Classifications

• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B5/00—Optical elements other than lenses
  • G02B5/02—Diffusing elements; Afocal elements
  • G02B5/0205—Diffusing elements; Afocal elements characterised by the diffusing properties
  • G02B5/0236—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element
  • G02B5/0242—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element by means of dispersed particles
• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B5/00—Optical elements other than lenses
  • G02B5/30—Polarising elements
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
  • B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B5/00—Optical elements other than lenses
  • G02B5/02—Diffusing elements; Afocal elements
  • G02B5/0205—Diffusing elements; Afocal elements characterised by the diffusing properties
  • G02B5/0257—Diffusing elements; Afocal elements characterised by the diffusing properties creating an anisotropic diffusion characteristic, i.e. distributing output differently in two perpendicular axes
• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B5/00—Optical elements other than lenses
  • G02B5/02—Diffusing elements; Afocal elements
  • G02B5/0273—Diffusing elements; Afocal elements characterized by the use
  • G02B5/0278—Diffusing elements; Afocal elements characterized by the use used in transmission
• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B5/00—Optical elements other than lenses
  • G02B5/30—Polarising elements
  • G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
  • G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid

Definitions

• the present invention relates to a polarizing plate.
• the present invention also relates to an optical film using the polarizing plate.
• the present invention relates to an image display device such as a liquid crystal display device, an organic EL display device, a CRT, and a PDP using the polarizing plate and the optical film.
• Liquid crystal display devices are rapidly expanding to markets such as watches, mobile phones, PDAs, notebook computers, monitors for personal computers, DVD players, and TVs.
• the liquid crystal display device visualizes a change in polarization state due to switching of liquid crystal, and uses a display principle of a polarizer.
• displays with higher brightness and higher contrast are required for applications such as TV, and polarizers with higher brightness (high transmittance) and higher contrast (high polarization) have been developed and introduced. Have been.
• a polarizer for example, an iodine-based polarizer having a structure in which iodine is adsorbed to polybutyl alcohol and stretched is widely used because of its high transmittance and high degree of polarization (Patent Document 1) reference).
• Patent Document 1 an iodine-based polarizer having a structure in which iodine is adsorbed to polybutyl alcohol and stretched is widely used because of its high transmittance and high degree of polarization
• Patent Document 1 Patent Document 1
• the degree of polarization on the short wavelength side is relatively low, the iodine-based polarizer has problems on the hue such as blue spots in black display and yellowish in white display.
• Iodine-based polarizers are apt to cause unevenness during iodine adsorption. For this reason, particularly in the case of black display, there is a problem that the unevenness of the transmittance is detected and the visibility is reduced.
• a method of increasing the amount of iodine adsorbed on the iodine-based polarizer to increase the intensity tl so that the transmittance at the time of black display is equal to or less than the human eye's perception limit, or a method of unevenness A method that employs a stretching process that does not easily generate the same has been proposed.
• the former has a problem that the transmittance of white display is reduced at the same time as the transmittance of black display, and the display itself is darkened. In the latter case, it is necessary to replace the process itself, and there is a problem that productivity is deteriorated.
• a polarizer has been prepared by using a polyvinyl alcohol-based adhesive on both surfaces thereof. Used as a polarizing plate sandwiching a protective film such as a cetyl cellulose film.
• a protective film such as a cetyl cellulose film.
• the polyvinyl alcohol-based adhesive is left for a long time under high temperature and high humidity, it absorbs moisture and the adhesive strength is reduced, so that the film is easily peeled off and the dimensional stability of the polarizing plate is reduced. There is a problem that a hue change of the liquid crystal display occurs.
• a polarizing plate has been proposed in which urethane prepolymer is used as an adhesive to improve the adhesiveness and the heat and humidity resistance (see Patent Document 2). Further, a method has been proposed in which a polybutyl alcohol-based adhesive containing a water-soluble epoxy conjugate is used as the adhesive, and the surface of triacetyl cellulose is subjected to a kenji process to improve the adhesive strength (see Patent Document 3). Also, a polarizing plate has been proposed in which a polarizer and a protective film are adhered to each other with a thermosetting adhesive to improve the adhesiveness and wet heat resistance (see Patent Literature 4, Patent Literature 5, Patent Literature 6).
• a polarizing plate has been proposed in which a polycarbonate film is used as a protective film in place of triacetyl cellulose which is inferior in heat resistance to improve adhesion and heat resistance (see Patent Document 7).
• a thermosetting adhesive as the adhesive
• the conditions required for curing are high temperature and long time, and there is a high possibility that the optical properties of the polarizer will be adversely affected. There is a risk of inviting.
• a moisture-curable polyurethane resin is used, the adhesive strength is strong but the water resistance is insufficient, and when the polarizing plate is placed in a moist heat environment or immersed in water, the protective film is used. Peels off.
• a one-component silicone-based moisture-curable adhesive has been proposed (see Patent Document 8).
• Patent Document 1 JP 2001-296427 A
• Patent Document 2 JP-A-7-120617
• Patent Document 3 Japanese Patent Application Laid-Open No. 9-258023
• Patent Document 4 JP-A-8-101307
• Patent Document 5 JP-A-8-216315
• Patent Document 6 JP-A-8-254669
• Patent Document 7 JP-A-8-240716
• Patent Document 8 Patent No. 3373492
• the present invention provides a polarizing plate in which a protective film is laminated on one or both surfaces of a polarizer, which has a high degree of polarization even on a short wavelength side and has good adhesion.
• the purpose is to:
• Another object of the present invention is to provide a polarizing plate having a high transmittance, a high degree of polarization, and a good adhesive property. It is another object of the present invention to provide a polarizing plate having good durability and capable of suppressing unevenness in transmittance during black display.
• Another object of the present invention is to provide an optical film using the polarizing plate. Another object is to provide an image display device using the polarizing plate and the optical film. Means for solving the problem
• the present inventors have conducted intensive studies to solve the above problems, and as a result, have found that the above object can be achieved by the following polarizing plate, and have completed the present invention.
• the present invention provides a polarizing plate in which a protective film is laminated on one or both sides of a polarizer via an adhesive layer.
• the polarizer is a film having a structure in which minute regions are dispersed in a matrix formed by a translucent water-soluble resin containing an iodine-based light absorber,
• the present invention relates to a polarizing plate, wherein the adhesive layer is formed of an adhesive containing a resin curable by an active energy ray or an active substance.
• the minute region of the polarizer is formed of an oriented birefringent material.
• the birefringent material preferably exhibits liquid crystallinity at least at the time of alignment treatment.
• the polarizer of the present invention has an iodine-based polarizer formed of a light-transmitting water-soluble resin and an iodine-based light absorber as a matrix, and has a fine region dispersed in the matrix. . It is preferable that the minute region is formed of an oriented birefringent material, and particularly that the minute region is formed of a material exhibiting liquid crystallinity. As described above, by combining the function of absorption dichroism and the function of scattering anisotropy by the iodine-based light absorber, the polarization performance is improved by the synergistic effect of the two functions, and the transmittance and the degree of polarization are improved.
• the iodine-based light-absorbing material means a species that absorbs visible light, i.e., an iodine force, and generally includes a light-transmitting water-soluble resin (particularly, a polyvinyl alcohol-based resin) and a polyiodine. It is thought to be caused by interaction with elementary ions (II—etc.). Iodine complex is iodine complex
• polyiodide ions are formed from iodine and iodide ions.
• the scattering performance of anisotropic scattering is caused by the difference in the refractive index between the matrix and the minute region. If the material forming the microscopic region is, for example, a liquid crystalline material, the wavelength dispersion of ⁇ is higher than that of the translucent water-soluble resin of the matrix. The smaller the wavelength, the greater the amount of scattering. Therefore, the shorter the wavelength, the greater the effect of improving the polarization performance, compensating for the relatively low polarization performance of the iodine-based polarizer on the short wavelength side, thereby realizing a polarizer with high polarization and a hue of -Eutral.
• the adhesive layer of the polarizer and the protective film is formed of an adhesive containing a resin curable by an active energy ray or an active substance, and has good adhesiveness. is there. Also, the durability is good.
• the birefringence of a minute region of the polarizer is preferably 0.02 or more.
• a material having the birefringence is preferably used from the viewpoint of obtaining a larger anisotropic scattering function.
• the difference in the refractive index in each optical axis direction between the birefringent material forming the minute region of the polarizer and the translucent water-soluble resin is:
• the refractive index difference ( ⁇ 1 ) in the axial direction showing the maximum value is 0.03 or more;
• the difference in the refractive index ( ⁇ 2 ) in two axial directions orthogonal to the ⁇ 1 direction is 50% or less of the ⁇ 1 .
• the refractive index differences ( ⁇ 2 ) in two axial directions orthogonal to the ⁇ 1 direction are equal to each other.
• the refractive index difference ( ⁇ 1 ) in the ⁇ 1 direction is preferably at least 0.03, preferably at least 0.05, particularly preferably at least 0.10. .
• the iodine-based light absorber of the polarizer preferably has an absorption axis of the material oriented in the ⁇ 1 direction.
• the iodine based light absorbing material in the matrix, by the absorption axis of the material is oriented to be parallel to the .DELTA..eta 1 direction, selectively absorb the .DELTA..eta 1 direction of linearly polarized light is scattered polarization direction Can be done.
• linearly polarized light component .DELTA..eta 2 direction of the incident light is almost no absorption by and iodine light absorbing material that Nag that are the same immediately scattered with conventional iodine based polarizers without anisotropic scattering performance.
• a linearly polarized light component in .DELTA..eta 1 direction is scattered, and is absorbed by Katsuyo ⁇ iodine based light absorbing material.
• absorption is determined by absorption coefficient and thickness.
• the optical path length is significantly longer than when there is no scattering.
• the polarization component in the ⁇ 1 direction is absorbed more than the conventional iodine polarizer. That is, a higher degree of polarization can be obtained with the same transmittance.
• the second main transmittance k (the transmittance in the minimum direction 2 !! linear polarization transmittance in one direction))
• the parallel transmittance and the degree of polarization are respectively:
• the degree of polarization (k k) Z (k + k).
• the polarization in the ⁇ 1 direction is scattered, and the average optical path length is assumed to be ⁇ (> 1) times, and the depolarization due to the scattering is assumed to be negligible.
• the parallel transmittance and the degree of polarization in this case are:
• the above is a calculation, and of course the function is somewhat reduced due to the effects of depolarization due to scattering, surface reflection and backscattering.
• the higher the ⁇ the better the dichroic ratio of the iodine-based light-absorbing material can be expected.
• the scattering anisotropy function should be made as high as possible and the polarized light in the ⁇ 1 direction should be selectively and strongly scattered.
• the ratio of the backscattering intensity to the incident light intensity is preferably 30% or less, and more preferably 20% or less.
• a film produced by stretching can be suitably used as the film used as the polarizer for the polarizing plate.
• the minute region of the polarizer preferably has a length in the ⁇ 2 direction of 0.05 to 500.
• dispersed minute domains have the length of .DELTA..eta 2 direction 0. 05-500 ⁇ m, preferably 0.5-100 m. Scattering may not fully provided the .DELTA..eta 2 length of the minute domains is too short a compared with wavelengths.
• the length of the minute region in the direction of ⁇ 2 is too long, there is a possibility that a problem such as a decrease in film strength or a problem that the liquid crystalline material forming the minute region is not sufficiently oriented in the minute region.
• an iodine-based light absorber of a polarizer having an absorption region in a wavelength band of at least 400 to 700 nm is used.
• the adhesive is formed by a mixing step before application or a drying step after application, such as a solventless active energy ray-curable adhesive or a one-component moisture-curable adhesive.
• Solvent-free active energy ray-curable adhesives have a higher cross-linking density, especially when high-energy rays such as electron beams are used. There is a feature that is easy to raise. Also moisture Since a curable adhesive has a characteristic of good adhesiveness, when a polarizing plate is manufactured using these adhesives, a material having excellent durability such as wet heat resistance can be obtained.
• an ultraviolet ray-curable type such as an acrylic type, an epoxy type, or a urethane type, or an electron beam type
• the electron beam curing type is advantageous in productivity and cost because it is easy to perform a high-speed curing process and does not require addition of a curing initiator or the like.
• the one-component moisture-curable adhesive one-component silicone is particularly preferably used. Since the adhesive has good adhesiveness to a polarizer, and the formed adhesive layer has high transparency and no optical anisotropy, an optically high-performance polarizing plate can be provided.
• the moisture-curable adhesive cures at room temperature due to moisture, it is cured by moisture in the polarizer (polybutyl alcohol) even when sealed with a protective film.
• the polarizer polybutyl alcohol
• the adhesive surface of the protective film is subjected to at least one treatment selected from a corona treatment, a plasma treatment, a frame treatment, a primer coating treatment, and a kneading treatment force. Is preferable. Adhesion can be improved by vigorous treatment
• the protective film has an X-axis in a direction in which the in-plane refractive index in the plane of the film is maximized, a Y-axis in a direction perpendicular to the X-axis, and a Z-axis in a thickness direction of the film.
• nx, ny, nz and the film thickness d (nm) are the refractive indices in the axial direction
• the in-plane retardation Re (nx-ny) X d is 20 nm or less.
• the thickness direction retardation Rth ⁇ (nx + ny) Z2-nz ⁇ Xd ⁇ is 30 nm or less.
• a protective film such as a triacetyl cellulose film has a retardation value, there is a problem of hue. However, as described above, a film having a small retardation can almost eliminate the optical coloring problem relating to the protective film.
• the in-plane retardation of the protective film is 20 nm or less, more preferably lOnm or less.
• the thickness direction retardation is 30 nm or less, more preferably 20 nm or less.
• the protective film using the above-described material can secure a stable retardation value even when the polarizer undergoes dimensional change under high temperature or high humidity and receives the stress. That is, it is possible to obtain an optical film with little change in characteristics that causes no phase difference even in an environment of high temperature and high humidity.
• a protective film containing a mixture of thermoplastic resins (A) and (B) is preferable.
• the strength of a film material can be improved by stretching, and more robust mechanical properties can be obtained.
• a retardation occurs in many materials due to the stretching treatment, it cannot be used as a protective film for a polarizer.
• the protective film containing a mixture of the thermoplastic resins (A) and (B) is also preferable in that the in-plane retardation and the thickness direction retardation can be satisfied even when the film is stretched.
• the stretching treatment may be either uniaxial stretching or biaxial stretching. In particular, a biaxially stretched film is preferred.
• the polarizing plate preferably has a transmittance of 80% or more for linearly polarized light in the transmission direction and a haze value of not more than%, and a haze value of 30% or more for linearly polarized light in the absorption direction.
• the polarizing plate having the transmittance and the haze value is high with respect to linearly polarized light in the transmission direction! It has good transmittance and good visibility, and is strong with respect to linearly polarized light in the absorption direction. It has light diffusion properties. Therefore, it is possible to have a high transmittance and a high degree of polarization without sacrificing other optical characteristics and to suppress unevenness of the transmittance at the time of black display by a simple method. That is, when displaying black, unevenness due to local transmittance variation is concealed by scattering, and when displaying white, a clear image is obtained without scattering, that is, visibility is improved, and liquid crystal display is improved. When applied to equipment, etc., there is little or no light leakage observed from the front and obliquely.
• the polarizing plate of the present invention has linear polarization in the transmission direction, that is, the maximum of the iodine-based light absorber.
• linearly polarized light in the direction perpendicular to the absorption direction those with as high a transmittance as possible preferably have a light transmittance of 80% or more when the light intensity of the incident linearly polarized light is 100. Is preferred.
• the light transmittance is more preferably 85% or more, and further preferably the light transmittance is 88% or more.
• the light transmittance corresponds to the Y value calculated based on the CIE1931 XYZ color system from the spectral transmittance between 380 nm and 780 nm measured using a spectrophotometer with an integrating sphere. Since about 8% to 10% is reflected by the air interface on the front and back surfaces of the polarizing plate, the ideal limit is 100% minus this surface reflection.
• the haze value for linearly polarized light in the transmission direction is preferably 5% or less. It is more preferably at most 3%, further preferably at most 1%.
• the polarizing plate desirably strongly scatters the linearly polarized light in the absorption direction, that is, the linearly polarized light in the maximum absorption direction of the iodine-based light absorber, from the viewpoint of concealing unevenness due to local transmittance variation by scattering. Therefore, the haze value for linearly polarized light in the absorption direction is preferably 30% or more. It is more preferably at least 40%, further preferably at least 50%. Note that the haze value is a value measured based on JIS K 7136 (a method for finding ⁇ of a plastic-transparent material).
• optical characteristics are caused by the fact that the function of scattering anisotropy is combined with the function of absorption dichroism of the polarizer.
• the present invention also relates to an optical film, wherein at least one polarizing plate is laminated. [0045] Further, the present invention relates to an image display device, wherein the polarizing plate or the optical film is used.
• FIG. 1 is a conceptual diagram showing an example of the polarizer of the present invention.
• FIG. 2 is a graph showing polarized light absorption spectra of the polarizers of Example 1 and Comparative Example 6.
• the polarizing plate of the present invention has a protective film laminated on one or both sides of a polarizer.
• FIG. 1 is a conceptual diagram of a polarizer of the present invention, in which a film is formed of a translucent water-soluble resin 1 containing an iodine light absorber 2, and a micro region 3 is formed using the film as a matrix. It has a decentralized structure.
• FIG. 1 shows an axial direction in which the refractive index difference between the microscopic region 3 and the translucent water-soluble resin 1 shows the maximum value.
• ⁇ n 1 direction an example in which the iodine based light absorbing material 2 is oriented.
• minute domains 3 ⁇ polarization components of n 1 direction is scattered.
• the direction of ⁇ 1 in one direction in the film plane is the absorption axis.
• .DELTA..eta direction perpendicular to .DELTA..eta 1 direction in the film plane is a magnetic Kajiku.
• the other ⁇ direction orthogonal to the ⁇ 1 direction is the thickness direction.
• the translucent water-soluble resin 1 those having translucency in a visible light region and capable of dispersing and adsorbing an iodine-based light absorbing material can be used without particular limitation.
• polybutyl alcohol or a derivative thereof conventionally used in a polarizer can be mentioned.
• Derivatives of polybutyl alcohol include polybutylformal, polybutylacetal, etc., and other olefins such as ethylene and propylene, unsaturated carboxylic acids such as acrylic acid, methacrylic acid, crotonic acid, alkyl esters thereof, and acrylamide. And the like.
• Examples of the translucent water-soluble resin 1 include polypyrrolidone-based resin and amylose.
• the translucent water-soluble resin 1 is unlikely to cause orientation birefringence due to molding distortion and the like! ⁇ ⁇ It may be isotropic, and tends to cause orientation birefringence! / ⁇ It has good anisotropy.
• the material forming the minute region 3 is not particularly limited as to whether it is isotropic or has birefringence, but a birefringent material is preferable.
• a birefringent material a material exhibiting liquid crystallinity at least at the time of alignment treatment (hereinafter, referred to as a liquid crystalline material) is preferably used. That is, as long as the liquid crystalline material exhibits liquid crystallinity at the time of the alignment treatment, it may exhibit liquid crystallinity in the formed minute region 3 or may lose liquid crystallinity.
• the birefringent material (liquid crystal material) forming the minute region 3 may be any of nematic liquid crystal property, smectic liquid crystal property, cholesteric liquid crystal property, and lyotropic liquid crystal property. Further, the birefringent material may be formed by polymerization of a liquid crystalline monomer which may be a liquid crystalline thermoplastic resin.
• a liquid crystalline monomer which may be a liquid crystalline thermoplastic resin.
• a material having a high glass transition temperature is preferable from the viewpoint of the heat resistance of the finally obtained structure. It is preferable to use one that is in a glassy state at least at room temperature.
• the liquid crystalline thermoplastic resin is oriented by heating, fixed by cooling, and forms the microscopic region 3 while maintaining the liquid crystallinity.
• the minute regions 3 can be formed in a state of being fixed by polymerization, cross-linking, or the like. However, in some of the formed minute regions 3, the liquid crystallinity is lost.
• liquid crystalline thermoplastic resin polymers having various skeletons of a main chain type, a side chain type or a composite type thereof can be used without particular limitation.
• the main chain type liquid crystal polymer include a condensation type polymer having a structure in which a mesogen group having an aromatic unit is bonded, for example, a polymer such as a polyester type, a polyamide type, a polycarbonate type, and a polyesternoimide type.
• aromatic unit serving as a mesogen group include a phenolic unit, a biphenyl-based unit, and a naphthalene-based unit. These aromatic units include a cyano group, an alkyl group, an alkoxy group, and a halogen group. It may have a substituent.
• Examples of the side chain type liquid crystal polymer include a polyatalylate type, a polymethalate type, a poly halo atalylate type, a poly- ⁇ -nitrosanoacrylate type, a polyacrylamide type, a polysiloxane type and a polymalonate type.
• Examples of the cyclic unit to be a mesogen group include biphenyl, phenylbenzoate, phenylcyclohexane, azoxybenzene, azomethine, azobenzene, phenylpyrimidine, and diphenylacetylene. And diphenyl-benzobenzoates, bicyclohexanes, cyclohexinolesbenzenes and terphenyls.
• the terminals of these cyclic units may have a substituent such as a cyano group, an alkyl group, an alkenyl group, an alkoxy group, a halogen group, a haloalkyl group, a haloalkoxy group, a haloalkenyl group, and the like.
• a substituent such as a cyano group, an alkyl group, an alkenyl group, an alkoxy group, a halogen group, a haloalkyl group, a haloalkoxy group, a haloalkenyl group, and the like.
• mesogen group those having a halogen group can be used as the mesogen group.
• the mesogen group of the liquid crystal polymer may be bonded via a part of the spacer that imparts flexibility.
• the spacer include a polymethylene chain and a polyoxymethylene chain.
• the number of repeating structural units that form part of the spacer is appropriately determined according to the chemical structure of the mesogenic moiety, but the repeating units of the polymethylene chain are 0 to 20, preferably 2 to 12, and the number of repeating polyoxymethylene chains.
• the unit is 0-10, preferably 1-3.
• the liquid crystalline thermoplastic resin preferably has a glass transition temperature of 50 ° C or higher, more preferably 80 ° C or higher. Further, those having a weight average molecular weight of about 21 to 100,000 are preferred.
• liquid crystalline monomer examples include those having a polymerizable functional group such as an atalyloyl group and a methacryloyl group at a terminal, and having a mesogen group having a cyclic unit isostatic force and a part of a spacer.
• a polymerizable functional group such as an atalyloyl group and a methacryloyl group at a terminal
• a mesogen group having a cyclic unit isostatic force and a part of a spacer can be
• the durability can be improved by introducing a crosslinked structure by using a polymerizable functional group having two or more atalyloyl groups and methacryloyl groups.
• the material for forming the minute regions 3 is not limited to the above-mentioned liquid crystalline material.
• Non-liquid crystalline resin can be used as long as the material is different from the matrix material.
• the resin include polybutyl alcohol and its derivatives, polyolefin, polyarylate, polymethacrylate, polyacrylamide, polyethylene terephthalate, and acrylic styrene copolymer.
• particles having no birefringence can be used as a material for forming the minute regions 3.
• the fine particles include, for example, resins such as polyatalylate and acrylic styrene copolymer.
• the size of the fine particles is not particularly limited, but a particle having a particle diameter of 0.05 to 500 m, preferably 0.5 to 100 m is used.
• the material forming fine / J and region 3 is preferably the liquid crystalline material, but the liquid crystalline material is non-liquid crystalline. Materials can be mixed and used. Further, a non-liquid crystal material can be used alone as a material for forming the minute regions 3.
• the dichroic absorbing material that can be used in place of the iodine-based light-absorbing material in place of the iodine-based light-absorbing material includes absorption dichroic dyes and pigments.
• an iodine-based light absorber as the dichroic absorbing material.
• a light-transmitting water-soluble resin such as polyvinyl alcohol
• an iodine-based light-absorbing material is preferable in terms of high polarization degree and high transmittance.
• the absorption dichroic dye a dye having heat resistance and which does not lose dichroism due to decomposition or deterioration even when the liquid crystal material of the birefringent material is heated to be oriented is preferably used. It is.
• the absorption dichroic dye is preferably a dye having at least one absorption band having a dichroic ratio of 3 or more in a visible light wavelength region.
• a measure for evaluating the dichroic ratio for example, a liquid crystal cell having a homogenous orientation is prepared using an appropriate liquid crystal material in which a dye is dissolved, and the absorption maximum wave in a polarization absorption spectrum measured using the cell is prepared. The absorption dichroic ratio at long is used. In this evaluation method, for example, when E-7 manufactured by Merck is used as the standard liquid crystal, the standard value of the dichroic ratio at the absorption wavelength is 3 or more, preferably 6 or more, and more preferably the dye used. Is 9 or more.
• the dye having a strong high dichroic ratio is preferably used in a dye-based polarizer, and includes azo, perylene, and anthraquinone dyes. These dyes include mixed dyes and the like. Can be used. These dyes are described in detail in, for example, JP-A-54-76171.
• a dye having an absorption wavelength suitable for the characteristics can be used.
• a neutral gray polarizer two or more dyes are appropriately mixed and used so that absorption occurs in the entire visible light region.
• the polarizer of the present invention produces a film in which a matrix is formed by a light-transmitting water-soluble resin 1 containing an iodine-based light absorber 2, and a fine region 3 (for example, And an oriented birefringent material formed of a liquid crystalline material. Further, during Fi Lum, the .DELTA..eta 1 direction refractive index difference (! 1), controls so .DELTA..eta 2 directions of refractive index difference (.DELTA..eta 2) is within the above range. [0065]
• the production process of the powerful polarizer of the present invention is not particularly limited.
• a material serving as a minute region (hereinafter, a case where a liquid crystal material is used as a material serving as a minute region is described as a typical example in a light-transmitting water-soluble resin serving as a matrix. A) a process of producing a mixed solution in which) is dispersed;
• a mixed solution is prepared by dispersing a liquid crystal material to be a minute region in a translucent water-soluble resin for forming a matrix.
• the method for preparing the mixed solution is not particularly limited, and examples thereof include a method using a phase separation phenomenon between the matrix component (light-transmitting water-soluble resin) and a liquid crystalline material. For example, it is difficult to mix with the matrix component as a liquid crystal material! / ⁇ Select a material and disperse a solution of the material forming the liquid crystal material in an aqueous solution of the matrix component through a dispersant such as a surfactant. And the like.
• a dispersant may not be added depending on a combination of a light-transmitting material forming a matrix and a liquid crystal material forming a minute region.
• the amount of the liquid crystalline material to be dispersed in the matrix is not particularly limited, but the liquid crystalline material is preferably used in an amount of 0.01 to 100 parts by weight, preferably 0 to 100 parts by weight, based on 100 parts by weight of the translucent water-soluble resin. 1-10 parts by weight.
• the liquid crystalline material is used with or without being dissolved in a solvent.
• the solvent examples include water, toluene, xylene, hexane, cyclohexane, dichloromethane, trichloromethane, dichloroethane, trichloroethane, tetrachloroethane, trichloroethylene, methyl ethyl ketone, methyl isobutyl ketone, Cyclohexanone, cyclopentanone, tetrahydrofuran, ethyl acetate and the like.
• the solvent of the matrix component and the solvent of the liquid crystalline material may be the same or different.
• the liquid crystalline material forming the minute region is dissolved in the preparation of the mixed solution in the step (1). It is preferable not to use a solvent for the reaction. For example, if no solvent is used, There is a method of directly adding a liquid crystalline material to an aqueous solution of a translucent material that forms tritus, and then heating and dispersing the liquid crystalline material above the liquid crystal temperature range in order to disperse the liquid crystalline material smaller and more uniformly.
• the solution of the matrix component, the solution of the liquid crystal material, or the mixed solution contains a dispersant, a surfactant, an ultraviolet absorber, a flame retardant, an antioxidant, a plasticizer, a release agent, a lubricant, Various additives such as a coloring agent can be contained as long as the object of the present invention is not impaired.
• the mixed solution is heated and dried to remove the solvent, thereby producing a film in which fine regions are dispersed in a matrix.
• a method for forming the film various methods such as a casting method, an extrusion molding method, an injection molding method, a roll molding method, and a casting method can be adopted.
• the film forming to control so that the size force finally .DELTA..eta 2 direction of the minute regions in the fill beam becomes 0. 05- 500 m.
• the viscosity of the mixed solution By adjusting the viscosity of the mixed solution, the selection and combination of the solvents of the mixed solution, the dispersant, the thermal process (cooling rate) of the mixed solvent, and the drying rate, it is possible to control the size and dispersibility of the microscopic region.
• a mixed solution of a high-viscosity, light-transmitting water-soluble resin that forms a matrix and a liquid crystalline material that is a microscopic region is heated above the liquid crystal temperature range while stirring with a homomixer or the like. By dispersing with a machine, the minute area can be dispersed smaller.
• the step (3) of orienting the film can be performed by stretching the film.
• the stretching may be, for example, uniaxial stretching, biaxial stretching, or oblique stretching. Usually, uniaxial stretching is performed.
• the stretching method may be either dry stretching in air or wet stretching in an aqueous bath. When wet stretching is employed, additives (boron compounds such as boric acid, alkali metal iodides, etc.) can be appropriately contained in the aqueous bath.
• the stretching ratio is not particularly limited, but is usually preferably about 2 to 10 times.
• the iodine-based light absorber can be oriented in the stretching axis direction.
• the liquid crystalline material that becomes a birefringent material in the minute region is oriented in the stretching direction in the minute region by the above stretching, and develops birefringence.
• the stretching temperature is close to the glass transition temperature of the resin when the minute area is a non-liquid crystalline material, and it is stretched when the minute area is a liquid crystalline material. It is desirable to select a temperature at which the liquid crystalline material becomes a liquid crystal state such as a nematic phase or a smectic phase or an isotropic phase at the temperature at the time. If the orientation is insufficient at the time of stretching, a step such as a heating orientation treatment may be separately performed.
• an external field such as an electric field or a magnetic field may be used in addition to the above stretching.
• a liquid crystal material mixed with a photoreactive substance such as azobenzene, or a liquid crystal material having a photoreactive group such as a cinnamoyl group introduced therein which can be aligned by an alignment treatment such as light irradiation.
• an alignment treatment such as light irradiation.
• the stretching treatment and the orientation treatment described above can be used in combination.
• the liquid crystalline material is a liquid crystalline thermoplastic resin
• the orientation is fixed at the time of stretching and then cooled to room temperature, whereby the orientation is fixed and stabilized. If the liquid crystal monomer is oriented, the desired optical properties will be exhibited, so it is not always necessary to cure! / ⁇ .
• liquid crystalline monomer having a low isotropic transition temperature is brought into an isotropic state by a slight temperature increase. In such a case, the anisotropic scattering is lost and the polarization performance deteriorates. Therefore, in such a case, it is preferable to cure.
• many liquid crystal monomers crystallize when left at room temperature, which causes anisotropic scattering and degrades the polarization performance. . From such a viewpoint, it is preferable to cure the liquid crystalline monomer in order to allow the alignment state to exist stably under any conditions.
• the curing of the liquid crystalline monomer is carried out, for example, by mixing with a photopolymerization initiator, dispersing in a matrix component solution, and after alignment, at any timing (before or after dyeing with an iodine-based absorber).
• the orientation is stabilized by a method of curing by irradiating ultraviolet rays or the like or a method of directly curing with a high energy beam such as an electron beam without using a polymerization initiator.
• a high energy beam such as an electron beam without using a polymerization initiator.
• iodine is mixed with an auxiliary agent such as an alkali metal iodide such as potassium iodide.
• an auxiliary agent such as an alkali metal iodide such as potassium iodide.
• a method of immersing the film in a dissolved aqueous bath may be used.
• the interaction between the iodine dispersed in the matrix and the matrix resin forms an iodine-based light absorber.
• the immersion may be performed before or after the stretching step (3).
• the iodine-based light absorber is generally formed remarkably through a stretching step.
• the concentration of the aqueous bath containing iodine and the proportion of auxiliary agents such as alkali metal iodides are not particularly limited.
• a general iodine staining method can be employed, and the concentration and the like can be arbitrarily changed.
• the ratio of iodine in the obtained polarizer is not particularly limited, the ratio of the light-transmitting water-soluble resin and iodine is determined based on 100 parts by weight of the light-transmitting water-soluble resin. 0.
• control the amount is preferable to control the amount to be about 05 to 50 parts by weight, more preferably 0.1 to 10 parts by weight.
• the ratio of the absorbing dichroic dye in the obtained polarizer is not particularly limited, but the translucent thermoplastic resin and the absorbing dichroic dye may be used.
• the ratio of the color dye is controlled so that the absorption dichroic dye is about 0.01 to 100 parts by weight, and more preferably 0.05 to 50 parts by weight, based on 100 parts by weight of the translucent thermoplastic resin. It is preferable to do so.
• Step (5) includes, for example, a step of immersing the film in a water bath to swell the film, mainly for the purpose of improving the iodine dyeing efficiency of the film.
• a step of immersing in a water bath in which an arbitrary additive is dissolved and the like can be mentioned.
• the process of immersing the film in an aqueous solution containing additives such as boric acid and borax is mainly used for crosslinking the water-soluble resin (matrix).
• a step of immersing the film in an aqueous solution containing an additive such as an alkali metal iodide is mainly used for adjusting the amount balance of the dispersed iodine-based absorber and adjusting the hue.
• the step (3) of orienting (stretching) and stretching the film, the step (4) of disperse-staining an iodine-based light-absorbing material in the matrix resin and the step (5) are the steps (3) and (4).
• the number of steps, order, and conditions can be arbitrarily selected as long as there is at least one step, and each step may be performed separately or a plurality of steps may be performed simultaneously.
• the crosslinking step (5) and the stretching step (3) may be performed simultaneously!
• step (2) a method of adding an arbitrary kind and amount before or after preparing the mixed solution and before forming the film in step (2) can be adopted. Also, both methods may be used in combination.
• step (3) when it is necessary to raise the temperature (for example, 80 ° C or more) during stretching or the like, and the iodine-based light absorber degrades at that temperature, Preferably, the step (4) of disperse dyeing the body is performed after the step (3).
• the film subjected to the above treatment be dried under appropriate conditions. Drying is performed according to a conventional method.
• the thickness of the obtained polarizer (film) is not particularly limited, but is usually 1 ⁇ m to 3 mm, preferably 5 ⁇ m to 1 mm, and more preferably 10-500 ⁇ m.
• Two vertical direction orthogonal to the stretching axis is a .DELTA..eta 2 direction, Ru.
• the stretching direction of the iodine-based light absorber is the direction showing the maximum absorption, and it is a polarizer that maximizes the effect of absorption and scattering.
• the direction in which the in-plane refractive index in the film surface is maximum is the X axis
• the direction perpendicular to the X axis is the ⁇ axis
• the thickness direction of the film is the ⁇ axis
• Examples of the material of the protective film include (A) a thermoplastic resin having a substituted and Z or unsubstituted imide group in the side chain and (B) a substituted and Z or unsubstituted phenyl group and a nitrile group in the side chain. And a norbornene-based resin containing a thermoplastic resin having the following formula: Further, polyolefin resins, polyester resins, polyamide resins, polyacryl resins, and the like that satisfy the conditions of the present invention are also included.
• the protective film containing the thermoplastic resins (A) and (B) is stretched so that a retardation does not occur even when it is subjected to stress due to dimensional change of the polarizer.
• the in-plane retardation Re and the thickness direction retardation Rth can be controlled to be small.
• a protective film containing a low thermoplastic resin (A) or (B) is described, for example, in WO01Z37007.
• the protective film may contain other resins even when the thermoplastic resins (A) and (B) are the main components.
• the thermoplastic resin (A) has a substituted or Z or unsubstituted imide group in a side chain, and the main chain is an arbitrary thermoplastic resin.
• the main chain is, for example, a main chain consisting only of carbon. Or an atom other than carbon may be inserted between the carbons. Nuclear power other than carbon may also be provided.
• the main chain is preferably a hydrocarbon or a substitute thereof.
• the main chain is obtained, for example, by addition polymerization. Specifically, it is, for example, polyolefin or polybutyl.
• the main chain is obtained by condensation polymerization. For example, it can be obtained by an ester bond, an amide bond and the like.
• the main chain is preferably a polyvinyl skeleton obtained by polymerizing a substituted vinyl monomer.
• any conventionally known method can be adopted.
• a method of polymerizing the monomer having an imide group a method of polymerizing various monomers to form a main chain, and then introducing the imide group, a method of grafting the compound having the imide group to a side chain, and the like.
• the substituent of the imide group a conventionally known substituent capable of substituting the hydrogen of the imide group can be used.
• an alkyl group and the like can be mentioned.
• the thermoplastic resin (A) is a binary resin or more containing at least one type of repeating unit derived from Olefinka and at least one type of repeating unit having a substituted or Z- or unsubstituted maleimide structure. Is preferred.
• the above-mentioned olefin 'maleimide copolymer can be synthesized from an olefin and a maleimide compound by a known method. The synthesis method is described, for example, in JP-A-5-59193, JP-A-5-195801, JP-A-6-136058 and JP-A-9-328523.
• olefin examples include isobutene, 2-methyl-1-butene, 2-methyl-1-pentene, 2-methyl-1-hexene, 2-methyl-1 hepten, 2-methyl-1 hepten, 1-isootaten, and 2-methyl- 1 otaten, 2-ethyl-1 pentene, 2-ethyl-2-butene 2-methyl-2-pentene, 2-methyl-2-hexene and the like. Of these, isobutene is preferred. These olefins may be used alone or in combination of two or more.
• maleimide compound examples include maleimide, N-methylmaleimide, N-ethylmaleimide, Nn-propylmaleimide, N-i-propylmaleimide, N-n-butylmaleimide, Ns-butylmaleimide, Nt-butylmaleimide, and N-butylmaleimide.
• N Pentyl maleimide N— n Xyl maleimide, N— n butyl maleimide, N— n— octyl maleimide, N lauryl maleimi And N-stearylmaleimide, N-cyclopropylmaleimide, N-cyclobutylmaleimide, N-cyclopentylmaleimide, N-cyclohexylmaleimide, N-cycloheptylmaleimide, N-cyclooctylmaleimide and the like. Of these, N-methylmaleimide is preferred. These maleimidized conjugates may be used alone or in combination of two or more.
• the content of the repeating unit of the olefin in the olefin-maleimide copolymer is not particularly limited, but is about 20 to 70 mol%, preferably about 40 to 70 mol% of the total repeating units of the thermoplastic resin (A). 60 mole 0/0, more preferably from 45- 55 mole 0/0. Content that a repetitive unit of a maleimide structure 30- 80 mol% or so, preferably from 40- 60 mole 0/0, rather more preferably is 45- 55 mol 0/0.
• the thermoplastic resin (A) contains the above-mentioned repeating unit of olefin and a repeating unit of a maleimide structure, and can be formed only by these units. Further in addition to the other bi -! Repeating units of Le monomer contains a proportion of 50 mole 0/0 or less /, even I /,.
• Other vinyl monomers include acrylic monomers such as methyl acrylate and butyl acrylate, methacrylic monomers such as methyl methacrylate and cyclohexyl methacrylate, and vinyl esters such as vinyl acetate.
• vinyl ether monomers such as methyl vinyl ether
• acid anhydrides such as maleic anhydride
• styrene monomers such as styrene, ⁇ -methylstyrene, and ⁇ -methoxystyrene.
• the weight average molecular weight of the thermoplastic resin ( ⁇ ) is not particularly limited, but is about 1 X 10 -5 X 10 6 .
• the weight average molecular weight is preferably 1 ⁇ 10 4 or more, more preferably 5 ⁇ 10 5 or less.
• the glass transition temperature of the thermoplastic resin ( ⁇ ) is at least 80 ° C, preferably at least 100 ° C, more preferably at least 130 ° C.
• thermoplastic resin (A) a dartalimide-based thermoplastic resin can be used. Daltarimide resins are described in JP-A-2-153904 and the like.
• the glutarimide-based resin has a daltarimide structural unit and a methyl acrylate or methyl methacrylate structural unit.
• the above-mentioned other vinyl monomers can be introduced into the dartalimide resin.
• the thermoplastic resin (B) has a substituted or Z- or unsubstituted phenyl group and a -tolyl group in the side chain. It is a thermoplastic resin having the above.
• the main chain of the thermoplastic resin (B) may be the same as that of the thermoplastic resin (A).
• Examples of the method of introducing the fluor group into the thermoplastic resin (B) include a method of polymerizing a monomer having the phenol group and a method of polymerizing various monomers to form a main chain. And a method of introducing a phenyl group, and a method of grafting a compound having a phenyl group to a side chain.
• a substituent of the phenyl group a conventionally known substituent capable of substituting hydrogen of the phenyl group can be used.
• an alkyl group and the like can be mentioned.
• the method for introducing a -tolyl group into the thermoplastic resin (B) can be the same as the method for introducing a phenyl group.
• the thermoplastic resin (B) is a binary or ternary resin containing an unsaturated-tolyl compound power-derived repeating unit (nitrile unit) and a styrene-based compound power-derived repeating unit (styrene-based unit). It is preferably a multi-component copolymer or higher. For example, an acrylonitrile-styrene-based copolymer can be preferably used.
• Examples of the unsaturated-toluyl conjugate include any compound having a cyano group and a reactive double bond.
• ⁇ -substituted unsaturated-tolyl such as acrylonitrile and metal-tolyl-tolyl, and fumaro-tolyl-containing ⁇ - , ⁇ -disubstituted olefinic unsaturated-bonded toryl conjugate and the like.
• Examples of the styrene-based compound include any compound having a phenyl group and a reactive double bond. Examples include unsubstituted or substituted styrene compounds such as styrene, vinyltoluene, methoxystyrene, and chlorostyrene, and substituted styrene compounds such as hexamethylstyrene.
• the content of the -tolyl unit in the thermoplastic resin (II) is not particularly limited, but is about 10 to 70% by weight, preferably 20 to 60% by weight, more preferably, based on the total repeating units. 2 0 50 weight 0/0. Particularly 20- 40 weight 0/0, preferably 20- 30 weight 0/0. Styrene units, 30- 80 wt% or so, preferably from 40- 80 wt%, more preferably 50 to 80 weight 0/0. In particular 60- 80 weight 0/0, preferably 70 to 80 weight 0/0.
• thermoplastic resin ( ⁇ ) contains the -tolyl unit and the styrene-based unit, and can be formed only by these units. In addition to the above, repeating units of other vinyl monomers In a proportion of 50 mol% or less. Examples of other butyl monomers include those exemplified for thermoplastic resin (A), repeating units of olefin, maleimide, and repeating units of substituted maleimide. As the thermoplastic resin (B), AS resin, ABS resin, ASA resin and the like can be mentioned.
• the weight average molecular weight of the thermoplastic resin (B) is not particularly limited, but is about 1 X 10 3 — 5 X 10 6 . Preferably it is 1 ⁇ 10 4 or more and 5 ⁇ 10 5 or less.
• the ratio between the thermoplastic resin (A) and the thermoplastic resin (B) is adjusted according to the retardation required for the protective film.
• the mixing ratio is generally from 60 to 95% by weight, preferably from 50 to 95% by weight of the total amount of the resin in the thermoplastic resin (A). More preferably, it is 65-90% by weight.
• the content of the thermoplastic resin (B) is preferably 5 to 50% by weight of the total amount of the resin in the film, more preferably 5 to 40% by weight, and still more preferably 10 to 40% by weight. 35% by weight.
• the thermoplastic resin (A) and the thermoplastic resin (B) are mixed by hot-melt kneading.
• the norbornene-based resin for example, a ring-opened (co) polymer of a norbornene-based monomer is hydrogenated after being subjected to modification with maleic acid as necessary and addition of cyclopentadene-added kale.
• Resin, norbornene-based monomer and addition polymerized resin, norbornene-based monomer and olefinic monomer such as ethylene and a-olefin, and nitropolymerized resin, norbornene-based monomer and cyclopentene, cyclootaten, and 5,6-dihydrodiene examples include a resin obtained by addition polymerization with a cyclic olefin monomer such as cyclopentadiene.
• Specific examples of the thermoplastic saturated norbornene-based resin include ZONEX and ZEONOR manufactured by ZEON Corporation, and ARTON manufactured by JSR Corporation.
• polystyrene-based resin examples include a homopolymer or copolymer of ⁇ -olefin having 1 to 6 carbon atoms, such as polyethylene, polypropylene, ethylene-propylene copolymer, and poly4-methylpentene 1.
• polyester resin examples include polyethylene terephthalate, polyethylene naphthalate, polybutylene terephthalate, and polyethylene terephthalate isophthalate copolymer. Also, various polyamide resins can be mentioned.
• Protective films other than those described above include transparency, mechanical strength, heat stability, and moisture barrier properties. Those having excellent properties are preferably used.
• Examples of the material for forming the protective film include cellulosic polymers such as cellulose diacetate and cellulose triacetate, acrylic polymers such as polymethyl methacrylate, polystyrene, acrylonitrile and styrene copolymer (AS resin), and the like. Examples include styrene-based polymers and polycarbonate-based polymers.
• Vinyl chloride polymer imide polymer, sulfone polymer, polyethersulfone polymer, polyethene oleate ketone polymer, polyphenylene sulfide polymer, bul alcohol polymer, bilidene chloride polymer, butyl butyranol polymer Polymers, arylate polymers, polyoxymethylene polymers, epoxy polymers and the like can be mentioned.
• the thickness of the protective film is arbitrary, but is generally 1 500 ⁇ m, more preferably 1 300 ⁇ m, and especially 5 300 ⁇ m 111 for the purpose of thinning the polarizing plate. .
• a protective film is provided on both sides J of the polarizer, it is possible to use a protective film having different polymer strengths on both sides.
• the surface of the protective film on which the polarizer is not adhered may be subjected to a hard coat layer, an anti-reflection treatment, a treatment for preventing sticking, and a treatment for diffusion or anti-glare.
• the hard coat treatment is performed for the purpose of preventing the surface of the polarizing plate from being scratched, and is, for example, cured by using an appropriate UV-curable resin such as an acrylic or silicone resin and having excellent hardness and sliding characteristics.
• the film can be formed by a method of adding a film to the surface of the protective film.
• the anti-reflection treatment is performed for the purpose of preventing reflection of external light on the polarizing plate surface, and can be achieved by forming an anti-reflection film or the like according to the related art.
• the anti-sticking treatment is performed for the purpose of preventing adhesion to an adjacent layer.
• the anti-glare treatment is performed for the purpose of preventing external light from being reflected on the surface of the polarizing plate and hindering the visibility of light transmitted through the polarizing plate.
• the protective film can be formed by giving a fine uneven structure to the surface of the protective film by an appropriate method such as a surface roughening method or a method of blending transparent fine particles. Examples of the fine particles to be contained in the formation of the surface fine unevenness include silica, alumina, titania, zirconia, tin oxide, indium oxide, and cadmium oxide having an average particle size of 0.5 to 50 m.
• Transparent fine particles such as inorganic fine particles which may be conductive, such as rubber and antimony, and organic fine particles, which may also have crosslinked or uncrosslinked polymers, may be used.
• the amount of fine particles used depends on the amount of the transparent resin that forms the fine surface roughness structure.
• the anti-glare layer may also serve as a diffusion layer (such as a viewing angle expansion function) for diffusing light transmitted through the polarizing plate to increase the viewing angle.
• the anti-reflection layer, anti-staking layer, diffusion layer, anti-glare layer and the like can be provided on the protective film itself, or can be separately provided as an optical layer separately from the protective film. it can.
• the adhesive surface can be subjected to a corona treatment, a plasma treatment, a frame treatment, a primer coating treatment, and a saponification treatment.
• the corona treatment can be formed by, for example, a method of discharging in normal pressure air by a corona treatment machine.
• the plasma treatment can be formed by, for example, a method of discharging in normal pressure air by a plasma discharge machine.
• the flame treatment can be formed by, for example, a method in which a flame is brought into direct contact with the film surface.
• the primer coating treatment can be formed by, for example, diluting an isocyanate conjugate, a silane coupling agent, or the like with a solvent, and applying a thin coating.
• the saponification treatment can be formed by, for example, a method of immersing in a sodium hydroxide aqueous solution.
• an adhesive containing a resin curable by an active energy ray or an active substance is used.
• Various adhesives such as urethane-based, acrylic-based, epoxy-based, and silicone-based adhesives can be used.
• the active energy ray include ultraviolet rays and electron beams, and the adhesive that is cured by a strong active energy ray, etc., is cured by an active energy ray such as a (meth) atalyloyl group, a butyl group, an epoxy group, and the like. Contains a resin having a functional group.
• the active energy ray-curable adhesive is preferably a solvent-free adhesive.
• the active energy ray-curable adhesive may appropriately contain an initiator.
• the adhesive containing a resin which is cured by an active substance include a moisture-curable adhesive in which water or the like acts as an active substance.
• a moisture-curable adhesive is suitable, and a one-component moisture-curable adhesive is used. Adhesives are preferred.
• a one-component moisture-curable adhesive a one-component silicone-based moisture-curable adhesive is preferable.
• the moisture-curing adhesive is particularly effective when a wet-stretched polyvinyl alcohol-based polarizer is mainly used. In this case, since the polarizer essentially contains moisture, steps such as irradiation with active energy rays for curing and heating can be omitted as compared with the case where another adhesive is used. The curing process is completed only by curing for a certain period of time without the need to apply moisture such as humidification.
• the one-component silicone moisture-curable adhesive is obtained by adding various silicone-based compounds as a curing agent to an organopolysiloxane.
• various silicone-based compounds as a curing agent to an organopolysiloxane.
• Specific examples thereof include, for example, an acetic acid type to which methyltriacetoxysilane, butyltriacetoxysilane and the like are added, and an oxime to which methyltris (ethylmethyloxym) silane and methyltris (ethylmethyloxime) silane are added.
• Alcohol dimethyl bis (N-ethylacetoamino) silane, butylmethylbis (N-ethylacetoamino) silane, etc.
• Amide type methyltris ⁇ (1-methylvinyl) oxy ⁇ silane, acetone type added with butyl tris ⁇ (1-methylvinyl) oxy ⁇ silane and the like.
• acetic acid type, alcohol type, acetone type, and oxime type one-component silicone-based moisture-curable adhesives are preferred from the viewpoints of adhesiveness and wet heat resistance.
• a silane coupling agent may be appropriately added for the purpose of improving adhesiveness and the like.
• Examples of the active energy ray-curable adhesive include acrylic, methacrylic and urethane.
• Appropriate materials such as epoxy-based, epoxy-based, polyesterenole-based, and polyvinylinole-based can be used.
• various initiators may be added for the purpose of increasing the curing reaction efficiency by the active energy ray.
• the polarizing plate of the present invention is manufactured by laminating the protective film and the polarizer using the adhesive.
• the application of the adhesive may be performed on either the protective film or the polarizer, or may be performed on both. After bonding, a drying step is performed as necessary to form an adhesive layer. Bonding of the polarizer and the protective film can be performed by a roll laminator or the like.
• the thickness of the adhesive layer is not particularly limited, it is generally about 0.05-20 / zm, preferably 0.1-10 / zm.
• the adhesive is an active energy ray-curable adhesive
• the adhesive layer is cured with an active energy ray after bonding.
• the dose of the active energy ray is generally determined by the type of the active energy ray used, the type and thickness of the active energy ray-curable adhesive, and the type and thickness of the protective film.
• the irradiation amount mainly depends on the ultraviolet transmittance and the thickness of the protective film used, but it is generally about 11 to 10,000 mj / cm 2 , preferably 10 to 7500 mjZcm 2 , and Preferably it is 50-5000 mj / cm 2 .
• the irradiation dose is a power that depends mainly on the thickness of the protective film used, and is generally about 500 kGy, preferably 3-300 kGy, more preferably 5-150 kGy. If the irradiation amount is too low, the active energy ray is attenuated when passing through the protective film, and the adhesive may not be sufficiently irradiated, resulting in insufficient curing. If the irradiation amount is too large, the protective film or the polarizer may be degraded or decomposed, causing an undesirable change in optical characteristics. [0120]
• the polarizing plate of the present invention can be used as an optical film laminated with another optical layer in practical use.
• the optical layer is not particularly limited, but may be used for forming a liquid crystal display device such as a reflection plate, a semi-transmission plate, a retardation plate (including a wavelength plate such as 1Z2 and 1Z4), and a viewing angle compensation film.
• a reflective polarizing plate or a transflective polarizing plate in which a reflecting plate or a transflective reflecting plate is further laminated on the polarizing plate of the present invention
• a wide viewing angle polarizing plate in which a viewing angle compensation film is further laminated on a plate or a polarizing plate, or a polarizing plate in which a brightness enhancement film is further laminated on a polarizing plate is preferable.
• the reflective polarizing plate is a polarizing plate provided with a reflective layer, and is used to form a liquid crystal display device or the like that reflects and reflects incident light from the viewing side (display side).
• a built-in light source such as a backlight can be omitted, and the liquid crystal display device can be easily made thin.
• the reflective polarizing plate can be formed by an appropriate method such as a method in which a reflective layer having a strength such as a metal is provided on one surface of the polarizing plate via a transparent protective layer or the like as necessary.
• the transflective polarizing plate can be obtained by forming a transflective reflective layer such as a half mirror that reflects and transmits light on the reflective layer in the above.
• Transflective polarizing plate can be obtained by forming a transflective reflective layer such as a half mirror that reflects and transmits light on the reflective layer in the above.
• liquid crystal display device or the like when the liquid crystal display device or the like is used in a relatively bright atmosphere, the image is displayed by reflecting the incident light from the viewing side (display side), and relatively Depending on the atmosphere, a liquid crystal display device or the like that is built in the back side of a transflective polarizing plate and displays an image using a built-in light source such as a backlight can be formed.
• An elliptically polarizing plate or a circularly polarizing plate in which a retardation plate is further laminated on a polarizing plate will be described.
• a phase difference plate or the like is used.
• a so-called 1Z4 wavelength plate also referred to as a ⁇ plate
• a 1Z2 wavelength plate (also referred to as ⁇ 2 plate) is usually used to change the polarization direction of linearly polarized light.
• An elliptically polarizing plate is a birefringent liquid crystal layer of a super twisted nematic (STN) liquid crystal display. Coloring (blue or yellow) caused by folding is compensated (prevented), and is effectively used in the case of the above-mentioned coloring and black-and-white display. Further, a device in which a three-dimensional refractive index is controlled is preferable because coloring (coloring) generated when the screen of the liquid crystal display device is viewed from an oblique direction can be compensated (prevented).
• the circularly polarizing plate is effectively used, for example, when adjusting the color tone of an image of a reflection type liquid crystal display device that displays an image in color, and also has an antireflection function.
• a film having an appropriate polymer strength such as polycarbonate, polyvinyl alcohol, polystyrene, polymethyl methacrylate, polypropylene and other polyolefins, polyarylates and polyamides is stretched.
• the retardation plate may have an appropriate retardation in accordance with the intended use, such as, for example, various wavelength plates or ones for the purpose of compensating for coloration and viewing angle due to birefringence of the liquid crystal layer.
• the optical characteristics such as retardation may be controlled by stacking the above retardation plates.
• the elliptically polarizing plate and the reflection type elliptically polarizing plate are obtained by laminating a polarizing plate or a reflection type polarizing plate and a retardation plate in an appropriate combination.
• a strong elliptically polarizing plate or the like can also be formed by sequentially and separately laminating a (reflection type) polarizing plate and a retardation plate in the manufacturing process of a liquid crystal display device so as to form a combination.
• An optical film such as an elliptically polarizing plate as described above is advantageous in that it has excellent quality stability and laminating workability, and can improve the production efficiency of a liquid crystal display device and the like.
• the viewing angle compensation film is a film for widening the viewing angle so that the image can be seen relatively clearly even when the screen of the liquid crystal display device is viewed in a direction not perpendicular to the screen but slightly oblique.
• a viewing angle compensating retardation plate includes, for example, a retardation film, an alignment film such as a liquid crystal polymer, and a transparent substrate on which an alignment layer such as a liquid crystal polymer is supported.
• a common retardation plate is a birefringent polymer film uniaxially stretched in the plane direction, whereas a retardation plate used as a viewing angle compensation film is biaxially stretched in the plane direction.
• Birefringent polymer film biaxially stretched uniaxially stretched polymer film or bidirectionally stretched film such as a birefringent polymer with a controlled refractive index in the thickness direction and a tilted oriented film
• Inclined orientation filter examples of the film include a film obtained by bonding a heat-shrinkable film to a polymer film and subjecting the polymer film to a stretching treatment or a Z-shrinkage treatment under the action of its shrinkage by heating, or a film obtained by obliquely orienting a liquid crystal polymer.
• the raw material polymer for the retardation plate the same polymer as that described for the retardation plate is used to prevent coloring etc. due to a change in the viewing angle based on the phase difference due to the liquid crystal cell and to enlarge the viewing angle for good visibility. Appropriate ones for the purpose can be used.
• an optically anisotropic layer composed of a liquid crystal polymer alignment layer, particularly a tilted alignment layer of a discotic liquid crystal polymer, is supported by a triacetyl cellulose film because of achieving a wide viewing angle with good visibility.
• An optically-compensated phase difference plate can be preferably used.
• a polarizing plate obtained by laminating a polarizing plate and a brightness enhancement film is usually used by being provided on the back side of a liquid crystal cell.
• Brightness-enhancing films exhibit the property of reflecting linearly polarized light with a predetermined polarization axis or circularly polarized light in a predetermined direction when natural light enters due to reflection from the backlight or the back side of a liquid crystal display device, etc., and transmitting other light.
• the polarizing plate in which the brightness enhancement film is laminated with the polarizing plate receives light from a light source such as a backlight to obtain transmitted light of a predetermined polarization state and reflects light other than the predetermined polarization state without transmitting the light. Is done.
• the light reflected on the surface of the brightness enhancement film is further inverted through a reflection layer or the like provided on the rear side thereof and re-entered on the brightness enhancement film, and a part or all of the light is transmitted as light of a predetermined polarization state.
• the brightness can be improved. is there.
• Examples of the brightness enhancement film include, for example, a multilayer thin film of a dielectric or a multilayer laminate of thin films having different refractive index anisotropies, and other light that transmits linearly polarized light having a predetermined polarization axis. Reflects either left-handed or right-handed circularly polarized light, and transmits other light, such as those exhibiting reflective characteristics, such as an alignment film of cholesteric liquid crystal polymer and an alignment liquid crystal layer supported on a film substrate. Any suitable material such as one exhibiting the characteristic described above can be used.
• An optical film in which the optical layer is laminated on a polarizing plate can be formed even by a method of sequentially laminating in the process of manufacturing a liquid crystal display device or the like. Excellent in quality stability and assembly work! / Manufacturing of liquid crystal display devices There is an advantage that the process can be improved.
• Appropriate bonding means such as an adhesive layer can be used for lamination. In bonding the above-mentioned polarizing plate and other optical films, their optical axes can be set at an appropriate angle depending on the intended retardation characteristics and the like.
• the above-mentioned polarizing plate or the optical film in which at least one polarizing plate is laminated may be provided with an adhesive layer for bonding to another member such as a liquid crystal cell.
• the adhesive for forming the adhesive layer is not particularly limited, and for example, an acrylic polymer, a silicone polymer, a polyester, a polyurethane, a polyamide, a polyether, and a polymer having a fluorine-based or rubber-based polymer as a base polymer may be appropriately used. Can be selected for use.
• an acrylic adhesive having excellent optical transparency, exhibiting appropriate wettability, cohesiveness and adhesive adhesive properties and having excellent weather resistance and heat resistance can be preferably used.
• a liquid crystal display device that prevents foaming and peeling phenomena due to moisture absorption, prevents optical characteristics from deteriorating due to a difference in thermal expansion, and prevents warpage of a liquid crystal cell, and, in turn, has high quality and excellent durability
• an adhesive layer having a low moisture absorption rate and excellent heat resistance is preferred.
• the adhesive layer is made of, for example, a natural or synthetic resin, especially a tackifying resin, a filler or pigment made of glass fiber, glass beads, metal powder, other inorganic powder, or the like. Additives, such as antioxidants and antioxidants, which are added to the adhesive layer. Further, an adhesive layer or the like which contains fine particles and exhibits light diffusibility may be used.
• the attachment of the adhesive layer to one or both surfaces of the polarizing plate or the optical film may be performed by an appropriate method.
• an adhesive solution of about 10 to 40% by weight obtained by dissolving or dispersing a base polymer or a composition thereof in a solvent consisting of an appropriate solvent alone or a mixture such as toluene or ethyl acetate is used.
• Prepare it and apply it directly on a polarizing plate or an optical film by an appropriate development method such as a casting method or a coating method, or form an adhesive layer on a separator according to the above and apply it to a polarizing plate.
• a method of transferring onto an optical film is used.
• the adhesive layer can also be provided on one or both sides of a polarizing plate or an optical film as a superposed layer of different compositions or types. When provided on both surfaces, an adhesive layer having a different composition, type, thickness, etc. can be formed on both sides of the polarizing plate or the optical film.
• the thickness of the pressure-sensitive adhesive layer can be appropriately determined according to the purpose of use, adhesive strength, and the like. Yes, 5-200 / zm power is preferred, especially 10-100 / zm power is preferred! /, 0
• the exposed surface of the adhesive layer is covered with a temporary router for the purpose of preventing contamination and the like until practical use. This can prevent the adhesive layer from coming into contact with the adhesive layer in a normal handling state.
• a suitable thin leaf such as plastic film, rubber sheet, paper, cloth, non-woven fabric, net, foam sheet, metal foil, or a laminate thereof may be used as the separator.
• Any suitable material according to the related art such as a material coated with a suitable release agent such as a long mirror alkyl-based or fluorine-based molybdenum sulfide, or the like can be used.
• the polarizer, the protective film, the optical film and the like forming the above-mentioned polarizing plate, and the respective layers such as the adhesive layer may be, for example, salicylic acid ester compounds or benzophenol.
• a compound having ultraviolet absorbing ability by a method of treating with an ultraviolet absorbent such as a benzotriazole-based compound, a cyanoacrylate-based compound, or a nickel complex-based compound may be used.
• the polarizing plate or optical film of the present invention can be preferably used for forming various devices such as a liquid crystal display device.
• the formation of the liquid crystal display device can be performed according to a conventional method.
• a liquid crystal display device is generally formed by appropriately assembling components such as a liquid crystal cell and a polarizing plate or an optical film and, if necessary, an illumination system and incorporating a drive circuit.
• the present invention can be in accordance with the conventional art without particular limitation.
• the liquid crystal cell any type such as TN type, STN type, and ⁇ type can be used.
• a suitable liquid crystal display device such as a liquid crystal display device in which a polarizing plate or an optical film is arranged on one side or both sides of a liquid crystal cell, or a device using a backlight in a lighting system or a device using a reflector can be formed.
• the polarizing plate or the optical film according to the present invention can be installed on one side or both sides of the liquid crystal cell.
• a polarizing plate or an optical film is provided on both sides, they may be the same or different.
• a liquid crystal display device for example, appropriate components such as a diffusion plate, an anti-glare layer, an anti-reflection film, a protection plate, a prism array, a lens array sheet, a light diffusion plate, and a knock light are placed at appropriate positions. Layers or two or more layers can be arranged.
• an organic electroluminescence device organic EL display device
• a transparent electrode, an organic light emitting layer, and a metal electrode are sequentially stacked on a transparent substrate to form a light emitting body (organic electroluminescent light emitting body).
• the organic light emitting layer is a laminate of various organic thin films, for example, a laminate of a hole injection layer made of a triphenylamine derivative or the like and a light emitting layer of a fluorescent organic solid force such as anthracene, or A structure having various combinations such as a laminate of such a light-emitting layer and an electron injection layer having a perylene derivative or a hole injection layer, a light-emitting layer, and an electron injection layer. Is known.
• the circularly polarized light transmits through the transparent substrate, the transparent electrode, and the organic thin film, is reflected by the metal electrode, passes through the organic thin film, the transparent electrode, and the transparent substrate again, and is again converted into linearly polarized light by the retardation plate. Become. Since this linearly polarized light is orthogonal to the polarization direction of the polarizing plate, it cannot pass through the polarizing plate. As a result, the mirror surface of the metal electrode can be completely shielded.
• Parts means parts by weight.
• the refractive indices nx, ny, and nz of the protective film were measured using an automatic birefringence measurement device (Oji Scientific Instruments Co., Ltd., automatic birefringence meter KOBRA21ADH), and the in-plane retardation Re and thickness direction retardation Rth were measured. Calculated.
• Polymerization degree 2400 a liquid crystal having a poly Bulle alcohol solution of Keni ⁇ 98.5% of poly Bulle solids 13 weight dissolved alcohol ⁇ 0/0, one by one Atariroi Le groups at both ends of the mesogen group
• Air bubbles present in the mixed solution were removed by leaving them at room temperature (23 ° C), then applied by a cast method, dried, and then mixed with a cloudy thickness of 70 m. A film was obtained. This mixed film was heat-treated at 130 ° C for 10 minutes.
• the color was adjusted by immersing in a 5% by weight aqueous solution of potassium iodide at 30 ° C for 10 seconds. Subsequently, it was dried at 50 ° C. for 4 minutes to obtain a polarizer of the present invention.
• Isobutene and N-methyl maleimide mosquito ⁇ et consisting alternating copolymer and (N-methyl maleimide containing Yuryou 50 mole 0/0) 75 parts by weight
• Atari port acrylonitrile content is 28 weight 0/0 - DOO drill styrene copolymer 25 parts by weight of the polymer were dissolved in methylene chloride to obtain a solution having a solid content of 15% by weight.
• This solution was cast on a polyethylene terephthalate film spread on a glass plate and left at room temperature for 60 minutes, after which the film strength was also released.
• the in-plane retardation Re of the protective film was 4 nm, and the thickness direction retardation Rth was 4 nm.
• a polarizing plate is prepared by laminating the protective film on both sides of the polarizer using an acrylic-modified one-pack moisture-curable adhesive (manufactured by Ko-Shi Corporation, trade name: Bond Silex “Clear One”). did.
• the thickness of the adhesive layer was 2 m.
• Example 1 was the same as Example 1 except that the protective film was changed to a norbornene-based film having a thickness of 80 ⁇ m (manufactured by JSR Corporation, ARTON: in-plane retardation Re: 4 nm, thickness direction retardation Rth: 20 nm). In the same manner as described above, a polarizing plate was obtained.
• Polarization was performed in the same manner as in Example 1 except that the adhesive was changed to an acetic acid-based one-component moisture-curable adhesive (manufactured by Shin-Etsu Chemical Co., Ltd., trade name: KE-41T). A plate was obtained.
• acetic acid-based one-component moisture-curable adhesive manufactured by Shin-Etsu Chemical Co., Ltd., trade name: KE-41T.
• Polarized light was obtained in the same manner as in Example 2 except that the adhesive was changed to an acetic acid-based one-component moisture-curable adhesive (manufactured by Shin-Etsu Chemical Co., Ltd., trade name: KE-41T). A plate was obtained.
• acetic acid-based one-component moisture-curable adhesive manufactured by Shin-Etsu Chemical Co., Ltd., trade name: KE-41T.
• Example 3 the protective film was replaced with an 80 ⁇ m thick triacetyl cellulose film ( A polarizing plate was obtained in the same manner as in Example 3, except that the in-plane retardation Re was changed to 2 nm and the thickness direction retardation Rth was changed to 40 nm.
• a polarizing plate was prepared in the same manner as in Example 1 except that the adhesive was changed to a urethane-based one-part moisture-curing adhesive (trade name: Takenate M631N, manufactured by Mitsui Takeda Chemical Co., Ltd.). Obtained.
• Example 2 the adhesive was changed to an acrylic solvent-free electron beam curable adhesive (manufactured by Nagase ChemteX Corp., trade name: DA-314), and after the polarizer and the protective film were bonded together, A polarizing plate was obtained in the same manner as in Example 2 except that the adhesive was cured by irradiating an electron beam at 50 kGy through a protective film with a beam irradiation device (manufactured by Iwasaki Electric Co., Ltd., type: CB250Z30Z20A).
• Example 2 the adhesive was changed to an epoxy-based solventless UV-curable adhesive (manufactured by Norland Products, trade name: Norland Optical Adhesive 81), and after attaching a polarizer and a protective film, an ultraviolet irradiation device was used.
• a polarizing plate was obtained in the same manner as in Example 2 except that the adhesive was cured by irradiating 300 mj / cm 2 of ultraviolet light through a protective film with a (C-SUN, model: UVC-321 AM). .
• a polarizing plate was obtained in the same manner as in Example 1, except that the adhesive was changed to an adhesive obtained by adding dalioxal to polybutyl alcohol.
• a polarizing plate was obtained in the same manner as in Example 1, except that the adhesive was changed to an acrylic adhesive (trade name: Co-Bond, manufactured by KOSHI Corporation).
• a polarizing plate was produced in the same manner as in Comparative Example 1 except that the protective film was changed to a triacetyl cellulose film having a thickness of 80 ⁇ m (in-plane retardation Re: 2 nm, thickness direction retardation Rth: 40 nm) in Comparative Example 1.
• the protective film was changed to a triacetyl cellulose film having a thickness of 80 ⁇ m (in-plane retardation Re: 2 nm, thickness direction retardation Rth: 40 nm) in Comparative Example 1.
• a polarizing plate was obtained in the same manner as in Example 2, except that the adhesive was changed to an adhesive obtained by adding dalioxal to polybutyl alcohol.
• a polarizing plate was obtained in the same manner as in Example 2 except that the adhesive was changed to an acrylic adhesive (trade name: Co-Bond, manufactured by KOSHI Corporation).
• a polarizer was produced in the same manner as in Example 1 except that the liquid crystal monomer was not used. Using the polarizer, a polarizing plate was produced in the same manner as in Comparative Example 1.
• a polarizer was produced in the same manner as in Example 1 except that the liquid crystal monomer was not used. Using the polarizer, a polarizing plate was produced in the same manner as in Example 1.
• the optical characteristics of the polarizing plates obtained in the examples and comparative examples were measured with a spectrophotometer equipped with an integrating sphere (U-4100 manufactured by Hitachi, Ltd.).
• the transmittance for each linearly polarized light was measured with 100% of the completely polarized light obtained through a Glan-Thompson prism polarizer.
• the transmittance was represented by a Y value corrected for luminosity, calculated based on the CIE1931 color system. k is the maximum transparency
• Figure 2 shows the orthogonal transmittance
• the polarizers of Example 1 and Comparative Example 6 are almost completely visible.
• the polarizer of Example 1 has an orthogonal transmittance (k) due to the absorption + scattering axis.
• the polarizer of Comparative Example 6 is significantly smaller. In other words, on the short wavelength side, the polarization performance of the polarizer of Example 1 was higher than that of Comparative Example 6. In Example 1 and Comparative Example 6, since the conditions such as stretching and dyeing are all the same, it is considered that the degree of orientation of the iodine-based light absorber is also equal. Therefore, the orthogonal transmittance (k) of the polarizer of Example 1 is as described above.
• a haze value with respect to linearly polarized light in the direction of maximum transmittance and a haze value with respect to linearly polarized light in the direction of absorption were measured.
• the haze value was measured using a haze meter (HM-150 manufactured by Murakami Color Research Laboratory) in accordance with JIS K 7136 (How to find ⁇ one of plastic-transparent materials) using a commercially available polarizing plate (Nitto).
• DPF NPF-SEG122 4DU single transmittance 43%, degree of polarization 99.96%) was placed on the sample measurement light incident surface side, and the stretching direction of the commercially available polarizing plate and the sample (polarizing plate) was adjusted.
• the haze value when measured perpendicularly is shown.
• the light intensity at the time of orthogonality is less than the sensitivity limit of the detector, so that the light of a separately provided high-intensity halogen lamp is input using an optical fiber and the detection sensitivity is increased. After that, the shutter was manually opened and closed, and the haze value was calculated.
• the polarizing plates of the examples and the comparative examples have good polarization characteristics such as substantially single transmittance and degree of polarization.
• the polarizers of Example 18 and Comparative Example 15 had polarizers in which minute regions were dispersed in a matrix formed of a light-transmitting water-soluble resin containing an iodine-based light absorber.
• the haze value of the transmittance at the time of orthogonality is higher, and the haze value is obscured by uneven force scattering due to variation, and cannot be confirmed. You can see that.
• JP-A-2002-207118 discloses that a mixed phase of a liquid crystalline birefringent material and an absorbing dichroic material is dispersed in a resin matrix. Others have been disclosed. The effect is of the same kind as the present invention. However, as compared with the case where the absorption dichroic material is present in the dispersed phase as in JP-A-2002-207118, it is more preferable that the absorption dichroism material be present in the matrix layer as in the present invention. In addition, the scattered polarized light passes through the absorption layer, but the optical path length becomes longer, so that more scattered light can be absorbed. Therefore, the effect of improving the polarization performance is much higher in the present invention. Also, the manufacturing process is simple.
• JP-T-2000-506990 discloses an optical body in which a dichroic dye is added to either a continuous phase or a dispersed phase, but the present invention does not use a dichroic dye but iodine. There is a great feature in that is used. The following advantages are obtained when iodine is used instead of the dichroic dye. (1) The absorption dichroism developed by iodine is higher than that of dichroic dyes. Therefore, the polarization characteristics of the obtained polarizer are higher when iodine is used.
• the iodine does not exhibit absorption dichroism before being added to the continuous phase (matrix phase), and after being dispersed in the matrix, is stretched to form an iodine-based light-absorbing material exhibiting dichroism. It is formed.
• This is a difference from a dichroic dye which has dichroism before being added to the continuous phase. That is, when iodine is dispersed in the matrix, it remains iodine. In this case, the diffusivity into matrix is generally much better than dichroic dyes.
• iodine-based absorbers are more dispersed throughout the film than dichroic dyes. Therefore, the effect of increasing the optical path length due to scattering anisotropy can be maximized, and the polarization function can be increased.
• the background of the invention described in JP-T-2000-506990 describes, by Aphonin, the optical properties of a stretched film in which liquid crystal droplets are arranged in a polymer matrix.
• Aphonin et al. Refer to an optical film consisting of a matrix phase and a dispersed phase (liquid crystal component) without using a dichroic dye, and the liquid crystal component is not a liquid crystal polymer or a polymer of a liquid crystal monomer. ! / Therefore, the birefringence of the liquid crystal components in the film is typically temperature dependent and sensitive.
• the present invention provides a polarizer having a film strength of a structure in which minute regions are dispersed in a matrix formed of a light-transmitting water-soluble resin containing an iodine-based light absorber.
• the present invention For liquid crystal materials, the liquid crystal polymer is oriented in the liquid crystal temperature range, then cooled to room temperature and the orientation is fixed, and the liquid crystal monomer is similarly oriented and the orientation is fixed by ultraviolet curing or the like.
• the birefringence of a minute region formed of a liquid crystalline material does not change with temperature.
• the polarizing plate was cut into a width of 25 mm, and a T-type peeling test was performed under the conditions of normal temperature (23 ° C.) and a pulling speed of 100 mm / min to measure the adhesive strength (NZ25 mm).
• the polarizing plate was cut into a size of 50 mm ⁇ 50 mm, immersed in warm water at 70 ° C., and the time (minute) until one of the protective films on one side was completely removed was measured.
• a polarizing plate cut into a size of 25 mm x 50 mm is attached to a slide glass using an acrylic adhesive, and the optical characteristics (initial optical characteristics) are measured.
• Transmittance change amount Visibility was corrected in accordance with JISZ-8701, and light transmittance (hereinafter simply referred to as transmittance) was obtained.
• Transmittance change transmittance after test-initial transmittance.
• Polarization degree change amount The polarization degree was determined by the following equation. However, H: parallel transmittance, H: direct
• Polarization change polarization after test-initial polarization.
• the adhesive strength and wet heat resistance of the examples are better than those of the comparative examples. If the adhesive force is 80 NZ25 mm or more and the moisture and heat resistance is 120 minutes or more, a polarizing plate with better adhesiveness can be provided. Further, in Examples 14 and 68, since the protective film having a small retardation value was used, it can be seen that the amount of change in the optical characteristics was small and the durability was good as compared with Example 5. Further, it can be seen that unevenness is suppressed to a small value. Industrial applicability
• the polarizing plate of the present invention or an optical film using the same is suitable for an image display device such as a liquid crystal display device, an organic EL display device, a CRT, and a PDP.

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• 2005
  • 2005-03-17 CN CNB200580009069XA patent/CN100434950C/zh not_active Expired - Fee Related
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