edible materials
- B65D65/466—Bio- or photodegradable packaging materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31786—Of polyester [e.g., alkyd, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31786—Of polyester [e.g., alkyd, etc.]
- Y10T428/31797—Next to addition polymer from unsaturated monomers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31909—Next to second addition polymer from unsaturated monomers
- Y10T428/31913—Monoolefin polymer
Definitions
- the present invention relates to a polylactic acid-based resin-laminated sheet suitable for molded products such as various shape-preserving tools and containers that require heat resistance and transparency, and a molded product thereof.
- polylactic acid has poor heat resistance when used in current applications where the glass transition point is about 20 ° C lower than conventional petroleum-derived raw materials, such as polyethylene terephthalate. There is a problem of adding.
- Patent Documents 1 and 2 describe techniques for increasing crystallinity by heat-treating a polylactic acid sheet containing a transparent nucleating agent during or after molding.
- this technology contains a nucleating agent in the entire resin, there is a problem in moldability due to the effect of crystallization of the sheet due to heating during molding.
- Patent Document 3 a molded product with high bending resistance and excellent heat resistance is obtained by adding a nucleating agent to a lactic acid component and a polymer component mainly having an aliphatic polyester component strength. The techniques to obtain are described. However, with this technique, the folding strength is improved, but the sheet formability is insufficient.
- the inner layer is polylactic acid, a lactic acid-based polyester composed of a lactic acid component and an aliphatic polyester component, and the outer layer is a polylactic acid containing a transparent nucleating agent.
- a polylactic acid-based sheet having a high crystallization rate and high bending strength has been proposed.
- the technique disclosed herein has a problem that the transparency is deteriorated by the heat treatment at the time of molding.
- Patent Document 1 Japanese Patent Laid-Open No. 9-278991
- Patent Document 2 Japanese Patent Laid-Open No. 11-5849
- Patent Document 3 Japanese Unexamined Patent Application Publication No. 2004-149692
- Patent Document 4 Japanese Unexamined Patent Publication No. 2005-119061
- Patent Document 5 Japanese Unexamined Patent Publication No. 2005-119062
- the present invention is intended to provide a polylactic acid-based resin-laminated laminated sheet having a good heat resistance and transparency and having a good moldability.
- the polylactic acid-based resin laminated sheet of the present invention is a laminated sheet comprising a layer A and a layer B made of a polylactic acid-based resin composition, and both the layer A and the layer B are crystallized. It contains a nucleating agent, and the layer A and the layer B satisfy the following conditions.
- Xb The content (% by mass) of the crystal nucleating agent with respect to the whole polylactic acid-based resin composition constituting the layer B.
- the present invention includes a molded body composed of the above-mentioned polylactic acid-based resin laminated sheet.
- the polylactic acid based resin-laminated sheet of the present invention has good moldability, heat resistance and A molded article having excellent transparency can be obtained.
- the polylactic acid-based resin-laminated laminate sheet of the present invention is a shape-preserving device such as various prester packs, food trays that require heat resistance and transparency, containers such as beverage cups, and beverages that require heat resistance. It can be preferably used for moldings such as display bottles in vending machines.
- the polylactic acid based resin laminated sheet of the present invention is a laminated sheet comprising a layer A and a layer B made of a polylactic acid based resin composition, wherein both the layer A and the layer B are crystal nucleating agents. It is necessary to satisfy the conditions of 0, Xb, and Xa. Preferably 0 and 3Xb ⁇ Xa, more preferably 0 ⁇ 5Xb ⁇ Xa.
- Xa Content ratio (mass%) of the crystal nucleating agent with respect to the entire rosin composition constituting the layer
- Xb Content ratio (mass%) of the crystal nucleating agent with respect to the entire rosin composition constituting the layer B
- the content of these crystal nucleating agents is preferably 0.1 to 2.5% by mass with respect to the entire resin composition constituting the layer A for the layer A. More preferably, the content is 0.3 to 2% by mass, and still more preferably 0.5 to 1.5% by mass. When the content is less than 0.1% by mass, heat resistance and transparency may be lowered. Even if the content exceeds 2.5% by mass, the effect as a crystal nucleating agent is saturated, and conversely, appearance and physical properties may be changed.
- the content of the crystal nucleating agent is preferably 0.02-0. 5% by mass based on the total amount of the resin composition constituting layer B.
- the amount is 0.06 to 0.4% by mass, more preferably 0.1 to 0.3% by mass. If the content is less than 0.02% by mass, heat resistance and transparency may be lowered. If the content is more than 0.5% by mass, the moldability may deteriorate.
- the ratio of the thickness of each of the layer A and the layer B to the total thickness of the polylactic acid-based resin laminated sheet of the present invention is preferably 10 to 90% in order to make the effects of both layers effective.
- the layer A is less than 10%, the heat resistance of the laminated sheet is lowered.
- the layer B is less than 10%, the formability deteriorates.
- a more preferable ratio of each of layer A and layer B is 15 to 85%, particularly preferably 20 to 80%.
- the laminated structure of the polylactic acid-based resin laminated sheet of the present invention may be two layers of layer A and layer B, or three layers of A / B / A or B / A / B. Alternatively, it may be a multilayer structure having more than that. Further, a third layer other than the layer A and the layer B may be included.
- the ratio of the thickness of the A layer to the entire sheet thickness is preferably 0.1% or more and less than 50%.
- the ratio of the thickness of the A layer is relative to the thickness of the entire sheet. This is the ratio of the total thickness of the A layers on both sides.
- the ratio of the thickness of the A layer is more preferably 0.5% or more, and further preferably 1% or more. Further, when the thickness ratio of the A layer is 50% or more, the formability of the laminated sheet is lowered.
- the thickness ratio of the A layer is more preferably 45% or less, still more preferably 40% or less.
- the surface layer has good surface gloss due to the relatively low crystallinity layer B coming to the surface. It has the advantage of becoming a disadvantage compared to the AZBZA structure in terms of heat resistance.
- the overall thickness of the polylactic acid-based resin laminated sheet of the present invention is not particularly limited, but is preferably 50 to 2000 m. It is preferably 100 to 1500 111, and more preferably 200 to 1000 ⁇ m. If the film thickness is less than 50 ⁇ m, film tearing is likely to occur during molding, and the strength of the molded product tends to be weak even if the film can be molded just as the moldability deteriorates. On the other hand, when the film thickness is larger than 2000 m, heating before molding tends to be required for a long time, or the film tends to become brittle.
- the polylactic acid resin used in the present invention may include a monomer unit other than force lactic acid, which is a polymer mainly composed of L-lactic acid and Z- or D-lactic acid units. Good. Other monomers include ethylene glycol, propylene glycol, butanediol, heptanediol, hexanediol, octanediol, nonanediol, decanediol, 1,4-cyclohexanedimethanol, neopentyl glycol, Daricol compounds such as glycerin, pentaerythritol, bisphenolitol A, polyethylene glycol, polypropylene glycol and polytetramethylene glycol, oxalic acid, adipic acid, sebacic acid, azelaic acid, dodecanedioic acid, malonic acid, glutaric acid, cyclohex Xanthenedicarboxy
- Ratatons such as hydroxycarboxylic acid, force prolatatone, valerolatatone, propiolatatone, undecalactone and 1,5-oxepane-2-one can be mentioned.
- Copolymerization amount of the other monomer units described above, on the whole polylactic acid-based ⁇ preferably from 0 to 30 mol%, 0 and more preferably 10 mol 0/0! / ,.
- the weight average molecular weight of the polylactic acid-based resin used in the present invention is preferably 50,000 to 500,000 in order to satisfy appropriate film-forming properties, stretchability and practical mechanical properties. More preferably, it is 100,000-250,000.
- the weight average molecular weight is a molecular weight measured by gel permeation chromatography (GPC) using a chloroform solvent and calculated by a polymethyl methacrylate conversion method.
- the polylactic acid-based resin laminated sheet of the present invention includes a content ratio Da (mol%) of D-lactic acid unit in the polylactic acid-based resin constituting the layer A, and the polylactic acid-based material constituting the layer B.
- D-lactic acid unit content ratio Db (mol%) in sallow is
- the crystallinity of poly (lactic acid) resin varies depending on the D-lactic acid unit content. In other words, as the D-lactic acid unit content increases, the crystallinity decreases and becomes closer to amorphous. Conversely, as the D-lactic acid unit content decreases, the crystallinity increases. Therefore, by making Da and Db have the above relationship, the layers A and B in the present invention can have the expected crystallinity, and both heat resistance, transparency and moldability can be achieved. It becomes easy.
- the content ratio of the D-lactic acid unit in layer A is preferably 0.2 to 4 mol% in the polylactic acid resin. More preferably, it is 0.3-3 mol%, and still more preferably 0.5-2 mol%.
- 1 to 15 mol% in the polylactic acid-based resin is preferable, more preferably 1.2 to 10 mol%, still more preferably 1.5 to 5 mol%.
- the polylactic acid-based rosin composition may contain 0-80% by mass of a rosin other than the polylactic acid-based rosin.
- the resin other than polylactic acid-based resin include polyacetal, polyethylene, polypropylene, polyamide, poly (meth) acrylate, polyphenylene sulfide, polyether ether ketone, polyester, polysulfone, polyphenylene oxide, and poly (ethylene).
- Thermosetting resins such as imides and polyetherimides, phenolic resins, melamine resins, polyester resins, silicone resins, and epoxy resins, ethylene z glycidyl metatalylate copolymers, Examples thereof include soft thermoplastic resins such as polyester elastomers, polyamide elastomers, ethylene / propylene terpolymers, and ethylene knobten 1 copolymers.
- soft thermoplastic resins such as polyester elastomers, polyamide elastomers, ethylene / propylene terpolymers, and ethylene knobten 1 copolymers.
- poly (meth) acrylate is preferable from the viewpoint that the glass transition temperature of the mixed resin composition having good compatibility with the polylactic acid-based resin can be improved and the high-temperature rigidity can be improved.
- the poly (meth) acrylate is composed of at least one monomer selected from acrylate and metatalylate as a structural unit, and two or more monomers may be copolymerized and used.
- Examples of the attalylate and the metatalate used to constitute the poly (meth) acrylate include, for example, methyl acrylate, ethyl acrylate, n-propyl acrylate, n-butyl acrylate, cyanoethyl acrylate, Examples include acrylates such as cyanobyl acrylate, and metatalates such as methinoremethalate, ethinoremethacrylate, cyclohexylmethacrylate, and 2-hydroxyethylmethacrylate. Among these, in order to impart higher temperature rigidity and moldability to the resin composition, polymethylmethacrylate is preferably used.
- At least one layer force selected from layer A and layer B forces has a glass transition temperature of 60 ° C or lower. It is preferable to contain 0.1 to 40% by mass of the resin L with respect to the entire polylactic acid resin composition forming the layer. The content is more preferably 0.2 to 30% by mass, particularly preferably 0.5 to 20% by mass. When the content of Coffin L exceeds 40% by mass, the heat resistance and transparency may be deteriorated, and when the content of Coxal L is less than 0.1% by mass, the impact resistance is improved. Lower. It is preferable that the resin L is contained in at least the layer B in view of imparting impact resistance and improving moldability.
- the weight average molecular weight of the coconut resin L is mainly determined from the viewpoint of maintaining heat resistance and the fact that it is nematically melted with polylactic acid-based coconut resin 14; force et al., 2,000-200,000 force S Preferred ⁇ , more preferred ⁇ , 5, 000 to 100, 00, particularly preferably 10,000 to 80,000.
- ! / ⁇ weight average molecular weight means the molecular weight measured by gel permeation chromatography (GPC) in a chloroform solvent and calculated by the polymethylmetatalate conversion method.
- GPC gel permeation chromatography
- the resin L polyester, polyester or a block copolymer of polyalkylene ether and polylactic acid, rubber and the like are preferably used.
- polyester When polyester is used as the rosin L, it is preferably contained in an amount of 0.1 to LO mass% with respect to the entire polylactic acid-based rosin composition forming the layer.
- the content is more preferably 0.2 to 5% by mass, and particularly preferably 0.5 to 3% by mass.
- the content is more preferably 7 to 30 wt%, preferably especially from 10 to 20 weight 0/0.
- Polyesters include polybutylene terephthalate, polypropylene terephthalate, polybutylene sebacate, polybutylene succinate, polybutylene succinate Z terephthalate, polybutylene adipate Z terephthalate, polybutylene succinate Z adipate, polypropylene Aromatic and Z or aliphatic polyesters such as sebacate, polypropylene succinate, polypropylene succinate Z terephthalate, polypropylene adipate Z terephthalate, polypropylene succinate Z adipate can be preferably used.
- the force that is particularly effective for imparting impact resistance is polybutylene adipate Z terephthalate and polybutylene succinate Z adipate
- the block copolymer of polyester or polyalkylene ether and polylactic acid is a block copolymer consisting of a polyester segment or polyalkylene ether segment and a polylactic acid segment.
- the content of the lactic acid component is preferably 60% by mass or less in the copolymer. If the lactic acid component exceeds 60% by mass, the effect of improving physical properties may be reduced. Further, it is preferable that one molecule of the block copolymer has one or more polylactic acid segments having a molecular weight of 1,500 or more.
- the polylactic acid segment is incorporated into the crystal formed by the polylactic acid polymer force that is the base material, thereby causing an effect of being tethered to the base material, and the block copolymer bleed out. Can be suppressed
- polyester segment examples include polybutylene terephthalate and polypropylene terephthalate.
- Phthalate, polybutylene sebacate, polybutylene succinate, polybutylene succinate Z terephthalate, polybutylene adipate Z terephthalate, polybutylene adipate Z succinate, polypropylene sebacate, polypropylene succinate, polypropylene succinate Z terephthalate, polypropylene Adipate Z terephthalate, polypropylene adipate z succinate and the like can be preferably used.
- polyethylene glycol polypropylene glycol, polytetramethylene glycol, polyethylene glycol / polypropylene glycol copolymer and the like can be preferably used.
- the rubber is preferably a polymer containing a silicone component, an acrylic component, a styrene component, a nitrile component, a conjugation component, a urethane component, an ethylene propylene component, or the like, and a core-shell type multilayer structure polymer. More preferred to be.
- a crystal nucleating agent is used in order to suppress and refine the excessive growth of crystals of polylactic acid-based resin, and to accelerate the crystallization rate.
- Such a crystal nucleating agent needs to increase the crystallization speed of polylactic acid-based resin and maintain the transparency of the resin when crystallized.
- crystal nucleating agents include aliphatic carboxylic acid amides, N-substituted ureas, aliphatic strength rubonic acid salts, aliphatic alcohols, aliphatic carboxylic acid esters, aliphatic Z aromatic carboxylic acid hydrazides, and melamine compounds.
- metal phosphonic acid metal salts and the like can be used.
- compounds selected from aliphatic carboxylic acid amides, N-substituted ureas, aliphatic carboxylates, aliphatic alcohols and aliphatic carboxylic acid esters can be preferably used.
- aliphatic carboxylic acid amide examples include lauric acid amide, palmitic acid amide, oleic acid amide, stearic acid amide, L-forced acid amide, behenic acid amide, ricinoleic acid amide, hydroxystearic acid Aliphatic monocarboxylic acid amides such as amides, N-oleyl palmitate amide, N-oleoleoleic acid amide, N-oleyl stearic acid amide, N-stearylolenic acid amide, N-stearyl stearic acid amide, N — N-substituted aliphatic monocarboxylic amides such as stearyl erucamide, methylol stearamide, methylol behenate amide, methylene bis stearamide, ethylene bis laur Phosphoric acid amide, ethylene bis-force purinic acid amide, ethylene bis-oleic acid amide
- aliphatic monocarboxylic acid amides substituted aliphatic monocarboxylic acid amides and aliphatic carboxylic acid bisamides are preferably used.
- N-substituted urea examples include N-butyl-stearyl urea, N-propyl -—'- stearyl urea, ⁇ -stearyl- ⁇ '-stearyl urea, and ⁇ -phenol -—'- stearyl.
- Examples include urea, xylylene bisstearyl urea, toluylene bisstearyl urea, hexamethylene bisstearyl urea, diphenylmethane bisstearyl urea, and diphenylmethane bislauryl urea.
- aliphatic carboxylates include metal salts of aliphatic carboxylic acids of preferably C4-30, more preferably C14-30.
- C14-30 aliphatic carboxylic acids include lauric acid, myristic acid, normitic acid, oleic acid, stearyl. Examples include acid, isostearic acid, behenic acid, and montanic acid.
- the metal include lithium, sodium, potassium, magnesium, calcium, norlium, aluminum, zinc, silver, copper, lead, thallium, cobalt, nickel, and beryllium. These may be one kind or a mixture of two or more kinds.
- stearic acid salts and montanic acid salts are preferably used, and in particular, a mixture of sodium stearate, potassium stearate, zinc stearate and calcium montanate is also preferably used. .
- aliphatic alcohol examples include C4-30, more preferably C15-30 aliphatic alcohol.
- Specific examples include aliphatic monoalcohols such as pentadecyl alcohol, cetylamine alcohole, heptadecinoreanoreconole, stearinoreanoreconole, nonadecinoreanoreconole, eicosyl alcohol, seryl alcohol, and melyl alcohol.
- Aliphatic polyhydric alcohols such as 1,6 hexanediol, 1,7 heptanediol, 1,8 octanediol, 1,9-nonanediol, 1,10 decanediol, cyclopentane 1,2-diol, cyclohexane 1 And cyclic alcohols such as 2-diol and cyclohexane-1,4-diol. These may be one kind or a mixture of two or more kinds. In particular, aliphatic monoalcohols are preferably used, and stearyl alcohol is particularly preferably used.
- aliphatic carboxylic acid ester examples include, preferably, C4-30, more preferably 12-30 aliphatic carboxylic acid, and C1-30 aliphatic Z aromatic.
- Monool, diol and triol strength Esters with selected alcohols are preferably used. Specific examples include lauric acid cetyl ester, lauric acid phenacyl ester, myristic acid cetyl ester, myristic acid phenacyl ester, palmitic acid isopropyl ester, palmitic acid dodecyl ester, palmitic acid tetradecyl ester, palmitic acid pentadecyl ester.
- Aliphatic monocarboxylic acid esters such as palmitic acid octadecyl ester, palmitic acid cetyl ester, palmitic acid phenol ester, palmitic acid phenacyl ester, stearic acid cetyl ester, behenic acid ethyl ester, monolauric acid glycol , Ethylene glycol monoesters such as glycol monopalmitate and glycol monostearate, glycol dilaurate, dipalmit Diesters of ethylene glycol, such as glycol cinnamate and glycol distearate, glycerol monolaurate, glycerol monomonomyristate, glycerol monopalmitate, glycerol monoester such as glycerol monostearate, glycerol dilaurate, Dimyristic acid glycerin ester, dipalmitic acid glycerin ester, distearic acid glycerin
- Specific examples of the aliphatic Z aromatic carboxylic acid hydrazide include sebacic acid dibenzoic acid hydrazide, and specific examples of the melamine compound include melamine cyanurate, melamine polyphosphate, and metal phosphonate. Specific examples of the salt include zinc zinc phosphonate, calcium calcium phosphonate, magnesium magnesium phosphonate, and the like.
- the polylactic acid-based resin laminated sheet of the present invention can contain various particles. By containing particles, slippage between the molding die and the film is improved, and molding unevenness and film breakage can be reduced. In addition, the releasability from the mold is improved.
- the average particle size is from 0.01 to:
- the preferred content of LO m is preferably from 0.01 to 10 parts by mass with respect to 100 parts by mass of the polylactic acid-based resin.
- the average particle diameter is more preferably 0.02 to 5 / ⁇ ⁇ , and even more preferably 0.03 to 2 / ⁇ ⁇ .
- the content is more preferably 0.02 to 1 part by mass, and even more preferably 0.03 to 0.5 part by mass.
- the average particle size is less than 0.01 m, or if the mixed mass part is less than 0.01 mass part, the effect of improving the slip between the molding die and the film will be low. On the other hand, if the average particle diameter is larger than 10 m, or if the mixed mass part is more than 10 parts by mass, the transparency of the film may be lowered.
- the type of particles is appropriately selected depending on the purpose and application, and is not particularly limited as long as the effects of the present invention are not impaired.
- the particles are generated in inorganic particles, organic particles, crosslinked polymer particles, and a polymerization system. And internal particles.
- each particle may be used alone or in combination. When mixed and used, each type of particle
- the polylactic acid-based resin-laminated laminate sheet of the present invention has additives, such as flame retardants, heat stabilizers, and light stabilizers, as necessary, as long as the effects of the present invention are not impaired.
- additives such as flame retardants, heat stabilizers, and light stabilizers, as necessary, as long as the effects of the present invention are not impaired.
- An appropriate amount of the colorant can be added.
- a functional layer may be provided on the surface of the polylactic acid-based resin laminated sheet of the present invention for the purpose of preventing blocking, preventing static charge, imparting releasability, and improving scratch resistance.
- the functional layer can be formed by an in-line coating method performed in the sheet manufacturing process, an off-line coating method performed after the sheet is wound, or the like.
- Specific methods for forming a strong functional layer include a wire bar coating method, a doctor-blade method, a micro gravure coating method, a gravure roll coating method, a reverse roll coating method, an air knife coating method,
- the rod coating method, die coating method, kiss coating method, reverse kisking method, impregnation method, curtain coating method, spray coating method, air doctor coating method or other coating methods can be applied alone or in combination.
- a coating solution is applied to an unstretched sheet and biaxially stretched sequentially or simultaneously, a coating solution is applied to a uniaxially stretched sheet, and the uniaxial stretching direction is further There are a method of stretching in a direction perpendicular to the angle, or a method of further stretching after applying the coating liquid to a biaxially stretched sheet.
- the sheet In order to improve the applicability and adhesion of the coating liquid to the sheet, the sheet can be subjected to chemical treatment or discharge treatment before coating.
- the polylactic acid-based resin-laminated sheet of the present invention is often crystallized by heat treatment in a molding die to express heat resistance. This is to improve the releasability between the two.
- Known materials can be used as a powerful release layer, such as long-chain alkyl acrylate, silicone resin, melamine resin, fluorine resin, cellulose derivative, urea resin, polyolefin resin.
- One or more selected for power, such as fat and paraffin mold release agent, are preferably used
- an antistatic layer on at least one side of the polylactic acid-based resin laminated sheet.
- antistatic agents having a quaternary ammonium salt in the main chain are preferred.
- antistatic properties can be obtained by including a copolymer containing at least one of sulfonic acid, sulfonate, berylimidazolium salt, dialammochloride, dimethylammochloride, and alkyl ether sulfate. Can be granted.
- the polylactic acid-based resin laminated sheet of the present invention has a carboxyl group terminal concentration of 30 in the polylactic acid-based resin constituting the laminated sheet from the viewpoint of suppressing strength reduction due to decomposition and good heat resistance.
- equivalent ZL0 3 more preferably it is preferred instrument kg or less 20 equivalents ZL0 3 kg or less, particularly preferably not more than 10 equivalents Zio 3 k g.
- the terminal carboxyl group concentration of the polylactic acid-based ⁇ exceeds 30 equivalent / 10 3 kg the laminated sheet or a molded body, when used in contact under conditions of high temperature and humidity conditions or hot water The strength decreases due to hydrolysis. For this reason, when used for applications such as containers, the container may become brittle and susceptible to cracking.
- Examples of the method for setting the carboxyl group terminal concentration to 30 equivalents of Zl0 3 kg or less include, for example, a method of controlling by a catalyst and a thermal history during synthesis of a polylactic acid-based resin, and a reduction in the thermal history during sheet film formation. Examples thereof include a method and a method of blocking a carboxyl group end using a reactive compound.
- Examples of the reactive compound include condensation reaction type compounds such as aliphatic alcohols and amido compounds, and addition reaction type compounds such as carpositimide compounds, epoxy compounds, and oxazoline compounds. Addition-type compounds are preferred because they sometimes do not generate extra by-products.
- the amount of the lactic acid oligomer component contained in the laminated sheet is preferably 0.5% by mass or less. More preferably 0.4% by mass or less, It is preferably 0.3% by mass or less.
- the amount of the lactic acid oligomer component contained in the laminated sheet exceeds 0.5% by mass, the lactic acid oligomer component remaining in the laminated sheet is precipitated as a powder or liquid, and the handling property and transparency are poor. There is a case to be.
- the hydrolysis of the polylactic acid resin may progress, and the aging resistance of the sheet may deteriorate.
- lactic acid oligomer component refers to lactic acid, linear oligomers of lactic acid, cyclic oligomers of lactic acid that are most representative in quantity among lactate present in the sheet, LL lactide and DD lactide, DL (meso) monolactide.
- the polylactic acid-based resin laminated sheet of the present invention may be a stretched sheet mainly from the viewpoint of resistance to aging, and in that case, it is preferably a biaxially stretched sheet.
- the stretched sheet can be obtained by an existing stretched sheet manufacturing method such as an inflation method, a simultaneous biaxial stretching method, or a sequential biaxial stretching method.
- the sequential biaxial stretching method is preferred because it is easy to control the orientation state of the sheet that achieves both formability and heat resistance, and the film forming speed can be increased.
- the polylactic acid-based resin in the present invention can be obtained by the following method.
- the ability to use the lactic acid component of L lactic acid and Z or D lactic acid can be used in combination with a hydroxycarboxylic acid other than the lactic acid component.
- Cyclic ester intermediates such as lactide and glycolide can also be used as raw materials.
- dicarboxylic acids and glycols can be used together.
- the polylactic acid-based resin can be obtained by a method of directly dehydrating and condensing the raw materials or a method of ring-opening polymerization of the cyclic ester intermediate.
- the solvent power obtained by azeotropic dehydration condensation of lactic acid or lactic acid and hydroxycarboxylic acid in the presence of an organic solvent, preferably a vinyl ether solvent A high molecular weight polymer is obtained by polymerizing by a method in which the solvent which has been made substantially anhydrous except for water is returned to the reaction system.
- a polymer with a high molecular weight can be obtained by subjecting a cyclic ester intermediate such as lactide to ring-opening polymerization under a reduced pressure using a catalyst such as tin octylate.
- a method of adjusting moisture and low molecular weight compound removal conditions during heating and refluxing in an organic solvent, or after completion of the polymerization reaction By using a method of deactivating the medium to suppress the depolymerization reaction, a method of heat-treating the produced polymer, a polymer having a small lactide amount can be obtained.
- the polylactic acid-based resin is dried at 100 to 150 ° C for 3 hours or more under reduced pressure of 5 torr, and then supplied to the extruder.
- the resin for the A layer and the resin for the B layer are respectively supplied to separate independent extruders, melted at 150 to 300 ° C. according to the melt viscosity, compounded outside or inside the die, and T It is discharged from a slit-shaped base with a lip interval of 2 to 3 mm by the die method.
- the discharged resin is electrostatically applied and adhered onto a metal cooling casting drum using a wire electrode having a diameter of 0.5 mm to obtain a non-oriented cast sheet.
- a preferable range of the surface temperature of the metallic cooling roll is 0 to 30 ° C, a more preferable range is 3 to 25 ° C, and a further preferable range is 5 to 20 ° C. By setting the surface temperature of the metal cooling roll within this range, good transparency can be exhibited.
- the non-oriented cast sheet thus obtained is heated to a temperature at which it is longitudinally stretched by being conveyed on a heating roll.
- An auxiliary heating means such as an infrared heater may be used in combination for raising the temperature.
- a preferred range for the stretching temperature is 80 to 95 ° C, more preferably 85 to 90 ° C.
- the non-oriented sheet heated in this way is stretched in one or two or more stages in the longitudinal direction of the sheet using the peripheral speed difference between the heated rolls.
- the total draw ratio is preferably 1.2 to 3.5 times, more preferably 1.5 to 3.0 times.
- the both ends of the sheet are held by clips and guided to a tenter, and stretched in the width direction.
- the stretching temperature is preferably 75 to 90 ° C, more preferably 80 to 85 ° C.
- the draw ratio is preferably 1.2 to 3.5 times, more preferably 1.5 to 3.0 times.
- the stretched sheet is heat-set under tension or while relaxing in the width direction.
- the preferred heat treatment temperature is 100 to 160 ° C, mainly from the viewpoint of imparting thermal dimensional stability to the sheet and from the viewpoint of reducing the amount of lactide by scattering the lactide contained in the sheet. Preferably it is 120-150 degreeC.
- the heat treatment time is preferably in the range of 0.2 to 30 seconds.
- the relaxation rate is preferably 1 to 8%, more preferably 2 to 5% from the viewpoint of reducing the heat shrinkage rate in the width direction. More preferably, the sheet is cooled as soon as the heat setting treatment is performed.
- the sheet is cooled to room temperature while being subjected to relaxation treatment in the longitudinal and width directions, and a desired polylactic acid-based resin laminated sheet is obtained.
- the molded product as used in the present invention includes a film, a bag, a tube, a sheet, a cup, a bottle, a tray, a thread, and the like, and there is no limitation on the shape, size, thickness, design, and the like.
- shape-keeping equipment such as prestar packs used for display and packaging of products, food trays, beverage vending machine display bottles, containers such as lunch boxes and beverage cups, and other various types of packaging
- various industrial materials such as molded articles and surface materials can be mentioned.
- forming method various forming methods such as vacuum forming, vacuum pressure forming, plug assist forming, straight forming, free drawing forming, plug and ring forming, skeleton forming and the like can be applied.
- the heat generation ⁇ Hcc associated with crystallization of resin observed when the temperature of layer A is increased from 20 ° C to 220 ° C at a rate of 10 ° CZ is less than 20jZg It is preferable to heat-treat so that When the calorific value ⁇ Hcc is within this range, the layer A is sufficiently crystallized and the heat resistance of the molded body is increased.
- the heat treatment may be carried out at any stage, but it is preferable to carry out the heat treatment at the stage of the sheet before molding since it is not necessary to perform the heat treatment at the time of molding or after molding, and the molding cycle can be shortened. In this case, since the heat resistance of the sheet itself is increased, a process such as printing on the sheet before forming becomes easy.
- the sheet temperature is 80 ° C or higher and the polylactic acid-based resin is melted. It is preferable to include a process of heat treatment for 1 second to 60 seconds at a temperature below the point.
- Such processes include, for example, a heat casting method in which a sheet is cast on a casting drum heated by a T-die method, a method in which a sheet is passed through a heating roll inline or offline, and a heater or the like is used inline or offline. A method of heating the sheet can be used.
- a method of heat-treating the sheet at the time of molding or after molding a method of crystallizing the sheet as it is in a mold at the time of molding (hereinafter referred to as in-mold crystallization method), an amorphous molded body of the sheet Can be used (hereinafter referred to as post-crystallization method!).
- the set temperature condition of the mold is preferably from the glass transition point (Tg) to the melting point (Tm) of the polylactic acid-based resin laminated sheet.
- the temperature range is from 0 ⁇ + 5) to (13 ⁇ 41-20), and more preferably from (Tg + 10) ° C to (Tm-40) ° C. If the set temperature is higher than Tm, even if it is crystallized in a short time, the transparency of the molded product may be lost or the shape may be distorted. Conversely, at temperatures below Tg, the crystallization rate is significantly reduced.
- the holding time for the heat treatment varies depending on the configuration of the polylactic acid-based resin laminated sheet, but is not particularly limited as long as it is longer than the time required for the molded body to be sufficiently crystallized.
- a general vacuum pressure forming machine equipped with a cup-shaped mold with a diameter of 80 mm, a bottom diameter of 50 mm, and a height of 80 mm, for a single-sheet sample of polylactic acid-based resin laminated sheet with a width of 460 mm, a length of 630 mm, and a thickness of 1 mm was molded.
- the sheet was softened with a heater, and vacuum-bonded to the above mold for 1 minute to obtain a drawn molded article.
- the mold temperature was set to 110 ° C.
- the mold temperature was set to 50 ° C.
- the periphery of the central portion of the side surface of the obtained cup was equally divided into 20 points, and the thickness of each point was measured.
- the ratio (%) of the thickness of the thinnest part to the thickness of the thickest part was determined and evaluated according to the following criteria.
- the haze value at the center of the side of the cup molded in (1) is the haze meter HGM-2DP type
- Measurement was performed 5 times per level, and the average value of 5 measurements was used and evaluated according to the following criteria.
- the polylactic acid resin used in the examples is shown.
- Polylactic acid resin having a D-form content of lmol% and a PMMA equivalent weight average molecular weight of 180,000.
- Polylactic acid P-2 Polylactic acid resin having a D-form content of lmol% and a PMMA equivalent weight average molecular weight of 180,000.
- a 50-liter reactor equipped with a stirrer, rectifier and gas inlet tube is charged with 1 molar equivalent of dimer acid and 1.4 molar equivalent of propylene glycol, and is heated from 150 ° C to 1 hour under nitrogen flow.
- the mixture was heated and stirred while raising the temperature by ° C.
- the temperature was raised to 220 ° C while distilling off the water produced, and then the mixture was heated and stirred at 220 ° C for 2 hours.
- 70 ppm of titanium tetrisopropoxide was added as a transesterification catalyst, the pressure was reduced to 0.1 lkPa, and the mixture was stirred for 3 hours to obtain an aliphatic polyester.
- the resulting aliphatic polyester had a number average molecular weight (Mn) of 18,000 and a weight average molecular weight (Mw) of 30,000 as measured by GPC.
- 50 parts by mass of this aliphatic polyester and 50 parts by mass of polylactic acid having a mass ratio of L to D (LZD) of 100Z0 were kneaded at 230 ° C using a biaxial kneader (Nippon Steel Works, ⁇ 30 ⁇ ). Lactic acid type polyester L-4 was obtained.
- the obtained polymer had a number average molecular weight (Mn) in terms of PMMA measured by GPC of 25,000, a weight average molecular weight (Mw) of 50,000, and a glass transition point (Tg) of 53 ° C.
- Polylactic acid P— 1 Z ethylene bislauric acid amide (EBLA):
- Polylactic acid (P-1) 97 parts by mass, ethylene bis lauric acid amide (EBLA) (Nippon Yushi Co., Ltd., Alflow (registered trademark) AD-212) 3 parts by mass using a known twin screw extruder 220
- EBLA ethylene bis lauric acid amide
- AD-212 Alflow (registered trademark) AD-212
- Example 1 The same procedure as in Example 1 was conducted except that polylactic acid resin, crystal nucleating agent, and resin L constituting each layer were changed as shown in Tables 1 to 3, respectively. The results are shown in Tables 1-3.
- SDBH Sebacic acid dibenzoic acid hydrazide
- the polylactic acid-based resin laminated sheets of the examples all had good moldability, and the molded products obtained from the sheets had good heat resistance and transparency.
- Example 4 The same procedure as in Example 1 was performed except that the cast drum was heated to a temperature of 100 ° C. At this time, the contact time between the heating drum and the sheet was 20 seconds. The time when the sheet temperature reached 100 ° C or higher was 20 seconds. The results are shown in Table 4.
- the sheet obtained by casting was carried out in the same manner as in Example 1 except that the sheet was conveyed on a roll heated to 110 ° C. At this time, the contact time between the heating roll and the sheet was 20 seconds. The time when the sheet temperature reached 100 ° C or higher was 15 seconds. The results are shown in Table 4.
- the polylactic acid-based resin-laminated sheet of the present invention includes shape retainers such as blister packs used for display and packaging of products, food trays, bottles for display of beverage vending machines, lunch boxes, It can be applied to a wide range of applications, including various industrial materials such as containers such as beverage cups, other molded articles for packaging, and surface materials.
- the polylactic acid-based resin laminated sheet of the present invention can be applied to various forming methods such as vacuum forming, vacuum pressure forming, plug assist forming, straight forming, free drawing forming, plug and ring forming, skeleton forming, etc. High moldability. Also heat resistance and clarity Can be used particularly preferably for packaging materials such as various shape retainers and containers.
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biodiversity & Conservation Biology (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Biological Depolymerization Polymers (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20060781859 EP1920921B1 (en) | 2005-08-31 | 2006-07-28 | Polylactic acid resin multilayer sheet and molded body thereof |
DE200660014695 DE602006014695D1 (de) | 2005-08-31 | 2006-07-28 | Mehrlagige polymilchsäureharzfolie und daraus geformter körper |
JP2006528943A JP5162900B2 (ja) | 2005-08-31 | 2006-07-28 | ポリ乳酸系樹脂積層シートおよびその成形体 |
US11/990,949 US8431212B2 (en) | 2005-08-31 | 2006-07-28 | Laminate sheet of polylactic acid-based resin and thermoformed plastic thereof |
CN2006800315541A CN101253044B (zh) | 2005-08-31 | 2006-07-28 | 聚乳酸类树脂叠层片和其成型体 |
KR1020087007476A KR101266682B1 (ko) | 2005-08-31 | 2008-03-27 | 폴리락트산계 수지 적층 시트 및 그의 성형체 |
Applications Claiming Priority (2)
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JP2005-251031 | 2005-08-31 | ||
JP2005251031 | 2005-08-31 |
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WO2007026489A1 true WO2007026489A1 (ja) | 2007-03-08 |
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PCT/JP2006/314949 WO2007026489A1 (ja) | 2005-08-31 | 2006-07-28 | ポリ乳酸系樹脂積層シートおよびその成形体 |
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US (1) | US8431212B2 (ja) |
EP (1) | EP1920921B1 (ja) |
JP (1) | JP5162900B2 (ja) |
KR (1) | KR101266682B1 (ja) |
CN (1) | CN101253044B (ja) |
DE (1) | DE602006014695D1 (ja) |
TW (1) | TWI402169B (ja) |
WO (1) | WO2007026489A1 (ja) |
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US20100129582A1 (en) * | 2007-05-07 | 2010-05-27 | Sony Chemical & Information Device Corporation | Anisotropic electrically conductive adhesive film and method for manufacturing same |
JP2008302615A (ja) * | 2007-06-08 | 2008-12-18 | Mitsui Chemicals Inc | 乳酸系ポリマーを含む多層シートおよび成形品 |
US20110104437A1 (en) * | 2008-06-16 | 2011-05-05 | Toray Industries, Inc. | Vapor deposition film |
JP2015063598A (ja) * | 2013-09-25 | 2015-04-09 | 東レ株式会社 | ポリ乳酸系樹脂シートおよび成形品 |
Also Published As
Publication number | Publication date |
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CN101253044A (zh) | 2008-08-27 |
KR20080040040A (ko) | 2008-05-07 |
TWI402169B (zh) | 2013-07-21 |
JP5162900B2 (ja) | 2013-03-13 |
EP1920921B1 (en) | 2010-06-02 |
EP1920921A1 (en) | 2008-05-14 |
DE602006014695D1 (de) | 2010-07-15 |
KR101266682B1 (ko) | 2013-05-28 |
US8431212B2 (en) | 2013-04-30 |
US20090053489A1 (en) | 2009-02-26 |
EP1920921A4 (en) | 2009-07-22 |
CN101253044B (zh) | 2011-11-23 |
JPWO2007026489A1 (ja) | 2009-03-05 |
TW200718559A (en) | 2007-05-16 |
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