WO2002008296A2 - Alkoxysilylgruppenhaltige bindemittel und bindemittelzusammensetzungen, verfahren zu deren herstellung und deren verwendung - Google Patents
Alkoxysilylgruppenhaltige bindemittel und bindemittelzusammensetzungen, verfahren zu deren herstellung und deren verwendung Download PDFInfo
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- WO2002008296A2 WO2002008296A2 PCT/EP2001/008278 EP0108278W WO0208296A2 WO 2002008296 A2 WO2002008296 A2 WO 2002008296A2 EP 0108278 W EP0108278 W EP 0108278W WO 0208296 A2 WO0208296 A2 WO 0208296A2
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- carbon atoms
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/42—Introducing metal atoms or metal-containing groups
Definitions
- the present invention relates to a binder containing at least one at least two alkoxysilyl groups of the general formula I.
- Ri stands for a linear or branched alkyl group with 1 to 6 carbon atoms
- R for a linear or branched alkyl group with 1 to 6 carbon atoms
- m stands for an integer from 0 to 2
- Polymer foams are often used to foam cavities or to seal connecting elements.
- Polyurethane prepolymers are usually used to produce such foams.
- the main areas of application are construction, but also technical products in which cavities have to be filled in to avoid sweat pockets.
- Prepolymers for the production of polyurethane foams have crosslinked polyisocyanate groups which react with a polyol component or water to form the actual polymer.
- the shell structure is generated by CO 2 generated in the reaction with water or propellant present in the prepolymer mixture or a combination of both elements.
- the isocyanate groups present in the prepolymer mixtures for the production of polyurethane foams are highly reactive and extremely irritating and toxic to living beings. Insofar as such mixtures with propellant gases are released from aerosol cans, there is a risk of aerosol formation, especially when handled improperly, so that material containing isocyanate groups can get on the skin and in the respiratory tract. However, this is undesirable.
- the prepolymer blends based on polyisocyanate used in pressurized cans for foam generation usually also contain polyisocyanates which have not reacted or have reacted only to give low molecular weight prepolymers. Because of their higher volatility, these components of the prepolymer blends form the actual hazard potential and are therefore undesirable. In addition to this potential hazard, which can be classified as low when handled properly, there is an acceptance problem for numerous users, which is further promoted by the obligation to declare such products as toxic and the classification of the emptied containers as hazardous waste. This applies in particular to the handyman who purchases his product in hardware stores.
- polymer foams which are essentially free of isocyanant groups.
- Such polymer foams can be applied from aerosol or pressure cans of a conventional type, ie without the application technology having to be changed.
- the handling of such polymer foams corresponds essentially to the handling of conventional isocyanate-based polymer foams.
- WO-A 00/04069 describes a prepolymer blend with silane-terminated prepolymers.
- the prepolymer compound is a silane-terminated polyurethane polymer which has at least two alkoxysilyl groups.
- polyurethane prepolymers containing isocyanate groups are first prepared, which are then reacted terminally with alkoxysilanes which have at least one group which is reactive toward isocyanates.
- the silane mini content of the prepolymer is at least 5% by weight.
- JP 63-112605 A (abstract) relates to a resin with good flexibility, resistance to solvents and adhesion to organic materials.
- the resin can be used as a surface coating, adhesive, sealant or primer.
- a corresponding resin is produced by free-radical polymerization of compounds with olefinically unsaturated double bonds, for example styrene or methacrylates and free-radically polymerizable oligomeric compounds which carry a silyl group.
- the oligomeric compounds have a molecular weight of 200 to 60,000.
- the resulting compounds have a continuous CC polymer backbone, the oligomers present in the course of the polymerization being inserted as side chains.
- EP-A 0 392 567 also relates to a resin with good flexibility, resistance to solvents and adhesion to organic materials.
- the resin can also be used as a surface coating, adhesive, sealant or base.
- the publication also describes grafting as one of many possible production processes for the polymers described. However, the publication does not name any graft polymers which have at least 0.5% by weight of graft branches.
- EP-A 0 427 293 describes a curable composition which contains a polymer containing silyl groups, an organic silyl compound with a molecular weight of less than 3000 and a compound containing silanol groups.
- Compounds which are obtainable by copolymerization of macromonomers with low molecular weight vinyl monomers are described as polymers containing silyl groups.
- the publication does not name any graft polymers which have at least 0.5% by weight of grafting pastes.
- WO 93/05089 describes polyurethane compounds containing silyl groups. Copofymerization with olefinically unsaturated monomers is not described.
- JP 04-103606 (CP 92-178115 / 22) relates to reactive isobutylene polymers containing Si groups.
- the polymers contain structural units with Si-containing side chains which have been grafted onto the main polymer by hydrosilylation.
- the publication does not name any graft polymers that have at least 0.5% by weight of graft branches.
- alkoxysilyl group-containing binders and binder compositions which, in spite of a reduced emission of alcohols during curing, give rise to surface coating compositions with good material properties, for example to adhesives with universal adhesive properties, that is to say with adhesion lead to the widest possible selection of different substrates, or to the hardest possible foams with a high breaking strength.
- the latter point could be Lylated prepolymer with a low content of alkoxysilane groups, because such systems have so far only led to flexible products.
- the present object is achieved by binders and binder compositions as described in the text below.
- the present invention therefore relates to a binder containing at least one at least two alkoxysilyl groups of the general formula I.
- Ri stands for a linear or branched alkyl radical with 1 to 6 carbon atoms
- R 2 for a linear or branched alkyl radical with 1 to 6 carbon atoms and m for an integer from 0 to 2
- a “binder” is understood to mean a polymer or a mixture of two or more polymers which, after a curing reaction, contributes significantly to the strength of a structure produced with the aid of such a binder.
- a present invention as the "binder” designated polymer has at least one reactive ftmktio 'nelle group, with the help of a chain extender, cross-linking or bonding of the binder to a substrate, or two or more of the above operations are made possible.
- a polymer referred to as "binder” according to the invention has a molecular weight of at least 1000, for example at least about 1500 or at least about 2000.
- molecular weight is understood to mean the value for the number average molecular weight (M w ), insofar as it is by means of GPC available under standard conditions against polystyrene as standard.
- a "binder” according to the invention can, for example, contain only one type of polymer which differs, for example, only in terms of molecular weight or number of reactive functional groups.
- a "binder” according to the invention can also have a mixture of two or more polymers which are suitable as binders in the context of the present invention.
- Such different polymers can differ, for example, in the type of chemical linking of the monomers to one another or in the type of monomer composition.
- a “binder composition” is understood to mean a mixture of a binder and at least one further polymer.
- a “binder composition” according to the invention can contain, for example, a binder and a further polymer which has no reactive groups as defined above.
- a binder according to the invention contains at least one graft polymer carrying alkoxysilyl groups.
- a “graft polymer” is understood to mean a polymer produced by the graft copolymerization process. It is characteristic of the structure of graft polymers that they have longer side chains on a main chain. Graft polymers according to the present invention can have identical or different main and side chains. Graft polymers with different main and side chains are often also referred to as graft copolymers. In the context of the present text, such polymers are basically referred to as graft polymers for the sake of simplicity.
- the main chain of the graft polymers is generally referred to as a backbone polymer, graft substrate or graft base, and the side chains as graft branches or branches.
- Graft polymers which can be used according to the invention are generally prepared by polymerizing monomers which later become the graft branches or graft branches form in the presence of the graft base.
- the graft base serves as a macroinitiator, which initiates free-radical or ionic polymerization of the grafting paste or branches.
- all polymers on which a grafting can be carried out by means of a radical or ionic mechanism are suitable as the graft base.
- polymers as graft base which already have at least two reactive functional groups X.
- graft base polymers which are provided with appropriate functional groups X, for example in the course of a polymer-analogous reaction, only after or after grafting.
- any polymers that can be provided with graft branches in the course of a radical or ionic reaction are suitable as the graft base.
- Polymers suitable as the graft base are, for example, polyesters, polyethers, polyether esters, polyamides, polyurethanes, polyester urethanes, polyether urethanes, polyether ester urethanes, polyamide urethanes, polyureas, polyamines, polycarbonates, polyacrylates, polymethacylates, polyvinyl esters or polyolefins.
- suitable are polymers which have a mixture of two or more of the polymer groups mentioned in the polymer backbone.
- polyester having a molecular weight of about 1,000 to about 100,000, for example about 3,000 to about 50,000 are Suitable for use as the graft base in the context 'of the present invention.
- polyesters can be used which are formed by reacting low molecular weight alcohols, in particular ethylene glycol, diethylene glycol, neopentyl glycol, hexanediol, butanediol, propylene glycol, glycerol or trimethylol propane with corresponding, at least dfunctional acids.
- polyesters are also suitable as polyfunctional alcohols for the preparation of corresponding polyesters.
- Polypropylene glycol, dibutylene glycol and polybutylene glycol are examples of polypropylene glycol, dibutylene glycol and polybutylene glycol.
- Suitable polyester polyols can be produced, for example, by polycondensation.
- Difunctional or trifunctional alcohols or a mixture of two or more thereof, with dicarboxylic acids or tricarboxylic acids or a mixture of two or more thereof, or their reactive derivatives can be condensed to give polyester polyols.
- Suitable dicarboxylic acids are, for example, succinic acid and its higher homologues with up to 44 C atoms, furthermore unsaturated dicarboxylic acids such as maleic acid or fumaric acid and aromatic dicarboxylic acids, in particular the isomeric phthalic acids such as phthalic acid, isophthalic acid or terephthalic acid.
- Citric acid or trimellitic acid are suitable as tricarboxylic acids.
- polyester polyols from at least one of the dicarboxylic acids and glycerol mentioned which have a residual OH group content are particularly suitable.
- Particularly suitable alcohols are hexanediol, ethylene glycol, diethylene glycol or neopentyl glycol or mixtures of two or more thereof.
- Particularly suitable acids are phthalic acid, isophthalic acid, terephthalic acid or adipic acid or mixtures of two or more thereof.
- Polyols that can also be used as the polyol component for the production of the polyester are, for example, diethylene glycol or higher polyethylene glycols with a molecular weight (M n ) of about 100 to about 22,000, for example about 200 to about 15,000 or about 300 to about 10,000, in particular about 500 to about 2,000.
- M n molecular weight
- Polyesters which can be used as the graft base in the context of the present invention include in particular the reaction products of polyfunctional, preferably difunctional alcohols (optionally together with small amounts of trifaction alcohols) and polyfunctional, preferably difunctional carboxylic acids.
- polyfunctional, preferably difunctional alcohols optionally together with small amounts of trifaction alcohols
- polyfunctional, preferably difunctional carboxylic acids instead of free polycarboxylic acids, the corresponding polycarboxylic acid anhydrides or corresponding polycarboxylic acid esters with alcohols with preferably 1 to 8 carbon atoms can be used (if they exist).
- the polycarboxylic acids can be aliphatic, cycloaliphatic, aromatic and / or heterocyclic. You can if necessary be substituted, for example by alkyl groups, alkenyl groups, ether groups or halogens.
- polycarboxylic acids examples include succinic acid, adipic acid, suberic acid, azelaic acid, sebacic acid, phthalic acid, isophthalic acid, terephthalic acid, trimellitic acid, phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, tetiachlorophthalic anhydride anhydride
- Maleic anhydride, fumaric acid, dimer fatty acid or trimer fatty acid or mixtures of two or more thereof are suitable. If necessary, minor amounts of monofunctional fatty acids can be present in the reaction mixture.
- Corresponding polyesters can have, for example, carboxyl end groups.
- Polyesters obtainable from lactones, for example ⁇ -caprolactone or hydroxycarboxylic acids, for example ⁇ -hydroxycaproic acid, can likewise be used at least in part.
- polyethers for example polyalkylene glycols, with a molecular weight (M n ) of at least about 400 or above, for example at least about 600 or at least about 1,000.
- M n molecular weight
- the polyethers can be water-soluble or water-insoluble.
- Such polyethers are generally produced by catalytically assisted ring-opening polymerization of epoxides or higher cyclic ethers such as tetrahydrofuran.
- starter molecules are in principle all compounds which, optionally in the presence of a suitable catalyst, are capable of opening epoxy rings or higher cyclic ethers.
- these are primary, secondary or tertiary amines, primary, secondary or tertiary alcohols, thiols or carboxylic acids.
- the polymerization usually takes place under basic catalysis.
- polyalkylene glycols for example, are used as polyethers, such as are obtainable by polymerizing ethylene oxide, optionally in a mixture with C 3-1 alkylene oxides.
- Suitable graft bases are, for example, polyethylene glycols with a proportion of C 3 or C 4 units, or both, as can be obtained by copolymerizing ethylene oxide with propylene oxide or butylene oxide or a mixture thereof.
- polyethers which can be obtained by means of Co-Zn cyanide complex catalysis.
- the graft base used is polyalkylene glycols which have been prepared using primary, secondary or tertiary alcohols or mixtures of two or more thereof as starting molecules.
- polyalkylene glycols are preferably used in the context of the present invention which are obtained using a dihydric or trihydric alcohol, for example ethylene glycol, propylene glycol, butylene glycol, pentanediol, hexanediol, heptanediol , Octanediol and their higher homologues, neopentyl glycol, glycerol, trimethylol propane, triethylol propane, pentaerythritol, glucose, sorbitol, mannitol or a mixture of two or more thereof as the starting molecule.
- a dihydric or trihydric alcohol for example ethylene glycol, propylene glycol, butylene glycol, pentanediol, hexanediol, heptanediol , Octanediol and their higher homologues, neopentyl glycol, glyce
- the polyalkylene glycols which can be used as a graft base in the process according to the invention generally have a molecular weight (M n ) of at least about 500 or at least about 1,000, for example at least about 2,000 or at least about 5,000.
- the upper limit of the molecular weight is, for example, about 50,000, in particular up to about 30,000.
- the polyalkylene glycols can be used individually, that is to say as a polyaddition product with usually base-catalyzed additions of alkylene oxides to water or other starter molecules resulting molecular weight distributions are used. However, it is also possible to use mixtures of different polyalkylene glycols with different molecular weight distributions. It is also possible to use polyalkylene glycols which are formed by adding only one alkylene oxide compound to a starter molecule. However, it is also possible to use polyalkylene glycols which can be obtained by adding various alkylene oxides. It can be block copolymers as well as statistical copolymers.
- polyether esters as can be obtained by polycondensation of polycarboxylic acids with polyethers.
- the above-mentioned polycarboxylic acids and polyethers are generally suitable for this.
- polyamides such as those produced by polycondensation of polycarboxylic acids with polyamines, in particular by reacting dicarboxylic acids with diamines.
- Suitable dicarboxylic acids are, for example, the dicarboxylic acids already mentioned in the context of this text and suitable for the production of polyesters, in particular the dimer fatty acids.
- Polyurethanes with a molecular weight (M n ) of at least about 2,000, for example about 5,000 or more, can furthermore be used as the graft base in the context of the present invention. Both ionic and nonionic, water-soluble or water-insoluble polyurethanes are suitable as the graft base.
- Polyurethanes such as can be used as a graft base in the context of the present invention, are usually produced by reacting at least one polyisocyanate, preferably a diisocyanate, and a polyol component, which preferably consists predominantly of diols.
- the polyol component can contain only one polyol, but a mixture of two or more different polyols can also be used as the polyol component.
- a polyol component or at least as a component the polyol component for example polyalkylene oxides, in particular polyethylene oxide, are particularly suitable.
- ionic means that the polyurethane has ionic or at least in the context of an acid-base reaction ionizable groups as solubilizers, for example carboxylate, sulfonate, phosphonate or ammonium groups.
- nonionic means accordingly that the polyurethane has no ionic groups, for example no carboxylate, sulfonate, phosphonate or ammonium groups.
- a possible water solubility in nonionic polyurethanes is based, for example, on the hydrophilic nonionic groups of polyoxyethylene - [CH 2 -CH 2 -O-] n -. These striae units are derived in particular from polyethylene oxide used as the polyol component. Polyethylene oxide is not only understood to mean polyaddition products of ethylene oxide with water or ethylene glycol as the starting molecule, but also polyadditions of ethylene oxide with other dihydric alcohols, e.g. B.
- butanediol, hexanediol or 4,4'-dihydroxy-diphenylpropane Mixtures of two or more different polyethylene oxides can also be used which differ, for example, in the average molecular weight M w or M n or in both.
- Copolymers of ethylene oxide with higher alkylene oxides, e.g. B. with propylene oxide, can be used as the polyol component.
- the polyethylene oxide in the polyol component may be completely or partially replaced by other diols, which contain at most a hydrophobic residue 'having a water solubility of 2 g / 100 g water.
- the hydrophobic radical is, in particular, aliphatic or alicyclic strictures with 2 to 44, in particular 6 to 36, carbon atoms.
- the residues can also contain aromatic strictures.
- Diols with at least one primary OH group, in particular 1,2- or ⁇ , ⁇ -diols, are preferred.
- Diols with the vicinal position of the OH groups are also suitable.
- a polyalkylene oxide in the polyol component preferably has a molecular weight (M n ) of about 200 to about 20,000, in particular about 1,000 to about 15,000, for example about 1,550, 3,000, 6,000 or 12,000.
- polyethylene glycol or parts of the polyethylene glycol can be replaced by hydrophobic homopolymeric polyalkylene glycols, the alkylene group having more than 2, preferably 3 or 4, carbon atoms.
- Their molecular weights are in particular 150 to 10,000 g / mol.
- hydrophobic diols with pure CH residues and with ether groups are polypropylene glycol (PPG), polybutylene glycol, polytetrahydrofuran, polybutadiene diol, hydroxyl-terminated ethylene-butylene copolymers (e.g. KRATON LIQUID polymer L-2203), hydrogenated polybutadiene diol and 44-alkanediols C-atoms.
- PPG polypropylene glycol
- polybutylene glycol polytetrahydrofuran
- polybutadiene diol hydroxyl-terminated ethylene-butylene copolymers
- KRATON LIQUID polymer L-2203 hydroxyl-terminated ethylene-butylene copolymers
- Preferred hydrophobic diols are polypropylene glycol, polytetrahydrofuran with a molecular weight of 150 to 10,000, in particular 200 to 4,500, particularly preferably 250 to 1,000, and 1,10-decanediol, 1,12-dodecanediol, 1,12-octadecanediol, dimer fatty acid diol, 1,2 Octanediol, 1,2-dodecanediol, 1,2-hexadecanediol, 1,2-octadecanediol, 1,2-tetradecanediol, 4,4-isopropylidenedicyclohexanol and their isomer mixtures, 4,8
- Polyethylene glycols can moreover be replaced to a degree of 0 to 5%, in particular 0.2 to 2%, by higher-functional alcohols, in particular by triols, for example by glycerol, trimethylolpropane, triethmolamine or their ethoxylated or propoxylated variants. Pentaerythritol is also useful. Ethoxylated or propoxylated variants of amines or amino alcohols are also possible, for example starting from Emylendi__min, Diethylenetri__min, and their higher homologues, for example aminophenol, N-2-Am_inoethylpiperazin.
- polyester polyols are also suitable as polyol components for the production of corresponding polyurethanes.
- isocyanates examples include 1,5-naphthylene diisocyanate, 4,4'-diphenylmethane diisocyanate (MDI), hydrogenated MDI (H 12 -MDI), xylylene diisocyanate (XDI), tetramethylxylylene diisocyanate (TMXDI), 4,4'-diphenyl (iimethylmethane diisocyanate, Di - And tetraalkylene diphenylmethane diisocyanate, 4,4'-dibenzyl diisocyanate, 1, 3-phenylene diisocyanate, 1,4-phenylene diisocyanate, the isomers of tolylene diisocyanate (TDI), l-methyl-2,4-di-socyanato-cyclohexane, 1, 6-diisocyanato -2,2,4-trimethylhexane, 1,6-diisocyanato-2,4,4-trimethylhex
- Sulfur-containing polyisocyanates are obtained, for example, by reacting 2 mol of hexamethylene diisocyanate with 1 mol of thiodiglycol or dihydroxydihexyl sulfide.
- Other usable diisocyanates are, for example, trimethylhexamethylene diisocyanate, 1,4-diisocyanatobutane, 1,12-diisocyanatododecane and dimer fatty acid diisocyanate.
- Tetramethylxylylene diisocyanate is very particularly preferred, in particular the m-TMXDI and TDI available from Cyanamid.
- chain extension can be carried out, for example, in a known manner.
- prepolymers are first prepared with excess diisocyanate, which are then subsequently extended with short-chain amino alcohols, diols, diamine or with water with an increase in the molecular weight.
- prepolymers with excess diisocyanate are first produced, which are then subsequently extended with short-chain diols or diamines or with water.
- chain extenders the following are specifically mentioned:
- saturated and unsaturated glycols such as ethylene glycol or condensates of ethylene glycol, 1,3-butanediol, 1,4-butanediol, 2-butene-1,4-diol, 2-butyne-1,4-diol, 1,2-propanediol, propanediol -1,3, neopentylglycol, hexanediol, bis-hydroxymethylcyclohexane, dioxyethoxyhydroquinone, terephthalic acid bisglycol ester, succinic acid di-2-hydroxyethylamide, succinic acid di-N-methyl- (2-hydroxyethyl) amide, 1, 4-di (2-hydroxymethylmercapto) -2 , 3, 5, 6-tetrachlorobenzene, 2-methylene-propanediol- (1,3), 2-methylpropanediol- (1,3), 3-pyrrolidino-1,2-propan
- Amino alcohols such as emanolamine, propanolamine, butanolamine, N-methylethanolamine, N-memylisopropanolamine, diethanolamine, triethanolamine and higher di- or tri (alkanolamines); aliphatic, cycloaliphatic, aromatic and heterocychic mono- and diaminocarboxylic acids such as glycine, 1- and 2-alanine, 6-aminocaproic acid, 4-aminobutyric acid, the isomeric mono- and diaminobenzoic acids as well as the isomeric mono- and diamonaphthoic acids.
- the polyurethane used as the graft base is preferably produced in a one-step process.
- all starting materials are first mixed in the presence of an organic solvent with a water content of less than 0.5% by weight.
- the mixture is heated to 60 to 200 ° C., in particular to 80 to 180 ° C. and preferably to 100 to 150 ° C., for about 1 to 30 hours.
- the reaction time can be shortened by the presence of catalysts.
- DABCO 1,4-diazabicyclo [2,2,2] octane
- 1-methylimidazole, 2-methyl-1-vinylimidazole, 1-allylimidazole, 1-phenylimidazole, 1,2,4,5-teframethylimidazole, 1- (3-aminopropyl) imidazole, pyrimidazole, 4-dimethylamino- are particularly suitable.
- Organotin compounds can also be used as catalysts. This includes compounds which contain both tin and an organic radical, in particular compounds which contain one or more Sn — C bonds. Organotin compounds in the broader sense include, for example, salts such as tin octoate and tin stearate. The tin compounds in the narrower sense include above all compounds of tetravalent tin of the general formula R n + 1 SnZ 3-n , where n stands for a number from 0 to 2, R stands for an alkyl group or an aryl group or both and Z finally for is an oxygen, sulfur or nitrogen compound or a mixture of two or more thereof. R expediently contains at least 4 carbon atoms, in particular at least 8.
- Z is preferably an oxygen compound, that is to say an organotin oxide, hydroxide, carboxylate or an ester of an inorganic acid.
- Z can also be a sulfur compound, that is to say an organotin sulfide, thiolate or a thiosate.
- thioglycolic acid esters are particularly suitable, for example compounds with the following radicals:
- the carboxylic acids have 2, preferably at least 10, in particular 14 to 32, carbon atoms.
- Dicarboxylic acids can also be used. Suitable acids are, for example, adipic acid, maleic acid, fumaric acid, terephthalic acid, phenylacetic acid, benzoic acid, acetic acid, propionic acid and in particular caprylic, capric, lauric, myristic, palmitic and stearic acid.
- dibutyltin diacetate and dilaurate and dioctyltin diacetate and dilaurate are particularly suitable.
- Tin oxides and sulfides and thiolates are also suitable in the context of the present invention.
- Specific compounds are: bis (tributyltin) oxide, dibutyltin didodecylthiolate, dioctyltin dioctylhiolate, dibutylzirm-bis (2-ethyl-hexyl thioglycolate), 2-ethyl-ethyl-octyltinate (2-ethyl-hexylate) -dioctyltinate (dioctylhexyl) bis-dioctyltinate )
- Dibutyltin bis (thioethylene glycol laurate), dibutyltin sulfide, dioctyltin sulfide,
- dibutyltin diethylate dihexyltin dihexylate, dibutyltin diacetylacetonate, dibutyltin diethylacetylacetate, bis (butyldichlorotin) oxide, bis (dibutylchlorotin) sulfide, tin (II) phenolate, tin ( ⁇ ) and diacetyl dibenzyl acetonoyl acetonitrile Ethyl acetoacetate, n-propyl acetoacetate, ⁇ , ⁇ '-
- the catalyst is preferably added to the polyol component. Its amount depends on its activity and the ReaMons conditions. It is preferably in the range from 0.001 to 0.5% by weight, based on the polyol.
- solvent is also expediently omitted.
- solvents are understood as meaning inert organic liquid substances with a boiling point of less than 200 ° C. at normal pressure (1 bar).
- the reaction is preferably carried out in such a way that the ratio of OH groups in the polyol component to NCO groups in the polyisocyanate is about 1.0 to about 2.2, in particular about 1.5 to 2.0, for example about 1.6 to 1 , 9 or about 1.65 to 1.85.
- hydrophilic, ion-forming structural elements is the reaction of OH-terminated polyurethane oligomers with dicarboxylic acid anhydrides. These can contain a total of 2 to 44, preferably 2 to 12 carbon atoms between the bisacyl groups such as alkylene, alkenylene or arylene grouping.
- succinic anhydride for example, succinic anhydride, glutaric anhydride, 1,2,3,6-tekahydrophthalic anhydride and its isomers, phthalic anhydride, trimellitic anhydride, 7-oxabicyclo [2,2, l] hept-5- en-2,3-dicarboxylic acid anhydride, 5-norbomen-2 , 3-dicarboxylic acid anhydride and its isomers, diglycolic acid anhydride, maleic anhydride, dimemyl maleic anhydride,
- alkenyl succinic anhydrides preferably those whose alkenyl groups have more than 2 carbon atoms, in particular more than 5, especially preferably have more than 7 carbon atoms.
- alkenyl succinic anhydrides preferably those whose alkenyl groups have more than 2 carbon atoms, in particular more than 5, especially preferably have more than 7 carbon atoms.
- the following may be specifically mentioned: n-octenylsuccinic anhydride, n-dodecenyl succinic anhydride, tecapenyl succinic anhydride, n-hexadecenyl succinic anhydride and n-octadenyl succinic anhydride.
- the alkeny kest can be linear or branched. Mixtures of alkenyl groups with different numbers of carbon atoms can also occur. Mixtures of several anhydrides are also possible, but cyclic anhydrides are preferred.
- Hydrophobic structure elements can be obtained, for example, by reacting NCO-terminated oligomers with monools or monofunctional amines with> 2 C atoms, in particular> 6,> 10 or> 16 C atoms. Specifically, the following may be mentioned: Polyethylene / butylene with 1 OH grappe, e.g.
- Suitable polycarbonates can be obtained by the reaction of diols such as propylene glycol, 1,4-butanediol or 1,6-hexanediol, diethylene glycol, triethylene glycol or tekaethylene glycol or mixtures of two or more thereof with diaryl carbonates, for example diphenyl carbonate, or phosgene.
- diols such as propylene glycol, 1,4-butanediol or 1,6-hexanediol
- diethylene glycol triethylene glycol or tekaethylene glycol or mixtures of two or more thereof
- diaryl carbonates for example diphenyl carbonate, or phosgene.
- polyacrylates or polymethacrylates or their copolymers are also suitable as a graft base.
- Polyacrylates and polymethacrylates can be produced, for example, by using acrylic acid and or methacrylic acid and / or derivatives of acrylic acid and / or methacrylic acid, for example their esters with mono- or polyfunctional alcohols, in each case alone or as a mixture of two or more thereof, in a known manner, for example radical or ionic, polymerized.
- polyacrylate or polymethacrylate homopolymers or copolymers can be used as the graft base which, in addition to the acrylic acid esters (acrylates), also contain styrene, acrylonitrile, vinyl acetate, vinyl propionate, vinyl chloride, vinylidene chloride and / or butadiene.
- the monomers used in the preparation of the polyacrylates are, in particular, methacrylate, ethyl acrylate, n-butyl acrylate, isobutyl acrylate, tert-butyl acrylate, hexyl acrylate, 2-ethylhexyl acrylate or esters of acrylic acid or methacrylic acid with fatty acids having 8 to 24 carbon atoms, for example lauryl acrylate Behenyl acrylate, in question. If necessary, small amounts of acrylic acid, methacrylic acid, acrylamide or methacrylamide can be added as further monomers during the polymerization.
- further acrylates and / or methacrylates with one or more functional groups can be present in the polymerization.
- polyvinyl esters are also suitable as a graft base.
- Suitable unsaturated alcohols are, for example, the unsaturated aphatic alcohols having 2 to about 22 C atoms, in particular having 2 to about 8 C atoms.
- the non-linear and branched alkanoic acids with 2 to about 22 C atoms, in particular with 2 to about 8 C atoms, are suitable as carboxylic acids.
- polyvinyl acetate is used.
- Suitable polyvinyl acetates are available, for example, under the name Vinnapas D50 from Wacker, Mowilith D 60 from Clariant or Vinnamul 60 044, Vinnamul 9300, Vinnamul 9960 or Vinnamul 84125 from Vinnamul (NL).
- Polyolefins which are suitable as a graft base in the context of the present invention can be obtained, for example, by radical or coordinative polymerization of ⁇ -olefins, in particular of ethylene or propylene. Both homopolymers and copolymers are suitable for the purposes of the present invention. If copolymers are to be used as the graft base, it is preferred in the context of the present invention if such polymers contain at least a proportion of atactic copolymers, but preferably consist essentially of atactic copolymers. Methods suitable for producing corresponding compounds are known to the person skilled in the art.
- a graft base for use in the binder according to the invention or in the binder composition according to the invention are the styrene-olefin copolymers, as can be obtained by copolymerizing styrene with mono- or diolefins, in particular butadiene.
- Particularly suitable in this context are the polymers referred to as synthetic rubber, as can be obtained from the copolymerization of styrene and butadiene or styrene and isobutene.
- synthetic rubbers of the type mentioned which have been subjected to partial or complete hydrogenation.
- the graft base preferably have a number average molecular weight of about 5,000 to about 200,000, for example about 10,000 to about 150,000.
- Suitable graft branches are in principle all those of the polymers already described above as the graft base which can be reacted with the polymers mentioned as the graft base in the sense of a graft reaction.
- vinyl chloride, vinylode chloride, chloroprene, styrene, acrylic acid ester, methacrylic acid ester, vinyl ester, acrylonitrile or di-butyl maleate are used to graft the above-mentioned graft bases.
- the weight ratio of graft branches to the graft base is designed according to the invention in such a way that the grafted polymers, for example grafted polyols, have at least 0.5% by weight, for example at least about 1% by weight or at least about 2% by weight, preferably at least about 3 % By weight or at least about 4% by weight, but in particular more than 10% by weight, based on the graft base, of graft pastes.
- the grafted polymers for example grafted polyols
- Suitable grafted polyols and their preparation are e.g. in US-A 3,383,353, US-A 3,304,273, US-A 5,554,662, EP-A 0 861 861, US-A 4,208,314 or US-A 5,854,358.
- the graft polymers used as binders in the context of the present invention have at least two alkoxysilyl groups of the general formula I.
- the alkoxysilyl groups can, for example, be arranged terminally at the ends of the polymer chains of the graft polymer.
- the alkoxysilyl groups on another ren place within the polymer backbone or are arranged on one or more graft branches.
- an alkoxysilyl group is attached to the end of the polymer chain and another alkoxysilyl group is attached to the polymer backbone of the graft base or inside or at the end of a grafting paste.
- the binder according to the invention has more than two alkoxysilyl groups, for example three, four or five alkoxysilyl groups, the alkoxysilyl groups of the general formula I can be attached essentially as desired at the ends of the graft base, within the polymer backbone, the graft base or on the graft branches.
- binders according to the invention can in principle be produced in any manner known to the person skilled in the art.
- the preparation of a binder according to the invention takes place in that the graft polymer by reacting a graft polymer having at least two reactive functional groups X with an alkoxysilane compound of the general formula II
- a derivative which can be converted into an alkoxy compound of the general formula II by alcoholysis is referred to as any compound which can be converted into a compound of the general formula II by alcoholysis.
- examples Examples are the compounds which, instead of a radical of the general formula I, ask a radical Si (Hal) 3 , where shark represents a halogen atom, in particular chlorine or bromine.
- a graft polymer is used to produce the binder according to the invention which has at least two functional groups X which can react with a corresponding reagent carrying at least one alkoxysilyl group to form a covalent bond.
- the graft polymer asks at least two functional grapples X, for example 2, 3, 4, 5 or 6 functional grapples X.
- the number of functional grapples X can also be above this value is, for example, 8, 10, 15 or above.
- the functional grapples X on the graft polymer can be identical or different. If the number of functional grapples is 3 or more, for example, two of the functional grapples X can be identical, for example, while one or more further functional groups X differ from the first functional groups X. In principle, each of the functional groups X arranged on the graft polymer can differ from the other functional groups X on the graft polymer.
- Suitable functional grapples are, for example, OH, SH, NH 2 , NHR 4 , COOH, epoxy, NCO, anhydride or vinyl grapples, in which a linear or branched alkyl group having 1 to 24 carbon atoms or an aralky group 6 to 24 carbon atoms or an arkest with 6 to 24 carbon atoms or an S- or N-containing heteroarykest.
- Corresponding graft polymers can be prepared in a manner known to the person skilled in the art from the compounds mentioned above, mentioned as the graft base or as the graft paste.
- graft polymers are used to produce the binders according to the invention, the proportion of functional grapples X not exceeding a certain value.
- the graft polymers have, in the context of a preferred embodiment of the present invention, an OH number of at most about 80 mg KOH / g.
- graft polymers are used which have an OH number of 50 mg KOH / g or less, for example about 35 mg KOH / g or less.
- the graft polymer has as functional group X an SH group, NH group, epoxy group, COOH group, anhydride group or NHR 4 group, the same applies to the SH, NH epoxy or COOH number.
- the concentration of the functional graps X is selected such that the silane content of the at least about 1.43 mmol silane / g polymer or at most about 0.89 mmol silane / g polymer or at most in the binder or binder composition according to the invention surveyed about 0.63 mmol silane / g polymer.
- the proportion of the functional groups X in the graft polymer is selected such that the proportion of the alkoxysilyl groups in the graft polymer carrying alkoxysilyl groups is less than about 10% by weight, in particular less than about 8% by weight or less than about 7 % By weight or less, for example less than about 5% by weight.
- the proportion of alkoxysilyl groups in the binder is about 4% by weight or less, for example less than about 3% by weight or less than about 2% by weight.
- the binders according to the invention are produced, for example, by reacting the corresponding functional graft polymers bearing grapple X with alkoxysilyl compounds which have at least one functional grappa Y or a hydrogen atom which can form a covalent bond with the functional grapple X of the graft polymer.
- Suitable functional groups Y are, for example, the functional groups already mentioned as functional grapple X, where appropriate combinations of X and Y must exist in such a way that a reaction between X and Y with formation a covalent bond can take place. If, for example, the functional group X stands for OH, SH, NH 2 or NHR groups, the functional group Y can for example stand for an NCO, epoxy, COOH or anhydride group. In addition to the functional grapples already mentioned in the description of the functional grapple X, Y can also represent halogen, for example Cl or Br.
- Y and R 3 in the alkoxysilyl compound of the general formula II can together represent hydrogen.
- Such compounds can be implemented, for example, with graft bases which have vinyl groups as functional groups X.
- the covalent bond between the graft base and the compound of the general formula II is then formed by the generally known mechanism of hydrosilylation between a C atom of the vinyl group and the Si atom carrying the hydrogen atom in the compound of the general formula II.
- An alkoxysilane compound of the general formula II which can be used in the context of the present invention can have, for example, only one functional group Y in the context of the present invention. However, it is also provided in the context of the present invention that an alkoxysilane compound of the general formula II has more than one functional grappa Y, for example 2 or 3 functional grappas Y.
- Suitable alkoxysilane compounds of the general formula II are, for example, Cl- (CH 2 ) 3 -Si (O-CH 2 -CH 3 ) 3 , Cl-CH (CH 3 ) -CH 2 -S ⁇ (OCH 3 ) 3 , Cl- (CH 2 ) 3 -Si (O-CH 3 ) 3 , C1-CH 2 - CH 2 -O-CH 2 -CH 2 -Si (OCH 3 ), OCN-C 2 H 4 -N (CH 3 ) - (CH 2 ) 3 -Si (O-CH 3 ) 3 , OCN- (C 2 H 4 -O) 3 - C 2 H 4 -N (CH 3 ) - (CH 2 ) 3 -Si (OC 4 H 9 ) 3 , Br-CH 2 -C 6 H4-CH 2 -CH 2 -Si (O-CH 3 ) 3 , Br- (CH 2 ) 3 -Si (O-CH
- Corresponding alkoxysilane compounds of the general formula II which have more than one functional group Y are also suitable.
- OCN-CH - CH (NCO) - (CH 2 ) 3 -Si (O-CH 2 -CH 3 ) 3 OCN-CH- (CH 2 NCO) -CH 2 -Si (OCH 3 ) 3 , C1- CH 2 - CH (Cl) - (CH 2 ) 3 -Si (O-CH 2 -CH 3 ) 3 , Cl-CH- (CH 2 Cl) -CH 2 -Si (OCH 3 ) 3 , C1-CH 2 -CH (C1) -CH 2 - CH 2 -O-CH 2 -CH 2 -Si (OCH 3 ), (Cl-C H 4 ) 2 N- (CH 2 ) 3 -Si (O-CH 3 ) 3 , C1-OT (C ⁇ C1) -C ⁇ 2 - Si (OC 2 H 5 )
- alkoxysilane compound of the general formula II can be present in the reaction with the graft polymers having at least two functional groups X.
- the reaction is carried out with a mixture of two or more alkoxysilane compounds of the general formula II.
- a graft polymer having at least two reactive functional grappes X with a corresponding alkoxysilane of the general formula II or a mixture of two or more thereof is carried out, depending on the functional grappes X and Y which react with one another, under conditions which are generally known to the person skilled in the art are.
- a graft polymer is used which has X OH grappes as functional grapples.
- an alkoxysilane compound of the general formula II is used which has a halogen atom or an NCO group as the functional group Y.
- the binder according to the invention is prepared by reacting a graft base with a mixture of two or more olefinically unsaturated monomers under free radical conditions, at least one of the olefinically unsaturated monomers having an alkoxysilyl group of the general formula I.
- the graft bases already mentioned can be used in this procedure, such a graft base not necessarily having a functional group X but also being free of functional grapes X, for example.
- a graft base described above can be reacted with a mixture of at least two olefinically unsaturated monomers under conditions in which the graft base is grafted with the mixture of two or more olefinically unsaturated monomers.
- at least one of the olefinically unsaturated monomers has at least one olefinically unsaturated double bond which is incorporated into at least one graft paste under the prevailing free radical conditions.
- the content of alkoxysilyl groups in the binder according to the invention can be ner known to those skilled in the art by the concentration of the olefinically unsaturated alkoxysilyl group-bearing compound.
- the objects on which the present invention is based are achieved not only by a binder according to the invention but also by a binder composition according to the invention.
- the present invention therefore also relates to a binder composition, at least comprising a) an alkoxysilyl-containing polymer, obtainable by al) reacting a polymer having at least two reactive functional groups X with an alkoxysilane compound of the general formula II
- R for a linear or branched alkyl group with 1 to 6 carbon atoms
- R 2 for a linear or branched alkyl group with 1 to 6 carbon atoms
- R 3 for a linear or branched alkyl group with 2 to 24 carbon atoms, one optionally alkyl substituted Cycloalkykest with 4 to 24 carbon atoms, an optionally substituted aralkyl radical with 6 to 24 carbon atoms, an alkoxy radical with 2 to 10 carbon atoms, a polyoxyalkylene radical with 4 to 44 carbon atoms or an alkyl substituted or unsubstituted alkyl radical with 6 to 24 carbon atoms -Atoms
- m for an integer from 0 to 2 and Y for at least one functional group which can react with the functional group X to form a covalent bond
- Y and R 3 together represent hydrogen or by a2) radical or ionic polymerization a mixture of at least two monomers having at least one olefinically
- R represents a linear or branched alkyl radical having 1 to 6 C atoms
- R 2 represents a linear or branched alkyl radical having 1 to 6 C atoms
- m represents an integer from 0 to 2
- At least one further polymer which has an alkoxysilyl group or no alkoxysilyl group and whose softening point is from 30 ° C. to 250 ° C. (measured using the ring and ball method), or a mixture of two or more such polymers.
- a binder composition according to the invention contains as at least one component at least one polymer carrying alkoxysilyl groups.
- a corresponding polymer containing alkoxysilyl groups is obtainable, for example, by reacting a polymer having at least two reactive functional Grappen X with an Al koxysilane compound of the general formula II.
- the at least two reactive functional grapple X-bearing polymers are the functional grapple X-bearing polymers already described in the context of this text.
- the polymers already described in the context of this text as a graft base are particularly suitable, in particular polyesters, polyether esters, polyethers and polyurethanes.
- graft polymers already described in the context of this text are also suitable as polymer having at least two reactive functional groups X.
- Corresponding polymers bearing alkoxysilyl groups which can be used as part of the composition of the composition according to the invention can be obtained, for example, by reacting a corresponding polymer having at least two reactive functional groups X with an alkoxysilane compound of the general formula II.
- Suitable alkoxysilane compounds of the general formula II are the alkoxysilane compounds already described in the context of this text.
- polymers containing alkoxysilyl groups in a binder composition according to the invention are polymers such as those obtained by free-radical or ionic polymerization of a mixture of at least two monomers having at least one olefinically unsaturated double bond, at least one olefinically unsaturated monomer having at least one alkoxysilyl group of the general formula I, let preserved.
- Suitable as monomers having at least one olefinically unsaturated double bond the monomers already mentioned in the context of this text, in particular in the context of the description of the graft reaction.
- Suitable monomers which have at least one olefinically unsaturated double bond and at least one alkoxysilyl group of the general formula I have also been described in the context of this text.
- a binder composition according to the invention also has at least one further polymer which has an alkoxysilyl group or no alkoxysilyl group, or a mixture of two or more such polymers.
- polymers based on unsaturated monomers are suitable, for example olefins such as ethylene, propylene, butene, butadiene, cyclopentene, norbornene dicyclopentadiene or butylene, substituted olefins such as e.g. Vinyl chloride, vinylidene chloride, chloroprene or stryol, acrylic and methacrylic esters such as butyl acrylate, methyl methacrylate and vinyl esters such as e.g. Vinyl acetate or vinyl butyrate. His other examples include his acrylonitrile or dibutyknaleinate. Copolymers and terpolymers, block polymers and graft copolymers of the monomers mentioned can also be used.
- olefins such as ethylene, propylene, butene, butadiene, cyclopentene, norbornene dicyclopentadiene or butylene
- substituted olefins such as
- polymers examples include: polyethylene, polypropylene, polyisobutylene, polybutene-1, poly-4-methylpentene-1, polyisoprene, polybutadiene, propylene-butene-1 copolymers, propylene-isobutylene copolymers, ethylene-butene 1 copolymers, ethylene / hexene copolymers, ethylene / methyl pentene copolymers, ethylene / heptene copolymers, ethylene / octene copolymers, propylene / butadiene copolymers, isobutylene / isoprene copolymers, ethylene / vinyl acetate copolymers, ethylene / acrylic acid / Copolymers, terpolymers of ethylene with propylene and a diene such as hexadiene, dicyclopentadiene or ethylidene norbornene; Polystyrene
- Copolymers styrene-butadiene-alkyl acrylate and methacrylate terpolymers, styrene-maleic anhydride copolymers, styrene-acymitrile-methyl acrylate terpolymers; Styrene-butadiene-styrene block copolymers (SBS), styrene-isoprene-styrene block copolymers, styrene Ethylene / butylene-styrene block copolymers or styrene-ethylene / propylene-styrene
- SBS Styrene-butadiene-styrene block copolymers
- SBS Styrene-butadiene-styrene block copolymers
- styrene-isoprene-styrene block copolymers styrene Ethylene / butylene-
- Graft copolymers of styrene or ⁇ -methylstyrene e.g. Styrene on polybutadiene, styrene on polybutadiene-styrene or polybutadiene-acrylonitrile copolymers, styrene and acrylonitrile (or methacrylonitrile) on polybutadiene; Styrene, acrylonitrile and methyl methacrylate on polybutadiene; Styrene and maleic anhydride on polybutadiene; Styrene, acrylonitrile and maleic anhydride or maleic anhydride on polybutadiene; Styrene, acrylonitrile and maleic anhydride or maleimide on polybutadiene; Styrene and maleic acid imide on polybutadiene, styrene and alkyl acrylates or alkyl methacrylates on polybutadiene, styrene and acrylonit
- the further polymers mentioned preferably have a molecular weight of 2000 g / mol to a maximum of about 10,000,000 g / mol and a softening point of 30 ° C. to 250 ° C., preferably 50 ° C. to 200 ° C. and in particular 70 ° C. to 150 ° C. on (measured with the ring-and-ball method).
- Polycondensates are also suitable for use as further polymers.
- Polycondensates are understood to mean polymers which can be obtained by reacting polycarboxylic acids with polynucleophiles such as polyamines or polyols with the elimination of water or alcohols.
- polyesters such as polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthylate, poly-1,4-dimethylolcyclohexane terephthalate, polyhydroxybenzoates, polyamides such as polyamide 4, polyamide 6, polyamide 6/6, 6/10, 6/9, 6/12, 4/6, 12/12, polyamide 11, polyamide 12, poly (2,4,4-trimethylhexamethylene terephthalamide) or poly-m-phenylene-isophthalamide, polycarbonates, polyester carbonates and alkyd resins, especially those already mentioned in this text described polycondensates.
- polyesters such as polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthylate, poly-1,4-dimethylolcyclohexane terephthalate, polyhydroxybenzoates
- polyamides such as polyamide 4, polyamide 6, polyamide 6/6, 6/10, 6/9, 6/12, 4/6, 12/12, polyamide 11, polyamide
- polyurethanes are also suitable as a further polymer.
- a binding agent composition according to the invention can in each case contain only one polymer carrying alkoxysilyl groups and another polymer.
- a binder composition according to the invention is a mixture of two or more polymers carrying alkoxysilyl groups and at least one further polymer or a mixture of polymers carrying two or more alkoxysilyl groups and a mixture of two or more other polymers or a Has polymer carrying alkoxysilyl groups and a mixture of two or more other polymers.
- the binder composition according to the invention contains the polymer questioning alkoxysilyl groups or the mixture of polymers bearing alkoxysilyl groups and the further polymer or the mixture.
- two or more further polymers in respective proportions which ensure that the proportion of alkoxysilyl groups in the binder composition according to the invention, based on the mixture of alkoxysilyl group-bearing polymers and further polymers, is at most about 10% by weight, but preferably less, for example at most about 9 % By weight, 8% by weight, 7% by weight, 6% by weight or at most about 5% by weight wearing.
- the proportion of alkoxysilyl groups is even less, for example less than 4% by weight, less than 3% by weight or less than 2% by weight.
- binders according to the invention can in principle be produced in any manner known to the person skilled in the art. In the context of a preferred embodiment of the present invention, however, the binders according to the invention are produced by a one- or multi-stage process in which a graft polymer having at least two reactive functional graps X is involved.
- the present invention therefore also relates to a single-stage or multi-stage process for the preparation of a binder according to the invention in which, in at least one stage, a graft polymer having at least two reactive functional groups X with an alkoxysilane compound of the general formula II
- Ri for a linear or branched alkyl group with 1 to 6 carbon atoms
- R 2 for a linear or branched alkyl group with 1 to 6 carbon atoms
- R 3 for a linear or branched alkyl group with 2 to 24 carbon atoms
- an optionally substituted aralkyl radical with 6 to 24 C atoms an alkoxy radical with 2 to 10 C atoms
- a polyoxyalkylene radical with 4 to 44 C atoms or an optionally alkyl-substituted aralkyl radical with 6 up to 24 carbon atoms
- m for an integer from 0 to 2 and Y for at least one functional grappe which can react with the functional grappe X to form a covalent bond
- Y and R 3 together represent hydrogen, with the formation of a covalent bond between X and Y or X and Si is implemented.
- a binder according to the invention can also be used without the involvement of poly be made with functional Grappen X.
- the present invention therefore also relates to a single-stage or multi-stage process for the preparation of a binder according to the invention, in which in at least one stage a graft base is reacted with a mixture of two or more olefinically unsaturated monomers under radical conditions, at least one of the olefinically unsaturated monomers being one Alkoxysilyl group of the general formula I
- R 1 is a linear or branched alkyl group having 1 to 6 carbon atoms
- R 2 is a linear or branched alkyl group having 1 to 6 carbon atoms
- m is an integer from 0 to 2.
- Another object of the present invention is also a one-step or multi-step process for producing a binder composition according to the invention, the process having at least one of the following process steps:
- R 1, R 2 , R 3 , m and Y have the meaning given above, implemented to form a covalent bond between X and Y and then with a polymer, obtainable by free-radical polymerization of a monomer with at least one olefinically unsaturated double bond or a mixture of mixed or two or more such monomers or a mixture of two or more such polymers (ii) a polymer having at least two reactive functional groups X is mixed with a polymer obtainable by radical polymerization of a monomer with at least one olefinically unsaturated double bond or a mixture of two or more such monomers or a mixture of two or more such polymers and then with an alkoxysilane compound of the general formula II
- Ri, R 2 , R 3 , m and Y have the meaning given above, with the formation of a covalent bond between X and Y or
- At least one free radical polymerization of a monomer with at least one olefinically unsaturated double bond or a mixture of two or more such monomers to form a polymer is carried out in the presence of at least one polymer having two reactive functional groups X and the mixture of polymer and polymer is then mixed with one Alkoxysilane compound of the general formula II
- Ri, R 2 , R 3 , m and Y have the meaning given above, with the formation of a covalent bond between X and Y or X and Si or
- At least one radical polymerization of a monomer with at least one olefinically unsaturated double bond or a mixture of two or more of such monomers to give a polymer will have at least one reaction product of at least two reactive functional groups X in the presence of the polymers with an alkoxysilane compound of the general formula II
- Ri, R 2 , R 3 , m and Y have the meaning given above, with the formation of a covalent bond between X and Y or X and Si.
- binders according to the invention or the binder compositions according to the invention can contain further additives in addition to the components already mentioned above.
- Suitable additives are, for example, flame retardants, cellulants, stabilizers, light stabilizers, plasticizers, adjusting agents for adjusting the viscosity or other important properties such as catalysts.
- Such additives are generally inert to the reactive groups present in the binder according to the invention.
- plasticizers used are plasticizers based on phthalic acid, in particular dialkyl phthalates, phthalic esters which have been esterified with a linear alkanol having from about 6 to about 12 carbon atoms being preferred as plasticizers. Dioctyl phthalate is particularly preferred.
- plasticizers for example sucrose benzoate, diethylene glycol dibenzoate and / or diethylene glycol benzoate, in which about 50 to about 95% of all the hydroxyl groups have been esterified, phosphate plasticizers, for example t-butylphenyldiphenylphosphate, polyethylene glycols and their derivatives, for example diphenene of poly (ethylene glycol), liquid resin derivatives, for example the methyl ester of hydrogenated resin, vegetable oils and animal oils, for example glycerol esters of fatty acids and their polymerization products.
- benzoate plasticizers for example sucrose benzoate, diethylene glycol dibenzoate and / or diethylene glycol benzoate, in which about 50 to about 95% of all the hydroxyl groups have been esterified
- phosphate plasticizers for example t-butylphenyldiphenylphosphate
- polyethylene glycols and their derivatives for example diphenene of poly (ethylene glycol)
- liquid resin derivatives
- Stabilizers or antioxidants which can be used as additives in the context of the invention include sterically hindered phenols of high molecular weight (M n ), polyfunctional phenols and sulfur- and phosphorus-containing phenols.
- Phenols which can be used as additives in the context of the invention are, for example, 1,3,5-trnethyl-2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene; Pentaerythrittekakis-3- (3,5-di-tert-bu-yl-4-hydroxyphenyl) propionate; n-octa-decyl-3,5-di-tert-butyl-4-hydroxyphenyl) propionate; 4,4-methylenebis (2,6-di-tert-butylphenol); 4,4-thiobis (6-tert-butyl-o-cresol); 2,6-di-tert-butylphenol
- Suitable photo-atomizers are, for example, those which are commercially available under the name Thinuvin® (manufacturer: Ciba Geigy).
- compositions of the invention can vary certain properties. These can include, for example, dyes such as titanium dioxide, fillers such as talc, clay and the like. If appropriate, small amounts of thermoplastic polymers or copolymers, for example ethylene vinyl acetate (EVA), ethylene acrylic acid, ethylene methacrylate and ethylene-n-butyl acrylate copolymers, which may give the binder composition additional flexibility, toughness and strength, may be present in the coating compositions according to the invention.
- EVA ethylene vinyl acetate
- EVA ethylene acrylic acid
- methacrylate and ethylene-n-butyl acrylate copolymers which may give the binder composition additional flexibility, toughness and strength, may be present in the coating compositions according to the invention.
- hydrophilic polymers for example polyvinyl alcohol, hydroxyethyl cellulose, hydroxypropyl cellulose, polyvinyl methyl ether, polyethylene oxide, polyvinyl pyrrodon, polyethyloxazoline or starch or cellulose esters, for example the acetates with a degree of substitution of less than 2.5.
- a binder composition according to the invention can, for example, contain additives which permit modification of the adhesive properties of an adhesive produced from a binder composition according to the invention.
- the so-called tackifier resins are suitable, which can be subdivided into natural resins and synthetic resins (synthetic resins).
- Suitable tackifier resins are for example alkyd resins, epoxy resins, melamine resins, phenolic resins, urethane resins, hydrocarbon resins and natural resins such as rosin, wood terepentine oil and tall oil.
- Suitable synthetic hydrocarbon resins are, for example, ketone resins, coumarone indene resins, isocyanate resins and Te ⁇ en phenol resins. In the context of the present invention, the use of synthetic resins is preferred.
- suitable flame retardants are conventional phosphorus-containing compounds, in particular elemental phosphorus, phosphates or phosphonates, for example triethyl phosphate or trichlo ⁇ ropyl phosphate. Such compounds can have plasticizing and viscosity-regulating properties at the same time.
- Other suitable flame retardants are, for example, diphenyl cresyl phosphate, triphenyl phosphate, dimethyl methane phosphonate and the like.
- Chlorine araffins can also be used as flame retardants.
- Halogenated polyester or polyethene polyols are likewise suitable, for example commercially available brominated polyethene polyol. Halogenated polyester and polyethene polyols of this type can be incorporated, for example, into the polymers present in the binder according to the invention or in the binder composition according to the invention.
- Silicon-based compounds are usually used as cellulants.
- crosslinkable, liquid polybutadiene, silicone oils or paraffin oils are used in particular as cellulosic agents.
- commercially available silicone stabilizers are used as stabilizers.
- Suitable reactive silanes are, for example, tetramethoxysilane, tekaethoxysilane, trimethoxymethylsilane or trimethoxyvinylsilane, which are suitable for trapping water.
- the content of a binder according to the invention or a binder composition according to the invention of such compounds is less than 3% by weight, based on the polymer content of the binder or binder composition.
- a binder according to the invention or a binder composition according to the invention can optionally contain a catalyst or a mixture of two or more catalysts to promote crosslinking.
- Amine compounds are particularly suitable as catalysts, for example triethylenediamine, trimethylaminoethylpiperazine, pentamethyldiethylenetriamine, tetramethyliminobisopropylamine and
- catalysts are those based on organic or inorganic heavy metal compounds, such as cobalt naphthenate, dibutyltin dilaurate, tin mercaptides, tin dichloride, zirconium tetraoctoate, antimony dioctoate, lead dioctoate, metal, especially iron acetylacetonate.
- organic or inorganic heavy metal compounds such as cobalt naphthenate, dibutyltin dilaurate, tin mercaptides, tin dichloride, zirconium tetraoctoate, antimony dioctoate, lead dioctoate, metal, especially iron acetylacetonate.
- all catalysts known for accelerating the silanol condensation can be used.
- these are organotin, organotitanium, organozirconium or organoaluminium compounds.
- Examples of such compounds are dibutyltin dilaurate, dibutyltin dimaleate, tin octoate, isopropyltriisostearoyltitanate, isopropyltris (dioctylpyrophosphate) titanate,
- Dibutyltin as Dibutylzinnalkyknaleate or dibutyltin laurates are particularly suitable, especially dibutyltin, Dibutylzinnbisbutyknaleat, Dibutylzinnbisoctylmaleat, Dibutylzinnbisoleyknaleat, dibutyl tylzinnbisacetylacetat, zinnbistriethoxysilikat dibutyltin diacetate, dibutyltin dioctoate, dibutyltin oxide, dibutyl and whose catalytically wkksame derivatives.
- the catalysts mentioned can be used alone or as a mixture of two or more of the catalysts mentioned.
- catalysts are amino compounds that ask about an alkoxysilyl group, for example 3-aminopropyltromethoxysilane.
- the catalysts which have already been described in the context of this text in the production of the polyurethanes are suitable.
- the binders and binder compositions according to the invention are particularly suitable for the production of foams.
- the present invention therefore also relates to a foam-producing composition, at least comprising a binder according to the invention or a binder composition according to the invention or a binder produced according to a method according to the invention or a binder composition produced according to a method according to the invention and a blowing agent.
- binders or binder compositions according to the invention are expediently supplied to the user in pressure cans (aerosol cans).
- a foam-generating composition according to the invention contains at least one blowing agent in addition to the corresponding binders or binder compositions according to the invention.
- blowing agents are, for example, low-boiling fluorocarbons, hydrocarbons and / or ethers.
- the fluorocarbons R124, R125, R134a, R142b, R143 and R152a, R227, the pure hydrocarbons propane, butane and isobutane and dimethyl ether are particularly preferred.
- CO 2 , N 2 O or N 2 can also be present as blowing agents. Any combination of these gases is possible.
- propellant gas contents of 5 to 40% by weight, in particular 5 to 20% by weight, based on the total prepolymer mixture, are preferred.
- the content of gases that cannot be condensed under the prevailing drain conditions should be such that the volume related to the empty space of the drain container results in a pressure of approximately 8 to 10 bar, depending on the relevant national regulation for pressure containers (aerosol cans). Since no CO 2 is released during crosslinking, sufficient propellant gas must be available both for the application and for the foaming.
- the foam-producing composition according to the invention is suitable, for example, for producing a polymer foam.
- the present invention therefore also relates to a polymer foam which can be produced using a binder according to the invention or a binder composition according to the invention or a binder produced by a method according to the invention or a binder composition produced according to a method according to the invention.
- the foams according to the invention can be present, for example, as 1K or 2K foams.
- the foam yield can optionally be increased, for example, by adding silanes to the binder according to the invention. These then react and crosslink under the influence of moisture with the evolution of hydrogen.
- the binders and binder compositions according to the invention are suitable for the production of surface coating compositions, in particular for the production of lacquers or adhesives.
- the present invention therefore also relates to a surface coating composition, in particular a lacquer or an adhesive, which can be produced using a binder according to the invention or a binder composition according to the invention or a binder produced by a method according to the invention or a binder composition produced by a method according to the invention.
- the present invention furthermore relates to the use of a binder according to the invention or a binder composition according to the invention or a binder which can be prepared by a process according to the invention or a binder composition which can be prepared by a process according to the invention as an additive in surface coating compositions, foams or adhesives.
- Example 1 Preparation of a graft polymer carrying alkoxysilyl groups
- 151 g of a polypropylene glycol (OH number 16) grafted with 95: 5 styrene / acrylonitrile were weighed into a three-necked flask with 0.11 g of dibutyltin dilaurate and heated to 80 ° C. under a nitrogen atmosphere and constant stirring. Then 7.9 g of 2,4-tolylene diisocyanate (TDI) were added, which was associated with a rise in temperature to 100.degree. The mixture was then stirred at 95 ° C for about 1 hour. The NCO content was 0.9%.
- TDI 2,4-tolylene diisocyanate
- a highly viscous polymer was obtained.
- the polymer was mixed with 2% of a stabilizer (OS50, Bayer) and 0.3% Neostann U220 (Dibutylzindiacetylzinacetonat, Kaneka) and foamed. A hard, elastic foam was created.
- OS50 stabilizer
- Neostann U220 Dibutylzindiacetylzinacetonat, Kaneka
- Example 3 Production of a film
- the polymer carrying alkoxysilyl groups prepared according to Example 2 was also processed into a foam.
- the skin formation time of the foam obtained in this way is about 10 minutes, the hardening time is about 1 hour.
- the foam density is about 50 g / l.
- the cured foam was hard and elastic.
Landscapes
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Sealing Material Composition (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Other Resins Obtained By Reactions Not Involving Carbon-To-Carbon Unsaturated Bonds (AREA)
- Polyurethanes Or Polyureas (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Paints Or Removers (AREA)
- Graft Or Block Polymers (AREA)
Abstract
Description
Claims
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/332,797 US7067563B2 (en) | 2000-07-26 | 2001-07-18 | Binding agents and binding agent compositions containing alkoxy silyl groups, methods of production and use |
JP2002514200A JP2004504452A (ja) | 2000-07-26 | 2001-07-18 | アルコキシシリル基含有結合剤および結合剤組成物、その製造方法および使用 |
AU2001289679A AU2001289679B2 (en) | 2000-07-26 | 2001-07-18 | Binding agents and binding agent compositions containing alkoxy silyl groups, method for the production and use thereof |
PL01366156A PL366156A1 (en) | 2000-07-26 | 2001-07-18 | Binding agents and binding agent compositions containing alkoxy silyl groups, method for the production and use thereof |
CA002417685A CA2417685A1 (en) | 2000-07-26 | 2001-07-18 | Binding agents and binding agent compositions containing alkoxy silyl groups, method for the production and use thereof |
MXPA03000563A MXPA03000563A (es) | 2000-07-26 | 2001-07-18 | Agentes aglutinantes y composiciones de agentes aglutinantes que contienen grupos alcoxi sililo, metodo para la produccion y uso de los mismos. |
DE50113704T DE50113704D1 (de) | 2000-07-26 | 2001-07-18 | Alkoxysilylgruppenhaltige bindemittel und bindemittelzusammensetzungen, verfahren zu deren herstellung und deren verwendung |
AU8967901A AU8967901A (en) | 2000-07-26 | 2001-07-18 | Binding agents and binding agent compositions containing alkoxy silyl groups, method for the production and use thereof |
BR0112732-2A BR0112732A (pt) | 2000-07-26 | 2001-07-18 | Aglutinantes contendo grupos alcoxissilila e composições aglutinantes, processo para a sua preparação e seu uso |
EP01969414A EP1303569B2 (de) | 2000-07-26 | 2001-07-18 | Alkoxysilylgruppenhaltige bindemittel und bindemittelzusammensetzungen, verfahren zu deren herstellung und deren verwendung |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10036404 | 2000-07-26 | ||
DE10036404.7 | 2000-07-26 |
Publications (3)
Publication Number | Publication Date |
---|---|
WO2002008296A2 true WO2002008296A2 (de) | 2002-01-31 |
WO2002008296A3 WO2002008296A3 (de) | 2002-05-16 |
WO2002008296A8 WO2002008296A8 (de) | 2003-08-21 |
Family
ID=7650287
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2001/008278 WO2002008296A2 (de) | 2000-07-26 | 2001-07-18 | Alkoxysilylgruppenhaltige bindemittel und bindemittelzusammensetzungen, verfahren zu deren herstellung und deren verwendung |
Country Status (12)
Country | Link |
---|---|
US (1) | US7067563B2 (de) |
EP (1) | EP1303569B2 (de) |
JP (1) | JP2004504452A (de) |
AT (1) | ATE388204T1 (de) |
AU (2) | AU2001289679B2 (de) |
BR (1) | BR0112732A (de) |
CA (1) | CA2417685A1 (de) |
DE (2) | DE10132678A1 (de) |
ES (1) | ES2299511T5 (de) |
MX (1) | MXPA03000563A (de) |
PL (1) | PL366156A1 (de) |
WO (1) | WO2002008296A2 (de) |
Cited By (4)
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DE10334526A1 (de) * | 2003-07-29 | 2005-02-17 | Pav Patentverwertung Kg | Kaffeebrühvorrichtung mit arretiertem Filterträger |
EP1618432A2 (de) * | 2003-04-09 | 2006-01-25 | CHAHROUDI, Day | Herstellung von lichtventilen |
GB2425282A (en) * | 2005-04-22 | 2006-10-25 | Celotex Ltd | A laminate structure for use in insulation boards |
US7875658B2 (en) * | 2003-04-17 | 2011-01-25 | Wacker Chemie Ag | Expansible mixtures devoid of isocyanates exhibiting improved fire behaviour |
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- 2001-07-05 DE DE10132678A patent/DE10132678A1/de not_active Ceased
- 2001-07-18 AT AT01969414T patent/ATE388204T1/de active
- 2001-07-18 WO PCT/EP2001/008278 patent/WO2002008296A2/de active IP Right Grant
- 2001-07-18 PL PL01366156A patent/PL366156A1/xx unknown
- 2001-07-18 CA CA002417685A patent/CA2417685A1/en not_active Abandoned
- 2001-07-18 AU AU2001289679A patent/AU2001289679B2/en not_active Ceased
- 2001-07-18 EP EP01969414A patent/EP1303569B2/de not_active Expired - Lifetime
- 2001-07-18 AU AU8967901A patent/AU8967901A/xx active Pending
- 2001-07-18 MX MXPA03000563A patent/MXPA03000563A/es not_active Application Discontinuation
- 2001-07-18 JP JP2002514200A patent/JP2004504452A/ja active Pending
- 2001-07-18 ES ES01969414T patent/ES2299511T5/es not_active Expired - Lifetime
- 2001-07-18 US US10/332,797 patent/US7067563B2/en not_active Expired - Fee Related
- 2001-07-18 DE DE50113704T patent/DE50113704D1/de not_active Expired - Lifetime
- 2001-07-18 BR BR0112732-2A patent/BR0112732A/pt not_active IP Right Cessation
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1618432A2 (de) * | 2003-04-09 | 2006-01-25 | CHAHROUDI, Day | Herstellung von lichtventilen |
EP1618432A4 (de) * | 2003-04-09 | 2006-11-29 | Day Chahroudi | Herstellung von lichtventilen |
US7800808B2 (en) | 2003-04-09 | 2010-09-21 | Day Chahroudi | Preparation of light valves |
US7875658B2 (en) * | 2003-04-17 | 2011-01-25 | Wacker Chemie Ag | Expansible mixtures devoid of isocyanates exhibiting improved fire behaviour |
DE10334526A1 (de) * | 2003-07-29 | 2005-02-17 | Pav Patentverwertung Kg | Kaffeebrühvorrichtung mit arretiertem Filterträger |
GB2425282A (en) * | 2005-04-22 | 2006-10-25 | Celotex Ltd | A laminate structure for use in insulation boards |
Also Published As
Publication number | Publication date |
---|---|
DE50113704D1 (de) | 2008-04-17 |
WO2002008296A3 (de) | 2002-05-16 |
US7067563B2 (en) | 2006-06-27 |
US20040048998A1 (en) | 2004-03-11 |
DE10132678A1 (de) | 2002-02-07 |
ATE388204T1 (de) | 2008-03-15 |
WO2002008296A8 (de) | 2003-08-21 |
AU2001289679B2 (en) | 2006-04-27 |
EP1303569A2 (de) | 2003-04-23 |
BR0112732A (pt) | 2004-08-10 |
MXPA03000563A (es) | 2003-06-06 |
PL366156A1 (en) | 2005-01-24 |
JP2004504452A (ja) | 2004-02-12 |
ES2299511T5 (es) | 2011-12-16 |
EP1303569B1 (de) | 2008-03-05 |
CA2417685A1 (en) | 2003-01-27 |
ES2299511T3 (es) | 2008-06-01 |
EP1303569B2 (de) | 2011-07-27 |
AU8967901A (en) | 2002-02-05 |
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