WO2005097909A1 - 硬化性組成物 - Google Patents
硬化性組成物 Download PDFInfo
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- WO2005097909A1 WO2005097909A1 PCT/JP2005/006589 JP2005006589W WO2005097909A1 WO 2005097909 A1 WO2005097909 A1 WO 2005097909A1 JP 2005006589 W JP2005006589 W JP 2005006589W WO 2005097909 A1 WO2005097909 A1 WO 2005097909A1
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- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- FRGPKMWIYVTFIQ-UHFFFAOYSA-N triethoxy(3-isocyanatopropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCN=C=O FRGPKMWIYVTFIQ-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical group CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- NBXZNTLFQLUFES-UHFFFAOYSA-N triethoxy(propyl)silane Chemical compound CCC[Si](OCC)(OCC)OCC NBXZNTLFQLUFES-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- 125000005591 trimellitate group Chemical group 0.000 description 1
- NMEPHPOFYLLFTK-UHFFFAOYSA-N trimethoxy(octyl)silane Chemical compound CCCCCCCC[Si](OC)(OC)OC NMEPHPOFYLLFTK-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 description 1
- PZJJKWKADRNWSW-UHFFFAOYSA-N trimethoxysilicon Chemical group CO[Si](OC)OC PZJJKWKADRNWSW-UHFFFAOYSA-N 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/04—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K2200/02—Inorganic compounds
- C09K2200/0243—Silica-rich compounds, e.g. silicates, cement, glass
- C09K2200/0247—Silica
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K2200/06—Macromolecular organic compounds, e.g. prepolymers
- C09K2200/0615—Macromolecular organic compounds, e.g. prepolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
Definitions
- the present invention relates to a vinyl polymer (1) having at least one crosslinkable silyl group and having a main chain produced by a living radical polymerization method, and a finely divided hydrophobic silica ( ⁇ ⁇ ) or acryl.
- the present invention relates to a transparent curable composition containing a graft copolymer (III) obtained by graft-polymerizing a vinyl monomer to an acid-ester crosslinked rubber-like polymer.
- Room temperature curable polymers become liquid before curing and become rubbery elastic after curing, and are used for adhesives, sealing materials, gaskets, and the like.
- typical room temperature-curable sealing materials urethane-based, silicone-based, modified silicone-based, and polysulfide-based sealing materials are known.
- Sealing materials are used for various materials including building materials such as glass, metal, and stone.
- transparent materials such as glass
- a silicone-based sealing material having excellent weather resistance is used as a sealing material of a transparent material such as glass.
- the silicone sealing material has a problem that a silicone conjugate such as silicone oil oozes out from the inside and contaminates the periphery of the sealing material.
- a modified silicone-based sealing material a non-silicone-based sealing material such as a polyisobutylene-based sealing material having a reactive silicon group
- a method using a material is disclosed (see Patent Document 1).
- Patent Document 1 describes that a polyisobutylene-based sealing material having a reactive silicon group can be used as a sealing material for a transparent material such as a glass material.
- polyisobutylene-based sealing materials have almost no moisture permeation of the resin component, it is difficult to use V as a one-part type sealing material that cures with moisture.
- the modified silicone-based sealing material has better weather resistance than the urethane-based sealing material. However, it is not enough to withstand long-term weatherability.
- a method of using a (meth) acrylic polymer having a crosslinkable silyl group in combination to improve the weather resistance of a modified silicone-based sealing material has also been disclosed (see Patent Document 2). Has insufficient weather resistance.
- the room temperature curable composition for applications such as adhesives, sealing materials, gaskets, etc.
- calcium carbonate, talc, clay, etc. are usually blended mainly for the purpose of reinforcement.
- the sealing material may be required to have transparency.
- a translucent sealing material With a translucent sealing material, one type of sealing material can be used for all colors, eliminating the need to waste extra inventory.
- the adhesive since the adhesive is usually used on the back surface of the base material, transparency is not required. However, the adhesive may protrude and impair the appearance, and a transparent adhesive has been demanded for its strength in the past.
- the above-mentioned filler mainly composed of calcium carbonate becomes opaque and cannot be used, so that an appropriate filler must be selected.
- a sealing material is used for a transparent material such as glass, light entering through the transparent material easily deteriorates an interface between the sealing material and the transparent material. A sealing material having extremely high weather resistance is required.
- the sealing material itself when the sealing material itself is transparent, light is transmitted to the inside of the sealing material, so that a further high weather resistance is required.
- a copolymerization reaction obtained by polymerizing a system in which a monomer having a polymerizable unsaturated bond and Z or a macromonomer thereof and a reactive silicone monomer and z or a macromonomer thereof are soluble with an oil-soluble polymerization initiator.
- the melt flow rate is 2 ⁇ 30gZlO component in the load 3.
- the light transmittance by Spectrophotometry Is disclosed in Japanese Patent Application Laid-Open No. H11-163,878, which discloses a silicone acrylic random copolymer characterized by having a content of 90% or more.
- the high elongation at break required for the sealing material cannot be exhibited.
- a moisture-curable adhesive containing a polyoxypropylene-type modified silicone resin containing an acrylic polymer having a silicon atom-containing functional group, a curing agent thereof, hydrophobic finely divided silica, and a silane coupling agent having an amino group See Patent Document 4.
- Patent Document 4 Although the transparency is excellent, the elongation at break of the cured product and the weather resistance are insufficient.
- a moisture-curable composition characterized by blending 2 to 300 parts by weight of hydrophobic fine powder silica of 01 to 300 111 has been disclosed (see Patent Document 5), but this composition is also a cured product. Elongation and weather resistance are insufficient.
- Patent document 1 JP-A-10-205013
- Patent Document 2 JP-A-59-122541
- Patent Document 3 JP 2002-80548 A
- Patent Document 4 JP-A-2000-38560
- Patent Document 5 JP-A-11-302527
- the problem to be solved by the present invention is to provide a transparent curable composition and a sealing material which are excellent in weather resistance, adhesiveness, strength and elongation at break.
- a curable composition comprising:
- the atom transfer radical polymerization method is characterized by using a metal complex selected from transition metal complexes having a central metal of Group 7, 8, 9, 10 or 11 of the periodic table as a catalyst.
- crosslinkable silyl group of the vinyl polymer (I) has the general formula (1)
- R 2 is the same or different and each is an alkyl group having 1 to 20 carbon atoms, An aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, or (R ') SiO- (R'
- V represents a monovalent hydrocarbon group of 1 to 20, and three R's may be the same or different, and represents a triorganosiloxy group represented by the formula: R 1 or R 2 When two or more are present, they may be the same or different.
- Y represents a hydroxyl group or a hydrolyzable group, and when two or more Y are present, they may be the same or different.
- a represents 0, 1, 2 or 3.
- b represents 0, 1 or 2.
- 1 represents an integer of 0 to 19. However, it must satisfy a + lb ⁇ l. ⁇
- curable composition according to any one of [1] to [11], wherein the curable composition is represented by:
- V which is contained in an amount of 0.1 to L000 parts by weight per 100 parts by weight of the bull-based polymer (1). Curable composition.
- the tin-based curing catalyst (V) is added to the vinyl polymer (1) in an amount of 0.1 to 2
- a sealing material comprising the curable composition according to any one of [1] to [17].
- a liquid gasket comprising the curable composition according to any one of [1] to [17].
- a coating material comprising the curable composition according to any one of [1] to [17].
- the present invention has at least one crosslinkable silyl group and the main chain is a living radical
- a graft copolymer obtained by graft-polymerizing a vinyl monomer onto a bull-based polymer (I) produced by a polymerization method and a hydrophobic finely divided silica ( ⁇ ⁇ ⁇ ) or an acrylate-based crosslinked rubber-like polymer.
- the present invention relates to a curable composition containing a polymer ( ⁇ ).
- crosslinkable silyl group in the present invention refers to a silicon-containing group having a hydroxyl group or a hydrolyzable group bonded to a silicon atom and capable of crosslinking by forming a siloxane bond.
- the curable composition of the present invention can be of a one-part type that cures at room temperature by reacting with moisture in the air, and the cured product has strength, elongation at break, weather resistance, and adhesion. It is a transparent curable composition with excellent properties. Further, the curable composition can be suitably used as a transparent adhesive, a sealing material, or the like.
- the vinyl monomer constituting the main chain of the vinyl polymer (I) of the present invention is not particularly limited, and various monomers can be used.
- (meth) acrylic monomer scan styrene, vinyl Honoré concert Ree down, a - Mechinoresuchiren, Chrono Les styrene, styrene scan Honoré Hong San ⁇ benefactor
- Aromatic vinyl monomers such as salts of water; fluorine-containing vinyl monomers such as perfluoroethylene, perfluoropropylene, and bilidene fluoride; silicones such as vinyltrimethoxysilane and vinyltriethoxysilane Contained butyl monomer; maleic anhydride, maleic acid
- Maleimide monomers such as stearylmaleimide, phenylmaleimide and cyclohexylmaleimide
- acrylonitrile monomers such as acrylonitrile and methallyl-tolyl
- butyl monomers containing amide groups such as acrylamide and methacrylamide
- Conjugated diene compounds Bulle chloride, bi chloride - isopropylidene, Ariru chloride, ⁇ Lil alcohol, and the levator up. These may be used alone or a plurality of them may be copolymerized.
- the main chain of the bullet polymer (I) is selected from the group consisting of (meth) acrylic monomers, acrylonitrile monomers, aromatic bullet monomers, fluorine-containing bullet monomers, and silicon-containing bullet monomarkers. It is preferable that it is produced mainly by polymerizing at least one monomer.
- “mainly” means, Bulle polymer (I) of the mono mer units constitute 50 mole 0/0 or more, preferably means that 70 mole 0/0 or force above monomers.
- styrene-based monomers and (meth) acrylic-acid-based One is preferred. More preferred are acrylate monomers and methacrylate monomers, particularly preferred are acrylate monomers, and still more preferred is butyl acrylate. In the present invention, these preferred monomers may be copolymerized with other monomers, or may be subjected to block copolymerization. In this case, the preferred monomers are contained in a weight ratio of 40% by weight or more. I prefer that.
- (meth) acrylic acid means acrylic acid and Z or methacrylic acid.
- the vinyl-based polymer (I) has a glass transition temperature of room temperature or lower than a use temperature.
- the molecular weight distribution of the bull polymer (I) in the present invention that is, the ratio (MwZMn) between the weight average molecular weight (Mw) and the number average molecular weight (Mn) measured by gel permeation chromatography (GPC) ) Is not particularly limited, but is preferably less than 1.8, more preferably 1.6 or less, and particularly preferably 1.3 or less.
- GPC gel permeation chromatography
- the number average molecular weight of the vinyl polymer (I) in the present invention is not particularly limited! /, But is preferably in the range of 500 to 1,000,000 as measured by gel permeation chromatography. 5,000 ⁇ 50,000 power is even better! / ⁇ .
- the method for synthesizing the bullet polymer (I) is preferably force atom transfer radical polymerization limited to living radical polymerization among controlled radical polymerizations. These are described below.
- the radical polymerization method is a ⁇ general radical polymerization method (a general radical polymerization method) in which a azo compound, a peroxide compound, or the like is used as a polymerization initiator, and a monomer having a specific functional group and a butyl monomer are simply copolymerized.
- Free radical polymerization method It can be classified into J and “controlled radical polymerization method” in which a specific functional group can be introduced into a controlled position such as a terminal.
- the "general radical polymerization method” is a simple method, but in this method, a monomer having a specific functional group is introduced into the polymer only stochastically! , Heavy In order to obtain a union, it is necessary to use a considerably large amount of this monomer. Conversely, when a small amount is used, there is a problem that the proportion of a polymer into which this specific functional group is not introduced becomes large. In addition, since it is a free radical polymerization, there is a problem that only a polymer having a wide molecular weight distribution and a high viscosity can be obtained.
- the "controlled radical polymerization method” further includes a “chain transfer agent method” in which polymerization is performed using a chain transfer agent having a specific functional group to obtain a vinyl polymer having a functional group at a terminal. It can be classified as a “living radical polymerization method” in which a polymer having a molecular weight almost as designed can be obtained by growing a polymer growth terminal without causing a termination reaction or the like.
- the "chain transfer agent method” is capable of obtaining a polymer having a high degree of functionalization, but requires a considerably large amount of a chain transfer agent having a specific functional group relative to the initiator. There is an economic problem, including In addition, similar to the above-mentioned “general radical polymerization method”, it is a free radical polymerization, so that the molecular weight distribution is wide and the viscosity is high.
- the "living radical polymerization method” is a radical polymerization which is difficult to control because a termination reaction due to coupling between radicals having a high polymerization rate is likely to occur.
- a polymer having a narrow molecular weight distribution (MwZMn is about 1.1 to 1.5) is easily obtained so that the termination reaction is less likely to occur, and the molecular weight can be freely controlled by the charging ratio of the monomer and the initiator.
- the "living radical polymerization method” has a narrow molecular weight distribution, a low viscosity, can obtain a polymer, and introduces a monomer having a specific functional group into almost any position of the polymer. Therefore, the method for producing a vinyl polymer having the above specific functional group is more preferable!
- living polymerization refers to polymerization in which a terminal is always kept active and a molecular chain grows.
- living polymerization is one in which the terminal is inactivated and the other is activated.
- Pseudo-living polymerization in which the polymer grows while being in an equilibrium state is also included.
- the definition in the present invention is also the latter.
- atom transfer radical polymerization method in which an organic halide is used, and a halogenated sulfol compound or the like is used as an initiator and a transition metal complex is used as a catalyst to polymerize a butyl monomer.
- a living radical polymerization method it has halogens at the terminals that are relatively advantageous for functional group conversion reactions, and has a high degree of freedom in designing initiators and catalysts.
- the method for producing a vinyl polymer having a group is more preferable.
- the atom transfer radical polymerization method is described in, for example, Matyjaszewski et al., J. Am. Chem. Soc.
- the living radical polymerization will be described in detail below. Before that, one of the controlled radical polymerizations that can be used in the production of a vinyl polymer described later, a chain transfer agent is used. The polymerization will be described.
- the radical polymerization using a chain transfer agent is not particularly limited, but the following two methods are exemplified as a method for obtaining a bull-based polymer having a terminal structure suitable for the present invention.
- radical caving agent such as a nitroxide compound
- Such compounds include, but are not limited to, cyclic hydroxyamines such as 2,2,6,6-substituted-1-1-piberidi-roxy radicals and 2,2,5,5-substituted-1-1-piperidinyloxy radicals.
- L- which is preferred from -troxy free radicals.
- an alkyl group having 4 or less carbon atoms such as a methyl group and an ethyl group is suitable.
- -troxy free radicals include, but are not limited to, 2,2,6,6-tetramethyl-1-piperidinyloxy radical (TEMPO) and 2,2,6,6-tetraethyl- 1-piperidinyloxy radical, 2,2,6,6-tetramethyl-4 oxo 1-piperidinyloxy radical, 2,2,5,5-tetramethyl-1 pyrrolidinyloxy radical, 1,1,3,3 —Tetramethyl-12-isoindolinyloxy radical, N, N-di-tert-butylaminoloxy radical and the like.
- a stable free radical such as galvinoxyl free radical may be used.
- the radical cabbing agent is used in combination with a radical generator. It is considered that the reaction product of the radical cabbing agent and the radical generator becomes a polymerization initiator, and the polymerization of the addition-polymerizable monomer proceeds.
- the combination ratio of the two is not particularly limited, but 0.1 to 10 moles of the radical initiator is suitable for 1 mole of the radical caving agent.
- a peroxide capable of generating a radical under the power polymerization temperature condition at which various compounds can be used is preferable.
- the peroxide include, but are not limited to, disilver oxides such as benzoyl peroxide and lauroyl peroxide, dialkyl baroxides such as dicumyl peroxide and di-butyl peroxide, and diisopropyl peroxide.
- There are peroxycarbonates such as carbonate and bis (4-t-butylcyclohexyl) peroxydicarbonate, and alkyl peresters such as t- butyl peroxytatoate and t -butylperoxybenzoate.
- benzoyl peroxide is preferred.
- a radical generator such as a radical-generating azoi conjugate such as zobisisobutyl-tolyl can also be used.
- the alkoxyamine conjugate is used as an initiator, if it has a functional group such as a hydroxyl group as shown in the above formula, a polymer having a functional group at a terminal is obtained. It is. When this is used in the method of the present invention, a polymer having a functional group at a terminal can be obtained.
- Polymerization conditions such as a monomer, a solvent, and a polymerization temperature used in the polymerization using a radical cabbing agent such as the above-mentioned troxidide conjugate are not limited. Can be the same as those used before.
- an organic halogenated compound particularly an organic halogenated compound having a highly reactive carbon-halogen bond (for example, a carbonyl compound having a halogen at the ⁇ -position or a halogenated compound having a halogen at the benzyl position) Compound) or a sulfonyl halide compound or the like is used as an initiator.
- an organic halogenated compound having a highly reactive carbon-halogen bond for example, a carbonyl compound having a halogen at the ⁇ -position or a halogenated compound having a halogen at the benzyl position
- a sulfonyl halide compound or the like is used as an initiator.
- CH is a phenyl group
- X is chlorine, bromine, or iodine.
- R 3 and R 4 are a hydrogen atom or an alkyl, aryl, or aralkyl group having 1 to 20 carbon atoms, and X is chlorine, bromine, or iodine
- R 3 is a hydrogen atom or an alkyl group having 1 to 20 carbon atoms, an aryl group, or an aralkyl group, and X is chlorine, bromine, or iodine.
- an initiator of atom transfer radical polymerization an organic halogenated compound or a halogenated sulfonylated compound having a functional group other than the functional group that initiates polymerization can be used.
- a vinyl polymer having a functional group at one main chain terminal and a growing terminal structure of atom transfer radical polymerization at the other main chain terminal is produced.
- a functional group include an alkyl group, a crosslinkable silyl group, a hydroxyl group, an epoxy group, an amino group, an amide group and the like.
- the organic halide having an alkenyl group is not limited, and examples thereof include those having a structure represented by the general formula (2).
- R 5 is hydrogen or a methyl group
- R 6 and R 7 are hydrogen, or a monovalent alkyl group, aryl group, or aralkyl group having 1 to 20 carbon atoms, or interconnected at the other end.
- R 8 is —C (O) O— (ester group), — C (O) — (keto group), or o—, m—, p-phenylene group
- R 9 is a direct bond, or A divalent organic group having 1 to 20 carbon atoms, which may contain one or more ether bonds
- X is chlorine, bromine, or iodine
- substituents R 6 and R 7 include hydrogen, methyl group, ethyl group, n-propyl group, isopropyl group, butyl group, pentyl group, and hexyl group. R 6 and R 7 may be linked at the other end to form a cyclic skeleton.
- ⁇ and ⁇ X is chlorine, bromine, or iodine, and n is an integer of 0 to 20.
- X is chlorine, bromine, or iodine
- n is an integer of 0 to 20
- m is an integer of 1 to 20.
- X is chlorine, bromine, or iodine
- n is an integer of 0 to 20
- X is chlorine, bromine, or iodine
- n is an integer of 0 to 20
- m is an integer of 1 to 20.
- X is chlorine, bromine, or iodine
- n is an integer of 0 to 20
- X is chlorine, bromine, or iodine
- n is an integer of 0 to 20
- m is an integer of 1 to 20.
- the organic halogenated compound having an alkyl group further includes a compound represented by the general formula (3).
- R 1Q is a direct bond, C (0) 0— (ester group), C (O) (keto group), or , O—, m—, P represents a fluorene group)
- R 9 is a direct bond or a divalent organic group having 1 to 20 carbon atoms (which may contain one or more ether bonds). It is a halogenated arylide with a vinyl group bonded. In this case, since a carbon-halogen bond is activated by an adjacent butyl group, it is not always necessary to have a C (O) O group, a phenylene group, or the like as R 1Q , even if it is a direct bond. Good.
- R 1Q is preferably a C (0) 0 group, a C (O) group or a phenylene group in order to activate the carbon-halogen bond.
- X is chlorine, bromine, or iodine
- R 11 is an alkyl group having 1 to 20 carbon atoms, Ariru group, Ararukiru group
- X is chlorine, bromine, or iodine
- n is an integer of 0 to 20
- the organic halide having a crosslinkable silyl group is not particularly limited, and examples thereof include those having a structure represented by general formula (4).
- R 2 is the same or different and is an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, or (R ′) SiO— (R ′ Represents a monovalent hydrocarbon group having 1 to 20 carbon atoms, and three R
- Y represents a hydroxyl group or a hydrolyzable group, and when two or more Ys are present, they may be the same or different.
- a represents 0, 1, 2 or 3.
- b indicates 0, 1 or 2.
- 1 represents an integer of 0 to 19. However, it satisfies that a + lb ⁇ l. )
- X is chlorine, bromine, or iodine
- R 11 is an alkyl group having 1 to 20 carbon atoms, Ariru group, Ararukiru group
- the organic halide having a hydroxyl group or the halogenated sulfol compound is not particularly limited, and examples thereof include the following.
- X is chlorine, bromine, or iodine
- R 3 is a hydrogen atom or carbon number 1 to
- alkyl groups, aryl groups, aralkyl groups, m is an integer of 1 to 20)
- the organic halogenated compound having an amino group or the halogenated sulfonyl compound is not particularly limited, and examples thereof include the following.
- X is chlorine, bromine, or iodine
- R 3 is a hydrogen atom or an alkyl group having 1 to 20 carbon atoms, an aryl group, an aralkyl group, and m is an integer of 1 to 20.
- the organic halide having an epoxy group or the halogenated sulfol compound is not particularly limited, and examples thereof include the following. [0054] [Formula 4]
- X represents chlorine, bromine, or iodine
- R 3 represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms, an aryl group, an aralkyl group
- m represents an integer of 1 to 20.
- an organic halogenated compound having two or more starting points or a halogenated sulfonylated compound is used as an initiator. But preferred. To give a concrete example,
- R 11 is an alkyl group, aryl group, or aralkyl group having 1 to 20 carbon atoms, n is an integer of 0 to 20, X is chlorine, bromine, or iodine.
- X is chlorine, bromine, or iodine
- the transition metal complex used as the polymerization catalyst is not particularly limited, but is preferably a metal complex having a central metal of Group 7, 8, 9, 10 or 11 of the Periodic Table. More preferred are complexes having a central metal of zero-valent copper, monovalent copper, divalent ruthenium, divalent iron or divalent nickel. Among them, a copper complex is preferable. Specific examples of monovalent copper compounds include cuprous chloride, cuprous bromide, cuprous iodide, cuprous cyanide, cuprous oxide, cuprous perchlorate, etc. It is.
- a copper compound When a copper compound is used, 2,2′-biviridyl and its derivatives, 1,10-phenanthrophosphorus and its derivatives, tetramethylethylenediamine, pentamethylethylenediamine, hexane
- a ligand such as a polyamine such as methyltris (2-aminoethyl) amine is added.
- Preferred ligands are nitrogen-containing compounds, more preferred ligands are chelated nitrogen-containing compounds, and further preferred ligands are N, N, ⁇ ′, ⁇ ′′, ⁇ ′′.
- a tris trifluorphosphine complex of divalent ruthenium chloride (RuCl (PPh)) is also suitable as a catalyst.
- RuCl (PPh) divalent ruthenium chloride
- Aluminum alkoxides are added as a activating agent. Furthermore, bis (triphenylphosphine) complex of divalent iron (FeCl (PPh)), bistriphenylphosphine complex of nickel (II)
- NiCl (PPh) nickel bistributylphosphine complex
- NiBr (Ph) nickel bistributylphosphine complex
- the polymerization can be carried out without a solvent or in various solvents.
- the solvent include hydrocarbon solvents such as benzene and toluene, ether solvents such as getyl ether and tetrahydrofuran, halogenated hydrocarbon solvents such as methylene chloride and chloroform, acetone, methyl ethyl ketone, and methyl.
- Ketone solvents such as isobutyl ketone; alcohol solvents such as methanol, ethanol, propanol, isopropanol, n-butyl alcohol and t-butyl alcohol; -tolyl solvents such as acetonitrile, propio-tolyl and benzo-tolyl; ethyl acetate and butyl acetate And carbonate solvents such as ethylene carbonate and propylene carbonate. These solvents can be used alone or in combination of two or more.
- the polymerization can be carried out in the range of 0 ° C to 200 ° C, preferably 5 ° C to 200 ° C. 0-150. C.
- the atom transfer radical polymerization of the present invention also includes so-called reverse atom transfer radical polymerization.
- Reverse atom transfer radical polymerization is a highly oxidized state when a normal atom transfer radical polymerization catalyst generates a radical, for example, Cu ( ⁇ ') when Cu (I) is used as a catalyst,
- a general radical initiator such as a peroxy sulphate is allowed to act, and as a result, an equilibrium state similar to that of atom transfer radical polymerization is produced (see Macromolecules 1999, 32, 2872).
- the vinyl polymer (I) has at least one crosslinkable silyl group. Further, from the viewpoint of the curability of the composition and the physical properties of the cured product, the number of crosslinkable silyl groups is, on average, preferably 1.1 to 4.0, more preferably 1.2 to 3.5. It is as follows.
- crosslinkable silyl group can be obtained.
- One is preferably at the end of the molecular chain. More preferably, it has all crosslinkable functional groups at the molecular chain terminals.
- the method for producing the (meth) acrylic polymer is disclosed in Japanese Patent Publication No. Hei 3-14068, Japanese Patent Publication No. Hei 4-55444, Japanese Patent Application Laid-Open No. Hei 6-21922, and the like. While these methods are free radical polymerization methods using the above-mentioned "chain transfer agent method", the resulting polymer has a relatively high proportion of crosslinkable functional groups at the molecular chain terminals, When the value of the molecular weight distribution represented by MwZ Mn is generally 2 or more, there is a problem that the viscosity becomes high.
- the above-mentioned “living radical polymerization method” is required. It is preferable to use.
- the crosslinkable silyl group of the bull polymer (I) includes the general formula (1):-[SKR 1 ) (Y) 0] -Si (R 2 ) (Y) (1)
- R 2 is the same or different and each is an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, or (R ′) SiO—
- V represents a monovalent hydrocarbon group of 1 to 20, and three R's may be the same or different, and represents a triorganosiloxy group represented by the formula: R 1 or R 2 When two or more are present, they may be the same or different.
- Y represents a hydroxyl group or a hydrolyzable group, and when two or more Y are present, they may be the same or different.
- a represents 0, 1, 2 or 3.
- b represents 0, 1 or 2.
- 1 represents an integer of 0 to 19. However, it must satisfy a + lb ⁇ l. ⁇
- hydrolyzable group examples include groups generally used such as a hydrogen atom, an alkoxy group, an acyloxy group, a ketoximate group, an amino group, an amide group, an aminooxy group, a mercapto group, and an alkenyloxy group. No. Of these, an alkoxy group, an amide group and an aminooxy group are preferred, but an alkoxy group is particularly preferred because of its mild hydrolyzability and easy handling.
- a hydrolyzable group or a hydroxyl group can be bonded to one silicon atom in the range of 1 to 3, and (a + ⁇ b) is preferably in the range of 1 to 5.
- two or more hydrolyzable groups or hydroxyl groups are bonded to the crosslinkable silyl group, they may be the same or different.
- the number of silicon atoms forming a crosslinkable silyl group is one or more. In the case of silicon atoms linked by a siloxane bond or the like, the number is preferably 20 or less.
- the general formula (7) is one or more. In the case of silicon atoms linked by a siloxane bond or the like.
- Y is the same as above.
- a represents 1, 2 or 3.
- the crosslinkable silyl group represented by is preferred because it is easily available.
- a is preferably 2 or more in consideration of curability.
- a force of three S for example, a trimethoxy function
- two for example, a dimethoxy function
- two pieces may be superior in terms of storage stability and mechanical properties (elongation, etc.).
- Two (for example, dimethoxy functional groups) and three may be used in combination to balance the curability and physical properties!
- the bullet polymer having at least one alkenyl group used in the method (A) can be obtained by various methods.
- the synthesis method is illustrated below, but is not limited thereto.
- R ′′ represents hydrogen or a methyl group
- R 15 represents —C (0) 0—, or o—, m—, p-phenylene group
- R 16 represents a direct bond or one carbon atom.
- R 17 is hydrogen or alkyl having 1 to 20 carbon atoms. Group, an aryl group having 6 to 20 carbon atoms or an aralkyl group having 7 to 20 carbon atoms.
- organometallic compounds having an alkenyl group such as organotin such as aryltributyltin and aryltrioctyltin in a vinyl polymer having at least one highly reactive carbon halogen bond. To replace halogen.
- R 17 is the same as above, R 18 and R 19 are both forces which are electron-withdrawing groups for stabilizing the force-rubber-on C, or one is the above-mentioned electron-withdrawing group and the other is hydrogen or carbon number 1 to Represents an alkyl group or a phenyl group of 10.
- R 2Q represents a direct bond or a divalent organic group having 1 to 10 carbon atoms, and may contain one or more ether bonds. Shows alkali metal ion or quaternary ammonium ion)
- the electron withdrawing groups of R 18 and R 19 have the structure of —CO R, —C (0) R and —CN
- a vinyl polymer having at least one halogen bond is reacted with a simple metal such as zinc or an organometallic compound to prepare an enolate anion, and then a halogen diacetyl group Such as an alkenyl group-containing compound having a leaving group, a carbonyl compound having an alkenyl group, an alkenyl group-containing dicyanate compound, and an alkenyl group-containing acid halide. To react with an electrophilic compound.
- the vinyl polymer having at least one halogen bond may be, for example, an oxyunion or a carboxylate-one having an alkenyl group represented by the general formula (10) or (11). To replace halogen.
- HC C (R 17 ) — R 21 — O— M + (10)
- R 21 is a divalent organic group having 1 to 20 carbon atoms and may contain one or more ether bonds.
- R 22 is a direct bond, or one or more ether bonds comprise a divalent organic group having 1 to 20 carbon atoms! /, Even! /, )
- the above-mentioned method for synthesizing a vinyl polymer having at least one highly reactive carbon-halogen bond is based on atom transfer radical polymerization using an organic halide as described above as an initiator and a transition metal complex as a catalyst.
- Legal examples include, but are not limited to.
- the vinyl polymer having at least one alkenyl group can also be obtained as a vinyl polymer having at least one hydroxyl group, and the methods exemplified below can be used, but are not limited thereto. is not.
- (A-g) a method of reacting with a base such as sodium methoxide and reacting with an alkali group-containing halide such as salted araryl,
- halogen is directly applied to the method for introducing an alkyl group such as (Aa) and (Ab). If not involved, it is preferable to synthesize a bullet-based polymer by using a living radical polymerization method.
- the method (A-b) is more preferable because the control is easier.
- a radically reactive carbon-halogen bond obtained by radical polymerization of a vinyl-based monomer using a dandelion or a halogenated sulfolyl conjugate as an initiator and a transition metal complex as a catalyst (atomic transfer radical polymerization method). It is preferred to use a bull polymer having at least one of these.
- the method (A-f) is more preferable because the control is easier.
- hydrosilane conjugate having a crosslinkable silyl group is not particularly limited, but a typical one is a compound represented by the general formula (12).
- R 2 is the same or different and each is an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, or (R ′) SiO—
- V represents a monovalent hydrocarbon group of 1 to 20, and three R's may be the same or different, and represents a triorganosiloxy group represented by the formula: R 1 or R 2 When two or more are present, they may be the same or different.
- Y represents a hydroxyl group or a hydrolyzable group, and when two or more Y are present, they may be the same or different.
- a represents 0, 1, 2 or 3.
- b represents 0, 1 or 2.
- 1 represents an integer of 0 to 19. However, it must satisfy a + lb ⁇ l. ⁇
- R 2 and Y are the same as described above.
- A represents 1, 2 or 3.
- a transition metal catalyst When the hydrosilane conjugate having a crosslinkable silyl group is added to an alkenyl group, a transition metal catalyst is usually used.
- the transition metal catalyst include, for example, a substance in which platinum is dispersed in a carrier such as platinum alone, alumina, silica, carbon black, a complex of chloroplatinic acid, a salt of platinum salt with alcohol, aldehyde, ketone, etc. Olefin complex And platinum (0) -divinyltetramethyldisiloxane complex.
- catalysts other than platinum compounds include RhCl (PPh), RhCl, RuCl, IrCl, FeCl, A1C1, PdCl
- Examples of the method for producing the vinyl polymer having at least one hydroxyl group used in the methods (B) and (A-g) to (A-j) include the following methods, but are not limited to these methods. It is not something.
- the timing of reacting a compound having both a polymerizable alkenyl group and a hydroxyl group in one molecule is not limited. However, especially when a living radical polymerization is expected to have rubber-like properties, the end of the polymerization reaction or a predetermined monomer is required. After completion of the above reaction, it is preferable to react as a second monomer.
- (B-c) A method of radically polymerizing a butyl monomer using a large amount of a hydroxyl group-containing chain transfer agent such as a hydroxyl group-containing polysulfide disclosed in JP-A-5-262808.
- halogen of the vinyl polymer having at least one highly reactive carbon-halogen bond is hydrolyzed by a method as described in, for example, JP-A-4-132706.
- the electron withdrawing groups of R 18 and R 19 have the structure of —CO R, —C (0) R and —CN
- a method of reacting a simple metal such as zinc or an organometallic compound to prepare an enolate anion and thereafter reacting an aldehyde or a ketone For example, a method of reacting a simple metal such as zinc or an organometallic compound to prepare an enolate anion and thereafter reacting an aldehyde or a ketone.
- Such a compound is not particularly limited, and examples thereof include a compound represented by the general formula (18).
- the compound represented by the above general formula (18) is not particularly limited, but it is easily available, and the compounds such as 10-decenol, 5-hexenol and aryl alcohol are used. Luke alcohol is preferred.
- a living radical polymerization method is used in such a case.
- a living radical polymerization method is used in such a case.
- the method (Bb) is more preferable because the control is easier.
- an organic halide or a halogenated sulfonylated compound is used as an initiator and a transition. It is preferable to use a vinyl polymer having at least one highly reactive carbon-halogen bond at the terminal obtained by radical polymerization of a vinyl monomer using a metal complex as a catalyst (atom transfer radical polymerization method).
- the method (B-i) is more preferable because it is easy to control.
- Examples of the compound having a group capable of reacting with a hydroxyl group such as a crosslinkable silyl group and an isocyanate group in one molecule include ⁇ -isocyanatopropyltrimethoxysilane and ⁇ -isocyanatopropylmethyldimethoxysilane. Examples thereof include silane, ⁇ -isocyanatopropyltriethoxysilane, and the like. If necessary, a generally known catalyst for a urethanization reaction can be used.
- Examples of the compound having a polymerizable alkyl group and a crosslinkable silyl group in one molecule used in the method (C) include, for example, ⁇ -trimethoxysilylpropyl (meth) atalylate, ⁇ -methyl Examples thereof include those represented by the following general formula (19), such as rudimethoxysilylpropyl (meth) acrylate.
- R 23 is a direct bond or a divalent organic group having 1 to 20 carbon atoms and containing one or more ether bonds! /, Or! /.
- Examples of the chain transfer agent having a crosslinkable silyl group used in the chain transfer agent method (D) include crosslinkable silyl groups disclosed in Japanese Patent Publication Nos. 3-14068 and 4-55444. Examples include mercaptan having a group and hydrosilane having a crosslinkable silyl group.
- the method for synthesizing the vinyl polymer having at least one highly reactive carbon-halogen bond used in the method (E) uses the above-mentioned organic halogenated compound as an initiator, An atom transfer radical polymerization method using a transition metal complex as a catalyst may be mentioned, but is not limited thereto.
- Examples of the compound having a crosslinkable silyl group and a stabilizing carba-one in one molecule include those represented by the general formula (2).
- R 24 may be a direct bond or a divalent organic group having 1 to 10 carbon atoms and may contain one or more ether bonds.
- R 25 is hydrogen, an alkyl group having 1 to 10 carbon atoms, and 6 to 6 carbon atoms. It represents 10 aryl groups or aralkyl groups having 7 to 10 carbon atoms. However, it must satisfy a + lb ⁇ l. )
- the electron withdrawing groups of R 18 and R 19 have the structure of —CO R, —C (0) R and —CN
- hydrophobic fine powder silica ( ⁇ ⁇ ⁇ ) in the present invention examples include fine powder silica such as fumed silica (fumed silica).
- the finely divided silica is a white, highly dispersible silicon dioxide composed of spherical primary particles produced from a volatile silane compound by a high-temperature flame hydrolysis method. Primary particles form aggregated or agglomerated particles that do not exist in isolation. Siloxane and silanol groups are present on the surface of these particles.
- the hydrophobic fine powdered silica in the present invention is a silica that has been chemically surface-treated by reacting a silanol group with a silane or silazane.
- a silane or silazane For example, those made hydrophobic by treatment with an organic silicon compound such as dimethyldichlorosilane, hexamethyldisilazane, dimethylsiloxane, trimethoxyoctylsilane, and dimethylsilicone are preferable.
- Hydrophobicization of the surface has the effect of reducing moisture adsorption and facilitating dispersion in the vinyl polymer (I) produced by the living radical polymerization method.
- hydrophobic finely divided silica ⁇ ⁇
- hydrophobic finely divided silica ⁇ ⁇
- AEROSIL manufactured by Nippon AEROSIL CO., LTD. No.
- the particle size of the hydrophobic finely divided silica ( ⁇ ) is not particularly limited !, but is preferably as small as possible. When the particle size of the hydrophobic fine silica powder ( ⁇ ) is smaller than the wavelength of visible light, the hydrophobic fine silica powder ( ⁇ ) is transparent even when dispersed in the curable composition. That's why.
- the specific surface area (according to BET adsorption method) force preferably 50 m 2 Zg above, more preferable properly is 50 to 400 m 2 Zg, more preferably ultrafine powdery silica of about 100 to 300 m 2 Zg Force is preferred.
- the BET adsorption method is a method of physically adsorbing an inert gas molecule having a large occupied area of adsorption on the surface of powder particles at the temperature of liquid nitrogen, and obtaining a specific surface area of the sample.
- the blending amount of the hydrophobic fine powder silica ( ⁇ ⁇ ⁇ ) is preferably 1 to 200 parts by weight based on 100 parts by weight of the vinyl polymer (I) having a crosslinkable silyl group. Parts are particularly preferred. If the amount of the hydrophobic fine powdered silica ( ⁇ ) is as small as less than 1 part by weight! /, The reinforcing effect of the cured product and the effect of imparting thixotropy tend to be hardly exhibited. On the other hand, if the compounding amount is more than 200 parts by weight, the viscosity before curing is high, and a strong force is required to extrude a cartridge and the like, which tends to reduce workability.
- the graft copolymer obtained by graft-polymerizing a vinyl monomer to an acrylic ester-based crosslinked rubber-like polymer, which is the component (II) of the present invention, is a rubber having a glass transition temperature of 0 ° C or lower.
- Core-shell containing polymer [A] as core layer and polymer [B] as shell layer (Hereinafter abbreviated as graft copolymer ( ⁇ )).
- the rubber-like polymer [A] forming the core layer of the graft copolymer (III) has a single-layer structure or a multi-layer structure of two or more layers. It may be.
- the polymer [B] forming the shell layer may have a single-layer structure or a multi-layer structure of two or more layers.
- the graft copolymer (III) is usually obtained by graft copolymerization of the rubbery polymer [A] and the monomer mixture (b), and in many cases, the rubber It is obtained by graft copolymerizing the monomer mixture (b) in the presence of a rubber latex [ ⁇ '] containing the polymer [A] as a solid component.
- the monomer mixture (b) gives a polymer [B] as a result of the graft copolymerization.
- the rubbery polymer [A] is a monomer (a-1) of butadiene and Z or an alkyl acrylate, an aromatic vinyl monomer (a-2), a monomer of butadiene and Z or an alkyl acrylate.
- Monomer ( a -3) copolymerizable with the monomer ( a -1) and the aromatic vinyl monomer (a-2) (hereinafter referred to as copolymerizable vinyl monomer (a-3))
- a rubber latex [A,] containing the rubbery polymer [A] By subjecting the monomer mixture (a) to, for example, emulsion polymerization, a rubber latex [A,] containing the rubbery polymer [A] can be obtained.
- the rubber-like polymer [A] is obtained by an emulsion polymerization method, the rubber-like polymer [ ⁇ '] is simply used as a rubber latex [A'] dispersed in an aqueous medium. It can be used for graft copolymerization with the monomer mixture (b).
- the butadiene and the monomer (a-1) of Z or alkyl acrylate are components for improving the weather resistance.
- the butadiene of the monomer (a-1) of butadiene and Z or the alkyl acrylate 1,3-butadiene is usually used.
- the alkyl acrylate include alkyl acrylates having an alkyl group having 1 to 8 carbon atoms, such as methyl acrylate, ethyl acrylate, butyl acrylate, and 2-ethylhexyl acrylate. Power that can be performed is not limited to these.
- These butadiene and Z or alkyl acrylate can be used alone or in combination of two or more.
- the amount of the butadiene and the monomer (a-1) of Z or alkyl acrylate used is determined in order to sufficiently improve the impact resistance of the finally obtained molded article.
- the ratio of butadiene and alkyl acrylate contained in the butadiene and Z or the alkyl acrylate monomer (a-1) is not particularly limited, but may vary depending on the curable composition finally obtained.
- the total amount of the butadiene and the alkyl acrylate is 100% by weight, and the butadiene power is ⁇ 25% by weight and the alkyl acrylate is 75- %, More preferably 0% to 12% by weight of the butadiene and 88%: L00% by weight of the alkyl acrylate, most preferably! / a 0 wt% is the Atari Le acid alkyl ester 100 weight 0/0.
- the aromatic vinyl monomer (a-2) has an action of improving the transparency of a cured product finally obtained from the vinyl polymer (I) of the present invention, and is a graft copolymer. This component is used when adjusting the difference between the refractive index of (ii) and the refractive index of the vinyl polymer (I) to be used as small as possible.
- aromatic vinyl monomer (a-2) include, for example, styrene, ⁇ -methylstyrene, 1-bulnaphthalene, and 2-burnaphthalene. What is not done. These aromatic vinyl monomers can be used alone or in combination of two or more.
- the amount of the aromatic vinyl monomer (a-2) used is relatively small because the amount of the butadiene and the monomer (a-1) of Z or alkyl acrylate used is relatively small.
- it is most preferably 0 to 50% by weight of the total amount of the polymerization components used for obtaining the rubber-like polymer [A].
- the copolymerizable vinyl monomer (a-3) is a component used for finely adjusting the compatibility between the graft copolymer ( ⁇ ) and the vinyl polymer (I).
- copolymerizable butyl monomer (a-3) include butyl cyanide monomers such as acrylonitrile and methacrylo-tolyl, and 4-hydroxybutyl acrylate.
- the present invention is not limited to these. These bullet monomers alone Alternatively, two or more kinds can be used as a mixture.
- the amount of the copolymerizable vinyl monomer (a-3) to be used is relatively small because the amount of the butadiene and the monomer (a-1) of Z or alkyl acrylate is relatively small.
- a force that is 0 to 20% by weight of the total amount of the polymer components when the rubber-like polymer [A] is obtained preferably 0 to : LO wt%, more preferably 0 wt%.
- the polyfunctional monomer (a-4) is a component used for forming a crosslinked structure in the obtained rubbery polymer [A].
- polyfunctional monomer (a-4) include, but are not limited to, divinylbenzene, allyl acrylate, aryl metharylate, and the like.
- a macromer for example, a , ⁇ -dimethacryloyloxy polyoxyethylene, etc. You can also.
- These polyfunctional monomers can be used alone or in combination of two or more.
- the amount of the polyfunctional monomer (a-4) used is relatively small, because the amount of the butadiene and the monomer (a-1) of Z or alkyl acrylate is relatively small.
- the amount is from 0 to 5% by weight, preferably from 0.1 to 5% by weight, based on the total amount of the polymer components used to obtain the rubber-like polymer [A]. 3% by weight.
- the method for obtaining the rubbery polymer [A] is not particularly limited.
- An emulsifier and the like may be blended and polymerized by, for example, a usual emulsion polymerization method to obtain a rubber latex [ ⁇ '].
- the aqueous medium refers to a liquid containing 90% by weight or more of water and having a composition capable of emulsion polymerization substantially in the aqueous medium.
- the aqueous medium may contain up to 10% by weight of a liquid other than water that can be mixed with water, as long as emulsion polymerization is possible in the aqueous medium.
- liquids other than water that can be mixed with water include acetone, methyl alcohol, and ethyl. Alcohol, propyl alcohol, butyl alcohol, tetrahydrofuran, dimethylformaldehyde and the like are not limited thereto.
- Examples of the polymerization initiator include peroxides of ketones or aldehydes such as cyclohexanone peroxide, disilver oxides such as acetyl peroxide, and hydrides such as t-butyl hydroperoxide and cumenehydride peroxide.
- Organic peroxides such as oral peroxides, dialkyl peroxides such as di-tert-butyl peroxide, alkyl peresters such as t-butyl perisobutylate, and percarbonates such as t-butyl peroxyisopropyl carbonate.
- inorganic peroxides such as hydrogen peroxide and potassium persulfate, and azoi conjugates such as 2,2′-azobisisobutymouth-tolyl, but are not limited thereto.
- organic peroxides and Z or inorganic peroxides may be used as a thermal decomposition type polymerization initiator, and may be used to reduce sodium ascorbate, sodium formaldehyde sulfoxylate, etc.
- a redox-type polymerization initiator may be used in combination with an initiator, a co-catalyst such as ferrous sulfate, if necessary, and a chelating agent such as ethylenediaminetetraacetate.
- Examples of the emulsifier include a surfactant and the like.
- the types of surfactants are not particularly limited.
- Anionic surfactants, nonionic surfactants, cationic surfactants, and combinations of anionic surfactants and nonionic surfactants The combination of a cationic surfactant and a nonionic surfactant may be different.
- the anionic surfactant include, but are not particularly limited to, alkali metal salts of fatty acids such as potassium palmitate, sodium oleate, and sodium stearate, sodium dodecyl sulfate, and triethanol sulfate dodecyl sulfate.
- alkylbenzenesulfonic acid represented by sodium dodecyl
- nonionic surfactant examples include, but are not particularly limited to, polyoxyethylene alkyl ethers such as polyoxyethylene dodecyl ether and polyoxyethylene stearyl ether, and polyoxyethylene nonyl surfactants such as polyoxyethylene nonylphenol ether.
- Sorbitan fatty acid esters such as ethylene alkyl phenol ether, sorbitan monostearate, sorbitan distearate, sorbitan sesquioleate, polyoxyethylene sorbitan fatty acid esters represented by polyoxyethylene sorbitan monostearate, and polyethylene glycol monoester
- Polyoxyethylene acyl esters such as stearate and polyethylene glycol distearate, and oxyethyleneoxypropylene block polymers (molecular weight of about 200 0 to about 10000), and fatty acid monodaliseride such as glyceryl monooleate.
- cationic surfactant examples include, but are not particularly limited to, alkylamine salts such as dodecylamine acetate, quaternary ammonium salts such as dodecyltrimethylammonium chloride, and polyamines. Oxyethylene alkylamine and the like can be mentioned. Besides these, it is also possible to use a polymer surfactant.
- addition and polymerization of the monomer mixture (a) may be performed in one step or may be performed in multiple steps. Absent. The addition of the monomer mixture (a) is particularly limited because it can be added all at once and can be added continuously. There is no.
- the reaction temperature is preferably 20 to 90 ° C, more preferably 30 to 70 ° C, and further preferably 40 to 60. C.
- the monomer mixture (a) contains the butadiene and Z or an alkyl acrylate monomer ( a -1), an aromatic vinyl monomer (a-2), and a copolymer.
- a reaction in which an aqueous medium, an initiator, an emulsifier, etc. are introduced in advance is introduced in advance.
- a monomer (a-1) of the butadiene and Z or alkyl acrylate an aromatic vinyl monomer ( a2 ), a copolymerizable vinyl monomer (a-3), and a polyfunctional monomer
- a desired amount of each of the active monomers (a4) individually or in some combination thereof and to stir and mix in a reaction vessel to obtain a micelle.
- the monomer mixture (a) is polymerized by, for example, a normal emulsion polymerization method and is contained in the rubber latex [ ⁇ '] by shifting the inside of the reaction vessel to a condition capable of initiating polymerization. To obtain a rubbery polymer [ ⁇ ].
- the glass transition temperature of the rubber-like polymer [ ⁇ ] obtained by pressing is set so that even if a large deformation rate is applied to the finally obtained molded product, it can be sufficiently deformed. And below 0 ° C.
- the monomer mixture (b) comprises an alkyl methacrylate monomer (b-1), an alkyl acrylate monomer (b-2), and an aromatic vinyl monomer (b-3).
- the alkyl methacrylate monomer (b-1) improves the adhesiveness between the graft copolymer ( ⁇ ) and the vinyl polymer (I), and provides the curable composition of the present invention. This is a component used to improve the strength of the cured product finally obtained from
- methacrylic acid alkyl ester monomer (b-1) include methacrylic acid having an alkyl group having 1 to 5 carbon atoms such as methyl methacrylate, ethyl methacrylate, and butyl methacrylate.
- Alkyl esters include, but are not limited to, these. These alkyl methacrylates can be used alone or in combination of two or more.
- the amount of the methacrylic acid alkyl ester monomer (b-1) used is 10 to: LOO wt% of the total amount of the monomer mixture (b).
- the methacrylic acid alkyl ester monomer (b-1) contains methyl methacrylate in a proportion of preferably 60 to: L00% by weight, more preferably 80 to: L00% by weight.
- the alkyl acrylate monomer (b-2) is added to the curable composition finally obtained by adjusting the softening temperature of the shell layer of the graft copolymer ( ⁇ ). Promotes good dispersion of the raft copolymer in the vinyl polymer (I) and increases the strength of the cured product. It is a component used for good expression.
- acrylic acid alkyl ester monomer (b-2) include, for example, an alkyl group having 2 to 12 carbon atoms such as ethyl acrylate, butyl acrylate, and 2-ethylhexyl acrylate.
- the power of the alkyl acrylate having is not limited thereto.
- These alkyl methacrylates can be used alone or in combination of two or more.
- the amount of the acrylic acid alkyl ester monomer (b-2) used is 0 to 60% by weight based on the total amount of the monomer mixture (b).
- the vinyl copolymer weight of the graft copolymer in the finally obtained cured product is well balanced.
- the alkyl methacrylate monomer (b-1) and the alkyl acrylate monomer (b-) contained in the monomer mixture (b) are mixed. Assuming that the total amount of 2) is 100% by weight, the ratio of the alkyl methacrylate monomer (b-1) is 60 to 100% by weight, and the ratio of the alkyl acrylate monomer (b-2) is It is preferably 0 to 40% by weight.
- the aromatic vinyl monomer (b-3) has an effect of improving the transparency of the finally obtained cured product, and the refractive index of the graft copolymer ( ⁇ ) and the vinyl used It is a component used when adjusting the difference from the refractive index of the system polymer (I) to be as small as possible.
- aromatic vinyl monomer (b-3) include, for example, monomers exemplified as the representative examples of the aromatic vinyl monomer (a-2). It is not limited to these! / ,. These aromatic vinyl monomers can be used alone or in combination of two or more.
- the amount of the aromatic vinyl monomer (b-3) used is relatively smaller than the amount of the alkyl methacrylate monomer (b-1) used, and the curability finally obtained is In order to reduce the possibility that the strength of the composition is sufficiently improved, it is 0 to 90% by weight, preferably 0 to 10% by weight, more preferably 0% by weight based on the total amount of the monomer mixture (b). %.
- the cyanidani vinyl monomer (b-4) is a component used for finely adjusting the compatibility between the graft copolymer ( ⁇ ) and the vinyl polymer (I). .
- Representative examples of the cyanide butyl monomer (b-4) include, but are not limited to, acrylonitrile, methacrylo-tolyl, and the like. These cyanide vial monomers can be used alone or in combination of two or more.
- the amount of the cyanidani vinyl monomer (b-4) used is relatively small as the amount of the methacrylic acid alkyl ester monomer (b-1) used is relatively small.
- the force is preferably 0 to 25% by weight of the total amount of the monomer mixture (b), more preferably 0% by weight.
- copolymerizable butyl monomer (b-5) include, for example, methyl acrylate, 4-hydroxybutyl acrylate, glycidyl methacrylate, and the like. What, These vinyl monomers can be used alone or in combination of two or more.
- the amount of the copolymerizable vinyl monomer (b-5) is used, the amount of the alkyl methacrylate used is relatively small, and the strength of the curable composition finally obtained is sufficiently improved.
- the amount is 0 to 20% by weight, preferably 0 to: LO% by weight, more preferably 0% by weight based on the total amount of the monomer mixture (b).
- the graft copolymer (III) is obtained by graft copolymerizing the rubbery polymer [A] and the monomer mixture (b).
- the monomer mixture (b) gives the polymer [B] as a result of the graft copolymerization.
- the amounts of the rubbery polymer [A] and the monomer mixture (b) used are determined so as to sufficiently improve the strength of the vinyl-based polymer (I) of the present invention and the finally obtained cured product.
- the amount of the rubbery polymer [A] should be 50% by weight or more, preferably 60% by weight or more, that is, the monomer mixture (b) should be 50% by weight or less, preferably 40% by weight or less.
- the method for obtaining the graft copolymer ( ⁇ ) is not particularly limited.
- the rubber latex [A,] containing the rubbery polymer [A] having a glass transition temperature of 0 ° C. or lower prepared as described above is used.
- a copolymerizable monomer (b-5) each containing a desired amount of a monomer monomer (b-5) are added, and the same polymerization initiator and the like as described above are blended and polymerized by a usual polymerization method.
- Graft copolymer latek A method for obtaining a powdery graft copolymer can be adopted.
- the addition and polymerization of the monomer mixture (b) are not particularly limited, and may be performed in one step or in multiple steps.
- the addition of the monomer mixture (b) may be carried out in a lump at a time, and it may be added continuously. There is no limitation.
- the reaction temperature is preferably 20 to 90 ° C, more preferably 30 to 70 ° C, and still more preferably 40 to 60. C.
- the average particle size of the graft copolymer ( ⁇ ) obtained by the force is preferably in the range of 0.03 to 0.28 ⁇ m.
- the method for obtaining the graft copolymer (II) in the present invention as a powder is not particularly limited, for example, by coagulation with an acid or a salt, heat treatment, dehydration treatment, drying treatment, or the like. Can be obtained as a powder by spray drying or coagulation followed by dehydration and melting.
- the amount of the graft copolymer (III) to be used is preferably in the range of 1 to 200 parts by weight, more preferably 1 to 50 parts by weight, per 100 parts by weight of the vinyl polymer (I). . If the amount of the graft copolymer (III) exceeds 200 parts by weight, the viscosity of the curable composition tends to increase, and the workability tends to decrease.
- a polyoxyalkylene polymer having at least one crosslinkable silyl group (IV) (hereinafter referred to as a polyoxyalkylene polymer) Polymer (IV)) are disclosed in JP-B-45-36319, JP-B-46-12154, JP-B-49-32673, JP-A-50-156599, JP-A-51-73561, and JP-A-51-73561.
- the molecular chain of the polyoxyalkylene polymer (IV) has essentially the general formula:
- R 26 is a divalent organic group
- R 26 is preferably a divalent hydrocarbon group having 3 to 6 carbon atoms, and most of them are those having 3 or 4 carbon atoms. Hydrocarbon groups are particularly preferred. Specific examples of R include —CH (CH) — CH —CH (CH)
- the polyoxyalkylene-based polymer (IV) may be linear, branched, or a mixture thereof. Further, other monomer units and the like may be contained, but from the viewpoint of obtaining good workability and imparting flexibility of the cured product, -CH (CH
- the repeating unit represented by one CH—O— is preferably present in the polymer in an amount of 50% by weight or more.
- crosslinkable silyl group capable of crosslinking by forming a siloxane bond in the polyoxyalkylene polymer (IV) the same crosslinkable silyl group as in the vinyl polymer (I) is used. Can be obtained by the general formula (1);
- R 2 is the same or different and is an alkyl group having 120 carbon atoms, an aryl group having 620 carbon atoms, an aralkyl group having 720 carbon atoms, or (R ′) SiO— (R ′ is
- R 1 represents a monovalent hydrocarbon group of 20; three R's may be the same or different; V, represents a triorganosiloxy group represented by the formula: R 1 or R 2 represents When two or more are present, they may be the same or different.
- Y represents a hydroxyl group or a hydrolyzable group, and when two or more Y are present, they may be the same or different.
- a represents 0, 1, 2 or 3.
- b represents 0, 1 or 2.
- 1 represents an integer of 0 19. However, it must satisfy a + lb ⁇ l. ⁇
- hydrolyzable group examples include commonly used groups such as a hydrogen atom, an alkoxy group, an acyloxy group, a ketoximate group, an amino group, an amide group, an aminooxy group, a mercapto group, and an alkenyloxy group. No. Of these, an alkoxy group, an amide group, and an aminooxy group are preferred, but from the viewpoint of mild hydrolysis and easy handling, Lucoxy groups are particularly preferred.
- a hydrolyzable group or a hydroxyl group can be bonded to one silicon atom in the range of 1 to 3, and (a + ⁇ b) is preferably in the range of 1 to 5.
- two or more hydrolyzable groups or hydroxyl groups are bonded to the crosslinkable silyl group, they may be the same or different.
- the number of silicon atoms forming a crosslinkable silyl group is one or more. In the case of silicon atoms linked by a siloxane bond or the like, the number is preferably 20 or less.
- the general formula (7) is one or more. In the case of silicon atoms linked by a siloxane bond or the like.
- A 1, 2 or 3
- a crosslinkable silyl group represented by the formula:
- a is preferably 2 or more in consideration of curability.
- a compound with three forces for example, a trimethoxy functional group
- Two (for example, dimethoxy functional groups) and three (for example, trimethoxy functional groups) may be used in combination to balance the curability and physical properties!
- At least one crosslinkable silyl group is present on average per molecule of the polyoxyalkylene polymer (IV), and it is more preferable that it exists in the range of 1.1 to 5.
- the number of the crosslinkable silyl groups contained in one molecule of the polyoxyalkylene polymer (IV) is less than one, the curability becomes insufficient and it becomes difficult to exhibit good rubber elasticity behavior.
- the number of crosslinkable silyl groups exceeds 5, the cured product becomes hard, and the followability to joints decreases, which is not preferable.
- the crosslinkable silyl group may or may not be present at the terminal of the molecular chain of the polyoxyalkylene polymer (IV).
- the crosslinkable silyl group is present at the terminal of the molecular chain, so that high strength and high strength are obtained. Elongation makes it easier to obtain a rubber-like cured product having a low elastic modulus.
- the number average molecular weight (Mn) of the polyoxyalkylene polymer (IV) is not particularly limited, and may be generally in the range of 500 to 100,000.
- the number average molecular weight of the polyoxyalkylene polymer (IV) is a value determined in terms of polystyrene by gel permeation chromatography (GPC). Further, from the viewpoint of workability and elongation of the cured product, those having a small molecular weight distribution (MwZMn) are desirably 1.6 or less.
- the polyoxyalkylene polymer (IV) having a crosslinkable silyl group is preferably obtained by introducing a crosslinkable silyl group into a polyoxyalkylene polymer having a functional group.
- the polyoxyalkylene polymer having a functional group can be produced by a conventional polymerization method for producing a polyoxyalkylene polymer (an ion polymerization method using caustic alkali) or a chain extension reaction using this polymer as a raw material.
- porphyrin / aluminum complex catalysts exemplified in JP-A-61-197631, JP-A-61-215622, JP-A-61-215623 and JP-A-61-218632, A method using a double metal cyanide complex catalyst exemplified in JP-B-46-27250 and JP-B-59-15336, and a polyphosphazene salt catalyst exemplified in JP-A-10-273512.
- the molecular weight distribution of the crosslinkable silyl group-containing polyoxyalkylene polymer (IV) depends on the molecular weight distribution of the corresponding polymer before the introduction of the crosslinkable silyl group, the molecular weight distribution of the polymer before the introduction is as small as possible. N, it is preferred U ,.
- Introduction of a crosslinkable silyl group may be performed by a known method! That is, for example, the following method can be used.
- a polyoxyalkylene polymer having a functional group such as a hydroxyl group at the terminal is reacted with an organic compound having an active group and an unsaturated group, which are reactive with the functional group, and A hydrosilane-conjugated compound having a crosslinkable silyl group is added to the obtained reaction product in the presence of a hydrosilylation catalyst to introduce a crosslinkable silyl group at the polymer terminal.
- a polyoxyalkylene polymer having a functional group such as a hydroxyl group, an epoxy group, or an isocyanate group (hereinafter, referred to as a Z functional group) at a terminal thereof has a function exhibiting reactivity with the Z functional group.
- Group hereinafter referred to as the T! Functional group
- a silicon compound having a crosslinkable silyl group After the reaction, a crosslinkable silyl group is introduced into the polymer terminal.
- the silicon compound having a ⁇ 'functional group and a crosslinkable silyl group is not particularly limited.
- 8-aminoethyl)) aminopropyltrimethoxysilane
- ⁇ — Aminopropyl-containing silanes such as aminosilane
- ⁇ —Mercaptopropyltrimethoxysilane ⁇ —Mercaptopropylmethyldimethoxysilane and other mercapto group-containing silanes Silanes
- epoxysilanes such as ⁇ -glycidoxypropyltrimethoxysilane and 2- (3,4 epoxycyclohexyl) ethyltrimethoxysilane
- the method (F) or the method (G) may be any of the polyoxyalkylene-based polymers having a terminal hydroxyl group. And a compound having an isocyanate group and a crosslinkable silyl group.
- the polyoxyalkylene polymer (IV) may include an acrylic-modified polyoxyalkylene polymer in order to impart weather resistance and adhesiveness.
- the acrylic-modified polyoxyalkylene polymer is a polyoxyalkylene polymer obtained by blending a radically polymerized alkyl (meth) acrylate copolymer having a unit force.
- the amount of the polyoxyalkylene polymer (IV) to be used is preferably from 0 to LOOO parts by weight, more preferably from 0 to 400 parts by weight, based on 100 parts by weight of the vinyl polymer (I). Is more preferable.
- the polyoxyalkylene polymer (IV) is 0 parts by weight, that is, when not used, the weather resistance is very good.
- the polyoxyalkylene-based polymer (IV) is used in combination, the cured product having good workability has a high elongation at break and the tear strength is improved, making it suitable for sealing materials and gasket applications.
- the curable composition of the present invention may further contain a tin-based curing catalyst (V).
- tin-based curing catalyst (V) include, for example, dibutyltin dilaurate, dibutyltin diacetate, dibutyltin getyl hexanolate, dibutyltin dioctate, dibutyltin dimethylenomalerate, dibutyltinoletin gentinoremalate, dibutinoletin dibutinoremalate.
- Dibutinole tin diisooctyl malate dibutyl tin ditridecyl maleate, dibutyl tin dibenzyl malate, dibutyl tin maleate, dioctyl tin diacetate, dioctyl tin distearate, dioctyl tin dilaurate, dioctyl tin getyl malate, dioctyl tin disooctyl malate Dialkyltin carboxylate;
- Dialkyltin oxides such as dibutyltin oxide, dioctyltin oxide, and a mixture of dibutyltin oxide and phthalic acid ester;
- Tetravalent tin compounds such as dialkyltin oxide and dialkyltin diacetate, and low molecular weight silicon compounds having hydrolyzable silicon groups such as tetraethoxysilane, methyltriethoxysilane, diphenyldimethoxysilane and phenyltrimethoxysilane
- Divalent tin compounds such as tin octylate, tin naphthenate and tin stearate;
- Monobutyltin compounds such as monobutyltin trisotatoate and monobutyltin triisopropoxide; and monoalkyltins such as monooctyltin compounds;
- Reactants and mixtures of amine-based compounds such as reactants and mixtures of laurylamine and tin octylate, with organotin compounds;
- Chelate conjugates such as dibutyltin bisacetylacetonate, dioctyltin bisacetylacetonate, dibutyltin bisacetylacetonate, dioctyltin bisacetylacetonate and the like;
- Tin alcoholates such as dibutyltin dimethylate, dibutyltin methylate, dioctyltin dimethylate, dimethyltin methylate and the like can be mentioned.
- chelate compounds such as dibutyltin bisacetylacetonate and tin alcoholates are more preferable because of their high activity as silanol condensation catalysts. Further, dibutyltin dilaurate is preferable because the final curable composition is less colored, less costly, and easily available.
- tin-based curing catalysts (V) may be used alone or in combination of two or more.
- the mixing amount of the tin-based curing catalyst (V) is 0.1 with respect to 100 parts by weight of the vinyl-based polymer (I). 0.5 to 20 parts by weight are preferred 0.5 to: LO parts by weight are more preferred. If the amount of the tin-based curing catalyst is less than 0.1 part by weight, the effect of the curing catalyst may not be sufficiently exerted. On the other hand, if the amount of the tin-based curing catalyst exceeds 20 parts by weight, local heat generation or foaming occurs during curing, making it difficult to obtain a good cured product, and shortening the pot life, resulting in reduced workability. Tend to be easy to do.
- curable compositions of the present invention require a curing catalyst or a curing agent depending on each crosslinkable functional group.
- Various compounding agents may be added according to the desired physical properties.
- the polymer having a crosslinkable silyl group is crosslinked and cured by forming a siloxane bond in the presence or absence of various conventionally known condensation catalysts.
- a wide range from rubbery to resinous can be prepared according to the molecular weight of the polymer and the main chain skeleton.
- esters such as tetrabutyl titanate and tetrapropyl titanate; organic aluminum compounds such as aluminum trisacetyl acetate, aluminum trisethyl acetate, diisopropoxy aluminum ethyl acetate, and the like; Chelating conjugates such as zirconium tetraacetyl acetate and titanium tetraacetyl acetate; lead octylate; butylamine, octylamine, laurylamine, dibutylamine, monoethanolamine, diethanolamine, triethanolamine, Diethylenetriamine, triethylenetetramine, oleylamine, cyclohexylamine, benzylamine, getylaminopropylamine, xylylenediamine, triethylenediamine, guanidine, diphenyl Arginine, 2,
- silanol condensation catalysts such as pyrtrimethoxysilane, N- (j8-aminoethyl) ⁇ - aminopropylmethyldimethoxysilane, etc. having an amino group; silanol condensation catalysts; and other acidic catalysts and basic catalysts.
- silanol condensation catalysts can be exemplified.
- These catalysts may be used alone or in combination with two or more tin-based curing catalysts (V).
- the amount of the condensation catalyst is preferably about 0.1 to 20 parts by weight, and more preferably 0.5 to LO parts by weight, based on 100 parts by weight of the bull polymer (1). If the amount of the condensation catalyst is less than 0.1 part by weight, the effect of the condensation catalyst may not be sufficiently exerted.
- R 27 and R 28 are each independently a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms, and when two or more R 27 or R 28 are present, And c may be 0, 1, 2, or 3.
- a silicon compound having a silanol group represented by the formula (1) may be added. ,.
- Examples of the silicon compound include, but are not limited to, phenyltrimethoxysilane, phenylmethyldimethoxysilane, phenyldimethylmethoxysilane, diphenyldimethoxysilane, diphenylethoxysilane, and triphenyl-methoxysilane.
- R 27 in general formula (23) such as methoxysilane, which is an aryl group having 6 to 20 carbon atoms is preferable because the effect of accelerating the curing reaction of the composition is large.
- diphenyldimethoxysilanediphenylethoxysilane is most preferable because of its low cost and easy availability.
- the compounding amount of the silicon compound is preferably about 0.01 to 20 parts by weight based on 100 parts by weight of the vinyl polymer (I). 0.1 to: L0 parts by weight is more preferable. If the amount is less than this range, the effect of accelerating the curing reaction may be reduced. On the other hand, if the compounding power of the silicon compound exceeds this range, the hardness and tensile strength of the cured product may decrease. There is.
- a silane coupling agent or an adhesion-imparting agent other than the silane coupling agent can be added to the composition of the present invention.
- the addition of the adhesion-imparting agent makes it possible to further reduce the risk of the sealing material peeling off the adherend, such as a siding board, due to fluctuations in joint width and the like due to external force. Further, in some cases, the necessity of using a primer used for improving the adhesiveness is eliminated, and the construction work is expected to be simplified.
- silane coupling agents include ⁇ -isocyanate propyl trimethoxy silane, ⁇ -isocyanate propyl triethoxy silane, ⁇ - isocyanate propyl methyl diethoxy silane, and ⁇ isocyanate propyl methyl dimethoxy silane.
- Silanes containing an isocyanate group such as y-aminopropyltrimethoxysilane, ⁇ -aminopropyltriethoxysilane, ⁇ -aminopropylmethyldimethoxysilane, ⁇ -aminopropylmethylethoxysilane, N- (j8 —Aminoethyl) ⁇ -aminopropyltrimethoxysilane, ⁇ — ( ⁇ -aminoethyl) ⁇ -aminopropylmethyldimethoxysilane, ⁇ ⁇ ( ⁇ -aminoethyl) ⁇ -aminopropyltriethoxysilane, ⁇ — ( j8- aminoethyl) ⁇ - Aminopuro pills methyl GETS Toki Aminos such as silane, ⁇ -ureidopropyltrimethoxysilane, ⁇ phenyl- ⁇ -aminopropyltrimethoxys
- silyl amide amino polymers may also be used as silane coupling agents. It can.
- the amount of the silane coupling agent to be used is preferably from 0.1 to 20 parts by weight, more preferably from 0.5 to 10 parts by weight, based on 100 parts by weight of the vinyl polymer (I).
- silane coupling agent added to the curable composition of the present invention are as follows: various adherends, that is, inorganic substrates such as glass, aluminum, stainless steel, zinc, copper, and mortar; When used for organic substrates such as acryl, polyester, polyethylene, polypropylene and polycarbonate, it shows a remarkable effect of improving adhesiveness under non-primer conditions or primer treatment conditions. When used under non-primer conditions, the effect of improving adhesion to various adherends is particularly significant.
- silane coupling agent examples include, but are not particularly limited to, epoxy resin, phenol resin, sulfur, alkyl titanates, aromatic polyisocyanate, and the like.
- the above-mentioned adhesiveness-imparting agent may be used alone or in combination of two or more.
- adhesion-imparting agents can improve the adhesion to the adherend.
- 0.1 to 20 parts by weight of a silane coupling agent among the above-mentioned adhesiveness imparting agents is used in order to improve the adhesiveness, particularly the adhesiveness to a metal-coated surface such as an oil pan. Is preferred.
- plasticizers may be used in the curable composition of the present invention as needed. When a plasticizer is used in combination with the filler described below, it is possible to increase the elongation of the cured product or to mix a large amount of filler. .
- the plasticizer is not particularly limited. For example, dibutyl phthalate, diheptyl phthalate, di (2-ethylhexyl) phthalate, diisodecyl phthalate, butyl benzyl phthalate may be used for the purpose of adjusting physical properties and controlling properties.
- Non-aromatic dibasic acid esters such as octyl adipate, dioctyl sebacate, dibutyl sebacate, and isodecyl succinate; aliphatic esters such as butyl oleate and methyl acetyl ricinoleate Estenoles of polyanorylene glycolone such as diethylene glycol dibenzoate, triethylene glycol dibenzoate, and pentaerythritolone olethanore; Phosphates such as tricresyl phosphate and tributyl phosphate; trimellitates Polystyrenes such as polystyrene and poly- ⁇ -methylstyrene; polybutadiene, polybutene, polyisobutylene, butadiene acrylonitrile, and polychloroprene; chlorinated paraffins; hydrocarbon-based oils such as alkyl diphenyl and partially hydrogenated terphen
- a polymer plasticizer which is a polymer having a number average molecular weight of 500 to 15,000, is added, whereby the viscosity and slump properties of the curable composition and the cured product obtained by curing the composition are obtained.
- Mechanical properties such as tensile strength and elongation can be adjusted, and the initial physical properties are maintained over a long period of time compared to the case where a low molecular weight plasticizer which is a plasticizer containing no polymer component in the molecule is used. Can be.
- the polymer plasticizer may or may not have a functional group.
- the number average molecular weight of the high molecular weight plasticizer is 500 to 15,000, preferably 800 to 10,000, and more preferably 1,000 to 8,000.
- the plasticizer may flow out over time due to heat or rain, and the initial physical properties may not be maintained for a long time.
- the molecular weight is too high, the viscosity increases, and the workability deteriorates.
- polymeric plasticizers those that are compatible with the vinyl polymer (I) are preferable. Among them, a polymer having compatibility, weather resistance and heat resistance is preferred.
- vinyl polymers (meth) acrylic polymers are more preferable, and acrylic polymers are more preferable. Examples of the method for synthesizing this acrylic polymer include those obtained by conventional solution polymerization, and solventless acrylic polymers.
- the latter acrylic plasticizer uses a high-temperature continuous polymerization method without using a solvent or a chain transfer agent (USP4414370, JP-A-59-6207, JP-B-5-58005, JP-A-1-313522, USP5010166). ) Is more preferable for the purpose of the present invention.
- Examples thereof include, but are not limited to, ARUFON UP-1000, UP-1020, UP-1110, etc., manufactured by Toagosei Co., Ltd., JDX-P1000, JDX-P1010, JDX-P1020, etc., manufactured by Johnson Polymer Co., Ltd. Is mentioned.
- a living radical polymerization method can also be mentioned as another synthesis method.
- the molecular weight distribution of the polymer is narrow and the viscosity can be reduced, and the atom transfer radical polymerization method is more preferable, but the method is not limited thereto.
- the molecular weight distribution of the polymeric plasticizer is not particularly limited, but is preferably narrow, preferably less than 1.8. 1. 7 or less is more preferred 1. 6 or less is still preferred 1. 5 or less is more preferred 1. 4 or less is particularly preferred 1. 3 or less is most preferred.
- the plasticizer containing the above-mentioned polymer plasticizer may be used alone or in combination of two or more, but is not necessarily required. If necessary, a high-molecular plasticizer may be used, and a low-molecular plasticizer may be further used together within a range that does not adversely affect the physical properties.
- plasticizers can be blended at the time of polymer production.
- the amount of the plasticizer to be used is not limited, but is preferably 5 to 800% by weight, preferably 10 to 600% by weight, more preferably 100 to 100% by weight of the vinyl polymer (I). It is 10 to 500 parts by weight. If the amount is less than 5 parts by weight, the effect as a plasticizer tends to hardly appear, If it exceeds 0 parts by weight, the mechanical strength of the cured product tends to be insufficient.
- the amount of the filler is preferably 0 to 400 parts by weight based on 100 parts by weight of the vinyl polymer (I). It is more preferable to use in the range of 0 to: It is particularly preferable to use in the range of LOO parts by weight. If the amount exceeds 100 parts by weight, the workability of the curable composition may decrease.
- the filler may be used alone or in combination of two or more.
- the curable composition of the present invention may optionally contain a physical property modifier for adjusting the bow I tension property of the resulting cured product.
- the physical property modifier is not particularly limited, but examples thereof include alkyltrimethoxysilane, dimethyldimethoxysilane, trimethylmethoxysilane, and n-propyltrimethoxysilane.
- the physical property modifiers may be used alone or in combination of two or more.
- the physical property modifier is not particularly limited, but is preferably based on 100 parts by weight of the vinyl polymer (I). Or 0.1 to 80 parts by weight, more preferably 0.1 to 50 parts by weight. If the amount is less than 0.1 part by weight, the effect of light weight dipping is small. If it exceeds 80 parts by weight, a decrease in tensile strength among mechanical properties when the composition is cured may be observed.
- the curable composition of the present invention may optionally contain a silanol-containing conjugate.
- the silanol-containing compound is a compound having one silanol group in the molecule and a compound capable of forming a compound having one silanol group in the molecule by reacting with Z or moisture. Say. One of these may be used, or both compounds may be used simultaneously.
- the compound having one silanol group in the molecule is not particularly limited, and the compounds shown below, (CH 2) SiOH, (CH 2 CH 2) SiOH, (CH 2 CH 2) 2 SiOH, (n-Bu) SiOH
- CH represents a fuel group
- CH represents a naphthyl group
- a chain polysiloxane conjugate containing a silanol group such as
- R is the same as R 29 below, and m represents a positive number.
- R 29 represents a monovalent hydrocarbon group having 1 to 20 carbon atoms. A plurality of R 29 may be the same or different.
- R 29 is preferably a methyl group, more preferably a methyl group, an ethyl group, a vinyl group, a t-butyl group, and a phenyl group, which are more easily available and effective.
- the compound having one silanol group in the molecule is a crosslinkable silyl group of the vinyl polymer (I)! / ⁇ It is presumed that the cured product is given flexibility.
- a compound that can form a compound having one silanol group in a molecule by reacting with water is not particularly limited, but one silanol group is formed in a molecule formed by reacting with water.
- the compound having the formula (hydrolysis product) is preferably a compound represented by the above general formula (24).
- the following compounds may be mentioned in addition to the compound represented by the general formula (25) as described below.
- N O-bis (trimethylsilyl) acetamide, N- (trimethylsilyl) acetamide, bis (trimethylsilyl) trifluoroacetamide, N-methyl-N-trimethylsilyltrifluoroacetamide, bistrimethylsilylurea, N- (t-butyl (Dimethylsilyl) N-methyltrifluoroacetamide, (N, N-dimethylamino) trimethylsilane, (N, N-getyl) Amino) trimethylsilane, hexamethyldisilazane, 1,1,3,3-tetramethyldisilazane, N- (trimethylsilyl) imidazole, trimethylsilyltrifluoromethanesulfonate, trimethylsilylphenoxide, n-octanol Trimethylsilyl compound, 2-methylhexanol trimethylsilyl compound, glycerin tris (trimethylsilyl)
- the compound capable of producing a compound having one silanol group in the molecule by reacting with water is not particularly limited, but in addition to the above compounds, a compound represented by the following general formula (25) Is preferred.
- R 29 is the same as described above.
- Q is a positive number, and R 3 ° is a group excluding some or all of active hydrogen containing active hydrogen.
- R 29 is preferably a methyl group, an ethyl group, a vinyl group, a t-butyl group, and a phenyl group, and more preferably a methyl group.
- the (R 29 ) Si group is particularly preferably a trimethylsilyl group in which all three R 29 are methyl groups.
- q is preferably 1 to 5.
- the active hydrogen-containing conjugate from which R 3Q is derived is not particularly limited, but includes, for example, methanol, ethanol, n -butanol, i-butanol, t-butanol, n-octanol, 2-ethynolehexanol, and benzyl.
- Alcohols such as oleorenocone, ethylene glycolone, diethylene glycol, polyethylene glycol, propylene glycol, dipropylene glycol, polypropylene glycol, propanediol, tetramethylene glycol, polytetramethylene glycol, glycerin, trimethylolpropane, and pentaerythritolone
- Phenols such as phenol, cresol, bisphenol A, and hydroquinone; formic acid, acetic acid, propionic acid, lauric acid, palmitic acid, stearic acid, behenic acid, and acrylic acid
- Carboxylic acids such as lactic acid, methacrylic acid, oleic acid, linoleic acid, linolenic acid, sorbic acid, oxalic acid, malonic acid, succinic acid, adipic acid, maleic acid, benzoic acid, phthalic acid, terephthalic acid and trimellitic acid
- Compounds that can produce a compound having one silanol group in the molecule by reacting with water represented by the general formula (25) include, for example, trimethylsilyl chloride-dimethyl
- a compound having a group capable of reacting with active hydrogen such as a halogen group together with a (R 29 ) Si group also called a silylating agent such as (t-butyl) silyl chloride, etc.
- Specific examples of the compound represented by the general formula (25) include aryloxytrimethylsilane, N, O-bis (trimethylsilyl) acetamide, N- (trimethylsilyl) acetoamide, and bis (trimethylsilyl) trifluoro.
- R 31 is the same or different, substituted or unsubstituted monovalent hydrocarbon group or hydrogen atom
- R 32 is a divalent hydrocarbon group having 1 to 8 carbon atoms
- s and t are positive integers.
- t is 1 to 6
- s X t is 5 or more
- D is a monovalent to hexavalent organic group.
- Etc. can also be suitably used. These may be used alone or in combination of two or more.
- the active hydrogen compounds are preferably phenols, acid amides and alcohols, and more preferably phenols and alcohols whose active hydrogen compounds are hydroxyl groups.
- a compound capable of producing a compound having one silanol group in a molecule by reacting with water is one compound having one silanol group in the molecule by reacting with moisture during storage, curing, or after curing.
- the compound having one silanol group in the molecule formed as described above is used as the crosslinkable silicone of the vinyl polymer (I). It is presumed that the number of crosslinking points is reduced by reacting with the siloxane bond formed by the hydroxyl group or the crosslinking, thereby giving the cured product flexibility.
- the addition amount of the silanol-containing compound can be appropriately adjusted according to the expected physical properties of the cured product.
- the silanol-containing compound is 0.1 to 50 parts by weight, preferably 0.3 to 20 parts by weight, more preferably 0.5 to LO parts by weight based on 100 parts by weight of the bull polymer (1). Can be added.
- the timing of adding the silanol-containing conjugate to the bull polymer (I) is not particularly limited, and the curable composition may be added during the production of the bull polymer (I). It may be added during production.
- the curable composition of the present invention may contain a thixotropy-imparting agent (anti-sagging agent) as needed to prevent sagging and improve workability.
- a thixotropy-imparting agent anti-sagging agent
- thixotropy-imparting agent examples include polyamide waxes, hydrogenated castor oil derivatives; calcium stearate, aluminum stearate, and barium stearate. Metal stones and the like. These thixotropic agents (anti-sagging agents) may be used alone or in combination of two or more.
- the thixotropic agent can be added in an amount of 0.1 to 50 parts by weight, preferably 0.2 to 25 parts by weight, per 100 parts by weight of the vinyl polymer (I).
- amount is less than 0.1 part by weight, the effect of imparting thixotropy is not sufficiently exhibited, and when the amount exceeds 50 parts by weight, the viscosity of the compound increases, and the storage stability of the compound tends to decrease. .
- Photocurable substances may be added to the curable composition of the present invention as needed.
- a photocurable substance is a substance in which the molecular structure undergoes a chemical change in a short period of time by the action of light to cause a physical change such as hardening. By adding this photocurable substance, it is possible to reduce the tackiness (also referred to as residual tack) of the cured product surface when the curable composition is cured.
- This photocurable substance is a substance that can be cured by irradiating light, and a typical photocurable substance is, for example, to be left at room temperature for one day at a sunshine position (near a window) in a room.
- the type of the compound is not particularly limited. Examples thereof include citric acid burs and azide-modified resin.
- the unsaturated acrylic compound include (meth) acrylic acid esters of low molecular weight alcohols such as ethylene glycol, glycerin, trimethylolpropane, pentaerythritol, and neopentyl alcohol; bisphenol A (Meth) acrylates of acids such as isocyanuric acid, or alcohols obtained by modifying the above low-molecular-weight alcohols with ethylene oxide / propylene oxide; polyethers having a main chain of polyethers and terminal hydroxyl groups Polyols, polymer polyols obtained by radical polymerization of butyl monomers in polyols whose main chain is polyether, polyester polyols whose main chain is polyester and have hydroxyl groups at the ends, butyl or (meth) acrylic main chains Polymer, in the main chain (Meth) acrylic esters such as polyols having hydroxyl groups; Epoxy acrylate-based oligomers obtained by reacting (meth) acrylic acid with
- Polyvinyl cinnamate is a photosensitive resin having a cinnamoyl group as a photosensitive group, and includes many polyvinyl cinnamate-based derivatives in addition to those obtained by esterifying polybutyl alcohol with cake cinnamate. .
- the azide resin is known as a photosensitive resin having an azide group as a photosensitive group.
- a photosensitive resin In addition to a rubber photosensitive solution to which an azide compound is added as a photosensitive agent, "a photosensitive resin” (Published March 17, 1972, published by the Printing Society of Japan, pp. 93-, pp. 106-117), and these can be used alone or in combination to sensitize as necessary.
- An agent can be added and used.
- an unsaturated acrylic compound is preferable because of its easy handling.
- the photocurable substance is added in an amount of 0.01 to 30 parts by weight based on 100 parts by weight of the vinyl polymer (I). Is preferred. If the amount is less than 0.01 part by weight, the effect is small, and if it exceeds 30 parts by weight, adverse effects may be exerted on physical properties.
- a sensitizer such as ketones or nitro compounds, or an accelerator such as amines may enhance the effect in some cases.
- An air oxidation curable substance may be added to the curable composition of the present invention as needed.
- the air oxidation curable substance is a compound having an unsaturated group that can be cross-linked and cured by oxygen in the air. By adding this air oxidation curable substance, it is possible to reduce the tackiness (and residual tack) of the cured product surface when the curable composition is cured.
- the air-oxidatively curable substance in the present invention is a substance that can be cured by contact with air, and more specifically, has a property of reacting with oxygen in the air and curing.
- a typical air-oxidatively curable substance can be cured, for example, by standing indoors in air for one day.
- Examples of the air oxidation-curable substance include drying oils such as tung oil and linseed oil; various alkyd resins obtained by modifying these drying oils; acrylic polymers modified with the drying oil; Resins and silicone resins; 1,2 polybutadiene, 1,4 polybutadiene, polymers and copolymers of C5 to C8 gen, and various modified products of the polymers and copolymers (modified male resin, Oil-modified product) and the like.
- drying oils such as tung oil and linseed oil; various alkyd resins obtained by modifying these drying oils; acrylic polymers modified with the drying oil; Resins and silicone resins; 1,2 polybutadiene, 1,4 polybutadiene, polymers and copolymers of C5 to C8 gen, and various modified products of the polymers and copolymers (modified male resin, Oil-modified product) and the like.
- liquid gen-based polymer examples include butadiene, chloroprene, isoprene,
- a liquid polymer obtained by polymerizing or copolymerizing a gen-based compound such as 1,3 pentadiene, or a monomer such as acrylonitrile or styrene, which has copolymerizability, is mainly composed of a gen-based compound.
- liquid gen-based compounds liquid polybutadiene is preferred.
- the air oxidation-curable substance may be used alone or in combination of two or more. Also the sky In some cases, the effect can be enhanced by using a catalyst or a metal dryer that promotes the oxidative curing reaction together with the gas oxidation-curable substance.
- a catalyst or a metal dryer that promotes the oxidative curing reaction together with the gas oxidation-curable substance.
- these catalysts and metal dryers include metal salt diamine compounds such as cobalt naphthenate, lead naphthenate, zirconium naphthenate, cobalt octoate, and zirconium octoate.
- the air oxidation-curable substance is preferably added in an amount of 0.01 to 30 parts by weight based on 100 parts by weight of the vinyl polymer (I). If the amount is less than 0.01 part by weight, the effect is small, and if it exceeds 30 parts by weight, physical properties may be adversely affected.
- the curable composition of the present invention may optionally contain an antioxidant or a light stabilizer.
- the antioxidant is not particularly limited, but thioether-based antioxidants such as ADK STAB PEP-36 and ADK STAB AO-23 (all of which are manufactured by Asahi Denka Kogyo); Irgaf os38, Irgafosl68, Irgaf osP— And phosphorus-based antioxidants such as EPQ (all of which are manufactured by Chinoku Specialty Chemicals); hindered phenol-based antioxidants. Among them, hindered phenol compounds as shown below are preferred.
- hindered phenol compound examples include the following.
- Nocrack 200, Nocrack M-17, Nocrack SP, Nocrack SP-N, Nocrack NS-5, Nocrack NS-6, Nocrack NS-30, Nocrack 300, Nocrack NS-7, Nocrack DAH Also Ouchi Shinko Igaku Kogyo
- ADK STAB AO— 3 0, ADK STAB AO-40, ADK STAB AO-50, ADK STAB AO-60, ADK STAB AO-616, ADK STAB AO-635, ADK STAB AO-658, ADK STAB AO-80, ADK STAB AO-15, ADK STAB AO-18, ADK STAB 328, ADK STAB 80-37 (these are also made by Asahi Denka Co., Ltd.), 113 ⁇ 4 ⁇ 8?
- Examples of the light stabilizer include benzotriazole-based light stabilizers such as Tinuvin P, Tinuvin 234, Tinuvin 320, Tinuvin 326, Tinuvin 327, Tinuvin 329, and Tinuvin 213 (all of which are manufactured by Chinoku Specialty Chemicals).
- UV absorbers such as compounds, triazine compounds such as Tinuvin 1577, benzophenone compounds such as CHIMAS SORB81, benzoate compounds such as Tinuvin 120 (manufactured by Tinoku Specialty Chemicals), and hindered amine compounds.
- hindered amine compounds are more preferable.
- Specific examples of the hindered amine-based compound include, but are not limited to, the following.
- Tinuvin 622LD, Tinuvin 144, CHIMASSORB944LD, CH IMASSORB119FL (all manufactured by Chinoku 'Specialty' Chemicals)
- Sanol LS-770, Sanorno LS-765, Sanoron LS-292, Sanoron LS-2626, Sanoron LS-1114, Sanor LS-744, Sanol LS-440 (the deviation is also manufactured by Sankyo) can be exemplified, but the present invention is not limited thereto.
- the combined use of the antioxidant and the light stabilizer is particularly preferable since the combined use of the antioxidant and the light stabilizer further enhances its effect and may improve heat resistance, weather resistance and the like. It is also possible to use Tinuvin C353, Tinuvin B75 (or more! /, Chinoku's Specialty Chemicals) or the like in which an antioxidant and a light stabilizer are mixed in advance.
- HALS hindered amine compound
- the antioxidant or light stabilizer is not particularly limited, but the use of a high molecular weight one is more preferable because the effect of improving heat resistance of the present invention is exhibited over a longer period of time. No.
- the amount of the antioxidant or the light stabilizer to be used is preferably in the range of 0.1 to 20 parts by weight with respect to 100 parts by weight of the vinyl polymer (I). If the amount is less than 0.1 part by weight, the effect of improving the heat resistance is small. If the amount exceeds 20 parts by weight, there is no great difference in the effect, which is economically disadvantageous. ⁇ Other additives>
- additives examples include a flame retardant, a curability regulator, an antioxidant, a radical inhibitor, a metal deactivator, an ozone deterioration inhibitor, a phosphorus-based peroxide decomposer, a lubricant, Pigment and foaming agent. These various additives may be used alone or in combination of two or more.
- the curable composition of the present invention has at least one crosslinkable silyl group, Graft polymerization of vinyl monomer to vinyl polymer (I) whose main chain is produced by living radical polymerization method, and hydrophobic fine powder silica () or acrylate ester crosslinked rubber polymer It contains the obtained graft copolymer (III). Further, the above-mentioned bull-based polymer (I), hydrophobic finely divided silica ( ⁇ ) and graft copolymer ( ⁇ ) can all be contained. Further, it may contain a polyoxyalkylene-based polymer (IV) having at least one crosslinkable silyl group or a tin-based curing catalyst (V).
- the curable composition of the present invention is a curable catalyst which can be prepared as a one-component type, in which all the components are pre-mixed, sealed and stored in advance and cured by the moisture in the air after application, as a curing agent.
- Ingredients such as a filler, a plasticizer, and water may be blended, and the blended material and the polymer composition may be mixed before use to prepare a two-component type.
- a coloring agent can be added when mixing the two components.
- when providing a sealing material that matches the color of the siding board it is possible to provide a rich color alignment with limited stock For example, it becomes easy to cope with multi-color demands from the market, and it is more preferable for low-rise buildings.
- the colorant for example, a pigment and a plasticizer, and in some cases, a mixture of a filler and paste paste are used to facilitate the work. Further, by adding a retarder at the time of mixing the two components, the curing speed can be finely adjusted at the work site.
- the curable composition of the present invention obtained as described above is transparent. Further, it can be particularly preferably used as a curable composition for a transparent material.
- the curable composition of the present invention includes, but is not limited to, an elastic sealing material for construction, a sealing material for a multilayer glass, an adhesive, an elastic adhesive, a coating material, a gasket, a casting material, various molding materials, and artificial molding materials.
- an elastic sealing material for construction a sealing material for a multilayer glass
- an adhesive an elastic adhesive
- a coating material a gasket
- a casting material various molding materials, and artificial molding materials.
- various molding materials and artificial molding materials.
- It can be used for various uses such as a liquid sealant used in electric parts and various mechanical parts.
- it can be more suitably used as an adhesive, a sealing material, a liquid gasket, and a coating material.
- number average molecular weight and “molecular weight distribution (ratio of weight average molecular weight to number average molecular weight)” were calculated by a standard polystyrene conversion method using gel permeation chromatography (GPC).
- GPC gel permeation chromatography
- a GPC column filled with a crosslinked polystyrene gel shodex GPC K-804; manufactured by Showa Denko KK was used, and GPC solvent was used as a GPC solvent.
- a 1 L pressure-resistant reaction vessel was charged with polymer [2] (648 g), dimethoxymethylhydrosilane (25.5 mL, 0.207 mol), methyl orthoformate (7.54 mL, 0.0689 mol), and zero-valent platinum.
- a 1,1,3,3-tetramethyl-1,3 divinyldisiloxane complex was charged.
- the amount of the platinum catalyst used was a 3 X 10- 3 equivalent in terms of the molar ratio to the alkenyl groups of the polymer.
- the mixture was heated and stirred at 100 ° C for 2 hours. The volatile components of the mixture were distilled off under reduced pressure to obtain a silyl group-terminated polymer (polymer A).
- the number average molecular weight of the obtained polymer was 30,000 by GPC measurement (polystyrene conversion), and the molecular weight distribution was 1.8.
- the average number of silyl groups introduced per molecule of the polymer was determined by 1 H-NMR analysis to be 1.9.
- Example 3 instead of the polymer ⁇ ⁇ ⁇ ⁇ in Example 1, 50 parts by weight of the polymer B obtained in Synthesis Example 2 and 50 parts by weight of the polymer C obtained in Synthesis Example 3 were used, and instead of the silica hydrophobically treated with hexamethyldisilazane, Silica hydrophobically treated with dimethyl silicone (trade name: RY200S, manufactured by Nippon Aerosil Co., Ltd.) Same as Example 1 except that 5 parts by weight of .012 was used and the amount of diisodecyl phthalate used was changed to 10 parts by weight. Thus, a curable composition was obtained (Example 3).
- Example 2 was repeated in the same manner as in Example 2 except that 5 parts by weight of silica hydrophobically treated with hexamethyldisilazane (trade name: R812, manufactured by Nippon Aerosil Co., Ltd.) was used instead of the silica hydrophobically treated with dimethyl silicone in Example 2. Thus, a curable composition was obtained.
- silica hydrophobically treated with hexamethyldisilazane trade name: R812, manufactured by Nippon Aerosil Co., Ltd.
- Example 5 Except that silica treated hydrophobically with dimethyldichlorosilane in Example 2 was replaced by 5 parts by weight of silica treated hydrophobically with dimethyldichlorosilane (trade name: R972CF, particle size: 0.016 / zm, manufactured by Nippon Aerosil Co., Ltd.) In the same manner as in Example 2, a curable composition was obtained. (Example 5)
- Example 3 instead of diisodecyl phthalate in Example 3, an acrylic plasticizer (Toagosei ( Co., Ltd., trade name: Alphon UP-1020) A curable composition was obtained in the same manner as in Example 3 except that 10 parts by weight was used.
- acrylic plasticizer Toagosei ( Co., Ltd., trade name: Alphon UP-1020
- Example 2 The amount of diisodecyl phthalate in Example 2 was increased from 10 parts by weight to 20 parts by weight, and instead of silica subjected to hydrophobic treatment with dimethyl silicone, a crosslinked rubber-like polymer mainly composed of butyl acrylate was added with methyl methacrylate. Except that 5 parts by weight of a graft copolymer (manufactured by Kanegafuchi Chemical Industry Co., Ltd., trade name: Kaneace FM-20) obtained by graft polymerization of a vinyl monomer mainly containing butyl acrylate is used. In the same manner as in Example 2, a curable composition was obtained.
- a graft copolymer manufactured by Kanegafuchi Chemical Industry Co., Ltd., trade name: Kaneace FM-20
- a curable composition was obtained in the same manner as in Example 6, except that 5 parts by weight of silica subjected to hydrophobic treatment with hexamethyldisilazane was used.
- Example 3 was repeated except that the polymer C in Example 3 was replaced with 50 parts by weight of an acrylic-modified polyoxyalkylene-based polymer (trade name: MS Polymer S943, manufactured by Kaneka Chemical Co., Ltd.). Similarly, a curable composition was obtained.
- an acrylic-modified polyoxyalkylene-based polymer trade name: MS Polymer S943, manufactured by Kaneka Chemical Co., Ltd.
- a curable composition was obtained in the same manner as in Example 1, except that 20 parts by weight of diisodecyl phthalate in Example 1 was changed to 10 parts by weight, and that AEROSIL R812, which was silica treated with hexamethyldisilazane, was not used.
- Example 2 a curable composition was obtained in the same manner as in Example 2, except that AEROSIL RY200S, which was silica treated with dimethyl silicone, was not used.
- a curable composition was prepared in the same manner as in Example 1 except that 100 parts by weight of MS polymer S943 was used instead of polymer A, and that 20 parts by weight of diisodecyl phthalate was changed to 10 parts by weight. Obtained.
- the curable composition was stretched on a 2 mm thick acrylic plate using a 5 mm spacer, and placed on newsprint paper to a thickness of 5 mm. An acrylic plate on which the curable composition was placed was placed, and a newspaper was observed from above through the curable composition and the acrylic plate.
- the transparency was observed according to the appearance of the letters, and evaluated as follows. ⁇ : Transparent and characters are clearly visible, ⁇ : Power is slightly cloudy, characters can be read, ⁇ : Cloudy and characters cannot be read, X: Opaque and characters cannot be read
- the curable composition was placed on a polycarbonate so as to have a thickness of about 5 mm, and was lightly pressed with a microspatula.
- an incision of about lcm was made using a force razor blade at the interface between the substrate and the polycarbonate, and the state of breakage when this was pulled in the direction of about 180 ° was observed, and evaluated as follows.
- CF means good adhesion.
- the curable composition was packed in a lOOcc cup so that air did not enter, and at 23 ° C and 50% RH, using a BH-type viscometer manufactured by Tokimec Co., Ltd. and a rotor No. 7, 2 rpm, The viscosities at 10 rpm were each measured.
- the ratio (viscosity ratio) obtained by dividing the viscosity value of the curable composition at 2 rpm by the viscosity at 10 rpm was defined as ⁇ when the ratio was 1.1 or more, and X when the ratio was less than 1.1.
- the curable composition was formed into a sheet specimen having a thickness of about 3 mm, cured at 23 ° C. for 3 days and 50 ° C. for 4 days, and then punched into a JIS No. 3 dumbbell mold. Autograph manufactured by Shimadzu Corporation A tensile test (23 ° C., 50% RH) was performed at a tensile speed of 200 mmZ for 50% tensile modulus, 100% tensile modulus, strength at break (Tb), and elongation at break (Eb).
- the curable composition was made into a sheet specimen with a thickness of about 3 mm, cured for 3 days at 23 ° C for 4 days and 50 ° C for 4 days, glued to an aluminum plate, and manufactured by Suga Test Machine Co., Ltd.
- An accelerated weathering test black panel temperature 63 ° C, rainfall time 18 minutes Z 120 minutes was performed using a weather meter. After 500 hours irradiation, 1000 hours irradiation, and 3000 hours irradiation, the surface of the test specimen was observed.Then, the surface was in the same state as the initial state was indicated by ⁇ , and the surface with cracks was indicated by X. .
- Example 1 After 3000 hours OOO ⁇ ⁇ O
- the curable composition obtained in Example 1 has good workability, the cured product is transparent, and the surface deteriorates after 3000 hours irradiation in the weather resistance test. Good weather resistance.
- the curable compositions obtained in Examples 2 to 8 were used in combination with a polyoxyalkylene copolymer to reduce the transparency of the cured product and the strength at break of the cured product without lowering the weather resistance. In addition, the elongation at break was further greatly improved.
- the curable compositions obtained in Comparative Examples 1 and 2 contain a graft copolymer obtained by graft-polymerizing a butyl monomer into a hydrophobic fine powder silica and an acrylic ester-based crosslinked rubber-like polymer.
- a sealing material with a small viscosity ratio (viscosity ratio) between 2 rpm and 10 rpm, the possibility of dripping when applied to joints is high, which is not desirable.
- the curable compositions obtained in Comparative Examples 3 and 4 did not use a vinyl polymer produced by a crosslinkable silyl group-containing living radical polymerization method.
- the cured product has poor weather resistance and cannot withstand long-term use.
- the curable composition of the present invention can be a one-pack type that cures by reacting with moisture in the air at room temperature, and has excellent strength, elongation at break, weather resistance, and adhesion of the cured product. Further, it is a transparent curable composition. Further, the curable composition can be suitably used as a transparent adhesive, a sealing material, or the like.
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Abstract
Description
Claims
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JP2015161638A (ja) * | 2014-02-28 | 2015-09-07 | 善則 菅野 | 中性子遮蔽材 |
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WO2016028783A1 (en) | 2014-08-18 | 2016-02-25 | Lord Corporation | Method for low temperature bonding of elastomers |
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- 2005-04-04 EP EP10159448A patent/EP2199347B1/en not_active Not-in-force
- 2005-04-04 US US11/547,353 patent/US8067498B2/en not_active Expired - Fee Related
- 2005-04-04 WO PCT/JP2005/006589 patent/WO2005097909A1/ja active Application Filing
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2011
- 2011-01-20 JP JP2011009830A patent/JP5400073B2/ja not_active Expired - Fee Related
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JP2004323843A (ja) * | 2003-04-23 | 2004-11-18 | Kanegafuchi Chem Ind Co Ltd | 硬化性組成物 |
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JP2008113763A (ja) * | 2006-11-01 | 2008-05-22 | Nitto Denko Corp | 医療用粘着剤及び医療用粘着テープ又はシート |
JP2015161638A (ja) * | 2014-02-28 | 2015-09-07 | 善則 菅野 | 中性子遮蔽材 |
Also Published As
Publication number | Publication date |
---|---|
EP2199347A1 (en) | 2010-06-23 |
EP1739133A1 (en) | 2007-01-03 |
US8067498B2 (en) | 2011-11-29 |
US20080200613A1 (en) | 2008-08-21 |
EP2199347B1 (en) | 2012-10-24 |
EP1739133A4 (en) | 2009-08-12 |
JP5400073B2 (ja) | 2014-01-29 |
JP2011084750A (ja) | 2011-04-28 |
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